Erc045vg-070vg (A968) (02-2023) - 524319461
Erc045vg-070vg (A968) (02-2023) - 524319461
Erc045vg-070vg (A968) (02-2023) - 524319461
ERC045VG-070VG
(A968)
NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS
1 GENERAL TRUCK
2 ELECTRICAL SYSTEM
3 DRIVE UNIT
4 STEERING SYSTEM
5 BRAKE SYSTEM
6 HYDRAULIC SYSTEM
11 OPTIONS
13 NUMERICAL INDEX
This Parts Manual is divided into 14 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCELERATOR PEDAL ................................................................................................................................. 12-2
ACCELERATOR PEDAL ASSEMBLY
FOOT DIRECTIONAL CONTROL ............................................................................................................... 5-3
STANDARD ................................................................................................................................................. 5-2
ACCUMULATOR
D508/D563 MAST SERIES ......................................................................................................................... 11-12
F508/F563 SERIES MAST .......................................................................................................................... 11-14
ADD ON OPTION KITS
ADD ON OPTIONS
ADD ON TELEMETRY KITS ........................................................................................................................... 12-6
ADD-ON OPTION KITS ................................................................................................................................... 12-7
ARMREST SLIDER ASSEMBLY
→ 9/2010 .................................................................................................................................................... 1-70
9/2010 → .................................................................................................................................................... 1-72
AUXILIARY EXTENSION TUBES
AUXILIARY KEY SWITCH ............................................................................................................................... 2-41
AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES
THREE STAGE FULL FREE-LIFT - SINGLE AUXILIARY WITH E-HYDRAULICS, FOUR FUNCTION
(11/2016 →) ................................................................................................................................................11-108
THREE STAGE FULL FREE-LIFT - DUAL AUXILIARY WITH E-HYDRAULICS, THREE AND FOUR
FUNCTION (11/2016 →) ............................................................................................................................ 11-112
THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (DUAL AUXILIARY WITH E-
HYDRAULICS)) - THREE AND FOUR FUNCTION (→ 11/2016) .............................................................. 11-110
THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (SINGLE AUXILIARY WITH E-
HYDRAULICS)) - THREE FUNCTION ........................................................................................................11-104
THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (SINGLE AUXILIARY WITH INTEGRAL
SIDE-SHIFT AND E-HYDRAULICS)) - FOUR FUNCTION (→ 11/2016) ...................................................11-106
TWO STAGE LIMITED FREE-LIFT (F507/F562 SERIES MAST) (SINGLE AUXILIARY WITH E-
HYDRAULIC) - THREE FUNCTION ........................................................................................................... 11-98
TWO STAGE LIMITED FREE-LIFT (F507/F563 SERIES MAST) (SINGLE AUXILIARY WITH INTEGRAL
SIDE-SHIFT AND E-HYDRAULICS) - FOUR FUNCTION ..........................................................................11-100
TWO STAGE LIMITED FREE-LIFT (F507/F563 SERIES MAST) (WITH DUAL AUXILIARY WITH E-
HYDRAULICS) - THREE AND FOUR FUNCTION ..................................................................................... 11-102
AUXILIARY TUBE EXTENSIONS
FOUR STAGE FULL FREE-LIFT (S/N D515V05515H →) ......................................................................... 11-72
TWO AND THREE STAGE FULL FREE-LIFT (→ S/N D508V027242H) (→ S/N D509V02103H)
(→ S/N D563V11350H) (→ S/N D564V02121H) (→ 12/2016) .................................................................. 11-58
TWO AND THREE STAGE FULL FREE-LIFT (S/N D508V27243H →) (S/N D509V02104H →)
(S/N D563V11351H →) (S/N D564V02122H →) (→ 12/2016) .................................................................. 11-62
TWO AND THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N D508V27243H →) (S/N D509V02104H →) (S/N D563V11351H →)
(S/N D564V02122H →) (→ 12/2016) ......................................................................................................... 11-66
TWO STAGE LIMITED FREE-LIFT (→ S/N D507V02972H) (→ S/N D562V02053H) .............................. 11-32
TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →) ....................................................................................... 11-34
TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →) ....................................................................................... 11-38
DESCRIPTION PAGE
TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →) ....................................................................................... 11-42
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND WITHOUT QUICK DISCONNECT
FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) (→ 12/2016) ................................................. 11-46
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND MANUAL HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) (→ 12/2016) ........................ 11-50
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND E-HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) (→ 12/2016) ........................ 11-54
AUXILIARY TUBE EXTENSIONS FOR STD CRG
FOUR STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ................. 11-74
AUXILIARY TUBE EXTENSIONS ISS ONLY
FOUR FUNCTION THREE STAGE FULL FREE-LIFT (12/2016 →) ......................................................... 11-95
FOUR FUNCTION, FOUR STAGE FULL FREE-LIFT (12/2016 →) .......................................................... 11-96
FOUR FUNCTION, TWO STAGE FULL FREE-LIFT (12/2016 →) ............................................................ 11-94
FOUR FUNCTION, TWO STAGE LIMITED FREE-LIFT (12/2016 →) ....................................................... 11-93
AUXILIARY TUBE EXTENTIONS
FOUR STAGE FULL FREE-LIFT (→ S/N D515V05514H) ......................................................................... 11-70
AUXILIARY TUBES
THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST) - MANUAL AND E-HYDRAULICS
VALVE WITH QUICK DISCONNECT (→ 12/2016) .................................................................................... 11-80
THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST) - MANUAL AND E-HYDRAULICS
VALVE WITHOUT QUICK DISCONNECT (→ 12/2016) ............................................................................ 11-82
TWO STAGE LIMITED FREE LIFT (F507/F562 SERIES MAST - WITH MANUAL AND E-HYDRAULICS
VALVE WITHOUT QUICK DISCONNECT (→ 12/2016) ............................................................................ 11-76
TWO STAGE LIMITED FREE LIFT (F507/F562 SERIES MAST - MANUAL AND E-HYDRAULIC VALVE
WITH QUICK DISCONNECT (→ 12/2016) ................................................................................................ 11-78
AUXILIARY TUBES FOR STD CRG
THREE STAGE FULL FREE-LIFT - MANUAL AND E-HYDRAULICS VALVE WITHOUT QUICK
DISCONNECT (12/2016 →) ....................................................................................................................... 11-91
THREE STAGE FULL FREE-LIFT - MANUAL AND E-HYDRAULICS VALVE WITH QUICK
DISCONNECT (12/2016 →) ....................................................................................................................... 11-92
TWO STAGE FFL - MANUAL AND E-HYDRAULIC VALVE WITH QUICK DISCONNECT (12/2016 →) .. 11-88
TWO STAGE FFL - MANUAL AND E-HYDRAULIC VALVE WITHOUT QUICK DISCONNECT
(12/2016 →) ............................................................................................................................................... 11-90
TWO STAGE LIMITED FREE LIFT - MANUAL AND E-HYDRAULICS VALVE WITHOUT QUICK
DISCONNECT (12/2016 →) ....................................................................................................................... 11-84
TWO STAGE LIMITED FREE LIFT - MANUAL AND E-HYDRAULICS VALVE WITH QUICK
DISCONNECT (12/2016 →) ....................................................................................................................... 11-86
B
BACK-UP ALARM ........................................................................................................................................... 11-10
BATTERY CONNECTOR AND CABLE ASSEMBLY
WITH RAPID CHARGE OPTION (→ S/N A968N06374K) ......................................................................... 2-36
WITH RAPID CHARGE OPTION (S/N A968N06375K →) ......................................................................... 2-38
WITHOUT RAPID CHARGE OPTION ........................................................................................................ 2-34
BATTERY REMOVAL OPTIONS
BATTERY SPACERS ...................................................................................................................................... 1-36
BEARING KIT
LOWER BEARING - INTEGRAL SIDE-SHIFT CARRIAGE ........................................................................11-140
DESCRIPTION PAGE
BRAKE ASSEMBLY ........................................................................................................................................ 5-4
BRAKE MASTER CYLINDER ASSEMBLY ..................................................................................................... 5-10
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-8
C
CARRIAGE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-22
HEAVY DUTY - THREE STAGE FULL FREE-LIFT (D508/D563) ............................................................... 8-32
HEAVY DUTY - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-58
HEAVY DUTY - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-24
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-30
THREE STAGE FULL FREE-LIFT - F508-F563 ......................................................................................... 8-88
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-56
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-14
TWO STAGE LIMITED FREE-LIFT - F507-F562 ........................................................................................ 7-38
CONTACTOR
UL-E ............................................................................................................................................................ 2-24
UL-EE .......................................................................................................................................................... 2-26
CONTACTOR ASSEMBLY
→ S/N A968N06374K ................................................................................................................................ 2-18
S/N A968N06375K ↔ 11/2015 ................................................................................................................... 2-20
SEALED (11/2015 →) ................................................................................................................................ 2-22
CONTROL PANEL
→ S/N A968N06374K ................................................................................................................................ 2-10
S/N A968N06375K ↔ 11/2014 ................................................................................................................... 2-14
11/2014 → .................................................................................................................................................. 2-16
CONVERSION KIT
CONVERSION KITS
COUNTERWEIGHT ......................................................................................................................................... 1-3
COUNTERWEIGHT COVER
WITH RAPID CHARGE OPTION ................................................................................................................ 1-4
D
DASH AND STEERING COLUMN COVERS
FIXED COLUMN ......................................................................................................................................... 1-46
TELESCOPIC COLUMN ............................................................................................................................. 1-48
DC CONVERTER
PRIMARY AND AUXILIARY ........................................................................................................................ 11-11
DC TO DC CONVERTER KITS ....................................................................................................................... 12-2
DIFFERENTIAL ............................................................................................................................................... 3-14
DISPLAY
LOW MOUNT .............................................................................................................................................. 2-46
LOW MOUNT .............................................................................................................................................. 11-8
DISPLAY GROUP AND HARNESS ................................................................................................................. 2-44
DOME LIGHT .................................................................................................................................................. 11-6
DRIVE AXLE AND HOUSING ......................................................................................................................... 3-4
DRIVE AXLE HUB ........................................................................................................................................... 3-8
DRIVE AXLE MOUNTING ............................................................................................................................... 3-2
WITH SPACER - FOUR STAGE FULL FREE-LIFT .................................................................................... 3-3
DESCRIPTION PAGE
DRIVE TIRES AND WHEELS
LUG TREAD - NARROW ............................................................................................................................ 3-20
LUG TREAD - WIDE ................................................................................................................................... 3-22
SMOOTH TREAD - NARROW .................................................................................................................... 3-16
SMOOTH TREAD - WIDE ........................................................................................................................... 3-18
E
ELECTRICAL SYSTEM
→ 10/2013 .................................................................................................................................................. 2-4
10/2013 → .................................................................................................................................................. 2-6
F
FENDER .......................................................................................................................................................... 1-50
FIRE EXTINGUISHER
→ 11/2014 ..................................................................................................................................................11-165
11/2014 → ..................................................................................................................................................11-166
WITH DRIVE-IN RACK OVERHEAD GUARD (11/2014 →) ...................................................................... 11-167
FIRE EXTINGUISHER KIT .............................................................................................................................. 12-3
FLOORPLATES AND COVERS ...................................................................................................................... 1-42
FORK POSITIONER ASSEMBLY ................................................................................................................... 11-152
FORKS ............................................................................................................................................................ 1-82
OPTIONAL .................................................................................................................................................. 1-84
FORKS WITH LATCH
OPTIONAL .................................................................................................................................................. 1-86
FREE-LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-16
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-22
TWO STAGE FULL FREE- LIFT - E509-E564 (→ 8/2017) ........................................................................ 9-38
TWO STAGE FULL FREE- LIFT - E509-E564 (8/2017 →) ........................................................................ 9-42
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-12
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT - F508-F563 ......................................................................................... 8-72
TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................ 9-45
FREE-LIFT CYLINDER AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT - F508-F563 (→ 8/2017) ..................................................................... 8-64
THREE STAGE FULL FREE-LIFT - F508-F563 (8/2017 →) ..................................................................... 8-68
FREE-LIFT CYLINDERS
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-19
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-26
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-16
FRONT WORKLIGHT MOUNTING
OVERHEAD GUARD WITH DRIVE-THRU RACK ...................................................................................... 11-19
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ...................... 1-60
RECLINER AND DAMPER KITS - SHEET 2 OF 4 ..................................................................................... 1-62
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 4 ......................................................... 1-64
G
GATE AND BATTERY ROLLER WITH BATTERY SPACER
→ S/N A968N07599L ................................................................................................................................. 1-22
DESCRIPTION PAGE
27 INCH (S/N A968N07600L →) ................................................................................................................ 1-26
30 INCH (S/N A968N07600L →) ................................................................................................................ 1-28
33 INCH (S/N A968N07600L →) ................................................................................................................ 1-30
36 INCH (S/N A968N07600L →) ................................................................................................................ 1-32
40 INCH (S/N A968N07600L →) ................................................................................................................ 1-34
H
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ 12/2009) .......................................................................................... 10-26
FOUR STAGE FULL FREE-LIFT - WITH HOSE CHANNELS (12/2009 →) .............................................. 10-30
THREE STAGE FULL FREE-LIFT - D508/D563 (→ S/N D563V11658H) (→ S/N D508V27872H) ........... 8-34
THREE STAGE FULL FREE-LIFT - D508/D563 (S/N D508V27873H →) (S/N D563V11659H →) ........... 8-38
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-20
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-16
HEADER HOSE AND ATTACHING PARTS
TWO STAGE LIMITED FREE-LIFT - F507-F562 (→ 11/2014) .................................................................. 7-30
TWO STAGE LIMITED FREE-LIFT - F507-F562 (11/2014 →) .................................................................. 7-34
HEADER HOSE CONVERSION KITS
HEADER HOSE CONVERSION KITS FOUR STAGE FULL FREE-LIFT ....................................................... 12-16
HEADER HOSES
TWO STAGE FULL FREE-LIFT - E509-E564 (→ S/N E509B01973B) (→ S/N E564B02019B) ............... 9-48
TWO STAGE FULL FREE-LIFT - E509-E564 (S/N E509B01974B →) (S/N E564B02020B →) ............... 9-52
HEADER HOSES AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT - F508-F563 (→ 11/2014) .................................................................... 8-76
THREE STAGE FULL FREE-LIFT - F508/F563 (11/2014 ↔ PENDING PER ECN 16115184) ................. 8-80
THREE STAGE FULL FREE-LIFT - F508/F563 (PENDING PER ECN 16115184 →) .............................. 8-84
HOOD .............................................................................................................................................................. 1-38
HOSE CHANNELS
HEADER HOSE - FOUR STAGE FULL FREE-LIFT (12/2009 →) ............................................................. 10-34
HYDRAULIC CONTROL VALVE
ELECTRONIC - THREE AND F0UR FUNCTION (→ 12/2016) ................................................................. 6-70
ELECTRONIC CONTROL - THREE AND F0UR FUNCTION (12/2016 ↔ 9/2022) ................................... 6-72
MANUAL - THREE AND F0UR FUNCTION (→ 12/2016) ......................................................................... 6-56
MANUAL - THREE AND F0UR FUNCTION (12/2016 ↔ 9/2022) ............................................................. 6-60
HYDRAULIC CONTROL VALVES
THREE AND FOUR FUNCTION - MANUAL HYDRAULIC (9/2022 →) ..................................................... 6-62
THREE AND FOUR FUNCTION - ELECTRONIC HYDRAULIC (HUSCO) (9/2022 →) ............................ 6-74
HYDRAULIC FILTER HOUSING ..................................................................................................................... 6-20
HYDRAULIC HOSE
AUXILIARY AND HOIST (9/2022 →) ......................................................................................................... 6-16
HYDRAULIC HOSES
HOIST, TILT AND AUXILIARY (→ 9/2022) ................................................................................................ 6-14
STEERING (→ 9/2022) .............................................................................................................................. 6-10
STEERING (9/2022 →) .............................................................................................................................. 6-12
TILT - WITH AND WITHOUT RTST (9/2022 →) ........................................................................................ 6-18
HYDRAULIC PUMP ........................................................................................................................................ 6-32
19 CC .......................................................................................................................................................... 6-34
HYDRAULIC PUMP AND MOTOR ASSEMBLY
36/48 VOLT ................................................................................................................................................. 6-22
DESCRIPTION PAGE
72/80 VOLT ................................................................................................................................................. 6-26
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 6-2
9/2022 → .................................................................................................................................................... 6-8
WITH METAL HYDRAULIC TANK (→ 9/2022) .......................................................................................... 6-6
HYDRAULIC VALVE ASSEMBLY
ELECTRONIC - THREE AND FOUR FUNCTION (→ 9/2022) .................................................................. 6-68
MANUAL - THREE AND FOUR FUNCTION (→ 12/2016) ......................................................................... 6-52
MANUAL CONTROL - THREE AND FOUR FUNCTION (12/2016 →) (12/2016 ↔ 9/2022) ..................... 6-54
HYDRAULIC VALVE CONVERSION KIT ........................................................................................................ 12-5
I
IMPACT SENSOR ........................................................................................................................................... 11-4
INNER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-8
THREE STAGE FULL FREE-LIFT - F508-F563 (→ 8/2017) ..................................................................... 8-54
THREE STAGE FULL FREE-LIFT - F508-F563 (8/2017 →) ..................................................................... 8-56
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-8
TWO STAGE FULL FREE- LIFT - E509-E564 (→ 8/2017) ........................................................................ 9-28
TWO STAGE FULL FREE- LIFT - E509-E564 (8/2017 →) ........................................................................ 9-30
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-4
TWO STAGE LIMITED FREE LIFT - F507-F562 ........................................................................................ 7-22
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-4
INTEGRAL SIDE-SHIFT
FORK POSITIONER - THREE STAGE FULL FREE-LIFT (D508/D563) .................................................... 11-142
FORK POSITIONER - TWO STAGE FULL FREE-LIFT (E509/E564) ........................................................ 11-148
FORK POSITIONER (977 MM) (12/2016 →) .............................................................................................11-150
FORK POSITIONER (F507-F562) - TWO STAGE LIMITED FREE-LIFT ................................................... 11-144
FORK POSITIONER (F508-F563) - THREE STAGE FULL FREE-LIFT (→ 12/2016) ...............................11-146
HYDRAULIC HOSES - TWO STAGE LIMITED FREE-LIFT (D507, D562) ................................................ 11-157
HYDRAULIC HOSES - THREE STAGE FULL FREE-LIFT (D508/D563) ...................................................11-158
INTEGRAL SIDE-SHIFT ASSEMBLY
THREE STAGE FULL FREE-LIFT - F508/F563 (→ 12/2016) ....................................................................11-132
TWO STAGE LIMITED FREE-LIFT - F507/F562 (→ 12/2016) .................................................................. 11-116
INTEGRAL SIDE-SHIFT CARRIAGE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 11-136
FOUR STAGE FULL FREE-LIFT - ALTERNATE ........................................................................................ 11-138
THREE STAGE FULL FREE LIFT - D508/D563 (→ 12/2016) ...................................................................11-130
THREE STAGE FULL FREE-LIFT - 977 MM 38.5 IN (12/2016 →) ........................................................... 11-134
TWO AND FOUR STAGE FULL FREE-LIFT (→ 12/2016) ........................................................................ 11-120
TWO STAGE FULL FREE- LIFT - 977 MM 38.5 IN (12/2016 →) .............................................................. 11-123
TWO STAGE FULL FREE-LIFT - ALTERNATE .......................................................................................... 11-126
TWO STAGE LIMITED FREE LIFT - D507/D562 (→ 12/2016) ................................................................. 11-114
TWO STAGE LIMITED FREE-LIFT - 977 MM 38.5 IN (12/2016 →) .......................................................... 11-118
INTEGRAL SIDE-SHIFT CYLINDER
→ 12/2016 ..................................................................................................................................................11-154
ROD ASSEMBLY (12/2016 →) .................................................................................................................. 11-155
INTEGRAL SIDE-SHIFT HYDRAULIC HOSE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 11-160
DESCRIPTION PAGE
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
THREE STAGE FULL FREE LIFT - F508/F563 ..........................................................................................11-162
TWO STAGE FULL FREE LIFT - D509/E509 AND D564/E564 ................................................................. 11-159
TWO STAGE LIMITED FREE-LIFT - F507/F562 ........................................................................................11-161
INTERMEDIATE 2 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-4
INTERMEDIATE 3 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT - F508-F563 (→ 8/2017) ..................................................................... 8-50
THREE STAGE FULL FREE-LIFT - F508-F563 (8/2017 →) ..................................................................... 8-52
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-4
K
KIT
ISS CARRIAGE - SOLID LINK KIT ............................................................................................................. 11-141
L
LABELS
EXTERIOR .................................................................................................................................................. 1-74
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-78
INTERIOR ................................................................................................................................................... 1-76
LIGHTS
INBOARD REAR LIGHTS ........................................................................................................................... 2-60
WITH DRIVE-THRU RACK OVERHEAD GUARD ...................................................................................... 2-56
WITH OVERHEAD GUARD ........................................................................................................................ 2-52
LOAD BACKREST .......................................................................................................................................... 1-80
M
MAIN CYLINDER
LEFT HAND - THREE STAGE FULL FREE-LIFT (D508/D563) ................................................................. 8-14
RIGHT HAND - THREE STAGE FULL FREE-LIFT (D508/D563) ............................................................... 8-18
MAIN LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-10
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-10
TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................ 9-32
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-6
TWO STAGE LIMITED FREE LIFT - F507-F562 ........................................................................................ 7-24
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-6
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT (D509-D564) ..................................................................... 9-10
LEFT HAND - FOUR STAGE FULL FREE-LIFT ......................................................................................... 10-12
RIGHT HAND - TWO STAGE FULL FREE-LIFT (D509-D564) ................................................................... 9-8
RIGHT HAND - FOUR STAGE FULL FREE-LIFT ....................................................................................... 10-14
THREE STAGE FULL FREE-LIFT - F508-F563 ......................................................................................... 8-60
TWO STAGE LIMITED FREE LIFT - F507-F562 ........................................................................................ 7-26
MAIN LIFT CYLINDER - LH
TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................ 9-36
MAIN LIFT CYLINDER - RH
TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................ 9-34
DESCRIPTION PAGE
MAIN LIFT CYLINDER AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT - F508-F563 ......................................................................................... 8-58
MAIN LIFT CYLINDERS
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-10
MANUAL CONTROL LEVERS
→ S/N A968N02287H ................................................................................................................................ 6-36
FOUR FUNCTION (S/N A968N02288H ↔ 9/2022) ................................................................................... 6-46
FOUR FUNCTION (9/2022 →) ................................................................................................................... 6-50
THREE FUNCTION (S/N A968N02288H ↔ 9/2022) ................................................................................. 6-40
THREE-FUNCTION (9/2022 →) ................................................................................................................ 6-44
MINI LEVER CONVERSION KIT .................................................................................................................... 12-5
MINI-LEVER CONTROLS
3 FUNCTION (→ PENDING PER ECN 16094502) ................................................................................... 2-192
3 FUNCTION - WITHOUT RTST (PENDING PER ECN 16094502 →) ..................................................... 2-196
3 FUNCTION - WITH RTST (PENDING PER ECN 16094502 →) ............................................................. 2-198
4 FUNCTION (→ PENDING PER ECN 16094502) ................................................................................... 2-200
4 FUNCTION - WITHOUT RTST (PENDING PER ECN 16094502 →) ..................................................... 2-204
4 FUNCTION - WITH RTST (PENDING PER ECN 16094502 →) ............................................................. 2-206
MIRROR
PANORAMIC ............................................................................................................................................... 11-16
MIRROR CONVERSION KITS ........................................................................................................................ 12-4
MIRRORS ........................................................................................................................................................ 11-15
WITH DRIVE-THRU RACK OVERHEAD GUARD ...................................................................................... 11-17
MISCELLANEOUS KITS ................................................................................................................................. 12-4
N
NON SUSPENSION SEAT
WITH BOLT IN SENSOR ............................................................................................................................ 1-52
WITHOUT ELECTRONIC CONTROLS - WITH SNAP IN SENSOR .......................................................... 1-54
WITHOUT ELECTRONIC CONTROLS - OPTIONAL ................................................................................. 1-56
O
OPERATOR MODULE
→ 9/2022 .................................................................................................................................................... 1-18
9/2022 → .................................................................................................................................................... 1-20
OUTER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-2
THREE STAGE FULL FREE LIFT - F508-F563 (→ 8/2017) ...................................................................... 8-42
THREE STAGE FULL FREE LIFT - F508-F563 (8/2017 →) ...................................................................... 8-46
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-2
TWO STAGE FULL FREE LIFT - E509-E564 (→ 8/2017) ......................................................................... 9-24
TWO STAGE FULL FREE LIFT - E509-E564 (8/2017 →) ......................................................................... 9-26
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-2
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-2
TWO STAGE LIMITED FREE-LIFT - F507-F562 ........................................................................................ 7-20
OVERHEAD GUARD
→ 11/2014 .................................................................................................................................................. 1-6
11/2014 → .................................................................................................................................................. 1-8
DRIVE-IN RACK (→ 10/2010) .................................................................................................................... 1-14
DESCRIPTION PAGE
DRIVE-IN RACK (10/2010 →) .................................................................................................................... 1-16
FLAT (→ 11/2014) ...................................................................................................................................... 1-10
FLAT (11/2014 →) ...................................................................................................................................... 1-12
P
PARK BRAKE
AUTOMATIC ............................................................................................................................................... 5-14
MANUAL ..................................................................................................................................................... 5-12
POWER CABLES
→ 11/2014 .................................................................................................................................................. 2-28
11/2014 → .................................................................................................................................................. 2-32
PUMP MOTOR
36/48 VOLT ................................................................................................................................................. 6-24
72/80 VOLT - ENHANCED PERFORMANCE ............................................................................................. 6-28
R
REAR HANDLE ............................................................................................................................................... 2-3
REAR DRIVE HANDLE ................................................................................................................................... 11-18
REAR DRIVE HANDLE KITS .......................................................................................................................... 12-4
REAR WORK AND TAIL LIGHT MOUNTING
DRIVE-THRU OVERHEAD GUARD ........................................................................................................... 11-20
REPAIR KIT ..................................................................................................................................................... 12-22
S
SEAT ATTACHING PARTS
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 .......................................................................................... 1-66
SEAT SCISSORS
HEAVY DUTY - SWIVEL AND NON-SWIVEL SEATS ................................................................................ 1-69
STEER TIRES AND WHEELS
MONARCH - SMOOTH TREAD .................................................................................................................. 4-24
MONARCH - LUG TREAD .......................................................................................................................... 4-26
TRELLEBORG - SMOOTH TREAD ............................................................................................................ 4-25
TRELLEBORG - LUG TREAD .................................................................................................................... 4-27
STEERING ACCUMULATOR .......................................................................................................................... 4-12
STEERING AXLE
WITH SENSOR ........................................................................................................................................... 4-20
WITHOUT SENSOR ................................................................................................................................... 4-18
STEERING COLUMN ASSEMBLY
FIXED (→ 10/2013) .................................................................................................................................... 4-6
FIXED (10/2013 →) .................................................................................................................................... 4-8
TELESCOPIC (→ 10/2013) ........................................................................................................................ 4-10
TELESCOPIC (10/2013 →) ........................................................................................................................ 4-11
STEERING CYLINDER ................................................................................................................................... 4-23
STEERING HAND PUMP ASSEMBLY
→ 11/2014 .................................................................................................................................................. 4-14
11/2014 → .................................................................................................................................................. 4-16
STEERING WHEEL AND COLUMN
FIXED .......................................................................................................................................................... 4-2
TELESCOPIC .............................................................................................................................................. 4-4
DESCRIPTION PAGE
STROBE LIGHT
LED ............................................................................................................................................................. 11-22
T
TAIL LIGHT MOUNTING
OVERHEAD GUARD WITH DRIVE THRU RACK ...................................................................................... 11-24
TILT CYLINDER AND MAST INSTALLATION ................................................................................................. 6-82
TILT CYLINDERS
ERC045VG-ERC055VG .............................................................................................................................. 6-84
ERC060VG-ERC070VG .............................................................................................................................. 6-86
TILT SENSOR GROUP
TWO AND THREE STAGE ......................................................................................................................... 2-42
TRACTION MOTOR ........................................................................................................................................ 3-10
TRACTION SPEED LIMITER
→ 3/2019 .................................................................................................................................................... 2-64
3/2019 → .................................................................................................................................................... 2-66
TREAD CONVERSION KITS .......................................................................................................................... 12-2
TURN SIGNAL ................................................................................................................................................ 2-48
TURN SIGNAL SWITCH ................................................................................................................................. 2-50
V
VALVE ASSEMBLY
INLET SECTION (→ 9/2022) ..................................................................................................................... 6-80
VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY
ELECTRIC HYDRAULIC (→ 12/2016) ....................................................................................................... 6-76
ELECTRIC HYDRAULIC (12/2016 ↔ 9/2022) ........................................................................................... 6-78
MANUAL HYDRAULIC (→ 12/2016) .......................................................................................................... 6-64
MANUAL HYDRAULIC (12/2016 ↔ 9/2022) .............................................................................................. 6-66
VEHICLE SYSTEM MANAGER ...................................................................................................................... 2-40
W
WIRE HARNESS
BACK-UP ALARM STROBE ....................................................................................................................... 2-182
ENERGY STORAGE SYSTEM INTERFACE .............................................................................................. 2-190
FAN ADAPTOR - 80V ................................................................................................................................. 2-187
FAN ADAPTOR - 36/48V ............................................................................................................................ 2-189
FRONT SWITCH ......................................................................................................................................... 2-184
FRONT SWITCH .........................................................................................................................................11-164
INTERFACE FRONT/REAR LIGHTS ..........................................................................................................11-163
JUMPER, REAR GRAB HANDLE ............................................................................................................... 2-185
LEFT HAND LIGHT HARNESS, WITH DRIVE THRU RACK OVERHEAD GUARD .................................. 11-30
LH LIGHT WITH OVERHEAD GUARD - WITHOUT TURN SIGNALS (→ 10/2013) ................................. 2-134
LH LIGHT WITH OVERHEAD GUARD - WITH TURN SIGNALS (→ 10/2013) ......................................... 2-136
LH LIGHT WITH OVERHEAD GUARD - DRIVE-THRU RACK (→ 10/2013) ............................................ 2-138
LH LIGHT WITH OVERHEAD GUARD - WITH INBOARD REAR LIGHTS MOUNT .................................. 2-140
LH LIGHT WITH OVERHEAD GUARD - WITHOUT TURN SIGNALS (10/2013 →) ................................. 2-142
LH LIGHT WITH OVERHEAD GUARD - WITH TURN SIGNALS ............................................................... 2-144
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND - WITH LOW MOUNT DISPLAY ............................. 11-26
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND - WITH LOW MOUNT DISPLAY - FREEZER ......... 11-28
MAIN - 36/48 VOLT WITHOUT LIGHTS OR ELECTROHYDRAULICS ...................................................... 2-146
DESCRIPTION PAGE
MAIN LIGHTS CHASSIS - 36/48V (→ 11/2014) ........................................................................................ 2-148
MAIN LIGHTS CHASSIS - 36/48V (11/2014 →) ........................................................................................ 2-152
MAIN LIGHTS CHASSIS - 80V (→ 11/2014) ............................................................................................. 2-156
MAIN LIGHTS CHASSIS - 80V (11/2014 →) ............................................................................................. 2-160
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 1 0F 2 (→ 10/2013) ................................................ 2-98
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 2 0F 2 (→ 10/2013) ................................................ 2-102
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 1 OF 3 (10/2013 ↔ 11/2014) .................................. 2-104
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 2 OF 3 (10/2013 ↔ 11/2014) .................................. 2-108
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 3 OF 3 (10/2013 ↔ 11/2014) .................................. 2-112
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 1 OF 3 (11/2014 →) ................................................ 2-116
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 2 OF 3 (11/2014 →) ................................................ 2-120
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 3 OF 3 (11/2014 →) ................................................ 2-124
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 2 (→ 10/2013) ........................................................ 2-68
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 2 (→ 10/2013) ........................................................ 2-72
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 3 (10/2013 ↔ 11/2014) .......................................... 2-74
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 3 (10/2013 ↔ 11/2014) .......................................... 2-78
MAIN WITH MANUAL HYDRAULICS - SHEET 3 OF 3 (10/2013 ↔ 11/2014) .......................................... 2-82
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 3 (11/2014 →) ........................................................ 2-86
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 3 (11/2014 →) ........................................................ 2-90
MAIN WITH MANUAL HYDRAULICS - SHEET 3 OF 3 (11/2014 →) ........................................................ 2-94
MANUAL HYDRAULICS (→ 11/2014) ....................................................................................................... 2-166
MANUAL HYDRAULICS (11/2014 →) ....................................................................................................... 2-167
MANUAL INTERLOCK ................................................................................................................................ 2-186
PARK BRAKE .............................................................................................................................................. 2-180
RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNALS-HIGH MOUNT (→ 10/2013) ................. 2-172
RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNALS-HIGH MOUNT (10/2013 →) ................. 2-174
RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNALS-LOW MOUNT (10/2013 →) .................. 2-175
RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS-HIGH MOUNT (→ 10/2013) ....... 2-168
RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS-HIGH MOUNT (10/2013 →) ....... 2-170
RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS-LOW MOUNT (10/2013 →) ........ 2-171
SEAT WITH E-HYDRAULICS ..................................................................................................................... 2-130
SEAT WITH E-HYDRAULICS - WITH SEAT BELT SEQUENCE MODULE ............................................... 2-132
SEAT WITH MANUAL HYDRAULICS ......................................................................................................... 2-127
SEAT WITH MANUAL HYDRAULICS - WITH SEAT BELT SEQUENCE MODULE ................................... 2-128
STEERING COLUMN ................................................................................................................................. 2-164
SYNCHRONOUS STEERING ..................................................................................................................... 2-178
TURN SIGNAL ............................................................................................................................................ 2-176
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates The different constructions are indicated by keys and
assemblies, subassemblies, and detail parts needed footnotes. The callouts correspond to descriptions
for service replacement. found on the next page.
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for
information on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of Yale dealer to assist users in effectively maintaining
the lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide
for this model lift truck.
service and overhaul procedures, and PARTS
NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.
EXAMPLE:
Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
NOTES
1 GENERAL TRUCK
CONTENTS
SECTION 1
GENERAL TRUCK
DESCRIPTION PAGE
SECTION 1
GENERAL TRUCK
DESCRIPTION PAGE
SEAT SCISSORS
HEAVY DUTY - SWIVEL AND NON-SWIVEL SEATS ................................................................................ 1-69
FOOTNOTES:
a ERC045VG 27 in. Battery Compartment; c ERC050VG 27 in. Battery Compartment;
ERC050VG 30 in. BC; ERC055VG 33 in. BC; ERC060VG 33 in. BC; ERC065VG 36 in. BC;
ERC065VG 40 in. BC ERC070VG 40 in. BC
b ERC045VG 30-33.3 in. Battery Compartment;
ERC050VG 33 in. BC
NOTES
OVERHEAD GUARD
(→ 11/2014)
KEY:
A: Standard Height (88.5 in.)
B: Low Height (86.5 in.)
QTY
ITEM PART NO. DESCRIPTION A B
1 a 550001363 Overhead Guard (27 in. Battery Compartment) ......................................... 1 ..
1 a 550001364 Overhead Guard (30 in. Battery Compartment) ......................................... 1 ..
1 b 550001365 Overhead Guard (33 in. Battery Compartment) ......................................... 1 ..
1 d 550001366 Overhead Guard (36 in. Battery Compartment) ......................................... 1 ..
1 c 550001367 Overhead Guard (40 in. Battery Compartment) ......................................... 1 ..
1 a 550001358 Overhead Guard (27 in. Battery Compartment) ......................................... .. 1
1 a 550001359 Overhead Guard (30 in. Battery Compartment) ......................................... .. 1
1 b 550001360 Overhead Guard (33 in. Battery Compartment) ......................................... .. 1
1 d 550001361 Overhead Guard (36 in. Battery Compartment) ......................................... .. 1
1 c 550001362 Overhead Guard (40 in. Battery Compartment) ......................................... .. 1
2 580056527 Capscrew ............................................................................................... 8 8
3 580044861 Insert ...................................................................................................... 2 2
4 580091639 Handle ................................................................................................... 1 1
5 580058269 Capscrew ............................................................................................... 2 2
6 580093987 Plug (0.53 Inch) ..................................................................................... 10 10
7 580010741 Plug ........................................................................................................ 2 2
8 582001247 Grommet ................................................................................................ 5 5
9 504241782 Plug ........................................................................................................ 4 4
10 582001304 Plug (0.90 Inch) ..................................................................................... 1 1
11 580093986 Plug (0.39 Inch) ..................................................................................... 2 2
12 580093286 Display Cover Assembly ........................................................................ 1 1
13 580096261 Screw ................................................................................................ 4 4
14 580030975 Screw (Button Head) ............................................................................. 2 2
FOOTNOTES:
a ERC45-50VG c ERC65-70VG
b ERC45-60VG d ERC65VG
OVERHEAD GUARD
(11/2014 →)
KEY:
A: Standard Height (88.5 in.)
B: Low Height (86.5 in.)
QTY
ITEM PART NO. DESCRIPTION A B
1 a 550046734 Overhead Guard (27 in. Battery Compartment) ......................................... 1 ..
1 a 550046735 Overhead Guard (30 in. Battery Compartment) ......................................... 1 ..
1 b 550046736 Overhead Guard (33 in. Battery Compartment) ......................................... 1 ..
1 d 550046737 Overhead Guard (36 in. Battery Compartment) ......................................... 1 ..
1 c 550046738 Overhead Guard (40 in. Battery Compartment) ......................................... 1 ..
1 a 550046729 Overhead Guard (27 in. Battery Compartment) ......................................... .. 1
1 a 550046730 Overhead Guard (30 in. Battery Compartment) ......................................... .. 1
1 b 550046731 Overhead Guard (33 in. Battery Compartment) ......................................... .. 1
1 d 550046732 Overhead Guard (36 in. Battery Compartment) ......................................... .. 1
1 c 550046733 Overhead Guard (40 in. Battery Compartment) ......................................... .. 1
2 580056527 Capscrew ................................................................................................... 8 8
3 580044861 Insert .......................................................................................................... 2 2
4 580091639 Handle ........................................................................................................ 1 1
5 580058269 Capscrew ................................................................................................... 2 2
6 580093987 Plug (0.53 Inch) .......................................................................................... 13 13
7 580010741 Plug ............................................................................................................ 2 2
8 582001247 Grommet .................................................................................................... 5 5
9 504241782 Plug ............................................................................................................ 4 4
10 582001304 Plug (0.90 Inch) .......................................................................................... 1 1
11 580093986 Plug (0.39 Inch) .......................................................................................... 6 6
12 580093286 Display Cover Assembly ............................................................................ 1 1
13 580096261 Screw ..................................................................................................... 4 4
14 580030975 Screw (Button Head) .................................................................................. 2 2
FOOTNOTES:
a ERC45-50VG c ERC65-70VG
b ERC45-60VG d ERC65VG
OVERHEAD GUARD
FLAT (→ 11/2014)
FOOTNOTES:
a ERC45-50VG c ERC65-70VG
b ERC45-60VG d ERC65VG
OVERHEAD GUARD
FLAT (11/2014 →)
FOOTNOTES:
a ERC45-50VG c ERC65VG
b ERC45-60VG d Not Illustrated
OVERHEAD GUARD
DRIVE-IN RACK (→ 10/2010)
FOOTNOTES:
a ERC45-50VG c ERC65-70VG
b ERC45-60VG d ERC65VG
OVERHEAD GUARD
DRIVE-IN RACK (10/2010 →)
FOOTNOTES:
a ERC45-50VG c ERC65-70VG
b ERC45-60VG d ERC65VG
OPERATOR MODULE
(→ 9/2022)
FOOTNOTES:
a → 11/2014 b 11/2014 →
OPERATOR MODULE
(9/2022 →)
FOOTNOTES:
a → 5/2010 c 5/2010 →
b → 7/2010 d 7/2010 →
NOTES
BATTERY SPACERS
ITEM PART NO. DESCRIPTION QTY
1 580019056 Capscrew (M10 x 1.5 x 80) ................................................................................. 2
1 504231285 Capscrew ............................................................................................................ 2
1 580009799 Screw (M10 x 1.5 x 50) ....................................................................................... 2
2 580090636 Plate .................................................................................................................... 2
3 580081348 Spacer ................................................................................................................ 28
4 580044862 Insert ................................................................................................................... 2
5 504231285 Capscrew ............................................................................................................ 2
5 520045581 Capscrew (M10 x 1.5 x 35) ................................................................................. 2
5 580023194 Capscrew (M10 x 1.5 x 45) ................................................................................. 2
5 580090637 Capscrew (M10 x 1.5 x 55) ................................................................................. 2
6 580027572 Nut ...................................................................................................................... 2
HOOD
KEY:
A: E Hood Group
B: EE Hood Group
QTY
ITEM PART NO. DESCRIPTION A B
1 524292792 Hood (27 in. Battery Compartment) ........................................................... 1 ..
1 550064255 Hood (30 in. Battery Compartment) ........................................................... 1 ..
1 550064256 Hood (33 in. Battery Compartment) ........................................................... 1 ..
1 524292795 Hood (36 in. Battery Compartment) ........................................................... 1 ..
1 524292796 Hood (40 in. Battery Compartment) ........................................................... 1 ..
1 g 550204025 Hood - Modified (40 in. Battery Compartment) .......................................... 1 ..
1 524329722 Hood (27 in. Battery Compartment) ........................................................... .. 1
1 550064257 Hood (30 in. Battery Compartment) ........................................................... .. 1
1 550064258 Hood (33 in. Battery Compartment) ........................................................... .. 1
1 524329725 Hood (36 in. Battery Compartment) ........................................................... .. 1
1 524329726 Hood (40 in. Battery Compartment) ........................................................... .. 1
1 g 550204026 Hood - Modified (40 in. Battery Compartment) .......................................... .. 1
2 449021019 Washer ....................................................................................................... 4 4
3 580090502 Bolt ............................................................................................................. 2 2
4 582001012 Hinge .......................................................................................................... 2 2
5 580004218
580056528 Nut (Shoulder) ............................................................................................ 4 4
6 580056667 Capscrew ................................................................................................... 4 4
7 j 580089331 Spacer (27 in. BC) ...................................................................................... 4 4
7 j 580089331 Spacer (30-40 in. BC) ................................................................................ 2 2
8 580090208 Ball Stud (Alternate Part) ........................................................................... 2 2
8 582011620 Ball Stud (27 in. BC) ................................................................................... 2 2
8 582011621 Ball Stud (30-40 in. BC) ............................................................................. 2 2
9 580090209 Clip ............................................................................................................. 4 4
10 449015115 Locknut ....................................................................................................... 2 2
11 b 582000895 Gas Spring (Extra Light) ............................................................................. 2 2
11 a 582000896 Gas Spring (Light) ...................................................................................... 2 2
11 c f 582000897 Gas Spring (Medium) ................................................................................. 2 2
11 d 582000898 Gas Spring (Heavy) .................................................................................... 2 2
11 e 582000899 Gas Spring (Extra Heavy) .......................................................................... 2 2
12 937300910 Nut .............................................................................................................. 2 2
13 580090208 Ball Stud (Alternate Part) ........................................................................... 2 2
13 582011620 Ball Stud ..................................................................................................... 2 2
14 582012243 Hood Latch ................................................................................................. 1 ..
14 582013511 Latch Assembly .......................................................................................... .. 1
14 582005941 Lock ....................................................................................................... .. 1
14 582005943 Key ......................................................................................................... .. 2
14 582005945 Plate ....................................................................................................... .. 1
14 582012244 Hood Latch ............................................................................................ .. 1
15 501737903 Nut .............................................................................................................. 3 3
16 449021006 Washer ....................................................................................................... .. 3
17 932730903 Capscrew ................................................................................................... 3 3
18 926887302 Plug ............................................................................................................ 8 8
19 580090503 Handle ........................................................................................................ 2 2
20 258979300 Plug (Black) (36-40 in. BC) ........................................................................ 2 2
21 524240692 Plug (Black) (36-40 in. BC) ........................................................................ 1 1
HOOD
KEY:
A: E Hood Group
B: EE Hood Group
QTY
ITEM PART NO. DESCRIPTION A B
22 518790649 Screw (w/ rubber stop) (Stop) (27-36 in. BC) ............................................. 2 2
22 582005875 Bumper (40 in. BC) .................................................................................... 2 2
22 h i 580093986 Plug (0.39 Inch) .......................................................................................... 2 2
23 023604600 Washer (Stop Screw) ................................................................................. 2 2
24 014936600 Nut (Stop Screw) ........................................................................................ 2 2
h i 580086939 Rubber Mount ............................................................................................ 2 2
h i 580044861 Insert (Rubber Mount) ................................................................................ 2 2
FOOTNOTES:
a 27 in. BC with Full Suspension Seat and 30-36 f 40 in. BC with Non Suspension Seat
in. BC with Non Suspension Seat g 86.5in OHG w/ E-Hydraulics
b 27 in. BC with Non Suspension Seat h Drive-In Rack Overhead Guard
c 30-33 in. BC with Full Suspension Swivel Seat i Not Illustrated
and 30 in. BC with Full Suspension Non-Swivel j Used with 580090208 Ball Stud Only
Seat
d 36-40 in. BC with Full Suspension Non-Swivel
Seat or 33-36 in. BC with Full Suspension Swivel
Seat
e 40 in. BC with Full Suspension Swivel Seat
NOTES
FOOTNOTES:
a Not Illustrated d 7/2010 →
b → 7/2010 e S/N A968N02789H →
c → S/N A968N02788H
NOTES
FENDER
ITEM PART NO. DESCRIPTION QTY
1 c 524286106 Fender (LH) ........................................................................................................ 1
1 d 524286107 Fender (LH) ........................................................................................................ 1
2 c 524286108 Fender (RH) ........................................................................................................ 1
2 d 524286109 Fender (RH) ........................................................................................................ 1
3 580056527 Capscrew ............................................................................................................ 6
4 580004218
580056528 Nut (Shoulder) .................................................................................................... 6
a b 524224752 Plug ..................................................................................................................... 4
FOOTNOTES:
a Not Illustrated c Used with Standard Tread 21 x 9 Tires
b Used on the 21 x 7 and 21 x 8 Standard Tread d Used with Wide Tread Tires 21x 7, 21 x 8 and
without Fender Extensions 21.9.
FOOTNOTES:
a Compatible with seat belt 580086211 and b Not Illustrated
580074947.
FOOTNOTES:
a Compatible with seat belt 580086211 and b Not Illustrated
580074947.
FOOTNOTES:
a Compatible with seat belt 580086211 and d With Standard, Low, or Drive-In Rack Overhead
580074947. Guard Option
b Not Illustrated e → PENDING PER ECN 159726
c With Flat Overhead Guard Option f PENDING PER ECN 159726 →
NOTES
FOOTNOTES:
a Also Includes Tether and 580095461 Kit-Recliner c With Restricted Suspension
on Sheet 2
b Not Illustrated
FOOTNOTES:
a Included with Seat b Included with Seat and Non Swivel/Swivel Sets
FOOTNOTES:
a Compatible with seat belt 580086211 and c → PENDING PER ECN 159726
580074947. d PENDING PER ECN 159726 →
b Not Illustrated
FOOTNOTES:
a Not Illustrated
LABELS
EXTERIOR
FOOTNOTES:
a Contact Your Local Yale Dealer b Not Illustrated
LABELS
INTERIOR
FOOTNOTES:
a Contact your local Yale dealer
LOAD BACKREST
KEY:
A: Standard Carriage (Class II)
B: ISS Carriage (Class II)
C: Standard and ISS Carriage (Class III)
QTY
ITEM PART NO. DESCRIPTION A B C
1 550107272 Load Backrest 38.5in (Class II) ......................................................... 1 1 ..
1 550107267 Load Backrest (38.5 in) (Class III) ..................................................... .. .. 1
2 580055985 Capscrew .......................................................................................... 4 .. 4
2 580055746 Capscrew .......................................................................................... .. 4 4
3 580056007 Washer .............................................................................................. 4 4 4
4 580056001 Nut ..................................................................................................... 4 4 4
KEY:
A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper, Class II
B: 125 mm x 40 mm (5 in. x 1.5 in.) Full Bottom Taper, Class II
C: 125 mm x 50 mm (5.in x 2 in.) Standard Taper, Class III
D: 180 mm x 45 mm (6.5 in x 1.6 in.) Full Bottom Taper, Class III
QTY
ITEM PART NO. DESCRIPTION A B C D
1 504111201 Fork (36 in.) .............................................................................. 2 .. .. ..
1 504111208 Fork (40 in.) .............................................................................. 2 .. .. ..
1 504111202 Fork (42 in.) .............................................................................. 2 .. .. ..
1 504111203 Fork (48 in.) .............................................................................. 2 .. .. ..
1 504111204 Fork (54 in.) .............................................................................. 2 .. .. ..
1 504111205 Fork (60 in.) .............................................................................. 2 .. .. ..
1 524199293 Fork (36 in.) .............................................................................. .. 2 .. ..
1 524199294 Fork (42 in.) .............................................................................. .. 2 .. ..
1 524199295 Fork (48 in.) .............................................................................. .. 2 .. ..
1 518688601 Fork (36 in.) .............................................................................. .. .. 2 ..
1 518688602 Fork (42 in.) .............................................................................. .. .. 2 ..
1 518688603 Fork (48 in.) .............................................................................. .. .. 2 ..
1 518688604 Fork (54 in.) .............................................................................. .. .. 2 ..
1 518688605 Fork (60 in.) .............................................................................. .. .. 2 ..
1 518688607 Fork (72 in.) .............................................................................. .. .. 2 ..
1 524199312 Fork (42 in) ............................................................................... .. .. .. 2
1 524199314 Fork (48 in) ............................................................................... .. .. .. 2
1 524199316 Fork (54 in) ............................................................................... .. .. .. 2
2 580034999 Knob ..................................................................................... 1 1 1 1
3 580016736 Wedge Band ......................................................................... 1 1 1 1
4 580016727 Washer ................................................................................. 1 1 1 1
5 580026749 Spring ................................................................................... 1 1 .. ..
5 580026751 Spring ................................................................................... .. .. 1 1
6 580035000 Pin ........................................................................................ 1 1 .. ..
6 580035011 Pin ........................................................................................ .. .. 1 1
a 580035001 Pin , Pin Retainer .................................................................. 1 1 1 1
580035002 Kit-Latch (Kenhar) (Kenhar) ...................................................... 2 2 .. ..
KEY:
A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper, Class II
B: 125 mm x 40 mm (5 in. x 1.5 in.) Full Bottom Taper, Class II
C: 125 mm x 50 mm (5.in x 2 in.) Standard Taper, Class III
D: 180 mm x 45 mm (6.5 in x 1.6 in.) Full Bottom Taper, Class III
QTY
ITEM PART NO. DESCRIPTION A B C D
582014775 Kit-Latch (Cascade) (Cascade) ................................................ 2 2 .. ..
580035017 Kit-Latch (Class III) (Kenhar) .................................................... .. .. 2 2
582014776 Kit-Latch (Class III) (Cascade) .................................................. .. .. 2 2
FOOTNOTES:
a Not Illustrated
KEY:
A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper. Class II
B: 125mm x 40mm (5 in. x 1.5 in) Full Bottom Taper, Class II
C: 125mm x 50mm (5 in x 2 in.) Standard Taper, Class III
D: 180 mm x 45 mm (7 in. x 1.75 in.) Full Bottom Taper, Class III
QTY
ITEM PART NO. DESCRIPTION A B C D
1 524199302 Fork (36 in.) .............................................................................. 2 .. .. ..
1 524199303 Fork (42 in.) .............................................................................. 2 .. .. ..
1 524199304 Fork (48 in.) .............................................................................. 2 .. .. ..
1 524199305 Fork (54 in.) .............................................................................. 2 .. .. ..
1 524199306 Fork (60 in.) .............................................................................. .. 2 .. ..
1 524199297 Fork (36 in.) .............................................................................. .. 2 .. ..
1 524199298 Fork (42 in.) .............................................................................. .. 2 .. ..
1 524199299 Fork (48 in.) .............................................................................. .. 2 .. ..
1 524199318 Fork (36 in.) .............................................................................. .. .. 2 ..
1 524199320 Fork (42 in.) .............................................................................. .. .. 2 ..
1 524199323 Fork (48 in.) .............................................................................. .. .. 2 ..
1 524199324 Fork (54 in.) .............................................................................. .. .. 2 ..
1 524199325 Fork (60 in.) .............................................................................. .. .. 2 ..
1 524199326 Fork (72 in) ............................................................................... .. .. .. 2
1 524199313 Fork (42 in) ............................................................................... .. .. .. 2
1 524199315 Fork (48 in) ............................................................................... .. .. .. 2
1 524199317 Fork (54 in.) .............................................................................. .. .. .. 2
2 580006844 Roll Pin ..................................................................................... 1 1 1 1
3 580006843 Latch ......................................................................................... 1 1 1 1
4 580006842 Spring ....................................................................................... 1 1 1 1
5 580049861 Pin ............................................................................................. 1 1 .. ..
5 580006841 Fork (Pin) .................................................................................. .. .. 1 1
KEY:
A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper. Class II
B: 125mm x 40mm (5 in. x 1.5 in) Full Bottom Taper, Class II
C: 125mm x 50mm (5 in x 2 in.) Standard Taper, Class III
D: 180 mm x 45 mm (7 in. x 1.75 in.) Full Bottom Taper, Class III
QTY
ITEM PART NO. DESCRIPTION A B C D
580049860 Kit-Latch (Class II) .................................................................... 2 2 .. ..
580006840 Kit-Latch (Class III And IV) ....................................................... .. .. 2 2
KEY:
A: 100 x 40 mm (4 in. x 1.6 in.) Class II Standard Taper
B: 125 x 40 mm ( 5 in. x 1.6 in.) Class II Polished Full Bottom Taper
C: 125 x 50 mm (5 in x 2 in.) Class III Standard Taper
D: 180 x 45 mm (7 in. x 1.8 in.) Class III Polished Full Bottom Taper
QTY
ITEM PART NO. DESCRIPTION A B C D
1 550080252 Fork (36 in.) .............................................................................. 2 .. .. ..
1 550080253 Fork (40 in.) .............................................................................. 2 .. .. ..
1 550080254 Fork (42 in.) .............................................................................. 2 .. .. ..
1 550080255 Fork (48 in.) .............................................................................. 2 .. .. ..
1 550080256 Fork (54 in.) .............................................................................. 2 .. .. ..
1 550080257 Fork (60 in.) .............................................................................. 2 .. .. ..
1 550080505 Fork (36 in.) .............................................................................. .. 2 .. ..
1 550080506 Fork (42 in.) .............................................................................. .. 2 .. ..
1 550080507 Fork (48 in.) .............................................................................. .. 2 .. ..
1 550080547 Fork (36 in.) .............................................................................. .. .. 2 ..
1 550080549 Fork (42 in) ............................................................................... .. .. 2 ..
1 550080552 Fork (48 in.) .............................................................................. .. .. 2 ..
1 550080553 Fork (54 in.) .............................................................................. .. .. 2 ..
1 550080556 Fork (60 in.) .............................................................................. .. .. 2 ..
1 550080559 Fork (72 in.) .............................................................................. .. .. 2 ..
1 550080717 Fork (42 in.) .............................................................................. .. .. .. 2
1 550080718 Fork (48 in.) .............................................................................. .. .. .. 2
1 550080719 Fork (54 in.) .............................................................................. .. .. .. 2
2 ..... Pin ............................................................................................. 1 1 1 1
3 ..... Lever ......................................................................................... 1 1 1 1
4 ..... Spring ....................................................................................... 1 1 1 1
5 ..... Pin ............................................................................................. 1 1 .. ..
KEY:
A: 100 x 40 mm (4 in. x 1.6 in.) Class II Standard Taper
B: 125 x 40 mm ( 5 in. x 1.6 in.) Class II Polished Full Bottom Taper
C: 125 x 50 mm (5 in x 2 in.) Class III Standard Taper
D: 180 x 45 mm (7 in. x 1.8 in.) Class III Polished Full Bottom Taper
QTY
ITEM PART NO. DESCRIPTION A B C D
5 ..... Pin ............................................................................................. .. .. 1 1
582035685 Kit Fork Latch Mechanism (Class 2A) ...................................... 2 2 .. ..
582035686 Kit Fork Latch Mechanism ........................................................ .. .. 2 2
NOTES
2 ELECTRICAL SYSTEM
CONTENTS
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a From switch pin 1 to CRP79 pin 1 b From switch pin 2 to CRP79 pin 2
ELECTRICAL SYSTEM
(→ 10/2013)
KEY:
A: Electric Hydraulic
B: Manual Hydraulic
QTY
ITEM PART NO. DESCRIPTION A B
1 582000665 Wire Harness (FP19369 [Page 2-98], FP19370 [Page 2-102])................ 1 ..
1 582000664 Wire Harness (FP19427 [Page 2-68], FP19377 [Page 2-72]).................. .. 1
2 580093617 Wire Harness (Steer Column) (FP19919 [Page 2-164])............................ 1 1
3 580090484 Horn (24/48 V) ............................................................................................ 1 1
3 580087486
580090485 Horn (72/80 V) ............................................................................................ 1 1
4 580030966 Capscrew ................................................................................................... 1 1
5 580027573 Nut .............................................................................................................. 1 1
6 506395532 Capscrew ................................................................................................... 2 1
7 580085375 Relay (Mini) (Synchronous Steering Valve) ............................................... 2 1
8 582007762 Clip , Nut .................................................................................................... 2 1
9 580094690 Relay (Key Switch) ..................................................................................... 1 1
10 580026621 Nut (Fold Over) .......................................................................................... 2 2
11 580030966 Capscrew ................................................................................................... 4 4
12 580027573 Nut .............................................................................................................. 2 2
13 b 580090755 Drip Shield (27 in. Battery Compartment) .................................................. 1 1
13 c 580093130 Drip Shield (27 in. Battery Compartment) .................................................. 1 1
13 b 580090756 Drip Shield (30 in. Battery Compartment) .................................................. 1 1
13 c 580093131 Drip Shield (30 in. Battery Compartment) .................................................. 1 1
13 b 580090757 Drip Shield (33 in. Battery Compartment) .................................................. 1 1
13 c 580093132 Drip Shield (33 in. Battery Compartment) .................................................. 1 1
13 b 580090758 Drip Shield (36 in. Battery Compartment) .................................................. 1 1
13 c 580093133 Drip Shield (36 in. Battery Compartment) .................................................. 1 1
13 b 580090759 Drip Shield (40 in. Battery Compartment) .................................................. 1 1
13 c 580093134 Drip Shield (40 in. Battery Compartment) .................................................. 1 1
14 580046451 Capscrew ................................................................................................... 1 1
14 a 940600909 Washer ....................................................................................................... 1 1
15 580027572 Nut .............................................................................................................. 1 1
16 504232275 Static Strap ................................................................................................. 1 1
17 580089956 Wire Harness (Synchronous Steering) (FP19920 [Page 2-178])............... 1 1
580025559 Clip (Not Illustrated) ................................................................................... 3 3
580096639 Bracket (Not Illustrated) ............................................................................. 1 1
582011589 Bracket (Not Illustrated)(Alternate Part) ..................................................... 1 1
FOOTNOTES:
a Not Illustrated c 12/2009 →
b → 12/2009
ELECTRICAL SYSTEM
(10/2013 →)
KEY:
A: Electric Hydraulic
B: Manual Hydraulic
QTY
ITEM PART NO. DESCRIPTION A B
1 c 582027499 Wire Harness (FP26913 [Page 2-104], FP26914 [Page 2-108],
FP26915 [Page 2-112]).............................................................................. 1 ..
1 c 582027500 Wire Harness (FP26910 [Page 2-74], FP26911 [Page 2-78],
FP26912 [Page 2-82])................................................................................ .. 1
1 d 582037642 Wire Harness (FP28263 [Page 2-116], FP28264 [Page 2-120],
FP28265 [Page 2-124]).............................................................................. 1 ..
1 d 582037643 Wire Harness (Main) (FP28260 [Page 2-86], FP28261 [Page 2-90],
FP28262 [Page 2-94])................................................................................ .. 1
2 580093617 Wire Harness (Steer Column) (FP19919 [Page 2-164])............................ 1 1
3 580090484 Horn (36/48V) ............................................................................................. 1 1
3 580087486
580090485 Horn (80V) .................................................................................................. 1 1
4 580030966 Capscrew ................................................................................................... 1 1
5 580027573 Nut .............................................................................................................. 1 1
6 506395532 Capscrew ................................................................................................... 1 1
7 580085375 Relay (Mini) (Synchronous Steering , Valve) ............................................. 1 1
8 582007762 Clip , Nut .................................................................................................... 2 2
9 580094690 Relay (Key Switch) ..................................................................................... 1 1
10 580026621 Nut (Fold Over) .......................................................................................... 1 1
11 580030966 Capscrew ................................................................................................... 3 3
12 580027573 Nut .............................................................................................................. 2 2
13 940600909 Washer ....................................................................................................... 1 1
13 a 021648700 Lockwasher ................................................................................................ 1 1
14 580046451 Capscrew ................................................................................................... 1 1
14 a 580049387 Capscrew ................................................................................................... 1 1
15 580027572 Nut .............................................................................................................. 1 1
15 a 449015036 Locknut ....................................................................................................... 1 1
16 504232275 Static Strap ................................................................................................. 1 1
16 582064171 Static Strap (Loop Style) ............................................................................ 1 1
17 504225257 Nut , Foldover (27 in. Battery Compartment) ............................................. 1 1
17 580026621 Nut (Fold Over) (30-40 in. Battery Compartment) ...................................... 1 1
18 520042832 Washer ....................................................................................................... 1 1
19 580039438 Capscrew (27 in. Battery Compartment) .................................................... 1 1
19 580030966 Capscrew (30-40 in. Battery Compartment) ............................................... 1 1
20 580089956 Wire Harness (Synchronous Steering) (FP19920 [Page 2-178])............... 1 1
21 582011589 Bracket ....................................................................................................... 1 1
22 580088670 Wire Harness (Seat) (FP19739 [Page 2-130])........................................... 1 ..
22 b 582039044 Wire Harness (Seat) (FP27949 [Page 2-132])........................................... 1 ..
22 580088723 Wire Harness (Seat) (FP19738 [Page 2-127])........................................... .. 1
22 b 582039045 Wire Harness (Seat) (FP27948 [Page 2-128])........................................... .. 1
23 312850034 Strap Clamp ............................................................................................... 1 1
24 640136901 Grommet .................................................................................................... 1 1
25 580025559 Clip ............................................................................................................. 2 2
26 b 582038671
582058583 Control Module (Seat Belt Sequence) ....................................................... 1 1
ELECTRICAL SYSTEM
(10/2013 →)
KEY:
A: Electric Hydraulic
B: Manual Hydraulic
QTY
ITEM PART NO. DESCRIPTION A B
582062046
26 b 582097949 Control Module (Seat Belt Sequence) (Alternate Part) .............................. 1 1
27 b 582038799 Tape ........................................................................................................... 1 1
28 580093130 Drip Shield (27 in. Battery Compartment) .................................................. 1 1
28 580093131 Drip Shield (30 in. Battery Compartment) .................................................. 1 1
28 580093132 Drip Shield (33 in. Battery Compartment) .................................................. 1 1
28 580093133 Drip Shield (36 in. Battery Compartment) .................................................. 1 1
28 580093134 Drip Shield (40 in. Battery Compartment) .................................................. 1 1
FOOTNOTES:
a With Loop Style Strap c → 11/2014
b With Seat Belt Sequence Module d 11/2014 →
NOTES
CONTROL PANEL
(→ S/N A968N06374K)
KEY:
A: Standard Performance
B: Enhanced Performance
QTY
ITEM PART NO. DESCRIPTION A B
580087440 Control Panel Assembly (36/48 Volt) (ERC 045-50VG) ............................. 1 ..
580094657 Control Panel Assembly (36/48 Volt) (ERC 055-70VG) ............................. 1 ..
580087441 Control Panel Assembly (36/48 Volt) (ERC 045-50VG) ............................. .. 1
580087443 Control Panel Assembly (72/80 Volt) (ERC 055-70VG) ............................. .. 1
1 580078623 Controller -Type 1 (36/48 Volt) (ERC 045-50VG) .................................. 2 ..
1 a 580078625 Controller -Type 2 (36/48 Volt) (ERC 055-70VG) .................................. .. 2
1 580078623 Controller -Type 1 (36/48 Volt) (ERC 055-70VG)(Pump Controller) ...... 1 ..
1 a 580078625 Controller -Type 2 (36/48 Volt) (ERC 055-70VG)(Traction Cont.) .......... 1 ..
1 a 580078626 Controller -Type 2 (72/80 Volt) (ERC 060-70VG) .................................. .. 2
2 580036662 Capscrew (ERC 045-50VG) .................................................................. 8 12
2 580036662 Capscrew (ERC 055-70VG) .................................................................. 10 ..
3 580056613 Fastener ................................................................................................. 2 2
4 580026812 Clip ......................................................................................................... 2 2
5 580087444 Bracket (Harness Mounting) .................................................................. 1 1
6 580087445 Heatsink (Motor Controller) .................................................................... 1 1
7 580078620 Fan (12V) ............................................................................................... 2 ..
7 580092606 Fan (36/48 Volt)(ERC 045-50VG) .......................................................... .. 2
7 582005904 Fan (12V) (72/80 Volt)(ERC 055-70VG) ................................................ .. 2
8 580051609 Guard ..................................................................................................... 2 2
9 580093848 Screw ..................................................................................................... 8 ..
9 550004113 Screw (36/48 Volt)(ERC 045-50VG) ...................................................... .. 8
9 582005905 Screw (72/80 Volt)(ERC 055-70VG) ...................................................... .. 8
10 580046726 Spacer ................................................................................................... 2 2
11 580064599 Clamp (Swivel) (36/48V) ........................................................................ .. 2
11 580064599 Clamp (Swivel) (80V) ............................................................................. .. 1
12 580053484 Clamp (Swivel) (36/48V) ............................................................................ .. 2
12 580041371 Clamp (Swivel) (80V) ................................................................................. .. 8
13 580042328 Clamp (Swivel) (80V) ................................................................................. .. 7
14 580008220 Capscrew (80V) ......................................................................................... .. 1
15 582007762 Clip , Nut (80V) ........................................................................................... .. 1
16 582010004 Relay (Mini Power) (80V) ........................................................................... .. 1
17 ..... Battery Connector (FP24228 [Page 2-34])................................................ 1 1
18 932728910 Capscrew ................................................................................................... 2 2
19 580030973 Capscew .................................................................................................... 3 3
20 582011507 Wire Harness (36/48V) (FP22208 [Page 2-189])....................................... .. 1
20 582011508 Wire Harness (80V) (FP22207 [Page 2-187])............................................ .. 1
21 580088269 Bracket ....................................................................................................... 1 1
22 520044855 Tab ............................................................................................................. 1 1
23 582041056
580047714 Capscrew ................................................................................................... 2 2
24 580078622 Contactor (UL-EE) (FP19454 [Page 2-18])................................................ 1 1
24 580078621 Contactor (UL-E) (FP19454 [Page 2-18]).................................................. 1 1
25 580089953 Cover (Fuse Box) ....................................................................................... 1 1
FOOTNOTES:
a Not Illustrated
NOTES
CONTROL PANEL
(S/N A968N06375K ↔ 11/2014)
KEY:
A: Standard Performance
B: Enhanced Performance
QTY
ITEM PART NO. DESCRIPTION A B
1 a 582016401 Controller (36/48 Volt) (ERC 045-50VG) .................................................... 1 ..
1 a 582016401 Controller (36/48 Volt) (ERC 055-70VG) .................................................... 1
1 a 582010773 Controller (48 Volt) ..................................................................................... .. 1
1 a 582010772 Controller (72/80 Volt) ................................................................................ .. 1
2 582042302
580049011 Capscrew ................................................................................................... 8 8
3 582019742 Bracket ....................................................................................................... 2 2
4 582020498 Bracket ....................................................................................................... 1 1
5 580056613 Fastener ..................................................................................................... 3 3
6 580026812 Clip ............................................................................................................. 3 3
7 582019741 Air Duct ...................................................................................................... 1 1
8 582019554 Fan (36/48 VDC) ........................................................................................ 3 3
8 550004112 Fan (12 Volt) ............................................................................................... .. 3
9 580051609 Guard ......................................................................................................... 3 3
10 524164714 Screw ......................................................................................................... 12 12
11 580093718 Insert .......................................................................................................... 12 12
12 580089953 Cover (Fuse Box) ....................................................................................... 1 1
13 520044855 Tab ............................................................................................................. 1 1
14 582015162 Contactor (UL-E) (FP24229 [Page 2-20]).................................................. 1 1
14 582015161 Contactor (UL-EE) (FP24229 [Page 2-20])................................................ 1 1
15 ..... Battery Connector Assembly (FP24228 [Page 2-34], FP21104 [Page
2-36], FP24230 [Page 2-38])..................................................................... 1 1
16 b 582016401 Controller (36/48 Volt) (ERC 045-50VG) .................................................... 1 ..
16 b 582010773 Controller (36/48 Volt) (ERC 055-70VG) .................................................... 1 ..
16 b 582010773 Controller (48 Volt) ..................................................................................... .. 1
16 b 582010772 Controller (72/80 Volt) ................................................................................ .. 1
17 580049231 Capscrew ................................................................................................... 8 8
FOOTNOTES:
a Hydraulic Pump b Traction Motor
CONTROL PANEL
(11/2014 →)
KEY:
A: Standard Performance
B: Enhanced Performance
QTY
ITEM PART NO. DESCRIPTION A B
1 b 582030624 Control Panel , Motor (36/48V) (ERC45-50VG) ......................................... 1 ..
1 c 582030624 Control Panel , Motor (36/48V) (ERC55-70VG) ......................................... 1 ..
1 d 582031827 Controller-Motor (36/48V) .......................................................................... .. 1
1 a 582029912 Controller-Motor (80V) ............................................................................... .. 1
2 580049229 Capscrew ................................................................................................... 8 8
3 580044861 Insert .......................................................................................................... 8 8
4 582042522 Bracket ....................................................................................................... 1 1
5 ..... Bracket ....................................................................................................... 2 2
6 580049231 Capscrew ................................................................................................... 10 10
7 582042523 Air Duct ...................................................................................................... 1 1
8 580093718 Insert .......................................................................................................... 8 8
9 582019554 Fan (36/48 VDC) ........................................................................................ 2 ..
9 550004112 Fan (12 Volt) (80V) ..................................................................................... .. 2
10 580051609 Guard ......................................................................................................... 2 2
11 524164714 Screw ......................................................................................................... 8 8
12 580071066 Connector ................................................................................................... 1 1
13 580026812 Clip ............................................................................................................. 2 2
14 580056613 Fastener ..................................................................................................... 3 3
15 520044855 Tab ............................................................................................................. 1 1
16 580089953 Cover (Fuse Box) ....................................................................................... 1 1
17 582015162 Contactor (UL-EE) (FP24229 [Page 2-20])................................................ 1 1
17 582015161 Contactor (UL-E) (FP24229 [Page 2-20]).................................................. 1 1
17 e 582044544 Contactor (Assembly) (FP31873 [Page 2-22])........................................... 1 1
18 b 582030624 Control Panel , Motor (36/48V) (ERC45-50VG) ......................................... 1 ..
18 c 582031827 Controller-Motor (36/48V) (ERC55-70VG) ................................................. 1 ..
18 d 582031827 Controller-Motor (36/48V) .......................................................................... .. 1
18 a 582029912 Controller-Motor (80V) ............................................................................... .. 1
FOOTNOTES:
a 440A Pump Motor Controller/440A Traction Motor d 700A Pump Motor Controller/700A Traction Motor
Controller Controller
b 525A Pump Motor Controller/525A Traction Motor e 11/2015 →
Controller
c 525A Pump Motor Controller/700A Traction Motor
Controller
CONTACTOR ASSEMBLY
(→ S/N A968N06374K)
FOOTNOTES:
a Not Illustrated
CONTACTOR ASSEMBLY
(S/N A968N06375K ↔ 11/2015)
NOTES
CONTACTOR
UL-E
CONTACTOR
UL-EE
POWER CABLES
(→ 11/2014)
POWER CABLES
(→ 11/2014)
FOOTNOTES:
a → S/N A968N06374K b S/N A968N06375K →
NOTES
POWER CABLES
(11/2014 →)
KEY:
A: Standard Performance
B: Enhanced Preformance
QTY
ITEM PART NO. DESCRIPTION A B
1 932728910 Capscrew ................................................................................................... 2 2
2 a 580081602 Battery Connector and Cable (SB-36V) ..................................................... 1 1
2 b 582019737 Battery Connector (SB-36V) ...................................................................... 1 1
2 514268301 Battery Connector (Gray) ....................................................................... 1 1
2 504236237 Cable ..................................................................................................... AR AR
2 518796618 E-Ring .................................................................................................... 1 1
2 520045094 Cable ..................................................................................................... AR AR
2 580044773 E-Ring .................................................................................................... 1 1
2 a 580081604 Battery Connector and Cable (SB-48V) ..................................................... 1 1
2 b 582019738 Battery Connector (SB-48V) ...................................................................... 1 1
2 504236237 Cable ..................................................................................................... AR AR
2 518796618 E-Ring .................................................................................................... 1 1
2 520045094 Cable ..................................................................................................... AR AR
2 580044773 E-Ring .................................................................................................... 1 1
2 514268309 Battery Connector (Blue) ....................................................................... 1 1
2 a 580096739 Battery Connector (DIN-80V) ..................................................................... .. 1
2 b 582021453 Battery Connector (DIN-80V) ..................................................................... .. 1
2 504231209 Battery Connector .................................................................................. .. 1
2 504236237 Cable ..................................................................................................... .. 1
2 520045094 Cable ..................................................................................................... .. AR
2 0620533AM E-Ring .................................................................................................... .. AR
FOOTNOTES:
a → S/N A968N06374K b S/N A968N06375K →
FOOTNOTES:
a Kit is not part of Connector and Cable assembly.
FOOTNOTES:
a Kit is not part of Connector and Cable assembly.
FOOTNOTES:
a D Series Mast b F Series Mast
FOOTNOTES:
a With Turn Signals c → 10/2013
b Without Turn Signals d 10/2013 →
DISPLAY
LOW MOUNT
FOOTNOTES:
a Not Illustrated
NOTES
LIGHTS
WITH OVERHEAD GUARD
LIGHTS
WITH OVERHEAD GUARD
FOOTNOTES:
a Not Illustrated d 10/2013 →
b → 10/2013 e 11/2014 →
c → 11/2014
NOTES
LIGHTS
WITH DRIVE-THRU RACK OVERHEAD GUARD
LIGHTS
WITH DRIVE-THRU RACK OVERHEAD GUARD
FOOTNOTES:
a Not Illustrated d 10/2013 →
b → 10/2013 e 11/2014 →
c → 11/2014
NOTES
LIGHTS
INBOARD REAR LIGHTS
LIGHTS
INBOARD REAR LIGHTS
FOOTNOTES:
a DC to DC Converter Not Required c 11/2014 →
b → 11/2014
NOTES
FOOTNOTES:
a MFG Option only
FOOTNOTES:
a ISS Carriage only c → 9/2021
b Shown d 9/2021 →
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 3 (10/2013 ↔ 11/2014)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 3 (10/2013 ↔ 11/2014)
NOTES
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 3 (10/2013 ↔ 11/2014)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 3 (10/2013 ↔ 11/2014)
NOTES
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 3 OF 3 (10/2013 ↔ 11/2014)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 3 OF 3 (10/2013 ↔ 11/2014)
NOTES
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 3 (11/2014 →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 3 (11/2014 →)
FOOTNOTES:
a 8/2020 →
NOTES
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 3 (11/2014 →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 3 (11/2014 →)
NOTES
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 3 OF 3 (11/2014 →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 3 OF 3 (11/2014 →)
NOTES
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 0F 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 0F 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 0F 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 2 0F 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 OF 3 (10/2013 ↔ 11/2014)
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 OF 3 (10/2013 ↔ 11/2014)
NOTES
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 2 OF 3 (10/2013 ↔ 11/2014)
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 2 OF 3 (10/2013 ↔ 11/2014)
NOTES
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 3 OF 3 (10/2013 ↔ 11/2014)
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 3 OF 3 (10/2013 ↔ 11/2014)
NOTES
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 OF 3 (11/2014 →)
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 OF 3 (11/2014 →)
FOOTNOTES:
a 8/2020 →
NOTES
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 2 OF 3 (11/2014 →)
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 2 OF 3 (11/2014 →)
NOTES
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 3 OF 3 (11/2014 →)
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 3 OF 3 (11/2014 →)
WIRE HARNESS
SEAT WITH MANUAL HYDRAULICS – WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
SEAT WITH E-HYDRAULICS
NOTES
WIRE HARNESS
LH LIGHT WITH OVERHEAD GUARD – WITHOUT TURN SIGNALS (→ 10/2013)
WIRE HARNESS
LH LIGHT WITH OVERHEAD GUARD – DRIVE-THRU RACK (→ 10/2013)
WIRE HARNESS
LH LIGHT WITH OVERHEAD GUARD – WITH INBOARD REAR LIGHTS MOUNT
WIRE HARNESS
LH LIGHT WITH OVERHEAD GUARD – WITHOUT TURN SIGNALS (10/2013 →)
WIRE HARNESS
LH LIGHT WITH OVERHEAD GUARD – WITH TURN SIGNALS
WIRE HARNESS
MAIN LIGHTS CHASSIS – 36/48V (→ 11/2014)
WIRE HARNESS
MAIN LIGHTS CHASSIS – 36/48V (→ 11/2014)
NOTES
WIRE HARNESS
MAIN LIGHTS CHASSIS – 36/48V (11/2014 →)
WIRE HARNESS
MAIN LIGHTS CHASSIS – 36/48V (11/2014 →)
NOTES
WIRE HARNESS
MAIN LIGHTS CHASSIS – 80V (→ 11/2014)
WIRE HARNESS
MAIN LIGHTS CHASSIS – 80V (→ 11/2014)
NOTES
WIRE HARNESS
MAIN LIGHTS CHASSIS – 80V (11/2014 →)
WIRE HARNESS
MAIN LIGHTS CHASSIS – 80V (11/2014 →)
NOTES
WIRE HARNESS
STEERING COLUMN
WIRE HARNESS
RH LIGHT WITH STANDARD DISPLAY – WITHOUT TURN SIGNALS-HIGH MOUNT (→ 10/2013)
WIRE HARNESS
RH LIGHT WITH FREEZER DISPLAY – WITH TURN SIGNALS-HIGH MOUNT (→ 10/2013)
NOTES
WIRE HARNESS
PARK BRAKE
WIRE HARNESS
BACK-UP ALARM STROBE
NOTES
MINI-LEVER CONTROLS
3 FUNCTION (→ PENDING PER ECN 16094502)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, With RTST
D: With Directional Control Switch, With RTST
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580093559 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 d 580093560 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 580093562 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 d 580093548 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 580093544 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 d 580093545 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 580093550 Mini-Lever Assembly ................................................................ .. .. .. 1
1 d 580093564 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 580096227 Lever (Single Function) .................................................... 1 1 .. ..
3 580096229 Lever (With Override) ....................................................... .. .. 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 1 1
4 580096228 Lever (Clamping) .............................................................. 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580093297 Plug .................................................................................. 1 1 1 1
6 f 580097446 Armrest (Without Push Buttons Holes) ................................. 1 1 .. ..
6 582003674 Armrest (With Push Buttons) ................................................ 1 1 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut .................................................................................... 5 5 5 5
9 580097386 Screw .................................................................................... 9 9 9 9
10 580097448 Wire Harness ........................................................................ 1 1 1 1
11 580097387 Switch (E-Stop) (Emergency Switch) ................................... 1 1 1 1
12 a 580092120 Push Button Switch (Emergency Disconnect) .................. 1 1 1 1
12 582065897 Block Push Button Contact .......................................... 1 1 1 1
13 a 580095849 Push Button (Position 3) ....................................................... 1 .. .. ..
13 a 580095849 Push Button (Position 2) ....................................................... .. 1 .. ..
13 a d 580095849 Push Button (Position 2 and 3) ............................................. .. .. 2 2
13 b c 580096147 Cover (Push Button) ............................................................. AR AR AR AR
14 e 580095850 Wire Harness (Forward/Reverse Switch in the MLM) .......... 1 1 1 1
15 580097449
582005940 Printed Circuit Board ............................................................ 1 1 1 1
16 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 580097389 Horn Button .......................................................................... 1 1 1 1
18 580096412
582098594 Switch - Directional Control .................................................. .. 1 .. 1
19 580096411 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
20 580093745 Capscrew .............................................................................. 8 8 8 8
FOOTNOTES:
a Not all Lift Trucks may have all the switches and d With Clamping
buttons shown. e With RTST/With Clamping
b Not Illustrated f Without Clamping
c Plug for Use Without Push Button
NOTES
MINI-LEVER CONTROLS
3 FUNCTION – WITHOUT RTST (PENDING PER ECN 16094502 →)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, w/ Clamping
D: With Directional Control Swith, w/ Clamping
QTY
ITEM PART NO. DESCRIPTION A B C D
1 582105681 Mini-Lever (Assembly) .............................................................. 1 .. .. ..
1 582105689 Mini-Lever (Assembly) .............................................................. .. 1 .. ..
1 582105683 Mini-Lever (Assembly) .............................................................. .. .. 1 ..
1 582105691 Mini-Lever (Assembly) .............................................................. .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 580096227 Lever (Single Function) .................................................... 1 1 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 .. ..
4 580096228 Lever (Clamping) .............................................................. .. .. 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580093297 Plug .................................................................................. 1 1 1 1
6 582105808 Armrest (Without Push Buttons Holes) ................................. 1 1 .. ..
6 582105809 Armrest (With Push Buttons Holes) ...................................... .. .. 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut ........................................................................................ 5 5 5 5
9 580097386 Screw .................................................................................... 6 6 6 6
10 580092120 Push Button Switch (Emergency Disconnect) ...................... 1 1 1 1
10 582065897 Block Push Button Contact .............................................. 1 1 1 1
11 b 580095849 Push Button (Position 3) ....................................................... .. .. 1 1
11 a c 580096147 Cover (Push Button) ............................................................. .. .. 2 2
12 582099617 Printed Circuit Board ............................................................ 1 1 1 1
13 580093745 Capscrew .............................................................................. 8 8 8 8
14 580097389 Horn Button .......................................................................... 1 1 1 1
15 580096412
582098594 Switch - Directional Control .................................................. .. 1 .. 1
16 580096411 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
17 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
18 580097448 Wire Harness ........................................................................ 1 1 1 1
19 900014292 Capscrew .................................................................................. 2 2 2 2
20 940600908 Washer ...................................................................................... 2 2 2 2
FOOTNOTES:
a Cover for Use Without Push Button c Not Illustrated
b Not all Lift Trucks may have all the switches and
buttons shown.
MINI-LEVER CONTROLS
3 FUNCTION – WITH RTST (PENDING PER ECN 16094502 →)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, w/ Clamping
D: With Directional Control Swith, w/ Clamping
QTY
ITEM PART NO. DESCRIPTION A B C D
1 582105685 Mini-Lever (Assembly) .............................................................. 1 .. .. ..
1 582105693 Mini-Lever (Assembly) .............................................................. .. 1 .. ..
1 582105687 Mini-Lever (Assembly) .............................................................. .. .. 1 ..
1 582105695 Mini-Lever (Assembly) .............................................................. .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 580096229 Lever (With Override) ....................................................... 1 1 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 .. ..
4 580096228 Lever (Clamping) .............................................................. .. .. 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580093297 Plug .................................................................................. 1 1 1 1
6 582105809 Armrest (With Push Buttons Holes) ...................................... 1 1 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut ........................................................................................ 5 5 5 5
9 580097386 Screw .................................................................................... 6 6 6 6
10 580092120 Push Button Switch (Emergency Disconnect) ...................... 1 1 1 1
10 582065897 Block Push Button Contact .............................................. 1 1 1 1
11 b 580095849 Push Button (Position 3) ....................................................... .. .. 1 1
11 b 580095849 Push Button (Position 2) ....................................................... 1 1 1 1
11 a c 580096147 Cover (Push Button) ............................................................. 2 2 .. ..
12 582099617 Printed Circuit Board ............................................................ 1 1 1 1
13 580093745 Capscrew .............................................................................. 8 8 8 8
14 580097389 Horn Button .......................................................................... 1 1 1 1
15 580096412
582098594 Switch - Directional Control .................................................. .. 1 .. 1
16 580096411 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
17 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
18 580097448 Wire Harness ........................................................................ 1 1 1 1
19 900014292 Capscrew .................................................................................. 2 2 2 2
20 940600908 Washer ...................................................................................... 2 2 2 2
FOOTNOTES:
a Cover for Use Without Push Button c Not Illustrated
b Not all Lift Trucks may have all the switches and
buttons shown.
MINI-LEVER CONTROLS
4 FUNCTION (→ PENDING PER ECN 16094502)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, With RTST
D: With Directional Control Switch, With RTST
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580093542 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 e 580093543 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 580093547 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 e 580093549 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 580093561 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 e 580093546 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 580093563 Mini-Lever Assembly ................................................................ .. .. .. 1
1 e 580093551 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 580096227 Lever (Single Function) .................................................... 1 1 .. ..
3 580096229 Lever (With Override) ....................................................... .. .. 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580096227 Lever (Single Function) .................................................... 1 1 .. ..
5 580096228 Lever (Clamping) .............................................................. .. .. 1 1
6 f 580097446 Armrest (Without Push Buttons Holes) ................................. 1 1 .. ..
6 582003674 Armrest (With Push Buttons) ................................................ 1 1 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut .................................................................................... 5 5 5 5
9 580097386 Screw .................................................................................... 9 9 9 9
10 580097448 Wire Harness ........................................................................ 1 1 1 1
11 580097387 Switch (E-Stop) (Emergency Switch) ................................... 1 1 1 1
12 a 580092120 Push Button Switch (Emergency Disconnect) .................. 1 1 1 1
12 582065897 Block Push Button Contact .......................................... 1 1 1 1
13 a e 580095849 Push Button (Position 4) ....................................................... 1 1 .. ..
13 a 580095849 Push Button (Position 2) ....................................................... .. .. 1 1
13 a e 580095849 Push Button (Position 2 and 4) ............................................. .. .. 1 1
13 b c 580096147 Cover (Push Button) ............................................................. AR AR AR AR
14 d 580095850 Wire Harness (Forward/Reverse Switch in the MLM) .......... 1 1 1 1
15 580097449
582005940 Printed Circuit Board ............................................................ 1 1 1 1
16 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 580097389 Horn Button .......................................................................... 1 1 1 1
18 580096412
582098594 Switch - Directional Control .................................................. .. 1 .. 1
19 580096411 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
20 580093745 Capscrew .............................................................................. 8 8 8 8
FOOTNOTES:
a Not all Lift Trucks may have all the switches and d RTST With Clamping
buttons shown. e With Clamping
b Not Illustrated f Without Clamping
c Plug for Use Without Push Button
NOTES
MINI-LEVER CONTROLS
4 FUNCTION – WITHOUT RTST (PENDING PER ECN 16094502 →)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, w/ Clamping
D: With Directional Control Swith, w/ Clamping
QTY
ITEM PART NO. DESCRIPTION A B C D
1 582105682 Mini-Lever (Assembly) .............................................................. 1 .. .. ..
1 582105684 Mini-Lever (Assembly) .............................................................. .. .. 1 ..
1 582105690 Mini-Lever (Assembly) .............................................................. .. 1 .. ..
1 582105692 Mini-Lever (Assembly) .............................................................. .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 580096227 Lever (Single Function) .................................................... 1 1 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580096227 Lever (Single Function) .................................................... 1 1 .. ..
5 580096228 Lever (Clamping) .............................................................. .. .. 1 1
6 582105808 Armrest (Without Push Buttons Holes) ................................. 1 1 .. ..
6 582105809 Armrest (With Push Buttons Holes) ...................................... .. .. 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut ........................................................................................ 5 5 5 5
9 580097386 Screw .................................................................................... 6 6 6 6
10 580092120 Push Button Switch (Emergency Disconnect) ...................... 1 1 1 1
10 582065897 Block Push Button Contact .............................................. 1 1 1 1
11 b 580095849 Push Button .......................................................................... .. .. 1 1
11 a c 580096147 Cover (Push Button) ............................................................. .. .. 2 2
12 582099617 Printed Circuit Board ............................................................ 1 1 1 1
13 580093745 Capscrew .............................................................................. 8 8 8 8
14 580097389 Horn Button .......................................................................... 1 1 1 1
15 580096412
582098594 Switch - Directional Control .................................................. .. 1 .. 1
16 580096411 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
17 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
18 580097448 Wire Harness ........................................................................ 1 1 1 1
19 900014292 Capscrew .................................................................................. 2 2 2 2
20 940600908 Washer ...................................................................................... 2 2 2 2
FOOTNOTES:
a Cover for Use Without Push Button c Not Illustrated
b Not all Lift Trucks may have all the switches and
buttons shown.
MINI-LEVER CONTROLS
4 FUNCTION – WITH RTST (PENDING PER ECN 16094502 →)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, w/ Clamping
D: With Directional Control Swith, w/ Clamping
QTY
ITEM PART NO. DESCRIPTION A B C D
1 582105686 Mini-Lever (Assembly) .............................................................. 1 .. .. ..
1 582105694 Mini-Lever (Assembly) .............................................................. .. 1 .. ..
1 582105688 Mini-Lever (Assembly) .............................................................. .. .. 1 ..
1 582105696 Mini-Lever (Assembly) .............................................................. .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 580096227 Lever (Single Function) .................................................... .. .. .. ..
3 580096229 Lever (With Override) ....................................................... 1 1 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580096227 Lever (Single Function) .................................................... 1 1 .. ..
5 580096228 Lever (Clamping) .............................................................. .. .. 1 1
6 582105809 Armrest (With Push Buttons Holes) ...................................... 1 1 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut ........................................................................................ 5 5 5 5
9 580097386 Screw .................................................................................... 9 9 9 9
10 580092120 Push Button Switch (Emergency Disconnect) ...................... 1 1 1 1
10 582065897 Block Push Button Contact .............................................. 1 1 1 1
11 b 580095849 Push Button (Position 4) ....................................................... .. .. 1 1
11 b 580095849 Push Button (Position 2) ....................................................... 1 1 1 1
11 a c 580096147 Cover (Push Button) ............................................................. 2 2 1 1
12 582099617 Printed Circuit Board ............................................................ 1 1 1 1
13 580093745 Capscrew .............................................................................. 8 8 8 8
14 580097389 Horn Button .......................................................................... 1 1 1 1
15 580096412
582098594 Switch - Directional Control .................................................. .. 1 .. 1
16 580096411 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
17 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
18 580097448 Wire Harness ........................................................................ 1 1 1 1
19 900014292 Capscrew .................................................................................. 2 2 2 2
20 940600908 Washer ...................................................................................... 2 2 2 2
FOOTNOTES:
a Cover for Use Without Push Button c Not Illustrated
b Not all Lift Trucks may have all the switches and
buttons shown.
NOTES
3 DRIVE UNIT
CONTENTS
SECTION 3
DRIVE UNIT
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated c 8/2016 →
b → 8/2016
NOTES
FOOTNOTES:
a Not Illustrated
TRACTION MOTOR
KEY:
A: 36/48 Volt
B: 36/48 Volt Enhanced
C: 72/80 Volt Enhanced
QTY
ITEM PART NO. DESCRIPTION A B C
580089525 Traction Motor (36/48 Volt Standard Performance) ........................... 1 .. ..
580089527 Traction Motor (36/48 Volt Enhanced Performance) ......................... .. 1 ..
580089528 Traction Motor (72/80 Volt Enhanced Performance) ......................... .. .. 1
1 580062291 Bracket .......................................................................................... 1 1 1
2 580062306
278131200 Connector (2 Way) ........................................................................ 1 1 1
3 580062294 Capscrew ...................................................................................... 2 2 2
4 580062299 Lockwasher ................................................................................... 2 2 2
5 580047509 Bracket .......................................................................................... 1 1 1
6 580062308 Wire Seal ....................................................................................... 2 2 2
7 580062309 Contact .......................................................................................... 2 2 2
8 580047507 Rubber Mount ............................................................................... 1 1 1
9 580047496 Nut ................................................................................................. 5 5 5
10 ..... Insulator ........................................................................................ 3 3 3
11 580047506 Nut ................................................................................................. 3 3 3
12 ..... Terminal Cover .............................................................................. 3 3 3
13 ..... Terminal Flag ................................................................................. 3 3 3
14 580062305 Washer .......................................................................................... 3 3 3
15 580062303 Bolt ................................................................................................ 3 3 3
16 ..... Stator Housing Assembly .............................................................. 1 1 1
17 ..... Capscrew ...................................................................................... 1 1 1
18 580062298 Lockwasher ................................................................................... 1 1 1
19 ..... Proximity Sensor ........................................................................... 1 1 1
20 580096259 Wheel (Proximity Sensor) ............................................................. 1 1 1
21 580047494 Ball Bearing ................................................................................... 2 2 2
22 580096258 Spring (Bearing Pre-Load) ............................................................ 1 1 1
23 ..... Non-Drive Side End Bell ............................................................... 1 1 1
24 ..... Rotor Assembly ............................................................................. 1 1 1
25 ..... Drive Side End Bell ....................................................................... 1 1 1
26 582088907
449021001 Washer .......................................................................................... 5 5 5
27 582088893
449022016 Lockwasher ................................................................................... 5 5 5
28 580079969 Capscrew ...................................................................................... 5 5 5
29 580096268 Seal (Shaft) ................................................................................... 1 1 1
580096615 Kit (Stator) ..................................................................................... 1 .. ..
580096616 Kit (Stator) ..................................................................................... .. 1 ..
580096619 Kit (Stator) ..................................................................................... .. .. 1
580096617 Kit (Bracket) .................................................................................. 1 1 1
580096264 Kit-Drive End (Non Drive Side Bell Kit) ......................................... 1 1 1
580096273 Kit-Hardware ................................................................................. 1 1 1
580096271 Kit-Sensor (Proximity/Speed) ........................................................ 1 1 1
580096251 Kit (Rotor) ...................................................................................... 1 .. ..
580096252 Kit (Rotor) ...................................................................................... .. 1 1
580096267 Kit-Drive End (Drive Side Bell) ...................................................... 1 1 1
TRACTION MOTOR
KEY:
A: 36/48 Volt
B: 36/48 Volt Enhanced
C: 72/80 Volt Enhanced
QTY
ITEM PART NO. DESCRIPTION A B C
580096269 Kit-Bearing .................................................................................... 1 1 1
580095878 Kit-Motor Band .............................................................................. 1 1 1
580096272 Capscrew .......................................................................................... 1 1 1
NOTES
DIFFERENTIAL
ITEM PART NO. DESCRIPTION QTY
580048851 Differential (Assembly) ........................................................................................ 1
1 ..... Case Set ......................................................................................................... 1
2 ..... Gear Side ....................................................................................................... 2
3 ..... Washer (Side Gear) ........................................................................................ 2
4 580051337 Bolt ................................................................................................................. 8
5 ..... Washer pinion ................................................................................................. 4
6 902254806 Spider ............................................................................................................. 1
7 ..... Pinion Differential ........................................................................................... 4
580051336 Kit-Washer .......................................................................................................... 1
580064595 Kit-Gear .............................................................................................................. 1
KEY:
A: ERC045VG-ERC055VG
B: ERC060VG-ERC065VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
1 580041849 Wheel And Tire (Standard Compound) ............................................. 2 .. ..
1 a 580081151 Wheel And Tire (Non-Marking Compound) ....................................... 2 .. ..
1 b 580092150 Wheel And Tire (Non-Marking Compound) ....................................... 2 .. ..
1 580041850 Wheel And Tire (Standard Compound) ............................................. .. 2 ..
1 a 582042252 Wheel And Tire (Non-Marking Compound) ....................................... .. 2 ..
1 b 580092151 Wheel And Tire (Non-Marking Compound) ....................................... .. 2 ..
1 580041851 Wheel And Tire (Standard Compound) ............................................. .. .. 2
1 a 580081152 Wheel And Tire (Non-Marking Compound) ....................................... .. .. 2
1 b 580092152 Wheel And Tire (Non-Marking Compound) ....................................... .. .. 2
2 580041861 Cushion Tire (21 x 7 x 15) (Standard Compound) ........................ 1 .. ..
2 a 580081159 Cushion Tire (21 x 7 x 15) (Non-Marking Compound) .................. 1 .. ..
2 b 505965541 Cushion Tire (21 x 7 x 15) (Non-Marking Compound) .................. 1 .. ..
2 580041862 Cushion Tire (21 x 8 x 15) (Standard Compound) ........................ .. 1 ..
2 a 580080842 Cushion Tire (21 x 8 x 15) (Non-Marking Compound) .................. .. 1 ..
2 b 505965553 Cushion Tire (21 x 8 x 15) (Non-Marking Compound) .................. .. 1 ..
2 580041864 Cushion Tire (21 x 9 x 15) (Standard Compound) ........................ .. .. 1
2 a 580080841 Cushion Tire (21 x 9 x 15) (Non-Marking Compound) .................. .. .. 1
2 b 580092111 Cushion Tire (21 x 9 x 15) (Non-Marking Compound) .................. .. .. 1
3 580034452 Wheel (Narrow Tread) (21 x 7 x 15) .............................................. 1 .. ..
3 580034453 Wheel (Narrow Tread) (21 x 8 x 15) .............................................. .. 1 ..
KEY:
A: ERC045VG-ERC055VG
B: ERC060VG-ERC065VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
3 580034469 Wheel (Narrow Tread) (21 x 9 x 15) .............................................. .. .. 1
FOOTNOTES:
a Monarch b Trelleborg
KEY:
A: ERC045VG-ERC055VG
B: ERC060VG-ERC065VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
1 580041852 Wheel And Tire (Standard Compound) ............................................. 2 .. ..
1 a 580081153 Wheel And Tire (Non-Marking Compound) ....................................... 2 .. ..
1 b 580092153 Wheel And Tire (Non-Marking Compound) ....................................... 2 .. ..
1 580041853 Wheel And Tire (Standard Compound) ............................................. .. 2 ..
1 a 580081154 Wheel And Tire (Non-Marking Compound) ....................................... .. 2 ..
1 b 580092154 Wheel And Tire (Non-Marking Compound) ....................................... .. 2 ..
1 580041854 Wheel And Tire (Standard Compound) ............................................. .. .. 2
1 a 580081155 Wheel And Tire (Non-Marking Compound) ....................................... .. .. 2
1 b 580092155 Wheel And Tire (Non-Marking Compound) ....................................... .. .. 2
2 580034454 Wheel (Wide Tread) (21 x 7 x 15) (21 x 8 x 15) ............................ 1 1 ..
2 580034470 Wheel (Wide Tread) (21 x 9 x 15) ................................................. .. .. 1
3 580041861 Cushion Tire (21 x 7 x 15) (Standard Compound) ........................ 1 .. ..
3 a 580081159 Cushion Tire (21 x 7 x 15) (Non-Marking Compound) .................. 1 .. ..
3 b 505965541 Cushion Tire (21 x 7 x 15) (Non-Marking Compound) .................. 1 .. ..
3 580041862 Cushion Tire (21 x 8 x 15) (Standard Compound) ........................ .. 1 ..
3 a 580080842 Cushion Tire (21 x 8 x 15) (Non-Marking Compound) .................. .. 1 ..
3 b 505965553 Cushion Tire (21 x 8 x 15) (Non-Marking Compound) .................. .. 1 ..
3 580041864 Cushion Tire (21 x 9 x 15) (Standard Compound) ........................ .. .. 1
3 a 580080841 Cushion Tire (21 x 9 x 15) (Non-Marking Compound) .................. .. .. 1
3 b 580092111 Cushion Tire (21 x 9 x 15) (Non-Marking Compound) .................. .. .. 1
FOOTNOTES:
a Monarch b Trelleborg
KEY:
A: ERC045VG-ERC055VG
B: ERC060VG-ERC065VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
1 a 582042246 Wheel And Tire (Standard Compound) ............................................. 2 .. ..
1 b 580092144 Wheel And Tire (Standard Compound) ............................................. 2 .. ..
1 580084638 Wheel And Tire (Non-Marking Compound) ....................................... 2 .. ..
1 a 582042247 Wheel And Tire (Standard Compound) ............................................. .. 2 ..
1 b 580092145 Wheel And Tire (Standard Compound) ............................................. .. 2 ..
1 580084639 Wheel And Tire (Non-Marking Compound) ....................................... .. 2 ..
1 a 582042248 Wheel And Tire (Standard Compound) ............................................. .. .. 2
1 b 580092146 Wheel And Tire (Standard Compound) ............................................. .. .. 2
1 580084640 Wheel And Tire (Non-Marking Compound) ....................................... .. .. 2
2 a 580055801 Cushion Tire (21 x 7 x 15) (Standard Compound) ........................ 1 .. ..
2 b 580092108 Cushion Tire (21 x 7 x 15) (Standard Compound) ........................ 1 .. ..
2 580089695 Cushion Tire (21 x 7 x 15) (Non-Marking Compound) .................. 1 .. ..
2 a 580055802 Cushion Tire (21 x 8 x 15) (Standard Compound) ........................ .. 1 ..
2 b 580092109 Cushion Tire (21 x 8 x 15) (Standard Compound) ........................ .. 1 ..
2 580089696 Cushion Tire (21 x 8 x 15) (Non-Marking Compound) .................. .. 1 ..
2 a 580055803 Cushion Tire (21 x 9 x 15) (Standard Compound) ........................ .. .. 1
2 b 580092110 Cushion Tire (21 x 9 x 15) (Standard Compound) ........................ .. .. 1
2 580084630 Cushion Tire (21 x 9 x 15) (Non-Marking Compound) .................. .. .. 1
3 580034452 Wheel (Narrow Tread) (21 x 7 x 15) .............................................. 1 .. ..
3 580034453 Wheel (Narrow Tread) (21 x 8 x 15) .............................................. .. 1 ..
3 580034469 Wheel (Narrow Tread) (21 x 9 x 15) .............................................. .. .. 1
FOOTNOTES:
a Monarch b Trelleborg
KEY:
A: ERC045VG-ERC055VG
B: ERC060VG-ERC065VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
1 a 582042249 Wheel And Tire (Standard Compound) ............................................. 2 .. ..
1 b 580092147 Wheel And Tire (Standard Compound) ............................................. 2 .. ..
1 580084641 Wheel And Tire (Non-Marking Compound) ....................................... 2 .. ..
1 a 582042250 Wheel And Tire (Standard Compound) ............................................. .. 2 ..
1 b 580092148 Wheel And Tire (Standard Compound) ............................................. .. 2 ..
1 580084642 Wheel And Tire (Non-Marking Compound) ....................................... .. 2 ..
1 a 582042251 Wheel And Tire (Standard Compound) ............................................. .. .. 2
1 b 580092149 Wheel And Tire (Standard Compound) ............................................. .. .. 2
1 580084643 Wheel And Tire (Non-Marking Compound) ....................................... .. .. 2
2 a 580055801 Cushion Tire (21 x 7 x 15) (Standard Compound) ........................ 1 .. ..
2 b 580092108 Cushion Tire (21 x 7 x 15) (Standard Compound) ........................ 1 .. ..
2 580089695 Cushion Tire (21 x 7 x 15) (Non-Marking Compound) .................. 1 .. ..
2 a 580055802 Cushion Tire (21 x 8 x 15) (Standard Compound) ........................ .. 1 ..
2 b 580092109 Cushion Tire (21 x 8 x 15) (Standard Compound) ........................ .. 1 ..
2 580089696 Cushion Tire (21 x 8 x 15) (Non-Marking Compound) .................. .. 1 ..
2 a 580055803 Cushion Tire (21 x 9 x 15) (Standard Compound) ........................ .. .. 1
2 b 580092110 Cushion Tire (21 x 9 x 15) (Standard Compound) ........................ .. .. 1
2 580084630 Cushion Tire (21 x 9 x 15) (Non-Marking Compound) .................. .. .. 1
3 580034454 Wheel (Wide Tread) (21 x 7 x 15) (21 x 8 x 15) ............................ 1 1 ..
3 580034470 Wheel (Wide Tread) (21 x 9 x 15) ................................................. .. .. 1
FOOTNOTES:
a Monarch b Trelleborg
NOTES
4 STEERING SYSTEM
CONTENTS
SECTION 4
STEERING SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a → 10/2013 c 10/2013 →
b → 11/2014 d 11/2014 →
FOOTNOTES:
a → 10/2013 c 10/2013 →
b → 11/2014 d 11/2014 →
NOTES
FOOTNOTES:
a → 7/2018 c 9/2022 →
b 7/2018 ↔ 9/2022
NOTES
STEERING AXLE
WITHOUT SENSOR
STEERING AXLE
WITH SENSOR
STEERING AXLE
WITH SENSOR
FOOTNOTES:
a → 10/2013 b 10/2013 →
KEY:
A: ERC045VG-ERC055VG
B: ERC060VG-ERC065VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
1 a 580081160 Wheel and Tire Assembly (16 x 5 x 10.5) .......................................... 2 .. ..
1 a 580081170 Wheel And Tire Assembly (16 x 6 x 10.5) ......................................... .. 2 ..
1 a 580084564 Wheel And Tire Assembly (16 x 7 x 10.5) ......................................... .. .. 2
1 b 580041836 Wheel And Tire Assembly (16 x 5 x 10.5) ......................................... 2 .. ..
1 b 580041837 Wheel And Tire Assembly (16 x 6 x 10.5) ......................................... .. 2 ..
1 b 580084566 Wheel And Tire Assembly (16 x 7 x 10.5) ......................................... .. .. 2
2 580010474 Wheel ............................................................................................ 1 1 ..
2 580084562 Wheel ............................................................................................ .. .. 1
3 a 580080843 Cushion Tire (16 x 5 x 10.5) .......................................................... 1 .. ..
3 a 580080849 Cushion Tire (16 x 6 x 10.5) .......................................................... .. 1 ..
3 a 580084565 Cushion Tire (16 x 7 x 10.5) .......................................................... .. .. 1
3 b 580041842 Cushion Tire (16 x 5 x 10.5) .......................................................... 1 .. ..
3 b 580041843 Cushion Tire (16 x 6 x 10.5) .......................................................... .. 1 ..
3 b 580084567 Cushion Tire (16 x 7 x 10.5) .......................................................... .. .. 1
FOOTNOTES:
a Non-Marking Compound b Standard Compound
KEY:
A: ERC045VG-ERC055VG
B: ERC060VG-ERC065VG
QTY
ITEM PART NO. DESCRIPTION A B
1 a 580092162 Wheel And Tire Assembly (16 x 5 x 10.5) .................................................. 2 ..
1 a 580092163 Wheel And Tire Assembly (16 x 6 x 10.5) .................................................. .. 2
1 b 580092156 Wheel And Tire Assembly (16 x 5 x 10.5) .................................................. 2 ..
1 b 580092157 Wheel And Tire Assembly (16 x 6 x 10.5) .................................................. .. 2
2 580010474 Wheel ..................................................................................................... 1 1
3 a 580092118 Cushion Tire (16 x 5 x 10.5) ................................................................... 1 ..
3 a 504227259 Cushion Tire (16 x 6 x 10.5) ................................................................... .. 1
3 b 580092112 Cushion Tire (16 x 5 x 10.5) ................................................................... 1 ..
3 b 580092113 Cushion Tire (16 x 6 x 10.5) ................................................................... .. 1
FOOTNOTES:
a Non-Marking Compound b Standard Compound
KEY:
A: ERC045VG-ERC055VG
B: ERC060VG-ERC065VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
1 a 580084644 Wheel And Tire Assembly (16 x 5 x 10.5) ......................................... 2 .. ..
1 a 580084645 Wheel And Tire Assembly (16 x 6 x 10.5) ......................................... .. 2 ..
1 a 580090512 Wheel And Tire Assembly (16 x 7 x 10.5) ......................................... .. .. 2
1 b 580041838 Wheel And Tire Assembly (16 x 5 x 10.5) ......................................... 2 .. ..
1 b 580041839 Wheel And Tire Assembly (16 x 6 x 10.5) ......................................... .. 2 ..
1 b 580090511 Wheel And Tire Assembly (16 x 7 x 10.5) ......................................... .. .. 2
2 a 580084631 Cushion Tire (16 x 5 x 10.5) .......................................................... 1 .. ..
2 a 580084632 Cushion Tire (16 x 6 x 10.5) .......................................................... .. 1 ..
2 a 580090510 Cushion Tire (16 x 7 x 10.5) .......................................................... .. .. 1
2 b 580041844 Cushion Tire (16 x 5 x 10.5) .......................................................... 1 .. ..
2 b 580041845 Cushion Tire (16 x 6 x 10.5) .......................................................... .. 1 ..
2 b 580090509 Cushion Tire (16 x 7 x 10.5) .......................................................... .. .. 1
3 580010474 Wheel ............................................................................................ 1 1 ..
3 580084562 Wheel ............................................................................................ .. .. 1
FOOTNOTES:
a Non-Marking Compound b Standard Compound
KEY:
A: ERC045VG-ERC055VG
B: ERC060VG-ERC065VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
1 a 580092159 Wheel And Tire Assembly (16 x 5 x 10.5) ......................................... 2 .. ..
1 a 580092160 Wheel And Tire Assembly (16 x 6 x 10.5) ......................................... .. 2 ..
1 a 580092161 Wheel And Tire Assembly (16 x 7 x 10.5) ......................................... .. .. 2
2 a 580092115 Cushion Tire (16 x 5 x 10.5) .......................................................... 1 .. ..
2 a 580092116 Cushion Tire (16 x 6 x 10.5) .......................................................... .. 1 ..
2 a 580092117 Cushion Tire (16 x 7 x 10.5) .......................................................... .. .. 1
3 580010474 Wheel ............................................................................................ 1 1 ..
3 580084562 Wheel ............................................................................................ .. .. 1
FOOTNOTES:
a Standard Compound
NOTES
5 BRAKE SYSTEM
CONTENTS
SECTION 5
BRAKE SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a → S/N A968N02789H b S/N A968N02790H →
BRAKE ASSEMBLY
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
580087373 Brake Assembly (RH, With Cable) ............................................................. 1 ..
580087372 Brake Assembly (LH, With Cable) .............................................................. .. 1
580051327 Brake Assembly (RH, w/o Cable) .......................................................... 1 ..
580051326 Brake Assembly (LH, w/o Cable) ........................................................... .. 1
1 580051319 Backplate ........................................................................................... 1 ..
1 580051318 Backplate ........................................................................................... .. 1
2 580051320 Wheel Cylinder .................................................................................. 1 1
2 505963578 Kit-Repair Wheel Cylinder ............................................................. 1 1
3 908621405 Bleeder Screw ............................................................................... 1 1
4 900488835 Cap ................................................................................................ 1 1
5 900488827 Cover ................................................................................................. 1 1
6 580051323 Bolt .................................................................................................... 2 2
7 900955809 Wear Plate ......................................................................................... 1 1
8 900488822 Strut ................................................................................................... 1 ..
8 900488821 Strut ................................................................................................... .. 1
9 900488804 Spring ................................................................................................ 1 1
10 ..... Spring ................................................................................................ 1 1
11 ..... Nut ..................................................................................................... 1 1
12 580051333 Kit-Brake Shoe .................................................................................. 1 ..
12 580051332 Kit-Brake Shoe .................................................................................. .. 1
13 ..... Pin ..................................................................................................... 1 1
14 901202806 Sheave .............................................................................................. 1 1
15 901202808 Washer .............................................................................................. 1 1
16 ..... Cable and Spring Assembly .............................................................. 1 1
17 524138931 Lever ................................................................................................. 1 ..
17 524138930 Lever ................................................................................................. .. 1
18 ..... Spring ................................................................................................ 1 1
19 900955827 Spring ................................................................................................ 1 1
20 580051322
580062999 Adjuster (RH) ..................................................................................... 1 ..
20 580051321
580062998 Adjuster (LH) ..................................................................................... .. 1
21 900955821 Pin ..................................................................................................... 1 1
22 900750841 Cup .................................................................................................... 1 1
23 ..... Spring ................................................................................................ 1 1
24 900488824 Retainer ............................................................................................. 1 1
25 900488823 Washer .............................................................................................. 1 1
26 ..... Park Brake Lever ............................................................................... 1 1
27 580097132 Parking Brake Cable .............................................................................. 1 ..
27 580097131 Parking Brake Cable .............................................................................. .. 1
28 900488826 Snap Ring .............................................................................................. 1 1
580051335 Kit-Spring ................................................................................................... 1 1
580051329 Kit-Adjuster (RH) ........................................................................................ 1 ..
580051328 Kit-Adjuster (LH) ......................................................................................... .. 1
580051330 Kit-Repair Parking Brake (LH) .................................................................... .. 1
580051331 Kit-Park Brake (Parking Brake) (RH) ......................................................... 1 ..
BRAKE ASSEMBLY
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
580051334 Kit-Hold Down ............................................................................................ 1 1
NOTES
FOOTNOTES:
a → 1/2009 b 1/2009 →
FOOTNOTES:
a Not Illustrated
PARK BRAKE
MANUAL
FOOTNOTES:
a Included in Parking Brake Assembly (Item 1) b Not Illustrated
PARK BRAKE
AUTOMATIC
FOOTNOTES:
a No Longer Required replace with nut 580027573
NOTES
6 HYDRAULIC SYSTEM
CONTENTS
SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a 27 in. Battery Compartment c 33-40 in. Battery Compartment
b 30 in. Battery Compartment d alt part, horz battery removal, battery rollers
NOTES
FOOTNOTES:
a alt part, horz battery removal, battery rollers b → 10/2013
HYDRAULIC HOSES
STEERING (→ 9/2022)
KEY:
A: With Telescopic Steering Column
B: With Fixed Steering Column
QTY
ITEM PART NO. DESCRIPTION A B
1 a 580097304 Hose Assy (Steer Axle) .............................................................................. 2 2
1 b 580097305 Hose Assy (Steer Axle) .............................................................................. 2 2
2 580067676 Locknut ....................................................................................................... 2 2
3 580026621 Nut (Fold Over) .......................................................................................... 3 3
4 580049231 Capscrew ................................................................................................... 2 2
5 500412904 Clamp ......................................................................................................... 2 2
6 580019808 Fitting ......................................................................................................... 2 2
6 582010924 Fitting (Alternate Part) ................................................................................ 2 2
7 580030968 Capscrew ................................................................................................... 1 1
8 c 580001836 Clamp ......................................................................................................... 1 1
8 e 518795640 Clamp ......................................................................................................... 1 1
9 580093141 Plate ........................................................................................................... 1 1
10 580093140 Hose Clamp ............................................................................................... 1 1
11 582000443 Hose Assy (Steer Load Sensor) ................................................................. 1 ..
11 582000441 Hose Assy (Steer Load Sensor) ................................................................. .. 1
12 c 582000442 Hose Assy (Steer Supply) .......................................................................... 1 ..
12 d 582026480 Hose Assy (Steer Supply) .......................................................................... 1 ..
12 f 582059481 Hose Assy (Steer Supply) .......................................................................... 1 ..
12 c 582000440 Hose Assy (Steer Supply) .......................................................................... .. 1
12 d 582026481 Hose Assy (Steer Supply) .......................................................................... .. 1
12 f 582059483 Hose Assy (Steer Supply) .......................................................................... .. 1
13 582000447 Hose Assy (Steer Return) .......................................................................... 1 ..
13 582000445 Hose Assy (Steer Return) .......................................................................... .. 1
14 582000448 Hose Assy (Steer Axle) .............................................................................. 2 ..
14 582000446 Hose Assy (Steer Axle) .............................................................................. .. 2
15 504225257 Nut , Foldover ............................................................................................. 2 2
16 580093663 Bracket (Steer Hose) .................................................................................. 2 2
17 582042302
580049011 Capscrew ................................................................................................... 2 2
FOOTNOTES:
a 27-33 in. Battery Compartment d 10/2013 ↔ 12/2016
b 36-40 in. Battery Compartment e 10/2013 →
c → 10/2013 f 12/2016 →
HYDRAULIC HOSES
STEERING (9/2022 →)
HYDRAULIC HOSES
HOIST, TILT AND AUXILIARY (→ 9/2022)
FOOTNOTES:
a 2 FFL Masts d 4 FFL Masts
b 2 LFL Mast e Before 10/16/2012 also used on 3 FFL.
c 3 FFL Mast f Connection Hoses Control Valve to Mast
HYDRAULIC HOSE
AUXILIARY AND HOIST (9/2022 →)
FOOTNOTES:
a 2FFL/4FFL c 2LFL/3FFL
b 2LFL d 3FFL
FOOTNOTES:
a w/o RTST b with RTST
PUMP MOTOR
36/48 VOLT
PUMP MOTOR
72/80 VOLT – ENHANCED PERFORMANCE
PUMP MOTOR
72/80 VOLT – ENHANCED PERFORMANCE
FOOTNOTES:
a Not Illustrated
NOTES
HYDRAULIC PUMP
ITEM PART NO. DESCRIPTION QTY
580090103 Hydraulic Pump .................................................................................................. 1
1 ..... Gear Housing ................................................................................................. 1
2 580069353 Flange ............................................................................................................ 1
3 580059913 Clip ................................................................................................................. 1
4 580059910 Key ................................................................................................................. 1
5 ..... Snap Ring ....................................................................................................... 1
6 ..... Oil Seal ........................................................................................................... 1
7 ..... Seal Plate ....................................................................................................... 2
8 ..... Back-Up .......................................................................................................... 2
9 580094380 Drive Gear ...................................................................................................... 1
10 580069355 Side Plate ....................................................................................................... 2
11 580086893 Cover Plate ..................................................................................................... 1
12 ..... Driven Gear .................................................................................................... 1
13 580069356 Screw ............................................................................................................. 4
14 580054028 Dowel ............................................................................................................. 4
15 580012159 Kit-Seal ........................................................................................................... 1
16 580094381 Gear Set ......................................................................................................... 1
HYDRAULIC PUMP
19 CC
FOOTNOTES:
a Input Shaft Sealing Ring is not included. See
Hydraulic Motor for correct part.
FOOTNOTES:
a For use with Drive-Thru Rack option.
NOTES
FOOTNOTES:
a With Drive-Thru Rack Overhead Guard c 11/2014 →
b → 11/2014
NOTES
FOOTNOTES:
a → 11/2014 b 11/2014 →
NOTES
FOOTNOTES:
a → 10/2013 c 10/2013 →
b → 11/2008 d 11/2008 →
FOOTNOTES:
a ERC045-55VG c → S/N A968N02497H
b ERC060-70VG d S/N A968N02498H →
NOTES
FOOTNOTES:
a → S/N A968N02497H b S/N A968N02498H →
FOOTNOTES:
a → 10/2013 c 10/2013 →
b → 11/2008 d 11/2008 →
FOOTNOTES:
a ERC045-55VG c Not Illustrated
b ERC060-70VG
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
VALVE ASSEMBLY
INLET SECTION (→ 9/2022)
FOOTNOTES:
a Electronic b Manual
KEY:
A: ERC45-55VG
B: ERC60-70VG
QTY
ITEM PART NO. DESCRIPTION A B
1 ..... Tilt Cylinder (FP19347 [Page 6-84], FP19348 [Page 6-86])..................... 2 2
2 580061352 Capscrew ................................................................................................... 2 2
3 580058009 Capscrew ................................................................................................... 2 2
3 580030970 Capscrew (Alternate Part) .......................................................................... 2 2
4 f 580052367 Pin .............................................................................................................. 4 4
5 580040489 Pin Anchor .................................................................................................. 2 2
6 015628700 Grease Fitting ............................................................................................. 2 2
7 b c 580056705 Rod End ..................................................................................................... 2 ..
7 a e 580052368 Rod End ..................................................................................................... 2 ..
7 a e 582039286 Rod End (Alternate Part) ............................................................................ 2 ..
7 582039052 Rod End (Optional) .................................................................................... 2 ..
7 a e 580056706 Rod End ..................................................................................................... .. 2
7 a e 580052371 Rod End ..................................................................................................... .. 2
7 582039287 Rod End (Alternate Part) ............................................................................ .. 2
7 582039053 Rod End (Optional) .................................................................................... .. 2
8 e 504232202 Shim ........................................................................................................... .. AR
8 c 505970567 Shim ........................................................................................................... 2 ..
9 e 518795660 Shim ........................................................................................................... AR AR
9 c 505974501 Shim ........................................................................................................... 2 ..
10 d 580036535 Spacer (Tilt) ................................................................................................ 2 ..
10 c 580056703 Spacer (Tilt) ................................................................................................ 2 ..
10 d 504232266 Spacer (Tilt) ................................................................................................ .. 2
KEY:
A: ERC45-55VG
B: ERC60-70VG
QTY
ITEM PART NO. DESCRIPTION A B
10 c 580036536 Spacer (Tilt) ................................................................................................ .. 2
10 e 580097357 Spacer ........................................................................................................ .. 2
11 019324800 O-Ring ........................................................................................................ 2 2
11 012828000 O-Ring ........................................................................................................ 2 ..
12 580056000 Nut .............................................................................................................. 2 2
13 580055649 Lockwasher ................................................................................................ 2 2
13 580056005 Washer (Alternate Part) ............................................................................. 2 2
14 580032475 Pin (Mast Mounting) ................................................................................... 2 2
15 580034016 Capscrew ................................................................................................... 4 4
16 g 582005016 Shim ........................................................................................................... 1 1
FOOTNOTES:
a 10° Forward/5° Back e 5° Forward/5° Back, 5° Forward/4° Back
b 4 Stage Mast f Bushing 504229225 is located in Crossmember
c 5° Forward/4° Back of Outer Mast
d 5° Forward/5° Back g 1/2015 →
TILT CYLINDERS
ERC045VG-ERC055VG
KEY:
A: Two and Three Stage mast
B: Four Stage Mast
QTY
ITEM PART NO. DESCRIPTION A B
c 580054548 Tilt Cylinder ................................................................................................ 2 ..
a 580053487 Tilt Cylinder ................................................................................................ 2 ..
b 580097331 Tilt Cylinder ................................................................................................ .. 2
1 c 524172601 Tube Wldmt-Cylinder ............................................................................. 1 ..
1 a b 524172602 Tube Wldmt-Cylinder ............................................................................. 1 1
2 502637902 Locknut .................................................................................................. 1 1
3 501802906 O-Ring ................................................................................................... 1 1
4 504305701 Piston Seal ............................................................................................. 1 1
5 506002500 Piston ..................................................................................................... 1 1
6 c 506251501 Cylinder Rod .......................................................................................... 1 ..
6 a b 506251502 Cylinder Rod .......................................................................................... 1 1
7 015493400 O-Ring ................................................................................................... 1 1
8 502011914 Back-Up Ring ......................................................................................... 1 1
9 580022505 Rod Seal ................................................................................................ 1 1
10 580022514 Rod Wiper .............................................................................................. 1 1
11 518852600 Gland ..................................................................................................... 1 1
12 063009500 Spacer ................................................................................................... .. 1
13 015631300 Grease Fitting ............................................................................................. 2 2
14 504229225 Bushing ...................................................................................................... 2 2
15 580040489 Pin Anchor .................................................................................................. 2 2
16 580058009 Capscrew ................................................................................................... 2 2
17 580087465 Pin .............................................................................................................. 2 2
580022411 Kit-Seal (Tilt Cylinder) ................................................................................ 2 2
FOOTNOTES:
a 10° Forward/5° Back c 5° Forward/4° Back, 5° Forward/5° Back
b 5° Forward/4° Back
TILT CYLINDERS
ERC060VG-ERC070VG
KEY:
A: Two and Three Stage Mast
B: Four Stage Mast
QTY
ITEM PART NO. DESCRIPTION A B
c 580050334 Tilt Cylinder ................................................................................................ 2 ..
a 580050335 Tilt Cylinder ................................................................................................ 2 ..
b 580097330 Tilt Cylinder ................................................................................................ .. 2
1 c 524171801 Tube Wldmt-Cylinder ............................................................................. 1 1
1 a 524171802 Tube Wldmt-Cylinder ............................................................................. 1 ..
2 502637905 Locknut .................................................................................................. 1 1
3 504229241 Wear Ring .............................................................................................. 1 1
4 580056845 Piston ..................................................................................................... 1 1
5 504305702 Piston Seal ............................................................................................. 1 1
6 051740800 O-Ring ................................................................................................... 1 1
7 c 524172001 Cylinder Rod .......................................................................................... 1 ..
7 b 524172006 Cylinder Rod .......................................................................................... .. 1
7 a 524172002 Cylinder Rod .......................................................................................... 1 ..
8 580022491 Rod Seal ................................................................................................ 1 1
9 504232259 O-Ring ................................................................................................... 1 1
10 502011903 Back-Up Ring ......................................................................................... 1 1
11 580022508 Rod Wiper .............................................................................................. 1 1
12 580056846 Gland ..................................................................................................... 1 1
13 580058009 Capscrew ................................................................................................... 2 2
14 580040489 Pin Anchor .................................................................................................. 2 2
15 504229225 Bushing ...................................................................................................... 2 2
16 580087465 Pin .............................................................................................................. 2 2
17 015631300 Grease Fitting ............................................................................................. 2 2
580036517 Kit-Seal (Tilt Cylinder) ................................................................................ 2 2
FOOTNOTES:
a 10° Forward/5° Back c 5° Forward/4° Back, 5° Forward/5° Back
b 5° Forward/4° Back
NOTES
SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-14
TWO STAGE LIMITED FREE-LIFT - F507-F562 ........................................................................................ 7-38
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-16
HEADER HOSE AND ATTACHING PARTS
TWO STAGE LIMITED FREE-LIFT - F507-F562 (→ 11/2014) .................................................................. 7-30
TWO STAGE LIMITED FREE-LIFT - F507-F562 (11/2014 →) .................................................................. 7-34
INNER MAST
TWO STAGE LIMITED FREE LIFT - F507-F562 ........................................................................................ 7-22
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-4
MAIN LIFT
TWO STAGE LIMITED FREE LIFT - F507-F562 ........................................................................................ 7-24
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-6
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE LIFT - F507-F562 ........................................................................................ 7-26
MAIN LIFT CYLINDERS
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-10
OUTER MAST
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-2
TWO STAGE LIMITED FREE-LIFT - F507-F562 ........................................................................................ 7-20
OUTER MAST
TWO STAGE LIMITED FREE-LIFT – D507/D562
D507
D562
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE LIMITED FREE-LIFT – D507/D562
D507
D562
FOOTNOTES:
a Refer to Table
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT – D507/D562
D507
D562
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT – D507/D562
FOOTNOTES:
a Refer to Table
NOTES
RIGHT HAND
LEFT HAND
KEY:
A: ERC045-060VG (D507)
B: ERC065-070VG (D562)
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 504450733 Back-Up Ring ......................................................................................... 1 ..
1 504161200 Back-Up Ring ......................................................................................... .. 1
2 504450755 Rod Seal ................................................................................................ 1 ..
2 504160200 Rod Seal ................................................................................................ .. 1
3 504024203 Wear Ring .............................................................................................. 1 ..
3 504024202 Wear Ring .............................................................................................. .. 1
4 504235239 Check Valve ........................................................................................... 1 1
5 580011167 O-Ring ................................................................................................... 1 1
6 504148200 Washer ................................................................................................... 1 1
7 501850904 Snap Ring .............................................................................................. 1 1
8 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
9 a. . . . . Cylinder Rod .......................................................................................... 1 1
10 a. . . . . Spacer ................................................................................................... .. 1
11 518794659 Wear Ring .............................................................................................. 1 1
12 015492900 O-Ring ................................................................................................... .. 1
12 012827100 O-Ring ................................................................................................... 1 ..
13 502787901 Rod Seal ................................................................................................ 1 1
14 504154200 Back-Up Ring ......................................................................................... 1 1
15 506410501 Gland ..................................................................................................... 1 ..
15 505587501 Gland ..................................................................................................... .. 1
16 504163200 Rod Wiper .............................................................................................. 1 1
505136039 Kit-Seal ....................................................................................................... 1 ..
580026118 Kit-Seal ....................................................................................................... .. 1
FOOTNOTES:
a Refer to Table
CARRIAGE
TWO STAGE LIMITED FREE-LIFT – D507/D562
KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
518795638 Carriage (38.5 in.) ...................................................................................... 1 ..
524140798 Carriage (38.5 in) ....................................................................................... .. 1
1 518795608 Carriage Wldmt (38.5 in.) ....................................................................... 1 ..
1 524141693 Carriage Wldmt (38.5 in) ........................................................................ .. 1
1 504071721 Stubshaft ........................................................................................... 6 6
2 520036816 Load Roller ("B") (111.48/111.22) ........................................................... 6 6
3 504072717 Spacer ................................................................................................... 2 2
4 015916500 Snap Ring .............................................................................................. 6 6
5 500227907 Snap Ring .............................................................................................. 4 4
6 504071779 Shim (0.020 in.) ..................................................................................... AR AR
7 504075781 Pin .......................................................................................................... 2 2
8 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
8 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
8 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
8 580027879 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT – D507/D562
D507
D562
KEY:
A: Three Functions
B: Four Functions
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 580055735 Capscrew ................................................................................................... 4 8
3 505962578 Clamp ......................................................................................................... 2 4
4 580055651 Nut .............................................................................................................. 2 4
5 504069707 Bracket (RH) .............................................................................................. 1 1
5 504069711 Bracket (LH) ............................................................................................... .. 1
6 524141696 Hose Clamp ............................................................................................... 2 4
7 580045653 Clamp ......................................................................................................... 4 8
8 504068794 Clamp (Double Hose) ................................................................................. 1 2
9 580055864 Capscrew ................................................................................................... 2 4
10 580055650 Nut .............................................................................................................. 2 4
11 504068772 Bracket (RH) .............................................................................................. 1 1
11 504068705 Bracket (LH) ............................................................................................... .. 1
12 580055983 Capscrew ................................................................................................... 2 4
13 580055977 Capscrew ................................................................................................... 1 2
14 b 580055649 Lockwasher ................................................................................................ 1 2
15 b 505961568 Stubshaft (With Guard) .............................................................................. 1 2
15 c 582022515 Stubshaft .................................................................................................... 1 2
16 b 504301775
580023124 Hose Sheave .............................................................................................. 1 2
16 c 582021968 Hose Sheave .............................................................................................. 1 2
17 b 505962533 Spacer ........................................................................................................ 1 2
17 c 580055636 Washer ....................................................................................................... 3 6
18 504070716 Washer ....................................................................................................... 1 2
FOOTNOTES:
a Refer to Table c S/N A968N06028K →
b → S/N A968N06027K
NOTES
OUTER MAST
TWO STAGE LIMITED FREE-LIFT – F507-F562
ERC045-055VG
ERC060-070VG
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE LIMITED FREE LIFT – F507-F562
ERC045-055VG
ERC060-070VG
FOOTNOTES:
a Refer to Table
MAIN LIFT
TWO STAGE LIMITED FREE LIFT – F507-F562
ERC060-070VG
KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Lift Cylinder ................................................................................................ 2 2
a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 a. . . . . Spacer ................................................................................................... .. 1
4 506410502 Gland ..................................................................................................... 1 ..
4 505587502 Gland ..................................................................................................... .. 1
5 015492900 O-Ring ................................................................................................... .. 1
5 012827100 O-Ring ................................................................................................... 1 ..
6 580022508 Rod Wiper .............................................................................................. 1 1
7 504154200 Back-Up Ring ......................................................................................... 1 1
8 502787901 Rod Seal ................................................................................................ 1 1
9 518794659 Wear Ring .............................................................................................. 1 1
FOOTNOTES:
a Refer to Table
NOTES
ERC060-070VG
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Header Hose .............................................................................................. 2 4
2 580093219 Capscrew ................................................................................................... 2 4
3 582022398
582051084 Bracket Wldmt ............................................................................................ 1 1
4 582025366
582051085 Bracket Wldmt ............................................................................................ .. 1
5 582022172 Hose Sheave .............................................................................................. 1 2
6 582028895 Stubshaft .................................................................................................... 1 2
7 582022400 Spacer ........................................................................................................ 1 2
8 580055744 Capscrew ................................................................................................... 1 2
9 b 582019181 Capscrew ................................................................................................... 2 4
9 c 582022440 Capscrew ................................................................................................... 2 4
10 582032061 Spacer (Thin Wall) ..................................................................................... 1 2
11 580055736 Capscrew ................................................................................................... 1 2
12 582025381 Bracket Wldmt ............................................................................................ 1 1
13 582025386 Bracket Wldmt ............................................................................................ .. 1
14 580055735 Capscrew ................................................................................................... 2 4
15 582026107 Clamp ......................................................................................................... 2 4
16 580055734 Capscrew ................................................................................................... 2 4
17 580055651 Nut .............................................................................................................. 4 8
18 582035715 Plate Wldmt (LH) ........................................................................................ 1 1
19 582035714 Plate Wldmt (RH) ....................................................................................... .. 1
20 524141696 Hose Clamp ............................................................................................... 1 2
21 502056903 Clamp ......................................................................................................... 1 2
22 449001028 Capscrew ................................................................................................... 1 2
FOOTNOTES:
a Refer to Table c 2/2014 →
b → 2/2014
NOTES
ERC060-070VG
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Header Hose .............................................................................................. 2 4
2 580093219 Capscrew ................................................................................................... 2 4
3 582022398
582051084 Bracket Wldmt ............................................................................................ 1 1
3 582048914 Bracket (Alternate Part) .............................................................................. 1 1
4 582025366
582051085 Bracket Wldmt ............................................................................................ .. 1
4 582048915 Bracket (Alternate Part) .............................................................................. .. 1
5 582022172 Hose Sheave .............................................................................................. 1 2
5 582021535 Bushing .................................................................................................. 1 1
6 582028895 Stubshaft .................................................................................................... 1 2
7 582022400 Spacer ........................................................................................................ 1 2
8 580055744 Capscrew ................................................................................................... 1 2
9 582022440 Capscrew ................................................................................................... 2 4
10 582051127 Roller .......................................................................................................... 2 2
11 580055983 Capscrew ................................................................................................... 2 2
12 582025381 Bracket Wldmt (LH) .................................................................................... 1 1
13 582025386 Bracket Wldmt (RH) ................................................................................... .. 1
14 580055735 Capscrew ................................................................................................... 2 4
15 582026107 Clamp ......................................................................................................... 2 4
16 580055734 Capscrew ................................................................................................... 2 4
17 580055651 Nut .............................................................................................................. 4 8
18 582045571 Bracket ....................................................................................................... 1 1
19 582045570 Bracket ....................................................................................................... .. 1
20 580039394 Fitting ......................................................................................................... 2 2
21 580039401 Fitting ......................................................................................................... .. 1
FOOTNOTES:
a Not Illustrated c Without header hoses
b Refer to Table
NOTES
CARRIAGE
TWO STAGE LIMITED FREE-LIFT – F507-F562
KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
582028374 Carriage (38.5 in.) ...................................................................................... 1 ..
582028382 Carriage (38.5 in.) ...................................................................................... .. 1
1 582031359 Carriage Wldmt (38.5 in.) ....................................................................... 1 ..
1 582031347 Carriage Wldmt (38.5 in.) ....................................................................... .. 1
1 504071721 Stubshaft ........................................................................................... 6 6
2 520036816 Load Roller ("B") (111.48/111.22) ........................................................... 6 6
2 580001433 Load Roller ("A") (111.10/110.84) .......................................................... 6 6
3 504072717 Spacer ................................................................................................... 2 2
4 015916500 Snap Ring .............................................................................................. 6 6
5 500227907 Snap Ring .............................................................................................. 4 4
6 504071779 Shim (0.020 in.) ..................................................................................... AR AR
7 504075781 Pin .......................................................................................................... 2 2
8 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
8 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
8 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
8 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2
a 449029003 Snap Ring .............................................................................................. 6 6
FOOTNOTES:
a Not Illustrated
NOTES
SECTION 8
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
HEAVY DUTY - THREE STAGE FULL FREE-LIFT (D508/D563) ............................................................... 8-32
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-30
THREE STAGE FULL FREE-LIFT - F508-F563 ......................................................................................... 8-88
FREE-LIFT
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-22
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT - F508-F563 ......................................................................................... 8-72
FREE-LIFT CYLINDER AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT - F508-F563 (→ 8/2017) ..................................................................... 8-64
THREE STAGE FULL FREE-LIFT - F508-F563 (8/2017 →) ..................................................................... 8-68
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-26
HEADER HOSE
THREE STAGE FULL FREE-LIFT - D508/D563 (→ S/N D563V11658H) (→ S/N D508V27872H) ........... 8-34
THREE STAGE FULL FREE-LIFT - D508/D563 (S/N D508V27873H →) (S/N D563V11659H →) ........... 8-38
HEADER HOSES AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT - F508-F563 (→ 11/2014) .................................................................... 8-76
THREE STAGE FULL FREE-LIFT - F508/F563 (11/2014 ↔ PENDING PER ECN 16115184) ................. 8-80
THREE STAGE FULL FREE-LIFT - F508/F563 (PENDING PER ECN 16115184 →) .............................. 8-84
INNER MAST
THREE STAGE FULL FREE-LIFT - F508-F563 (→ 8/2017) ..................................................................... 8-54
THREE STAGE FULL FREE-LIFT - F508-F563 (8/2017 →) ..................................................................... 8-56
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-8
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT - F508-F563 (→ 8/2017) ..................................................................... 8-50
THREE STAGE FULL FREE-LIFT - F508-F563 (8/2017 →) ..................................................................... 8-52
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-4
MAIN CYLINDER
LEFT HAND - THREE STAGE FULL FREE-LIFT (D508/D563) ................................................................. 8-14
RIGHT HAND - THREE STAGE FULL FREE-LIFT (D508/D563) ............................................................... 8-18
MAIN LIFT
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-10
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT - F508-F563 ......................................................................................... 8-60
MAIN LIFT CYLINDER AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT - F508-F563 ......................................................................................... 8-58
OUTER MAST
THREE STAGE FULL FREE LIFT - F508-F563 (→ 8/2017) ...................................................................... 8-42
THREE STAGE FULL FREE LIFT - F508-F563 (8/2017 →) ...................................................................... 8-46
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-2
OUTER MAST
THREE STAGE FULL FREE-LIFT – D508/D563
D508
D563
FOOTNOTES:
a Refer to Table
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT – D508/D563
D508
D563
KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Intermediate Mast .................................................................................. 1 1
2 504066700 Stubshaft ........................................................................................... 2 2
3 012824300 O-Ring ................................................................................................... 4 4
4 504234265 Shim (0.020 in.) ..................................................................................... 4 4
5 504233279 Wear Strip .............................................................................................. 2 2
6 580001429 Load Roller ("A") (111.10/110.84) .......................................................... 4 4
6 520036837 Load Roller ("B") (111.48/111.22) ........................................................... 4 4
6 520036834 Load Roller ("C") (112.62/112.36) .......................................................... 4 4
7 504233232 Shim (0.020 in.) ..................................................................................... AR AR
8 015916300 Snap Ring .............................................................................................. 4 4
9 449034021 Roll Pin .................................................................................................. 2 2
10 518801662 Pin .......................................................................................................... 2 2
11 504281792 Spacer ................................................................................................... 4 4
12 504281794 Chain Sheave (Assembly) ..................................................................... 2 ..
12 504282703 Chain Sheave .................................................................................... 1 ..
12 500343914 Snap Ring .......................................................................................... 1 ..
12 520040899 Ball Bearing ....................................................................................... 1 ..
13 504281793 Chain Sheave (Assembly) ..................................................................... .. 2
13 504282702 Chain Sheave .................................................................................... .. 1
13 500343914 Snap Ring .......................................................................................... .. 1
13 520040899 Ball Bearing ....................................................................................... .. 1
FOOTNOTES:
a Refer to Table
NOTES
INNER MAST
THREE STAGE FULL FREE-LIFT – D508/D563
D508
D563
FOOTNOTES:
a Refer to Table
MAIN LIFT
THREE STAGE FULL FREE-LIFT – D508/D563
D508
D563
MAIN LIFT
THREE STAGE FULL FREE-LIFT – D508/D563
FOOTNOTES:
a Refer to Table
NOTES
MAIN CYLINDER
LEFT HAND – THREE STAGE FULL FREE-LIFT (D508/D563)
D508
D563
KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 1 1
1 504450733 Back-Up Ring ......................................................................................... 1 ..
1 504161200 Back-Up Ring ......................................................................................... .. 1
2 504450755 Rod Seal ................................................................................................ 1 ..
2 504160200 Rod Seal ................................................................................................ .. 1
3 504024203 Wear Ring .............................................................................................. 1 ..
3 504024202 Wear Ring .............................................................................................. .. 1
4 502895203 Piston Ring ............................................................................................ 1 ..
4 502895201 Piston Ring ............................................................................................ .. 1
5 504235239 Check Valve ........................................................................................... 1 1
6 580011167 O-Ring ................................................................................................... 1 1
MAIN CYLINDER
LEFT HAND – THREE STAGE FULL FREE-LIFT (D508/D563)
KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
7 504148200 Washer ................................................................................................... 1 1
8 501850904 Snap Ring .............................................................................................. 1 1
9 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
10 b. . . . . Cylinder Rod .......................................................................................... 1 1
b. . . . . Spacer ................................................................................................... 1 1
12 518794659 Wear Ring .............................................................................................. 1 1
13 502787901 Rod Seal ................................................................................................ 1 1
14 504163200 Rod Wiper .............................................................................................. 1 1
15 012827100 O-Ring ................................................................................................... 1 ..
15 015492900 O-Ring ................................................................................................... .. 1
16 506410501 Gland ..................................................................................................... 1 ..
16 505587501 Gland ..................................................................................................... .. 1
a 504154200 Back-Up Ring ......................................................................................... 1 1
a 518794659 Wear Ring .............................................................................................. 1 1
505136041 Kit-Seal ....................................................................................................... 1 ..
505136037 Kit-Seal ....................................................................................................... .. 1
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
MAIN CYLINDER
RIGHT HAND – THREE STAGE FULL FREE-LIFT (D508/D563)
D508
D563
KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 1 1
1 504450733 Back-Up Ring ......................................................................................... 1 ..
1 504161200 Back-Up Ring ......................................................................................... .. 1
2 504450755 Rod Seal ................................................................................................ 1 ..
2 504160200 Rod Seal ................................................................................................ .. 1
3 504024203 Wear Ring .............................................................................................. 1 ..
3 504024202 Wear Ring .............................................................................................. .. 1
4 502895203 Piston Ring ............................................................................................ 1 ..
4 502895201 Piston Ring ............................................................................................ .. 1
5 504235239 Check Valve ........................................................................................... 1 1
6 580011167 O-Ring ................................................................................................... 1 1
MAIN CYLINDER
RIGHT HAND – THREE STAGE FULL FREE-LIFT (D508/D563)
KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
7 504148200 Washer ................................................................................................... 1 1
8 501850904 Snap Ring .............................................................................................. 1 1
9 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
10 b. . . . . Cylinder Rod .......................................................................................... 1 1
11 b. . . . . Spacer ................................................................................................... 1 1
12 518794659 Wear Ring .............................................................................................. 1 1
13 502787901 Rod Seal ................................................................................................ 1 1
14 504163200 Rod Wiper .............................................................................................. 1 1
15 012827100 O-Ring ................................................................................................... 1 ..
15 015492900 O-Ring ................................................................................................... .. 1
16 506410501 Gland ..................................................................................................... 1 ..
16 505587501 Gland ..................................................................................................... .. 1
a 504154200 Back-Up Ring ......................................................................................... 1 1
a 518794659 Wear Ring .............................................................................................. 1 1
505136041 Kit-Seal ....................................................................................................... 1 ..
505136037 Kit-Seal ....................................................................................................... .. 1
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
FREE-LIFT
THREE STAGE FULL FREE-LIFT – D508/D563
D508
D563
KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
1 504301785 Chain Guard ............................................................................................... 2 2
2 504281795 Crosshead .................................................................................................. 1 1
3 ..... Free-Lift Cylinder (FP19405 [Page 8-26]).................................................. 1 1
4 504064718 Spacer ........................................................................................................ 2 2
5 580012382 Tie Down .................................................................................................... 1 1
6 580055974 Capscrew ................................................................................................... 2 ..
6 580055975 Capscrew ................................................................................................... .. 2
7 504064778 Spacer ........................................................................................................ 2 2
8 b 580095068 Bracket ....................................................................................................... 1 1
8 c 582010536 Bracket Wldmt ............................................................................................ 1 1
9 580055979 Capscrew ................................................................................................... 4 4
10 504064734 Washer (Special) ........................................................................................ 1 1
11 504064795 Spring ......................................................................................................... 1 1
12 580042343 Fitting ......................................................................................................... 1 1
12 052645400 O-Ring ................................................................................................... 1 1
13 580055634 Washer ....................................................................................................... 8 8
14 580056001 Nut .............................................................................................................. 6 6
15 a. . . . . Hose Assy .................................................................................................. 1 1
16 504234266 Nut .............................................................................................................. 2 2
17 504064758 Ring ............................................................................................................ 2 2
FREE-LIFT
THREE STAGE FULL FREE-LIFT – D508/D563
KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
18 518801644 Chain Anchor ............................................................................................. 2 ..
18 518801615 Chain Anchor ............................................................................................. .. 2
19 580033718 Pin .............................................................................................................. 2 2
20 015415900 Cotter Pin ................................................................................................... 2 2
21 504281796 Chain Sheave Assembly ............................................................................ 2 ..
21 504281799 Chain Sheave ........................................................................................ 1 ..
21 504281797 Chain Sheave Assembly ............................................................................ .. 2
21 504282701 Chain Sheave ........................................................................................ .. 1
21 500343914 Snap Ring .......................................................................................... 1 1
21 520040899 Ball Bearing ....................................................................................... 1 1
22 500227910 Snap Ring .................................................................................................. 2 2
23 449034054 Roll Pin ....................................................................................................... 2 2
24 580055649 Lockwasher ................................................................................................ 3 3
25 580055743 Capscrew ................................................................................................... 2 2
26 a. . . . . Chain .......................................................................................................... 2 2
27 504223295 Spacer ........................................................................................................ AR AR
27 582010052 Spacer (Alternate Part) .............................................................................. AR AR
28 580055651 Nut .............................................................................................................. 4 4
28 580055650 Nut (Alternate Part) .................................................................................... 6 6
29 524148239 Bracket ....................................................................................................... 1 1
29 582010051 Bracket (Alternate Part) .............................................................................. 1 1
30 580055983 Capscrew ................................................................................................... 2 2
31 580056002 Washer ....................................................................................................... 1 1
32 a. . . . . Tube Assy .................................................................................................. 1 1
33 580039382 Fitting ......................................................................................................... 1 1
33 580039390 O-Ring ................................................................................................... 1 1
33 580039389 O-Ring ................................................................................................... 1 1
34 582010243 Clamp ......................................................................................................... 1 1
34 505966510 Clamp (Optional) ........................................................................................ 1 1
35 580055631 Washer ....................................................................................................... 2 2
35 580086384 Washer (Alternate Part) ............................................................................. 4 4
36 580055734 Capscrew ................................................................................................... 2 2
36 582010026 Capscrew (Alternate Part) .......................................................................... 2 2
37 504064782 Hose Sheave .............................................................................................. 1 1
37 504064715 Bushing .................................................................................................. 1 1
38 900002259 Stubshaft .................................................................................................... 1 1
39 518801604 Spacer ........................................................................................................ 4 4
39 580055976 Capscrew ................................................................................................... 1 1
40 500227907 Snap Ring .................................................................................................. 1 1
FOOTNOTES:
a Refer to Table c 6/2010 →
b → 6/2010
NOTES
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT – D508/D563
D508
D563
KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753904 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 501850904 Snap Ring .............................................................................................. 1 1
5 504148200 Washer ................................................................................................... 1 1
6 580011167 O-Ring ................................................................................................... 1 1
7 580067209 Check Valve ........................................................................................... 1 1
8 504024210 Wear Ring .............................................................................................. 1 ..
8 504450757 Wear Ring .............................................................................................. .. 1
9 504450734 Rod Seal ................................................................................................ 1 ..
9 504450754 Rod Seal ................................................................................................ .. 1
10 504450732 Back-Up Ring ......................................................................................... 1 ..
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT – D508/D563
KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
10 504450756 Back-Up Ring ......................................................................................... .. 1
11 a. . . . . Cylinder Rod .......................................................................................... 1 1
12 500348901 O-Ring ................................................................................................... 1 ..
12 015493500 O-Ring ................................................................................................... .. 1
13 502011903 Back-Up Ring ......................................................................................... 1 ..
13 502011929 Back-Up Ring ......................................................................................... .. 1
14 502787903 Rod Seal ................................................................................................ 1 1
14 582006661 Rod Seal (Alternate Part) ....................................................................... 1 1
15 504450758 Rod Wiper .............................................................................................. 1 1
15 580077907 Rod Wiper (Alternate Part) .................................................................... 1 1
16 519493600 Gland ..................................................................................................... 1 ..
16 518938600 Gland ..................................................................................................... .. 1
505136046 Kit-Seal ....................................................................................................... 1 ..
505136047 Kit-Seal ....................................................................................................... .. 1
FOOTNOTES:
a Refer to Table
NOTES
CARRIAGE
THREE STAGE FULL FREE-LIFT – D508/D563
KEY:
A: ERC45-55VG Class II
B: ERC60-70VG Class III
QTY
ITEM PART NO. DESCRIPTION A B
520040873 Carriage (Group No. 8500277) .................................................................. 1 ..
524140801 Carriage (Group No. 8504877) .................................................................. .. 1
1 520041853 Carriage Wldmt ...................................................................................... 1 ..
1 504066700 Stubshaft ........................................................................................... 6 ..
1 524141694 Carriage Wldmt ...................................................................................... .. 1
1 504066700 Stubshaft ........................................................................................... .. 6
2 520036852 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
2 520053821 Load Roller ("B") (3.24 in.) (Optional) .................................................... 6 6
2 580001437 Load Roller ("A") (3.23 in.) (Optional) .................................................... 6 6
2 580001435 Load Roller ("A") (3.22 in.) (Optional) .................................................... 6 6
3 015916300 Snap Ring .............................................................................................. 6 6
4 504233232 Shim (0.020 in.) ..................................................................................... AR AR
5 504235278 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin (Chain Anchor) ................................................................................ 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2
CARRIAGE
HEAVY DUTY – THREE STAGE FULL FREE-LIFT (D508/D563)
KEY:
A: ERC045-055VG Class II
B: ERC060-070VG Class III
QTY
ITEM PART NO. DESCRIPTION A B
580052391 Carriage (Group No. 8526354) .................................................................. 1 ..
580053499 Carriage (Group No. 8505024) .................................................................. .. 1
1 580051924 Carriage Wldmt ...................................................................................... 1 ..
1 504066700 Stubshaft ........................................................................................... 6 ..
1 524146992 Carriage Wldmt ...................................................................................... .. 1
1 504066700 Stubshaft ........................................................................................... .. 6
2 520036852 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
2 520053821 Load Roller ("B") (3.24 in.) (Optional) .................................................... 6 6
2 580001437 Load Roller ("A") (3.23 in.) (Optional) .................................................... 6 6
2 580001435 Load Roller ("A") (3.22 in.) (Optional) .................................................... 6 6
3 015916300 Snap Ring .............................................................................................. 6 6
4 504233232 Shim (0.020 in.) ..................................................................................... AR AR
5 504235278 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin (Chain Anchor) ................................................................................ 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2
HEADER HOSE
THREE STAGE FULL FREE-LIFT – D508/D563 (→ S/N D563V11658H) (→ S/N D508V27872H)
D508
D563
D563
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 580055651 Nut .............................................................................................................. 5 10
3 580075519 Hose Clamp ............................................................................................... 1 2
4 580055734 Capscrew ................................................................................................... 4 10
5 580055982 Capscrew ................................................................................................... 1 2
6 504071766 Spacer ........................................................................................................ 1 2
7 580056003 Washer ....................................................................................................... 1 2
8 580055652 Nut .............................................................................................................. 1 2
9 580055633 Washer ....................................................................................................... 1 2
10 580055741 Capscrew ................................................................................................... 1 2
11 520039810 Hose Guide (RH) ........................................................................................ 1 1
11 520039872 Hose Guide (LH) ........................................................................................ .. 1
12 580055978 Capscrew ................................................................................................... 1 2
13 504069761 Tube Assy .................................................................................................. 1 2
14 580055989 Capscrew ................................................................................................... 4 8
15 504068794 Clamp (Double Hose) ................................................................................. 2 4
HEADER HOSE
THREE STAGE FULL FREE-LIFT – D508/D563 (→ S/N D563V11658H) (→ S/N D508V27872H)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
16 504069740 Plate ........................................................................................................... 1 1
17 524141696 Hose Clamp ............................................................................................... 1 2
18 580068221 Clamp ......................................................................................................... 1 2
19 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
20 504070756 Hose Guide ................................................................................................ 2 4
21 504070735 Bracket (RH) .............................................................................................. 1 1
21 504069792 Bracket (LH) ............................................................................................... .. 1
22 520053804 Nut .............................................................................................................. 2 4
23 518797639 Stubshaft .................................................................................................... 1 2
24 504301775
580023124 Hose Sheave .............................................................................................. 2 4
25 505962533 Spacer ........................................................................................................ 1 2
26 504070716 Washer ....................................................................................................... 2 4
27 580055977 Capscrew ................................................................................................... 2 4
28 580009288 Bracket (RH Hose Guard) .......................................................................... 1 1
29 580009290 Stubshaft .................................................................................................... 1 2
30 449034054 Roll Pin ....................................................................................................... 1 2
31 580055636 Washer ....................................................................................................... 1 2
32 580009289 Bracket (LH Hose Guard) ........................................................................... .. 1
33 580039424 Cap ............................................................................................................. 2 4
580051876 Cap (for Chain anchors) ............................................................................. 1 2
FOOTNOTES:
a Refer to Table
NOTES
HEADER HOSE
THREE STAGE FULL FREE-LIFT – D508/D563 (S/N D508V27873H →) (S/N D563V11659H →)
D508
D563
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Hose Assy .................................................................................................. 2 2
2 524141696 Hose Clamp (D508 187.4-216.9 in.) (D563 173.9-203.5 in.) ..................... 2 4
2 524141696 Hose Clamp (D508 234.6 in.) (D563 221.2 in.) .......................................... 2 4
3 580068221 Clamp (D508 187.4-216.9 in.) (D563 173.9-203.5 in.) ............................... 3 6
3 580068221 Clamp (D508 234.6 in.) (D563 221.2 in.) ................................................... 3 6
4 580055864 Capscrew ................................................................................................... .. 2
5 504068794 Clamp (Double Hose) ................................................................................. 2 4
6 580055650 Nut .............................................................................................................. .. 2
7 580055983 Capscrew ................................................................................................... .. 3
8 580055651 Nut .............................................................................................................. 5 10
8 580055651 Nut .............................................................................................................. 3 6
9 504068705 Bracket ....................................................................................................... .. 1
10 504070716 Washer ....................................................................................................... 2 4
11 d 505962533 Spacer ........................................................................................................ 1 2
11 f 580055636 Washer ....................................................................................................... 1 2
12 d 504301775
580023124 Hose Sheave .............................................................................................. 2 4
12 f 582021968 Hose Sheave .............................................................................................. 2 3
12 f 504301775
580023124 Hose Sheave (Upper LH) ........................................................................... .. 1
13 d 518797639 Stubshaft .................................................................................................... 1 1
13 505961568 Stubshaft (With Guard) (Upper LH) ............................................................ .. 1
13 f 582022978 Stubshaft (Upper RH) ................................................................................. 1 1
HEADER HOSE
THREE STAGE FULL FREE-LIFT – D508/D563 (S/N D508V27873H →) (S/N D563V11659H →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
14 d 580055649 Lockwasher ................................................................................................ .. 1
15 580055977 Capscrew ................................................................................................... 2 4
16 580009289 Bracket (LH Hose Guard) ........................................................................... .. 1
17 449034054 Roll Pin ....................................................................................................... 1 2
18 580009290 Stubshaft .................................................................................................... 1 2
19 c 580055636 Washer ....................................................................................................... 1 2
19 e 582027960 Spacer ........................................................................................................ 1 2
20 582010540 Spacer ........................................................................................................ .. 1
21 582010269
582014902 Casting (Header Hose Turnaround Guide) (RH) ........................................ 1 1
21 582010270 Casting (Header Hose Turnaround Guide) (LH) ........................................ .. 1
22 903259104 Strap Clamp ............................................................................................... .. 1
23 580081830 Capscrew ................................................................................................... 1 2
24 580055652 Nut .............................................................................................................. 1 2
25 580055978 Capscrew ................................................................................................... 1 2
26 504069761 Tube Assy .................................................................................................. 1 2
27 520053804 Nut .............................................................................................................. 2 3
27 580056001 Nut (Optional) ............................................................................................. 2 3
28 580055989 Capscrew ................................................................................................... 4 6
29 504069740 Plate ........................................................................................................... 1 1
30 580055734 Capscrew ................................................................................................... 2 2
31 582010539
582015311 Bracket ....................................................................................................... 1 1
32 580055733 Capscrew ................................................................................................... 1 1
33 580039424 Cap ............................................................................................................. 2 4
34 580075519 Hose Clamp ............................................................................................... 1 2
34 582014307 Clamp ......................................................................................................... 1 2
35 580081111 Capscrew ................................................................................................... 2 4
36 580009288 Bracket (RH Hose Guard) .......................................................................... 1 1
37 504070756 Hose Guide ................................................................................................ 2 4
38 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
39 504070735 Bracket ....................................................................................................... 1 1
40 b. . . . . Hose Assy .................................................................................................. .. 2
41 582010536 Bracket Wldmt ............................................................................................ 1 1
a 580051876 Cap ............................................................................................................. 1 2
FOOTNOTES:
a Not Illustrated d → S/N A968N06027K
b Refer to Table e 2/2013 →
c → 2/2013 f S/N A968N06028K →
NOTES
OUTER MAST
THREE STAGE FULL FREE LIFT – F508-F563 (→ 8/2017)
ERC045-055VG
ERC060-070VG
FOOTNOTES:
a Refer to Table
NOTES
OUTER MAST
THREE STAGE FULL FREE LIFT – F508-F563 (8/2017 →)
ERC045-055VG
ERC060-070VG
FOOTNOTES:
a Refer to Table
NOTES
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT – F508-F563 (→ 8/2017)
ERC045-055VG
ERC060-070VG
FOOTNOTES:
a Refer to Table
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT – F508-F563 (8/2017 →)
ERC045-055VG
ERC060-070VG
FOOTNOTES:
a Refer to Table
INNER MAST
THREE STAGE FULL FREE-LIFT – F508-F563 (→ 8/2017)
ERC045-055VG
ERC060-070VG
FOOTNOTES:
a Refer to Table
INNER MAST
THREE STAGE FULL FREE-LIFT – F508-F563 (8/2017 →)
ERC045-055VG
ERC060-070VG
FOOTNOTES:
a Refer to Table
ERC060-070VG
KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Lift Cylinder ................................................................................................ 2 2
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 a. . . . . Spacer ................................................................................................... 1 1
4 506410502 Gland ..................................................................................................... 1 ..
4 505587502 Gland ..................................................................................................... .. 1
5 504235239 Check Valve ........................................................................................... 1 1
6 504148200 Washer ................................................................................................... 1 1
6 504233257 Washer (Optional) .................................................................................. 1 1
7 501850904 Snap Ring .............................................................................................. 1 1
8 504450733 Back-Up Ring ......................................................................................... 1 ..
FOOTNOTES:
a Refer to Table
NOTES
ERC060-070VG
FOOTNOTES:
a Not Illustrated d → 2/2014
b Refer to Table e 2/2014 →
c Without Header Hose
NOTES
ERC060-070VG
FOOTNOTES:
a Not Illustrated c Without Header Hose
b Refer to Table
NOTES
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT – F508-F563
ERC045-055VG
ERC060-070VG
KEY:
A: ERC45-55VG
B: ERC60-70VG
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Free Lift Cylinder ........................................................................................ 1 1
1 a. . . . . Cylinder Rod .......................................................................................... 1 1
2 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
3 519493600 Gland ..................................................................................................... 1 ..
3 518938600 Gland ..................................................................................................... .. 1
4 500348901 O-Ring ................................................................................................... 1 1
4 015493500 O-Ring ................................................................................................... 1 1
5 502011903 Back-Up Ring ......................................................................................... 1 ..
5 502011929 Back-Up Ring ......................................................................................... .. 1
6 580077907 Rod Wiper .............................................................................................. 1 1
7 582006661 Rod Seal ................................................................................................ 1 1
8 504450732 Back-Up Ring ......................................................................................... 1 ..
8 504450756 Back-Up Ring ......................................................................................... .. 1
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT – F508-F563
KEY:
A: ERC45-55VG
B: ERC60-70VG
QTY
ITEM PART NO. DESCRIPTION A B
9 504450734 Rod Seal ................................................................................................ 1 ..
9 504450754 Rod Seal ................................................................................................ .. 1
10 504024210 Wear Ring .............................................................................................. 1 ..
10 504450757 Wear Ring .............................................................................................. .. 1
11 580067209 Check Valve ........................................................................................... 1 1
12 504148200 Washer ................................................................................................... 1 1
12 504233257 Washer (Optional) .................................................................................. 1 1
13 501850904 Snap Ring .............................................................................................. 1 1
14 582023926 Flow Valve ............................................................................................. 1 ..
14 582023927 Flow Valve ............................................................................................. .. 1
15 502687901 Sealing Ring .......................................................................................... 1 1
16 501753904 Screw ..................................................................................................... 1 1
505136046 Kit-Seal .................................................................................................. 1 ..
505136047 Kit-Seal .................................................................................................. .. 1
FOOTNOTES:
a Refer to Table
NOTES
ERC060-070VG
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 582028925 Hose Clamp ............................................................................................... 1 1
2 582027365 Capscrew ................................................................................................... 2 2
3 580055651 Nut .............................................................................................................. 12 12
4 582021595 Rod ............................................................................................................. 3 3
5 582024706 Roller Spacer ............................................................................................. 2 2
6 582021596 Roller Shaft ................................................................................................ 2 2
7 582028928 Capscrew ................................................................................................... 2 2
8 582024701 Roller (Side Assy) ...................................................................................... 2 2
9 582014359 Ball Bearing ........................................................................................... 2 2
10 582024702 Roller (Center Assy) ................................................................................... 1 1
11 582014359 Ball Bearing ........................................................................................... 2 2
12 582031218 Plate (LH) ................................................................................................... 1 1
12 582024703 Bushing .................................................................................................. 3 3
13 582031219 Plate (RH) .................................................................................................. 1 1
13 582024704 Bushing .................................................................................................. 3 3
FOOTNOTES:
a For Lift heights 6110/5768 mm (240.5/227.0 in.) c Refer to Table
and below.
b For Lift heights 6260/5918 mm (246.4/233.0 in.)
and above.
ERC060-070VG
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 582028925 Hose Clamp ............................................................................................... 1 1
2 580081111 Capscrew ................................................................................................... 2 4
3 580055651 Nut .............................................................................................................. 9 14
4 582033024 Clamp ......................................................................................................... .. 2
5 580055733 Capscrew ................................................................................................... 6 6
6 582032976 Washer ....................................................................................................... 4 4
7 582021595 Rod ............................................................................................................. 3 3
8 582024701 Roller (Side Assy) ...................................................................................... 2 2
8 582047669 Roller (Alt Part) ........................................................................................... 2 2
8 015914400 Snap Ring .............................................................................................. 2 2
9 582014359 Ball Bearing ........................................................................................... 2 2
10 582024702 Roller (Center Assy) ................................................................................... 1 1
10 582047670 Roller , Center Roller Assembly (Alt Part) .................................................. 1 1
10 015914400 Snap Ring .............................................................................................. 2 2
11 582014359 Ball Bearing ........................................................................................... 2 2
FOOTNOTES:
a Not Illustrated c Without header hoses
b Refer to Table
E60-70XN
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 582028925 Hose Clamp ............................................................................................... 1 1
2 580081111 Capscrew ................................................................................................... 2 4
3 580055651 Nut .............................................................................................................. 9 14
4 582033024 Clamp ......................................................................................................... .. 2
5 580055733 Capscrew ................................................................................................... 6 6
6 582032976 Washer ....................................................................................................... 4 4
7 582021595 Rod ............................................................................................................. 3 3
8 582047669 Roller .......................................................................................................... 2 2
8 015914400 Snap Ring .............................................................................................. 2 2
9 582014359 Ball Bearing ........................................................................................... 2 2
10 582047670 Roller , Center Roller Assembly ................................................................. 1 1
10 015914400 Snap Ring .............................................................................................. 2 2
11 582014359 Ball Bearing ........................................................................................... 2 2
12 582068050 Plate - Roller LH ......................................................................................... 1 1
13 582068051 Plate - Roller RH ........................................................................................ 1 1
FOOTNOTES:
a Not Illustrated c Without header hoses
b Refer to Table
CARRIAGE
THREE STAGE FULL FREE-LIFT – F508-F563
KEY:
A: ERC045-55VG
B: ERC60-70VG
QTY
ITEM PART NO. DESCRIPTION A B
582023902 Carriage Assembly (38.5 in.) (Group No. 8809528) .................................. 1 ..
582020247 Carriage Assembly (38.5 in.) (Group No. 8807786) .................................. .. 1
a 582025955 Carriage Assembly (38.5 in.) (Heavy Duty) ................................................ 1 ..
b 582025956 Carriage Assembly (38.5 in.) (Heavy Duty) ................................................ .. 1
1 582024905 Carriage Wldmt (38.5 in.) ....................................................................... 1 ..
1 504066700 Stubshaft ........................................................................................... 6 ..
1 582020251 Carriage Wldmt (38.5 in.) ....................................................................... .. 1
1 504066700 Stubshaft ........................................................................................... .. 6
1 a 582025286 Carriage Wldmt (38.5 in.) (Heavy Duty) ................................................. 1 ..
1 b 582025285 Carriage Wldmt (38.5 in.) (Heavy Duty) ................................................. .. 1
2 520036852 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
3 015916300 Snap Ring .............................................................................................. 6 6
4 504233232 Shim (0.020 in.) ..................................................................................... AR AR
5 504235278 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin (Chain Anchor) ................................................................................ 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2
11 582033979 Plate (Hose) ........................................................................................... 1 ..
11 582033031 Plate (Hose) ........................................................................................... .. 1
FOOTNOTES:
a Group 8810748 b Group 8810749
NOTES
SECTION 9
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
HEAVY DUTY - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-58
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-56
FREE-LIFT
TWO STAGE FULL FREE- LIFT - E509-E564 (→ 8/2017) ........................................................................ 9-38
TWO STAGE FULL FREE- LIFT - E509-E564 (8/2017 →) ........................................................................ 9-42
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-12
FREE-LIFT CYLINDER
TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................ 9-45
FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-16
HEADER HOSE
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-20
HEADER HOSES
TWO STAGE FULL FREE-LIFT - E509-E564 (→ S/N E509B01973B) (→ S/N E564B02019B) ............... 9-48
TWO STAGE FULL FREE-LIFT - E509-E564 (S/N E509B01974B →) (S/N E564B02020B →) ............... 9-52
INNER MAST
TWO STAGE FULL FREE- LIFT - E509-E564 (→ 8/2017) ........................................................................ 9-28
TWO STAGE FULL FREE- LIFT - E509-E564 (8/2017 →) ........................................................................ 9-30
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-4
MAIN LIFT
TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................ 9-32
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-6
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT (D509-D564) ..................................................................... 9-10
RIGHT HAND - TWO STAGE FULL FREE-LIFT (D509-D564) ................................................................... 9-8
MAIN LIFT CYLINDER - LH
TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................ 9-36
MAIN LIFT CYLINDER - RH
TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................ 9-34
OUTER MAST
TWO STAGE FULL FREE LIFT - E509-E564 (→ 8/2017) ......................................................................... 9-24
TWO STAGE FULL FREE LIFT - E509-E564 (8/2017 →) ......................................................................... 9-26
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-2
OUTER MAST
TWO STAGE FULL FREE-LIFT – D509-D564
D509
D564
KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Outer Mast ............................................................................................. 1 1
2 504066700 Stubshaft ........................................................................................... 2 2
3 012824300 O-Ring ................................................................................................... 4 4
4 504234265 Shim (0.020 in.) ..................................................................................... 4 4
5 504233279 Wear Strip .............................................................................................. 2 2
6 580001429 Load Roller ("A") (111.10/110.84) .......................................................... 2 2
6 520036837 Load Roller ("B") (111.48/111.22) ........................................................... 2 2
6 520036834 Load Roller ("C") (112.62/112.36) .......................................................... 2 2
7 504233232 Shim (0.020 in.) ..................................................................................... AR AR
8 015916300 Snap Ring .............................................................................................. 2 2
9 504229225 Bushing .................................................................................................. 2 2
10 015627900 Grease Fitting ........................................................................................ 2 2
11 580027357 Bushing .................................................................................................. 2 2
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE FULL FREE-LIFT – D509-D564
D509
D564
KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Inner Mast .............................................................................................. 1 1
2 504066700 Stubshaft ........................................................................................... 2 2
3 015916300 Snap Ring .............................................................................................. 2 2
4 504233232 Shim (0.020 in.) ..................................................................................... AR AR
5 580001429 Load Roller ("A") (111.10/110.84) .......................................................... 2 2
5 520036837 Load Roller ("B") (111.48/111.22) ........................................................... 2 2
5 520036834 Load Roller ("C") (112.62/112.36) .......................................................... 2 2
FOOTNOTES:
a Refer to Table
MAIN LIFT
TWO STAGE FULL FREE-LIFT – D509-D564
KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753914 Screw (Button Head) ............................................................................. 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 502895201 Piston Ring ............................................................................................ 1 1
5 504017203 Wear Ring .............................................................................................. 1 1
6 a. . . . . Cylinder Rod .......................................................................................... 1 1
7 a. . . . . Spacer ................................................................................................... .. 1
8 502787901 Rod Seal ................................................................................................ 1 1
9 015492900 O-Ring ................................................................................................... 1 1
10 500167920 Back-Up Ring ......................................................................................... 1 1
11 504163200 Rod Wiper .............................................................................................. 1 1
12 505587500 Gland ..................................................................................................... 1 1
580025048 Kit-Seal ....................................................................................................... 1 1
FOOTNOTES:
a Refer to Table
KEY:
A: ERC045-060VG D509
B: ERC065-070VG D564
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753914 Screw (Button Head) ............................................................................. 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 504017203 Wear Ring .............................................................................................. 1 1
5 a. . . . . Cylinder Rod .......................................................................................... 1 1
6 a. . . . . Spacer ................................................................................................... .. 1
7 015492900 O-Ring ................................................................................................... 1 1
8 500167920 Back-Up Ring ......................................................................................... 1 1
9 505587500 Gland ..................................................................................................... 1 1
10 502787901 Rod Seal ................................................................................................ 1 1
11 504163200 Rod Wiper .............................................................................................. 1 1
580025048 Kit-Seal ....................................................................................................... 1 1
FOOTNOTES:
a Refer to Table
FREE-LIFT
TWO STAGE FULL FREE-LIFT – D509-D564
D509
D564
KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Tube Assy .................................................................................................. 1 1
2 580042485 Fitting ......................................................................................................... 1 1
2 052645400 O-Ring ................................................................................................... 1 1
2 580039390 O-Ring ................................................................................................... 1 1
3 500227907 Snap Ring .................................................................................................. 1 1
4 504301785 Chain Guard ............................................................................................... 2 2
5 504281795 Crosshead .................................................................................................. 1 1
6 504064718 Spacer ........................................................................................................ 4 4
7 580055975 Capscrew ................................................................................................... 2 2
8 580012382 Tie Down .................................................................................................... 1 1
9 505973527 Bracket Wldmt ............................................................................................ 1 1
10 580055634 Washer ....................................................................................................... 6 6
11 580056001 Nut .............................................................................................................. 4 4
12 504064734 Washer (Special) ........................................................................................ 1 1
13 504064795 Spring ......................................................................................................... 1 1
14 580042344 Fitting ......................................................................................................... 1 1
14 052645400 O-Ring ................................................................................................... 1 1
15 580055979 Capscrew ................................................................................................... 2 2
16 580055652 Nut .............................................................................................................. 2 2
17 504069724 Clamp ......................................................................................................... 2 2
18 580055740 Capscrew ................................................................................................... 1 1
19 580055632 Washer ....................................................................................................... 3 3
20 580055988 Capscrew ................................................................................................... 1 1
FREE-LIFT
TWO STAGE FULL FREE-LIFT – D509-D564
KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
21 a. . . . . Chain .......................................................................................................... 2 2
22 504281797 Chain Sheave Assembly ............................................................................ 2 2
22 504282701 Chain Sheave ........................................................................................ 1 1
22 500343914 Snap Ring .............................................................................................. 2 2
22 520040899 Ball Bearing ........................................................................................... 1 1
23 500227910 Snap Ring .................................................................................................. 2 2
24 449034054 Roll Pin ....................................................................................................... 2 2
25 015415900 Cotter Pin ................................................................................................... 2 2
26 504064758 Ring ............................................................................................................ 2 2
27 504234266 Nut .............................................................................................................. 2 2
28 580033718 Pin .............................................................................................................. 2 2
29 518801615 Chain Anchor ............................................................................................. 2 2
30 580055743 Capscrew ................................................................................................... 2 2
31 580055649 Lockwasher ................................................................................................ 2 2
32 ..... Free-Lift Cylinder (FP19395 [Page 9-16]).................................................. 1 1
FOOTNOTES:
a Refer to Table
NOTES
FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT – D509-D564
D509
D564
KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753904 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 501850904 Snap Ring .............................................................................................. 1 1
5 504148200 Washer ................................................................................................... 1 1
6 580011167 O-Ring ................................................................................................... 1 1
7 580067209 Check Valve ........................................................................................... 1 1
8 504450757 Wear Ring .............................................................................................. .. 1
8 504024210 Wear Ring .............................................................................................. 1 ..
9 504450754 Rod Seal ................................................................................................ .. 1
9 504450734 Rod Seal ................................................................................................ 1 ..
10 504450756 Back-Up Ring ......................................................................................... .. 1
FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT – D509-D564
KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
10 504450732 Back-Up Ring ......................................................................................... 1 ..
11 a. . . . . Cylinder Rod .......................................................................................... 1 1
12 015493500 O-Ring ................................................................................................... .. 1
12 500348901 O-Ring ................................................................................................... 1 ..
13 502011929 Back-Up Ring ......................................................................................... .. 1
13 502011903 Back-Up Ring ......................................................................................... 1 ..
14 502787903 Rod Seal ................................................................................................ 1 1
14 582006661 Rod Seal (Alternate Part) ....................................................................... 1 1
15 504450758 Rod Wiper .............................................................................................. 1 1
15 580077907 Rod Wiper (Alternate Part) .................................................................... 1 1
16 518938600 Gland ..................................................................................................... .. 1
16 519493600 Gland ..................................................................................................... 1 ..
505136047 Kit-Seal ....................................................................................................... .. 1
505136046 Kit-Seal ....................................................................................................... 1 ..
FOOTNOTES:
a Refer to Table
NOTES
HEADER HOSE
TWO STAGE FULL FREE-LIFT – D509-D564
D509
D564
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580065475 Spacer ........................................................................................................ 2 2
2 505965586 Clamp ......................................................................................................... 6 6
3 b 580055651 Nut .............................................................................................................. 2 4
4 a. . . . . Hose Assy (To Side-Shift) .......................................................................... 2 2
5 580039424 Cap ............................................................................................................. 2 4
6 b 580055734 Capscrew ................................................................................................... 2 4
6 d 580081111 Capscrew ................................................................................................... 2 4
7 b 580075519 Hose Clamp ............................................................................................... 1 2
7 d 582014307 Clamp ......................................................................................................... 1 2
8 a. . . . . Hose Assy (To Mast) .................................................................................. .. 2
HEADER HOSE
TWO STAGE FULL FREE-LIFT – D509-D564
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
9 505965599 Clamp ......................................................................................................... 2 2
10 505959500 Clamp ......................................................................................................... 2 2
11 a. . . . . Hose Guard (RH) ....................................................................................... 1 1
12 312850034 Strap Clamp ............................................................................................... 1 2
13 504068794 Clamp (Double Hose) ................................................................................. 3 6
14 580055863 Capscrew ................................................................................................... 2 4
15 505961505 Bracket ....................................................................................................... 1 1
16 a. . . . . Hose Guard (LH) ........................................................................................ 1 1
17 524141696 Hose Clamp ............................................................................................... .. 2
18 580068221 Clamp ......................................................................................................... .. 2
19 580055989 Capscrew ................................................................................................... 4 8
20 a. . . . . Tube Assy .................................................................................................. 1 1
21 a. . . . . Tube Assy .................................................................................................. 1 1
22 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
23 504070756 Hose Guide ................................................................................................ 2 4
24 449034054 Roll Pin ....................................................................................................... 2 4
25 580055977 Capscrew ................................................................................................... 1 2
26 580009289 Bracket ....................................................................................................... .. 1
27 c 504301775
580023124 Hose Sheave .............................................................................................. 1 2
27 e 582021968 Hose Sheave .............................................................................................. 1 2
28 580055636 Washer ....................................................................................................... 1 2
29 504070716 Washer ....................................................................................................... 1 2
30 580056001 Nut .............................................................................................................. 1 2
31 580009290 Stubshaft .................................................................................................... 1 2
32 580009288 Bracket ....................................................................................................... 1 1
FOOTNOTES:
a Refer to Table d S/N A968N04081J →
b → S/N A968N04080J e S/N A968N06028K →
c → S/N A968N06027K
NOTES
OUTER MAST
TWO STAGE FULL FREE LIFT – E509-E564 (→ 8/2017)
E509
E564
FOOTNOTES:
a Refer to Table
OUTER MAST
TWO STAGE FULL FREE LIFT – E509-E564 (8/2017 →)
E509
E564
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE FULL FREE- LIFT – E509-E564 (→ 8/2017)
E509
E564
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE FULL FREE- LIFT – E509-E564 (8/2017 →)
E509
E564
FOOTNOTES:
a Refer to Table
MAIN LIFT
TWO STAGE FULL FREE- LIFT – E509-E564
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
FREE-LIFT
TWO STAGE FULL FREE- LIFT – E509-E564 (→ 8/2017)
E509
E564
FREE-LIFT
TWO STAGE FULL FREE- LIFT – E509-E564 (→ 8/2017)
FOOTNOTES:
a Refer to Table
NOTES
FREE-LIFT
TWO STAGE FULL FREE- LIFT – E509-E564 (8/2017 →)
E509
E564
FREE-LIFT
TWO STAGE FULL FREE- LIFT – E509-E564 (8/2017 →)
FOOTNOTES:
a Refer to Table
FREE-LIFT CYLINDER
TWO STAGE FULL FREE- LIFT – E509-E564
E509
FREE-LIFT CYLINDER
TWO STAGE FULL FREE- LIFT – E509-E564
E564
FOOTNOTES:
a Refer to Table
NOTES
HEADER HOSES
TWO STAGE FULL FREE-LIFT – E509-E564 (→ S/N E509B01973B) (→ S/N E564B02019B)
E509
E564
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580065475 Spacer ........................................................................................................ 2 2
2 505965586 Clamp ......................................................................................................... 6 6
3 580068222 Clamp ......................................................................................................... 2 2
4 a. . . . . Hose Assy (To Side Shift) .......................................................................... 2 2
5 580039424 Cap ............................................................................................................. 2 4
6 580081111 Capscrew ................................................................................................... 2 4
7 582014307 Clamp ......................................................................................................... 1 2
8 a. . . . . Hose Assy (To Mast) .................................................................................. .. 2
9 505965599 Clamp ......................................................................................................... 2 2
10 505959500 Clamp ......................................................................................................... 2 2
11 524141792 Hose Guard (RH) ....................................................................................... 1 1
12 312850034 Strap Clamp ............................................................................................... 1 2
13 504068794 Clamp (Double Hose) ................................................................................. 3 6
HEADER HOSES
TWO STAGE FULL FREE-LIFT – E509-E564 (→ S/N E509B01973B) (→ S/N E564B02019B)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
14 580055863 Capscrew ................................................................................................... 2 4
15 505961505 Bracket ....................................................................................................... 1 1
16 a. . . . . Hose Guard ................................................................................................ 1 1
17 524141696 Hose Clamp ............................................................................................... .. 2
18 580068221 Clamp ......................................................................................................... .. 2
19 580055989 Capscrew ................................................................................................... 4 4
19 580055990 Capscrew ................................................................................................... .. 4
20 a. . . . . Tube Assy .................................................................................................. 1 1
21 a. . . . . Tube Assy .................................................................................................. 1 1
22 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
23 504070756 Hose Guide ................................................................................................ 2 4
24 449034054 Roll Pin ....................................................................................................... 2 4
25 580055977 Capscrew ................................................................................................... 1 2
26 580009289 Bracket (LH) ............................................................................................... .. 1
27 582021968 Hose Sheave .............................................................................................. 1 2
28 582027960 Spacer ........................................................................................................ 1 2
29 504070716 Washer ....................................................................................................... 1 2
30 580056001 Nut .............................................................................................................. 1 2
31 580009290 Stubshaft .................................................................................................... 1 2
32 580009288 Bracket (RH) .............................................................................................. 1 1
FOOTNOTES:
a Refer to Table
NOTES
HEADER HOSES
TWO STAGE FULL FREE-LIFT – E509-E564 (S/N E509B01974B →) (S/N E564B02020B →)
E509
E564
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580065475 Spacer ........................................................................................................ 2 2
2 505965586 Clamp ......................................................................................................... 6 6
2 580052881 Clamp (Alternate Part) ............................................................................... 4 4
3 580068222 Clamp ......................................................................................................... 2 2
4 a. . . . . Hose Assy (To Side Shift) .......................................................................... 2 2
5 580039424 Cap ............................................................................................................. 2 4
6 580081111 Capscrew ................................................................................................... 2 4
7 582014307 Clamp ......................................................................................................... 1 2
8 a. . . . . Hose Assy (To Mast) .................................................................................. .. 2
9 505965599 Clamp ......................................................................................................... 2 2
10 505959500 Clamp ......................................................................................................... 2 2
11 524141792 Hose Guard (RH) ....................................................................................... 1 1
12 312850034 Strap Clamp ............................................................................................... 1 2
HEADER HOSES
TWO STAGE FULL FREE-LIFT – E509-E564 (S/N E509B01974B →) (S/N E564B02020B →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
13 504068794 Clamp (Double Hose) ................................................................................. 3 6
14 580055863 Capscrew ................................................................................................... 2 4
15 505961505 Bracket ....................................................................................................... 1 1
16 a. . . . . Hose Guard ................................................................................................ 1 1
17 524141696 Hose Clamp ............................................................................................... .. 2
18 580068221 Clamp ......................................................................................................... .. 2
19 580055989 Capscrew ................................................................................................... 4 4
19 580055990 Capscrew ................................................................................................... .. 4
20 a. . . . . Tube Assy .................................................................................................. 1 1
21 a. . . . . Tube Assy .................................................................................................. 1 1
22 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
23 504070756 Hose Guide ................................................................................................ 2 4
24 449034054 Roll Pin ....................................................................................................... 2 4
25 580055977 Capscrew ................................................................................................... 1 2
26 580055651 Nut .............................................................................................................. 3 3
27 582021968 Hose Sheave .............................................................................................. 1 2
28 582027960 Spacer ........................................................................................................ 1 2
29 504070716 Washer ....................................................................................................... 1 2
30 580056001 Nut .............................................................................................................. 1 2
31 580009290 Stubshaft .................................................................................................... 1 2
32 582053899
582073856 Hose Guard ................................................................................................ 1 1
33 580072635 Capscrew ................................................................................................... 3 3
34 582053949 Roller (Spacer) ........................................................................................... 3 3
35 582053950 Roller (Shaft) .............................................................................................. 3 3
36 504226242 Washer ....................................................................................................... 3 3
37 505965586 Clamp ......................................................................................................... 2 2
FOOTNOTES:
a Refer to Table
NOTES
CARRIAGE
TWO STAGE FULL FREE-LIFT
KEY:
A: ERC045-060VG Class II
B: ERC065-070VG Class III
QTY
ITEM PART NO. DESCRIPTION A B
518795649 Carriage ..................................................................................................... 1 ..
524141692 Carriage ..................................................................................................... .. 1
1 518795613 Carriage Wldmt ...................................................................................... 1 ..
1 504071721 Stubshaft ........................................................................................... 6 ..
1 524141695 Carriage Wldmt ...................................................................................... .. 1
1 504071721 Stubshaft ........................................................................................... .. 6
2 520036816 Load Roller ("B") (111.48/111.22) ........................................................... 6 6
3 015916500 Snap Ring .............................................................................................. 6 6
4 504071779 Shim (0.020 in.) ..................................................................................... AR AR
5 504072717 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2
CARRIAGE
HEAVY DUTY – TWO STAGE FULL FREE-LIFT
KEY:
A: ERC045-060VG Class II
B: ERC065-070VG Class III
QTY
ITEM PART NO. DESCRIPTION A B
580052394 Carriage ..................................................................................................... 1 ..
580053500 Carriage ..................................................................................................... .. 1
1 580051923 Carriage Wldmt ...................................................................................... 1 ..
1 504071721 Stubshaft ........................................................................................... 6 ..
1 524146993 Carriage Wldmt ...................................................................................... .. 1
1 504071721 Stubshaft ........................................................................................... .. 6
2 520036816 Load Roller ("B") (111.48/111.22) ........................................................... 6 6
3 015916500 Snap Ring .............................................................................................. 6 6
4 504071779 Shim (0.020 in.) ..................................................................................... AR AR
5 504072717 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2
NOTES
SECTION 10
MAST-FOUR STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-22
HEAVY DUTY - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-24
FREE-LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-16
FREE-LIFT CYLINDERS
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-19
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ 12/2009) .......................................................................................... 10-26
FOUR STAGE FULL FREE-LIFT - WITH HOSE CHANNELS (12/2009 →) .............................................. 10-30
HOSE CHANNELS
HEADER HOSE - FOUR STAGE FULL FREE-LIFT (12/2009 →) ............................................................. 10-34
INNER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-8
INTERMEDIATE 2 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-4
INTERMEDIATE 3 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-6
MAIN LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-10
MAIN LIFT CYLINDER
LEFT HAND - FOUR STAGE FULL FREE-LIFT ......................................................................................... 10-12
RIGHT HAND - FOUR STAGE FULL FREE-LIFT ....................................................................................... 10-14
OUTER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-2
OUTER MAST
FOUR STAGE FULL FREE-LIFT
D515
FOOTNOTES:
a Refer to Table c 12/2009 →
b → 12/2009
INTERMEDIATE 2 MAST
FOUR STAGE FULL FREE-LIFT
D515
FOOTNOTES:
a Refer to Table
INTERMEDIATE 3 MAST
FOUR STAGE FULL FREE-LIFT
D515
FOOTNOTES:
a Refer to Table
INNER MAST
FOUR STAGE FULL FREE-LIFT
D515
FOOTNOTES:
a Not Illustrated b Refer to Table
MAIN LIFT
FOUR STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
FREE-LIFT
FOUR STAGE FULL FREE-LIFT
D515
FREE-LIFT
FOUR STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
FREE-LIFT CYLINDERS
FOUR STAGE FULL FREE-LIFT
D515
FREE-LIFT CYLINDERS
FOUR STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
NOTES
CARRIAGE
FOUR STAGE FULL FREE-LIFT
CARRIAGE
HEAVY DUTY – FOUR STAGE FULL FREE-LIFT
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ 12/2009)
D515
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Channel ...................................................................................................... 1 2
2 580055731 Capscrew ................................................................................................... 2 2
3 580086384 Washer ....................................................................................................... 12 24
4 580055650 Nut .............................................................................................................. 16 32
5 580061562 Capscrew ................................................................................................... 1 2
6 580080870 Bracket Wldmt ............................................................................................ 1 2
7 580055634 Washer ....................................................................................................... 1 2
8 580056001 Nut .............................................................................................................. 2 4
9 504068794 Clamp (Double Hose) ................................................................................. 4 8
10 580055990 Capscrew ................................................................................................... 4 8
11 580055863 Capscrew ................................................................................................... 2 4
12 a. . . . . Channel ...................................................................................................... 1 2
13 580086329 Capscrew ................................................................................................... 4 8
14 580055985 Capscrew ................................................................................................... 1 2
15 505961568 Stubshaft (With Guard) .............................................................................. 1 2
16 505962533 Spacer ........................................................................................................ 1 2
17 504301775
580023124 Hose Sheave .............................................................................................. 2 4
18 504070716 Washer ....................................................................................................... 1 2
19 a. . . . . Hose Assy .................................................................................................. 1 2
20 524141696 Hose Clamp ............................................................................................... 2 3
21 580080892 Plate ........................................................................................................... 1 2
22 580089002 Capscrew ................................................................................................... 2 4
23 580055744 Capscrew ................................................................................................... 1 2
24 580061564 Metric Washer ............................................................................................ 1 2
25 580017088 Stubshaft .................................................................................................... 1 2
26 580052881 Clamp ......................................................................................................... 1 1
27 580055989 Capscrew ................................................................................................... 2 4
28 580096226 Plate ........................................................................................................... 1 ..
28 580080893 Plate ........................................................................................................... .. 1
29 518809665 Plate ........................................................................................................... 1 ..
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ 12/2009)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
30 580051876 Cap ............................................................................................................. 1 1
31 580055733 Capscrew ................................................................................................... 7 13
32 580055651 Nut .............................................................................................................. 7 13
33 518807639 Bracket Wldmt ............................................................................................ 1 2
34 580055631 Washer ....................................................................................................... 2 4
35 500412904 Clamp ......................................................................................................... 2 4
36 312850046 Strap Clamp ............................................................................................... 2 4
37 a. . . . . Hose Clamp ............................................................................................... 1 ..
37 518808669 Hose Clamp ............................................................................................... .. 1
38 580055636 Washer ....................................................................................................... 1 2
39 015915200 Snap Ring .................................................................................................. 1 2
40 580018279 Guard (LH) ................................................................................................. .. 1
40 580018276 Guard (RH) ................................................................................................. 1 ..
41 580039424 Cap ............................................................................................................. 4 4
42 580096225 Bracket ....................................................................................................... 1 1
42 580080835 Bracket ....................................................................................................... .. 1
FOOTNOTES:
a Refer to Table
NOTES
HEADER HOSE
FOUR STAGE FULL FREE-LIFT – WITH HOSE CHANNELS (12/2009 →)
D515
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580055985 Capscrew ................................................................................................... 1 2
2 505961568 Stubshaft (With Guard) .............................................................................. 1 2
3 505962533 Spacer ........................................................................................................ 1 2
4 504301775
580023124 Hose Sheave .............................................................................................. 2 4
5 504070716 Washer ....................................................................................................... 1 2
6 580056001 Nut .............................................................................................................. 2 4
7 580079946 Capscrew ................................................................................................... 4 8
8 504068794 Clamp (Double Hose) ................................................................................. 2 4
9 580055650 Nut .............................................................................................................. 8 16
10 b. . . . . Hose Assy .................................................................................................. 1 2
11 524141696 Hose Clamp ............................................................................................... 2 4
12 580052881 Clamp ......................................................................................................... 2 4
13 580055744 Capscrew ................................................................................................... 1 2
14 580061564 Metric Washer ............................................................................................ 1 2
15 580018276 Guard (RH) ................................................................................................. 1 ..
16 580017088 Stubshaft .................................................................................................... 1 2
17 580018279 Guard (LH) ................................................................................................. .. 1
18 015915200 Snap Ring .................................................................................................. 1 2
19 580055636 Washer ....................................................................................................... 1 2
20 580055989 Capscrew ................................................................................................... 3 6
21 518809665 Plate ........................................................................................................... 1 ..
22 580055651 Nut .............................................................................................................. 8 16
23 580055733 Capscrew ................................................................................................... 8 16
24 580051876 Cap ............................................................................................................. 1 2
25 500412904 Clamp ......................................................................................................... 2 4
26 580055631 Washer ....................................................................................................... 2 4
27 518807639 Bracket Wldmt ............................................................................................ 1 2
28 312850046 Strap Clamp ............................................................................................... 2 4
29 580075519 Hose Clamp ............................................................................................... 1 ..
29 518808669 Hose Clamp ............................................................................................... .. 1
30 580039424 Cap ............................................................................................................. 2 4
a 580055981 Capscrew ................................................................................................... 4 8
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
HOSE CHANNELS
HEADER HOSE – FOUR STAGE FULL FREE-LIFT (12/2009 →)
D515
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580061562 Capscrew ................................................................................................... 1 2
2 580080870 Bracket Wldmt ............................................................................................ 1 2
2 582015361 Bracket Wldmt (Alternate Part) .................................................................. 1 1
3 580055634 Washer ....................................................................................................... 1 2
4 580056001 Nut .............................................................................................................. 2 4
5 504068794 Clamp (Double Hose) ................................................................................. 2 4
6 580079946 Capscrew ................................................................................................... 2 4
7 580055863 Capscrew ................................................................................................... 2 4
8 580055650 Nut .............................................................................................................. 14 28
9 580086384 Washer ....................................................................................................... 10 20
10 580096225 Bracket (RH) .............................................................................................. 1 ..
10 580080835 Bracket (LH) ............................................................................................... .. 1
11 580086329 Capscrew ................................................................................................... 2 4
12 a. . . . . Channel ...................................................................................................... 1 2
12 504070716 Washer ....................................................................................................... 1 2
13 580055731 Capscrew ................................................................................................... 4 8
14 a. . . . . Channel ...................................................................................................... .. 1
15 a. . . . . Channel ...................................................................................................... 1 1
FOOTNOTES:
a Refer to Table
NOTES
11 OPTIONS
CONTENTS
SECTION 11
OPTIONS
DESCRIPTION PAGE
ACCUMULATOR
D508/D563 MAST SERIES ......................................................................................................................... 11-12
F508/F563 SERIES MAST .......................................................................................................................... 11-14
AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES
THREE STAGE FULL FREE-LIFT - SINGLE AUXILIARY WITH E-HYDRAULICS, FOUR FUNCTION
(11/2016 →) ................................................................................................................................................11-108
THREE STAGE FULL FREE-LIFT - DUAL AUXILIARY WITH E-HYDRAULICS, THREE AND FOUR
FUNCTION (11/2016 →) ............................................................................................................................ 11-112
THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (DUAL AUXILIARY WITH E-
HYDRAULICS)) - THREE AND FOUR FUNCTION (→ 11/2016) .............................................................. 11-110
THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (SINGLE AUXILIARY WITH E-
HYDRAULICS)) - THREE FUNCTION ........................................................................................................11-104
THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (SINGLE AUXILIARY WITH INTEGRAL
SIDE-SHIFT AND E-HYDRAULICS)) - FOUR FUNCTION (→ 11/2016) ...................................................11-106
TWO STAGE LIMITED FREE-LIFT (F507/F562 SERIES MAST) (SINGLE AUXILIARY WITH E-
HYDRAULIC) - THREE FUNCTION ........................................................................................................... 11-98
TWO STAGE LIMITED FREE-LIFT (F507/F563 SERIES MAST) (SINGLE AUXILIARY WITH INTEGRAL
SIDE-SHIFT AND E-HYDRAULICS) - FOUR FUNCTION ..........................................................................11-100
TWO STAGE LIMITED FREE-LIFT (F507/F563 SERIES MAST) (WITH DUAL AUXILIARY WITH E-
HYDRAULICS) - THREE AND FOUR FUNCTION ..................................................................................... 11-102
AUXILIARY TUBE EXTENSIONS
FOUR STAGE FULL FREE-LIFT (S/N D515V05515H →) ......................................................................... 11-72
TWO AND THREE STAGE FULL FREE-LIFT (→ S/N D508V027242H) (→ S/N D509V02103H)
(→ S/N D563V11350H) (→ S/N D564V02121H) (→ 12/2016) .................................................................. 11-58
TWO AND THREE STAGE FULL FREE-LIFT (S/N D508V27243H →) (S/N D509V02104H →)
(S/N D563V11351H →) (S/N D564V02122H →) (→ 12/2016) .................................................................. 11-62
TWO AND THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N D508V27243H →) (S/N D509V02104H →) (S/N D563V11351H →)
(S/N D564V02122H →) (→ 12/2016) ......................................................................................................... 11-66
TWO STAGE LIMITED FREE-LIFT (→ S/N D507V02972H) (→ S/N D562V02053H) .............................. 11-32
TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →) ....................................................................................... 11-34
TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →) ....................................................................................... 11-38
TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →) ....................................................................................... 11-42
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND WITHOUT QUICK DISCONNECT
FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) (→ 12/2016) ................................................. 11-46
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND MANUAL HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) (→ 12/2016) ........................ 11-50
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND E-HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) (→ 12/2016) ........................ 11-54
AUXILIARY TUBE EXTENSIONS FOR STD CRG
FOUR STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ................. 11-74
AUXILIARY TUBE EXTENSIONS ISS ONLY
FOUR FUNCTION THREE STAGE FULL FREE-LIFT (12/2016 →) ......................................................... 11-95
FOUR FUNCTION, FOUR STAGE FULL FREE-LIFT (12/2016 →) .......................................................... 11-96
FOUR FUNCTION, TWO STAGE FULL FREE-LIFT (12/2016 →) ............................................................ 11-94
FOUR FUNCTION, TWO STAGE LIMITED FREE-LIFT (12/2016 →) ....................................................... 11-93
SECTION 11
OPTIONS
DESCRIPTION PAGE
SECTION 11
OPTIONS
DESCRIPTION PAGE
IMPACT SENSOR
ITEM PART NO. DESCRIPTION QTY
1 580093386 Wire Harness ...................................................................................................... 1
2 ..... Main Harness Connector ................................................................................ 1
2 580042219 Connector (8 Pin) ....................................................................................... 1
2 580042220 Connector (Secondary Lock) ..................................................................... 1
2 580019353 Terminal (Pin) ............................................................................................. 7
2 580019119 Plug ............................................................................................................ 1
3 504232281 Conduit ........................................................................................................... AR
4 ..... Display Harness Connector ............................................................................ 1
4 580019119 Plug ............................................................................................................ 1
4 580019107 Terminal (Socket) ....................................................................................... 7
4 580042222 Connector (Secondary Lock) ..................................................................... 1
4 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
5 ..... Impact Sensor ................................................................................................ 1
5 505064713 Terminal ...................................................................................................... 4
5 580020944 Connector (Secondary Lock) ..................................................................... 1
5 580020943 Connector (4-Way) ..................................................................................... 1
6 580042567 Clamp (Swivel) .................................................................................................... 3
7 580049559 Clamp (Swivel) .................................................................................................... 3
8 580056613 Fastener .............................................................................................................. 1
9 580026812 Clip ...................................................................................................................... 1
10 582001764 Sensor (Impact) .................................................................................................. 1
11 582041056
580047714 Capscrew ............................................................................................................ 2
12 580093646 Bracket ................................................................................................................ 1
13 580026621 Nut (Fold Over) ................................................................................................... 3
14 582041056
580047714 Capscrew ............................................................................................................ 3
15 580095072 Washer ............................................................................................................... 2
16 582024461 Bushing ............................................................................................................... 2
NOTES
DISPLAY
LOW MOUNT
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Optional c S/N A968N22597U →
b → S/N A968N22596U
FOOTNOTES:
a Non-Repairable
FOOTNOTES:
a Mounted on Hood for 36 and 39 in. Battery Box c Not Illustrated
b Mounted on Overhead Guard for 27, 31 and 33 d With DTR Overhead Guard
in. Battery Box
NOTES
FOOTNOTES:
a → 6/2009 b 6/2009 →
WIRE HARNESS
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND – WITH LOW MOUNT DISPLAY
WIRE HARNESS
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND – WITH LOW MOUNT DISPLAY - FREEZER
WIRE HARNESS
LEFT HAND LIGHT HARNESS, WITH DRIVE THRU RACK OVERHEAD GUARD
FOOTNOTES:
a Used without quick disconnect fittings c 9/2009 →
b → 9/2009
NOTES
NOTES
NOTES
NOTES
NOTES
NOTES
FOOTNOTES:
a Used With Integral Sideshift Carriage d Without Quick Disconnect
b Used With Quick Disconnect Only e → 9/2009
c Used With Standard Carriage f 9/2009 →
FOOTNOTES:
a Used With Integral Sideshift Carriage c Used With Standard Carriage
b Used With Quick Disconnect Only d Without Quick Disconnect
NOTES
FOOTNOTES:
a Use with Integral Sideshift Carriage
FOOTNOTES:
a Quick Disconnect Option c 9/2009 →
b → 9/2009
FOOTNOTES:
a Used on options without quick-disconnect fittings
AUXILIARY TUBES
TWO STAGE LIMITED FREE LIFT (F507/F562 SERIES MAST – WITH MANUAL AND E-HYDRAULICS VALVE
WITHOUT QUICK DISCONNECT (→ 12/2016)
KEY:
A: ERC045-055VG (F507)
B: ERC060-70VG (F562)
QTY
ITEM PART NO. DESCRIPTION A B
1 c 582031413 Tube Assy .................................................................................................. 1 ..
2 c 582031414 Tube Assy .................................................................................................. 1 ..
3 580056588 Bracket ....................................................................................................... 1 2
4 580082105 Capscrew ................................................................................................... 1 2
5 a 582031411 Tube Assy .................................................................................................. 1 ..
6 a 582031412 Tube Assy .................................................................................................. 1 ..
7 c 582031417 Tube Assy .................................................................................................. .. 1
8 c 582031418 Tube Assy .................................................................................................. .. 1
9 a 582031415 Tube Assy .................................................................................................. .. 1
10 a 582031416 Tube Assy .................................................................................................. .. 1
11 580039394 Fitting ......................................................................................................... 2 4
b 580039424 Cap ............................................................................................................. 2 4
FOOTNOTES:
a Four Function c Three Function
b Not Illustrated
AUXILIARY TUBES
TWO STAGE LIMITED FREE LIFT (F507/F562 SERIES MAST – MANUAL AND E-HYDRAULIC VALVE WITH
QUICK DISCONNECT (→ 12/2016)
KEY:
A: ERC045-055VG (F507)
B: ERC060-70VG (F562)
QTY
ITEM PART NO. DESCRIPTION A B
1 d 582031413 Tube Assy .................................................................................................. 1 ..
2 d 582031414 Tube Assy .................................................................................................. 1 ..
3 580056588 Bracket ....................................................................................................... 1 2
4 580082105 Capscrew ................................................................................................... 1 2
5 b 582031411 Tube Assy .................................................................................................. 1 ..
6 b 582031412 Tube Assy .................................................................................................. 1 ..
7 d 582031417 Tube Assy .................................................................................................. .. 1
8 d 582031418 Tube Assy .................................................................................................. .. 1
9 b 582031415 Tube Assy .................................................................................................. .. 1
10 b 582031416 Tube Assy .................................................................................................. .. 1
11 c 582003625 Fitting (Fitting) ............................................................................................ 2 2
11 a 582003625 Fitting (Fitting) ............................................................................................ 4 4
12 c 580067676 Locknut ....................................................................................................... 2 2
12 a 580067676 Locknut ....................................................................................................... 4 4
13 c 580018834 Quick Disconnect Fitting ............................................................................ 2 2
13 a 580018834 Quick Disconnect Fitting ............................................................................ 4 4
14 c 580018835 Fitting ......................................................................................................... 2 2
14 a 580018835 Fitting ......................................................................................................... 4 4
15 c 580019808 Fitting ......................................................................................................... 2 2
15 a 580019808 Fitting ......................................................................................................... 4 4
16 c 580018833 Dust Cap .................................................................................................... 2 2
16 a 580018833 Dust Cap .................................................................................................... 4 4
FOOTNOTES:
a Dual Auxiliary Option c Single Auxiliary Option
b Four Function d Three Function
KEY:
A: ERC045-055VG (F508)
B: ERC060-70VG (F563)
QTY
ITEM PART NO. DESCRIPTION A B
1 d 582026917 Tube Assy .................................................................................................. 1 ..
2 d 582026919 Tube Assy .................................................................................................. .. 1
3 d 582026916 Tube Assy .................................................................................................. 1 ..
4 d 582026918 Tube Assy .................................................................................................. .. 1
5 580056588 Bracket ....................................................................................................... 2 2
6 580082105 Capscrew ................................................................................................... 2 2
7 b 582026877 Tube Assy .................................................................................................. 1 ..
8 b 582026879 Tube Assy .................................................................................................. .. 1
9 b 582026878 Tube Assy .................................................................................................. 1 ..
10 b 582026880 Tube Assy .................................................................................................. .. 1
11 c 580018833 Dust Cap .................................................................................................... 2 2
11 a 580018833 Dust Cap .................................................................................................... 4 4
12 c 582003625 Fitting (Fitting) ............................................................................................ 2 2
12 a 582003625 Fitting (Fitting) ............................................................................................ 4 4
13 c 580067676 Locknut ....................................................................................................... 2 2
13 a 580067676 Locknut ....................................................................................................... 4 4
14 c 580018834 Quick Disconnect Fitting ............................................................................ 2 2
14 a 580018834 Quick Disconnect Fitting ............................................................................ 4 4
15 c 580018835 Fitting ......................................................................................................... 2 2
15 a 580018835 Fitting ......................................................................................................... 4 4
16 c 580019808 Fitting ......................................................................................................... 2 2
16 a 580019808 Fitting ......................................................................................................... 4 4
FOOTNOTES:
a Dual Auxiliary c Single Auxiliary
b Four Function d Three Function
KEY:
A: ERC045-055VG (F508)
B: ERC060-70VG (F563)
QTY
ITEM PART NO. DESCRIPTION A B
1 f 582026917 Tube Assy .................................................................................................. 1 ..
1 f 582026919 Tube Assy .................................................................................................. .. 1
2 f 582026916 Tube Assy .................................................................................................. 1 ..
2 f 582026918 Tube Assy .................................................................................................. .. 1
3 580056588 Bracket ....................................................................................................... 2 2
4 580082105 Capscrew ................................................................................................... 2 2
5 b 582026877 Tube Assy .................................................................................................. 1 ..
5 b 582026879 Tube Assy .................................................................................................. .. 1
6 b 582026878 Tube Assy .................................................................................................. 1 ..
6 b 582026880 Tube Assy .................................................................................................. .. 1
7 c 582026913 Bracket ....................................................................................................... 1 ..
7 c 582026914 Bracket ....................................................................................................... .. 1
8 e 580039394 Fitting ......................................................................................................... 2 2
8 a 580039394 Fitting ......................................................................................................... 4 4
d e 580039424 Cap ............................................................................................................. 2 2
a d 580039424 Cap ............................................................................................................. 4 4
FOOTNOTES:
a Dual Auxiliary d Not Illustrated
b Four Function e Single Auxiliary
c Integral Side-Shift f Three Function
FOOTNOTES:
a Not Illustrated
KEY:
A: CLS II
B: CLS III
QTY
ITEM PART NO. DESCRIPTION A B
1 582018664 Tube Assy .................................................................................................. 1 ..
1 580065008
582014279 Tube Assy .................................................................................................. .. 1
2 582018699 Tube Assy .................................................................................................. 1 ..
2 580065007
582014278 Tube Assy .................................................................................................. .. 1
3 582018666 Tube Assy .................................................................................................. 1 ..
3 580065009
582014280 Tube Assy .................................................................................................. .. 1
4 582018665 Tube Assy .................................................................................................. 1 ..
4 580065010
582014281 Tube Assy .................................................................................................. .. 1
5 580056588 Bracket ....................................................................................................... 2 2
6 580082105 Capscrew ................................................................................................... 2 2
7 580039394 Fitting ......................................................................................................... 4 4
KEY:
A: CLS II
B: CLS III
QTY
ITEM PART NO. DESCRIPTION A B
1 582026917 Tube Assy .................................................................................................. 1 ..
1 582026919 Tube Assy .................................................................................................. .. 1
2 582026916 Tube Assy .................................................................................................. 1 ..
2 582026918 Tube Assy .................................................................................................. .. 1
3 580056588 Bracket ....................................................................................................... 2 2
4 580082105 Capscrew ................................................................................................... 2 2
5 582026877 Tube Assy .................................................................................................. 1 ..
5 582026879 Tube Assy .................................................................................................. .. 1
6 582026878 Tube Assy .................................................................................................. 1 ..
6 582026880 Tube Assy .................................................................................................. .. 1
7 580039394 Fitting ......................................................................................................... 4 4
KEY:
A: CLS II
B: CLS III
QTY
ITEM PART NO. DESCRIPTION A B
1 582026917 Tube Assy .................................................................................................. 1 ..
1 582026919 Tube Assy .................................................................................................. .. 1
2 582026916 Tube Assy .................................................................................................. 1 ..
2 582026918 Tube Assy .................................................................................................. .. 1
3 580056588 Bracket ....................................................................................................... 2 2
4 580082105 Capscrew ................................................................................................... 2 2
5 582026877 Tube Assy .................................................................................................. 1 ..
5 582026879 Tube Assy .................................................................................................. .. 1
6 582026878 Tube Assy .................................................................................................. 1 ..
6 582026880 Tube Assy .................................................................................................. .. 1
7 580018833 Dust Cap .................................................................................................... 4 4
8 582003625 Fitting (Fitting) ............................................................................................ 4 4
9 580067676 Locknut ....................................................................................................... 4 4
10 580018834 Quick Disconnect Fitting ............................................................................ 4 4
11 580018835 Fitting ......................................................................................................... 4 4
12 580019808 Fitting ......................................................................................................... 4 4
12 504155200 O-Ring ................................................................................................... 1 1
KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
1 582038397 Tube Assy .................................................................................................. 1 ..
1 582031416 Tube Assy .................................................................................................. .. 1
2 582038396 Tube Assy .................................................................................................. 1 ..
2 582031415 Tube Assy .................................................................................................. .. 1
3 582037591 Bracket ....................................................................................................... 1 1
4 580032375 Capscrew ................................................................................................... 2 2
KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
1 582039057 Tube Assy .................................................................................................. 1 ..
1 582039073 Tube Assy .................................................................................................. .. 1
2 582039056 Tube Assy .................................................................................................. 1 ..
2 582039072 Tube Assy .................................................................................................. .. 1
3 582037591 Bracket ....................................................................................................... 1 1
4 580032375 Capscrew ................................................................................................... 2 2
KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
1 582026877 Tube Assy .................................................................................................. 1 ..
1 582026879 Tube Assy .................................................................................................. .. 1
2 582026878 Tube Assy .................................................................................................. 1 ..
2 582026880 Tube Assy .................................................................................................. .. 1
3 582037591 Bracket ....................................................................................................... 1 1
4 580032375 Capscrew ................................................................................................... 2 2
NOTES
FOOTNOTES:
a Not Illustrated
KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
582023806 Side-Shift Carriage ..................................................................................... 1 ..
582023810 Side-Shift Carriage ..................................................................................... .. 1
1 582037616 Carriage Wldmt ...................................................................................... 1 ..
1 582037621 Carriage Wldmt ...................................................................................... .. 1
2 b 582035019 Frame .................................................................................................... 1 ..
2 g 582151286 Frame .................................................................................................... 1 ..
2 b 582035271 Frame .................................................................................................... .. 1
2 g 582151291 Frame .................................................................................................... .. 1
3 ..... Rod Assembly (FP32429 [Page 11-155]).............................................. 2 2
4 582029343 Hose Assy (LH) ...................................................................................... 1 ..
5 582058519 Hose Assy (RH) ..................................................................................... 1 ..
6 582038292 Hose Assy .............................................................................................. .. 2
7 582042885 Fitting , 90 deg elbow ............................................................................. 2 ..
7 582042841 Fitting , Straight ...................................................................................... .. 2
8 582035027 Hook ...................................................................................................... 2 2
9 580056008 Washer ................................................................................................... 4 4
10 580055980 Capscrew ............................................................................................... 4 4
11 d 582035621 Bearing (Upper) ..................................................................................... 2 2
11 f 582119515 Bearing (Upper) ..................................................................................... 2 2
12 d 582035623
582095744 Bearing (Lower) ..................................................................................... 2 2
KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
12 f 582119511 Bearing (Lower) ..................................................................................... 2 2
13 c 015628700 Grease Fitting ........................................................................................ 2 2
14 c 582055560 Capscrew ............................................................................................... 2 2
14 e 015628700 Grease Fitting ........................................................................................ 2 2
14 g 582144133 Grease Fitting ........................................................................................ 2 2
15 504072717 Spacer ................................................................................................... 2 2
16 504071779 Shim (0.020 in.) ..................................................................................... AR AR
17 520036816 Load Roller ("B") (111.48/111.22) ........................................................... 6 6
17 a 580001433 Load Roller ("A") (111.10/110.84) .......................................................... 6 6
17 a 520036873 Load Roller ("C") (112.62/112.36) .......................................................... 6 6
18 015916500 Snap Ring .............................................................................................. 6 6
19 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
19 a 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
19 a 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
19 580027880 Chain Anchor (Single Hole) ................................................................... .. 2
20 504075781 Pin .......................................................................................................... 2 2
21 500227907 Snap Ring .............................................................................................. 4 4
22 580033718 Pin .......................................................................................................... 2 2
23 015415900 Cotter Pin ............................................................................................... 2 2
FOOTNOTES:
a Optional e 12/2020 ↔ 11/2021
b → 11/2021 f 4/2020 →
c → 12/2020 g 11/2021 →
d → 4/2020
KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
582023814 Side-Shift Carriage ..................................................................................... 1 ..
582038329 Side-Shift Carriage ..................................................................................... .. 1
1 582037627 Carriage Wldmt ...................................................................................... 1 ..
1 582037632 Carriage Wldmt ...................................................................................... .. 1
2 582035019 Frame .................................................................................................... 1 ..
2 582035271 Frame .................................................................................................... .. 1
3 ..... Rod Assembly (FP32429 [Page 11-155]).............................................. 2 2
4 582037321 Hose Assy (RH) ..................................................................................... 1 ..
4 582037323 Hose Assy (RH) ..................................................................................... .. 1
5 582058520 Hose Assy (LH) ...................................................................................... 1 ..
5 582058521 Hose Assy (LH) ...................................................................................... .. 1
6 582042885 Fitting , 90 deg elbow ............................................................................. 1 1
7 582042841 Fitting , Straight ...................................................................................... .. 1
7 582042885 Fitting , 90 deg elbow ............................................................................. 1 ..
8 582035027 Hook ...................................................................................................... 2 2
9 580056008 Washer ................................................................................................... 4 4
10 580055980 Capscrew ............................................................................................... 4 4
11 b 582035621 Bearing (Upper) ..................................................................................... 2 2
11 c 582119515 Bearing (Upper) ..................................................................................... 2 2
12 b 582035623
582095744 Bearing (Lower) ..................................................................................... 2 2
KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
12 c 582119511 Bearing (Lower) ..................................................................................... 2 2
13 015628700 Grease Fitting ........................................................................................ 2 2
14 582055560 Capscrew ............................................................................................... 2 2
15 504072717 Spacer ................................................................................................... 2 2
16 504071779 Shim (0.020 in.) ..................................................................................... AR AR
17 520036816 Load Roller ("B") (111.48/111.22) ........................................................... 6 6
17 a 580001433 Load Roller ("A") (111.10/110.84) .......................................................... 6 6
17 a 520036873 Load Roller ("C") (112.62/112.36) .......................................................... 6 6
18 015916500 Snap Ring .............................................................................................. 6 6
19 504075767 Chain Anchor ......................................................................................... 2 ..
19 504064751 Chain Anchor ......................................................................................... .. 2
20 580033718 Pin .......................................................................................................... 2 2
21 015415900 Cotter Pin ............................................................................................... 2 2
22 504234266 Nut ......................................................................................................... 2 2
23 504064758 Ring ....................................................................................................... 2 2
24 449025042 Cotter Pin ............................................................................................... 2 2
FOOTNOTES:
a Optional c 4/2020 →
b → 4/2020
NOTES
NOTES
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
582035257 Side-Shift Carriage ..................................................................................... 1 ..
582035261 Side-Shift Carriage ..................................................................................... .. 1
1 582035022 Carriage Wldmt ...................................................................................... 1 ..
1 582033979 Plate (Hose) ...................................................................................... 1 ..
1 582035292 Carriage Wldmt ...................................................................................... .. 1
1 582033031 Plate (Hose) ...................................................................................... .. 1
2 b 582035019 Frame .................................................................................................... 1 ..
2 g 582151286 Frame .................................................................................................... 1 ..
2 b 582035271 Frame .................................................................................................... .. 1
2 g 582151291 Frame .................................................................................................... .. 1
3 ..... Rod Assembly (FP32429 [Page 11-155]).............................................. 2 2
4 582058517 Hose Assy (LH) ...................................................................................... 1 ..
4 582058518 Hose Assy (LH) ...................................................................................... .. 1
5 582037321 Hose Assy (RH) ..................................................................................... 1 ..
5 582037323 Hose Assy (RH) ..................................................................................... .. 1
6 582042885 Fitting , 90 deg elbow ............................................................................. 2 1
7 582042841 Fitting , Straight ...................................................................................... .. 1
8 582035027 Hook ...................................................................................................... 2 2
9 580056008 Washer ................................................................................................... 4 4
10 580055980 Capscrew ............................................................................................... 4 4
11 d 582035621 Bearing (Upper) ..................................................................................... 2 2
KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
11 f 582119515 Bearing (Upper) .......................................................................................... 2 2
12 d 582035623
582095744 Bearing (Lower) ..................................................................................... 2 2
12 f 582119511 Bearing (Lower) ..................................................................................... 2 2
13 c 015628700 Grease Fitting ........................................................................................ 2 2
14 c 582055560 Capscrew ............................................................................................... 2 2
14 e 015628700 Grease Fitting ........................................................................................ 2 2
14 g 582144133 Grease Fitting ........................................................................................ 2 2
15 504235278 Spacer ................................................................................................... 2 2
16 504233232 Shim (0.020 in.) ..................................................................................... AR AR
17 520036852 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
17 a 580001430 Load Roller ("A") (3.61 in./3.60 in.) ........................................................ 6 6
17 a 520036848 Load Roller ("C") (3.67 in./3.66 in.) ........................................................ 6 6
18 015916300 Snap Ring .............................................................................................. 6 6
19 504075767 Chain Anchor ......................................................................................... 2 ..
19 504064751 Chain Anchor ......................................................................................... .. 2
20 580033718 Pin .......................................................................................................... 2 2
21 015415900 Cotter Pin ............................................................................................... 2 2
22 504234266 Nut ......................................................................................................... 2 2
23 504064758 Ring ....................................................................................................... 2 2
24 449025042 Cotter Pin ............................................................................................... 2 2
FOOTNOTES:
a Optional e 12/2020 ↔ 11/2021
b → 11/2021 f 4/2020 →
c → 12/2020 g 11/2021 →
d → 4/2020
FOOTNOTES:
a Optional c 4/2020 →
b → 4/2020
KEY:
A: 3 FFL
B: 2 LFL\ 2 FFL
QTY
ITEM PART NO. DESCRIPTION A B
550176414 Kit - ISS Carriage Solid Link - 3 STG FFL (977mm) .................................. 1 ..
550176419 Kit - ISS Carriage Solid Link - 2 STG FFL\LFL (907\977mm) .................... .. 1
1 582072954 Plate Wldmt - RH ................................................................................... 1 ..
1 582072965 Plate Wldmt - RH ................................................................................... .. 1
2 582072959 Plate Wldmt - LH .................................................................................... 1 ..
2 582072969 Plate Wldmt - LH .................................................................................... .. 1
3 580085207 Capscrew ............................................................................................... 4 4
4 580056008 Washer ................................................................................................... 4 4
5 580067388 Capscrew ............................................................................................... 2 2
6 580060021 Nut ......................................................................................................... 2 2
a 580039423 Fitting ..................................................................................................... 2 2
a 580047938 Fitting ..................................................................................................... 2 2
FOOTNOTES:
a not illustrated
INTEGRAL SIDE-SHIFT
FORK POSITIONER – THREE STAGE FULL FREE-LIFT (D508/D563)
FOOTNOTES:
a Class II b Class III
INTEGRAL SIDE-SHIFT
FORK POSITIONER (F507-F562) – TWO STAGE LIMITED FREE-LIFT
KEY:
A: ERC45-50VG F507
B: ERC60-70VG F562
QTY
ITEM PART NO. DESCRIPTION A B
1 582011382 Hose Assy .................................................................................................. 2 2
2 582029456 Tube Assy .................................................................................................. 1 ..
2 582029354 Tube Assy .................................................................................................. .. 1
3 582029457 Tube Assy .................................................................................................. 1 ..
3 582029353 Tube Assy .................................................................................................. .. 1
4 582021913 Bracket Wldmt ............................................................................................ 2 2
5 580086384 Washer ....................................................................................................... 2 2
6 580084947 Capscrew ................................................................................................... 2 2
7 582026740 Guide (Hose) (LH) ...................................................................................... 1 1
8 582026741 Guide (Hose) (RH) ..................................................................................... 1 1
9 ..... Carriage Assembly (FP32433 [Page 11-118])........................................... 1 1
10 582024514 Setscrew .................................................................................................... 4 4
11 582012634 Fork Positioner Carriage (38.5 in) (FP26937 [Page 11-152]).................... 1 ..
11 582012637 Carriage , Fork Positioner Assembly (38.5 in.) (Fork Positioner)
(FP26937 [Page 11-152])........................................................................... .. 1
11 582015139 Kit-Service Cylinder ............................................................................... 1 1
INTEGRAL SIDE-SHIFT
FORK POSITIONER (F508-F563) – THREE STAGE FULL FREE-LIFT (→ 12/2016)
KEY:
A: ERC45-055VG, F508
B: ERC60-070VG, F563
QTY
ITEM PART NO. DESCRIPTION A B
1 582037290 Tube Assy .................................................................................................. 1 ..
1 582037292 Tube Assy .................................................................................................. .. 1
2 582037291 Tube Assy .................................................................................................. 1 ..
2 582037293 Tube Assy .................................................................................................. .. 1
3 582021913 Bracket Wldmt ............................................................................................ 2 2
4 580086384 Washer ....................................................................................................... 2 2
5 580084947 Capscrew ................................................................................................... 2 2
6 582021069
582012663 Hose Assy .................................................................................................. 2 ..
6 582024513 Hose Assy .................................................................................................. .. 2
7 582012634 Fork Positioner Carriage (38.5 in) (FP26937 [Page 11-152]).................... 1 ..
7 582012637 Carriage , Fork Positioner Assembly (38.5 in.) (Fork Positioner)
(FP26937 [Page 11-152])........................................................................... .. 1
7 582015139 Kit-Service Cylinder ............................................................................... 1 1
7 582015140 Kit-Bearing ............................................................................................. 1 1
8 ..... Carriage Assembly (FP32432 [Page 11-134])........................................... 1 1
9 582026741 Guide (Hose) (RH) ..................................................................................... 1 1
10 582026740 Guide (Hose) (LH) ...................................................................................... 1 1
11 582024514 Setscrew .................................................................................................... 4 4
INTEGRAL SIDE-SHIFT
FORK POSITIONER – TWO STAGE FULL FREE-LIFT (E509/E564)
FOOTNOTES:
a Class II b Class III
INTEGRAL SIDE-SHIFT
FORK POSITIONER (977 MM) (12/2016 →)
FOOTNOTES:
a ERC45-55VG c With 4" width Forks
b ERC65-70VG
KEY:
A: ERC45-55VG
B: ERC60-70VG
QTY
ITEM PART NO. DESCRIPTION A B
580020708 Sideshift Cylinder Assembly ....................................................................... 1 ..
580020709 Sideshift Cylinder Assembly ....................................................................... .. 1
1 580020710 Sideshift Cylinder ................................................................................... 1 ..
1 580020711 Sideshift Cylinder ................................................................................... .. 1
2 580020721 Rod Seal ................................................................................................ 2 2
3 580020719 O-Ring ................................................................................................... 2 2
4 580026724 Retainer ................................................................................................. 2 2
5 580020741 Rod Wiper .............................................................................................. 2 2
580027520 Kit-Seal .................................................................................................. 1 1
KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
c 582038392
582079584 Rod Assy .................................................................................................... 1 ..
d 582038392
582079584 Rod Assy .................................................................................................... 1 ..
c 582038394 Rod Assy .................................................................................................... .. 1
d 582079586 Rod Assy .................................................................................................... .. 1
1 582035028 Cylinder Rod .......................................................................................... 1 ..
1 582035030 Cylinder Rod .......................................................................................... .. 1
2 582074238 Gland ..................................................................................................... 1 ..
2 582079250 Gland ..................................................................................................... .. 1
3 580022509 Rod Wiper .............................................................................................. 1 ..
3 580022510 Rod Wiper .............................................................................................. .. 1
4 504804788 Seal ........................................................................................................ 1 ..
4 580001319 Seal ........................................................................................................ .. 1
5 012825700 O-Ring ................................................................................................... 1 ..
5 012827100 O-Ring ................................................................................................... .. 1
6 500167924 Back-Up Ring ......................................................................................... 1 ..
6 500167920 Back-Up Ring ......................................................................................... .. 1
a b 582035746 Kit-Seal .................................................................................................. 1 ..
a b 582035749 Kit-Seal .................................................................................................. .. 1
FOOTNOTES:
a Not Illustrated c → PENDING PER ECN 160711
b Optional d PENDING PER ECN 160711 →
KEY:
A: ERC45-55VG (D507)
B: ERC60-70VG (D562)
QTY
ITEM PART NO. DESCRIPTION A B
1 580046147 Hose Assy .................................................................................................. 1 ..
1 582011695
582018701 Hose Assy (Alternate Part) ......................................................................... 1 ..
1 580046148 Hose Assy .................................................................................................. .. 1
1 582011697
582018702 Hose Assy (Alternate Part) ......................................................................... .. 1
2 580046146 Hose Assy .................................................................................................. 1 ..
2 582011694 Hose Assy (Alternate Part) ......................................................................... 1 ..
2 580046144 Hose Assy .................................................................................................. .. 1
2 582011696 Hose Assy (Alternate Part) ......................................................................... .. 1
3 312850042 Strap Clamp ............................................................................................... 1 1
4 580019865 Fitting ......................................................................................................... 2 2
4 580019861 Fitting (Alternate Part) ................................................................................ 2 2
KEY:
A: ERC45-55VG (D508)
B: ERC60-70VG (D563)
QTY
ITEM PART NO. DESCRIPTION A B
1 580046149 Hose Assy .................................................................................................. 1 ..
1 a 582013095 Hose Assy (Alternate Part) ......................................................................... 1 ..
1 580046150 Hose Assy .................................................................................................. .. 1
1 a 582013098 Hose Assy (Alternate Part) ......................................................................... .. 1
2 580046145 Hose Assy .................................................................................................. 1 ..
2 a 582013094 Hose Assy (Alternate Part) ......................................................................... 1 ..
2 580046146 Hose Assy .................................................................................................. .. 1
2 a 582013097 Hose Assy (Alternate Part) ......................................................................... .. 1
3 312850042 Strap Clamp ............................................................................................... 1 1
4 580019865 Fitting ......................................................................................................... 2 2
4 a 580019861 Fitting (Alternate Part) ................................................................................ 2 2
FOOTNOTES:
a With Fork Positioner
KEY:
A: ERC45-55VG (D509/E509)
B: ERC60-70VG (D564/E564)
QTY
ITEM PART NO. DESCRIPTION A B
1 580046149 Hose Assy .................................................................................................. 1 ..
1 a 582013095 Hose Assy (Alternate Part) ......................................................................... 1 ..
1 580046150 Hose Assy .................................................................................................. .. 1
1 a 582013098 Hose Assy (Alternate Part) ......................................................................... .. 1
2 580046145 Hose Assy .................................................................................................. 1 ..
2 a 582013094 Hose Assy (Alternate Part) ......................................................................... 1 ..
2 580046146 Hose Assy .................................................................................................. .. 1
2 a 582013097 Hose Assy (Alternate Part) ......................................................................... .. 1
3 312850042 Strap Clamp ............................................................................................... 1 1
4 580019865 Fitting ......................................................................................................... 2 2
4 a 580019861 Fitting (Alternate Part) ................................................................................ 2 2
FOOTNOTES:
a With Fork Positioner E509/E564
KEY:
A: ERC45-55VG F508
B: ERC60-70VG F563
QTY
ITEM PART NO. DESCRIPTION A B
1 582026448 Hose Assy .................................................................................................. 1 ..
1 582026450 Hose Assy .................................................................................................. .. 1
2 582026449 Hose Assy .................................................................................................. 1 ..
2 582026451 Hose Assy .................................................................................................. .. 1
3 580019861 Fitting ......................................................................................................... 2 2
KEY:
A: Standard Mount
B: Low Mount
QTY
ITEM PART NO. DESCRIPTION A B
1 504061719 Fire Extinguisher ........................................................................................ 1 1
2 a 580089040 Bracket ....................................................................................................... 1 ..
2 a 582015095 Bracket ....................................................................................................... .. 1
3 580056815 Capscrew ................................................................................................... 2 ..
3 580030966 Capscrew ................................................................................................... .. 2
4 580044861 Insert .......................................................................................................... 2 2
5 449021002 Washer ....................................................................................................... 2 2
6 518798654 Screw ......................................................................................................... 2 2
7 580051432 Nut .............................................................................................................. 2 2
FOOTNOTES:
a For Later Models with Cowl Mount use Kit
550034549
NOTES
SECTION 12
FIELD CONVERSION KITS
DESCRIPTION PAGE
CONVERSION KIT
SEAT BELT EXTENSION
FOOTNOTES:
a Compatible with seat belt 580086211 and 580074947.
ACCELERATOR PEDAL
DC TO DC CONVERTER KITS
ACCUMULATOR
FOOTNOTES:
a Vertical to Side Battery
FOOTNOTES:
a Vertical to Side Battery Roller
CONVERSION KITS
VERTICAL TO SIDE BATTERY REMOVAL OPTION
PARK BRAKE
MISCELLANEOUS KITS
FOOTNOTES:
a Kit requires Software that must be ordered
FOOTNOTES:
a Used with Drive Through OHG
FOOTNOTES:
a Kit Requires software that must be dealer installed.
FOOTNOTES:
a Kit Requires software that must be dealer installed.
FOOTNOTES:
a Kits require Software that must be Dealer Installed
ADD ON OPTIONS
FORK POSITIONER
FOOTNOTES:
a Kit requires software that must be dealer installed
b With 12-24 V Adjustable Alarm
c With 24-48V Adjustable Alarm
d → 10/2013
e 10/2013 →
CONVERSION KITS
CONNECTION HOSES THREE STAGE FULL FREE-LIFT
CHASSIS TO MAST
FOOTNOTES:
a 10/2011 →
REPAIR KIT
13 NUMERICAL INDEX
NUMERICAL INDEX
SECTION 13
NUMERICAL INDEX
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SECTION 14
USER SUPPORT INFORMATION
DESCRIPTION PAGE
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who
service them safely and efficiency. The following information is intended to help you to achieve your investments
objectives:
SERVICE PARTS ORDERING INSTRUCTIONS any Yale Industrial Truck, it should be replaced.
Replacement copies are available for a nominal fee
HOW TO ORDER SERVICE PARTS
from your Yale Dealer.
In order to prevent delay, too much communication and
OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct The Yale "Basic Operator Training" program helps
procedure to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck
WHEN ORDERING PARTS
operation, training, and motivation. The Yale program is
Contact your authorized Yale Industrial Truck Dealer based upon real life experience – not theoretical
giving them the following information: concepts. We developed a "complete" program that is
totally self-contained – incorporating the most modern
1. Your Purchase order number. instructional techniques including elements of self-
study, audio-visual support (both video and slides), and
2. Complete addresses for sending the invoice and
classroom study.
parts.
SERVICE TRAINING COURSE
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using Operators and Yale dealer service technicians can
the lowest priced method. improve their technical ability for maintaining and
repairing Yale Industrial Trucks, which decreases repair
4. Correct part number(s) and description(s). Use time and cost, by taking Yale Service Training courses.
your parts manual as a reference. Different types of mechanical, electric, and electronic
subjects are available. Courses can be held at
5. Model and serial number of the truck. customer or Dealer locations in addition to regularly
scheduled courses which are held at Yale Corporate
TECHNICAL SERVICE PUBLICATIONS
Headquarters in Greenville, NC.
Technical literature, with detailed information, is
SERVICE TRAINING MATERIALS
available at a nominal fee to assist users to effectively
maintain Yale Industrial Trucks in a safe, useful Your own service training can be supported through a
condition. Part Manuals with complete replacement complete line of Yale Service Training materials. An
parts identification, Service Maintenance Manuals Index is available from your Yale Dealer which lists
which provide service and overhaul procedures and textbooks, audio-visual programs and films. These
additional copies of the Operating Manual can be materials will provide your training staff with everything
obtained from your Yale Industrial Truck Dealer. necessary for training your group.
To provide instructions for safely operating and For additional information or assistance in obtaining
servicing Yale Industrial Trucks, each truck is equipped these user support publications and programs, contact:
with an operators manual. It describes various
Yale Materials Handling Corporation
operating techniques and safety warnings to the
1400 Sullivan Drive
operator. It contains a guide to safe maintenance
Caller No. 12011
practices and recommended schedules for
Greenville, NC 27834-2011
maintenance. if the operators manual is missing from