AIS 007 Rev5 F
AIS 007 Rev5 F
AIS 007 Rev5 F
5):2014
(Revision 5)
PRINTED BY
THE AUTOMOTIVE RESEARCH ASSOCIATION OF INDIA
P.B. NO. 832, PUNE 411 004
ON BEHALF OF
AUTOMOTIVE INDUSTRY STANDARDS COMMITTEE
UNDER
CENTRAL MOTOR VEHICLE RULES – TECHNICAL STANDING COMMITTEE
SET-UP BY
MINISTRY OF ROAD TRANSPORT and HIGHWAYS
(DEPARTMENT OF ROAD TRANSPORT and HIGHWAYS)
GOVERNMENT OF INDIA
June 2014
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AIS-007 (Rev.5):2014
Status chart of the Standard to be used by the purchaser for updating the record
General remarks:
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While applying for the Type Approval, the application shall be accompanied
by the following documents, as applicable to the provisions for which such
compliance is sought:
a) List of provisions for which compliance is sought to be
established.
b) The Technical Specifications as per formats given in Table 1 to 13
as applicable.
c) Details of location of Chassis number and code for month and year
of manufacture as per Rule 122 of CMVR, in Table –11.
d) Copies of certificates or test reports of compliance to various
provisions, which may have already been obtained from authorized
Testing Agencies. This may be attached along with Table–8.
d) Information indicated in Table-10, regarding the Criteria for
Extension of Approval (CEA) for selecting the model/(s) to be tested,
in case variant/(s) are to be approved.
e) Copies of previous certificates or test reports for other models, if any,
which can be used for establishing compliance of the model to be type
approved, with a note explaining the details. (Refer Table-9)
f) The details of CNG components for CNG OE vehicles as per Table-20.
g) The details of LPG components for LPG OE vehicles as per Table-21.
h) Publications available (Owner's Manual and service manual)
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Note: In case these publications are not available at the time of submitting
the prototype vehicle, they shall be submitted by the manufacturer as
and when they are ready but not later than beginning of commercial
production. In case these publications are not available at the time of
prototype testing, the relevant information required by the test
agency, shall be provided by the manufacturer.
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4.1 Motor vehicles: The format for detailed technical specifications for
two and three wheelers is given in Table-1. The formats for detailed
specifications for four wheelers and above are given in Tables-2 to 6. In
case the application is being made for establishing conformity against
specific provision, the details specified in the standard/document for that
provision shall be submitted. This may be in the format specified in the
applicable standard or a combination of Tables -2 and Tables - 3 to 6, as
appropriate by which the information needed is complete.
4.2 Construction Equipment Vehicles: The format for detailed technical
specifications for construction equipment vehicles are given in Table-15. In
case the application is being made for establishing conformity against
specific provision, like engine testing / type approval, the details specified
as per this format shall be submitted to the testing agencies.
4.3 Agricultural Tractors: The format for detailed technical specifications for
agricultural tractors is given in Table - 17. In case the application is being
made for establishing conformity against specific provision, like engine
testing / type approval, the details specified as per this format shall be
submitted to the testing agencies. The details of the test reports of the safety
critical components shall be submitted in Table -18 format to the testing
agencies.
4.4 Application for approval of Bus bodies as per AIS-052 (Rev. 1) : The
format of technical specifications to be submitted by the Bus Body Builder
or the Bus Manufacturer for approval of the bus body are as given in Table -
22 and Table - 22A. The Original Equipment Manufacturers who have
already submitted the component or system approval details during the
certification of their Chassis variants (Drive Away Chassis / Cowl and
Chassis/ Cabin and Chassis/ Chassis with Front End Structure etc.,) in
Table - 8 need not submit the information in Table - 22A format.
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5.3 Information, for which the space provided in the format is not sufficient,
may be submitted in a separate document. Such a document should have a
unique identification number, indicating the modification status, and this
number should be referred in the Technical Specifications appropriately.
5.5 If the item in any clause is not applicable, for any particular model, the
manufacturer should indicate “Not Applicable” or “NA” against the main
heading and sub-clauses need not be answered in such cases. The serial
numbers indicated against each entry shall not be changed.
5.6 The technical specifications of CNG and LPG kits shall be provided to the
testing agencies as per the format specified in the relevant AIS-024 and
AIS-025 standards respectively.
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6.3 Information regarding the Worst Case Criteria for selecting the model/(s) to
be tested, in case variant/(s) are to be approved, is given in Table -10. This
would apply to the category of vehicles for which the worst case criteria is
available as per the respective standards.
6.4 The format for declaring the location of chassis number and code for the
year and month of manufacture is given in Table-11. This would apply to
motor vehicles, construction equipment vehicles and agricultural tractors.
6.5 The changes in the technical specifications for the already certified models or
new variants with slight engineering changes shall be intimated in the
format given in Table -12 and Table -12 A.
6.6 The additional technical information to be submitted for the Battery Operated
Vehicles is given in Table-13. This shall be given in addition to the other
specifications wherever applicable.
6.7 The agricultural tractor manufacturer or the engine manufacturer shall submit
their application to the test agency for testing or approval of the agricultural
tractor engine, as per Table-4D format.
7.1 For all items, for which the compliance is to be established to the notified
standard, the requirement of “Identification Number” has been called for.
This may be filled up to the extent possible.
7.2 This revised format takes into account all the requisite technical parameters
for the respective standards that were finalized by AISC and decided to be
implemented by CMVR-Technical Standing Committee after April 2011.
The vehicle manufacturer may not fill the data for those technical
requirements which are not notified, as applicable at the time of submitting
their application to the testing agencies.
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Table 1 AIS-007 (Revision 5)
DETAILED TECHNICAL SPECIFICATIONS
INFORMATION RELATING JOINTLY TO L1, L2 AND L5 CATEGORY VEHICLES
( 2 and 3 Wheelers)
0.0 General
0.1 Make :
0.2 Type (state any possible variants :
and versions: each variant and
each version must be identified
by a code consisting of numbers
or a combination of letters and
numbers)
0.2.1 Commercial name (s) :
0.3 Means of type identification if :
stated on vehicle
0.3.1 Location of that means of :
identification
0.4 Vehicle category (AIS-053) :
0.5 Name and address of :
manufacturer with contact
persons’ name, designation, e-
mail, phone nos. etc.
Provide details of importer, if
applicable.
0.5.1 Name(s) and address (es) of :
assembly plants
0.5.2 Name and address of the vehicle
importer
0.6 Name and address of :
manufacturer's authorized
representative. if any
0.7 Method of inscription of VIN on :
the chassis
0.7.1 The serial numbering (of :
production vehicles) of the type
begins with No
0.8 Position and method of affixing :
the component type-approval
mark for components and
separate technical units
1.0 General arrangement of the vehicle
1.1 Photos and/or drawings of a :
typical vehicle
Manufacturer : Document No : Test Agency : Cert No :
Signature Signature
Name
Name Sheet No Designation
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3.2.4.2.4 Regulator
3.2.4.2.4.1 Type :
3.2.4.2.4.2 Cut-off point
3.2.4.2.4.2.1 Cut-off point under load: :
min-
3.2.4.2.4.2.2 Cut-off point under no load: :
min-1
3.2.4.2.4.3 Idling speed: min-1 :
3.2.4.2.5 Injection pipe work
3.2.4.2.5.1 Length: :
mm
3.2.4.2.5.2 Internal diameter: :
mm
3.2.4.2.6 Injector(s)
either :
3.2.4.2.6.1 Make: :
3.2.4.2.6.2 Type: :
or :
3.2.4.2.6.3 Description of system :
3.2.4.3 By fuel injection (solely in the :
case of spark-ignition): yes/no
either: :
3.2.4.3.1 Description of system :
3.2.4.3.2 Operating principle: injection
into induction manifold
(single/multiple point) (1)
/direct injection/other
(state which)
or :
3.2.4.3.2.1 Make(s) of the injection pump :
3.2.4.3.2.2 Type(s) of the injection pump :
3.2.4.3.3 Injectors: opening pressure :
(state tolerance) kPa
or characteristic diagram :
(state tolerance)
Manufacturer : Document No : Test Agency : Cert No :
Signature Signature
Name
Name Sheet No Designation
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Tyre Variant / Type Size designation with Make Type Approval Dynamic
version speed category (s) Number or BIS Rolling
symbol and load license number
capacity index or identification Radius
Front
Rear
Any other
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7.0 Braking
7.1 Diagram of braking devices :
7.2 Front and rear brakes, disc and/or :
drum (1) and their numbers
7.2.1. Make(s) :
7.2.2. Type(s) ( Hydraulic / Mechanical / :
Other)
7.3 Drawing of parts of the brake :
system
7.3.1 Shoes and/or pads (1) :
7.3.2 Linings and/or pads (Indicate make, :
grade of material or identification
mark) (1)
7.3.3 Brake levers and/or pedals(1) :
7.3.4 Hydraulic reservoirs (where :
applicable)
7.3.5 Front and rear pad/liner dimensions :
7.3.6 Front and rear braking area :
7.3.7 Diameter of front and rear disc or :
drum
7.3.8 ABS (Yes/No) :
7.3.8.1 Directly controlled wheels (Front or :
rear)
7.3.8.2 Sensors (Make )(front /Rear) :
7.3.8.2.1 Identification number(ID) / Part :
No./Drawing No.
7.3.8.3 Make of modulator(front /rear) :
7.3.8.3.1 Identification number(ID) / Part :
No./Drawing No.
7.3.8.4 Make of ABS ECU :
7.3.8.4.1 Make of controller :
7.3.8.5 Identification number(ID) / Part :
No./Drawing No.
Manufacturer : Document No : Test Agency : Cert No :
Signature Signature
Name
Name Sheet No Designation
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9.0 Equipment
9.1 Coupling devices
(where applicable)
9.1.1 Type: hook/ring/other(1) :
9.1.2 Photograph and/or drawings :
showing the position and the
construction of the coupling devices
9.2 Arrangement and identification of
controls, tell-tales and indicators
(as per AIS-071as applicable)
9.2.1 Photographs and/or drawings of the :
arrangement of the symbols,
controls, tell-tales and indicators
Manufacturer : Document No : Test Agency : Cert No :
Signature Signature
Name
Name Sheet No Designation
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Footnotes: -
1) State as appropriate
2) Where a device has been component type-approved, the description may be replaced by a reference to that component type-
approval. Likewise, no description is needed where a component's structure is clear from the diagrams or drawings attached to the
certificate. State the numbers of the corresponding Annexes for each heading where photographs and drawings must be attached.
Where used, means of identification may appear only on vehicles, separate technical units or components falling within the scope
of the AIS / IS governing components type-approval.
3) Classification in accordance with AIS-053.
4) Maximum payload declared by the manufacturer: - load obtained by subtracting the weight defined in 2.2, from the mass
defined in 2.3.
5) The mass of the rider is taken to be a round figure of 75 kg.
6) This figure should be to the nearest tenth of a millimeter.
7) This value should be calculated with pi = 3,1416 to the nearest cm3
8) The information requested should be supplied for a possible variant.
9) A tolerance of 5 % is permitted provided that the limit values pursuant to AIS-017 are not exceeded.
10) Where unconventional engines and systems are fitted, information equivalent to that referred under this heading must be
supplied by their manufacturer.
11) In case of CNG / LPG vehicles the additional details in Table 21 format shall be applicable. In case BOV, additional details
as per table 13 shall be applicable.
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Clause Description
No.
B1.0 Vehicle Dimensions :
B1.1 Length mm
B1.1.1 Total length (mm) (for articulated/combination vehicles)
B1.2 Width mm
B1.3 Height (Unladen) (mm)
B1.4 Wheel base (mm)
B1.4.1 Axle spacing in case of multi axle vehicles.
B1.5 Wheel track (mm)
B1.5.1 Front
B1.5.2 Rear
B1.5.3 Other axles (for articulated/combination vehicles)
B1.6 Body overhang (mm)
B1.6.1 Front end
B1.6.2 Rear end
B1.7 Frame overhang mm (in case of vehicles without complete body)
B1.7.1 Front end
B1.7.2 Rear end
B1.8 Inner dimensions of room or platform (For goods carriage vehicles only)
B1.8.1 Length
B1.8.2 Width
B1.8.3 Height
Manufacturer : Document No : Test Agency : Cert No :
Signature Signature
Name
Name Sheet No Designation
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B8.4 Details of single / multiple combinations to be given in the form of an Annexure with
reference to IS 11939:1996
B8.5 Detailed drawing of the mounting arrangement of Steering control assembly showing
vertical / tilt / actual angle.
B8.6 Offset of the steering column with respect to the seat
B8.7 Steering Gear
B8.7.1 Type of steering gear (Re-circulating ball / Worm & Roller / Rack & Pinion / Others)
B8.7.2 Make
B8.7.3 Steering gear ratio
B8.8 Wheel lock angle (deg.) Inner Outer
B8.8.1 Left
B8.8.2 Right
B8.9 Power Assistance
B8.9.1 Type of assistance
B8.9.2 Make
B8.9.3 Identification No./ Part No.
B8.9.4 Pressure setting (kg/cm2 / bar / kPa)
B8.10 Min turning circle diameter (mm) (as per IS 12222)
B8.11 Min. turning circle clearance diameter (mm)
B8.12 Coordinates of point defining test turning circle. (Applicable in case of vehicles
without complete body which does not cover this point)
B9.0 Clearance (Requirement as per AIS-053, If applicable):
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B11.2 Make
B11.2.1 Front
B11.2.2 Rear
B11.3 Type of spring
B11.4 If leaf spring
B11.4.1 Main spring
B11.4.1.1 Stack height, at center
B11.4.1.2 Width at the center point / stack point
B11.4.1.3 Flat length
B11.4.1.4 Free camber
B11.4.1.5 No. of leaves Left Right
No. of leaves
No. of spacers
B11.4.2 Auxiliary Spring
B11.4.2.1 Stack height at, at center
B11.4.2.2 Width at the center point / stack point
B11.4.2.3 Flat length
B11.4.2.4 Free camber
B11.4.2.5 No. of leaves Left Right
No. of leaves
No. of spacers
B12.0 Suspension- Shock absorber :
Manufacturer : Document No : Test Agency : Cert No :
Signature Signature
Name
Name Sheet No Designation
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Vehicle Seat
Structur Structure
e
Front Right- Lower anchorage Outboard
hand Inboard
seat Upper anchorage
Rear
B21.3 Reference point on body used for vehicle and seat co-ordinate measurement, X, Y, Z
Manufacturer : Document No : Test Agency : Cert No :
Signature Signature
Name
Name Sheet No Designation
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B22.1.2.2 Drawings, diagrams and plans of the seats, their anchorages on the vehicle, the
adjustment and displacement system of the seats and their parts, and their locking devices
and of additional occupant protection system against displacement of luggage.
B22.1.2.3 In the case of seats fitted with head restraints, the head restraint shall be shown on all
drawings, diagrams and photographs.
B22.1.3 Seat Drawings showing ‘H point co-ordinates with respect to reference point on body
shell
B22.1.4 All designed positions i.e. Slider, Height Adjuster, Manikin settings, Torso Angle etc.
B22.1.5 Seat Identification No. / Part No.
B22.2 Seats, their anchorages and head restrains (for passenger vehicles of categories
other than M1 and goods vehicles of category N).
B22.2.1 Make
B22.2.2 Brief description of the seat type, its attachment fittings and its adjustment,
displacement and locking systems including the minimum distance between fitting
points.
B22.2.3 Position and arrangement of seats including seat layout.
B22.2.4 Seats if any which incorporate a safety belt anchorage.
B22.2.5 Seat Identification No./ Part No.
B23.0 Rear Under run Protective device
B23.1 Height of lower edge of the device from the ground (mm).
B23.2 Width of the device (mm).
B23.3 Drawing of the rear under-run protective device with dimensions.
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B23.4 Installation drawing showing rear extremity of vehicle, chassis rear overhang, chassis
cross section details etc.
B23.5 Material (Metal / Fibre / etc.)
B24.0 Lateral Protection (Side Guards)
B24.1 Height of the lower edge of the Side Guard.
B24.2 Drawing of the lateral protection device with dimensions.
B24.3 Installation drawing of the lateral protective device with dimensions.
B24.4 Material (Metal / Fiber / etc.)
B25.0 Controls - Specify method of operation, hand operated - left / right, foot operated -
left / right Ref. SS 12.1 or corresponding Indian Standard).
B25.1 Ignition
B25.2 Horn
B25.3 Lamps (Head lamp, Tail lamp, Parking lamp and Number plate lamp)
B25.4 Turn signal
B25.5 Transmission shift lever
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B27.6.3 Area and radius of curvature of the mirror glass reflecting surface
B27.7 Devices for indirect vision other than mirrors:
B27.7.1 Make
B27.7.2 Identification: TAC No. / BIS License No. / E- Marking
B27.7.3 Area and radius of curvature of the mirror glass reflecting surface
B27.8 Brief drawing showing installation dimensions of all mirrors provided on the vehicle
and drivers ocular point angle with RH mirror
B28.0 Information on safety belt / restraint system :
B28.1 Safety belt
B28.1.1 Make of seat belt
B28.1.2 Type and configuration
B28.1.3 Identification No. / Part No.
B28.2 Restraint system
B28.2.1 Make
B28.2.2 Type and configuration
B28.2.3 Identification No. / Part No.
B28.2.4 Drawings of the relevant parts of the vehicle structure and any seat anchorage
reinforcements
B28.2.5 Drawings of the seat, showing its structure, adjustment system and fixing
components, with an indication of the materials used.
B28.2.6 Drawing or photograph of the restraint system as installed.
B28.2.7 Drawing showing the installation of belts on the vehicle.
B28.3 Safety belts and / or other restraint systems :
B28.3.1 Number and position of safety belts and restraint systems and seats on which they
can be used
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B28.4.2 Size
29.0 Fuel tank :
B29.1 Make
B29.2 Material (Metallic / Plastic etc.)
B29.3 Nominal thickness mm
B29.4 Capacity, litre
B29.5 Detailed drawing of the fuel tank assembly with material specifications
B29.6 Detailed drawing indicating the position / location of the fuel tank (s) in the vehicle.
B29.7 Identification No. / Part No.
B30.0 Wheel rim
B30.1 Size
B30.1.1 Front
B30.1.1.1 Make
B30.1.2 Rear
B30.1.2.1 Make
B30.1.3 Others
B30.2 Make
B30.3 Identification No. / Part No.
B31.0 Door, Door locks and hinges :
B31.1 Doors
B31.1.1 No. of doors
B31.1.2 Position and type of door
B31.1.3 Detailed drawing of the door including location of the door strengthening bars, cross
section of the bars, material specification of the bar and door sheet metal, number of
reinforcements and details of welding / bolting etc.,( for side door impact test )
B31.2 Door lock / latch
B31.2.1 Front
B31.2.1.1 Make
B31.2.1.2 Identification No. / Part No.
B31.2.2 Rear
B31.2.2.1 Make
B31.2.2.2 Identification No. / Part No.
B31.3 Door hinge
B31.3.1 Front
B31.3.1.1 Make
Manufacturer : Document No : Test Agency : Cert No :
Signature Signature
Name
Name Sheet No Designation
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B35.4 Size
B35.5 Detailed engineering drawing as specified in AIS-013 or photographs showing the
mounting details with dimensions.
B36.0 Interior Fittings as per IS 15223 or AIS-047, as applicable
B36.1 Instrument Panel (Dash Board)
B36.2 Make
B36.3 Identification No. / Part No.
B36.4 Drawing showing the mounting details, overall size and all control switches with
dimensions
B36.5 Additional details for interior fitting tests to be given (if test is already conducted, this
information need not be submitted).
B36.5.1 Instrument Panel Variants with photographs (With / without Airbag, Music system, AC)
B36.5.2 Material used for instrument Panel
B36.5.3 Drawings
B36.5.3.1 Instrument Panel mounting (With hardware details)
B36.5.3.2 ‘H’ point co-ordinates for each seating position
B36.5.3.3 Cross sectional drawings for each projection more than 3.2
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B39.2.1 Make
B39.2.2 Identification No. / Part No./Drawing No.
B39.2.3 Type (Grab handle / Strap / Hand Rail)
B39.2.4 Material
B39.2.5 Size
B39.3 Installation drawing of hand hold, showing location of mounting for every seating
position, passengers details of mounting fasteners and additional fitments on it
B 40.0 Arrangement of foot controls ( For M1 category as per AIS-035 )
B 40.1 Distance between the contour points of the orthogonal projections on to plane “P” of the
accelerator pedal and service brake pedal bearing surfaces, “E” in mm.
B 40.2 Distance between the projection of the service brake pedal on to the reference plane “P”,
to the right, “H” in mm.
B 40.3 Distance between the projection of the service brake pedal on to the reference plane “P”,
to the left, “J” in mm.
B 40.4 Drawing showing the parts and arrangement of the foot controls along with dimensions
“E”, “H” and “J”
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B42.2 Drawing (including Drawing no. & Revision no.) including Plan view, Elevation, LH,
RH view of Vehicle showing the dimensions of all windows, seating layout and location
of emergency exit.
B42.3 Detailed Brief dimensional drawing of emergency exit indicating its location(s)
B42.4 Number of passenger compartment doors provided in addition to driver’s door.
B42.5 Dimensions Emergency exit identification
B42.5.1 Number(s) and Dimensions of Roof Exit (if provided)
B42.6 Dimensions of the instructions describing each motion necessary to unlatch and open the
exit are provided from the release mechanism.
B 43.0 Front Under run Protective devices as per AIS-069
B 43.1 Drawing of the vehicle parts relevant to the front under run protection, i.e, drawing of
the vehicle and/or chassis with position and mounting and/or fitting of the front under
run protective device. If the under run protection is by no special device, the drawing
should clearly show as how the required dimensions are met.
B 43.2 In the case of special device, full description and/or drawing of the front under run
protection (including mountings and fittings).
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B 48.2 Details of CRS (To be provided if the CRS is not of Universal category (U/UF))
B 48.3 Category of CRS(Semi Universal, Restricted or specific vehicle)
B 48.4 Belt type: (adult) three-point belt (adult) lap belt/ special type belt/retractor;
B 48.5 Trade name or mark
B 48.6 Drawings, Diagrams and plans of the child restraint, including any retractor, chair
assembly, impact shield fitted
B 48.7 Drawings, Diagrams and plans of the child restraint, including any retractor, chair
assembly, impact shield fitted;
B 48.8 Drawings, Diagrams and plans of the vehicle structure and the seat structure, as well as
of the adjustment system and the attachments, including any energy absorber fitted;
B 48.9 Photographs of the child restraint and/or vehicle structure and seat structure;
Table 3 of AIS-007 (Revision 5)
B 49.0 Head-On Collision as per AIS-096 and Off-set frontal collision as per AIS-098
B 49.1 Brief description of the vehicle type as regards its structure, dimensions, lines and
constituent materials:
B 49.2 Description of the protective system installed in the vehicle:
B 49.3 Description of interior arrangements or fittings that might affect the tests:
B 49.4 (Photographs and/or diagrams and drawings permitting the basic identification of the
type(s) of vehicle and its possible variants which are covered by the approval)
B 50.0 Side-Impact resistance as per AIS-099
B 50.1 A detailed description, including photographs and/or drawings, of the vehicle type with
respect to the structure, the dimensions, the design and the constituent materials, the
side walls of the passenger compartment (exterior and interior), including specific
details of the protection system, where applicable:
B 51.0 Pedestrian protection as per AIS-100 :
B 51.1 A detailed description, including photographs and/or drawings, of the vehicle with
respect to the structure, the dimensions, the relevant reference lines and the constituent
materials of the frontal part of the vehicle (interior and exterior) shall be provided. This
description should include detail of any active protection system installed.
B 52.0 Speed Governor (As applicable)
Manufacturer : Document No : Test Agency : Cert No :
Signature Signature
Name
Name Sheet No Designation
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C3.6 Ignition advance curve (specify tolerance) & enclose the curve
C3.7 Ignition timing (specify tolerance)
C3.8 Contact point gap and dwell angle (specify tolerance)
C3.9 Type and make of distributor
C3.10 Sparking plugs
C3.10.1 Make
C3.10.2 Type and designation
C3.10.3 Spark-gap setting
C3.10.4 Nominal resistance (kilo ohm) (if resistive type)
C3.11 Ignition coil
C3.11.1 Make
C3.11.2 Type
C3.11.3 Identification
C3.12 Ignition condenser
C3.12.1 Make
C3.12.2 Type
C3.12.3 Identification
C3.13 EMI suppressor cap / Device / Electronic unit
C3.13.1 Make
C3.13.2 Type (Resistive/Capacitive)
C3.13.3 identification
C3.13.4 Nominal resistance (kilo ohm)
C3.13.5 Terminology and Drawing of interference Suppression equipment
C3.14 H.T. Cable
C3.14.1 Make and Place
C3.14.2 Type (Resistive/Non-resistive)
C3.14.3 Length mm (if resistive type)
C3.14.4 Outside dia. mm (if resistive type)
C3.14.5 Nominal resistance kilo ohm, (if resistive type)
C4.0 Cooling system :
C4.1 Liquid cooling system
C4.1.1 Nature of liquid
C4.1.2 Circulating pump yes/no
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C13.0 Governor
C13.1 Type(s)
C13.2 Speed at which Cut off starts under load (rev/min)
C13.3 Max. speed without load (rev/min)
C13.4 Idle Speed (rev/min)
C14.0 Cold start device (starting aid)
C14.1 Make
C14.2 Type(s)
C14.3 System description
C15.0 Starting System :
C15.1 Type(s)
C15.2 System description
C16.0 Valve timing / Port timing or equivalent data
C16.1 Max. lift of valves
C16.1.1 Inlet mm
C16.1.2 Exhaust mm
C16.2 Angle of valves / port (w.r.t. top dead center)
C16.3 Inlet
C16.3.1 Opening
C16.3.2 Closing
C16.4 Exhaust
C16.4.1 Opening
C16.4.2 Closing
C16.5 Transfer
C16.5.1 Opening
C16.5.2 Closing
C16.6 Reference or setting ranges
C16.7 Valve gap (Hot or Cold as applicable)
C16.7.1 Inlet
C16.7.2 Exhaust
C16.8 Distribution by ports
C16.8.1 Volume of crank-case cavity with piston at TDC
C16.8.2 Reed valve fitted ( Yes / No )
C16.8.3 Description of inlet ports, scavenging and exhaust ports with corresponding
timing.
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Note: In case, if data regarding the Moment of Inertia, is required by the test agency for
carrying out the Full Throttle performance test for both the CI / SI engines, the
same shall be provided by the manufacturer.
C22.0 Exhaust system
C22.1 Silencer
C22.1.1 Type
C22.1.2 Make
C22.1.3 Number
C22.1.4 Silencer identification No. / Part No.
C22.2 Internal diameter of exhaust pipe (mm)
C22.3 Description with general arrangement of exhaust system along with its routing
indicating the lengths of exhaust pipe, tail pipe and exhaust outlet location, indicated
in a Schematic dimensional drawing.
C22.4 Minimum distance between exhaust pipe(s) and the fuel line
C22.5 Auxiliary Noise shields for compliance to IS 3028 and / OR AIS-020 (If Provided)
C22.5.1 Material
C22.5.2 Layout of noise shield / Photographs / Diagram Showing arrangements indicating
fitment on vehicle.
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C 25.7 Torque limiter (yes/No) (for vehicles with GVW above 3500 kg)
C25.7.1 Description of the torque limiter activation
C25.7.2 Description of the full load curve limitation
C 26.0 Particulate trap ( Yes / No)
C 26.1 Dimensions and shape of the particulate trap (capacity):
C 26.2 Type of particulate trap and design:
C 26.3 Location of the particulate trap (reference distances in the exhaust system):
C 26.4 Regeneration system/method - Description and Drawing:
C 26.4.1 The number of Type I operating cycles, or equivalent engine test bench cycle,
between two cycles where regeneration phases occur under the conditions
equivalent to Type I test (Distance 'D' in figure 1 in Chapter 15 of TAP
Document) :
C 26.4.2 Description of method employed to determine the number of cycles between two
cycles where regenerative phases occur:
C 26.4.3 Parameters to determine the level of loading required before regeneration occurs
(i.e. temperature, pressure, etc.):
C 26.4.4 Description of method used to load system in the test procedure described in
paragraph 3.1., Chapter 15 of TAP Document :
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C13.0 Governor
C13.1 Make(s)
C13.2 Type(s)
C13.3 Speed at which Cut off starts under load (rev/min)
C13.4 Max. speed without load (rev/min)
C13.5 Idle Speed (rev/min)
C14.0 Cold start device (starting aid)
C14.1 Make
C14.2 Type(s)
C14.3 System description
C15.0 Starting System :
C15.1 Make
C15.2 Type(s)
C15.3 System description
C16.0 Valve timing / Port timing or equivalent data
C16.1 Max. lift of valves
C16.1.1 Inlet mm
C16.1.2 Exhaust mm
C16.2 Angle of valves / port (w.r.t. top dead center)
C16.3 Inlet
C16.3.1 Opening
C16.3.2 Closing
C16.4 Exhaust
C16.4.1 Opening
C16.4.2 Closing
C16.5 Transfer
C16.5.1 Opening
C16.5.2 Closing
C16.6 Reference or setting ranges
C16.7 Valve gap (Hot or Cold as applicable)
C16.7.1 Inlet
C16.7.2 Exhaust
C16.8 Distribution by ports
C16.8.1 Volume of crank-case cavity with piston at TDC
C16.8.2 Reed valve fitted ( Yes / No )
C16.8.3 Description of inlet ports, scavenging and exhaust ports with corresponding timing.
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Note: In case, if data regarding the Moment of Inertia, is required by the test agency for
carrying out the Full Throttle performance test for both the CI / SI engines, the
same shall be provided by the manufacturer.
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C 25.7 Torque limiter (yes/No) (for vehicles with GVW above 3500 kg)
C25.7.1 Description of the torque limiter activation
C25.7.2 Description of the full load curve limitation
C 26.0 Particulate trap ( Yes / No)
C 26.1 Dimensions and shape of the particulate trap (capacity):
C 26.2 Type of particulate trap and design:
C 26.3 Location of the particulate trap (reference distances in the exhaust system):
C 26.4 Regeneration system/method - Description and Drawing:
C 26.4.1 The number of Type I operating cycles, or equivalent engine test bench cycle,
between two cycles where regeneration phases occur under the conditions equivalent
to Type I test (Distance 'D' in figure 1 in Chapter 15 of TAP Document) :
C 26.4.2 Description of method employed to determine the number of cycles between two
cycles where regenerative phases occur:
C 26.4.3 Parameters to determine the level of loading required before regeneration occurs (i.e.
temperature, pressure, etc.):
C 26.4.4 Description of method used to load system in the test procedure described in
paragraph 3.1., Chapter 15 of TAP Document :
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C3.5 CDI
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Note: In case, if data regarding the Moment of Inertia, is required by the test agency
for carrying out the Full Throttle performance test for both the CI / SI engines,
the same shall be provided by the manufacturer.
Manufacturer : Document No : Test Agency : Cert No :
Signature Signature
Name
Name Sheet No Designation
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C 25.5 List of all OBD output codes and formats used (with explanation of each).
C 25.6 The following additional information shall be provided by the vehicle manufacturer
for the purposes of enabling the manufacture of OBD-compatible replacement or
service parts and diagnostic tools and test equipment, unless such information is
covered by intellectual property rights or constitutes specific know-how of the
manufacturer or the OEM supplier(s).
C 25.6.1 A description of the type and number of the pre-conditioning cycles used for the
original type approval of the vehicle.
C 25.6.2 A description of the type of the OBD demonstration cycle used for the original type-
approval of the vehicle for the component monitored by the OBD system.
C 25.6.3 A comprehensive document describing all sensed components with the strategy for
fault detection and MI activation (fixed number of driving cycles or statistical
method), including a list of relevant secondary sensed parameters for each
component monitored by the OBD system. A list of all OBD output codes and format
used (with an explanation of each) associated with individual emission related
power-train components and individual non-emission related components, where
monitoring of the component is used to determine MI activation. In particular, a
comprehensive explanation for the data given in service $05 Test ID $21 to FF and
the data given in service $06 must be provided. In the case of vehicle types that use a
communication link in accordance with ISO 15765-4 “Road vehicles, diagnostics on
controller area network (CAN) – part 4: requirements for emissions-related systems”,
a comprehensive explanation for the data given in service $06 Test ID $00 to FF, for
each OBD monitor ID supported, must be provided.
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3.10.5.2 Rear
3.11 Wheel Drive
3.11.1 Front
3.11.2 Rear
3.12 Vehicle Performance (Declared by Manufacturer)
3.13 Vehicle Max Speed
3.14 Acceleration (Max.)
4.0 Essential Characteristics of Engine Family
4.1 Common Parameters
4.2 Combustion Cycle
4.3 Cooling Medium
4.4 Method of Air Aspiration
4.5 Combustion chamber type / Design
4.6 Valve and porting – Configuration, size and
number
4.7 Fuel System
4.8 Engine Management Systems
4.9 Proof of Identity pursuant to drawing number(s):
4.9.1 Charge cooling system
4.9.2 Exhaust gas Recirculation
4.9.3 Water Injection / Emulsion
4.9.4 Air Injection
4.9.5 Exhaust gas after treatment system
4.10 Proof of Identical (or lowest for the parent engine)
ratio
4.11 System capacity / fuel delivery per stroke, pursuant
to diagram number(s)
5.0 Engine Family Listing
5.1 Name of Engine family
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7.0 Combustion :
7.1 Type of combustion chamber (Hemispherical /
squish/others)
7.2 Drawings of combustion chamber and piston crown
(mention drawing no)
7.3 Minimum cross section area of ports
7.3.1 Inlet mm2
7.3.2 Outlet mm2
8.0 Cooling system :
8.1 Liquid cooling system
8.1.1 Nature of liquid and capacity
8.1.2 Circulating pump yes/no
8.1.3 Characteristics of Circulating pump or make(s) &
type(s)
8.1.3.1 Drive ratio
8.1.4 Thermostat type and setting
8.2 Air Cooling system
8.2.1 Blower characteristics
8.2.1.1 Make(s)
8.2.1.2 Type(s)
8.2.1.3 Drive ratio(s)
8.2.2 Air ducting(std production)
9.0 Temperature regulating system (yes/no)
9.1 Brief description
10.0 Temperature permitted by manufacturer °C
10.1 Liquid cooling:-
10.1.1 Max. Temp. at engine Outlet
10.2 Air cooling:-
10.2.1 Reference point
10.2.2 Max. temperature at reference point
10.3 Max. outlet temperature of the intercooled-air
10.4 Maximum exhaust temperature °C
10.4.1 Max. exhaust temperature
(in case of diesel engines, at the point in the exhaust pipe(s) adjacent in outlet flange(s) of
exhaust manifolds)
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19.1.2 Exhaust mm
19.2 Angle of valves / port (w.r.t. top dead center)
19.3 Inlet
19.3.1 Opening
19.3.2 Closing
19.4 Exhaust
19.4.1 Opening
19.4.2 Closing
19.5 Transfer
19.5.1 Opening
19.5.2 Closing
19.6 Reference or setting ranges
19.7 Valve gap (Hot & Cold)
19.7.1 Inlet
19.7.2 Exhaust
19.8 Distribution by ports
19.8.1 Volume of crank-case cavity with piston at TDC
19.8.2 Description of reed valve if any with drawing
19.8.3 Description (with drawing) of inlet ports,
scavenging and exhaust ports with corresponding
timing. (The drawing should include one
representing the inner surface of the cylinder)
20.0 Lubrication system :
20.1 Description of system
20.2 Lubrication oil capacity lit
20.3 Position of lubricant reservoir
20.4 Lubricating oil grade
20.5 Feed system(pump, injection in to intake mixing
with fuel etc.,)
20.6 Lubricating pump
20.6.1 Make
20.6.2 Type
20.7 Mixture with fuel : yes/no, and if yes %
20.8 Oil cooler : yes/no, and if yes Drawings/ makes &
Manufacturer : Document No : Test Agency : Cert No :
Signature Signature
Name
Name Sheet No Designation
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D6.0 Booster :
D6.1 Make
D6.2 Type
D6.3 Boost ratio
D6.4 Size of the booster (mm) (diameter)
D7.0 Vacuum or air assistance
D7.1 Pressure
D7.1.1 Nominal (P2 as per IS 11852)
D7.1.2 Cut in
D7.1.3 Cut out
D7.2 Type of vacuum pump or air compressor
D 7.2.1 Air compressor cubic capacity (cc)
D7.3 Type of pressure regulator
D7.4 No. of tanks
D7.5 Tank Capacity (l) Description Capacity
D7.5.1 Tank 1
D7.5.2 Tank 2
D7.5.3 Tank 3
D7.5.4 Tank 4
D7.6 Brake Chamber Front Rear Parking
D7.6.1 Make and type
D7.6.2 Size mm
D7.6.3 Inner diameter mm
D7.6.4 Stroke mm
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E16.3 Side
E16.3.1 Make
E16.3.2 Identification: TAC No. / BIS License No. / E- Marking
E16.3.3 Number and Colour of Lens
E17.0 Reflector
E17.1 Front
E17.1.1 Make
E17.1.2 Type
E17.1.3 Identification: TAC No. / BIS License No. / E- Marking
E17.1.4 Number and Colour of Lens
E17.1.5 Reflective surface Area
E17.1.6 Shape (Square / rectangular / circular / elliptical /other)
E17.2 Rear
E17.2.1 Make
E17.2.2 Type
E17.2.3 Identification: TAC No. / BIS License No. / E- Marking
E17.2.4 Number and Colour of Lens
E17.2.5 Reflective surface Area
E17.2.6 Shape (Square / rectangular / circular / elliptical /other)
E17.3 Side
E17.3.1 Make
E17.3.2 Type
E17.3.3 Identification: TAC No. / BIS License No. / E- Marking
E17.3.4 Number and Colour of Lens
E17.3.5 Reflective surface Area
E17.3.6 Shape (Square / rectangular / circular / elliptical /other)
E18.0 End-outline marker lamp (Top light)
E18.1 Front
E18.1.1 Make
E18.1.2 Type of lens (Glass / Plastic)
E18.1.3 Identification: TAC No. / BIS License No. / E- Marking
E18.1.4 Number and colour of Lens
E18.2 Rear
E18.2.1 Make
Manufacturer : Document No : Test Agency : Cert No :
Signature Signature
Name
Name Sheet No Designation
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E19.14.1 Make
E19.14.2 Category as per AIS-034
E19.14.3 Identification: TAC No. / BIS License No. / E- Marking
Table 6 of AIS-007 (Revision 5)
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compartment (e.g. heating appliances, spare wheel, air filter, steering mechanism,
etc.):
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Vehicle data
Basic model
Type / Description
Category of the vehicle
Variant(s)
Type / Description
Category of variant(s)
Engine
Make
Model
Type
Bore x stroke (mm)
No. of cylinders
Displacement
Compression ratio
Max. Engine output (kW @ rpm)
Max. Torque (Nm @ rpm)
Air cleaner type
Clutch
Type
Gear box
Make model
Type
No. of gears
Gear ratio
1st
2nd
3rd
4th
5th
6th
Reverse
Drive Axle (Front / Rear / All)
Front axle ratio
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Dimensions
Wheel base (mm)
Overall width (mm)
Overall length (mm)
Overall height (mm)
Front track (mm)
Rear track (mm)
Min. ground clearance (mm)
Cargo box dimensions (mm)
Load body platform area
Weights
Maximum GVW kg (for rigid vehicles)
Maximum GCW kg (for articulated / combination vehicles)
Maximum FAW (kg)
Maximum RAW (kg)
Kerb weight with 90% fuel
(with spare wheel , tools, etc.) (kg)
Maximum gradeability in 1st gear
Seating
Seating capacity
Sketch showing seating layout with dimensions
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Rule Subject Name of the TAC No. / BIS Possible date of CoP Cert
No. Manufacturer License No / Test submission of No. with
( Please give Report No. as required validity
information for applicable. approval, if the date (where
every supplier / (indicate validity same is in ever
vendor under the date ) process applicable)
same para, (Application Ref
separate lines ) No. allotted by
concerned Test
Agency, If
approval is in the
process )
95 Tyres
(Compliance to IS 15633 /
IS 15627/IS 15636)
Front
Rear
Spare wheel (as applicable)
100 Safety Glass
a) Windscreen
b) Side
c) Rear
(For 3 & 4 Wheeler)
101 Windscreen Wiping System
a) Wiping System
b) Washing System
c) Wiper Blade
(For 3 & 4 Wheelers)
104 Reflex Reflector
a) Front, White
b) Rear, Red
c) Side, Amber
CNG / LPG Kit Components
Cylinder (as per Gas Cylinder
Rule, 2004)
Cylinder Valve / Multi
Function Valve (as per Gas
Cylinder Rule, 2004)
CNG / LPG Pressure Regulator
CNG / LPG Gas Solenoid
Valve
CNG / LPG Gas Air Mixer
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Reversing Lamp
Rear Fog Lamp
Rear Registration Plate Lamp
Rear End-out Marker Lamp
High Mounted Stop Lamp
124/2 Hydraulic Brake Hose
(For all vehicles – as
applicable)
124/3 Hydraulic Brake Fluid
(For all vehicles – as
applicable)
124/5 Steering Impact
a) Head Form Test
b) Body Block Test
c) Crash Test
(For M1 category having
GVW not more than 1500 kg)
124/6 Side Door Impact Test
(For passenger cars)
124/7 Fuel Tank (Provide details in
case of multiple capacities /
suppliers)
i) Fuel Tank (metallic) or
ii) Fuel Tank (plastic)
(For Four Wheelers)
124/8 Wheel Rims
(For Four wheelers)
124/9 Control Cables (For two
wheelers below 50 CC)
124/10 Pneumatic Coupling
(For N category of vehicles)
124/12 Bus Window Retention
(Only for Buses)
124/14 Wheel Nuts /Bolts, Wheel
Caps / Hub Caps
(Only for Four Wheelers)
124/15 Accelerator Control Systems
(Only for Four Wheelers)
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Note :
1) Please enclose copies for TAC / CoP / BIS License / ECE Certificate / Test Reports wherever required by the testing
agency.
2) Fill all the columns. If any clause is not applicable, mention “NA” in corresponding column. Do not keep it blank.
3) In case samples are submitted to testing agency, please provide Reference No. if the approval is in process.)
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* Xerox copies of the certificates to be submitted in case if it is from another testing agency or whenever necessary.
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Additional information required in the case of application for extension based on an already tested
model:
1. Test report No:
2. Specification No.
3. Detailed justification and logic for applicability of CEA.
4. Copies of Test report and specification should be enclosed in case they are not already
available with the Test Agency.
5. Column (1) should indicate the parameters for the tested model.
Note: Where practically not possible to provide the information in the above form, it may be given
in separate sheets / tables with designated sheet nos.
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Example of Chassis No. (Vehicle Identification Number) with Month & Year of Manufacture:-
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3.1 General
3.1.1 Make
3.1.2 Type
3.1.3 Use : Mono motor / multi motors (number)
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requirements.
6.0 Electrical energy consumption of Vehicle in W-h/km, as per Clause 5.5.1 of
AIS-039
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Clutch
Type
Outside diameter
Gear box
Make
Model & identification
Type
No. of gears
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Fuel tank
Material
Capacity (l)
Dimensions in travel mode
Wheel base (mm)
Overall width (mm)
Overall length (mm)
Overall height (mm)
Front track (mm)
Rear track (mm)
Min. ground clearance (mm)
Min. turning circle diameter (m)
Max. clearance circle diameter (m)
Weights
Unladen FAW, kg (FAW1, FAW2 etc.)
Unladen RAW, kg (RAW1, RAW2 etc.)
Unladen weight, kg (weight in travel mode with
90% fuel, accessories and tools)
Maximum gradeability (laden)
Maximum speed (kmph)
Seating capacity and layout
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4.1.3 Total
5.0 Dimensions
5.1 Overall length (m)
5.2 Overall width (m)
5.3 Overall height (m)
5.4 Wheel base (m)
5.5 Tread (m)
5.5.1 Front wheel
5.5.2 Rear wheel
5.6 Min. road clearance (m)
5.7 Road clearance from floor (m)
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7.0 Combustion
7.1 Type of combustion chamber (Hemispherical /
squish/others)
7.2 Drawings of combustion chamber and piston
crown (mention drawing no)
7.3 Minimum cross section area of ports
7.3.1 Inlet (mm2)
7.3.2 Outlet (mm2)
8.0 Liquid cooling system
8.1 Nature of liquid and capacity
8.2 Circulating pump yes/no
8.3 Characteristics of Circulating pump or make(s)
& type(s)
8.3.1 Drive ratio
8.4 Thermostat type and setting
8.5 Air ducting (std production)
9.0 Air Cooling system
9.1 Blower characteristics
9.1.1 Make(s)
9.1.2 Type(s)
9.1.3 Drive ratio(s)
10.0 Temperature regulating system (yes/no)
10.1 Brief description
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A14.6.1 Make
A14.6.2 Identification mark / & Part No.
A15.0 Fuel feed
A15.1 Injection system description
A15.2 Working principle: intake manifold/ direct
injection / indirect injection / swirl chamber/others
A15.3 Fuel Pump
A15.3.1 Make(s) & ( if imported)
A15.3.2 Type(s) & Part No.
A15.4 Delivery mm3/per stroke at Rated speed and at Max
Torque speed (specify tolerance) or characteristic
diagram (specify tolerance)
A15.5 Calibration procedure on engine/pump bench
A15.6 Injection timing deg BTDC (specify tolerance)
A15.7 Injection advance curve (attach the same)
A15.8 Injection advance (specify the tolerance)
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& types
A22.0 Electrical equipment
A22.1 Generator/alternator characteristics (specify
tolerance) or
A22.1.1 Make
A22.1.2 Type
A23.0 Other engine driven auxiliaries
A23.1 Enumeration & brief description,
if necessary
A24.0 Idling System
A24.1 Idling speed (rpm) (specify the tolerance)
A24.2 Description of settings and relevant
requirements
A25.0 Additional requirements
A25.1 Maximum permitted depression of air intake at
characteristic place, in kPa (Specify the location
of measurement)
Table 15 of AIS-007 (Revision 5)
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30.1.5 5th
30.1.6 6th
30.1.7 Reverse 1st
30.2 Sub transmission
30.2.1 Type
30.3 Gear ratio
30.3.1 High
30.3.2 Low
30.4 Propeller shaft
30.5 Length inside & outside diameter, mm
30.5.1 1st
30.5.2 2nd
30.5.3 3rd
30.5.4 4th
30.6 Universal joint
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34.12.2 Type
34.12.3 Magnification
34.13 Air compressor & others
34.14 Vacuum or air
34.15 Air pressure (kg/cm2)
34.16 Type of vacuum pump or air compressor
34.17 Type of pressure regulator
34.18 Tank
34.18.1 Position
34.18.2 Capacity (l)
34.19 Brake pipe
34.19.1 Name of producer
34.19.2 Material
34.19.3 Rust proof treatment
34.20 Brake hose (Hydraulic)
34.20.1 Make
34.20.2 Identification mark / Part Number
34.30.3 Length of hose (mm)
34.20.4 Nominal bore diameter (mm)
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37.3.1 Length
37.3.2 Manufacturer and Identification
37.4 Wiper blade
37.4.1 Length
37.4.2 Manufacturer and Identification
37.4.3 Rubber material
37.5 Type of fixing (as per IS 7827)
37.6 H point
37.7 Windscreen washing system
37.8 Type
37.9 Make
37.10 Defroster
37.11 Type
37.12 Make
37.13 Drawing indicating the seat back angle, seat travel,
H point, Rake angle ,F point, steering wheel
position and the related dimensions (Ref : Figure
1 and Figure 2 of AIS-011)
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44.6.1 Make
44.6.2 Designation as per AIS-034
44.7 Direction indicator lamp bulb - side
44.7.1 Make
44.7.2 Designation as per AIS-034
44.8 Front Position Lamp bulb
44.8.1 Make
44.8.2 Designation as per AIS-034
44.9 Rear Position Lamp ( tail lamp )Bulb
44.9.1 Make
44.9.2 Designation as per AIS-034
44.10 Stop lamp bulb
44.10.1 Make
44.10.2 Designation as per AIS-034
44.11 Number plate lamp bulb
44.11.1 Make
44.11.2 Designation as per AIS-034
44.12 End out Marker bulb
44.12.1 Make
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44.17.1 Make
44.17.2 Designation as per AIS-034
45.0 Lighting equipment
45.1 Head lamp
45.1.1 Main beam
45.1.1.1 Make
45.1.1.2 Type of lens (Glass / Plastic)
45.1.1.3 Identification No. / Part No.
45.1.1.4 Number and Colour of Lens
45.1.2 Dipped beam
45.1.2.1 Make
45.1.2.2 Type of lens (Glass / Plastic)
45.1.2.3 Identification No. / Part No.
45.1.2.4 Number and Colour of Lens
45.2 Front Fog Lamp
45.2.1 Make
45.2.2 Type of lens (Glass / Plastic)
45.2.3 Identification No. / Part No.
45.2.4 Number and Colour of Lens
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45.11.1 Front
45.11.1.1 Make
45.11.1.2 Type of lens (Glass / Plastic)
45.11.1.3 Identification No. / Part No.
45.11.1.4 Number and colour of Lens
45.11.2 Rear
45.11.2.1 Make
45.11.2.2 Type of lens (Glass / Plastic)
45.11.2.3 Identification No. / Part No.
45.11.2.4 Number and colour of Lens
45.11.3 Side
45.11.3.1 Make
45.11.3.2 Type of lens (Glass / Plastic)
45.11.3.3 Identification No. / Part No.
45.11.3.4 Number and colour of Lens
45.11.4 Type of flasher
45.12 Hazard warning signal
45.12.1 Front
45.12.1.2 Make
45.12.1.3 Type of lens ( Glass / Plastic )
45.12.1.4 Identification No. / Part No.
45.12.1.5 Number and Colour of lens
45.12.2 Rear
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46.2 Rear
46.2.1 Name of producer
46.2.2 Type & identification
46.2.3 Number and colour
46.2.4 Performance
46.3 Side
46.3.1 Name of producer
46.3.2 Type & identification
46.3.3 Number and colour
46.3.4 Performance
46.4 Yellow flasher
46.4.1 Name of producer
46.4.2 Type & identification
46.4.3 Number and colour
46.4.4 Performance
46.5 Warning device horn
46.5.1 Name of producer
46.5.2 Type & identification
46.5.3 Number
46.5.4 Performance
46.6 Visibility ensuring device
47.0 Meters
47.1 Speedometer
47.1.1 Name of producer
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Annexure I
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(1)
To be completed in conjunction with the specifications given in Annexure II
(2)
If not applicable mark n.a.
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Applicant / Manufacturer :
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Name :
Designation :
Place:
Date:
Countersigned:
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3.5.2 Type
3.5.3 Location
3.6 Air Cleaner:
3.6.1 - Make
3.6.2 - Type
3.6.3 - Location
3.6.4 - Suction pressure at Maximum power, (kPa)/
(mm of Hg)
3.7 If dry type:
3.7.1 Air filter (Make / Type/ No.)
3.7.2 - Vacuum indicator and its range (mm of water/mm
of Hg)
3.7.3 - Whether dust unloading valve has been provided
3.7.4 - Servicing/maintenance schedule
3.8 Air intake and fuel feed
3.8.1 Description and diagrams of inlet pipes and their
accessories (dash pot, heating device, additional air
intake, etc.)
3.8.2 Maximum permitted depression of air intake at
characteristic place (Specify location of
measurement) kPa (Specify the tolerance) (Specify
range if applicable)
3.9 Fuel supply system type
3.9.1 Fuel tank:
3.9.1.1 - Make
3.9.1.2 - Material
3.9.1.3 - Capacity, ( l )
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3.13.1 Make
3.13.2 Type
3.13.3 Model and Identification (Holder Number and
Nozzle Number)
3.13.4 No. of holes in each injector
3.13.5 Diameter of holes (mm)
3.13.6 Opening pressure or characteristics diagram
(specify the tolerance)
3.13.7 Injection Piping Length
3.13.8 Internal diameter of injection piping
3.14 Governor
3.14.1 Make(s)
3.14.2 Type(s)
3.14.3 Cut off point under load (rpm)
3.14.4 Max. speed without load
3.14.5 Range of Speed (rpm)
3.14.6 Rated speed
3.14.7 Idle speed
3.15 Cold start device
3.15.1 Make(s)
3.15.2 Type(s)
3.15.3 System description
3.16 Exhaust System
3.16.1 Make ,Type of silencer, Position of silencer
3.16.2 - Provision of spark arresting device, (Yes / No)
3.16.3 -Make and Type of spark arresting device, if
provided
3.16.4 Specify the back pressure at maximum Gross
power and the location of measurement (kPa)
(Specify the tolerance and range)
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3.22.3.2 - Model
3.22.3.3 - Type
3.22.3.4 - Out put rating
3.22.3.5 - Power rating
3.22.3.6 - Serial Number
3.22.4 Details of Instruments panel:
3.22.4.1 Engine speed –cum-cumulative run hour meter.
3.22.4.2 Lubricant oil pressure gauge/ indicator lamp
3.22.4.3 Coolant (water) temperature gauge (with colour
zones).
3.22.4.4 Fuel level gauge (with colour zones).
3.22.4.5 Main switch (key-turn type).
3.22.4.6 Light switch (rotary type).
3.22.4.7 Turn indicator light switch
3.22.4.8 Hazard light switch
3.22.4.9 Head light (long beam) indicator lamp.
3.22.4.10 Battery charging indicator lamp.
3.22.4.11 Turn indicator-cum-hazard indicator tell-tale
3.22.4.12 Fuel shut-off knob
3.22.4.13 Horn push button.
3.22.4.14 Specify other if any
3.22.5 Lighting Installation requirements
Position
in width
(from Geom Identi-
No. Arra-
Produce Orienta outer Tell -etric fication
Description Type and ngem
r tion edge), tale visibil Mark (if
colour ent
height, ity available)
Length
(mm)
1 2 3 4 5 6 7 8 9 10
Manufacturer : Document No : Test Agency : Cert No :
Signature Signature
Name
Name Sheet No Designation
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Head lamps:
- Main beam (optional)
- Dipped beam
Front fog lamp
(optional)
Front Position lamp
(Parking lamp)
Side Marker lamps
(optional)
Tail lamp
Rear Position lamp
(Parking lamp)
Stop lamp (Brake
lights)
Registration plate lamp
Reversing lamp
(Optional)
Direction indicator lamps
- Front
- Rear
- Side (optional)
Hazard warning
signal lamps
- Front
- Rear
- Side (optional)
Reflectors, Non-
Triangular:
- Front
- Rear
- Side (optional)
Additional lamps if
any ( Plough lamp)
- Purpose : To
illuminate implement
working area
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Nominal Speeds
Movement Gear Number of Engine Nominal speed at rated engine
Revs. for one speed when fitted with------------
Rev. of driving wheel size tyres of ____ mm radius
index, (kmph)
LOW HIGH LOW HIGH
Forward 1
Forward 2
Forward 3
Forward 4
Reverse 1
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24.3 - Height
24.4 - Ground clearance(mm) ------- (Specify the limiting part)
25.0 Colour of tractor:
25.1 - Chassis & Engine
25.2 - Sheet metal
25.3 - Bonnet
25.4 - Mudguards
25.5 - Wheel rims
26.0 Performance Characteristics:
(Please refer IS 12207:2008 for the declarations and tolerances)
Characteristics Requirements or Tolerance Values
as per IS 12207:2008 declared by
the applicant
2 3 4
26.1 PTO Performance :
26.1.1 - Max. power under 2 h test, (kW) Declared value to be
(Natural ambient condition) achieved with a tolerance of:
-5 / +10% for PTO power
>35hp. –7.5/+10% for PTO
power 35 hp
26.1.2 Power at rated engine speed, (kW) --do--
26.1.3 Specific fuel consumption 5%
corresponding to maximum power,
(g/kWh)
26.1.4 Maximum equivalent crankshaft 8%
torque, (Nm)
26.1.5 Equivalent crankshaft torque at --
maximum power, Nm (kgf-m)
26.1.6 Back-up torque, percent 7 percent, min.
°
26.1.7 Maximum operating temperature ( C)
26.1.7.1 - Engine oil To be declared by the
manufacturer under high
26.1.7.2 ambient conditions.
- Coolant (water) -- do--
26.1.8 Engine oil consumption, (g/kWh) Not exceeding 1% of SFC at
max. power under High
ambient conditions
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CMVR)
26.2 Belt pulley performance (if desired by the manufacturer)
26.2.1 Power at rated engine speed Declared value to be
achieved with a
tolerance of: -5 / +10% for
PTO power >35hp. –
7.5/+10% for PTO power
35 hp
26.2.2 Power at standard linear belt speed --do--
[(15.75±0.25) m/s]
26.2.3 Maximum operating temperature of Nil
oil in the belt pulley, °C
26.3 Drawbar Performance :
26.3.1 Max. drawbar pull with ballast Minimum 65% of static mass
corresponding to 15 percent wheel slip with ballast
or 7 percent track slip, (kN)
26.3.2 Max. drawbar pull without ballast or Minimum 65% of static mass
with standard ballast corresponding to of tractor without ballast or
15 percent wheel slip or 7 percent with standard ballast
track slip, (kN)
26.3.3 Maximum drawbar power without Minimum 80% of PTO
ballast or with standard ballast, (kW). power as referred in 13.1(a)
above of PTO performance
26.3.4 Max. transmission oil temperature To be declared by the
( °C) manufacturer
26.4 Power lift and hydraulic pump performance:
26.4.1 Maximum lifting capacity throughout the range of lift, (kN):
26.4.1.1 - At hitch points To be declared by the
manufacturer
26.4.1.2 - With the standard frame The lift capacity should at
least be 18 kg/PTO hp and it
should be 16 kg/engine hp
where the tractor is not
provided with a PTO shaft.
26.4.2 Maximum drop in the height of the To be declared by the
point of application of the force after manufacturer
each 5 minutes interval for a total
duration of 30 minute, (mm)
Table 17 of AIS-007 (Revision 5)
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I,…………………………………………………….of M/s
……………………………………………… hereby declare that information given above in page
no. 1 to 21 is as per design / drawings of the prototype/commercial model of tractor submitted for
Confidential/Commercial test and is correct to the best of my knowledge and belief.
Applicant / Manufacturer :
Signature of Authorised Signatory :
Name :
Designation :
Place:
Date:
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Make of tractor :
Model of tractor :
Nature of test :
(a) The selection procedure followed for submitting the tractor meets the requirement of
clause 4.3 of Indian Standard 5994-1998.
(b) It is certify that the specification of machine submitted for test conforms to the
production model, which we propose to introduce.
(c) It is also understood that the test will be carried out on the machine as it stands together
with accessories and attachments essential to the satisfactory performance of the
machine. We will not be allowed to introduce alternations or modifications on the
machine which should affect its normal performance during the progress of tests. If
any major modifications or alterations are considered necessary, we shall withdraw the
machine from tests and submit another machine of same make and model with fresh
application for testing.
I / We do hereby abide by the above preconditions referred to at (a), (b) & (c) above in
respect of the test sample submitted for confidential / commercial Test at this Institute and in
case of any violation we shall withdraw the tractor from test.
Signature of Applicant/Authorized :
signatory
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a) White, Front
b) Amber, side
c) Red, Rear
Retro Reflective Tape or Paint
104B(2) Reflex Reflector
d) Rear, Red
119 Horns
Horn Installation
124(A)1 Automotive Lamps
Bulbs used for:
a) Head light main & dip.
b) Parking light
c) Direction indicator lamp
d) Tail lamp
e) Reversing lamp
f) Stop lamp
g) Rear registration mark
indicating lamp
h) Top light
124A(2) Lighting Signalling & Indicating
Systems:
Head Light:
Fog Light:
Rear Licence Plate Light:
Rear Position Light:
Tail Light:
Stop Light:
Directional Indicator Light:
Front :
Rear :
Side :
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* Xerox copies of the certificates to be submitted in case if it is from another testing agency or
whenever necessary.
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Foot Note:- The technical specification details for Sr. Nos.7.0 ( tyres ) , 28.0 ( RVM), 29.0 ( Wiper),
31.0 ( seat belt and seat belt anchorages), 37.0 (automotive bulbs),38.0 (head lamp),
39.0 (tail lamp), 40.0 (parking lamp), 41.0 (stop lamp) , 42.0 (reversing lamp), 43.0
(indicator lamp), 44.0 (number plate lamp), 45.0 (emergency signaling equipment), 46.0
(reflector), 47.0 (top light), 53.0 (Flammability), 54.0 (RUPD), 55.0 (LPD), and 56.0
(Interior fittings ) need not be filled by the applicant, if there is no change in basically
approved specification issued during the certification of chassis (Drive away
chassis/Cowl & chassis/Cab & Chassis/Chassis with FES)
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Table 22A of AIS-007 (Revision 5)
(To be submitted by the Bus manufacturer or the Bus Body Builder along with Table 22)
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2.8.1.4 Model
2.8.2 Indication of state of charge of battery reaches a level at which driving vehicle further
may cause damage to batteries
2.8.2.1 Indication format.
2.8.2.2 Relationship of state of charge indicator and the indication.
2.9 Battery Mass, kg
2.10 Brief description of maintenance procedure, if any
3.0 Description of the Drive Train
3.1 General
3.1.1 Make
3.1.2 Type
3.1.3 Use : Mono motor / multi motors (number)
3.1.4 Transmission Arrangement parallel / transaxial / others
3.1.5 Test Voltage , V
3.1.6 Motor Nominal Speed , Min -1
3.1.7 Motor Maximum Speed, Min –1 or by default reducer outlet shaft / gear box speed
(specify gear engaged )
3.1.8 Maximum Power Speed , Min –1 and km/h
3.1.9 Maximum Power , kW
3.1.10 Maximum Thirty Minutes Power, kW
3.1.11 Maximum Thirty Minutes speed km/h
3.1.12 Range
3.1.13 Speed at the beginning of the range, Min –1
3.1.14 Speed at the end of the range , Min –1
3.2 Traction Motor
3.2.1 Make
3.2.2 Working Principle
3.2.2.1 Direct current / alternating current / number of phases
3.2.2.2 Separate excitation / series / compound
3.2.2.3 Synchron / asynchron
3.2.2.4 Coiled rotor / with permanent magnets / with housing
3.2.2.5 Number of Poles of the Motor
3.2.3 Motor power curve (kW) with motor RPM (min-1) / vehicle speed in km/h
3.3 Power Controller
3.3.1 Make
3.3.2 Type
3.3.3 Control Principle : vectorial / open loop / closed / other (to be specified )
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4.4 Reset period recommended between the end of the discharge and the start of the charge
4.5 Recommended duration of a complete charge
4.6 In case of on-board charger
4.6.1 Continuous rating of charger socket (A) :
4.6.2 Time rating (h) of charger socket, if any :
4.6.3 Whether soft-start facility Yes / No :
4.6.4 Maximum initial in-rush current (A)
5.0 Electrical Details of Vehicle for Functional Safety
5.1 Schematic diagram showing the electrical layout giving all major electrical items along
with their physical location in the vehicle. It shall include batteries, power-train
components, protection fuses, circuit breakers etc. (Reference in AIS-038 clause 3.1.3)
5.2 Specifications of circuit breakers/ fuses used for protection of batteries / power-train
(Reference in AIS-038 clause 3.1.3)
5.2.1 IS / IEC specifications
5.2.2 Rating (A)
5.2.3 Opening time (ms)
5.3 Working voltage V (Reference in AIS-038 clause 3.2)
5.4 Schematic highlighting physical location of live parts having working voltage greater than
60 V DC or 25 V AC (Reference in AIS-038 clause 3.2.1.2)
5.5 Electric cables / connectors / wiring harness (Reference in AIS-038 clause 3.2.2.2)
5.5.1 IEC protection class
5.5.2 Insulation material used
5.5.3 Conduits provided Yes / No
5.6 List of exposed conductive parts of on-board equipment. (Reference in AIS-038 clause
3.2.2.3)
5.6.1 Any potential equalization resistance used to electrically connect these parts Yes/ No
5.6.2 If yes, give details
5.7 List of failures due to which the vehicle will come to standstill (Reference in AIS-038
clause 3.3.6)
5.8 List of conditions under which the performance of vehicle is limited and how. (Reference
in AIS-038 clause 3.3.13 )
5.9 Declaration regarding Design guidelines followed with respect to various requirements
6.0 Electrical energy consumption of Vehicle in W-h/km, as per clause 5.5.1 of AIS-039
7.0 Special gear shifting pattern if any
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ANNEX I
(See introduction)
COMMITTEE COMPOSITION *
Automotive Industry Standards Committee
Chairman
Shri Shrikant R. Marathe Director,
The Automotive Research Association of India, Pune
Members Representing
Representative from Ministry of Road Transport & Highways
(Dept. of Road Transport & Highways), New Delhi
Representative from Ministry of Heavy Industries & Public Enterprises (Department
of Heavy Industry), New Delhi
Member Secretary
Mrs. Rashmi Urdhwareshe
Sr. Deputy Director
The Automotive Research Association of India, Pune
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