MP20X (D843) (10-2010) - 550020030

PARTS MANUAL
MP20X
(D843)
Yale Europe Materials Handling Limited 550020030

Flagship House, Reading Road North ©Yale Corp.
Fleet, Hampshire GU13 8HR United Kingdom 10/2010
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702
SECTIONS
1 FRAME/DRIVE UNIT
2 OPERATOR COMPARTMENT
3 STEER HANDLE/BRAKE SYSTEM
4 LIFT LINKAGE AND FORKS
5 HYDRAULIC SYSTEM
6 ACCESSORIES
7 NUMERICAL INDEX
8 USER SUPPORT INFORMATION
This Parts Manual is divided into 8 major sections which are listed above. Quick reference to these sections can be
made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION
TABLE OF CONTENTS
DESCRIPTION PAGE
B
BATTERY COMPARTMENT
LATERAL BATTERY REMOVED - OPTION ............................................................................................... 1-6
VERTICAL BATTERY REMOVED .............................................................................................................. 1-4
C
CASTER WHEELS .......................................................................................................................................... 1-24
CONNECTORS CONTACTS TOOLS ............................................................................................................. 1-30
CONTROL BOX .............................................................................................................................................. 3-6
COVERS ......................................................................................................................................................... 1-2
D
DOUBLE BATTERY TRAY
OPTION ....................................................................................................................................................... 6-3
DRIVE UNIT .................................................................................................................................................... 1-10
E
ELECTRICAL ARRANGEMENT ..................................................................................................................... 1-26
ELECTROMAGNETIC BRAKE ....................................................................................................................... 3-8
F
FAN
OPTION ....................................................................................................................................................... 1-34
FIXED REAR PROTECTION
WITH FIXED PLATFORM - OPTION .......................................................................................................... 2-14
WITH FOLDABLE PLATFORM - OPTION .................................................................................................. 2-12
FIXED SIDE PROTECTION
H
HYDRAULIC POWER UNIT ............................................................................................................................ 5-4
HYDRAULIC SYSTEM .................................................................................................................................... 5-2
K
KEY PAD
OPTION ....................................................................................................................................................... 1-32
L
LABELS ........................................................................................................................................................... 1-36
LEAD-IN ROLLERS ......................................................................................................................................... 4-18
LOAD BACKREST
VERTICAL BATTERY REMOVED - OPTION ............................................................................................. 1-8
LOAD WHEELS
HEAVY DUTY - OPTION ............................................................................................................................ 4-16
SINGLE - OPTION ...................................................................................................................................... 4-8
TANDEM ..................................................................................................................................................... 4-6
TWIN SINGLE - OPTION ............................................................................................................................ 4-12
TWIN TANDEM - OPTION .......................................................................................................................... 4-10
VEGETABLE MARKET - OPTION .............................................................................................................. 4-14
D843 ©2010 Yale Europe Materials Handling Limited i

GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
O
OPERATOR PLATFORM ................................................................................................................................ 2-4
COLD STORE - OPTION ............................................................................................................................ 2-6
P
PAPER HOLDER
OPTION ....................................................................................................................................................... 2-16
R
REDUCTION UNIT .......................................................................................................................................... 1-14
S
SIDE GATES ................................................................................................................................................... 2-2
SINGLE BATTERY TRAY
OPTION ....................................................................................................................................................... 6-2
STEERING ...................................................................................................................................................... 3-2
STEERING MOTOR ........................................................................................................................................ 1-17
SUPPORT AND CASTER WHEELS
LINKED ....................................................................................................................................................... 1-20
SUPPORTS AND CASTER WHEELS
INDEPENDENT ........................................................................................................................................... 1-22
T
TIE RODS
L GREATER THAN 1600MM ...................................................................................................................... 4-4
L LESS THAN OR EQUAL TO 1600MM ..................................................................................................... 4-2
TRACTION MOTOR ........................................................................................................................................ 1-12
W
WHEEL PROTECTION
OPTION ....................................................................................................................................................... 1-18
ii ©2010 Yale Europe Materials Handling Limited D843

GENERAL INFORMATION
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory
D843 ©2010 Yale Europe Materials Handling Limited iii

GENERAL INFORMATION
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
iv ©2010 Yale Europe Materials Handling Limited D843

GENERAL INFORMATION
HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N A810N2639
page. Indicates last serial number affected.
S/N A810N2640 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N A810N1553 ↔ S/N A810N3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 7-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Yale lift trucks for
followed by a page number in the DESCRIPTION serial number information for items with a ECN or
column (FPage 3-4) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Yale lift trucks.
D843 ©2010 Yale Europe Materials Handling Limited v

GENERAL INFORMATION
IDENTIFICATION OF TRUCK SERIAL NUMBERS
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
vi ©2010 Yale Europe Materials Handling Limited D843

GENERAL INFORMATION
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
PUBLICATION YALE PART NUMBER
Operating Manual.................................................................................................................... 550019997
Service Manual (Complete)..................................................................................................... 550020035
Parts Manual........................................................................................................................... 550020030
D843 ©2010 Yale Europe Materials Handling Limited vii

GENERAL INFORMATION
NOTES
viii ©2010 Yale Europe Materials Handling Limited D843

SECTION 1
1 FRAME/DRIVE UNIT
CONTENTS
SECTION 1
FRAME/DRIVE UNIT
DESCRIPTION PAGE
BATTERY COMPARTMENT
LATERAL BATTERY REMOVED - OPTION ............................................................................................... 1-6
VERTICAL BATTERY REMOVED .............................................................................................................. 1-4
CASTER WHEELS .......................................................................................................................................... 1-24
CONNECTORS CONTACTS TOOLS ............................................................................................................. 1-30
COVERS ......................................................................................................................................................... 1-2
DRIVE UNIT .................................................................................................................................................... 1-10
ELECTRICAL ARRANGEMENT ..................................................................................................................... 1-26
FAN
OPTION ....................................................................................................................................................... 1-34
KEY PAD
OPTION ....................................................................................................................................................... 1-32
LABELS ........................................................................................................................................................... 1-36
LOAD BACKREST
VERTICAL BATTERY REMOVED - OPTION ............................................................................................. 1-8
REDUCTION UNIT .......................................................................................................................................... 1-14
STEERING MOTOR ........................................................................................................................................ 1-17
LINKED ....................................................................................................................................................... 1-20
INDEPENDENT ........................................................................................................................................... 1-22
TRACTION MOTOR ........................................................................................................................................ 1-12
WHEEL PROTECTION
OPTION ....................................................................................................................................................... 1-18
D843 ©2010 Yale Europe Materials Handling Limited 1-1

FRAME/DRIVE UNIT
COVERS (FIGURE 1-1)
1-2 ©2010 Yale Europe Materials Handling Limited D843

FRAME/DRIVE UNIT
COVERS
ITEM PART NO. DESCRIPTION QTY
1 d 524234607 Motor Cover ........................................................................................................ 1
1 e 524234608 Motor Cover ........................................................................................................ 1
2 580063304 Handle ............................................................................................................ 1
3 580069005 Protector ......................................................................................................... 1
4 580057830 Nut ...................................................................................................................... 8
5 580065307 Washer ............................................................................................................... 8
6 580058551 Screw .................................................................................................................. 6
7 582003404 Cover .................................................................................................................. 1
7 af 582003405 Cover .................................................................................................................. 1
7 bf 582003404 Cover .................................................................................................................. 1
7 cf 582003405 Cover .................................................................................................................. 1
8 580063321 Steel Plate .......................................................................................................... 1
9 580065306 Screw .................................................................................................................. 2
FOOTNOTES:
a For models with key pad d For models with side gates
b For models with MDI e For models without side gates
c For models with MDI and key pad f OPTION

FRAME/DRIVE UNIT
BATTERY COMPARTMENT (FIGURE 1-2)

VERTICAL BATTERY REMOVED

FRAME/DRIVE UNIT
BATTERY COMPARTMENT
VERTICAL BATTERY REMOVED

1 a 580063305 Cover .................................................................................................................. 1
1 b 580063306 Cover .................................................................................................................. 1
1 c 580063307 Cover .................................................................................................................. 1
2 277304000 Puffer .................................................................................................................. 2
3 580060881 Locknut ............................................................................................................... 2
4 580065310 Washer ............................................................................................................... 2
5 580063309 Washer ............................................................................................................... 2
6 580063310 Capscrew ............................................................................................................ 2
7 580058549 Gas Spring .......................................................................................................... 1
FOOTNOTES:
a For models with battery 300 Ah c For models with battery 500 Ah
b For models with battery 400 Ah

FRAME/DRIVE UNIT
BATTERY COMPARTMENT (FIGURE 1-3)

LATERAL BATTERY REMOVED — OPTION

FRAME/DRIVE UNIT
BATTERY COMPARTMENT
LATERAL BATTERY REMOVED – OPTION

1 a 580063305 Cover .................................................................................................................. 1
1 b 580063306 Cover .................................................................................................................. 1
1 c 580063307 Cover .................................................................................................................. 1
2 580061139 Pin ....................................................................................................................... 1
4 272015100 Bushing ............................................................................................................... 2
4 580060907 Capscrew ............................................................................................................ 2
5 580061138 Plate .................................................................................................................... 1
6 580061136 Spring ................................................................................................................. 1
7 015915100 Snap Ring ........................................................................................................... 1
8 580061137 Steel Tube .......................................................................................................... 1
9 580061722 Capscrew ............................................................................................................ 3
10 580060881 Locknut ............................................................................................................... 2
11 580065310 Washer ............................................................................................................... 2
12 580063309 Washer ............................................................................................................... 2
13 580063310 Capscrew ............................................................................................................ 2
14 580058549 Gas Spring .......................................................................................................... 1
15 277304000 Puffer .................................................................................................................. 2
16 580061262 Capscrew ............................................................................................................ 2
17 272470200 Bumper ............................................................................................................... 2
18 449021003 Washer ............................................................................................................... 3
19 272302000 Strap ................................................................................................................... 1
20 272468100 Rivelox ................................................................................................................ 1
21 580023890 Capscrew ............................................................................................................ 2
22 273087700 Snap Ring ........................................................................................................... 1
23 449021001 Washer ............................................................................................................... 1
24 580082495 Bumper ............................................................................................................... 1
25 580082494 Spacer ................................................................................................................ 1
26 449015135 Nut ...................................................................................................................... 2
27 580017101 Washer ............................................................................................................... 2
28 273084100 Screw .................................................................................................................. 1
29 580013298 Shock Absorber .................................................................................................. 2
30 580058185 Stop .................................................................................................................... 1
31 580020684 Roller .................................................................................................................. 4
32 580024871 Battery Tray .................................................................................................... 4
33 272342100 Bearing ........................................................................................................... 16
34 277367400 Washer ........................................................................................................... 8
35 580024872 Battery Tray .................................................................................................... 4
36 a 524232570 Plate .................................................................................................................... 1
36 b 524232571 Plate .................................................................................................................... 1
36 c 524232572 Plate .................................................................................................................... 1
FOOTNOTES:
a For models with battery 300Ah c For models with battery 500Ah
b For models with battery 400Ah

FRAME/DRIVE UNIT
LOAD BACKREST (FIGURE 1-4)

VERTICAL BATTERY REMOVED — OPTION

FRAME/DRIVE UNIT
LOAD BACKREST
VERTICAL BATTERY REMOVED – OPTION

1 580066401 Load Backrest (h=1500mm) ............................................................................... 1
1 580066402 Load Backrest (h=1750mm) ............................................................................... 1
2 932730905 Capscrew ............................................................................................................ 8
3 449021006 Washer ............................................................................................................... 8
4 449015036 Locknut ............................................................................................................... 8

FRAME/DRIVE UNIT
DRIVE UNIT (FIGURE 1-5)

FRAME/DRIVE UNIT
DRIVE UNIT
1 580060518 Brake Assy size 12 (FPage 3-8)........................................................................ 1
2 580019503 Capscrew ............................................................................................................ 2
3 272347600 Plate .................................................................................................................... 3
4 272342900 Sensor ................................................................................................................ 1
5 932201916 Capscrew ............................................................................................................ 4
6 449021001 Washer ............................................................................................................... 8
7 580017788 Capscrew ............................................................................................................ 5
8 580031644 Lockwasher ......................................................................................................... 5
9 b 580036546 Wheel (d254x125 Vulkollan 92Sh Heavy Working) ............................................ 1
9 580052985 Wheel And Tire (d254x90 Vulkollan 92Sh) ......................................................... 1
9 ab 580055033 Wheel And Tire (d254x90 Polyurethane 75Sh) .................................................. 1
9 ab 580055034 Wheel And Tire (d254x90 Polyurethane 75Sh Rough) ....................................... 1
9 b 580055035 Wheel (d254x125 Vulkollan 92Sh Antistatic) ...................................................... 1
9 b 580070291 Wheel (d254x125 Vulkollan 92sh Gripp Heavy Working) ................................... 1
9 b 580070479 Wheel (d254x90 Vulkollan 92sh Gripp) .............................................................. 1
10 449001013 Capscrew ............................................................................................................ 1
11 580054015 Master Drive Unit (FPage 1-14)......................................................................... 1
11 ab 580074687 Master Drive Unit (FPage 1-14)......................................................................... 1
12 449001412 Capscrew ............................................................................................................ 1
13 580032024 Washer ............................................................................................................... 1
14 580054016 Gear .................................................................................................................... 1
15 449001014 Screw .................................................................................................................. 3
16 580065295 Key ...................................................................................................................... 1
17 580064589 Capscrew ............................................................................................................ 4
18 449021099 Washer ............................................................................................................... 4
19 582009009 Steering Motor (FPage 1-17)............................................................................. 1
20 580057323 Traction Motor (FPage 1-12)............................................................................. 1
21 258743277 Cap ..................................................................................................................... 3
FOOTNOTES:
a Cold store b OPTION

FRAME/DRIVE UNIT
TRACTION MOTOR (FIGURE 1-6)

FRAME/DRIVE UNIT
TRACTION MOTOR
1 580057323 Traction Motor ..................................................................................................... 1
2 580060818 Flange ............................................................................................................ 1
3 580060819 Armature ......................................................................................................... 1
4 015915100 Snap Ring .................................................................................................. 2
5 580060821 Flange ............................................................................................................ 1
6 278130800 Terminal (4 Way) ........................................................................................ 1
7 580060820 Bolt ................................................................................................................. 4
8 580060822 Terminal Board ............................................................................................... 1
9 580060823 Stator .............................................................................................................. 1
10 449015014 Nut .............................................................................................................. 6
11 449022016 Lockwasher ................................................................................................ 3
12 278131200 Terminal (2 Way) ........................................................................................ 1

FRAME/DRIVE UNIT
REDUCTION UNIT (FIGURE 1-7)

FRAME/DRIVE UNIT
REDUCTION UNIT
1 580054015 Master Drive Unit ................................................................................................ 1
1 a 580074687 Master Drive Unit ................................................................................................ 1
2 580039685 Plug ................................................................................................................ 1
3 580017124 Seal ................................................................................................................ 1
4 580064673 Support ........................................................................................................... 1
5 580039688 Bearing ........................................................................................................... 2
6 580039689 Gasket ............................................................................................................ 1
7 580041776 Gear ............................................................................................................... 1
8 580023593 Capscrew ....................................................................................................... 4
9 580041775 Housing .......................................................................................................... 1
10 580039687 Bushing .......................................................................................................... 4
11 580022964 Capscrew ....................................................................................................... 2
12 580054016 Gear ............................................................................................................... 1
13 580025303 Plug ................................................................................................................ 1
14 580025305 Gasket ............................................................................................................ 1
15 449001110 Capscrew ....................................................................................................... 2
16 580039767 Housing .......................................................................................................... 1
17 580039702 Bearing ........................................................................................................... 1
18 580039761 Gear ............................................................................................................... 1
19 580039697 Bushing .......................................................................................................... 2
20 580039695 Plate ............................................................................................................... 1
21 580039694 Bearing ........................................................................................................... 1
22 580039696 Bolt ................................................................................................................. 14
23 580047074 Nut .................................................................................................................. 1
24 580039762 Gear ............................................................................................................... 1
25 580039770 Bearing ........................................................................................................... 2
26 580039706 Shim (1,02 mm) .............................................................................................. AR
26 580039707 Shim (1,092 mm) ............................................................................................ AR
26 580039708 Shim (1,194 mm) ............................................................................................ AR
26 580039709 Shim (1,219 mm) ............................................................................................ AR
26 580039710 Shim (1,246 mm) ............................................................................................ AR
26 580039711 Shim (1,26 mm) .............................................................................................. AR
26 580039712 Shim (1,27 mm) .............................................................................................. AR
26 580039713 Shim (1,295 mm) ............................................................................................ AR
27 580039771 Spacer ............................................................................................................ 1
28 580039699 Cover .............................................................................................................. 1
29 580017125 Plug ................................................................................................................ 1
30 580039700 Washer ........................................................................................................... 1
31 580047078 Nut .................................................................................................................. 1
32 580039753 Bearing ........................................................................................................... 1
33 580039741 Shim (0,90 mm) .............................................................................................. AR
33 580039742 Shim (0,950 mm) ............................................................................................ AR
33 580039743 Shim (1,00 mm) .............................................................................................. AR
33 580039744 Shim (1,05 mm) .............................................................................................. AR
33 580039745 Shim (1,10 mm) .............................................................................................. AR
33 580039746 Shim (1,20 mm) .............................................................................................. AR
33 580039747 Shim (1,22 mm) .............................................................................................. AR
33 580039748 Shim (1,24 mm) .............................................................................................. AR
33 580039749 Shim (1,26 mm) .............................................................................................. AR
33 580039750 Shim (1,28 mm) .............................................................................................. AR
33 580039751 Shim (1,30 mm) .............................................................................................. AR

FRAME/DRIVE UNIT
REDUCTION UNIT
34 580039714 Shim (1,803 mm) ............................................................................................ AR
34 580039715 Shim (1,854 mm) ............................................................................................ AR
34 580039716 Shim (1,905 mm) ............................................................................................ AR
34 580039717 Shim (1,956 mm) ............................................................................................ AR
34 580039718 Shim (2,007 mm) ............................................................................................ AR
34 580039719 Shim (2,057 mm) ............................................................................................ AR
34 580039720 Shim (2,108 mm) ............................................................................................ AR
34 580039722 Shim (2,159 mm) ............................................................................................ AR
34 580047618 Shim (2,20 mm) .............................................................................................. AR
34 580047619 Shim (2,25 mm) .............................................................................................. AR
34 580047620 Shim (2,30 mm) .............................................................................................. AR
35 580039752 Spacer ............................................................................................................ 1
36 580068162 Kit-Gear .......................................................................................................... 1
37 580039692 Bolt ................................................................................................................. 4
38 580047615 Shim (4 mm) ................................................................................................... AR
38 580047616 Shim (4.050 mm) ............................................................................................ AR
38 580047617 Shim (4,100 mm) ............................................................................................ AR
38 580039727 Shim (4,150 mm) ............................................................................................ AR
38 580039728 Shim (4,175 mm) ............................................................................................ AR
38 580039729 Shim (4,200 mm) ............................................................................................ AR
38 580039730 Shim (4,225 mm) ............................................................................................ AR
38 580039731 Shim (4,250 mm) ............................................................................................ AR
38 580039732 Shim (4,275 mm) ............................................................................................ AR
38 580039733 Shim (4,300 mm) ............................................................................................ AR
38 580039734 Shim (4,325 mm) ............................................................................................ AR
38 580039735 Shim (4,350 mm) ............................................................................................ AR
38 580039736 Shim (4,375 mm) ............................................................................................ AR
38 580039737 Shim (4,400 mm) ............................................................................................ AR
38 580039738 Shim (4,450 mm) ............................................................................................ AR
38 580039739 Shim (4,500 mm) ............................................................................................ AR
38 580039740 Shim (4,550 mm) ............................................................................................ AR
39 580067130 Bearing ........................................................................................................... 1
40 580025307 Sealing Ring (Wheel Shaft) ............................................................................ 1
41 580039725 Cover .............................................................................................................. 1
42 580039724 Wheel Shaft .................................................................................................... 1
FOOTNOTES:
a Cold store (OPTION)

FRAME/DRIVE UNIT
STEERING MOTOR (FIGURE 1-8)

1 582009009 Steering Motor .................................................................................................... 1
2 582012220 Motor .............................................................................................................. 1
3 582012217 Sensor ........................................................................................................ 2
4 582012218 Transmission Gear ......................................................................................... 1
5 582012219 Seal ................................................................................................................ 1

FRAME/DRIVE UNIT
WHEEL PROTECTION (FIGURE 1-9)

OPTION

1 449001415 Capscrew ............................................................................................................ 2
2 449021001 Washer ............................................................................................................... 2
3 580072378 Cover .................................................................................................................. 1

FRAME/DRIVE UNIT
NOTES

FRAME/DRIVE UNIT
SUPPORT AND CASTER WHEELS (FIGURE 1-10)

LINKED

FRAME/DRIVE UNIT

LINKED

1 580060907 Capscrew ............................................................................................................ 12
2 580061192 Bushing ............................................................................................................... 2
3 580059248 Plate .................................................................................................................... 2
4 580062166 Support ............................................................................................................... 1
5 449001389 Capscrew ............................................................................................................ 2
6 580053759 Caster (FPage 1-24).......................................................................................... 2
7 449021010 Washer ............................................................................................................... 4
8 449015115 Locknut ............................................................................................................... 4
9 580062157 Shock Absorber .................................................................................................. 2
10 449001053 Capscrew ............................................................................................................ 2

FRAME/DRIVE UNIT
SUPPORTS AND CASTER WHEELS (FIGURE 1-11)

INDEPENDENT

FRAME/DRIVE UNIT

INDEPENDENT

1 580060907 Capscrew ............................................................................................................ 16
2 580061192 Bushing ............................................................................................................... 4
3 580059248 Plate .................................................................................................................... 4
4 580059247 Support ............................................................................................................... 2
5 449001389 Capscrew ............................................................................................................ 2
6 580053759 Caster (FPage 1-24).......................................................................................... 2
7 449021010 Washer ............................................................................................................... 4
8 449015115 Locknut ............................................................................................................... 4
9 580062157 Shock Absorber .................................................................................................. 2
10 449001053 Capscrew ............................................................................................................ 2

FRAME/DRIVE UNIT
CASTER WHEELS (FIGURE 1-12)

FRAME/DRIVE UNIT
CASTER WHEELS
1 580053759 Caster ................................................................................................................. 2
2 524163229 Capscrew ....................................................................................................... 1
3 524163228 Spacer ............................................................................................................ 1
4 580062385 Plate ............................................................................................................... 1
5 524163225 Bearing ........................................................................................................... 1
6 580062241 Support ........................................................................................................... 1
7 580062231 Caster Wheel .................................................................................................. 1
8 580062233 Bushing ...................................................................................................... 1
9 015120400 Ball Bearing ................................................................................................ 2
10 580062232 Wheel ......................................................................................................... 1
11 580062234 Bushing .......................................................................................................... 2
12 449015011 Nut .................................................................................................................. 1
13 580062235 Capscrew ....................................................................................................... 1

FRAME/DRIVE UNIT
ELECTRICAL ARRANGEMENT (FIGURE 1-13)

FRAME/DRIVE UNIT
ELECTRICAL ARRANGEMENT
1 582007796 Plate .................................................................................................................... 1
2 582007241 Microswitch ......................................................................................................... 1
3 582007331 Plate .................................................................................................................... 1
4 449001170 Capscrew ............................................................................................................ 7
5 932200905 Capscrew ............................................................................................................ 4
6 449021003 Washer ............................................................................................................... 13
7 582007163 Controller ............................................................................................................ 1
8 582010551 Clamp ................................................................................................................. 2
9 580021081 Capscrew ............................................................................................................ 4
10 449022019 Lockwasher ......................................................................................................... 4
11 940004903 Washer ............................................................................................................... 4
12 504058760 Solenoid .............................................................................................................. 1
13 580084449 Cotter Pin ............................................................................................................ 3
14 582007165 Wire Harness ...................................................................................................... 1
15 582008277 Contactor ............................................................................................................ 1
16 580060506 Isolator ................................................................................................................ 2
17 449001013 Capscrew ............................................................................................................ 1
18 449021001 Washer ............................................................................................................... 5
19 449015098 Nut ...................................................................................................................... 1
20 580094362 Ignition Switch ..................................................................................................... 1
21 582007589 Plate .................................................................................................................... 1
22 582007590 Plate .................................................................................................................... 1
23 582007592 Plate .................................................................................................................... 1
24 580091806 Horn .................................................................................................................... 1
25 580023068 Capscrew ............................................................................................................ 1
26 449021006 Washer ............................................................................................................... 1
27 449015036 Locknut ............................................................................................................... 1
28 272347600 Plate .................................................................................................................... 2
29 505966547 Capscrew ............................................................................................................ 4
30 449015014 Nut ...................................................................................................................... 8
31 582007595 Washer ............................................................................................................... 8
32 504804704 Fuse (100 Amp) .................................................................................................. 1
33 449022016 Lockwasher ......................................................................................................... 4
34 580091804 Relay ................................................................................................................... 2
35 449021002 Washer ............................................................................................................... 2
36 449022021 Washer ............................................................................................................... 2
37 505975518 Capscrew ............................................................................................................ 2
38 580088450 Fuse Holder ........................................................................................................ 3
39 580070395 Fuse Holder ........................................................................................................ 1
40 506395532 Capscrew ............................................................................................................ 2
41 580063867 Support ............................................................................................................... 1
42 505970573 Nut ...................................................................................................................... 2
43 582007162 Controller ............................................................................................................ 1
44 580094402 Capscrew ............................................................................................................ 4
45 582007593 Plate .................................................................................................................... 1
46 940004903 Washer ............................................................................................................... 2
47 580005884 Capscrew ............................................................................................................ 2
48 582007164 Cable Assy .......................................................................................................... 1
49 580039029 Battery Connector Housing ............................................................................ 1
50 580058483 Battery Connector ............................................................................................... 1
51 580039025 Battery Connector Housing ............................................................................ 1

FRAME/DRIVE UNIT
ELECTRICAL ARRANGEMENT
52 580058485 Power Cable ................................................................................................... 1
53 580058484 Power Cable ................................................................................................... 1
54 504057775 Screw .................................................................................................................. 2
55 449021002 Washer ............................................................................................................... 2
56 582010545 Plate .................................................................................................................... 1
57 b 580096845 Display (MDI) ...................................................................................................... 1
58 273004100 Bdi And Hourmeter ............................................................................................. 1
59 ab 582007242 Microswitch ......................................................................................................... 1
60 ab 277270000 Resistor .......................................................................................................... 1
61 582001365 Cable Guide ........................................................................................................ 3
62 580092138 Switch ................................................................................................................. 1
63 582012505 Fuse .................................................................................................................... 1
64 582012172 Wire Harness (MDI) ............................................................................................ 1
FOOTNOTES:
a Cold store b OPTION

FRAME/DRIVE UNIT
NOTES

FRAME/DRIVE UNIT
CONNECTORS CONTACTS TOOLS (FIGURE 1-14)

FRAME/DRIVE UNIT
CONNECTORS CONTACTS TOOLS

1 580040456 Wire Seal ............................................................................................................ 100
2 278131700 Pin Terminal ........................................................................................................ 100
3 580065044 Electrical Connector (6 Way) .............................................................................. 100
4 278130600 Terminal (5 Way) ................................................................................................ 100
5 278130800 Terminal (4 Way) ................................................................................................ 100
6 272478100 Connector Block (3 Way) .................................................................................... 100
7 278131200 Terminal (2 Way) ................................................................................................ 100
8 580049117 Connector (1 Way) .............................................................................................. 100
9 580065043 Electrical Connector (6 Way) .............................................................................. 100
10 278130700 Connector (5 Way) .............................................................................................. 100
11 580035032 Connector (4 Way) .............................................................................................. 100
12 580062118 Connector (3 Way) .............................................................................................. 100
13 580035031 Connector (2 Way) .............................................................................................. 100
14 580049116 Connector (1 Way) .............................................................................................. 100
15 580035034 Terminal .............................................................................................................. 100
16 518445605 Connector ........................................................................................................... 100
17 518445601 Pin ....................................................................................................................... 100
18 518445608 Connector (6 Way - Male) ................................................................................... 100
19 518445602 Socket ................................................................................................................. 100
20 518445610 Connector (8 Way - Male) ................................................................................... 100
21 504064720 Connector ........................................................................................................... 100
22 277863400 Tag ...................................................................................................................... 100
23 580039194 Connector ........................................................................................................... 100
24 520202606 Connector ........................................................................................................... 100
25 520202601 Connector ........................................................................................................... 100
26 524175704 Connector ........................................................................................................... 100
27 580034053 Blade Terminal (Red - Sec. 1,5mm - Male) ........................................................ 100
28 278131400 Terminal (Yellow - Diam. 6mm) .......................................................................... 100
29 277514600 Ring Terminal (Yellow - Diam. 8mm) .................................................................. 100
30 580014685 Extractor ............................................................................................................. 1
31 580014686 Pliers ................................................................................................................... 1
32 580080969 Terminal .............................................................................................................. 100
33 582000705 Terminal .............................................................................................................. 100
34 582008405 Connector ........................................................................................................... 100
35 582008406 Connector ........................................................................................................... 100

FRAME/DRIVE UNIT
KEY PAD (FIGURE 1-15)

OPTION

1 582007408 Key Pad .............................................................................................................. 1
2 582001671 Wire Harness (Key pad) ..................................................................................... 1

FRAME/DRIVE UNIT
NOTES

FRAME/DRIVE UNIT
FAN (FIGURE 1-16)

OPTION

FRAME/DRIVE UNIT
FAN
OPTION

1 582008114 Fan ...................................................................................................................... 1
2 580003656 Capscrew ....................................................................................................... 4
3 449015112 Locknut ........................................................................................................... 7
4 582007921 Support Plate .................................................................................................. 1
5 580035214 Label (Pinch Point) ......................................................................................... 1
6 580091804 Relay .............................................................................................................. 1
7 940004903 Washer ........................................................................................................... 1
8 580009061 Screw ............................................................................................................. 1
9 582008113 Wire Harness .................................................................................................. 1
10 580088450 Fuse Holder ................................................................................................ 1
11 580068096 Clamp ............................................................................................................. 1
12 449007032 Screw ............................................................................................................. 2
13 582012115 Thermostat ..................................................................................................... 1
14 582008097 Fan ................................................................................................................. 1
15 506395532 Capscrew ....................................................................................................... 2
16 580063867 Support ........................................................................................................... 1
17 449001239 Capscrew ............................................................................................................ 2

FRAME/DRIVE UNIT
LABELS (FIGURE 1-17)

FRAME/DRIVE UNIT
LABELS
1 272219100 Label ................................................................................................................... 2
2 582001637 Label ................................................................................................................... 1
3 580035214 Label (Pinch Point) ............................................................................................. 1
4 272213500 Label (Lifting Hook) ............................................................................................. 2
5 524216189 Label (Warranty) English (FPage 1-38)............................................................. 1
6 580064842 Safety Label ........................................................................................................ 2
7 272213200 Label ................................................................................................................... 1
8 a 580014880 Label (Snowflake) ............................................................................................... 2
9 524207776 Label ................................................................................................................... 1
FOOTNOTES:
a Cold store (OPTION)

FRAME/DRIVE UNIT
LABELS (FIGURE 1-18)

1 524216191 Label Brazilian .................................................................................................... 1
1 524259713 Label Bulgarian ................................................................................................... 1
1 524216192 Label Czech ........................................................................................................ 1
1 524216193 Label Danish ....................................................................................................... 1
1 524216194 Label Dutch ......................................................................................................... 1
1 524216195 Label Estonian .................................................................................................... 1
1 524216196 Label Finnish ...................................................................................................... 1
1 524216199 Label Greek ........................................................................................................ 1
1 524216200 Label Hungarian ................................................................................................. 1
1 524216201 Label Iceland ...................................................................................................... 1
1 524216203 Label Latvian ...................................................................................................... 1
1 524216204 Label Lithuanian ................................................................................................. 1
1 524216205 Label Norwegian ................................................................................................. 1
1 524216206 Label Polish ........................................................................................................ 1
1 524216207 Label Portuguese ................................................................................................ 1
1 524216208 Label Romanian .................................................................................................. 1
1 524216209 Label Russian ..................................................................................................... 1
1 524216210 Label Slovakian .................................................................................................. 1
1 524216190 Label Slovenian .................................................................................................. 1
1 524216212 Label Swedish .................................................................................................... 1
1 524216526 Label Turkish ...................................................................................................... 1
1 524216766 Label Croatian .................................................................................................... 1

SECTION 2
2 OPERATOR COMPARTMENT
CONTENTS
SECTION 2
OPERATOR COMPARTMENT
DESCRIPTION PAGE

LABELS ........................................................................................................................................................... 2-18
OPERATOR PLATFORM ................................................................................................................................ 2-4
COLD STORE - OPTION ............................................................................................................................ 2-6
PAPER HOLDER
OPTION ....................................................................................................................................................... 2-16
SIDE GATES ................................................................................................................................................... 2-2

Operator Compartment
SIDE GATES (FIGURE 2-1)

SIDE GATES
1 580061113 Guard .................................................................................................................. 2
2 580061114 Dowel .................................................................................................................. 2
3 501802902 O-Ring ................................................................................................................ 2
4 580073754 Bushing ............................................................................................................... 4
5 582006899 Support ............................................................................................................... 1
6 580058771 Support ............................................................................................................... 1
7 518791613 Capscrew ............................................................................................................ 8
8 580057732 Shim .................................................................................................................... 4
9 580040811 Plate .................................................................................................................... 4
10 312850032 Strap Clamp ........................................................................................................ 2
11 580060907 Capscrew ............................................................................................................ 1
12 580077716 Spring ................................................................................................................. 1
13 580058745 Support ............................................................................................................... 1
14 932730905 Capscrew ............................................................................................................ 6
15 582001363 Sensor ................................................................................................................ 1
16 272347600 Plate .................................................................................................................... 1
17 449015036 Locknut ............................................................................................................... 1

OPERATOR PLATFORM (FIGURE 2-2)

OPERATOR PLATFORM
1 449015115 Locknut ............................................................................................................... 2
2 580060355 Steel Plate .......................................................................................................... 2
3 504225227 Washer ............................................................................................................... 2
4 580063472 Spring ................................................................................................................. 1
5 518801683 Washer ............................................................................................................... 2
6 580071218 Bushing ............................................................................................................... 2
7 580072438 Pin ....................................................................................................................... 2
8 580071216 Pin .................................................................................................................. 1
9 580072781 Bushing .......................................................................................................... 1
10 580072439 Roller .............................................................................................................. 1
11 580072440 Pin .................................................................................................................. 1
12 580072437 Clip ...................................................................................................................... 2
13 272008800 Grease Fitting ..................................................................................................... 4
14 524229173 Running Board .................................................................................................... 1
15 580060352 Support ............................................................................................................... 1
16 580060907 Capscrew ............................................................................................................ 8
17 272330200 Support ............................................................................................................... 2
18 580007568 Capscrew ............................................................................................................ 4
19 582002011 Sensor ................................................................................................................ 1
20 580003615 Nut ...................................................................................................................... 2
21 580063471 Spring ................................................................................................................. 1
22 580074521 Screw .................................................................................................................. 2
23 449015135 Nut ...................................................................................................................... 2
24 449021003 Washer ............................................................................................................... 3
25 580015429 Gas Spring .......................................................................................................... 2
26 520051896 Capscrew ............................................................................................................ 1
27 272468300 Washer ............................................................................................................... 2
28 580060351 Spacer ................................................................................................................ 3
29 277467700 Bushing ............................................................................................................... 4
30 272074600 Bushing ............................................................................................................... 2
31 580060350 Bushing ............................................................................................................... 2
32 449001056 Capscrew ............................................................................................................ 1
33 449015011 Nut ...................................................................................................................... 2
34 524229169 Running Board .................................................................................................... 1
35 580057830 Nut ...................................................................................................................... 4
36 580032373 Capscrew ............................................................................................................ 4
37 580060349 Running Board .................................................................................................... 1

OPERATOR PLATFORM (FIGURE 2-3)

COLD STORE — OPTION

OPERATOR PLATFORM
COLD STORE – OPTION

1 449015115 Locknut ............................................................................................................... 2
2 580060355 Steel Plate .......................................................................................................... 2
3 504225227 Washer ............................................................................................................... 2
4 580063472 Spring ................................................................................................................. 1
5 518801683 Washer ............................................................................................................... 2
6 580071218 Bushing ............................................................................................................... 2
7 580072438 Pin ....................................................................................................................... 2
8 580071216 Pin .................................................................................................................. 1
9 580072781 Bushing .......................................................................................................... 1
10 580072439 Roller .............................................................................................................. 1
11 580072440 Pin .................................................................................................................. 1
12 580072437 Clip ...................................................................................................................... 2
13 272008800 Grease Fitting ..................................................................................................... 4
14 524229173 Running Board .................................................................................................... 1
15 580060352 Support ............................................................................................................... 1
16 580060907 Capscrew ............................................................................................................ 8
17 272330200 Support ............................................................................................................... 2
18 580007568 Capscrew ............................................................................................................ 4
19 582002011 Sensor ................................................................................................................ 1
20 580003615 Nut ...................................................................................................................... 2
21 580063471 Spring ................................................................................................................. 1
22 580074521 Screw .................................................................................................................. 2
23 449015135 Nut ...................................................................................................................... 2
24 449021003 Washer ............................................................................................................... 3
25 580015429 Gas Spring .......................................................................................................... 2
26 520051896 Capscrew ............................................................................................................ 1
27 272468300 Washer ............................................................................................................... 2
28 580060351 Spacer ................................................................................................................ 3
29 277467700 Bushing ............................................................................................................... 4
30 272074600 Bushing ............................................................................................................... 2
31 580060350 Bushing ............................................................................................................... 2
32 449001056 Capscrew ............................................................................................................ 1
33 449015011 Nut ...................................................................................................................... 2
34 580060356 Running Board .................................................................................................... 1

FIXED SIDE PROTECTION (FIGURE 2-4)

WITH FOLDABLE PLATFORM — OPTION


WITH FOLDABLE PLATFORM – OPTION

1 580060793 Cushion ............................................................................................................... 2
2 273011200 Bushing ............................................................................................................... 2
3 272394400 Spring ................................................................................................................. 1
4 580023890 Capscrew ............................................................................................................ 2
5 580013314 Screw .................................................................................................................. 4
6 524237574 Frame ................................................................................................................. 1
7 580061115 Guard .................................................................................................................. 1
8 932730905 Capscrew ............................................................................................................ 6
9 580061106 Label ................................................................................................................... 2
10 580061107 Label ................................................................................................................... 2

FIXED SIDE PROTECTION (FIGURE 2-5)

WITH FIXED PLATFORM — OPTION


WITH FIXED PLATFORM – OPTION

1 580060793 Cushion ............................................................................................................... 2
2 273011200 Bushing ............................................................................................................... 2
3 580055266 Support ............................................................................................................... 1
4 580049920 Plate .................................................................................................................... 1
5 518791613 Capscrew ............................................................................................................ 4
6 580055264 Support ............................................................................................................... 1
7 580060908 Spring ................................................................................................................. 4
8 580055265 Compression Spring ........................................................................................... 4
9 931014912 Capscrew ............................................................................................................ 4
10 580013314 Screw .................................................................................................................. 4
11 580060907 Capscrew ............................................................................................................ 2
12 580049745 Spring ................................................................................................................. 2
13 449015036 Locknut ............................................................................................................... 2
14 272347600 Plate .................................................................................................................... 1
15 449015135 Nut ...................................................................................................................... 4
16 449015044 Nut ...................................................................................................................... 4
17 900014293 Capscrew ............................................................................................................ 2
18 580015166 Wire Harness (Present man sensor) .................................................................. 1
19 524237587 Frame ................................................................................................................. 1
20 580061115 Guard .................................................................................................................. 1
21 932730905 Capscrew ............................................................................................................ 6
22 580061106 Label ................................................................................................................... 2
23 580061107 Label ................................................................................................................... 2
24 582008408 Wire Harness ...................................................................................................... 1

FIXED REAR PROTECTION (FIGURE 2-6)

WITH FOLDABLE PLATFORM — OPTION


WITH FOLDABLE PLATFORM – OPTION

1 524237546 Frame ................................................................................................................. 1
2 580060793 Cushion ............................................................................................................... 1
3 580013314 Screw .................................................................................................................. 4
4 580060975 Label ................................................................................................................... 1
5 580061002 Label ................................................................................................................... 1

FIXED REAR PROTECTION (FIGURE 2-7)

WITH FIXED PLATFORM — OPTION


WITH FIXED PLATFORM – OPTION

1 524237547 Frame ................................................................................................................. 1
2 580060793 Cushion ............................................................................................................... 1
3 580055872 Support ............................................................................................................... 1
4 580049920 Plate .................................................................................................................... 1
5 580055962 Support ............................................................................................................... 1
6 518791613 Capscrew ............................................................................................................ 4
7 580060908 Spring ................................................................................................................. 4
8 580055265 Compression Spring ........................................................................................... 4
9 931014912 Capscrew ............................................................................................................ 4
10 580013314 Screw .................................................................................................................. 4
11 580060907 Capscrew ............................................................................................................ 2
12 580015166 Wire Harness (Present man sensor) .................................................................. 1
13 900014293 Capscrew ............................................................................................................ 2
14 449015135 Nut ...................................................................................................................... 4
15 272347600 Plate .................................................................................................................... 1
16 449015036 Locknut ............................................................................................................... 2
17 580049745 Spring ................................................................................................................. 2
18 449015044 Nut ...................................................................................................................... 4
19 580060975 Label ................................................................................................................... 1
20 580061002 Label ................................................................................................................... 1
21 582008408 Wire Harness ...................................................................................................... 1

PAPER HOLDER (FIGURE 2-8)

OPTION

PAPER HOLDER
OPTION

1 580063404 Support ............................................................................................................... 1
2 580063345 Support ........................................................................................................... 1
3 580062389 Clip ............................................................................................................. 1
4 905049102 Rivet ........................................................................................................... 2
5 580022964 Capscrew ....................................................................................................... 2
6 504226242 Washer ........................................................................................................... 2
7 580057830 Nut .................................................................................................................. 2
8 580063342 Steel Plate ...................................................................................................... 1
9 449015098 Nut .................................................................................................................. 2
10 449021001 Washer ........................................................................................................... 2
11 580063346 Screw ............................................................................................................. 2

LABELS (FIGURE 2-9)

1 580035214 Label (Pinch Point) ............................................................................................. 1

SECTION 3
3 STEER HANDLE/BRAKE SYSTEM

CONTENTS
SECTION 3
STEER HANDLE/BRAKE SYSTEM
DESCRIPTION PAGE
CONTROL BOX .............................................................................................................................................. 3-6

ELECTROMAGNETIC BRAKE ....................................................................................................................... 3-8
LABELS ........................................................................................................................................................... 3-10
STEERING ...................................................................................................................................................... 3-2

STEERING (FIGURE 3-1)

STEERING
1 931701910 Nut ...................................................................................................................... 2
2 272469000 Washer ............................................................................................................... 2
3 580022965 Capscrew ............................................................................................................ 2
4 312850032 Strap Clamp ........................................................................................................ 1
5 524140514 Steering .............................................................................................................. 1
6 580060127 E-Ring ................................................................................................................. 2
7 277467700 Bushing ............................................................................................................... 2
8 580015429 Gas Spring .......................................................................................................... 1
9 520035820 Capscrew ............................................................................................................ 2
10 272027800 Pin ....................................................................................................................... 2
11 272006400 Washer ............................................................................................................... 2
12 272015100 Bushing ............................................................................................................... 2
13 580060128 Plate .................................................................................................................... 1
14 582007247 Tiller Wldmt ......................................................................................................... 1
15 580060907 Capscrew ............................................................................................................ 4
16 582007226 Support ............................................................................................................... 1
17 580047636 Ball Bearing ........................................................................................................ 2
18 053293800 Snap Ring ........................................................................................................... 1
19 501989903 Snap Ring ........................................................................................................... 1
20 582007245 Plate .................................................................................................................... 1
21 932200905 Capscrew ............................................................................................................ 3
22 582007040 Sensor ................................................................................................................ 1
23 954504906 Roll Pin ........................................................................................................... 1
24 580008010 Capscrew ....................................................................................................... 2
25 582007184 Sensor ................................................................................................................ 1
26 582007039 Support ............................................................................................................... 1
27 449021003 Washer ............................................................................................................... 6
28 580022962 Capscrew ............................................................................................................ 3
29 940004903 Washer ............................................................................................................... 4
30 449015012 Nut ...................................................................................................................... 2
31 449015135 Nut ...................................................................................................................... 1
32 272347600 Plate .................................................................................................................... 2
33 449001121 Capscrew ............................................................................................................ 1
34 582010551 Clamp ................................................................................................................. 1
35 582007196 Snap Ring ........................................................................................................... 1
36 501802905 O-Ring ................................................................................................................ 1
37 582007193 Friction Disk ........................................................................................................ 1
38 582007194 Spring ................................................................................................................. 1
39 582007186 Disk ..................................................................................................................... 1
40 582007185 Support ............................................................................................................... 1
41 932200905 Capscrew ............................................................................................................ 2
42 505977540 Nut ...................................................................................................................... 1
43 582007794 Capscrew ............................................................................................................ 1
44 582007250 Wire Harness ...................................................................................................... 1
45 449015002 Nut ...................................................................................................................... 1
46 580046203 Bumper ............................................................................................................... 1
47 932200902 Capscrew ............................................................................................................ 1
48 272330200 Support ............................................................................................................... 1
49 580017058 Sensor ................................................................................................................ 1
50 580008011 Capscrew ............................................................................................................ 2
51 272394400 Spring ................................................................................................................. 1

STEERING
52 580015428 Guard .................................................................................................................. 1
53 449007010 Screw .................................................................................................................. 2
54 550014258 Tiller Head (FPage 3-6)..................................................................................... 1

NOTES

CONTROL BOX (FIGURE 3-2)

CONTROL BOX
1 550014258 Tiller Head .......................................................................................................... 1
2 580011991 Cover (Belly Switch) ....................................................................................... 1
3 580038175 Spring ............................................................................................................. 1
4 524153649 Kit-Creep Speed ............................................................................................. 1
5 580013106 Camshaft ........................................................................................................ 1
6 580012962 Bushing .......................................................................................................... 2
7 524236627 Switch (RH Butterfly) ...................................................................................... 1
8 940004902 Washer ........................................................................................................... 2
9 580026296 Capscrew ....................................................................................................... 2
10 580094457 Control Card ................................................................................................... 1
11 580012967 Label (RH Switch Functions) .......................................................................... 1
12 524148521 Switch Assembly ............................................................................................ 4
13 580026824 Microswitch ................................................................................................ 1
14 580055434 Cover .......................................................................................................... 1
15 524149804 Button (On/Off Push Button, Gold) ............................................................. 1
16 524139322 Label (Yale) .................................................................................................... 1
17 524139009 Cover (Horn) ................................................................................................... 1
18 580012969 Spring ............................................................................................................. 1
19 580012968 Label (LH Switch Functions) .......................................................................... 1
20 524236628 Switch (LH Butterfly) ....................................................................................... 1
21 580012970 Spring ............................................................................................................. 1
22 524228248 Steering .......................................................................................................... 1
23 580060389 Spring ............................................................................................................. 1
24 524338448 Tiller Head ...................................................................................................... 1

ELECTROMAGNETIC BRAKE (FIGURE 3-3)

ELECTROMAGNETIC BRAKE
1 580060518 Brake Assy .......................................................................................................... 1
2 580012179 Screw ............................................................................................................. 3
3 273025200 Magnetic Brake .............................................................................................. 1
4 580041813 Hub ................................................................................................................. 1
5 272070700 Brake Disk ...................................................................................................... 1
6 a 580040812 Seal ..................................................................................................................... 1
7 580041034 Brake Disk .......................................................................................................... 1
8 580060529 Cap ..................................................................................................................... 1
FOOTNOTES:
a Cold store

LABELS (FIGURE 3-4)

1 580012968 Label (LH Switch Functions) ............................................................................... 1
2 524139322 Label (Yale) ........................................................................................................ 1
3 580012967 Label (RH Switch Functions) .............................................................................. 1

SECTION 4
4 LIFT LINKAGE AND FORKS

CONTENTS
SECTION 4
LIFT LINKAGE AND FORKS
DESCRIPTION PAGE
LEAD-IN ROLLERS ......................................................................................................................................... 4-18

LOAD WHEELS
HEAVY DUTY - OPTION ............................................................................................................................ 4-16
SINGLE - OPTION ...................................................................................................................................... 4-8
TANDEM ..................................................................................................................................................... 4-6
TWIN SINGLE - OPTION ............................................................................................................................ 4-12
TWIN TANDEM - OPTION .......................................................................................................................... 4-10
VEGETABLE MARKET - OPTION .............................................................................................................. 4-14
TIE RODS
L GREATER THAN 1600MM ...................................................................................................................... 4-4
L LESS THAN OR EQUAL TO 1600MM ..................................................................................................... 4-2

TIE RODS (FIGURE 4-1)

L LESS THAN OR EQUAL TO 1600MM

TIE RODS
L LESS THAN OR EQUAL TO 1600MM

1 449034030 Roll Pin ............................................................................................................... 8
2 582003767 Axle ..................................................................................................................... 2
3 273033400 Grease Fitting ..................................................................................................... 4
4 580094728 Cap ..................................................................................................................... 4
5 580063754 Axle ..................................................................................................................... 2
6 580063980 Spacer ................................................................................................................ 4
7 273032800 Bushing ............................................................................................................... 4
8 580053890 Pull Rod (L=980mm / Battery 300Ah) ................................................................. 2
8 580053892 Pull Rod (L=1183mm / Battery 300Ah) ............................................................... 2
9 a 580019537 Pin ....................................................................................................................... 1
9 b 580015575 Pin ....................................................................................................................... 1
9 c 580019538 Pin ....................................................................................................................... 1
10 580064033 Grease Fitting ..................................................................................................... 4
11 580077733 Clip ...................................................................................................................... 2
12 580033762 Pin ....................................................................................................................... 2
13 449034050 Metric Pin ............................................................................................................ 2
14 a 580034138 Lever ................................................................................................................... 1
14 b 580034139 Lever ................................................................................................................... 1
14 c 580034140 Lever ................................................................................................................... 1
15 272074600 Bushing .......................................................................................................... 2
16 272095400 Bushing .......................................................................................................... 2
17 580034136 Bushing .......................................................................................................... 4
18 272008800 Grease Fitting ..................................................................................................... 2
19 580073656 Clip ...................................................................................................................... 2
20 580034176 Pin ....................................................................................................................... 2
21 273011400 Bushing ............................................................................................................... 4
FOOTNOTES:
a b5=520mm c b5=650mm
b b5=560mm

TIE RODS (FIGURE 4-2)

L GREATER THAN 1600MM

TIE RODS
L GREATER THAN 1600MM

1 580094728 Cap ..................................................................................................................... 6
2 273033400 Grease Fitting ..................................................................................................... 6
3 582003768 Axle ..................................................................................................................... 2
4 273011400 Bushing ............................................................................................................... 6
5 449034085 Roll Pin ............................................................................................................... 2
6 277362700 Bushing ............................................................................................................... 2
7 273045700 Roller .................................................................................................................. 2
8 580063754 Axle ..................................................................................................................... 2
9 449034030 Roll Pin ............................................................................................................... 6
10 580059941 Rod End (L=2350mm S / Battery 300Ah) ........................................................... 2
10 580059943 Rod End (L=2350mm L / Battery 300Ah) ........................................................... 2
10 580059944 Rod End (L=2350mm L / Battery 400 Ah) .......................................................... 2
10 580059945 Rod End (L=2350mm L / Battery 500Ah) ........................................................... 2
10 580059946 Rod End (L=2350mm UK / Battery 300Ah) ........................................................ 2
11 a 580019537 Pin ....................................................................................................................... 1
11 b 580015575 Pin ....................................................................................................................... 1
11 c 580019538 Pin ....................................................................................................................... 1
12 580064033 Grease Fitting ..................................................................................................... 4
13 580077733 Clip ...................................................................................................................... 2
14 580033762 Pin ....................................................................................................................... 2
15 449034050 Metric Pin ............................................................................................................ 2
16 a 580034138 Lever ................................................................................................................... 1
16 b 580034139 Lever ................................................................................................................... 1
16 c 580034140 Lever ................................................................................................................... 1
17 272074600 Bushing .......................................................................................................... 2
18 272095400 Bushing .......................................................................................................... 2
19 580034136 Bushing .......................................................................................................... 4
20 580063980 Spacer ................................................................................................................ 2
21 580073656 Clip ...................................................................................................................... 2
22 272008800 Grease Fitting ..................................................................................................... 2
23 580059871 Pin ....................................................................................................................... 2
24 273011400 Bushing ............................................................................................................... 4
FOOTNOTES:
a b5=520mm c b5=650mm
b b5=560mm

LOAD WHEELS (FIGURE 4-3)

TANDEM

LOAD WHEELS
TANDEM

1 580053822 Lever ................................................................................................................... 2
2 580059476 Load Wheel ......................................................................................................... 4
3 580059473 Roller .............................................................................................................. 1
4 950433907 Bearing Ball .................................................................................................... 2
5 580059475 Spacer ............................................................................................................ 1
6 580064749 Bushing .......................................................................................................... 2
7 580059462 Rocker Plate ....................................................................................................... 4
8 272046300 Bushing ............................................................................................................... 4
9 580059464 Capscrew ............................................................................................................ 4


SINGLE — OPTION

LOAD WHEELS
SINGLE – OPTION

1 580059454 Lever ................................................................................................................... 2
2 580064669 Capscrew ............................................................................................................ 2
3 580064668 Load Wheel ......................................................................................................... 2
4 580059474 Load Wheel .................................................................................................... 1
5 950433907 Bearing Ball .................................................................................................... 2
6 580064754 Spacer ............................................................................................................ 1
7 580064749 Bushing .......................................................................................................... 2


TWIN TANDEM — OPTION

LOAD WHEELS
TWIN TANDEM – OPTION

1 580053822 Lever ................................................................................................................... 2
2 580054708 Load Wheel ......................................................................................................... 8
3 580054706 Bushing .......................................................................................................... 2
4 950433907 Bearing Ball .................................................................................................... 2
5 580054704 Roller .............................................................................................................. 1
6 580064740 Washer ............................................................................................................... 4
7 580059462 Rocker Plate ....................................................................................................... 4
8 272046300 Bushing ............................................................................................................... 4
9 580059464 Capscrew ............................................................................................................ 4


TWIN SINGLE — OPTION

LOAD WHEELS
TWIN SINGLE – OPTION

1 580059454 Lever ................................................................................................................... 2
2 580064669 Capscrew ............................................................................................................ 2
3 580053761 Load Wheel ......................................................................................................... 4
4 580037615 Bushing .......................................................................................................... 2
5 015120400 Ball Bearing .................................................................................................... 2
6 580055225 Roller .............................................................................................................. 1
7 580054703 Spacer ............................................................................................................ 1


VEGETABLE MARKET — OPTION

LOAD WHEELS
VEGETABLE MARKET – OPTION

1 580059454 Lever ................................................................................................................... 2
2 580064669 Capscrew ............................................................................................................ 2
3 580059476 Load Wheel ......................................................................................................... 2
4 580059473 Roller .............................................................................................................. 1
5 950433907 Bearing Ball .................................................................................................... 2
6 580059475 Spacer ............................................................................................................ 1
7 580064749 Bushing .......................................................................................................... 2
8 580047790 Retainer .............................................................................................................. 2


HEAVY DUTY — OPTION

LOAD WHEELS
HEAVY DUTY – OPTION

1 580059454 Lever ................................................................................................................... 1
2 580064669 Capscrew ............................................................................................................ 1
3 580082274 Load Wheel ......................................................................................................... 1
4 580082277 Load Wheel .................................................................................................... 1
5 950433907 Bearing Ball .................................................................................................... 4
6 580082275 Spacer ............................................................................................................ 1
7 580082276 Bushing .......................................................................................................... 2

LEAD-IN ROLLERS (FIGURE 4-9)

1 900010217 Capscrew ............................................................................................................ 4
2 273045900 Support ............................................................................................................... 2
3 273002600 Drive Axle ........................................................................................................... 2
4 940600907 Washer ............................................................................................................... 2
5 449001160 Capscrew ............................................................................................................ 2
6 273045600 Roller .................................................................................................................. 2

SECTION 5
5 HYDRAULIC SYSTEM
CONTENTS
SECTION 5
HYDRAULIC SYSTEM
DESCRIPTION PAGE
HYDRAULIC POWER UNIT ............................................................................................................................ 5-4

HYDRAULIC SYSTEM .................................................................................................................................... 5-2
LABELS ........................................................................................................................................................... 5-6

HYDRAULIC SYSTEM
HYDRAULIC SYSTEM (FIGURE 5-1)

HYDRAULIC SYSTEM
HYDRAULIC SYSTEM
1 580096232 Hydraulic Power Unit (FPage 5-4)..................................................................... 1
2 582007336 Hose Assy ........................................................................................................... 1
3 582006477 Pressure Switch .................................................................................................. 1
4 582001355 Fitting .................................................................................................................. 1
5 582001353 T-Fitting ............................................................................................................... 1
6 277315300 Union .................................................................................................................. 1
7 580013474 Support ............................................................................................................... 1
8 580025626 Capscrew ............................................................................................................ 1
9 449021006 Washer ............................................................................................................... 3
10 580064350 Cable .................................................................................................................. 1
11 449015098 Nut ...................................................................................................................... 1
12 449001014 Screw .................................................................................................................. 1
13 582001963 Damper ............................................................................................................... 2
14 449001016 Capscrew ............................................................................................................ 2
15 580056997 Cylinder Assy ...................................................................................................... 1
16 582003607 Kit-Seal ........................................................................................................... 1
17 019327000 O-Ring ............................................................................................................ 1
18 580060015 Pin ....................................................................................................................... 1
19 582002209 Spacer ................................................................................................................ 2
20 580093279 Screw .................................................................................................................. 2

HYDRAULIC SYSTEM
HYDRAULIC POWER UNIT (FIGURE 5-2)

HYDRAULIC SYSTEM
HYDRAULIC POWER UNIT

1 580096232 Hydraulic Power Unit .......................................................................................... 1
2 580096588 Kit-Motor ......................................................................................................... 1
3 580096585 Pump Motor ................................................................................................ 1
4 580037519 Kit-Brush .................................................................................................... 1
5 580082271 Bearing ....................................................................................................... 1
6 580037917 Coupling ..................................................................................................... 1
7 580096579 Kit-Adapter ..................................................................................................... 1
8 580096580 O-Ring ........................................................................................................ 1
9 580096583 Kit-Relief Valve ............................................................................................... 1
10 580096582 Kit-Pump ......................................................................................................... 1
11 272376000 Tank ............................................................................................................... 1
12 580037750 Reservoir .................................................................................................... 1
13 272375400 Plug ............................................................................................................ 1
14 580037752 Tube Assy .................................................................................................. 1
15 580084847 Elbow ......................................................................................................... 1
16 580084848 Kit-Service .................................................................................................. 1
17 518818830 Strainer ....................................................................................................... 1
18 277315200 Union .............................................................................................................. 1
19 580096581 Kit-Valve ......................................................................................................... 1
20 580084844 Flow Valve ...................................................................................................... 1
21 582001963 Damper ............................................................................................................... 2
22 582002587 Rubber Mount ..................................................................................................... 1

HYDRAULIC SYSTEM
LABELS (FIGURE 5-3)

1 272213600 Label ................................................................................................................... 1

SECTION 6
6 ACCESSORIES
CONTENTS
SECTION 6
ACCESSORIES
DESCRIPTION PAGE
DOUBLE BATTERY TRAY

OPTION ....................................................................................................................................................... 6-3
SINGLE BATTERY TRAY
OPTION ....................................................................................................................................................... 6-2

ACCESSORIES
SINGLE BATTERY TRAY (FIGURE 6-1)

OPTION

1 580049369 Battery Tray ........................................................................................................ 1
2 580049393 Spacer ............................................................................................................ 2
3 900005220 Capscrew ....................................................................................................... 6
4 580020684 Roller .............................................................................................................. 8
5 580049182 Roller .............................................................................................................. 1
6 449001418 Capscrew ....................................................................................................... 2
7 504071785 Washer ........................................................................................................... 2
8 272373400 Plate ............................................................................................................... 2
9 580018467 Screw ............................................................................................................. 4
10 272373600 Nut .................................................................................................................. 4
11 449001014 Screw ............................................................................................................. 2
12 449021001 Washer ........................................................................................................... 2
13 449015098 Nut .................................................................................................................. 2

ACCESSORIES
DOUBLE BATTERY TRAY (FIGURE 6-2)

OPTION

1 580051801 Battery Tray ........................................................................................................ 1
2 273070600 Roller .............................................................................................................. 8
3 277033300 Holder ............................................................................................................. 16
4 449001415 Capscrew ....................................................................................................... 16
5 580049393 Spacer ............................................................................................................ 4
6 580023194 Capscrew ....................................................................................................... 8
7 449001023 Capscrew ....................................................................................................... 8
8 504071785 Washer ........................................................................................................... 10
9 449015036 Locknut ........................................................................................................... 4
10 272373400 Plate ............................................................................................................... 2
11 580018467 Screw ............................................................................................................. 4
12 272373600 Nut .................................................................................................................. 4
13 449001014 Screw ............................................................................................................. 2
14 449021001 Washer ........................................................................................................... 2
15 449015098 Nut .................................................................................................................. 2
16 580048302 Roller .............................................................................................................. 1

ACCESSORIES
NOTES

SECTION 7
7 NUMERICAL INDEX
NUMERICAL INDEX
SECTION 7
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
015120400 1-25 9 272468300 2-5 27 6-2 11 2-11 15

4-13 5 2-7 27 6-3 13 2-15 14
015915100 1-7 7 272469000 3-3 2 449001016 5-3 14 3-3 31
1-13 4 272470200 1-7 17 449001023 6-3 7 449021001 1-7 23
019327000 5-3 17 272478100 1-31 6 449001053 1-21 10 1-11 6
053293800 3-3 18 273002600 4-18 3 1-23 10 1-18 2
258743277 1-11 21 273004100 1-28 58 449001056 2-5 32 1-27 18
272006400 3-3 11 273011200 2-9 2 2-7 32 2-17 10
272008800 2-5 13 2-11 2 449001110 1-15 15 6-2 12
2-7 13 273011400 4-3 21 449001121 3-3 33 6-3 14
4-3 18 4-5 4 449001160 4-18 5 449021002 1-27 35
4-5 22 4-5 24 449001170 1-27 4 1-28 55
272015100 1-7 4 273025200 3-9 3 449001239 1-35 17 449021003 1-7 18
3-3 12 273032800 4-3 7 449001389 1-21 5 1-27 6
272027800 3-3 10 273033400 4-3 3 1-23 5 2-5 24
272046300 4-7 8 4-5 2 449001412 1-11 12 2-7 24
4-11 8 273045600 4-18 6 449001415 1-18 1 3-3 27
272070700 3-9 5 273045700 4-5 7 6-3 4 449021006 1-9 3
272074600 2-5 30 273045900 4-18 2 449001418 6-2 6 1-27 26
2-7 30 273070600 6-3 2 449007010 3-4 53 5-3 9
4-3 15 273084100 1-7 28 449007032 1-35 12 449021010 1-21 7
4-5 17 273087700 1-7 22 449015002 3-3 45 1-23 7
272095400 4-3 16 277033300 6-3 3 449015011 1-25 12 449021099 1-11 18
4-5 18 277270000 1-28 60 2-5 33 449022016 1-13 11
272213200 1-37 7 277304000 1-5 2 2-7 33 1-27 33
272213500 1-37 4 1-7 15 449015012 3-3 30 449022019 1-27 10
272213600 5-6 1 277315200 5-5 18 449015014 1-13 10 449022021 1-27 36
272219100 1-37 1 277315300 5-3 6 1-27 30 449034030 4-3 1
272302000 1-7 19 277362700 4-5 6 449015036 1-9 4 4-5 9
272330200 2-5 17 277367400 1-7 34 1-27 27 449034050 4-3 13
2-7 17 277467700 2-5 29 2-3 17 4-5 15
3-3 48 2-7 29 2-11 13 449034085 4-5 5
272342100 1-7 33 3-3 7 2-15 16 501802902 2-3 3
272342900 1-11 4 277514600 1-31 29 6-3 9 501802905 3-3 36
272347600 1-11 3 277863400 1-31 22 449015044 2-11 16 501989903 3-3 19
1-27 28 278130600 1-31 4 2-15 18 504057775 1-28 54
2-3 16 278130700 1-31 10 449015098 1-27 19 504058760 1-27 12
2-11 14 278130800 1-13 6 2-17 9 504064720 1-31 21
2-15 15 1-31 5 5-3 11 504071785 6-2 7
3-3 32 278131200 1-13 12 6-2 13 6-3 8
272373400 6-2 8 1-31 7 6-3 15 504225227 2-5 3
6-3 10 278131400 1-31 28 449015112 1-35 3 2-7 3
272373600 6-2 10 278131700 1-31 2 449015115 1-21 8 504226242 2-17 6
6-3 12 312850032 2-3 10 1-23 8 504804704 1-27 32
272375400 5-5 13 3-3 4 2-5 1 505966547 1-27 29
272376000 5-5 11 449001013 1-11 10 2-7 1 505970573 1-27 42
272394400 2-9 3 1-27 17 449015135 1-7 26 505975518 1-27 37
3-3 51 449001014 1-11 15 2-5 23 505977540 3-3 42
272468100 1-7 20 5-3 12 2-7 23 506395532 1-27 40

NUMERICAL INDEX
NUMERICAL INDEX (continued)
1-35 15 524228248 3-7 22 2-7 25 580035031 1-31 13

518445601 1-31 17 524229169 2-5 34 3-3 8 580035032 1-31 11
518445602 1-31 19 524229173 2-5 14 580015575 4-3 9 580035034 1-31 15
518445605 1-31 16 2-7 14 4-5 11 580035214 1-35 5
518445608 1-31 18 524232570 1-7 36 580017058 3-3 49 1-37 3
518445610 1-31 20 524232571 1-7 36 580017101 1-7 27 2-18 1
518791613 2-3 7 524232572 1-7 36 580017124 1-15 3 580036546 1-11 9
2-11 5 524234607 1-3 1 580017125 1-15 29 580037519 5-5 4
2-15 6 524234608 1-3 1 580017788 1-11 7 580037615 4-13 4
518801683 2-5 5 524236627 3-7 7 580018467 6-2 9 580037750 5-5 12
2-7 5 524236628 3-7 20 6-3 11 580037752 5-5 14
518818830 5-5 17 524237546 2-13 1 580019503 1-11 2 580037917 5-5 6
520035820 3-3 9 524237547 2-15 1 580019537 4-3 9 580038175 3-7 3
520051896 2-5 26 524237574 2-9 6 4-5 11 580039025 1-27 51
2-7 26 524237587 2-11 19 580019538 4-3 9 580039029 1-27 49
520202601 1-31 25 524259713 1-38 1 4-5 11 580039194 1-31 23
520202606 1-31 24 524338448 3-7 24 580020684 1-7 31 580039685 1-15 2
524139009 3-7 17 550014258 3-4 54 6-2 4 580039687 1-15 10
524139322 3-7 16 3-7 1 580021081 1-27 9 580039688 1-15 5
3-10 2 580003615 2-5 20 580022962 3-3 28 580039689 1-15 6
524140514 3-3 5 2-7 20 580022964 1-15 11 580039692 1-16 37
524148521 3-7 12 580003656 1-35 2 2-17 5 580039694 1-15 21
524149804 3-7 15 580005884 1-27 47 580022965 3-3 3 580039695 1-15 20
524153649 3-7 4 580007568 2-5 18 580023068 1-27 25 580039696 1-15 22
524163225 1-25 5 2-7 18 580023194 6-3 6 580039697 1-15 19
524163228 1-25 3 580008010 3-3 24 580023593 1-15 8 580039699 1-15 28
524163229 1-25 2 580008011 3-3 50 580023890 1-7 21 580039700 1-15 30
524175704 1-31 26 580009061 1-35 8 2-9 4 580039702 1-15 17
524207776 1-37 9 580011991 3-7 2 580024871 1-7 32 580039706 1-15 26
524216189 1-37 5 580012179 3-9 2 580024872 1-7 35 580039707 1-15 26
524216190 1-38 1 580012962 3-7 6 580025303 1-15 13 580039708 1-15 26
524216191 1-38 1 580012967 3-7 11 580025305 1-15 14 580039709 1-15 26
524216192 1-38 1 3-10 3 580025307 1-16 40 580039710 1-15 26
524216193 1-38 1 580012968 3-7 19 580025626 5-3 8 580039711 1-15 26
524216194 1-38 1 3-10 1 580026296 3-7 9 580039712 1-15 26
524216195 1-38 1 580012969 3-7 18 580026824 3-7 13 580039713 1-15 26
524216196 1-38 1 580012970 3-7 21 580031644 1-11 8 580039714 1-16 34
524216199 1-38 1 580013106 3-7 5 580032024 1-11 13 580039715 1-16 34
524216200 1-38 1 580013298 1-7 29 580032373 2-5 36 580039716 1-16 34
524216201 1-38 1 580013314 2-9 5 580033762 4-3 12 580039717 1-16 34
524216203 1-38 1 2-11 10 4-5 14 580039718 1-16 34
524216204 1-38 1 2-13 3 580034053 1-31 27 580039719 1-16 34
524216205 1-38 1 2-15 10 580034136 4-3 17 580039720 1-16 34
524216206 1-38 1 580013474 5-3 7 4-5 19 580039722 1-16 34
524216207 1-38 1 580014685 1-31 30 580034138 4-3 14 580039724 1-16 42
524216208 1-38 1 580014686 1-31 31 4-5 16 580039725 1-16 41
524216209 1-38 1 580014880 1-37 8 580034139 4-3 14 580039727 1-16 38
524216210 1-38 1 580015166 2-11 18 4-5 16 580039728 1-16 38
524216212 1-38 1 2-15 12 580034140 4-3 14 580039729 1-16 38
524216526 1-38 1 580015428 3-4 52 4-5 16 580039730 1-16 38
524216766 1-38 1 580015429 2-5 25 580034176 4-3 20 580039731 1-16 38

NUMERICAL INDEX
580039732 1-16 38 6-3 5 580058485 1-28 52 580060793 2-9 1

580039733 1-16 38 580049745 2-11 12 580058549 1-5 7 2-11 1
580039734 1-16 38 2-15 17 1-7 14 2-13 2
580039735 1-16 38 580049920 2-11 4 580058551 1-3 6 2-15 2
580039736 1-16 38 2-15 4 580058745 2-3 13 580060818 1-13 2
580039737 1-16 38 580051801 6-3 1 580058771 2-3 6 580060819 1-13 3
580039738 1-16 38 580052985 1-11 9 580059247 1-23 4 580060820 1-13 7
580039739 1-16 38 580053759 1-21 6 580059248 1-21 3 580060821 1-13 5
580039740 1-16 38 1-23 6 1-23 3 580060822 1-13 8
580039741 1-15 33 1-25 1 580059454 4-9 1 580060823 1-13 9
580039742 1-15 33 580053761 4-13 3 4-13 1 580060881 1-5 3
580039743 1-15 33 580053822 4-7 1 4-15 1 1-7 10
580039744 1-15 33 4-11 1 4-17 1 580060907 1-7 4
580039745 1-15 33 580053890 4-3 8 580059462 4-7 7 1-21 1
580039746 1-15 33 580053892 4-3 8 4-11 7 1-23 1
580039747 1-15 33 580053952 4-3 8 580059464 4-7 9 2-3 11
580039748 1-15 33 580053953 4-3 8 4-11 9 2-5 16
580039749 1-15 33 580053954 4-3 8 580059473 4-7 3 2-7 16
580039750 1-15 33 580053955 4-3 8 4-15 4 2-11 11
580039751 1-15 33 580053956 4-3 8 580059474 4-9 4 2-15 11
580039752 1-16 35 580053957 4-3 8 580059475 4-7 5 3-3 15
580039753 1-15 32 580053958 4-3 8 4-15 6 580060908 2-11 7
580039761 1-15 18 580054015 1-11 11 580059476 4-7 2 2-15 7
580039762 1-15 24 1-15 1 4-15 3 580060975 2-13 4
580039767 1-15 16 580054016 1-11 14 580059871 4-5 23 2-15 19
580039770 1-15 25 1-15 12 580059941 4-5 10 580061002 2-13 5
580039771 1-15 27 580054703 4-13 7 580059942 4-5 10 2-15 20
580040456 1-31 1 580054704 4-11 5 580059943 4-5 10 580061106 2-9 9
580040811 2-3 9 580054706 4-11 3 580059944 4-5 10 2-11 22
580040812 3-9 6 580054708 4-11 2 580059945 4-5 10 580061107 2-9 10
580041034 3-9 7 580055033 1-11 9 580059946 4-5 10 2-11 23
580041775 1-15 9 580055034 1-11 9 580059947 4-5 10 580061113 2-3 1
580041776 1-15 7 580055035 1-11 9 580059948 4-5 10 580061114 2-3 2
580041813 3-9 4 580055225 4-13 6 580060015 5-3 18 580061115 2-9 7
580046203 3-3 46 580055264 2-11 6 580060127 3-3 6 2-11 20
580047074 1-15 23 580055265 2-11 8 580060128 3-3 13 580061136 1-7 6
580047078 1-15 31 2-15 8 580060349 2-5 37 580061137 1-7 8
580047615 1-16 38 580055266 2-11 3 580060350 2-5 31 580061138 1-7 5
580047616 1-16 38 580055434 3-7 14 2-7 31 580061139 1-7 2
580047617 1-16 38 580055872 2-15 3 580060351 2-5 28 580061192 1-21 2
580047618 1-16 34 580055962 2-15 5 2-7 28 1-23 2
580047619 1-16 34 580056997 5-3 15 580060352 2-5 15 580061262 1-7 16
580047620 1-16 34 580057323 1-11 20 2-7 15 580061722 1-7 9
580047636 3-3 17 1-13 1 580060355 2-5 2 580062118 1-31 12
580047790 4-15 8 580057732 2-3 8 2-7 2 580062157 1-21 9
580048302 6-3 16 580057830 1-3 4 580060356 2-7 34 1-23 9
580049116 1-31 14 2-5 35 580060389 3-7 23 580062166 1-21 4
580049117 1-31 8 2-17 7 580060506 1-27 16 580062231 1-25 7
580049182 6-2 5 580058185 1-7 30 580060518 1-11 1 580062232 1-25 10
580049369 6-2 1 580058483 1-27 50 3-9 1 580062233 1-25 8
580049393 6-2 2 580058484 1-28 53 580060529 3-9 8 580062234 1-25 11

NUMERICAL INDEX
580062235 1-25 13 580065307 1-3 5 580091804 1-27 34 582007193 3-3 37

580062241 1-25 6 580065310 1-5 4 1-35 6 582007194 3-3 38
580062385 1-25 4 1-7 11 580091806 1-27 24 582007196 3-3 35
580062389 2-17 3 580066401 1-9 1 580092138 1-28 62 582007226 3-3 16
580063304 1-3 2 580066402 1-9 1 580093279 5-3 20 582007241 1-27 2
580063305 1-5 1 580067130 1-16 39 580094362 1-27 20 582007242 1-28 59
1-7 1 580068096 1-35 11 580094402 1-27 44 582007245 3-3 20
580063306 1-5 1 580068162 1-16 36 580094457 3-7 10 582007247 3-3 14
1-7 1 580069005 1-3 3 580094728 4-3 4 582007250 3-3 44
580063307 1-5 1 580070291 1-11 9 4-5 1 582007331 1-27 3
1-7 1 580070395 1-27 39 580096232 5-3 1 582007336 5-3 2
580063309 1-5 5 580070479 1-11 9 5-5 1 582007408 1-32 1
1-7 12 580071216 2-5 8 580096579 5-5 7 582007589 1-27 21
580063310 1-5 6 2-7 8 580096580 5-5 8 582007590 1-27 22
1-7 13 580071218 2-5 6 580096581 5-5 19 582007592 1-27 23
580063321 1-3 8 2-7 6 580096582 5-5 10 582007593 1-27 45
580063342 2-17 8 580072378 1-18 3 580096583 5-5 9 582007595 1-27 31
580063345 2-17 2 580072437 2-5 12 580096585 5-5 3 582007794 3-3 43
580063346 2-17 11 2-7 12 580096588 5-5 2 582007796 1-27 1
580063404 2-17 1 580072438 2-5 7 580096845 1-28 57 582007921 1-35 4
580063468 4-5 10 2-7 7 582000705 1-31 33 582008097 1-35 14
580063471 2-5 21 580072439 2-5 10 582001353 5-3 5 582008113 1-35 9
2-7 21 2-7 10 582001355 5-3 4 582008114 1-35 1
580063472 2-5 4 580072440 2-5 11 582001363 2-3 15 582008277 1-27 15
2-7 4 2-7 11 582001365 1-28 61 582008405 1-31 34
580063754 4-3 5 580072781 2-5 9 582001637 1-37 2 582008406 1-31 35
4-5 8 2-7 9 582001671 1-32 2 582008408 2-11 24
580063867 1-27 41 580073656 4-3 19 582001963 5-3 13 2-15 21
1-35 16 4-5 21 5-5 21 582009009 1-11 19
580063980 4-3 6 580073754 2-3 4 582002011 2-5 19 1-17 1
4-5 20 580074521 2-5 22 2-7 19 582010545 1-28 56
580064033 4-3 10 2-7 22 582002209 5-3 19 582010551 1-27 8
4-5 12 580074687 1-11 11 582002587 5-5 22 3-3 34
580064350 5-3 10 1-15 1 582003404 1-3 7 582012115 1-35 13
580064589 1-11 17 580077716 2-3 12 1-3 7 582012172 1-28 64
580064668 4-9 3 580077733 4-3 11 582003405 1-3 7 582012217 1-17 3
580064669 4-9 2 4-5 13 1-3 7 582012218 1-17 4
4-13 2 580080969 1-31 32 582003607 5-3 16 582012219 1-17 5
4-15 2 580082271 5-5 5 582003767 4-3 2 582012220 1-17 2
4-17 2 580082274 4-17 3 582003768 4-5 3 582012505 1-28 63
580064673 1-15 4 580082275 4-17 6 582006477 5-3 3 900005220 6-2 3
580064740 4-11 6 580082276 4-17 7 582006899 2-3 5 900010217 4-18 1
580064749 4-7 6 580082277 4-17 4 582007039 3-3 26 900014293 2-11 17
4-9 7 580082494 1-7 25 582007040 3-3 22 2-15 13
4-15 7 580082495 1-7 24 582007162 1-27 43 905049102 2-17 4
580064754 4-9 6 580084449 1-27 13 582007163 1-27 7 931014912 2-11 9
580064842 1-37 6 580084844 5-5 20 582007164 1-27 48 2-15 9
580065043 1-31 9 580084847 5-5 15 582007165 1-27 14 931701910 3-3 1
580065044 1-31 3 580084848 5-5 16 582007184 3-3 25 932200902 3-3 47
580065295 1-11 16 580088450 1-27 38 582007185 3-3 40 932200905 1-27 5
580065306 1-3 9 1-35 10 582007186 3-3 39 3-3 21

NUMERICAL INDEX
3-3 41 2-11 21 3-3 29 4-11 4

932201916 1-11 5 940004902 3-7 8 940600907 4-18 4 4-15 5
932730905 1-9 2 940004903 1-27 11 950433907 4-7 4 4-17 5
2-3 14 1-27 46 4-9 5 954504906 3-3 23
2-9 8 1-35 7

NUMERICAL INDEX
NOTES

SECTION 8
8 USER SUPPORT INFORMATION

CONTENTS
SECTION 8
USER SUPPORT INFORMATION
DESCRIPTION PAGE
SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 8-2

TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 8-2

USER SUPPORT INFORMATION
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:
SERVICE PARTS ORDERING INSTRUCTIONS Technical literature, with detailed information, is

available at a nominal fee to assist users to effectively
HOW TO ORDER SERVICE PARTS maintain Yale Industrial Trucks in a safe, useful
condition. Part Manuals with complete replacement parts
In order to prevent delay, too much communication and
identification, Service Maintenance Manuals which
to have your orders filled correctly, quickly, and at the
provide service and overhaul procedures and additional
least possible cost, the following is the correct procedure
copies of the Operating Manual can be obtained from
to use to order replacement parts.
your Yale Industrial Truck Dealer.
WHEN ORDERING PARTS
To provide instructions for safely operating and servicing
Contact your authorized Yale Industrial Truck Dealer Yale Industrial Trucks, each truck is equipped with an
giving them the following information: operators manual. It describes various operating
techniques and safety warnings to the operator. It
1. Your Purchase order number. contains a guide to safe maintenance practices and
recommended schedules for maintenance. if the
2. Complete addresses for sending the invoice and operators manual is missing from any Yale Industrial
parts. Truck, it should be replaced. Replacement copies are
available for a nominal fee from your Yale Dealer.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using the For additional information or assistance in obtaining
lowest priced method. these user support publications see your Yale Industrial
Truck Dealer or contact:
4. Correct part number(s) and description(s). Use your
parts manual as a reference. Yale Materials Handling Corporation
Yale Europe Materials Handling Limited
5. Model and serial number of the truck.
Flagship House, Reading Road North
TECHNICAL SERVICE PUBLICATIONS Fleet, Hampshire GU138 HR United Kingdom

Yale Europe Materials Handling Limited 550020030
Flagship House, Reading Road North ©Yale Corp.
Fleet, Hampshire GU13 8HR United Kingdom 10/2010
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702

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PARTS MANUAL

Yale Europe Materials Handling Limited 550020030

3 STEER HANDLE/BRAKE SYSTEM

4 LIFT LINKAGE AND FORKS

8 USER SUPPORT INFORMATION

D843 ©2010 Yale Europe Materials Handling Limited i

TABLE OF CONTENTS (continued)

ii ©2010 Yale Europe Materials Handling Limited D843

ABBREVIATIONS QUICK REFERENCE SHEET

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

D843 ©2010 Yale Europe Materials Handling Limited iii

HOW TO USE THE ILLUSTRATED PARTS MANUAL

iv ©2010 Yale Europe Materials Handling Limited D843

HOW TO FIND THE DESIRED PART NUMBER

D843 ©2010 Yale Europe Materials Handling Limited v

IDENTIFICATION OF TRUCK SERIAL NUMBERS

vi ©2010 Yale Europe Materials Handling Limited D843

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 550019997

Service Manual (Complete)..................................................................................................... 550020035

Parts Manual........................................................................................................................... 550020030

D843 ©2010 Yale Europe Materials Handling Limited vii

viii ©2010 Yale Europe Materials Handling Limited D843

D843 ©2010 Yale Europe Materials Handling Limited 1-1

COVERS (FIGURE 1-1)

1-2 ©2010 Yale Europe Materials Handling Limited D843

D843 ©2010 Yale Europe Materials Handling Limited 1-3

BATTERY COMPARTMENT (FIGURE 1-2)

1-4 ©2010 Yale Europe Materials Handling Limited D843

ITEM PART NO. DESCRIPTION QTY

D843 ©2010 Yale Europe Materials Handling Limited 1-5

BATTERY COMPARTMENT (FIGURE 1-3)

1-6 ©2010 Yale Europe Materials Handling Limited D843

ITEM PART NO. DESCRIPTION QTY

D843 ©2010 Yale Europe Materials Handling Limited 1-7

LOAD BACKREST (FIGURE 1-4)

1-8 ©2010 Yale Europe Materials Handling Limited D843

ITEM PART NO. DESCRIPTION QTY

D843 ©2010 Yale Europe Materials Handling Limited 1-9

DRIVE UNIT (FIGURE 1-5)

1-10 ©2010 Yale Europe Materials Handling Limited D843

D843 ©2010 Yale Europe Materials Handling Limited 1-11

TRACTION MOTOR (FIGURE 1-6)

1-12 ©2010 Yale Europe Materials Handling Limited D843

D843 ©2010 Yale Europe Materials Handling Limited 1-13

REDUCTION UNIT (FIGURE 1-7)

1-14 ©2010 Yale Europe Materials Handling Limited D843

D843 ©2010 Yale Europe Materials Handling Limited 1-15

1-16 ©2010 Yale Europe Materials Handling Limited D843

STEERING MOTOR (FIGURE 1-8)

ITEM PART NO. DESCRIPTION QTY

D843 ©2010 Yale Europe Materials Handling Limited 1-17

WHEEL PROTECTION (FIGURE 1-9)

ITEM PART NO. DESCRIPTION QTY

1-18 ©2010 Yale Europe Materials Handling Limited D843

D843 ©2010 Yale Europe Materials Handling Limited 1-19

SUPPORT AND CASTER WHEELS (FIGURE 1-10)

1-20 ©2010 Yale Europe Materials Handling Limited D843

SUPPORT AND CASTER WHEELS

ITEM PART NO. DESCRIPTION QTY