2-AIS - 149-Conformity of Production (CoP)
2-AIS - 149-Conformity of Production (CoP)
2-AIS - 149-Conformity of Production (CoP)
PRINTED BY
THE AUTOMOTIVE RESEARCH ASSOCIATION OF INDIA
P.B. NO. 832, PUNE 411 004
ON BEHALF OF
AUTOMOTIVE INDUSTRY STANDARDS COMMITTEE
UNDER
CENTRAL MOTOR VEHICLE RULES – TECHNICAL STANDING COMMITTEE
SET-UP BY
MINISTRY OF ROAD TRANSPORT and HIGHWAYS
(DEPARTMENT OF ROAD TRANSPORT and HIGHWAYS)
GOVERNMENT OF INDIA
November 2022
I
AIS-149
INTRODUCTION
The Government of India felt the need for a permanent agency to expedite the publication
of standards and development of test facilities in parallel when the work on the preparation
of the standards is going on, as the development of improved safety critical parts can be
undertaken only after the publication of the standard and commissioning of test facilities.
To this end, the erstwhile Ministry of Surface Transport (MOST) has constituted a
permanent Automotive Industry Standards Committee (AISC) vide order No. RT-
11028/11/97-MVL dated September 15, 1997. The standards prepared by AISC will be
approved by the permanent CMVR Technical Standing Committee (CTSC). After approval,
the Automotive Research Association of India, (ARAI), Pune, being the Secretariat of the
AIS Committee will publish this standard. For better dissemination of this information
ARAI may publish this document on their Website.
The AISC panel and the Automotive Industry Standards Committee responsible for
preparation of this standard is given in Annex D and Annex E respectively.
*****
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AIS-149
INDEX
Para. No. Contents Page No.
1. Scope 1/19
2. Definitions 1/19
3. CoP Test Agency 2/19
4. Responsibility of the Vehicle Manufacturer 3/19
5. CoP Period and Selection of Random Samples 4/19
6. Checks on Conformity of Production by the Testing 5/19
Agency
7. Extended CoP Tests 6/19
8. CoP Requirements 7/19
9. CoP Certificates 7/19
10. Consequences of Failure/ Non-compliance/ Non- 7/19
Submission
LIST OF ANNEXES
ANNEX-A Brief technical specifications of the model / variants 9/19
to be submitted by vehicle manufacturer
ANNEX-B Evaluations Report For CSFC CoP Verification 12/19
ANNEX-C Format of CSFC CoP Certificate 16/19
III
AIS-149
1.0. SCOPE
This procedure is applicable to commercial vehicles of category M2, M3, N2 and N3
with GVW / GCW exceeding 3.5 tonnes for the purpose of certifying the compliance to
Conformity of Production to the Constant Speed Fuel Consumption (CSFC) norms
notified by the Ministry of Power / Ministry of Petroleum and Natural Gas / Ministry of
Road Transport & Highways.
Note: This procedure contains administrative and technical guidelines for carrying out
Conformity of Production tests for checking compliance to Constant Speed Fuel
Consumption Norms for Commercial Vehicles with GVW / GCW exceeding 3.5 tonnes.
This has to be read in conjunction with applicable notifications issued by Ministry of
Power / Ministry of Petroleum and Natural Gas / Ministry of Road Transport and
Highways (MoRTH).
2.0. DEFINITIONS
For the purpose of this standard, the following definitions shall apply.
2.1. Definition of ‘technical characteristics of the vehicle’: vehicles of different ‘technical
characteristics’ means vehicles which differ in such essential respects as trade name or mark
and other technical details (requirements) as given in individual standard IS: 11921 notified
under CMVR.
2.2. Notified Standard means a standard, referred to in CMVR or notified separately under the
provisions of CMVR, which specifies details of requirements to be complied with. This may
be in the form of:
a) An Indian Standard issued by BIS
b) A Safety Standard prepared by the erstwhile Safety committee and issued by ARAI
c) A standard prepared by the AISC.
d) Any other standard notified by MoRT&H. / MoP&NG
2.3. Test Agency is an organization specified in CMV Rule 126 and 126A for certification
of compliance to the specified standards.
2.4. Manufacturer, Manufacturer’ means the person or body who is responsible to the
approval authority for all-aspects of the type-approval to whom the CMVR certificate is
issued. He shall be responsible for ensuring conformity of production. It is not essential
that the person or body be directly involved in all stages of the construction and sale of
the vehicle, system, component or separate technical unit which has been offered for
approval-process.
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4.7.1 The vehicle manufacturer shall submit the brief technical specifications of the model /
variants in accordance with Annex A along with the CoP test request to the concerned
test agency.
4.7.2 After the selection of the sample for CoP, the manufacturer, on request of test agency,
shall submit the detailed specifications, as per AIS: 007 as revised / amended from time
to time, of the selected samples.
4.8 The Test Agency will inform the vehicle manufacturer, its time schedule for the selection
of random sample and for carrying out the CoP tests. If the vehicle manufacturer has a
problem for this time table for reason such as that particular model is not likely to be
scheduled for production at that time, or enough number of vehicles may not be available
etc., the time schedule should be modified based on mutual convenience of the
manufacturer and test agency.
5.0. CoP PERIOD AND SELECTION OF RANDOM SAMPLE
5.1. The CoP for every vehicle model and its variants shall be carried out once in the period
of two years, viz. 1st April of first year to 31st March of third year.
5.2. The period between commencement of production/import of a new model and beginning
of next rationalized CoP period is less than 2 months; the same would be merged with
the rationalized CoP period.
5.3. The number of a specific vehicle model and its variants produced/ imported were less
than 250 in any consecutive period of six months in a year, CoP should be carried out as
per clause No. 6 of this standard.
Provided that in case the number of vehicles sold in India for a given base model and its
variants (manufactured in India or imported to India) are less than 250 in any consecutive
period of six months in a year, then such base model and its variants need not be
subjected to the above test, if at least one model or its variants manufactured or imported
by that manufacturer or importer, as the case may be, is subjected to such tests at least
once in two years;
Provided further that, in case the number of base models and its variants manufactured /
imported is more than one and if the individual base model and its variants are less than
250 in any consecutive period of six months in a year, then the testing agencies shall pick
up one of the vehicles out of such models and their variants once in two years for carrying
out CoP test.
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5.4 If the vehicle manufacturer produces a vehicle model in more than one plant, the test
agency may randomly choose one plant for CoP compliance checking among all the
plants in which model is produced. Sample selection for CoP and extended CoP tests
shall be from the same plant. When a vehicle model is approved for CoP in one plant, it
shall be deemed to be compliant to CoP in all the plants in which it is produced. Similarly,
when a vehicle model failed to meet CoP in one plant, it shall be deemed to be failed to
meet CoP in all the plants in which it is produced. To the extent possible, the test agency
shall select successive vehicle models for CoP compliance checking from different plants
at random in order to cover all plants of the company in the shortest time possible.
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7.1 If the first sample tested for CoP fails to meet CoP requirements as mentioned in clause
8, the test agency shall select 2 additional samples (i.e., cumulative sample of 3 vehicles
including the first vehicle) and conduct extended CoP test. Table-2 shall be followed for
sample selection and to decide pass/fail of CoP tests in conjunction with clause 8.
7.1.1 In the case of 10.1, the samples should be offered for random selection within four weeks
of start of production / import without implementing any design / production
modifications which would affect performance.
7.1.2 The test agency shall endeavour to complete further testing of the samples of the vehicles
selected according to 10.2 within 6 weeks from the date of selection of the samples.
7.2 For each of the tests, the following procedure is used where the test statistic is the number
of vehicles which have not met the limit criteria as mentioned in clause 8 for the tests:
(i) If the test statistic does not exceed the pass decision number for the sample size
given in the following table, a pass decision is reached for the test,
(ii) If the test statistic equals or exceeds the fail decision number for the sample size
given in the following table, a fail decision is reached for the test,
(iii) Otherwise, an additional vehicle is tested and the procedure is applied to the sample
with one extra unit.
Table-2 Sampling Plan for Extended CoP Tests and Pass/Fail Decisions
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8.1 The vehicle model shall meet the prescribed Constant Speed Fuel Consumption limits
defined in the notification issued by MoRTH / MoP&NG/ MoP.
8.2 A tolerance of +8 percent (on account of vehicle & test variations, atmospheric
conditions, calibrations & test equipment accuracies) shall be allowed on the CSFC
limits (in L/100km) notified by BEE for type approval to judge whether the test value of
the sample meets the requirements of CSFC limits as stated in 8.1 above. This tolerance
shall also be applicable to all the samples in the extended CoP tests done as per para 7.0.
If the vehicle meets the requirements of CoP, the test agency will issue a CoP certificate
to the manufacturer. The certificate for CoP will cover the vehicle model and its variants
produced/planned to be produced during the CoP interval. The CoP report and CoP
certificate shall be as per the format given in Annexes B and C respectively.
10.1. If the vehicle fails to meet the requirements of CoP (including extended CoP tests), the
testing agency shall send the Copies of the test report to the nodal agency and the vehicle
manufacturer. The nodal agency will make a decision and convey the same to the
manufacturer and test agencies within 4 weeks of the receipt of the failure report of the
CoP, after calling for a Standing Committee meeting to discuss and advise the nodal
agency. The vehicle manufacturer will be given an opportunity to present his case to the
committee before advising the nodal agency. Based on the recommendations of the
committee, the nodal agency may issue the order for withdrawal of type approval
certificate and stop dispatch of the vehicles by the manufacturer from his works.
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10.2. In case the type approval certificate has been withdrawn as per Para 10.1 above, the
manufacturer can subsequently identify the reason for not meeting the CoP and necessary
corrective measures. Then they should inform the same to the Nodal and concerned test
Agency and offer the rectified vehicle for testing. The test agency will carry out a
complete test as per the relevant type approval procedure on this rectified vehicle. If the
modifications are only in the production process without involving any model change, it
should meet the CoP norms. If the modifications call for changes resulting in a model
change, it should meet the type approval norms. If the modified vehicle passes the
relevant norms, the manufacturer will write to the Nodal and concerned Test
Agency which has carried out the test, the modifications which are to be finally carried
out on the vehicles to be produced/ Imported in future and the vehicles which require
retrofitting/rectifications. Type approval will be restored by the nodal agency subject to
Para 10.5. Further, a special CoP will be carried out within a month, if a regular CoP is
not scheduled within that period. If the regular CoP is scheduled within that period, a
special CoP need not be carried out.
10.3. The manufacturer can also offer the rectified vehicle from serially produced vehicles, for
random selection if the changes do not constitute a model change. In case the
manufacturer offers serially produced vehicle for random selection instead of a
submitted sample, the special CoP mentioned above need not be carried out.
10.4. If a manufacturer identifies the reason for not meeting the CoP and the necessary
corrective actions (if the corrective measures do not constitute a model change), when
actions under preceding 7.1 to 10.3 are on-going, the manufacturer should inform the
same to the Nodal and concerned test Agency and request to abort the actions on-going
under Para 7.1 to 10.3 and offer the vehicle for carrying out the tests as per Para 10.2 and
10.3 Then the testing agency will carry out the test as per Para 10.2 and 10.3 and report
the results to the nodal agency. If the vehicle meets the requirements, then the nodal
agency will instruct the test agency to issue the CoP certificate along with instructions
to the manufacturer to carry out corrective actions, if any, within a stipulated period as
per Para 10.5. The CoP certificate will be issued by the test agency after the special CoP
vehicle meets the requirements, if the case calls for it. If the vehicle does not meet the
requirements, action under Para 10.1 will follow.
10.5. It is the responsibility of the manufacturer to ensure at his cost that the modifications /
modified components are carried out / retrofitted, within a period specified by the nodal
agency, on all the vehicles produced /dispatched in the period between the dates of which
the CoP became due as per Para 4.0 and restoration of the type approval by the nodal
agency as per Para 10.2 or when the nodal agency has informed the test agency and the
manufacturer as per Para 10.4.
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ANNEX A
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1st
2nd
3rd
4th
5th
6th, 7th, 8th ----
Rev.
3.7.17 No of axles
3.7.17.1 Drive axle (Front / Rear / All)
3.7.17.2 Front axle ratio
3.7.17.3 Rear axle ratio
4.0 Wheels and Tyres
4.1 Wheel rim size
4.2 No of tyres
4.3 Tyre size designation including ply rating
4.4 Speed Index
4.5 Load index / Load rating
4.6 Tyre type (Radial / Cross / Tube / Tubeless)
4.7 Laden Tyre pressure (front & rear) , (kg/cm2 )
5.0 Dimensions
5.1 Wheel base, (mm)
5.2 Overall width, (mm)
5.3 Overall length, (mm)
5.4 Overall height, (mm)
5.5 Front track, (mm)
5.6 Rear track, (mm)
5.7 Cargo box dimensions, (mm)
6.0 Weights
6.1 Maximum GVW
kg (for rigid
vehicles)
6.2 Maximum GCW kg
(for articulated / combination vehicles)
6.3 Maximum FAW (kg)
6.4 Maximum RAW (kg)
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ANNEX B
Engine
Chassis No.
No.
Engine
GVW
capacity
Fuel
To evaluate the vehicle for CSFC COP (Constant Speed Fuel Consumption
Conformity of Production) as per AIS 149.
40 Tyres -
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Relevant Gear --
- th , Ratio -
60 Engine - M/s.
Engine Mode -
50 ECU
Calibration ID -
ECU CVN -
AC Mode -
Vehicle Width -
-- mm
Vehicle Height -
-- mm
--- Weight
Measurement
(IS:11825-1986)
FAW, kg
RAW, kg
Gross Vehicle
Weight / Gross
Combination
Weight, kg
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6.0 Results of the verification of the vehicle under CSFC CoP approval:
6.1 Refer Appendices, as applicable, of this report for the test results of tests of the
vehicle under CSFC CoP approval.
4. The bearer of the CSFC CoPC is under obligation to ensure production strictly
as per the provisions of the specific “Type Approval Certificates” (TAC).
5. [Name of test agency] is not responsible for testing each vehicles/ components/
parts/ assemblies etc. for which TAC and CSFC CoPC are issued. Further,
[Name of test agency] is not responsible for ensuring manufacturing quality of
the Constant Speed Fuel Consumption Conformity of Production approved /
type approved vehicles/ components/ parts/ assemblies etc.
7. Breach of any statutory provision of Indian laws or laws of other countries, will
be the sole responsibility of the bearer of TAC and [Name of test agency] shall
not be liable for any claims or damages. The bearer shall alone be liable for the
same, and shall undertake to indemnify [Name of test agency] in this regard.
8. [Name of test agency] has the right, but not under obligation, to initiate
cancellation/ withdrawal of the CSFC CoPC issued, in case of any fraud,
misrepresentation, when it surfaces and comes in the knowledge of [Name of
test agency].
The appropriate local courts at [Name of City/Taluka] shall have the jurisdiction in
respect of any dispute, claim or liability arising out of this certificate/ Report.
Conclusion: Based on the verification of the vehicle for the parameters covered in
this test report as per AIS-149, following CSFC CoP family is granted compliance
to these requirements
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Plant(s) /
Premises CMVR TA
Sr. Base Certificat
Variant(s) produced Certificate
No. Model (s) e date
or No.
imported
CHECKED
PREPARED BY: APPROVED BY:
BY:
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ANNEX C
CERTIFICATE FOR
1. Based on the verification of documents, inspections and tests conducted on the vehicle
model(s) “xxxxxxxxx”, manufactured by xxxxxxxxxxx <<Organization name>>and
randomly selected from xxxxxxxxxxxx <<plant(s)/premise(s)>>, it is certified that the
CSFC CoP family models comply with the provisions of the Central Motor Vehicles
Rules, 1989, as amended up-to-date.
Effective
Noti. No. Date CMV Rule Standards
From
2. This certificate covers the following CSFCCOP family, its vehicle models and their
variants, declared by the manufacturer and/or importer and planned to be produced /
imported as per manufacturer’s and/or importer’s declaration during the stipulated
period.
CMVR
CSFC CoP
CSFC CoP Period
Family Certificate
No. and Date
Type :
Vehicle
Sr. No. model and its
variants
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ANNEX D
(See Introduction)
NAME ORGANIZATION
Panel convenor
Shri. A. A. Badusha Senior Deputy Director, ARAI
Members Representing
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Shri V. G. Kulkarni SIAM (Mahindra & Mahindra Ltd. -Truck & Bus
Division)
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ANNEX E
(See Introduction)
COMMITTEE COMPOSITION *
Automotive Industry Standards Committee
Chairperson
Dr. Reji Mathai Director, The Automotive Research Association of India
Members Representing
Representative from Ministry of Road Transport and Highways
Representative from Ministry of Heavy Industries
Representative from Office of the Development Commissioner, MSME, Ministry of
Micro, Small and Medium Enterprises
Shri Shrikant R. Marathe Former Chairman, AISC
Shri R.R. Singh Bureau of Indian Standards
Director Central Institute of Road Transport
Director Global Automotive Research Centre
Director International Centre for Automotive Technology
Director Indian Institute of Petroleum
Director Vehicles Research and Development Establishment
Director Indian Rubber Manufacturers Research Association
Representatives from Society of Indian Automobile Manufacturers
Representatives from The Tractor and Mechanization Association
Shri Uday Harite Automotive Components Manufacturers Association of India
Shri K. V. Krishnamurthy Indian Construction Equipment Manufactures' Association
(ICEMA)
Member Secretary
Shri Vikram Tandon The Automotive Research Association of India
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