Manual Quincy QR-25 Model 350 (Jul - 2014)
Manual Quincy QR-25 Model 350 (Jul - 2014)
Manual Quincy QR-25 Model 350 (Jul - 2014)
QR-25 Series
Model 350
Parts Manual
Record of Change 109
On-line product registration, parts ordering and warranty information is available at www.quincycompressor.com
Change No.
Quin-Cip-D Lubricant
(synthetic)
Quin-Cip Lubricant
Model & Serial Number SAE 10W (ISO 32)
Identification Tag Quart 112541Q032
Case (12 Qts.) 112541C032
The model & serial number tag is located on the SAE 20 (ISO 68)
handhole plate side of the crankcase. Fill in the num- Quart 112542Q068
bers from your compressor's tag in the corresponding Case (12 Qts.) 112542C068
spaces provided here and reference this page when SAE 30 (ISO 100)
ordering replacement parts. Quart 112543Q100
Case (12 Qts.) 112543C100
All replacement parts are to be ordered through
an authorized Quincy distributor. Insist on genuine SAE 40 (ISO 150)
Quincy parts only! Failure to do so may void warranty. Quart 2024601401
Case (12 Qts.) 2024601405
ORDERING
REPLACEMENT PARTS CAUTION !
Prompt service can be rendered on repair parts orders
if the following information is given: Refer to the QR-25 Series Instruction Manual for vital lubri-
cation information.
Item 1) the model number, record of change
number, & serial number.
Item 2) the exact part number needed. (Do not
CAUTION !
Follow all safety precautions outlined in the QR-25 Series
order by item numbers.) instruction manual.
Item 3) the exact quantity needed.
Item 4) the preferred type of transportation
WARNING !
Do not operate this compressor without a totally enclosed
belt guard or any other required safety equipment.
CRANKCASE LUBRICANT
CAPACITY DANGER !
Air used for breathing or food processing must meet
OSHA1910.134 or FDA 21 CFR 178.3570 regulations. Failure
Model Capacity to do so may cause severe injury or death.
350 4 qts. & 30 oz.
(4.672 lit.)
Maintenance Parts
1 6930-1X Replacement Adjustment Plate Assembly
includes adjustment plate & oil seal
* Quantity as required
@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bring
each fastener to the recommended torque specification in even increments.
N.S.S. = Not Sold Separate
Pip mark
or "T"
on top of ring
Be sure to stagger
TOP
ring gaps! GROOVE
10
SECOND
GROOVE
10
1.2
1.2
THIRD
7 GROOVE
1.3
BOTTOM
6
GROOVE
1.5
2
1.1 9
4
1.4 2
Item Part
Number Qty. Number Description
1 1 110804 connecting rod assembly (N.S.S.; order 110804X)
1.1 1 110802 connecting rod (N.S.S.; order 110804X)
1.2 2 110799-010 needle bearing
1.3 2 1344 connecting rod bolt, 7/16-20 unc x 3.25
1.4 2 1319 connecting rod bolt washer
1.5 1 110801-001 plug orifice
2 2 8648 retaining ring
3 1 110190-004 piston pin
4 1 5846-001 piston, HP
5 2 112782 oil ring rail
6 1 112783 ring spacer
7 1 6997 piston ring
8 2 124471-M08 locknut, 7/16-20 unf (@ 40 ft.-lbs.)
9 2 6656 connecting rod insert (sold in pairs only; see maintenance parts)
10 2 111845 piston ring
Maintenance Parts
9 * 1 6656PR connecting rod inserts (1 pair, standard size)
9 * 1 6656-010PR connecting rod inserts (1 pair, .010 undersize)
4 1 5846-011 piston, hp (.010 oversize)
4 1 5846-021 piston, hp (.020 oversize)
8168A Piston Ring Set, HP (Standard) No Color Code
includes piston rings, piston rails & ring spacer
5788-010 Piston Ring Set, HP (.010 Oversize) (L. Blue)
includes all rings necessary for installing .010 oversize piston
5788-020 Piston Ring Set, HP (.020 Oversize) (Yellow)
includes all rings necessary for installing .020 oversize piston
5846X001 Piston Assembly, HP (Standard w/ side sealer)
includes ring set, piston, piston pin & retaining ring
5846X002 Piston Assembly, HP (Standard w/o side sealer)
includes ring set, piston, piston pin & retaining ring
5846X011 Piston Assembly, HP (.010 Oversize)
includes ring set, piston, piston pin & retaining ring
5846X021 Piston Assembly, HP (.020 Oversize)
includes ring set, piston, piston pin & retaining ring
110804X Replacement Connecting Rod Assembly (Standard)
includes connecting rod assembly, connecting rod inserts & locknuts
110804X010 Replacement Connecting Rod Assembly (.010 Undersize)
includes connecting rod assembly, connecting rod inserts & locknuts
@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bring
each fastener to the recommended torque specification in even increments.
* One pair required for each connecting rod assembly.
N.S.S. = Not Sold Separate
Pip mark
or "T"
on top of ring
Be sure to stagger
ring gaps!
Item Part
Number Qty. Number Description
1 1 40081 connecting rod assembly (N.S.S.; order 6655X)
1.1 1 110803 connecting rod (N.S.S.; order 6655X)
1.2 1 6443 bushing, connecting rod (N.S.S.; order 6443SR)
1.3 2 1344 connecting rod bolt, 7/16-20 unc x 3.25
1.4 2 1319 connecting rod bolt washer
2 2 8648 retaining ring
3 1 8647 piston pin
4 1 8640 piston, LP
5 1 112749 ring spacer
6 1 9146 piston ring
7 2 6656 connecting rod insert (sold in pairs only; see maintenance parts)
8 2 124471-M08 locknut, 7/16-20 unf (@ 40 ft.-lbs.)
9 2 112748 oil ring rail
10 2 6994 spring
11 2 6992 piston ring
Maintenance Parts
7* 1 6656PR connecting rod inserts (1 pair, standard size)
7* 1 6656-010PR connecting rod inserts (1 pair, .010 undersize)
4 1 8640-010 piston, LP (.010 oversize)
4 1 8640-020 piston, LP (.020 oversize)
1 7527 Piston Ring Set, LP
includes piston rings, piston rails, piston spring & spacer
1 5787-010 Piston Ring Set, LP
includes all rings necessary for installing .010 oversize piston
1 5787-020 Piston Ring Set, LP
includes all rings necessary for installing .020 oversize piston
8640X Piston Assembly, LP (Standard)
includes ring set, piston, piston pin & retaining ring
8640X010 Piston Assembly, LP (.010 Oversize)
includes ring set, piston, piston pin & retaining rings
8640X020 Piston Assembly, LP (.020 Oversize)
includes ring set, piston, piston pin & retaining rings
6655X Replacement Connecting Rod Assembly (Standard)
includes connecting rod assembly, connecting rod inserts & locknuts
6655XUS Replacement Connecting Rod Assembly (.010 Undersize)
includes connecting rod assembly, connecting rod inserts & locknuts
@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bring
each fastener to the recommended torque specification in even increments.
* One pair required for each connecting rod assembly.
N.S.S. = Not Sold Separate
Maintenance Parts
113225 113225 Hydraulic Unloader Repair Kit
includes diaphragm, stem assembly, inlet filter & fitting assembly,
spring (0-200 PSIG) and spring (201-500 PSIG, red color code)
Parts for Special Applications
(for use with diester or phosphate ester synthetic lubricants)
1 1 110827-003 hydraulic unloader assembly (standard, 0-200 PSIG)
1 1 110827-004 hydraulic unloader assembly (high pressure, 201-500 PSIG)
2 4
* See page 19 for optional pilot valves that must be used with respective pressure ranges.
* See page 19 for optional pilot valves that must be used with respective pressure ranges.
Application Service
Suction valve unloader assemblies are recommended Periodically check the filter & screens in the inlet of
for use on Quincy compressors where the compressor the pilot valve to make sure they are free of obstruc-
is to run continuously and a constant pressure is to be tions. If they become clogged, remove and clean or
maintained. The purpose is to automatically unseat replace. Inspect the "o"ring located in the opposite end
the suction valve of the compressor when the air of the pilot valve body for wear or damage; replace if
supply is greater than the demand. necessary.
Operation Adjustment
Unloading occurs when receiver pressure is sufficient The unloading pressure is adjustable and is regulated
to overcome pilot valve spring pressure. The check by turning the hex nut (marked "unload adj." in cross
ball is then unseated, allowing receiver pressure to sectional illustrations of pilot valves). Turn the hex
pass to the unloading arrangements. The compressor nut clockwise to increase and counterclockwise to
will run unloaded until the receiver pressure drops decrease the unloading pressure.
to a predetermined level. At this time, the action of
the ball is reversed, shutting off receiver pressure to The differential (difference between unloading
the unloader arrangement and venting the unloader and loading pressure) is set by turning the hex nut
to atmosphere. This allows the compressor to load. marked "differential adjustment" in the illustrations
The drive, either electric motor or combustion engine, of the pilot valves on previous pages. Increase the dif-
runs continuously and must be started and stopped ferential pressure by turning the hex nut clockwise
manually. - decrease by turning counterclockwise. Tighten the
locknuts after adjustment.
The LS control version is equipped with a toggle
lever on the pilot valve which can be flipped to provide
manual unloading.
WARNING !
A pressure switch must be incorporated whenever an LVD Decals for QR 350 Basic Compressor
pilot valve is employed as part of the control system. Item Part
# Qty. Number Description
The compressor will operate in the continous run 1 1 110831 serial number & nameplate
mode if the knurled knob on the LVD pilot valve is 2 1 127889-A decal, CAUTION!/manual/
"Failure to follow..."
turned counterclockwise until it stops. 3 1 127889-B decal, DANGER! /
"Air used for breathing..."
* Not sold separate; order 127889.
120 gal.
1 113271-200 tank (200 PSIG max. working pressure)
1 * 113280 top plate
1 111136-050 tank drain valve
1 111136-100 ball valve
1 110514-300 pressure gauge
1 110512-003 pressure switch (135-175 PSIG)
1 110513-200 pressure relief valve (200 PSIG)
3.5 ft. 110515-100 ! discharge tube (1" copper tube to be formed by customer)
2 111265-100 ferrule (for discharge tube)
10 h.p.
2 110258B083 drive belt
1 111241 motor pulley
1 5380 motor pulley bushing
1 111967K003 belt guard assembly
200v, 3Ø 230/460v, 3Ø
1 40656 4014 10 h.p. motor (ODP)
10 h.p.
4 110258B083 drive belt
2 111241 motor pulley
2 5380 motor pulley bushing
2 111967K003 belt guard assembly
200v, 3Ø 230/460v, 3Ø
2 40656 4014 10 h.p. motor (ODP)
* 113280 top plate is also used for all QR 350 base mounted electric motor driven units.
Part numbers shown in italics apply to tank mounted units and base mounted units.
! Pre-formed discharge tubes are available. Contact factory with model & tank size information.
Part numbers shown in italics apply to tank mounted units and base mounted units.
! Pre-formed discharge tubes are available. Contact factory with model & tank size information.