ScintCare CT 128 Service Manual Rev.D EN
ScintCare CT 128 Service Manual Rev.D EN
ScintCare CT 128 Service Manual Rev.D EN
Revision No.: D
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MinFound, ScintCare, ScintCare CT and ScintCare CT 64 are trademarks of MinFound Medical Systems Co., Ltd. Unless
otherwise specified, MinFound owns Ownership of trademark rights listed in this document. Some trademarks, service
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direct or indirect damage caused by natural factors in the use of the information in this manual.
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Contents
General Info
General Safety Info
System Description
General (System) Maintenance
Gantry Maintenance
Tube And HV Maintenance
Collimator Maintenance
Detector Maintenance
Patient Table Maintenance
Console Maintenance
PDU Maintenance
Smart_positioning System Install and Calibration(Optional)
System Adjustment And Calibration
IQ Check
PACS,RIS,Printer, Remote Service
Preventive Maintenance
Installation And Acceptance
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Manual use
This chapter generally introduces how to use this manual.
1. Scope of application
This manual introduces the maintenance procedures and information for the ScintCare CT 64 series X-ray computed
tomography
equipment. Only trained, authorized and qualified personnel can use the information and operating procedures provided in
this manual.
Only trained, authorized and qualified personnel can use the information and operating procedures provided in
this manual .
Minfound Medical System Co., Ltd. (MinFound) is not responsible for any losses that may be caused by the use
of the contents of this manual, including reduced profits, debts, equipment damage, personal injury, death or any
accident.
We have not authorized and represented the content and application of this manual, and we expressly deny that
the content and application of this document are authorized and represented in any other implicit form.
There is a linked list at the beginning of this manual to help browse specific chapters and pictures. This manual also provides
mouse click links to make it easier for users to browse each chapter information. The dark blue font when the mouse clicks
on the link indicates that there is a link there.
3. Warning information
The following precautions describe the warnings, cautions, notices and other signs that need attention in this manual. Please
read it carefully and make sure you are familiar with each definition.
3-1 Danger
"Danger" is used to identify situations or operations that are known to have specific hazards. If
corresponding preventive measures are not taken, serious personal injury or death may result.
3-3 Warning
"Warning" is used to indicate that if corresponding preventive measures are not taken, serious personal injury
or death will result.
" Small Heart radiation emission " is used to identify potential radiation hazard if proper precautions are not taken,
it may result in personal injury.
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3-5 Caution
"Caution" is used to indicate that if proper precautions are not taken, personal injury and property damage may
result.
3-6 Attention
"Notice" is used to indicate that attention should be paid to the following information, which is important for
related paragraphs or related procedures.
3-7 Remarks
"Safety Instructions" is used to remind the user that this operation will have safety risks, please operate with
caution.
Anyone who operates, installs, maintains, and repairs the system must receive radiation safety training and
receive special (occupation-related) training for the system.
X-rays and gamma rays are harmful to people in this area unless the established safety exposure procedures are
strictly followed. Useful and scattered X-ray and gamma-ray beams can cause serious personal injury or death in
surrounding areas. Adequate precautions must be taken to avoid contact with useful beams, as well as radiation
leakage sources within the housing or scattered radiation channels generated by the material. To avoid exposure and
possible personal injury or death, please read the following items:
• Only authorized personnel may install, operate, or repair this equipment. These authorized personnel must be familiar
with and fully comply with the currently established safety exposure factors and procedures when operating or
participating in directing the operation of this equipment.
• Those responsible for the installation of X-ray and gamma-ray equipment under planning must be familiar with and
fully comply with the currently established shielding structure, medical X-ray and gamma-ray, design and evaluation
factors and procedures . Failure to follow these instructions may result in serious personal injury or death.
This system contains movable components, dangerous voltage components and radiation hazards, which can
cause serious casualties through crushing, electric shock, or radiation exposure. If you have not received proper
training or have not been approved by MinFound to repair the device, in order to avoid personal injury, do not try to
install, open, or repair the device. And follow all safety procedures and safety precautions described in the General
Safety Information section.
Maintenance and repair professionals refer to those who have been trained, authorized and qualified in Minfound Medical
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System Co., Ltd. They perform the following operations in accordance with the established safety guidelines:
• Perform safety lock and safety label procedures
• Diagnose errors and malfunctions of electronic, electrical and mechanical components.
• Repair and replacement of parts and accessories
• Maintain equipment performance indicators through the use of calibration or test procedures
• Diagnosis, maintenance, installation and software upgrades
Installation professionals refer to those in Minfound Medical System Co., Ltd. They perform the following operations in
accordance with the established safety guidelines:
• Move, install, fix and assemble the equipment of Minfound Medical System Co., Ltd. in the designated location
• Install and assemble electronic equipment and electronic circuits, components, control cabinets and controls To the
designated location
• Label the circuit and equipment components
Personnel trained in radiation safety and the management and correct operation of the CT system.
5. Definition of terms
"System" refers to the entire X-ray computed tomography equipment, which contains three main components. Components
are
composed of several components and parts. Each component has an independent basic function and is separated from other
components. Components are the basic parts of components (each one has an independent purpose or function). Components
are the basic units that make up components and (along with components) parts.
When acronyms (some capital letters represent a multi-word term) are first used in this manual, they will be clearly
defined. When
used for the first time, only acronyms will be used.
You will encounter the following acronyms in this manual:
• CT: X-ray computed tomography equipment
• E-STOP: emergency stop
• FWHM: full width, half the maximum value-data dispersion measurement method
• GUI : Graphical User Interface
• MHU: Million Thermal Units
• HIS/RIS: Hospital Information System/Radiology Information System
• VCT: Volumetric CT
• DICOMDIR: A DICOM format file to index information for all related DICOM files, these files may Is part of a special research
or paper
• DICOM: Digital imaging and medical communication tools
• GBPS: 1000 megabits per second
• LED: Light emitting diodes
• MIP: Maximum density projection
• PACS: Photo archive and communication system
• PDU: Power Distribution Unit
• ROI: Region of Interest
• VAC: AC Voltage (Volt)
6. Regulatory information
This system complies with the following regulatory standards and regulations.
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IEC 60601-2-44: Medical Electronic Equipment Part 2-44:
There are special requirements for the basic safety and basic performance of computed tomography
X-ray equipment
ISO ISO 14971-Medical equipment-Risk management is applied to medical equipment.
ISO 13485-The design and production of medical equipment should apply a quality management
system
MDD – EUROPEAN The use of CE marking in the system must comply with MDD application requirements.
MEDICAL DEVICE
DIRECTIVE / CE
ROHS System design must comply with RoHS directive
FDA The system design must comply with the Minfound Medical System Co., Ltd. quality management
system, which meets the requirements of the quality system supervision regulations 21 CFR
820. Whenever and wherever, as long as the FDA regulation is applied, the system must obey
Chinese standard The system must be designed in accordance with China National Medical Products Administration
(NMPA) regulations. In order for the system to be imported into China, it can be produced in China,
and it can be labeled with CCC. These regulations are better than those of IEC, ISO, MDD or FDA.
The requirements must be strict
REACH The company must comply with the requirements of the local REACH regulations (registration,
valuation, approval and control of chemicals)
SEISMIC The system must be designed to withstand earthquakes.
According to the medical device classification rules of the State Food Sample Supervision and Administration Administration,
the CT system is a third-class medical device. According to 21CFR892.1750, this system is a Class II medical device.
The following is the classification according to the IEC 60601 standard
Types of classification
Type of protection against electric shock Class I equipment
Degree of protection against electric shock Type B application part
Waterproof or dustproof Ordinary equipment IPX0, foot switch IPX8
Interference that may be caused by other equipment IEC 60601-1-2 Group 1 Class A radiated emission equipment
Operation mode Intermittent loading and continuous operation
Electromagnetic immunity
Guidelines and manufacturer's declaration - electromagnetic immunity
The system is expected to be used in the electromagnetic environment specified below, and the purchaser or user should
ensure that it is used in this electromagnetic environment.
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Immunity test IEC 60601 test level Coincidence Electromagnetic environment-guide
level
Electrosta c discharge ±6kV contact discharge ±6kV contact discharge The floor should be wood, concrete or ceramic tiles. If the
GB/T 17626.2 ±8kV air discharge ±8kV air floor is covered with synthetic material, the relative
discharge humidity should be at least 30%
Electrical fast transient ±2kV to power cord ±2kV to power cord The grid power supply should have the quality used in a
burst ±1kV pair input/output ±1kV pair typical commercial or medical environment
GB/T 17626.4 line input/output line
surge ±1kV line to line ±1kV line to line The grid power supply should have the quality used in a
GB/T 17626.5 ±2kV line to ground ±2kV line to typical commercial or medical environment
ground
Voltage sag, short-term <5% U 1) for 0.5 cycles Not applicable 2) The network power supply should have the quality used in
interrup on and voltage T
change on the power (On U 1) , >95% dip) a typical commercial or medical environment. If the user
T
input line needs continuous operation during power interruption, it is
40%U 1) for 5 cycles Not applicable 2)
GB/T 17626.11 T recommended to use uninterruptible power supply or
(On U 1) , 60% dip) battery power supply
T
70% U 1) for 25 cycles Not applicable 2)
T
(On U 1) , a 30% dip)
T
<5%U 1) for 5s <5%U 1) for 5s
T T
(On U 1) , >95% dip)
T
Power frequency 3A/m 3A/m The power frequency magnetic field should have the level
magne c field (50Hz)
characteristics of the power frequency magnetic field in a
GB/T 17626.8
typical place in a typical commercial or hospital
environment
Note 1): UT refers to the AC network voltage before the test voltage is applied.
Note 2): The single-phase rated input current is greater than 16A, and the voltage dip test is not applicable.
This system can generate radio or electromagnetic interference, which can interfere with the operation of nearby
equipment. In order to avoid interference with nearby equipment, please observe corresponding protective measures.
Note 1: At 80MHz and 800MHz, the higher frequency band formula is used.
Note 2: These guidelines may not be suitable for all situations. Electromagnetic propagation is affected by absorption and
reflection from buildings, objects and humans.
a Fixed transmi ers, such as base sta ons of wireless (cellular/cordless) telephones and ground mobile radios, amateur radio, AM and FM radio
broadcas ng, and television broadcas ng, etc., whose field strength cannot be accurately predicted in theory. In order to assess the electromagne c
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environment of fixed radio frequency transmi ers, the survey of electromagne c fields should be considered. If the measured field strength of the place
where the system is located is higher than the above applicable RF compliance level, the system should be observed to verify that it can operate normally. If
abnormal performance is observed, supplementary measures may be necessary, such as reorien ng or reloca ng the system.
b In the whole frequency range of 150kHz~80MHz, the field strength should be lower than 3V/m.
The manufacturer is not responsible for any interference caused by the use of substandard cables and unauthorized alteration,
replacement or transformation of the CT system.
Unauthorized alteration, replacement, or modification may cause the user to lose the right to operate the equipment.
In order to comply with the relevant regulations for the management of electromagnetic interference of medical devices,
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all connecting wires around the equipment must be protected and grounded correctly.
Using cables that are not properly protected and grounded may cause the equipment to produce electrical frequency
interference that exceeds the local legal provisions.
MinFound is not responsible for any interference caused by the use of substandard cables and unauthorized alteration,
replacement or modification of the CT system.
Unauthorized alteration, replacement, or modification may cause the user to lose the right to operate the equipment.
In order to comply with the relevant regulations for the management of electromagnetic interference of medical devices,
all connecting wires around the equipment must be protected and grounded correctly.
Using cables that are not properly protected and grounded may cause the equipment to produce electrical frequency
interference that exceeds the local legal provisions.
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General safety information
This chapter introduces general safety information.
If you do not strictly follow the established radiation safety codes of practice, X-rays and gamma rays in this area will
cause harm to people. Adequate precautions must be taken to avoid the hazards of radiation leakage and radiation
scattering. In order to avoid radiation exposure and possible personal injury or death , be sure to observe the following
items:
• Only personnel authorized by MinFound can install, operate or repair this equipment. Persons who are authorized to
operate, participate in, or guide the operation of this equipment must be fully familiar with and abide by the existing
radiation safety practices.
• Those responsible for the installation of X-ray and gamma-ray equipment must be very familiar with the design
requirements and evaluation procedures of the shielding room required for medical X-ray and gamma rays, and fully
comply with them. Failure to follow these instructions may result in serious personal injury or death.
This system contains movable components, dangerous voltage components and radiation hazards. Squeezing, electric
shock or radiation exposure can cause serious casualties. If you have not received proper training or have not been
approved by MinFound to repair the equipment, in order to avoid personal injury or death, do not try to install, open or
repair the equipment. Be sure to follow all safety procedures and safety precautions.
X-rays and gamma rays are dangerous to anyone in the area and can cause serious casualties.
When the radiation source is removed or placed, you must perform a radiation level check (refer to the
operating manual).
In order to avoid radiation exposure and personal injury to anyone in this area, when the radiation source is
removed and placed, a radiation level check must be performed.
1 Security
When servicing this CT system, be sure to observe the following safety precautions:
1) Only authorized personnel are allowed to install, operate, or repair this equipment.
2) If you are not fully aware of potential safety hazards or do not fully understand the controller and safety devices of the
equipment, do not install, operate, or repair this equipment.
3) Strictly follow all safety measures, warnings and instructions described in this manual.
4) If you are not properly trained and authorized by Minfound Medical System Co., Ltd., do not try to open or repair the
equipment.
5) Do not modify any part of the system without prior written approval from Minfound Medical System Co., Ltd.
6) Equipment maintenance fuses, switches and circuit breakers can only protect equipment and fire. They cannot protect
against
electric shock or accidental hazards in the movement of equipment.
Only lockout and tagout procedures can protect against the risk of electric shock and equipment movement. When
performing
equipment maintenance, be sure to perform the lockout and tagout procedures.
7) Do not change, add or delete any system accessories without prior written approval of MinFound.
8) When the problem has not been solved yet Please do not ignore errors or problems that may affect the safe operation
of the
system. If you cannot solve this problem, then contact Minfound Medical System Co., Ltd. for help. Inform users not to use
the
system until the problem is resolved and perform the system lockout procedure.
9) Make sure you fully understand the contents of the safety chapter of this CT system operation manual.
10) Please make sure you have the proper assembly tools to meet all assembly requirements.
11) FollowThe preventive maintenance and maintenance section describes the planned implementation of correct
preventive
maintenance and cleaning. Ensure that users understand the preventive maintenance plan and know the content of the
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next plan.
12) Enough ventilation when cleaning the equipment.
13) Follow correct material and chemical handling procedures, including the cleaning of personal protective equipment, air
purification and personal hygiene.
14) Smoking, eating and drinking are prohibited in the factory area.
2 System security
2-1 Safety symbols
The system symbol warns you of the hazards that may result in personal injury or death or equipment damage. On this CT
system,
you will see various compliances and signs. Table 2-1 provides a summary.
However, for specific instructions, you must understand the instructions on each logo and execute them.
Beware of radiation. There is a potential for radiation. Observe all safety information obtained according
to the signs and related documents.
be careful. It may cause injury or death, or equipment damage. Observe all safety information obtained
by reading the signs and related documents.
Beware of electric shock. There is a potential electric shock hazard with exposed contact or wiring in this
area. Keep hands away and do not touch.
Watch out for lasers. There is a high-energy laser beam in this area, which can cause eye injury or
blindness. Do not look directly at the light source.
Beware of movable mechanical devices. There are movable parts in this area, which will produce
squeezing, cutting, and collision actions. Keep all body parts, hair, jewelry and clothing away from this
area.
Beware of dangerous voltages. This region exposed wiring are in contact with or have a potential shock
hazard . Keep your hands away and do not touch.
Beware of hot surfaces. The surface may become hot. Do not touch before cooling.
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Beware of movable fan blades. There are movable fan blades in this area, which can cut fingers or
hands. Keep your hands away from the area.
Watch out for fires. There are flammable substances in this area. Keep sparks, open flames and other
heat sources away from the area.
Beware of hot surfaces. High temperature area. Keep body parts and flammable materials away from
the area.
Beware of mechanical extrusion. There are movable parts in this area, which can crush or cut fingers or
hands. Keep body parts, fingers, jewelry and clothing away from this area.
Electrostatic discharge ( ESD ) sensitive devices. A proper electrostatic discharge treatment procedure is
required.
Non-ionizing radiation
No stay
No touch
Protective earth
Functional ground
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Table 2-2 System Safety Label
Reference manual
There is a risk of fire, electric shock or equipment The console cabinet
damage. Only allow connection to approved outlets. Refer to is attached to the wire.
the operation guide
Don't touch
Dangerous voltage
In the gantry, stick it on two
When the device is switched on, there is a dangerous voltage places around the sliding
on the slip ring. Turn off the power before maintenance ring.
Don't touch
Dangerous voltage In the gantry cover, s ck it on the
collimator control box
When the equipment is switched on, there is a dangerous
and SCSD electronic box.
voltage. Turn off the power before maintenance.
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Dangerous voltage It is a ached to the CT power
Reference book electronic board in the gantry cover .
Dangerous voltage may still exist when the main power It is a ached to the interface board of
supply is turned off. Make sure that the UPS has been shut the diagnos c table in the gantry
down before maintenance . cover.
Active blade
Active blade. Keep your hands away. Make sure that the fan In the gantry, stick to the fan
has completely stopped before disassembly and position.
replacement.
Laser radia on
There is a high-energy laser beam in this area, which can cause eye injury or
blindness. Avoid exposure to laser. Class II laser products. Near the laser window of the
Parameter description: Wavelength: 600-700 nm, Max.<1 scanner cover
mW, GB7247.1-2012
Radiation warning
Warning-If you do not follow the safety exposure
precautions, do not follow the operating instructions and Stick on the POD
maintenance procedures, the X-ray device will cause danger
to the patient and the operator.
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In the gantry, on the CT
Reference Manual
power electronics panel
Refer to the maintenance manual to obtain the safety value
(UPS).
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patient table moves inward It is The foot control on the left
used to move the patient table into the gantry. side of the patient table.
Hold tightly.
The machine no longer controls the patient table,
Foot control on the left side
allowing the operator to manually move the patient
of the patient table.
table. The operator must manually move the diagnostic table
with foot control. When the patient table is fixed in position,
the foot releases the pedal.
Hold tightly.
The machine no longer controls the patient table,
allowing the operator to manually move the patient Foot control on the right side
table. The operator must manually move the diagnostic table of the patient table.
with foot control. When the patient table is fixed in position,
the foot releases the pedal.
Move out
Foot control on the left side
the patient table Used to move the patient table out of the
of the patient table.
gantry.
Different indicators and indicators provide information about the operating status and conditions of the CT system. System
indicators and indicators are described in Table 2-4.
Some of the indicators and indicators are inclusive parts of a component, and they are also described in other
chapters. Refer
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to this CT system operation manual for operation description.
Provides an emergency stop E-STOP button, the E-STOP switch located on the gantry is described in the
gantry maintenance procedures chapter. The E-STOP switch located on the console is described in this CT operation
manual.
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System function description
This series of CT systems use X-ray computed tomography and precisely set detector
systems to obtain high-resolution 3D images of the whole body, especially suitable for
human trunk structures and organs. This chapter provides a brief introduction to system
accessories and functions.
System Overview
The main accessories of this series of CT system accessories are imaging subsystem
(gantry),
patient processing subsystem (patient table), console, Control and Power Distribution
Unit.
The gantry collects and processes image data. The patient table provides an interface
between
the patient and the gantry. The console controls the operation of the system.
The computer, power supply and communication equipment needed for operation of
the console
are placed in the Console Cabinet . The Power Distribution Unit limits and distributes the
power
supply to the gantry, patient table and Console Cabinet.
1. Gantry
The gantry contains all the main components required for image data acquisition and
processing.
The stator and rotor structure are the two main parts of the gantry.
2. Patient Table
The patient table and the gantry are docked firmly to ensure the correct positioning and
safe
movement of the patient on the scanner. The vertical movement (y direction) of the
patient table
is adjustable, and the operator can correctly position the patient through this movement
before
scanning. The patient table can move the patient horizontally (z direction), and it is
synchronized
with image data acquisition under system control
. The operator can also position the patient at the correct starting position for scanning
by moving horizontally. The operator can use the keypad on the gantry, the console
POD,
or the foot controller on the base of the patient table to control the positioning of the
patient
table. The bottom of the patient table is also equipped with a push rod and a handbrake
for
emergency stop braking. The operator can press the push rod and pull the
handbrake to move the patient table out of the gantry.
The laser positioning system helps the operator to align the patient in the horizontal
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direction.
The operator can use the intercom system in the gantry and console POD to
communicate with
the patient. The attenuation of X- ray radiation from the patient table is very low.
Serial description
number
1 Shielded room (not
provided by CT
manufacturer)
2 Gantry components
3 Patient table components
4 Console components
5 Console cabinet (serial
number 4, part of the
console assembly)
6 Shielding window (not
provided by CT
manufacturer)
7 Power distribution unit
3 Operation console
The operation console includes 1 desk, 2 monitors (some models of this series are
equipped
with a single monitor), mouse and Console POD with emergency stop switch and
intercom system.
The console contains the following functions:
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• Main functions
º Patient data management
º Patient monitoring and communication
º Scan protocol settings
º Scan start and abort
º Scan operation
º Instant image display and viewing
º Image display options
º Emergency Stop
• Auxiliary features
º System diagnosis
º Calibration
º Maintenance
4 Console cabinet
The console cabinet distributes 220VAC power (from PDU) to the console computer,
system
cable hub, system firewall, and operator table through an uninterruptible power supply
(UPS) supply.
The console computer, system cable hub and firewall are placed in the Console Cabinet.
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General (system) maintenance procedures
1 General
The information and procedures described in this manual are limited to authorized and qualified
personnel
trained in Minfound Medical System Co., Ltd. These procedures assume that all personnelon the
equipment
have been properly trained and understood the necessary safety and maintenance procedures.
There are movable parts and dangerous voltage components in this equipment, which may
cause serious personal injury or death through accidents such as crushing, electric shock or
cutting.
In order to prevent casualties from electric shock accidents, you must disconnect the main
power source and perform the power lockout and tagout procedures described in the
section 7-1 of this chapter.
In order to prevent people from being injured or killed by squeezing or cutting, you must
turn off the rotary drive and perform the gantry lockout procedure described in the
section 7-3 of this chapter.
If you are not trained and authorized by Minfound Medical Systems Co., Ltd., do not open
or maintain the device. Be sure to follow all safety procedures and safety precautions
described in the General Safety Information section .
2 Maintenance
This section describes maintenance and repair practical knowledge, which is provided to field technicians
(Minfound maintenance and maintenance personnel).
2-1 Preventive maintenance
Preventive maintenance keeps the system in the best operating condition, ensures the highest stability
and prevents excessive maintenance calls. Each component of the system has specific preventive
maintenance
plans and procedures
. You must perform preventive maintenance procedures for each component of the system as planned.
Common preventive maintenance procedures are listed below.
• Inspection and testing
• Cleaning
• Lubrication
• Alignment and calibration
• Filter replacement
2-2 Maintenance and repair
Use the system and component references described below, problem reports, error logs, problem
resolution
tables, system applications, diagnosis and repair Procedures to maintain and repair systems and
components.
• The system reference file provides more system maintenance information such as working principle
• The component reference file provides more maintenance information such as working principle
• Problem report (from the user or the company maintenance department)
• Error log records system and accessory errors
• Problems The solution table provides possible problems or symptoms, and the possible causes of each
problem
or symptom, listed in order of likelihood and ease of inspection.
• The maintenance application provides resources and procedures that are useful or necessary for system
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maintenance.
• Diagnose, check and analyze the performance and failure of system components. You can use
diagnostics to determine
possible causes of problems or to verify performance.
• Maintenance procedures can determine the causes of system and component failures and provide
necessary corrective solutions.
2-3 Component Maintenance Task Level
Each system component or component has a maintenance level (maintenance tasks you can perform on
site). The
maintenance layer is described below.
2-3-1 Field Serviceable Unit (FSU) Parts
You can repair or replace FSU parts on site. If you cannot repair all the faults, you must replace the FSU
parts. You
can perform the following maintenance tasks for FSU components:
• Inspection and cleaning
• Problem solving and diagnosis
• Repair
• Disassembly
• Replacement
• Alignment or calibration
• Order new and old parts disposal or recall (parts disposal)
2-3-2 Field replaceable (SPL) components
SPL components cannot be repaired on site, but can be replaced on site. You can perform the following
maintenance tasks for SPL components:
• Inspection and cleaning
• Troubleshooting and diagnosis
• Disassembly
• Replacement
• Alignment or calibration
• Order new parts and dispose of or recall old parts (parts disposal)
2-3-3 Unable service unit (NSU) Components
NSU components cannot be repaired or replaced on site. You can perform the following maintenance
tasks
for NSU components:
• Inspection and cleaning
• Troubleshooting or Diagnosis
2-4 System Maintenance Application
The system maintenance application provides information, procedures, plans and registrations for the
following
various functions. The system maintenance application is necessary for certain functions such as
configuration and
maintenance planning.
• Calibration application
• Configuration-review, save, or restore system status and configuration information
• Test, analysis and problem solving
• Error log-review or save system log
• Height-view system status and system health information
• Application of image analysis tools Procedures
• Different field maintenance and installation tools
• Field replaceable parts and parts handling methods
• Repair and replacement instructions
• Preventive maintenance plans and procedures
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ScintCare CT 64 system maintenance procedures not included in this manual can refer to these files .
• System operation manual
• Electrical connection schematic diagram of main components
• Documents in any related fields
In addition to the standard maintenance kit, you also need the following tools to maintain the CT system.
• Tool 1 (repair tool)
• Tool 2 (removal and replacement tool)
• Tool 3 (calibration or positioning tool)
5 System startup
Start the system as described below:
1) Restore the system power and remove the lockout and tagout devices as described in the section 7 of
this chapter.
2) Power on the PDU in the following order:
a) PDU main power (PDU-0004 input circuit breaker CB1)
b) 220 single-phase (PDU-0004 output circuit breaker CB4)
c) 220 three-phase (PDU-0004 output circuit breaker CB3)
d) 380 three-phase (PDU -0004 output circuit breaker CB2)
3) Turn on the UPS power, there will be a green indicator light below the UPS
4) Wait for the system to turn on.
5) The console logs into the system.
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Serial description
number
1 Power distribution
unit (PDU-0004)
2 CB1, input circuit
breaker and label
3 CB4, single phase
220 VAC, switch
and label
4 CB3, 3-phase 220
VAC, switch and
label
5 CB2, 3-phase 380
VAC, switch and
label
6 Surge protector
7 Power-on status
indicator
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Serial number description
If the X-ray tube is not closed properly, the tube rotor bearing may be damaged. Be sure to close
the program in the correct steps.
2) Maintenance shutdown program, this program is also suitable for system maintenance shutdown or
long-time idle shutdown.
The following are four important steps:
• Close the system software;
• After confirming that the system is completely shut down, press and hold the UPS shutdown button for
about 1.5
seconds to turn off the UPS (including a series of power supplies controlled by the Console);
• Disconnect the PDU circuit breaker.
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cannot protect
against electric shock or accidental equipment movement hazards. Only lockout and tagout procedures
can
protect against the risk of electric shock and equipment movement. When performing equipment
maintenance, be sure
to perform lockout and tagout procedures.
Section 7-1 provides procedures for power lockout and tagout. Section 7-3 provides the procedures for
lockout and tagout the gantry.
The following steps can also be supplemented by other on-site procedures.
7-1 Remove system power (lockout and tagout)
1) The system is shutting down, and the lockout and tagout procedure is being executed.
2) Follow the steps described in section 6 of this chapter to perform system shutdown in sequence.
3) Turn off the main switch of the PDU.
4) Complete the responsible information of the lockout and tagout instruction label, and fill in the
following information
for each person responsible for the lockout:
• Name
• Date
• Contact information (mobile phone number that can contact you )
5) Ensure that all maintenance personnel hook up the lockout and tagout equipment on the main
disconnect switch of the system.
6) Wait 5 minutes for all power storage devices or capacitors to discharge the stored electricity.
7) Confirm the system port power according to the following operations:
a) Open the rear panel of the PDU-0004.
b) Measure the power between the PDU power input terminals TB1 L1 and TB11 L2, and the required test
value range is 0-2VAC;
c) Measure the power between the PDU power input terminals TB1 L1 and TB11 L3, and the required test
value range is 0- 2VAC;
d) Measure the power between the PDU power input terminals TB1 L2 and TB11 L3, and the required test
value range is 0-2VAC;
8) Perform the gantry lock-out procedure described in section 7-3 of this chapter.
7-2 Restore the system power (Remove the lock and tag)
1) Ensure that all covers have been reinstalled after the repair is completed.
2) Check that there are no obstacles in the direction of rotation of the gantry.
3) Notify all relevant personnel (user group and other maintenance personnel) that the system power is
restored and the
lockout and tagout device will be removed.
4) Ensure that all maintenance personnel remove the locking (lock pins and buckles) and tagging (tag)
equipment from
the main circuit breaker of the system.
5) Ensure that all PDU circuit breakers are open. If they are closed, please disconnect the disconnect
switch on the PDU:.
6) Open the circuit breaker in the distribution box of the shielded room.
7) Turn on the system sequentially as described in Section 5 of this chapter.
8) Wait for the system software to start.
7-3 Gantry lockout and tagout procedure
1) Perform the power supply lockout and tagout procedure described in section 7-1 of this chapter.
2) Open the gantry cover.
When the rotation lock is removed, the unbalanced rotor will rotate, causing serious personal
injury through squeezing. If the gantry is changed after the maintenance twist lock is installed,
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the rotating structure may be unbalanced and will rotate. To prevent injury, follow the
precautions below:
• If you are unsure or suspect that the rotating structure is unbalanced, use a maintenance crane
and ratchet belt to rotate and adjust the position of the rotor.
• When the rotation lock is removed, use the caution sign.
• When the rotation lock is removed during and after removal, keep limbs and fingers away from
the rotor
3) Align the locking hole of the rotor part of the gantry with the locking hole of the stator part.
4) Insert the rotor locking pin and make sure it is fully seated (completely through the tilt structure and
the hole of the rotor). The handle behind the rotating lock pin should rest on the inclined structure.
5) Ensure that the rotor structure is firmly fixed.
6) Complete the responsible information of the lockout and tagout instruction label, and fill in the
following
information for each person responsible for the lockout:
• Name
• Date
• Contact information (the phone number where you can be reached)
7) Ensure that the warranty personnel The locking and labeling device is fixed on the rotor lock pin.
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When the rotation lock is removed, the unbalanced rotor will rotate, causing serious
personal injury through squeezing. If the gantry is changed after the maintenance twist
lock is installed, the rotating structure may be unbalanced and will rotate. To prevent
injury, follow the precautions below:
• If you are unsure or suspect that the rotating structure is unbalanced, use a
maintenance crane and ratchet belt to rotate and adjust the position of the rotor.
• When the rotation lock is removed, use the caution sign.
• When the rotation lock is removed during and after removal, keep limbs and fingers
away from the rotor
4) Remove the rotation lock.
5) Ensure that all warranty personnel have removed the corresponding locking and labeling
equipment from the rotation lock.
6) Close and secure the gantry cover.
7) Start the system with reference to the content described in section 5 of this chapter.
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Gantry (01-0002) Square Top Cover Maintenance
Procedure
The information and procedures described in this chapter are intended solely for the use of personnel trained, authorized
and qualified by Minfound Medical System Co., Ltd. This procedure assumes all personnel working on the equipment are
properly trained and aware of the necessary safety and maintenance procedures.
Hazardous voltage inside this equipment and rotating parts can result in severe personnel injury or death by
electrocution, crushing or shearing.
To avoid personnel injury or death by electrocution, you must disconnect the main power source and perform
the electrical lock-out and tag-out procedures described in section 7-1 of General (System) Maintenance
Procedure.
To avoid personnel injury or death by crushing or shearing, you must disable the rotate drive and perform the
gantry lock-out and tag-out procedures described in section 7-3 of General (System) Maintenance Procedure.
Do not attempt to open or service this equipment unless you have been properly trained and authorized to
service the equipment by Minfound Medical System Co., Ltd. And always comply with all safety procedures and
the safety precautions described in General Safety Information.
X-ray and gamma rays are dangerous to anyone in the area, and can cause severe personnel injury or death.
You must perform a radiation survey (refer to radiation survey form instructions) when a radiation pin source is
removed and replaced.
To avoid the possible exposure and possible personnel injury or death, always perform a radiation survey when
a radiation pin source is removed and replaced.
The major exterior features are located on either the stator (02-0190) or the covers (02-0078). The major exterior features
(see Figure Figure 5-2and Figure 5-3) are as follows:
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Item Description
1 CT cover (02-0078)
2 CT gantry stator (02-0190)
3 CT gantry rotor (02-0191)
Figure 5-1 Gantry (01-0002) Major Assemblies
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Item Description Item Description
1 Emergency stop (SWI-0071) 7 Air intake vents
Gantry control panel (left 17-0768, refer to
2 8 Leveling legs (15-0355)
section 4-1)
Center gantry display (DIS-0008, refer to Laser alignment guides (one LAS-0009 on each side,
3 9
section 4-2) two LAS-0009 on top)
4 Breathing Navigation (16-1424) 10 Table interconnect panel (17-0325)
5 Air exhaust vents (top) 11 Patient tunnel protective rings (16-1491)
Gantry control panel (right 17-0769, refer
6 12 Access plugs
to section 4-1)
Figure 5-2 Gantry (front view)
Item Description
1 Air exhaust vents (top)
2 X-ray status indicator (shown off)
3 X-ray status indicator (shown on)
4 Air exhaust vents (rear)
5 Rear indicator panel (17-0759)
6 Gantry entrance of cables
7 Patient tunnel protective rings (16-1491)
8 Touch sensor (IMS-0013 and IMS-0014)
9 Breathing navigation (16-1424)
Figure 5-3 Gantry (rear view)
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Item Description
1 Gantry rear view
2 Respiratory gate (TRS) jack
3 ECG RJ 45 jack
4 Respiratory gate (D-Sub, DB-9) jack
5 Respiratory gate (BNC) jack
Figure 5-4 Rear indicator panel (17-0759)
The major features or assemblies of the gantry stator (see Figure 5-5 to 5-7) are as follows:
• CT slip ring (SRA-0019)
• Belt tension adjustment screw (HHC-0049)
• Belt tension pulley (15-0711)
• Belt tension pulley (one each front and rear, TDU-0019)
• Tilt actuator (ACT-0008)
• Tilt actuator controller (AMP-0019)
• CT electrical cabinet (17-0748)
• Bubble level (LVL-0001)
• CT gantry base frame (16-0346)
• HP CT main rotating bearing (BRG-0017)
• Leveling legs (15-0355)
• Rotor (taper roller) pillow block (two, BRG-0018 and 16-0377)
• Rotate drive and braking motor (MOT-0026)
• Rotate drive pulley (PUL-0015)
• Emergency stop (17-0136)
• Laser alignment guides (four, LAS-0009)
• CT tilt structure casting (16-0914)
• Slip ring encoder signal module (17-0785)
• Table interconnect panel (17-0325)
• Tilt bracket
• Data transmission module (17-0786)
• Power transmission module (17-0787)
• Signal transmission module (17-0788)
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Item Description
1 CT tilt structure (17-0784)
2 Rotor (taper roller bearing) pillow block (BRG-0018 and 16-0377)
3 Bubble level (LVL-0001)
4 Tilt actuator (ACT-0008)
5 Tilt actuator controller (AMP-0019)
6 Electrical cabinet output interface board (16-4590)
7 Emergency stop (17-0136)
8 CT electrical cabinet (17-0748)
Figure 5-5 CT gantry stator (02-0190)
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Item Description
1 CT tilt structure casting (16-0914)
2 Tapered roller bearing (16-0377)
3 Tilt bracket (16-0382)
4 Rotating motor (MOT-0026)
Figure 5-6 Gantry stator tilt structure (front view)
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Item Description
1 Data transmission module (17-0786)
2 Slip ring encoder signal module (17-0785)
3 Signal transmission module (17-0788)
4 tilt bracket (16-0869)
5 Tapered roller bearing (16-0377)
6 Power transmission module (17-0787)
Figure 5-7 Gantry stator tilt structure (rear view)
The major features or assemblies of the gantry rotor (see Figure 5-8 and 5-9) are as follows:
• CT detector assembly (02-0020)
• CT detector temperature control assembly (17-0432)
• CT source collimator assembly (02-0021)
• AC inverter (HVI-0003)
• CT center counterweight assembl (15-0576)
• CT left counterweight assembly (15-0577)
• CT heat exchanger assembly (17-0284)
• High voltage generator (HVG-0003)
• CT AC/DC power distribution assembly (17-0192)
• CT tilt structure casting (16-2269)
• CT slip ring assembly (SPR-0019)
• Rotor lasers(2个,LAS-0009)
• DCB assembly(17-0312)
• CT source collimator control box (17-0138)
• CT tube overflow tank assembly (15-0056)
• X-ray tube assembly (XRT-0006)
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Item Description Item Description
CT AC/DC power distribution assembly
1 CT heat exchanger assembly (17-0284) 6
(17-0192)
2 X-ray tube assembly (XRT-0006) 7 CT center counterweight assembly (15-0576)
CT tube overflow tank assembly
3 8 DCB assembly (17-0312)
(15-0056)
4 AC inverter (HVI-0003) 9 CT slip ring (SRA-0019)
5 High voltage generator (HVG-0003) 10 CT left counterweight assembly (15-0577)
Figure 5-8 CT gantry rotor exterior components
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Item Description Item Description
CT source collimator assembly CT detector temperature assembly
1 4
(02-0021) (17-0432)
CT source collimator control box
2 Right rotor laser assembly (LAS-0009) 5
(17-0138)
3 CT detector assembly (02-0020) 6 left rotor laser assembly (LAS-0009)
Figure 5-9 Gantry rotor interior components
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Item Description
1 CT gantry (01-0002)
2 CT gantry base cover bracket and tilt cover bracket (30-0082、30-0081)
3 CT gantry tilt cover
4 CT gantry base cover
Figure 5-10 CT cover (02-0078) major assemblies
The base cover brackets mount to the gantry base frame (16-0346) and electrical cabinet. The base cover brackets secure
the base cover components described in section 1-4-3.
The base cover brackets and base cover components are stationary and will not move with the tilt structure. The base
cover brackets (see Figure 5-11 and Figure 5-12) are as follows:
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1 CT right base baffle sheet (15-0484) 7 CT right base rear cover bracket (16-1705,16-1704)
2 CT left base front baffle sheet (15-0485) 8 CT base bottom baffle bracket (16-1715)
3 CT left base rear baffle sheet (15-0486) 9 CT base rear bottom baffle bracket (16-1768)
4 CT right base center cover front bracket (16-1706) 10 CT base left baffle bracket (16-1714)
5 CT right base front cover bracket (16-1705,16-1703) 11 CT base front left bracket (16-1710)
6 CT right base center cover rear bracket (16-1707) 12 CT base front right bracket (16-1711)
Figure 5-11 CT gantry base cover bracket (30-0082)
Item Description
1 CT base rear left bracket (16-1713)
2 CT base rear right bracket(16-1712)
3 CT base right baffle bracket (16-1714)
4 CT base left center cover bracket (16-1690)
5 CT base left front bracket (16-1687,16-1688)
6 CT base left rear bracket (16-1687,16-1689)
Figure 5-12 CT gantry base cover bracket (30-0082)
The tilt cover brackets mount to the tilt structure casting (16-0914). The tilt cover brackets secure the tilt cover (30-0239)
components described in section 1-4-4.
The tilt cover brackets and tilt cover components move with the tilt structure. The tilt cover brackets (see Figure 5-13 and
Figure 5-14) are as follows:
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Item Description Item Description
1 CT front left beam assembly (15-0474) 7 CT left beam assembly (15-0480)
2 CT front right beam assembly (15-0475) 8 CT right beam assembly (15-0481)
3 CT rear left beam assembly (15-0476) 9 CT tilt right bracket assembly (15-0483)
4 CT rear right beam assembly (15-0477) 10 Top laser (17-0187)
5 CT front beam assembly (15-0478) 11 Left laser (17-0185)
6 CT rear beam assembly (15-0479) 12 Right laser (17-0189)
Figure 5-13 Gantry tilt cover brackets (30-0081)
Item Description
1 CT rear bottom bracket assembly (15-0482)
Figure 5-14 CT tilt cover bracket (30-0081)
The gantry base covers attach to the base cover brackets and cover the gantry base, electrical cabinet and the air intake.
The gantry base covers are stationary and will not move with the tilt structure.
The gantry base covers are as follows:
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• CT base front bottom cover assembly (15-0186, see Figure 5-15)
• CT base rear bottom cover assembly (15-0189, see Figure 5-16)
• CT base front left cover assembly (15-0305, see Figure 5-17)
• CT base rear left cover assembly (15-0188, see Figure 5-18)
• CT base left side cover assembly (15-0191, see Figure 5-19)
• CT base front right cover assembly (15-0187, see Figure 5-20)
• CT base rear right cover assembly (15-0190, see Figure 5-21)
• CT base right side cover assembly (15-0192, see Figure 5-22)
Item Description
1 CT base front bottom cover assembly (15-0186)
2 Base front bottom cover 15-0186 mounted to base front left bracket 16-1710
3 Base front bottom cover 15-0186 mounted to base front right bracket16-1711
Figure 5-15 CT base front bottom cover assembly (15-0186)
Item Description
1 CT base rear bottom cover assembly (15-0189)
2 Base rear bottom cover assembly 15-0189 mounted to base rear left
bracket 16-1712
3 Base rear bottom cover assembly 15-0189 mounted to base rear right
bracket 16-1713
Figure 5-16 CT base rear bottom cover assembly (15-0189)
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Item Description
1 CT base front left cover (15-0305)
2 Base front left cover 15-0305 mounted to bracket 16-1694 of the base front left bracket
assembly 15-0485
3 Base front left cover 15-0305 mounted to base left adjust bracket 16-1688
4 Base front left cover 15-0305 mounted to bracket 16-1496 of the base front bottom cover
assembly 15-0186
Figure 5-17 CT base front left cover assembly (15-0305)
Item Description
1 CT rear base left cover assembly (15-0188)
2 Rear base left cover assembly 15-0188 mounted to bracket 16-1694 of the base rear left
bracket assembly 15-0486
3 Rear base left cover assembly 15-0188 mounted to base left adjust bracket 16-1689
4 Rear base left cover assembly 15-0188 mounted to bracket 16-1496 of the base rear
bottom cover assembly 15-0189
Figure 5-18 CT rear base left cover assembly (15-0188)
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Item Description
1 CT base left side cover assembly (15-0191)
2 Base left side cover assembly 15-0191 mounted to base bracket 15-0485 and 15-0186
3 Base left side cover assembly 15-0191 mounted to base left bracket 16-1690
4 Base left side cover assembly 15-0191 mounted to base left bracket 16-1690
Figure 5-19 CT base left side cover assembly (15-0191)
Item Description
1 CT base front right cover assembly (15-0187)
2 Base front right cover assembly 15-0187 mounted to bracket 16-1701 of the base right
bracket assembly 15-0484
3 Base front right cover assembly 15-0187 mounted to bracket 16-1697 of the base right
bracket assembly 15-0484
4
Base front right cover assembly 15-0187 mounted to base bracket 16-1705
5 Base front right cover assembly 15-0187 mounted to bracket 16-1496 of the base front
bottom cover assembly 15-0186
Figure 5-20 CT base front right cover assembly (15-0187)
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Item Description
1 CT base rear right cover assembly (15-0190)
2 Base rear right cover assembly 15-0190 mounted to bracket 16-1701 of the base right bracket assembly
15-0484
3 Base rear right cover assembly 15-0190 mounted to bracket 16-1697 of the base right bracket assembly
15-0484
4 Base rear right cover assembly 15-0190 mounted to base bracket 16-1705
5 Base rear right cover assembly 15-0190 mounted to bracket 16-1496 of the base rear bottom cover
assembly 15-0189
Figure 5-21 CT base rear right cover assembly (15-0190)
Item Description
1 CT base right side cover assembly (15-0192)
2 Base right side cover assembly 15-0192 mounted to bracket 16-1700 of the base right bracket
assembly 15-0484
3 Base right side cover assembly 15-0192 mounted to bracket 16-1698 of the base right bracket
assembly 15-0484
4 Base right side cover assembly 15-0192 mounted to base bracket 16-1708 and 16-1708
5 Base right side cover assembly 15-0192 mounted to base bracket 16-1708 and 16-1709
Figure 5-22 CT base right side cover assembly (15-0192)
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1-4-4 CT gantry tilt cover (30-0239)
The gantry tilt covers attach to the tilt cover brackets and cover the gantry tilt and rotate structure. The gantry tilt covers
move with the tilt structure.
The gantry tilt covers are as follows:
• CT tilt bottom cover assembly (15-0184, see Figure 5-23)
• CT tilt front cover assembly (17-0724, see Figure 5-24)
• CT tilt dome cover assembly (17-0727, see Figure 5-25)
• CT tilt front bottom cover assembly (16-1477, see Figure 5-26)
• CT tilt right side cover assembly (17-0362, see Figure 5-27)
• CT tilt left side cover assembly (17-0361, see Figure 5-28)
• CT tilt rear up cover assembly (17-0228, see Figure 5-29)
• CT tilt rear left cover (16-1481, see Figure 5-30)
• CT tilt rear right cover (16-1482, see Figure 5-31)
Item Description
1 CT tilt bottom cover assembly (15-0184)
2 Tilt bottom cover assembly 15-0184 mounted to bracket 16-1663 of the front left beam assembly
15-0474
3 Tilt bottom cover assembly 15-0184 mounted to bracket 16-1663 of the front right bram assembly
15-0475
4 Tilt bottom cover assembly 15-0184 mounted to bracket 16-1664 of the rear left beam assembly
15-0476
5 Tilt bottom cover assembly 15-0184 mounted to bracket 16-1664 of the rear right beam assembly
15-0477
6 Tilt bottom cover assembly 15-0184 mounted to bracket 16-1679 of the rear bottom bracket assembly
15-0482
7 Tilt bottom cover assembly 15-0184 mounted to bracket 16-1679 of the rear bottom bracket assembly
15-0482
Figure 5-23 CT gantry tilt bottom cover assembly (15-0184)
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Item Description
1 CT tilt front cover assembly (17-0724)
2 Tilt front cover assembly 17-0724 mounted to bracket 16-1667 of the front left beam
assembly 15-0474
3 Tilt front cover assembly 17-0724 mounted to bracket 16-1667 of the left right beam
assembly 15-0475
4 Tilt front cover assembly 17-0724 mounted to bracket 16-1485 of the tilt bottom cover
assembly 15-0184
5 Tilt front cover assembly 17-0724 mounted to bracket 16-1485 of the tilt bottom cover
assembly 15-0184
6 Tilt front cover assembly 17-0724 mounted to bracket 16-1455 of the beam assembly
15-0478
7 Tilt front cover assembly 17-0724 mounted to bracket 16-1453 of the beam assembly
15-0478
Figure 5-24 CT gantry tilt front cover assembly (17-0724)
Item Description
1 CT tilt dome cover assembly (17-0727)
2 Tilt dome cover assembly 17-0727 mounted to bracket 16-1647 of the rear beam assembly 15-0479
3 Tilt dome cover assembly 17-0727 mounted to bracket 16-1647 of the rear beam assembly 15-0479
4 Tilt dome cover assembly 17-0727 mounted to bracket 16-1672 of the rear left beam assembly
15-0476
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5 Tilt dome cover assembly 17-0727 mounted to bracket 16-1672 of the rear right beam assembly
15-0477
6 Tilt dome cover assembly 17-0727 mounted to bracket 16-1680 of the rear bottom bracket assembly
15-0482
Figure 5-25 CT gantry tilt dome cover assembly (17-0727)
Item Description
1 CT tilt front bottom cover (16-1477)
2 Tilt front bottom cover 16-1477 mounted to bracket 16-1487 of the tilt bottom cover assembly 15-0184
Figure 5-26 CT gantry tilt front bottom cover (16-1477)
Item Description
1 CT tilt right side cover assembly (17-0362)
2 Tilt right side cover assembly 17-0362 mounted to bracket 16-1684 of the tilt right bracket assembly
15-0483
3 Tilt right side cover assembly 17-0362 mounted to bracket 16-1684 of the tilt right bracket assembly
15-0483
4 Tilt right side cover assembly 17-0362 mounted to bracket 16-1457 of the front beam assembly
15-0478 (secured with 17-0361)
5 Tilt right side cover assembly 17-0362 mounted to bracket 16-1645 of the rear beam assembly 15-0479
(secured with 17-0361)
Figure 5-27 CT gantry tilt right side cover assembly (17-0362)
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Item Description
1 CT tilt left side cover assembly (17-0361)
2 Tilt left side cover assembly 17-0361 mounted to bracket 16-1660 of the front left beam
assembly 15-0474
3 Tilt left side cover assembly 17-0361 mounted to bracket 16-1668 of the rear left beam
assembly 15-0476
4 Tilt left side cover assembly 17-0361 mounted to bracket 16-1457 of the front beam
assembly 15-0478
5 Tilt left side cover assembly 17-0361 mounted to bracket 16-1645 of the rear beam
assembly 15-0479
Figure 5-28 CT gantry tilt left side cover assembly (17-0361)
Item Description
1 CT tilt rear up cover assembly (17-0228)
2 Tilt rear up cover assembly 17-0228 mounted to bracket 16-1643 of the rear beam
assembly 15-0479
3 Tilt rear up cover assembly 17-0228 mounted to bracket 16-1643 of the rear beam
assembly 15-0479
4 Tilt rear up cover assembly 17-0228 mounted to bracket 16-1648 of the rear beam
assembly 15-0479
5 Tilt rear up cover assembly 17-0228 mounted to bracket 16-1671 of the rear left beam
assembly 15-0476
6 Tilt rear up cover assembly 17-0228 mounted to bracket 16-1671 of the rear right beam
assembly 15-0477
Figure 5-29 CT gantry tilt rear up cover assembly (17-0228)
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Item Description
1 CT tilt rear left cover (16-1481)
2 Tilt rear left cover 16-1481 mounted to bracket 16-1671 of the rear left beam assembly
15-0476
3 Tilt rear left cover 16-1481 mounted to bracket 16-1677 of the rear left beam assembly
15-0476
4 Tilt rear left cover 16-1481 mounted to bracket 16-1682 of the rear bottom bracket
assembly 15-0482
Figure 5-30 CT gantry tilt rear left cover (16-1481)
Item Description
1 CT tilt rear right cover (16-1482)
2 Tilt rear right cover 16-1482 mounted to bracket 16-1671 of the rear right beam assembly 15-0477
3 Tilt rear right cover 16-1482 mounted to bracket 16-1677 of the rear right beam assembly 15-0477
4 Tilt rear right cover 16-1482 mounted to bracket 16-1682 of the rear bottom bracket assembly 15-0482
(secured with 16-1481)
Figure 5-31 CT gantry tilt rear right cover (16-1482)
2 Maintenance Procedure
Please refer to section 3 for maintenance procedure of gantry cover and frame.
Please refer to the following steps for the maintenance procedures not mentioned in Preventive Maintenance Procedure
of this manual:
• Clean the gantry top vent and exhaust fans
• Clean the gantry bottom vent
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• Clean the detector heat exchange fans and filters
• Check the connection of the rotor component interface
• Check and clean the slip ring
• Check the power input interface
• Check the connection of the grounding wire
• Check gantry floor anchors for tightness
• Check the lubrication of the rotating bearing
• Check the connections of components in the electrical cabinet
Please refer to the following for the special tools required for the maintenance procedure:
• Vacuum cleaner (anti-static approved)
• Denantured alcohol
• Non-woven fabric
• TOL-0066 (torque screw driver, 2.0-8.0 Nm)
• TOL-0075 (torque wrench)
• TOL-0076 (torque wrench)
• TOL-0067 (bit adapter)
• TOL-0097 (screwdriver bit set 1/4" hex)
• Small brush
• TOL-0101 (pin-face spanner wrench)
• Fluke Digital Volt Meter (or equivalent)
Please refer to the following document for any gantry general procedure and information not mentioned in this manual:
• Installation
The gantry front cover is extremely heavy, and can result in severe personnel injury or death by crushing if
the proper procedures are not followed. To avoid personnel injury or death, please observe the following:
• When performing this procedure or when operating on a gantry with the front cover open, wear the safety
gear.
• There must be two technicians to perform this procedure (trained, authorized and qualified by Minfound
Medical System Co., Ltd).
1) Perform the electrical lock-out and tag-out procedure described in section 7-3 of General (System) Maintenance
Procedure.
2) Perform the gantry lock-out and tag-out procedure described in section 7-3 of General (System) Maintenance
Procedure.
3) Before removing the cover, make sure the table top is conpletely outside the gantry and patient table is at its lowest
position.
4) Unscrew the fixing screws of tilt front bottom cover 16-1477, and remove the cover as shown in Figure 5-26.
5) Unscrew the fixing screws of front cover assembly 17-0724, two at the bottom, and two at the top as shown in Figure
5-24.
6) Two technicians are present, one on each side, to lift the front cover to the fully open position.
7) Put down the support rod 15-0182 on both sides of the front cover to support the front cover (make sure the correct
connection of 16-1430 and 16-1431).
The gantry front cover is extremely heavy, and can result in severe personnel injury or death by crushing if the
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proper procedures are not followed. To avoid personnel injury or death, please observe the following:
• When performing this procedure or when operating on a gantry with the front cover open, wear the safety
gear.
• There must be two technicians to perform this procedure (trained, authorized and qualified by Minfound
Medical System Co., Ltd).RS
1) Two technicians are present, one on each side, to lift the front cover to the fully open position.
2) Put away the support rod 15-0182 on both sides of the front cover.
3) Two technicians are present, one on each side, to lower the front cover to the completely closed position.
4) Mount tilt front cover assembly 17-0724 to bracket 16-1667 of the front right beam assembly 15-0475.
5) Screw the fixing screws of the front cover 17-0724, two at the bottom, and two at the top as shown in Figure 5-24.
6) Install the tilt front bottom cover 16-1477, and tighten the fixing screws.
7) Reinstall the gantry rotation directions as described in section 7-4 of General (System) Maintenance Procedure.
8) Restore the system power supply as described in section 7-2 of General (System) Maintenance Procedure.
The gantry front cover is extremely heavy, and can result in severe personnel injury or death by crushing if
the proper procedures are not followed. To avoid personnel injury or death, there must be two technicians to
perform this procedure (trained, authorized and qualified by Minfound Medical System Co., Ltd).
There are two cable interfaces connected to the gantry on gantry rear cover. It will cause damage if the correct
steps are not followed. To avoid cable damage, make sure you disconnect cable J2163601, J20716-01, J2160103
and J2160003 from the gantry.
1) Perform the electrical lock-out and tag-out procedure as described in section 7-1 of General (System) Maintenance
Procedure.
2) Perform the gantry lock-out and tag-out procedure as described in section 7-3 of General (System) Maintenance
Procedure.
3) Unscrew the fixing screws of tilt rear top cover assembly 17-0228, two at the top and three at the front (Figure 5-29).
4) Disconnect J20716-01 from CNN053, disconnect J2160103 from CNN020, to remove tilt rear top cover assembly
17-0228.
5) Unscrew two fixing screws of tilt rear left cover 16-1481, to remove this cover (Figure 5-30).
6) Unscrew the fixing screw of tilt rear right cover 16-1482, to remove this cover (Figure 5-31).
7) Unscrew five fixing screws of tilt rear dome cover 17-0727, (Figure 5-25), to disconnect J2163601 from CNN055, and
to disconnect J2160003 from CNN019.
8) Two technicians are present, one on each side, to remove tilt rear dome cover 17-0727 from bracket 16-1647 of the
rear beam 15-0479.
The gantry front cover is extremely heavy, and can result in severe personnel injury or death by crushing if the
proper procedures are not followed. To avoid personnel injury or death, there must be two technicians to perform
this procedure (trained, authorized and qualified by Minfound Medical System Co., Ltd).
There are four cables connected to gantry on rear cover. It will cause damage if the correct steps are not
followed.
1) Two technicians are present, one on each side, to mount tilt rear dome cover 17-0727 to bracket 16-1647 of rear
beam 15-0479.
2) Screw five fixing screws of tilt rear dome cover 17-0727, (Figure 5-25), to connect J2163601 with CNN055, and to
connect J2160003 with CNN019.
3) Install the tilt rear right cover 16-1482, and tighten the fixing screw on cover (Figure 5-31).
4) Install the tilt rear left cover 16-1481, and tighten two fixing screws on cover (Figure 5-30).
5) Connect J20716-01 with CNN053, and connect J2160103 with CNN020, and install tilt rear top cover 17-0228.
6) Screw the fixing screws of tilt rear top cover 17-0228, two at the top and three at the front (Figure 5-29).
7) Reset the gantry rotor as described in section 7-4 of General (System) Maintenance Procedure.
8) Restore the system power supply as described in section 7-2 of General (System) Maintenance Procedure.
One technician must hold the cover while the other technician aligns the cover and screw the fixing screws.
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3-5 Installation of other covers
The gantry contains two separate sets of controls that are located on the left and right side of the gantry (see Figure
5-32), and mounted on the cover.
The two sets of controls provide identical functions, and include an emergency stop button (E-STOP) and 16 function
buttons. Table 5-1 describes the function buttons in each set of controls.
Item Description
1 Gantry
2 Left control panel
3 Right control panel
Figure 5-32 Gantry controls
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Emergency Stop (E-STOP)
Press to halt the scanner due to an emergency situation. Pressing the E-STOP button will stop X-ray
generation, patient table motion, and gantry motion and will turn off laser alignment lights. Any scan in
progress will be terminated. This button is always active.
Start Scan
Press to start the scan. This button is active only if the system is in a ready to scan state.
You must use appropriate X-ray protection equipment in the scan room.
Stop Scanning
Press to stop X-ray emission and patient table movement. This button is active only during a scan.
Reset
Press the reset button to cancel an emergency stop condition. This button is active only if the
emergency stop has been activated.
Breath Demonstration
Press to show the patient the necessary breathing procedures that will be used during the scan. This
button is active only during non-scanning periods.
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Patient Table Up (right gantry controls)
Press and hold to move the patient table up. This button is active only during non-scanning periods.
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Gantry Inferior Tilt (right gantry controls)
Press and hold to tilt the gantry inferiorly, that is, the gantry top will tilt towards the patient table. This
button is active only during non-scanning periods.
The gantry contains a display (see Figure 5-2, 5-33 and Figure 5-34) to indicate the horizontal and vertical position of the
patient table, gantry tilt angle, the current kV and mA, the status of the laser alignment lights (on/off) and X-ray status
(on/off).
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Item Description Item Description
1 Gantry display panel 8 Gantry rotation status
indication (rotating)
2 E-Stop status (on) 9 Tube (voltage) KV
3 Alignment lasers status (on) 10 Tube (current) mA
4 Status of anti-collision switch (triggered) 11 Exposure time in seconds
5 Status of patient table lock (locked) 12 Patient table horizontal
position
6 X-ray status (on) 13 Patient table vertical position
7 Breath indicator (on, orange: patient needs to hold his breath; 14 Gantry tilt angle
green: patient can breath normally)
Figure 5-34 Gantry display panel indicators function description (all the indicators are on, only used to describe the
function, and this status will not occur in practice at the same time)
There is an indicator light on the rear of the gantry (refer to Figure 5-3):
• X-ray status (on/off)
5 Gantry Connections
System connections to the gantry are both external (accessible with covers in place, refer to section 5-1) and internal (not
accessible with covers in place, refer to section 5-2).
Section 5-3 provides a list of gantry related interconnection diagrams.
The gantry has an external connector panel for the patient table on the front (see Figure 5-35) and accessory connectors
on the rear indicator panel (17-0759).
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Item Description
1 J2133501 to CNN111 (power)
2 J2133801 to CNN110 (E-Stop)
3 J2133901 to CNN114 (I/O Sensors)
4 J1 to CNN112 (CAN)
5 J2135001 to CNN113 (Horz Encoder)
Figure 5-35 Patient table to gantry
Some system connections are located in the electrical cabinet. You must remove the left side cover (16-0548) and the
cabinet cover (16-4593) to see them.
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Item Description
1 Electrical cabinet (cover removed)
2 380 VAC input 12-0525 (L1) to the left terminal of TB1
3 380 VAC input 12-0525 (L2) to the middle terminal of TB1
4 380 VAC input 12-0525 (L3) to the right terminal of TB1
5 Ground wire
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Item Description
1 Electrical cabinet (cover removed)
2 Connect the U end of cable 12-0526 to the left terminal of TB2
3 Connect the V end of cable 12-0526 to the middle terminal of TB2
4 Connect the W end of cable 12-0526 to the right terminal of TB2
5 Connect the L end of cable 12-0871 to the left terminal of TB3
6 Connect the N end of cable 12-0871 to the right terminal of TB3
7 Connect the L end of cable 12-0674 to the left terminal of TB4
8 Connect the N end of cable 12-0674 to the right terminal of TB4
Figure 5-37 Single phase 220V and three phase 220V connect to the gantry
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Item Description
1 Electrical cabinet (cover removed)
2 Fiber cable CBL-0092 connected to CNN007
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Item Description
1 Electrical cabinet (cover removed)
2 Door switch cable
3 X-ray insicator cable
4 console signal cable 12-1580 connected to CNN009
5 E-stop cable 12-1581 connected to CNN008
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Item Description
1 Electrical cabinet (cover removed)
2 CBL-0099 connected to EA10 ethernet port
Perform the following procedures to install the service crane on the gantry.
1) Perform the electrical lock-out and tag-out procedures described in section 7-1 of General (System) Maintenance
Procedure.
2) Remove the left side cover (16-0548).
3) Remove other covers as needed (refer to section 3).
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4) Perfrom the gantry lock-out and tag-out procedures described in section 7-3 of General (System) Maintenance
Procedure.
5) Make sure that the crane arm is srparate from the crane base (see items 2 and 5, Figure 5-41, and items 1 and 7,
Figure 5-42).
Item Description
1 Crane post, with bushing, for crane base
2 Crane base
3 Service rotate lock
4 Crane base installed in crane post
5 Crane arm installed in crane base
6 Crane arm locking pins
Figure 5-41 Install service crane base
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Item Description Item Description
1 Crane arm 7 Crane base
2 Lifting hook and swivel (raised) 8 Winch
3 Arm locking pins (2 each) 9 Arm position hole (upper)
4 Hole for cotter pin 10 Lifting hook and swivel (lowered)
5 Cotter pins (2 each) 11 Arm position hole (middle)
6 Arm pivot hole 12 Arm position hole (lower)
The fully assembled crane is heavy and can cause severe personal injury or equipment damage if it falls. To
avoid severe personal injury or equipment damage, comply with the following:
• Use two people for this procedure.
• Never install the crane with the crane arm attached.
6) Make sure that the bushing is in place on the gantry frame's crane post (item 1, Figure 5-41).
7) Lift the crane base (item 2, Figure 5-41) and insert it securely into the crane post (item 1, Figure 5-41). Make sure that
the crane base is fully seated (item4, Figure 5-41), and will not tip out of the post.
8) Use the winch (item 8, Figure 5-42) on the crane arm, to raise the lifting hook and swivel to the end of the crane arm
(item 2, Figure 5-42)
9) Use one of the arm locking pins, through the arm pivot hole (item 3 and 6, Figure 5-42), to secure the crane arm to
the top of the crane base ( item 1 and 7, Figure 5-42).
10) Secure the arm locking pin in the arm pivot hole (item 3 and 6, Figure 5-42) with a cotter pin (item 5, Figure 5-42).
11) Use the remaining arm locking pin, through an arm position hole (item3 and 9, 11, or 12, Figure 5-42), to secure the
crane arm in the desired position ( item 1 and 7, Figure 5-42).
12) Secure the arm locking pin in the arm position hole (item 3 and 9, 11, or 12, Figure 5-42) with a cotter pin (item5,
Figure 5-42).
Perform the following procedures to remove the service crane from the gantry.
1) Reverse the procedures in steps 5 through 12 of section 7 to remove the service crane from the gantry.
2) Reset gantry rotation as described in section 7-4 of General (System) Maintenance Procedure.
3) Reinstall the gantry covers as described in section 3.
4) Restore system power as described in section 7-2 of General (System) Maintenance Procedure.
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7 CT Gantry Stator Rotor Tilt (15-0333)
The CT gantry stator rotor tilt (15-0333) is the base frame (16-0346) with the tilt structure casting (16-0914) and rotate
structure casting (16-2269).
The gantry stator rotor tilt is an NSU part and cannot be repaired or replaced in the field. Use the following to service the
gantry stator rotor tilt.
• Section 7-1 (Special Tools) if any required
• Section 7-2 (Troubleshoot or Diagnose)
• Section 7-3 (Gantry Tilt Calibration and Check)
In addition to the standard service tool kit, you will need the following tools to service the gantry stator rotor tilt.
• torque wrench TOL-0076
• Actuator controller remote control
Find the problem or symptom in the major headings of Table 5-2. The probable cause of each problem or symptom are
listed in order of probability and ease of checking. Perfrom the How to Validate action to check each probable cause.
Correct the problem as described in the Corrective Action column.
Table 5-2 CT gantry stator rotor tilt(15-0333) problem resolution
Problem or Symptom
Gantry cannot tilt
Probable Cause How to Validate Corrective Action
The actuator has no Separately power the actuator controller Check if the 220V power supply of the
power actuator is normal
No response to Directly control the actuator with the remote If the actuator moves normally, check the
control signal controller circuit from the electrical cabinet to the
actuator controller
If the actuator does not move, check whether
the actuator and the actuator controller are
normal
Problem or Symptom
Gantry tilt angle is not enough
Probable Cause How to Validate Corrective Action
The tilt actuator Directly control the actuator qith the remote Perform the tilt calibration again, to adjust
reaches the hardware controller, and check if the actuator can reach the actuator position
limit the required angle
The tilt actuator Reset the actuator limit with the remote Perform the tilt calibration again, and reset
reaches the set limit controller, and check if the actuator can reach the actuator limit
the required angle
Motion interlock Lift the table to another position, and check if it If it is an interlock problem, please
can tilt reconfigure the interlock
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2) Connect the handle remote control to the port 9 of AMP-0019.
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4) Press the "Up" and "Down" buttons at the same time, and wait for 5 seconds until you hear a beep.
5) Press the "Down" button in the first row, until the tilt actuator is fully retracted (as shown below). Release the button,
and press the "store" button.
Press the "Down" button again until you hear a beep, the lower limit initialization is complete.
6) Press the "Up" button in the first row, until the actuator is fully extended (as shown below). Release the button, and
press the "store" button.
Press the "Up" button again, until you hear a beep, the upper limit initialization is complete.
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7) After the tilt actuator initialization is complete, please press the "Down" button to reset the gantry to the zero
position for the next operation.
8) Control the gantry to move from -30 degree to +30 degree, and confirm the tilt angle displayed on the tilt sensor is
correct.
1) The calibration of tilt sensor is to compensate the installation error of the tilt sensor. Please make sure the installation
error of the tilt sensor is less than ±3°.
Please place the inclinometer at the position shown in the figure and record the value of the inclinometer.
2) Open the test software "utilWinAppZZMotionTestTool_MCB.exe". Click "MCB_Config "interface ->" click Connect".
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3) Click the "Calibration parameter" interface. Write the value recorded by the inclinometer into "TILTANGLE". Click the
"SetTiltAngleOffest" button. If it displays "Success", the calibration is correct. Otherwise, the tilt sensor installation error is
too large, and the tilt sensor needs to be readjusted.
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8 Tilt Lock Ship/Store Bracket (99-0016)
The tilt lock ship/store bracket is only used for shipping and storage of the gantry. The tilt lock ship/store bracket secures
the tilt rotate structure in an upright position to prevent it from tilting during transport of the gantry.
The tilt lock ship/store bracket (99-0016) is a field serviceable unit and can be removed or replaced in the field.
In addition to the standard service tool kit, you will need the following tools to service the tilt lock ship/store bracket.
• TOL-0076 torque wrench
8-2 Removal
Perform the following steps to remove the tilt lock ship/store bracket.
The tilt rotate structure is heavy, potentially unstable, and can tip, swing, or fall, causing severe personal
injury or death by srushing. To avoid personal injury or death, use two people for the following steps and make
sure the tilt actuator and hydraulic actuator are properly installed on the gantry.
1) Perform the electrical lock-out and tag-out procedures as described in section 7-1 of General (System) Maintenance
Procedure.
2) Remove the covers as described in section 3.
3) Perfrom the gantry lock-out and tag-out procedures described in section 7-3 of General (System) Maintenance
Procedure.
4) Unscrew two fixing nuts HNT-0048 with the torque wrench, to remove the tilt bracket lock UBT-0001.
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-
Item Description
1 Gantry stator rotor tilt (15-0333)
2 Tilt bracket lock UBT-0001
3 Fixing nuts HNT-0048
4 Fixing screws HHC-0058
5 Bracket plate 16-1046 and 16-1047
Figure 5-43 Tilt lock ship/store bracket (99-0016)
5) Use the remote control to control the actuator controller to tilt the tilt structure forward away from the bracket lock
99-0016.
6) Unscrew two fixing screws HHC-0058 with the torque wrench, to remove the remaining parts of bracket lock 99-0016,
and prevent the bracket lock from falling in the process.
7) Tilt the gantry back to the zero position.
If other service procedures are required, do not perform the remaining steps until all other procedures are
complete.
8) Reset gantry rotation as described in section 7-4 of General (System) Maintenance Procedure.
9) Resintall the gantry covers as described in section 3.
10) Restore system power as described in section 7-2 of General (System) Maintenance Procedure.
Save the tooling for future use, that is, after the service engineers install the equipment in the hospital, the tooling needs
to be removed and sent back to Minfound.
8-4 Installation
Perform the following steps to install the tilt lock ship/store bracket (99-0016).
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The tilt rotate structure is heavy, potentially unstable, and can tip, swing, or fall, causing severe personal
injury or death by srushing. To avoid personal injury or death, use two people for the following steps and make
sure the tilt actuator and hydraulic actuator are properly installed on the gantry.
1) Perform the electrical lock-out and tag-out procedures as described in section 7-1 of General (System) Maintenance
Procedure.
2) Remove the covers as described in section 3.
3) Perfrom the gantry lock-out and tag-out procedures described in section 7-3 of General (System) Maintenance
Procedure.
4) Tilt the gantry forward to a certain position, to leave enough space for installing the bracket lock.
5) Use two fixing screws HHC-0058 to secure the bracket lock 99-0016 to the gantry stator rotor tilt (15-0333), and
torque with the torque wrench to prevent the bracket lock from falling in the process.
6) Use the remote controller to control the actuator controller to tilt the tilt structure backward just to fall on the
bracket lock 99-0016.
7) Install the tilt bracket lock UBT-0001, tighten the two fixing nuts HNT-0048 with the torque wrench.
If other service procedures are required, do not perform the remaining steps until all other procedures are
complete.
8) Reset gantry rotation as described in section 7-4 of General (System) Maintenance Procedure.
9) Resintall the gantry covers as described in section 3.
10) Restore system power as described in section 7-2 of General (System) Maintenance Procedure.
In addition to the standard service tool kit, you will need TOL-0076 to service the rotor lock ship/store.
9-2 Removal
If other service procedures are required, do not perform the remaining steps until all other procedures are
complete.
5) Reset gantry rotation as described in section 7-4 of General (System) Maintenance Procedure.
6) Resintall the gantry covers as described in section 3.
7) Restore system power as described in section 7-2 of General (System) Maintenance Procedure.
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Item Description
1 Rotation arrows (rotate this direction only)
2 16-0355 (slip ring adapter plate)
3 HHC-0044 (M6 flange bolt, 10)
4 Torque order shown (white numbers)
5 Rotate lock in place
Figure 5-44 Rotor ship/store lock (99-0113)
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Figure 5-45 Rotor ship/store lock structure diagram
Save the tooling for future use, that is, after the service engineers install the equipment in the hospital, the tooling needs
to be removed and sent back to Minfound.
9-4 Installation
Perform the following steps to replace the rotor lock ship/store (99-0113).
The rotating structure is heavy an may be unstable. Please perform this operation whe nthe rotor is in a
balanced state.
1) Perform the electrical lock-out and tag-out procedures as described in section 7-1 of General (System) Maintenance
Procedure.
2) Remove the covers as described in section 3.
3) Perfrom the gantry lock-out and tag-out procedures described in section 7-3 of General (System) Maintenance
Procedure.
4) Preliminarily assemble the tooling into the state shown in the figure below, the set screws STS-0018 and STS-0044 do
not need to be tightened, torque FHC-0043 to 6N.m, and the screw 98-0463 is screwed into the threaded hole of the base
98-0462 by 18~19mm (experience value).
5) Mount base 98-0462: rotate the CT rotor to the state where the detector is directly below, place the preliminary
assembly tooling in the middle of the gantry beam, match the two mounting surfaces of connecting block 98-0464 with
the mounting surface on the counterweight directly below the rotor, and torque the SHC-0087 to 50N.m.
(if the through hole of 98-0464 can not be aligned with the threaded hole on the counterweight, turn 98-0464 to adjust it
up and down), use twelve SHC-0171 to secure the base 98-0462 to the gantry beam, torque them to 10N.m (There need
to be M6 threaded holes on the gantry beam, the related ECR process is in progress).
6) Turn the hex 98-0467 above the screw with the torque wrench counterclockwise, to jack up the rotor, and stop whe
nthe torque reaches 50N.m.
7) Tighten the nuts 98-0466 with the torque wrench, to press 98-0465 on the counterweight.
8) Tighten the nuts 98-0472with the torque wrench, and lock the nuts 98-0466 and 98-0472 with the set screws
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STS-0018 and STS-0044.
If other service procedures are required, do not perform the remaining steps until all other procedures are
complete.
9) Reset gantry rotation as described in section 7-4 of General (System) Maintenance Procedure.
10) Resintall the gantry covers as described in section 3.
11) Restore system power as described in section 7-2 of General (System) Maintenance Procedure.
Item Description
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Item Description
第48页 共54页
Item Description
1 Source collimator control box 17-0138
2 Collimator control box signal cable J20561-02 connected to RS232
3 Filter Motor Encoder and S4 cable J20520-01 connected to JY2
4 Shutter MOT cable J20517-01 connected to JX1
5 Filter Motor cable J20518-01 connected to JY1
6 Collimator control box power cable J21617-01 connected to J1
7 Shutter Motor Encoder and S3 cable J20520-01 connected to JY2
Figure 5-48 Source collimator control box (17-0138)
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Item Description
1 Rotor power fuse F1~F6
2 Relay K2 (RLY-0012, tube cooling fan signal)
3 Relay K2 (RLY-0012, tube oil pump signal)
4 12V regulated power supply PS2
5 12V regulated power supply PS3
6 48V regulated power supply PS1
Figure 5-49 CT AC/DC power distribution assembly (17-0192) cables
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2.1 PM frequency: every 6 months in principle, if the dust on the site is severe, it will take every 3 months.
2.2 Tools required: anti-static approved vacuum cleaner (non anti-static approved vacuum cleaner is forbidden, to avoid
damage to sensitive electronics), non-woven fabric
2.3 Notes:
1) System power will need to be off.
2) System covers will need to be removed.
2.4 Description:
1) Remove the electrical cabinet cover
2) Verify that the EMI filter on the rear of the electrical cabinet is not blocked by dust and debris.
3) If blocked, use the anti-static vacuum cleaner to clean the filter.
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4.4 Description:
1) Set the torque of TOL-0066 to 2.75Nm.
2) Verify that all connections are secure to this torque value.
6 Check the connections to the cource collimator control box and detector
temperature control box
6.1 PM frequency: every 6 months
6.2 Tools required: small flat-blade screwdriver
6.3 Notes:
1) System power will need to be off.
2) System covers will need to be removed.
6.4 Description:
1) Verify that all connections to the source collimator control box and temperature control box are secure.
2) If lossen, use a screwdriver for reinforcement.
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1) System power will need to be off.
2) System covers will need to be removed.
9.4 Description:
1) Use the grease gun to suck up the appropriate amount of grease.
2) Attach the grease gun to the bearing grease fitting.
3) Power up the system while ensuring safety, then rotate and tilt the gantry at low speed, then shut down the system.
4) Any grease that leaks around the bearing seal must be wiped clean.
11 Clean the electrical cabinet and tighten the main power input terminals of
electrical cabinet
11.1 PM frequency: every 6 months
11.2 Tools required: non-woven cloth, anti-static approved vacuum cleaner, flat-blade screwdriver, hex socket set
11.3 Notes:
1) System power will need to be off.
2) System covers will need to be removed.
3) To avoid damage to the electrical components in the cabinet, be sure to use an anti-ststic approved vacuum cleaner.
11.4 Description:
1) Open the cabinet cover, and check whether the cables in the cabinet are placed according to the established rules.
2) Check whether there is debris and dust build up inside the electrical cabinet. If there is, please use an anti-static
spproved vacuum cleaner to clean it.
3) Check in turn whether the cable terminals on the circuit boards, connectors, circuit boards or cable terminals of DC
power modules in the electrical cabinet are firmly fixed. If they are loose or fall off, tighten them.
4) For the main input connection terminals, check the input connection terminals of 3~380V, 3~220V and single-phase
220V in turn to ensure that the bolts of each terminal are tightened.
5) Check whether the grounding wire of the electrical cabinet is secure.
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13.1 PM frequency: every 6 months
13.2 Tools required: Fluke multimeter
13.3 Notes:
1) For this procedure system power will need to be on.
2) The gantry front cover needs to be removed.
13.4 Description:
1) Measure the output voltage between the V+ and V- terminals of 48VDC switch power supply PS1, the value must be
within the range of 48V±5%, and record the value;
2) Measure the output voltage between the V+ and V- terminals of 12VDC switch power supply PS2, the value must be
within the range of 12V±5%, and record the value.
15 The related checks after the maintenance procedures above and the
installation of the covers
1) Check the accuracy of the internal and external lasers.
2) Check the functions of each button on the Keypad.
3) Check whether the Gantry Display is normal.
4) Clean the gantry cover and waterproof ring.
5) Interlock check and anti-collision sensor check.
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Tube and HV installation and wiring
Component numbers of various models of high pressure and tube:
Model Manufacturer
HVG-0002 Spellman
HVG-0003 Spellman
HVA-0020 Spellman
HVI-0002 Spellman
HVI-0003 Spellman
XRT-0003 Dunlee
XRT-0006 Dunlee
XRT-0018 Varex
1. For hoisting the bulb and high pressure, please use special hoisting equipment and check and fix it to
prevent falling and hurting people.
2. Please observe the regulations on torque value on the frame where the tube is fixed under high pressure.
3. Pay attention to the tube high-voltage connection and wiring fixing method to avoid fraying the cable,
sparking, smoke, etc.
4. After the high-pressure tube is installed and maintained, please follow the relevant high-pressure tube
manual for operation.
5. This operation is limited to personnel who are familiar with and have been professionally trained by
Minfound Medical System Co., Ltd. and its affiliates.
Note: This section only involves the installation of single components and single cables. The wiring between all components is in section 1-3 and section 1-4
1. Obtain one HVI-0003 and HVG-0003 respectively, and carefully remove the packaging
2. For HVG-0003, connect cable 12-1036 to the side of HVG-0003 (as shown in the figure below):
1) Connect W0058 to GND, match 1 WSA-0117, 0.5Nm tightening screw, ADH-0007 seal
2) Connect W0060 to MAIN, match 1 WSA-0117, 0.5Nm tightening screw, ADH-0007 seal
3) W0059 connected to PHASE, matched with 1 WSA-0117, 0.5Nm tightening screw, ADH-0007 seal
4) Connect W0061 to COMM, match 1 WSA-0117, 0.5Nm tightening screw, ADH-0007 seal
3. Install the terminal baffle (as shown in the figure below):
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4.Connect the cable of HVI-0003 and put a telescopic tube on the cable (as shown in the figure below):
6. Install TLB-0053 on 16-2287, and label the terminal block TB1, TB2, TB3, TB4, TB5, TB6.
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7. Unscrew the 2 nuts on the side of HVI-0003, insert 16-2287, and then screw back the nuts, torque 3.39Nm, ADH-0007 seals the label.
8. Cut the wire and crimp the terminal of the harness 304767-001 on the HVI-0003:
1) Cut the wire harness short to keep 40cm
2) Put on a 4cm-long heat shrinkable tube HTS-0002
3) Strip the black insulating layer about 10cm
4) Using TOL-0028, strip the blue wire, yellow-green wire and brown wire each about 0.4cm of insulation
5) Use TOL-0016 to press 3 pins-0028 to brown wire, blue wire and yellow-green wire respectively
6) The brown wire is inserted into port 1 of CON-0273, the blue wire is inserted into port 2, and the yellow-green wire is inserted into port 3.
7) Blow tightly the heat shrinkable tube with a heat gun
9. Rotate the frame counterclockwise to make the rotor to the position shown in the figure, then lock the rotor, install HVG-0003 on the rotor
Here, two operators should cooperate with the operation. One operator rotates the frame and then stabilizes it, and the other operator
inserts the frame positioning pin to lock the frame, pay attention to safety.
See the note next to the figure below for the screws and washers used and the torque requirements
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10. Rotate the frame counterclockwise to make the rotor to the position shown in the figure, then lock the rotor, install HVI-0003 on the rotor
Here two operators should cooperate with the operation. One operator rotates the frame and then stabilizes it, and the other operator inserts the frame
positioning pin to lock the frame, pay attention to safety
See the note next to the figure below for the screws and washers used and the torque requirements
Note: This section only involves the installation of single components and single cables. The wiring between all components is in section 1-3 and section 1-4
1. Rotate the frame counterclockwise so that the tube mounting surface faces upward
Here two operators should cooperate with the operation. One operator rotates the frame and then stabilizes it, and the other operator inserts the frame
positioning pin to lock the frame, pay attention to safety
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2. Obtain a tube XRT-0006 to be installed, remove the top outer packaging, and prepare for the following cleaning tasks:
3. Install the tube to the rack (screws, gaskets, screw installation method, torque required for screws and seals are all marked in the figure below)
Note: To ensure safety, two people operate, one pushes the forklift, the other carries the tube harness and heat sink, and the two
cooperate to place the tube on the rack.
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4. Fix the tube heat sink and heat pipe (screws, gaskets, screw installation method, torque required for screws, and sealing labels are all marked in the following figure)
6. Connect and fix the cathode and anode wiring harness of the bulb.
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7. Preparations before connecting the cathode and anode wiring harness:
1) Put on a new pair of disposable latex (or latex-free) gloves.
2) Use a new lint-free cloth and LAB-0002 (denatured alcohol) to wipe the two high-voltage cable joints of the tube and the two sockets on the high-voltage
component.
3) Let the contact pins of the cathode and anode harness lightly touch HVI-0003 to release the accumulated charge. Use denatured alcohol and a new dust-free cloth
to thoroughly clean the contact end and contact pins of the connecting sleeve.
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4) Apply silicone oil SIL-0002 evenly on the contact surface of the two high-voltage wire harness heads to avoid touching the contacts.
5) Cover the contact surface with a silicon disk (WSA-0079 on the anode contact surface and WSA-0080 on the cathode contact surface), and a layer of silicone oil on it.
8. Connect the cathode and anode wiring harness to HVG-0003 (the screws used, the torque required for the screws and the seal are all marked in the following figure):
Note: In order to prevent damage to the socket of the high-voltage generator or the ceramic contacts of the cathode
and anode harness, please do not over tighten the threaded joint of the cathode and anode harness.
1. Pass the 11-0026 wire harness from the back of the tube to the inside of the rotor, and connect the cables to the heat exchange equipment. The detailed
description is shown in the remarks
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2. Put a 39cm-long CWM-0016 on the oil pump harness of the ball tube and fasten it with 3 CWM-0081.
3. Connect the 11-0026 wire harness and fix the wire harness. The specific connection method is shown in the remarks:
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4. Connect the J20577-01 harness to the AC AUX input harness of HVI-0003, and connect the harness that comes with HVI-0003 to the terminal block on the side of the
HVI:
1. First twist the wiring harness of the P1 connector and P2 connector to each other, and then wire the HVG-0003 (see the figure below for details)
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2. Connect the two wiring harnesses from the XFMR out port on the right side of HVI-0003 to HVG-0003. Please refer to the following picture for wiring to avoid wrong
connection.
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4. Continue to wire HVG-0003:
1) J21035-02 connects to 12-1036 J83, J21035-03 connects to 12-1037 J9
2) Connect J21035-04 to 12-1024 J21024-01
After the tube and high pressure are installed (replaced) on the customer site, the following operations are required:
Tube positioning includes POR positioning and ISO positioning. After starting the system positioning or after you replace the X-ray tube, you
must perform the tube positioning procedure. And repeat this operation as needed, until both measured values are within the required tolerance
range. When the tube is in its final position, a final POR and ISO measurement value will be obtained and recorded. Follow
Perform X-ray tube positioning
1) Perform POR positioning
2) Perform ISO positioning
3) Depends on whether the POR and ISO measured values are within the required tolerance range
a) If it is not within the required tolerance range, repeat steps 1 to 3.
b) If it is within the range, perform a final POR and ISO measurement and record the result.
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Tube and HV maintenance
1 Clean the heat exchanger and the cooling fan on the heat exchanger assembly
1.1 Maintenance cycle: In principle, it is once every 6 months. If the dust on the site is severe, it will take every 3 months.
1.2 Tools used: vacuum cleaner with anti-static function (no vacuum cleaner without static protection is prohibited to avoid damage to
sensitive electrical parts caused by static electricity)
1.3 Matters needing attention:
1) The whole machine needs to be powered off
2) Need to remove the frame cover
3) Please do not bend the heat sink on the heat exchange equipment
4) It will be close to the slip ring during the whole operation. Please make sure not to touch the slip ring or drop the tool on the slip ring,
especially the slip ring coding belt, to avoid injury. If the coding belt is damaged, the entire slip ring needs to be replaced.
1.4 Description:
1) Check whether the heat exchanger is blocked by dust
2) If it is blocked, use an anti-static vacuum cleaner to clean the heat exchanger
3) Rotate the rack so that the heat exchanger is at about 10 o'clock in the rack. At this time, the exhaust fan on the inclined structure of
the heat exchange assembly can be seen from the back of the system
4) Check whether the fan on the heat exchanger is blocked by dust
5) If it is blocked, clean it with an anti-static vacuum cleaner.
2 Check the stability of the cable connection on the high voltage and inverter and the connection of the
ground wire
2.1 Maintenance period: 6 months.
2.2 Tools used: Flat-blade screwdriver
2.3 Matters needing attention:
1) The whole machine needs to be powered off
2) Need to remove the frame cover
2.4 Description:
1) Check the cable interfaces on the high-voltage generator and inverter in turn to ensure that the connections are reliable.
2) Check whether the ground wire is connected and ensure that the connection is reliable.
4 Check whether the high-voltage cable connection of the high-voltage generator is loose
4.1 Maintenance period: 6 months.
4.2 Tools used: TOL-0101 (Adjustable wrench)
4.3 Matters needing attention:
1) The whole machine needs to be powered off
2) Need to remove the frame cover
3) The high-voltage cable connector on the tube side cannot be removed. If the joint is removed, oil will leak from the tube, the tube will be
damaged and must be replaced.
4) The high-voltage cable plug cannot be removed during maintenance. Only when the tube is replaced or the system fails, the high-voltage
cable head on the high-voltage side may need to be removed.
5) The high-voltage cable from the bulb to the high-voltage generator is sealed with silicone gaskets and silicone oil during the manufacturing
process. These parts do not require any maintenance, unless for other reasons (such as high-pressure ignition). If these connections are removed,
the silicone gasket must be replaced. For specific operation methods, please refer to section 7 of 1-2 in the Tube and HV installation and wiring part
of this chapter.
6) Excessive torque will damage the high-voltage generator socket or high-voltage cable. In order to avoid similar damage, please do not overtighten it.
4.4 Description:
1) Use TOL-0101 to ensure that the high-voltage cables are tightened. But don't overtighten it.
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X-ray Filament Current Calibration
1. When adjusting the filament current, make sure that there are
no obstructions in the scanning field;
2. The filament current must be adjusted strictly in accordance
with the required indicators, the MA curve must be smooth,
otherwise it is easy to cause artifacts;
3. After the adjustment is completed, you must click WriteDB in
the lower right corner of the tool, otherwise the adjusted value
will not be written to the database;
4. Focus on checking whether the filament current is accurate for
warmup conditions, air calibration conditions, and common
protocol conditions.
Steps:
1 .Startup the system,click “Service”,select “Service Tools”.
第1页 共6页
3. Click first row and select mode
1)Auto Mode
1. Select Auto mode, then select the calibrated KV, click the Start button to perform automatic calibration scan
2. After scanning, click the WriteDB button to save the calibrated data
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3. Click the curve button on the right to observe the calibration curve under each condition
2)Manual Mode
① Select manual calibration mode
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② Select the conditions you need to calibrate, enter the value of the filament calibration in
the boost current column, and then click the start button. After the scan is completed, the filament
and current curve will be displayed
③ If the calibrated curve meets the subjective requirements, the calibration is complete. Click the
WriteDB button to save the data. If the curve does not meet the requirements, you need to adjust the
boost current value and continue the calibration.
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④ Select “Quit” button when finished.
Seasoning
During the installation or after a long time not in use of the x-ray tube, there is a high risk of tube arcs
due to residual gas in the tube or gas penetrating through the tube wall. To avoid this kind of failure, it is
necessary to heat the inside of tube by means of seasoning, and keep the vacuum in the X-ray tube in a
stable state by the getter inside the tube absorbing the gas.
Before the tube is seasoning, make sure that no one is in the scanning room
Steps:
1. Open Configuration Tool and choose the Tube Seasoning tab located to the right of the Warm Up tab ;
2. Open Message Tool and send this message to Scan Control (Choose “Scan Control” at the left side of Message
Tool main window): Seasoning initiate;
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3. The Seasoning process will be carried out automatically by following the parameters above, if all the scan parameters
have been finished,
the software will quit the seasoning process;
4. If you want to abort the Tube Seasoning process, you can use Message Tool to send this message to Scan Control
(Choose “Scan Control” at the left side of Message Tool main window): Seasoning abort;
If tube arc still occurs with the method above, please use this
supplementary method.
Supplementary Method: Within a short period of time, increase load HU to reach more than 90%, and the tube
electrode will release gas due to heating, then use the getter inside the tube to absorb the gas to improve the
vacuum degree inside the tube in the non-use 30 minutes. Repeating the operation for two times, then do the
warm up procedure to achieve the agin effect. Load conditions are classified according to the X-ray tube heat
capacity level as shown below. The exposure times in the table is an approximate reference value. From the HU
calculation results on the CT device side, it is appropriate to select the time without waiting time. The time
various with the residual HU, so please decide according to the specific situation. In addition, start aging from
relatively small HU state (appropriately below 30%) as far as possible.。
X-ray tube exposure exposure interval estimated exposure stop exposure stop time
type condition (second) times time times (minute)
2.0MHU 100kV,200mA,3s 1 22 30 17 30
3.5MHU 100kV,250mA,3s 1 26 30 18 30
5.0MHU 100kV,300mA,3s 1 31 30 24 30
8.0MHU,CTR2280 100kV,300mA,3s 1 31 30 24 30
第6页 共6页
The following contents are about fixed aperture collimator. Please click here for the Collimator_AdjustableOpenning。
When installing or maintaining the collimator, the collimator opening and the
front (curved) and back sides of the radiation incident surface of the filter are
prohibited from touching to avoid scratching the surface.
1 Collimator assemble
1. Get a collimator component you need(The component number could be found in the up table),
turn around gantry(tube position at 180°)
2. Put on rubber gloves, disassemble the collimator assembly packing box,install the collimator handing
fixture(fixed with 4 SHC-0275),dip in alcohol with non-woven cloth, wipe the surface of the collimator
3. Remove the protective tape from the opening at the bottom of the collimator,Use a non-woven cloth dipped in
alcohol, wipe the mounting surface of the collimator on the rotor
第1页 共5页
4. Install collimator assembly on rotor with collimator mounting face down,remove collimator handing fixture,
use SHC-0191 x6、WSA-0061 x6、WSA-0033 x6 tighten the collimator,torque is 25Nm(Note: The collimator
component is very heavy. Please take care of the protection when handling,and make sure the collimator
put in to 2 locating pin,then remove the collimator handing fixture).
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Note: The schematic diagram below is only used to show the location of the label. The information on the label shall be subject to the actual
product
2 Collimator calibration
ensure that the firmware version of Collimator is correct before calibration,The calibration procedure see 00-0002-MTP-15
3 Collimator remove
1. Remove the 4 STP of the fastening cable and the corresponding strap
2. Disconnect 12-0520、12-0519、12-0518、12-0517
3. Remove the 6 fixing screws from the collimator assembly using a torque wrench
4. A collimator handling fixture is mounted on the collimator assembly.
5. The collimator assembly can be disassembled to lift the collimator assembly upward along the direction of the vertical mounting surface
第3页 共5页
¯¯¯
2. Remove the 2x SHC-0229 on Bowtie FIlter,the put out the Bowtie Filter with handle.
¯¯¯
3. put the Filter on the clean plane , make sure the filter will not be scratched, remove the 2x SHC-0228
(marked with green in the picture),then the handle of the Filter could be removed.
¯¯¯
4. Get a new Filter(AL Filter is 16-3899、TEFL Filter is 16-1052 ),use 2xSHC-0318 to fix the handle,
install the new filter to the collimator ,and fixed with 2xSHC-0231
Note:when fixed the 2xSHC- 0231, alternate to fix two side .
¯¯¯
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5. put on the cover (16-1063)of the Collimator,fixed the 4x SHC-0160 (torque:1N/m)
第5页 共5页
The following is the content of the adjustable openning collimator. Please click this link to access the content of the fixed
aperture collimator.
Collimator Component
Collimator Type Machine models Label
Number
ScintCare CT16 According to different models, each
Adjustable series/ model has its
02-0164
openning ScintCare own label number, so it won’t be
CT64series listed them here.
When installing or maintaining the collimator, the collimator opening and the front (curved)
and back sides of the radiation incident surface of the filter are prohibited from touching to
avoid scratching the surface.
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4. Use SHC-0191*4, WSA-0061*4, WSA-0033*4 to fix the collimator assembly, the torque is 25Nm, and seal with ADH-0007 .
第2页 共4页
3. Aperture zero calibration
1. The control board 10-0238 of the collimator will be divided into two parts, one part is installed in the collimator
control box, the other part is installed in the collimator assembly, and the part installed inside the collimator is
responsible for recording the calibration parameters This part of the calibration work must be completed in the factory,
and the calibration parameters stored in the part of the control board installed in each collimator are unique.
2. If you need to replace the 10-0238 part of the collimator, you need to send the entire collimator assembly back
to the factory, and perform calibration after replacing the new control board.
4. Collimator calibration
1. Before this calibration, please make sure step 3 (Aperture zero calibration) described above has been executed.
2. The calibration operation of this adjustable opening collimator is the same as the fixed aperture collimator.
3. After the calibration, please save the calibration result before you exit the calibration tool, and then you should restart
第3页 共4页
the system to bring the calibration result into effect.
2. Lead screw:
1) Maintenance/inspection interval: check every 2~3 months after the initial installation, and every 6 months thereafter
2) Maintenance/inspection items: check whether there are dust, stains, debris and other impurities in the lead screw, and check
whether the grease is dry
3) Lubricant: Lithium soap base grease
4) Lubricant replenishment or replacement interval: usually replenishment\replacement every other year, but needs to be
adjusted appropriately based on the inspection results
5) Maintenance operation method: If the pollution is not serious, you only need to add an appropriate amount of grease. If you
need to replace it, you need to remove the old grease, clean the guide rail with a non-woven fabric, and then apply new grease
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Detector maintenance
1.Diagram of detector&moudle
The detector left is the power supply and temperature control cable, and the right and the bottom are connected to DCB.
2. Detector assembly
Install the detector as a whole according to the following steps (the power should be cut off in the whole frame before installation).
1)The detector shall be installed jointly by two persons. The circular positioning hole at the upper left end must be inserted first, and then the positioning
guiding hole at the upper right end.
2)All screws fixing the detector to the upper left and upper right middle bottom of the rack must be fixed using the specified torque value of 45Nm.
3)Connect the connecting cable between the detector and the temperature control box and fix it with the specified torque.
4)Connect Integral data signal cable and fiber data cable to Breakout Board of detector.
5)Connect power supply.
6)Fix the associated cable(Pay special attention to fiber optic and integral signal cable not too tight).
Follow the following steps for internal maintenance of the detector (the entire gantry should be disconnected before maintenance)
1)Unscrew the fixing screws of the outer cover sheet metal and detector bracket, and remove the fan outer cover (be careful not to touch the wires on the
detector to avoid bad connection).
2 ) Carry out internal maintenance (must be done in case of power failure, otherwise it may cause detector damage).
The detector module must be removed carefully to prevent damage to the flexible cable.
Do not touch the ASG surface or the side of the scintollator directly.
When installing the module, the appropriate torque should be used to fix the flexible cable to
the detector SwitchBoard, so as to avoid breaking the screw hole of the SwitchBoard or do not
squeeze the mold block ASG or crystal when installing the module of the flexible cable.
Pay attention to the type of switch board when installing or removing it,The switch Board in
the middle of the detector has 11 data interfaces, and the switch Board on both sides has 12
data interfaces;When burning firmware, different types of switch board have different firmware
Numbers, so it should be distinguished.
The firmware of the burning module should use the corresponding version of the firmware. The
hardware version number of the module can be seen on the label of each module.
In case of special circumstances, please confirm with the senior after-sales engineer or R&D
engineer.
3)After installing the fan cover, the screws must use a fixed torque.
4)Connect various external cables, fix the cable ties, and power on the gantry to test the connectivity of the module.
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Observe detector Under normal operation, if the temperature is 6 months.
temperatu unstable beyond +-2 degrees, contact the senior
after-sales engineer to diagnose the temperature
control problem and deal with it.
Badpixel test Bad pixles are treated as the following common 6 months.
faults.
offset test Use the Offset tool for testing. Check the flexible 6months Test errors are
cable or replace the flexible cable when the offset of treated as common fault lists.
individual channels is abnormal.
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Table Maintenance Procedure
The information and procedures described in this chapter can only be used by personnel trained, authorized and qualified by Minfound
Medical System Co., Ltd. This procedure assumes that all operators working on the equipment are properly trained and aware of the
necessary safety and maintenance procedures.
Hazardous voltage inside this equipment and rotating parts can result in severe personnel injury or death by electrocution,
crushing or shearing.
To avoid personal injury or death by electrocution, you must disconnect the main power source and perform the electrical lock-
out and tag-out procedures described in section 7 of General System Maintenance.
To avoid personnel injury or death by crushing or shearing, you must disable the rotate drive and perform the gantry lock-out and
tag-out procedures described in section 7 of General System Maintenance.
Do not attempt to open or service this equipment unless you have been properly trained and authorized to service the equipment
by Minfound Medical System Co., Ltd. And always comply with all safety procedures and the safety precautions described in
chapter2.
This series of products are configured with the following types of patient tables, please click the corresponding link to view the related
maintenance procedure.
1. Maintenance Procedure of rhomboid table
2. Maintenance Procedure of updown table
第1页 共1页
Vertical Up-Down table maintenance procedures
The information and procedures described in this chapter are limited to personnel who have been trained, authorized and certified
by Minfound Medical Systems Co., Ltd. This procedure assumes that all equipment personnel are properly trained and understand
the necessary safety and maintenance procedures.
There are movable parts and dangerous voltage components in this equipment, which may cause serious
personal injury or death through accidents such as crushing, electric shock or cutting.
In order to prevent casualties from electric shock accidents, you must disconnect the main power source
and perform power lockout procedures.
In order to prevent people from being injured or killed by squeezing or cutting, you must turn off the
rotary drive and perform the gantry lockout procedure.
If you are not trained and authorized by Minfound Medical Systems Co., Ltd., do not open or maintain
the device. Be sure to follow all safety procedures and safety precautions described in the General Safety
Information section.
No. Description
1 Back end of patient table
2 Front end of patient table (toward
the gantry)
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3 Manual release switch for horizontal
movement of patient table
4 Patient table exit foot control (right
side)
5 Patient table entry foot control (right
side)
6 Manual release switch for horizontal
movement of patient table
7 Patient table exit foot control (left
side)
8 Patient table entry foot control (left
side)
No. Description
1 Front end of the patient table (near
the gantry)
2 Back end of patient table
3 Patient table mobile tooling (rear
side)
4 Patient table mobile tooling (front
side)
5 Mobile tooling height adjustment
screw
The head holder is installed at the front of the patient table. Push the head holder bracket into the socket at the front
of the patient table until it is fully pushed in. Using the head rest can help complete all standard inspections of the head.
Parameter requirements:
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Maximum load (supporting function): 15kg
Connection with the system: physical connection
Material in contact with the human body: no contact with the human body
Attenuation equivalent ≤0.8mmAI@120kvp
• The headrest
The headrest is installed on the head holder. Place it on top of the head holder, align it in the center, and push in until the
headrest fits the head holder completely. The headrest can make it easier for the operator to place and scan the patient's head, and
also make the patient's head easier to fix without making the patient feel uncomfortable.
Parameter requirements:
Connection method with the system: physical connection
Material in contact with the human body: PU
Attenuation equivalent ≤1.3mmAI@120kvp
Place the knee joint cushion under the knee and calf of the scanned patient when needed. The knee joint cushion will help the scanned
patient to place the lower limbs more comfortably, reduce the load on the lumbar spine, and also make it easier for the patient to maintain
the same posture without any discomfort.
Parameter requirements:
Connection with the system: Physical connection
Material in contact with the human body: PU
Attenuation equivalent: ≤3.2mmAI@120kvp
•Mattress
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The mattress is placed on the patient table, and the mattress is centered on the patient table to ensure that the sticky strips
fit completely. Using a mattress will help the patient to lie on the patient table for a longer period of time and it will be easier
to maintain a posture without any discomfort.
Parameter requirements:
Connection with the system: physical connection
Material in contact with the human body: PU
Attenuation equivalent ≤0.6mmAI@120kvp
The extension board is installed at the front of the patient table, and push the extension board bracket into the socket at the
front of the patient table until fully pushed in. Use the extension board to help complete all standard inspections under the
scanning mode of the feet first.
Parameter Requirement:
maximum load (a supporting role): 30kg
system connections: a physical connection
with the body contact material: no contact with the human
attenuation equivalent ≤1.5mmAI@120kvp
• Strap
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The strap may be tied to part of the body part of a patient and set on the patient table. Using a mattress will help the patient to lie on
the patient table for a longer period of time and it will be easier to maintain a posture without any discomfort.
Parameter requirements:
Connection with the system: physical connection
Material in contact with the human body: nylon cloth
Attenuation equivalent ≤ 0.6mmAI@120kvp
2) After the connection is completed, perform a functional test to ensure that when a person faces the gantry, the foot switches
on the left and right sides close to the gantry are both for entering the patient table, and the foot switches far from the gantry
are both get out of patient table.
Maintenance:
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Every time the after-sales service engineer goes to the site for routine maintenance, he needs to carefully check whether the
foot switch is short-circuited or disconnected (if the hospital starts from the installation, it directly requires the connection of
the foot pedal to be disconnected, and the foot pedal is not required, so inspection is not required) , And clean up the dirt stuck
in the movable part of the foot switch to prevent damage to the movable parts.
Wiring method:
1) Power Input cable of the patient table: J2133501 connected to CNN111
2) E-Stop cable of the patient table: J2133801 connected to CNN110
3) Patient table I/O Sensors cable: J2133901 connected to CNN114
4) Horz Encoder cable of the patient table: J2135001 connected to CNN113
5) CAN cable of the patient table: CAN network cable connected to CNN112
6. Interlock settings
Before performing this operation, please make sure that the system software version is 11.1 or newer. If it is lower
than this version, please perform the system upgrade operation first.
Run the Interlock Calibration tool on the ServiceTools interface.
To scan an empty patient table board axis scan image, import it into the software, and save the calculation result. After saving,
a "TableHeightAtISO" parameter will be generated in Config. Please make sure that the parameter is correctly generated and the
same as the calibration tool calculate result.
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7. Maintenance and maintenance (maintenance cycle is 6 months)
The maintenance and maintenance items of the patient table are as follows:
7.1 Check the levelness of the Z and X directions of the patient table (the system needs to be powered off in this
process)
Inspection/confirmation method: power off the system, remove the cover on both sides of the patient table, ensure that the castings of the
patient
table on both sides can be exposed, and then use a levelling instrument to measure the levelness of the patient table in the Z direction (at the
left
side and right side) and the X direction. If there is an error, you need to adjust the anchor bolts of the patient table to ensure the levelness of
the patient table.
7.2 Check the foot pedal function and manual release button function (this process requires the system to be
powered
1) Visually check whether the foot switch is correctly fixed on the outer cover. If it is loose, refer to 30-0201-ISP to re-tighten and repair.
2) In addition, check whether the foot switch is damaged. If it is damaged, replace the pedal with a new one.
3) Test each foot switch to ensure that the patient table moves normally and the direction is correct.
4) Confirm that the label on the foot switch is intact and clearly visible. If it is damaged, it needs to be replaced.
5) Confirm whether the patient table clutch release function is working properly:
a) Use the foot pedal to control the patient table board to enter the patient table into the hole of the host.
b) Grab the handle of the patient table to trigger the release switch, and pull the patient table board backwards to pull it out from the hole of
the host.
The patient table board should be able to be pulled freely.
c) Press the release button under the front end of the patient table and push the patient table board at will. The patient table board should be
able to be pulled freely.
7.3 Check the carbon fiber patient table board (this process requires the system to be powered off)
1) Confirm that there is no damage to the carbon fiber patient table board.
2) If the carbon fiber patient table board is cracked or otherwise severely damaged, it should be replaced with a new one, and various possible
causes of the
damage should be discussed with the user. The cost incurred depends on the actual situation.
1) Confirm whether accessories such as head holder and extension board can be safely and firmly inserted into the sockets on the front of the
patient table.
2) Ensure that the surface of the mattress, knee joint pad, and headrest pad are not damaged or deformed. Check whether the mattress can be
firmly attached
to the carbon fiber patient table board, and check whether the headrest pad can be firmly attached to the head holder.
3) Check whether the straps are damaged and make sure that the straps with velcro can stick to each other.
7.5 Check the degree of wear of the drive belt of the horizontal motor of the patient table
1) Visually inspect the belt for cracks, wear and tooth loss.
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2) If the belt is cracked, worn, or missing teeth, it needs to be replaced.
7.6 Check the tightness of the anchor bolts of the patient table
1) Check each anchor bolt to ensure that the patient table is properly fixed.
2) Set the tightening torque of the anchor bolts of the patient table to 100 Nm.
1) Check whether there is dust or foreign matter on the horizontal rail. Before proceeding to the following steps, if necessary, please clean the
guide rail
dust and foreign objects with a non-woven fabric.
2) Align the grease nozzle with the grease nozzle on the slider.
3) Squeeze the oil gun once to inject grease into the slider, and manually move the slider forward a few centimeters. At this time, there should
be
traces of grease on the slide rail. If there is no trace of grease, squeeze the oil gun and inject it again, and then move the slider forward again
for a
few centimeters to check whether there is lubrication on the guide rail. fat. Repeat the above until traces of grease are seen on the guide
rail. Be
careful not to add excessive grease to avoid damage to the slider.
4) Move the grease gun to the slider on the other side, and repeat the grease filling operation in step 3 above.
7.8 Check the horizontal guide, roller and encoder of the patient table
1) Wipe the entire guide rail surface and coding strip with a clean non-woven cloth dipped in alcohol to ensure that the dust is clean. If it still
cannot be cleaned up, you can use other plastic or rubber materials to scratch the surface of the guide rail. It is forbidden to clean the guide
rail with other metal materials or corrosive materials to avoid damage.
2) Use a clean non-woven cloth dipped in alcohol to clean the rollers under the patient table board, and move the patient table board to rotate
the rollers to ensure that the surface of the rollers is clean. If it still cannot be cleaned, you can use other plastic or rubber materials to scratch
the surface of the guide rail. It is forbidden to use other materials such as screws for cleaning to avoid damage.
If the roller is found to be damaged, it needs to be changed in time to ensure that the patient table is stable during the movement.
Ensure that the connection of the patient table ground wire is reliable and effective.
1) Check the lead screw for dust and foreign matter. If necessary, use a non-woven fabric to clean the screw dust and foreign objects.
2) Use a small brush to evenly apply the grease on the surface of the lead screw, not excessive.
3) Manually move the patient table board to the front and rear extreme positions twice to make the new grease evenly lubricated.
4) Check whether there is extra grease residue on both sides of the screw nut, and use a non-woven fabric to remove the extra grease.
Use small pieces of paper to block the horizontal and vertical limit switches and Home position sensors of the patient table in turn,
and observe whether the lights on the limit switches will change state as the block is blocked (the light will be off if the block is blocked,
and if the block is removed light will turn on), if an abnormality occurs, you need to check whether there are foreign objects on the limit
switch/sensor. If it is still unusable after cleaning, you need to replace the limit switch/sensor.
7.12 Check the cleanliness of the patient table cover and the cleanliness of the patient table base
1) Visually inspect the dust, dust, and foreign matter on the cover and base of the patient table.
2) If necessary, use an anti-static vacuum cleaner to clean up the dust
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Table Maintenance Procedure
The information and procedures described in this chapter can only be used by personnel trained, authorized and qualified by Minfound
Medical System Co., Ltd. This procedure assumes that all operators working on the equipment are properly trained and aware of the
necessary safety and maintenance procedures.
Hazardous voltage inside this equipment and rotating parts can result in severe personnel injury or death by electrocution,
crushing or shearing.
To avoid personal injury or death by electrocution, you must disconnect the main power source and perform the electrical lock-
out and tag-out procedures described in section 7 of General System Maintenance.
To avoid personnel injury or death by crushing or shearing, you must disable the rotate drive and perform the gantry lock-out and
tag-out procedures described in section 7 of General System Maintenance.
Do not attempt to open or service this equipment unless you have been properly trained and authorized to service the equipment
by Minfound Medical System Co., Ltd. And always comply with all safety procedures and the safety precautions described in
chapter2.
This series of products are configured with the following types of patient tables, please click the corresponding link to view the related
maintenance procedure.
1. Maintenance Procedure of rhomboid table
2. Maintenance Procedure of updown table
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Overview of Operator's Console
1 Overview of Operator's Console
The operator's console includes a desk, keyboard, mouse, display monitor, console cabinet, mouse and console pod with
emergency
stop switch and intercom. The operator's console controls the operation of the system.。
Item Description
1 console cabinet
2 desk (not supplied)
3 monitor 1
4 monitor 2
5 console pod
6 mouse
7 keyboard
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2 Console Pod and Indicator Light
Please refer to the corresponding operation manual of each equipment type for console pod and indicator light.
Item Description
1 left display
2 J338 to power supply
3 J335 to display
4 right display
5 J340 to power supply
6 J335 to display
Dangerous voltage in this equipment and rotate part can cause personnel injury or death when shocked, broken and
crushed.
To avoid personnel injury or death by electric shocks, operators must disconnect the main power supply and
perform lock-out and tag-out procedure specified in section 7 of General (System) Maintenance.
Do not open or maintain the equipment without training and authorization from Minfound Medical System Co., Ltd.
Please comply with the safety procedures and safety protection measures specified in the General Safety
Information chapter.
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• Firewall (HUB-0008)
• Console Computer(CPU-0037)
• Reconstruction Computer(CPU-0031)
• Console electrical box(17-0725)
• Network isolator(EA45)
• Console Power Distribution Unit(PDU-0019)
Item Description
1 Console Cabinet
2 Uninterruptible power supply
(UPS)
3 Status indicator (green means
it is turned on)
4 Reconstruction
Computer(CPU-0031)
5 Console Computer(CPU-0037)
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序 描述
号
1 Console Cabinet
2 Firework(HUB-0008)
3 Power distribution unit (PDU-
0019)
4 Network isolator(EA45)
5 Console electrical
box(17-0725)
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Item Description
1 Displayer cable connector-Located on the
GPU of Console PC
2
One-key to start signal serial line-Located
on Recon PC
3 Fiber connector-Located on ACQ card of
Recon PC
1.4 The wiring instructions of the electrical box at the back of the console cabinet and UPS
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Item Description
1 UPS-0019 Power output port,power supply for Console PC, monitor*2, electrical cabinet single-phase
220V, and green indicator S1 on the front panel of the console cabinet; Note: Recon PC and firewall are
powered by terminal 9 of the console electrical box (17-0725).
2 Console electric box17-0725(Numbers 3 and 4 are when the lid of the electrical box is removed)
3 Single-phase 220V wiring terminal from PDU (terminal row number is 1 and 2)
4 PDU signal wire terminal (terminal block number is 7 and 8), to control the output contactor of PDU-0004
2. Maintenance content
2.1 Intercom system
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Check the intercom system to ensure that doctors and patients can communicate through this system normally, and
there should be no excessive noise or current interference sound.
In order to insure the safety of operators and patients in an emergency, the function of the emergency stop button needs
to be confirmed during maintenance, as well as the validity of the circuit and the correctness of the emergency stop control.
2.3 Check the connections of other communication cables and power cables in console cabinet
1) Ensure that all cable connections to console PC, recon PC, firewall and UPS are reliable and effective.
2) Ensure that the grounding wire of console cabinet is reliable and effective.
1)Inspect the interior of the console cabinet for any dust and dirt build up.
2)If necessary, use the anti-static approved vacuum cleaner to vacuun any dust or dirt inside the operators console rack,
including the fans.
3) Inspect the filter on the cabinet door, if there is dust built up, replace the filter or clean it.
2.5 Clean the fans of host computer and the golden finger of PCIE card inside the PC
1)Open the cover of the PC host inside the console cabinet (both the Console PC and Recon PC need to be cleaned), use a
vacuum cleaner to clean the dust on mainboard, cooling fans and air outlet.
2)Unplug all memory strips and all PCIE cards (including GPU and ACQ card) in turn, use a vacuum cleaner to clean the socket
and use an eraser to wipe the memory stips and the golden finger of PCIE card.
3)Insert the memory strips and PCIE cards back, and cover the PC host cover.
1) The lower right corner of Windows taskbar: click on the icon as shown
2) Normal hard disk status:
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4) If the hard disk risk warning above appears, please replace the hard disk in time to prevent data loss (if this happens to
the system disk, use Back up tool to backup each database and files in FMIBackup directory immediately and replace the hard
disk,
re-burn image and restore the backed up fata; it this happens to another data disk, please save all the files in its directory ,
replace
the hard disk, restore the data and set the image path).
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Power distribution unit maintenance procedures
The information and procedures contained in this chapter can only be used by personnel trained, authorized and
qualified by
Minfound Medical System Co., Ltd. This regulation requires that all operators must be trained and have
corresponding safety awareness.
The dangerous voltage in this equipment and rotating parts will cause personal injury or death in the event
of electric shock, breakage and shearing.
In order to avoid personal injury or death caused by electric shock, the operator must disconnect the main
power supply and perform the electrical shutdown and label instructions specified in section 7 of the general
system maintenance chapter.
Do not open or repair this equipment by yourself without training and authorization from Minfound Medical
System Co., Ltd. Please observe the safety regulations and safety protection measures specified in
the chapter General safety information .
Serial description
number
1 PDU cabinet
2 Upper panel
screws
3 Rear panel screws
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mber description
1 Power distribution unit
2 CB1, input circuit breaker
and label
3 CB4, single phase 220 VAC,
switch and label
4 CB3, 3-phase 220 VAC,
switch and label
5 CB2, 3-phase 380 VAC,
switch and label
6 Surge protector
7 Power-on status indicator
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Serial description
number
1 fuse
2 Time Relay
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(the line sequence from left to right is LN)
Note:
1. Do not use excessive torque on all the screws on the PDU cover and the screws on the
internal terminal block to prevent the screws from slipping or damage.
2. This inspection must be carried out when the system is powered off and ensure that no one
will switch on.
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1) Open the rear panel of the PDU;
2) Adjust the torque of the torque wrench to 6Nm;
3) Check/tighten the PDU input terminal connection;
4) Check/tighten the 3-phase 380VAC output terminal connection;
5) Check/tighten 3 Phase 220VAC output terminal connection;
6) Check/tighten the single-phase 220VAC output terminal connection;
7) Adjust the torque of the torque wrench 6 to 7Nm;
8) Check/tighten all ground terminal connections;
9) After confirmation, execute the following One-step PDU input and output voltage check.
This chapter requires live operation, please pay attention to the risk of electric shock.。
1) Remove the rear panel of the PDU;
2) Test steps and test data record template: refers to PDU-0004-PUP ;
3) After the above steps are checked, please replace the rear cover panel of the PDU and tighten the bolts.
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Contents
General Info
General Safety Info
System Description
General (System) Maintenance
Gantry Maintenance
Tube And HV Maintenance
Collimator Maintenance
Detector Maintenance
Patient Table Maintenance
Console Maintenance
PDU Maintenance
Smart_positioning System Install and Calibration(Optional)
System Adjustment And Calibration
IQ Check
PACS,RIS,Printer, Remote Service
Preventive Maintenance
Installation And Acceptance
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System Alignment and Calibration
System Alignment
System alignment consists of the following steps
1.BadPixel Calibration
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more precise mechanical adjustments to meet the requirements。
5. In particular, it is necessary to keep the heat capacity of the ball
tube under specified conditions when adjusting POR。
In addition, after the installation of the tube, the ISO value will not
change beyond the specification with the heat capacity. In some
debugging situations, when the image spatial resolution is found to
change significantly with the heat capacity, the ISO value at low and
high heat capacity should be checked。
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4. xFFS grid value adjustment
Refer to corresponding MTP for more information.
The following systems support xFFS funciton, ScintCare CT64, ScintCare CT 16P, ScintCare CT128, ScintCare 778H,
ScintCare 776.
ScintCare 775 does not support xFFS function.
5. Aperture calibration
Refer to the collimator maintainence chapter for detail information.
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Factory Calibration
Factory calibration must be done when all system alignment are complete, following the steps below:
1. Air calibration (air calibration and beam hardening calibration)
Refer to the corresponding MTP。
1.Objects that cannot block the rays in the scanned area during calibration 。
2. Pay attention to check whether there are errors in the calculation results. If
there are errors, please consult the senior after-sales engineer or the
corresponding R&D engineer.
3. Some scanning methods such as xFFS and zFFS are limited to calibrate at
certain speeds. Pay attention to the choice of speed.
4. When unfamiliar, try to select None Filter each time。
5. When some conditions in Air calibration are executed, the DS of the
corresponding conditions also needs to be executed, and the CT number
calibration of the corresponding conditions also needs to be executed at the
same time.
1. Note that when two molds of different heights are placed, the
molds are always scanned at the center of the Z direction (there is a
cut line around the circumference), especially when the push rod bed
rises and falls, the positions of the molds in the Z direction will
change。
2. The selected scan condition must have been calibrated in the air
calibration step, otherwise incorrect vectors may be generated。
3. Pay attention to check whether there are errors in the calculation
results. If there are errors, please consult the senior after-sales
engineer or the corresponding R&D engineer。
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3. CT number adjustment
Refer to the corresponding MTP
4. Daily calibration
Refer to corresponding MTP.
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Image quality check
New installation customer service engineer needs to conduct CT value test and uniformity and
artifact inspection. Other more inspections are shown in the installation acceptance form. Inspection
institutions generally conduct image index inspection as specified in user manual and dose accuracy
inspection as specified by national regulations during new installation acceptance。
The following are commonly used image inspection tools. Please refer to the user manual for the
specific scanning protocol and technical indicators。
1. CT number accuracy test
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3.Image uniformity test
4. MTF test
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5. Planar spatial resolution test
This test requires that the mold(CAT500/600) should be placed in all directions with special
attention, otherwise the measured value will be too small and the appropriate window width and
window level should be adjusted for observation。
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6. Visual low density resolution test
This test requires a mold(CAT500/600)。Pay attention to the value of the immediate dose when selecting the appropriate
window width and window level to view the technical index when the mold body is placed in the middle. Note that the dose
mold of the head and the body is different. Sometimes the center value is used for different dose indicators of the center
and the peripheral dose, and sometimes CTDIvol image observation needs to be conducted by professionally trained
personnel。
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This measurement tool is assembled in the system, and two mold images (CAT600 uniform part or
water mold) need to be scanned. Note that the DFOV is set to 22.7cm. Note that the measurement
results of CAT600 and water mold are different。
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9. Slice thickness test
The thickness tests for axial and helical scanning can be performed using tilted wires in the QA mold . Helical scanning
layer thickness testing can also be performed using qRM-SSP modules such as Z-direction resolution test。
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PACS\RIS settings
Set up connection
We assist the hospital information department or system manufacturer engineers to connect our equipment to their
systems.
Our task:
Configure the firewall to ensure that our machine can connect to the hospital's intranet, connect to the workstation,
PACS/RIS/film printer.
The CT function can normally obtain the patient list from the RIS, the images can be transmitted to the workstation
normally, and the film can be printed normally.
AET Port
PACS Provided by the Provided by the
hospital hospital
RIS Provided by the Provided by the
hospital hospital
Myrian DBMS 5679
Anythink RECHTON 105
CT CT N/A
According to the actual situation, please enter the IP address, AET and port information of the relevant PACS/RIS/post-
processing
workstation in GUI-Service-Configration, click save, and then click the "Test" button,
If the test is successful, it means the setting is successful, if not, confirm the above information or firewall settings.
Printer settings
Contact the Hospital Information Department to obtain the AET, IP address, port number and printer name of the film printer,
enter the information in the GUI-Service- Configration- Printer Setting interface, click save,
and then click "Test". If the test is successful, the setting is successful , If not, confirm the above information or firewall settings.
The firewall (material number: HUB-0008) has been basic configured before leaving the factory. For configuration and
connection
methods, see: 03-0039-MTP .
. At the hospital site, it only needs to be configured according to the H3C firewall settings .
Remote operation and maintenance system setting reference: remote operation and maintenance system operation manual
In order to prevent the Windows firewall from affecting the communication between PCs, the firewall must be turned off
in the Windows service (Console PC, workstation) when installing the machine.
Both Windows7 and Windows10 systems need to turn off the firewall.
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system);
4. Double-click to open, select Disabled, and then click Apply to restart the computer (if the firewall is turned on,
5. you may not be able to connect to other PCs after you close it, and you need to restart the PC);
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5. The Windows 7 system turns off the firewall prompt.
Click the search icon in the lower left corner of the windows desktop, enter ControlPanel to open the control panel,
and then click Security and Maintenance.
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7. Click Change Security and Maintenance Settings on the opening page, uncheck Network Firewalls, and then
8. click OK to close.
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Regular Maintainence
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Installation Manual
Site
Install
Adjustment and Calibration
Acceptance
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Site survey
1. Strictly prepare the site according to the site survey documents as below. Click here to download the
document.
1. Strictly follow the requirements of the venue and adhere to its own principles;
2. The size of the site rooms meets the requirements of the national radiation protection standard
GBZ165-2012(IN CHINA), the area of the scan room≥30 m², and the height of the scan room ≥ 2800mm;
3. For the entrance channel, according to the actual situation, the machine entry pass-way needs to be
considered. The height of the patient door of the scanning room is≥2100mm. Pay attention to whether it can
pass the corner;
4. Gantry placement needs to reach an agreement with the hospital. Confirmed by the person in charge of the
hospital);
5. Site foundation requirements and level requirements must meet the standards, and the service life of the
machine is more than ten years;
6. Power supply: The distance between the hospital and the power distribution room decides to use three-
phase cable diameter (copper core cable), TN-S system (zero wire for the voltage stabilizer). If the power supply
change rate exceeds 5%, a voltage regulator is required. The ground wire requires independent grounding. The
grounding impedance value should be less than 4Ω;
7. Venue in the basement or upstairs in the case of load-bearing situation needs special consideration.( Ask the
hospital to consult a professional institution Evaluation of load-bearing and reinforcement sites) The load
bearing requirements: Gantry frame position bearing ≥1250kg / m², patient table position bearing ≥550kg / m²;
8. The position of the wire slot and the via hole are reserved for the internal and external network ports of the
operation room.
• Whether the length and width of the scanning room meet the CT installation requirements.
• Whether the shape of the scanning room is square or not, it is especially important to pay attention to the
irregularly shaped venues, additional parameters such as angles should be collected, and sketches should be drawn
on site.
• When designing the site map, consider the tilt distance of the gantry (at least 300mm), the size of the lowest
patient table (3200mm), reserve the size of the patient table or stretcher channel (at least 900mm), and reserve the
maintenance channels on both sides of the gantry (At least 500mm on the left and 400mm on the right), The
distance between the gantry (the side of the slip ring cover) and the wall (at least 1600mm).
• Pay attention to the size and height of the observation window of the operation room (can see the scanning hole
of gantry). When designing the wire trough, the left side of gantry (the side with the CT electrical cabinet) must
extend into gantry foundation.
按照下述示例绘制场地图。
系统布局图示例
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场地准备要求图示例
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机架圆心确定图示例
线缆沟准备要求图示例
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现场配电方案图示例
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Please refer to the document for specific equipment power distribution diagram information
Scintcare series CT power distribution diagram
场地确认重点项
Check the construction progress of the site, check the construction according to the requirements of the site survey
documents. If it is found that the requirements are not met, the hosipital needs to be rectified.
1. Confirm the Site foundation;
2. Confirm the power supply;
3. Confirm the situation of the ground wire;
4. Confirm the weight bearing of site;
5. Site protection, decoration confirmation;
6. Confirm the wire trough and holes for wiring;
7. Whether the access control line needs to be connected. If it is necessary, it is recommended to lead out the access
control wire when making a screen door.
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Installation
1. Preparations before Installation
1) Reconfirmation of site conditions (immediate corrections should be made if there
is any non-compliance that affects the work)
2) Preparation of installation tools
3) Confirmation of delivery time
4)Confirmation ofhospital contact information
5) Confirmation of unloading preparation (3 ton forklift preparation, manpower
preparation)
Note: personnel arrive at the scene to communicate with the hospital about the arrival
time; the preparation of the forklift; the situation of the entrance channel; if there are
unavoidable factors leading to the destruction of the hospital site and other facilities,
the situation and the hospital leadership are special Explanation: The hospital staff need
to help explain in advance when entering the site.
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Machine arrival: unloading and arrival
2-1 Precautions
1. Pay attention to safety when unpacking the PDU, lock the universal wheels, and at least two or
three people cooperate;
2. When unpacking, pay attention to protect the outer cover, and remove the parts that are easy to
scratch in advance;
3. After the equipment leaves the bottom support, you must Lower the tooling wheel, otherwise it is
easy to deform when moving.
4. When pushing the gantry in the field, remember that the level needs to be adjusted to prevent it
from turning over. The installation screws should be carefully checked for tightening. Do not push the
gantry too fast. Try not to stand on both sides. Ask for help and remember to explain clearly where
you can push and where you can't. ;
5 When face special venues need to consider carefully how to approach, there is need to pay
attention to the machine sloping ridge there are security and personal safety, upstairs, downstairs,
and other special venues will have a professional team approach, we do our auxiliary work, and make
sure the whole machine and optimistic personal is safety.
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Pay attention to safety, as the plate is large, try to cooperate with
two people
Unpacking and entering the site:
1. Unpack the console cabinet (the tool box is inside) and check whether the tools are complete.
You can move the wooden box to the operation room to avoid loss (computer monitor, workstation,
cable, host computer Cabinet, random gifts);
2. Open the tooling box, check whether the tooling is complete and function normally (if damaged
or there are some lacking parts, contact the company immediately)
Gantry tooling : four large wheels and two connecting sheet metal .
3. Unpack the PDU, remove the Torx screws on the bottom four corners, and lift the wooden
box horizontally with two people. As shown below.
Remove the 6 screws on the left and right sides of the bottom and remove the PDU.
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4. Patient Table unpacking into the field
Push rod bed unpacking into the field
Straight Up-Dow bed unpacking into the field
5. Gantry unpacking and entering the field. Notice that the label in the figure below is only
an example, and the product labels for different models are different .
Unboxing steps
1. Remove the screws (4 pcs) at position 1 in the
figure above
2. Remove the top cover and take off the two
supporting beams at the top
3. Remove the surrounding packaging materials and
only the base is left
4. Remove the vacuum bag and part of the outer
cover and tooling
1) Remove all the covers on the left and right sides, as shown in the figure below.
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2) Remove the rotor lock tooling and tilt tooling (the part marked in red); first remove the screws marked 1 and then remove the screws
marked two.
3) Remove the fixed sheet metal of the left and right outer covers (it will obstructed when installing the tooling wheels), please make some
marks
(installation position) before removing.
4) Remove the fixing screws at the four corners of the gantry, as shown in the figure.
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5) Install the gantry tooling, use tools (16mm, 14mm, 10mm inner hexagon)
6) After installing the tool wheel, use a wrench to rotate the tool clockwise to support the gantry,
and then take out the anchor cup and keep it,As shown below. Pay attention to observe the
horizontal bubble when lifting the tooling, keep the gantry level, and lift the base cup after pulling
out the base. At this time, if raise the gantry too high, it is not safe. Then you must slowly rotate the
tool counterclockwise to reduce the height of the gantry to less than 10cm.
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7) Push the gantry into the scanning room,
If it the gantry will be placed for a long time, please place the support (wooden
bricks, etc.) on the base of the rack. The tooling is easy to be deformed when
placed for a long time.
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2-3 Disassembly of bearing lock fixture
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Machine Positioning
1. Machine Installation Tooling Location
Firstly discuss with the director of the hospital (director in charge or director
of radiology, etc.) to determine the location of the gantry;
Our responsibilities: To provide reasonable plans and advice to hospitals(
good for patient table movement and doctor observation)
2. Gantry Positioning
1) 1. According to the 1:1 installation template,Determine the gantry position
and patient table position according to site drawings
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a) As shown in the figure above, the distance between the extended position of the patient table and the
wall should be kept at least 1500mm, and the safe distance of the patient table board during scanning
should be kept;
b) The template as shown in the figure above should be kept at least 550mm away from the wall to keep
the tilt safe distance. (If the gantry is placed parallel to the wall, this requirement does not need to be
met);
c) The patient table must be kept at least 3200mm away from the wall when it is reduced to the
minimum, otherwise the patient table will touch the wall when it is reduced to the minimum;
d) The mulch template is a reusable item , So the mulch must be removed before drilling
2.2. After marking the position of the anchor according to the template, use a 16MM drill bit with a
drilling depth of about 13-15cm (the punching should be accurate and straight) ;
3. 3. Push the gantry to a fixed position, adjust the height of the tooling to make
the gantry 3-4CM off the ground
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4. 4. Adjust the gantry level, gantry level adjustment requirements: adjust the gantry
according to the gantry level, ensure that the bubble is in the center of the red circle,
as shown in the following figure
5. Install the foot, rotate the foot to sit on the foot cup. The correct installation method
of the gantry foot: the entire foot is composed of studs, support rings, and foot cups. The
support ring is placed at the bottom of the gantry and screwed tightly. Attach the sheet
metal on the bottom of the gantry, and screw the studs to sit completely on the base, as
shown in the figure below.。
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6. Knock down the anchor screw, remove the tool wheel, and then lock the anchor screw.
Note: After positioning, measure and record the distance between the bottom surface of the
four-corner base and the ground. (Interlock settings use)
Note: Scanning table positioning needs to be more precise. Due to the deviation of the
positioning of the gantry, special attention should be paid to the positioning of the patient
table.
1) Determine the position of the patient table according to the template, and ensure that the
punching position is consistent according to the template;
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2) Rotate the gantry to 0 degrees, find the 0 position of the tube, connect the external power to turn
on the internal and external lasers, hang the vertical line to determine whether the laser light is accurate;
3) After the patient table is in place, adjust the height of the patient table, the bottom is 250-350mm
from the ground, and the front surface is about 110mm from the gantry
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5) 5. The center line of the patient table is aligned with the center line of the laser light, as
shown in the figure below
7) 7. Knock down the expansion screw to fix the patient table, and check the position of the
patient table again after power-on exposure. If not correct, use a crescent wrench to fine-tune
the height of the stud.
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Note: After the positioning is completed, measure and record the distance between the bottom
surface of the patient table base and the ground and the distance between the front end of the
patient table base and the gantry. (Interlock settings use)
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Laser light precision adjustment and proofreading
1. Internal laser position determination
Turn the tube to 0 degrees and turn on the laser light. Take a piece of white paper from
below
the detector to see if the laser lines coincide, and see if the laser light hits the center of
the detector.
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Construction of the Console
1. Discuss with the hospital to confirm the location of the Console cabinet, after the
hospital approved wiring, avoid unnecessary rework.1.
2. Confirm with the hospital whether to use our console desk
1) Desk and chair assembly (detailed installation steps are skipped here)
2) Display connection, POD connection
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Cable Connection
1. The cable layout needs to be neat and beautiful, wrap it with a corrugated tube and then tie it
with a cable tie;
2. When the cable is too long, put it back and forth in the cable slot , not coiled and stacked, and
do not stack it in the CONSOLE to affect its heat dissipation;
3. Pay attention to protect the optical fiber. If there are many rodents in the site,
take measures to prevent rodents ;
4. Make sure that the wiring is tightly connected, and remember not to only press on the
insulating layer to cause a virtual connection ;
5. Be sure to ground before connecting other cables line;
measuring the primary voltage 6. after every four hours reach the site to see if the voltage is
stable, and the voltage value much detail record.
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PDU jumper value should be adjusted according to the PDU input voltage value.
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2) Connect the optical fiber from the Console, access control cable, exposure indicator cable,
emergency stop cable and Console signal cable.
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4.Console cabinet wiring
1)Connect J2095101 in the Console cabinet to J2095201 on the POD, as shown in the figure:
2)Connect the 220 output of the PDU to the 1.2 terminal of the Console cabinet, as shown in the figure:
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3)Connect the PDU signal line to the console cabinet 7.8 Terminals, as shown in the figure (the two
separate black and white wires at the bottom of the figure below):
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4)Wiring of 220V input power for stator electrical cabinet, optical fiber connection:
Item Description
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6)E-stop connection wire on Pod, Audio wiring and network cable (the figure is omitted here);
7)Console electrical box wiring diagram:
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6.Connect the Door Switch wiring
Connect the two door switch cables reserved during site survey to the door switch interface,
shown in the figure below.
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Carbon brush board installation, wiring and rotor part screw tightness inspection
1 Carbon brush board installation and wiring (this article only applies to Venture Tec slip rings produced on the production
line)
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3) Adjust the axial position of the signal carbon brush plate holder:
a) Turn the slip ring to turn the "shaft flat" label to the middle position of the signal carbon brush holder
b) Install two 98 -0135 to the signal carbon brush bracket, make sure that 98-0135 is flush with the lower edge of the waist-shaped
hole on
the bracket, tighten the screws on 98-0135
c) Install 2 98-0135 by hand, and then tighten 4 of the fixed bracket SHC-0080, torque 6Nm, seal with ADH-0007
b) Make sure that the two pins are inserted into the edge of the slip ring groove near the arrow, and fully inserted to the end
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c) Put the signal carbon brush board on the bracket, and insert the positioning pins at the same time. To fix the signal carbon
brush plate;
d) Adjust the position of the signal carbon brush plate to ensure that after the carbon brush is installed, each carbon brush can fall
on the slip ring track (as shown in the figure below)
e) Use SHC-0167, WSA-0074 3 pcs each and WSA-0066, fixed carbon brush plate, torque 18Nm
f) Check again whether all the carbon brushes can still fall on the slip ring track, if yes, seal the screws with ADH-0007, otherwise
repeat the above step c-e
g) Install the carbon brushes and carbon brush cap :
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1.2 Installation of the power carbon brush plate
1) Install 4 CWM-0028 to 15-0306 brackets (all have been installed at the factory, this step at the customer site generally only needs
to check whether
the parts are present, and then perform step 2))
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3) Adjust the axial position of the carbon brush holder
a) Turn the "shaft flat" label of the slip ring to the middle of the carbon brush holder.
b) Install two 98-0135 to the bracket, and tighten the screws on the 98-0135 by hand.
c) Press 98-0135 with your hands to ensure that 98-0135 is attached to the smooth ring.
d) Tighten the 4 SHC-0080 screws on the bracket, torque 6Nm, seal with ADH-0007.
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b) Make sure that the two pins are inserted into the edge of the slip ring groove close to The position of the arrow and insert it
completely;
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c) Put the carbon brush plate PBB-0017 on the bracket and fix it with a pin;
d) Adjust the position of the carbon brush plate so that there is a gap on both sides of each carbon brush hole to prevent
the carbon column rub against to the edge of the slip ring after the carbon column is installed;
e) Use SHC-0167*4, WSA-0074*4 and WSA-0066*4 and 2 screws come with slip rings to fix the carbon brush plate , torque 18Nm;
f) Check again whether each carbon brush hole is as shown in the figure on the right . If yes, seal the screw
with ADH-0007, otherwise repeat step d-f.
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1.3 Wiring the signal carbon brush board
Connect the wiring J2164501 coming out of the electrical cabinet to EA5
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1)W2164301 to U
2)W2164302 to V
3)W2164303 to W
4)W2164304 to PE
5)W2164305 to L
6)W2164306 to N
7)Use SHC-0275*6 to fix the wiring, torque: 3.9Nm, seal with ADH-0007
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Power Up test
Note:
1)Check whether the function of the emergency stop button is normal before the
power-Up test
2) If one-key power on/off button refered to, in version I of 03-0003 you can
understand it as
the UPS ON/OFF button.
1. Disconnect all circuit breakers of the PDU and all circuit breakers inside the Gantry
electrical cabinet;
Disconnect the following connections in the Gantry electrical cabinet:
a. J293 Scan control computer CPU1 J293
b. J193 audio amplifier EA2
c. J131 signal distribution PCB board EA6
d. J268 Ethernet hub EA10
e. J443 EA57 Rotary motor controller power connector (galil system)
3. On the basis of the previous test is normal, turn on the wall switch and test the
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voltage between each
phase of the PDU input terminal. The normal value should be 380V ± 10%;
4. Close the PDU input circuit breaker CB1, the PDU power indicator lights; then close
the single-phase 220V output circuit breaker CB4:
a. Both indicators of KT1 and KT2 are illuminated;
b. K2 pulls in after closing the circuit breaker 2s, K1 pulls in after 4s;
5. Close the PDU output circuit breakers CB2, CB3, complete the following test:
Test Test Point1 Test Point2 Normal Value
location
Console Terminal7 Terminal8 220VAC±10%
MEMA1 box
Console Terminal1 Terminal2 220VAC±10%
MEMA1 box
PDU Output TB9-L TB9-N 220VAC±10%
Terminal
PDU Output TB8-L TB8-N 220VAC±10%
Terminal
PDU Output Between each Between each 220VAC±10%
Terminal phase of TB4 phase of TB4
PDU Output TB3-L TB3-N 220VAC±10%
Terminal
PDU Output Between each Between each 380VAC±10%
Terminal phase of TB2 phase of TB2
Gantry Between each Between each 380VAC±10%
Electric phase of K2 phase of K2
Cabinet Input Input
Gantry TB7 TB8 220VAC±10%
Electric
Cabinet
Gantry TB19 TB20 220VAC±10%
Electric
Cabinet
Gantry Between each Between each 220VAC±10%
Electric phase of phase of
Cabinet TB4,5,6 TB4,5,6
6.Close the circuit breakers CB1, CB2, CB3 inside the Gantry electrical cabinet, complete
the following test:
Test Point Test Test Normal Value
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Point1 Point2
Gantry Electric TB13 TB14 220VAC±10%
Cabinet
Gantry Electric TB13 TB15 220VAC±10%
Cabinet
Gantry Electric TB14 TB15 220VAC±10%
Cabinet
7. Close the circuit breaker CB5 inside the Gantry electrical cabinet and complete the
following test:
Test Point Test Test Point2 Normal Value
Point1
Gantry Electric TB9 TB10 220VAC±10%
Cabinet
Gantry Electric PS1 L PS1 N 220VAC±10%
Cabinet
Gantry Electric PS2 L PS2 N 220VAC±10%
Cabinet
Gantry Electric PS3 L PS3 N 220VAC±10%
Cabinet
Gantry Electric CPU1 CPU1 220VAC±10%
Cabinet J293L J293N
8. Release the one-button power-on button, turn off the UPS, and turn off all circuit
breakers of PDU-0004;
restore the following connections in Gantry electrical cabinet:
a. J293 Scan control computer CPU1 J293
b. J193 Audio amplifier EA2
c. J131 signal distribution PCB board EA6
d. J268 Ethernet hub EA10
e. J443 EA57 Rotary Motor Controller Power Connector
9. After keeping the system completely powered off for 2 minutes, turn on all the PDU
circuit breakers,
turn on the UPS, press the one-button start button, and observe the system startup:
a. Console PC start normally
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Exposure Test, and Check for Status of the System
Notice:Perform the re-confirm for E-stop function in the state that the
tube anode is shut down!
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2) Open the test software "utilWinAppZZMotionTestTool_MCB.exe". Click "MCB_Config "interface ->"
click Connect".
3)Click the "Calibration parameter" interface. Write the value recorded by the inclinometer into
"TILTANGLE". Click the "SetTiltAngleOffest" button. If it displays "Success", the calibration is correct,
otherwise the tilt sensor installation error is too large, and the tilt sensor needs to be readjusted.
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3. Speed check
To check the rotation speed of the gantry, the anode of the tube must be started to rotate
stably before testing, otherwise the tube may be damaged due to the high-speed rotation of
the gantry.
Gantry speed inspection should check 30rpm, 40rpm, 60rpm, 120rpm and the fastest speed. The
measured
value should be within plus or minus 2% of the nominal value.
If the speed does not meet the requirements, please perform the following operations
1) Check whether the belt tension meets the requirements.
2) Check the YASKAWA settings.
3) For the ZZ type controller, please check the controller setting according to MTP.。
7. System alignment
Please refer to the system calibration chapter
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8. Install the cover
The picture above is for illustrative purposes only, and the appearance of different models and
different types of machines will be different from this picture.
9. System Calibration
Please refer to the system calibration chapter.
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(corresponding to the
exposure tone packages in the audio file name "Xray.mp3"), 0003.mp3 (corresponds to the "suction
held his" prompt The audio
file name in the software package is "HoldBreathChinese.mp3"), 0004.mp3 (corresponding to the
"please breathe" prompt,
the audio file name in the software package is "BreatheChinese.mp3")
c) After importing successfully , The Intercom system can be used normally, and the volume
can be adjusted through
the volume adjustment button on the POD.
13. PACS, RIS, printing, remote maintenance settings, firewall
Refer to PACS_RIS, Printer, RMS chapters
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InterLock setting of ScanPC machine
If the software version is higher than 11.1001 (included), please click this link to access the setting method .
The following settings are only applicable to systems with software versions lower than 11.1001 (not included).
1. The installation requirements of the patient table and the gantry base (if it has been
3) A principle must be followed when installing the patient table, the front, middle and rear six anchor
bolts of the patient table. The installation height must not be lower than 25mm, and the installation height
of the six anchor bolts on the left, middle and right sides of the gantry must not be higher than 25mm.
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2 Interlock function configuration
3) Check whether the following parameters exist, if not, you need to contact R&D engineers
Origin Name Grouping Value Description
Relative to point E, the safety height
below. That is: the safe height of the
Manufacturer TableButtomClearance ScaCWinAppMotionControl 50
patient table from the lower surface of
the gantry.
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Relative to point E, the safety height
above. That is: the safe height of the
Manufacturer TableTopClearance ScaCWinAppMotionControl 250
patient table from the upper surface of
the gantry.
Limit position used to configure the
horizontal position. Long patient table:
Manufacturer Travere In Limit ScaCWinAppMotionControl 1900
1900mm (default); Short patient table:
1700mm.
Used to configure the interlock function
Manufacturer EnableInterlockThread ScaCWinAppMotionControl yes
on or off.
4) After confirming the above parameters, you need to restart the Motion program to perform a Home
operation.
1) Put a headrest on the patient table, put an object about 30 cm in diameter on the patient table, and tilt the
gantry
to 30, 25, 20, 15, 10, 5, 0, -5, -10, -15,-in turn 20, -25, -30 (if certain values cannot be reached on site, you can
ignore
them first), and then use Keypad to advance, retreat, rise, and lower the patient table under each angle condition
to
ensure that the object on the patient table Will not squeeze with the gantry cover.
2) Pull the patient table completely out of the gantry, and then tilt the gantry to the above angle at will, and
then
use the Keypad to advance, retreat, rise, and lower the patient table under each angle condition to ensure that the
objects on the patient table are will not squeeze with the gantry cover.
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Interlock settings after version 11.1001.
Since the software version 11.1001 (included), the interlock settings have adopted a
unified way.
The setting steps are as follows:
1. Check whether the relative position between the patient table and the gantry has
been installed and fixed.
2. Do not place any objects (including blankets and phantom brackets) on the patient
table, adjust the height
of the patient table so that the upper surface of the center of the patient table is as close
as possible to the
center of the CT gantry's scanning field (within 2cm).
3. Use Axial to scan the current position of the patient table board, DFOV should be the
largest.
(Be careful not to adjust the height of the patient table after this)
4. Import the scanned image above into the Interlock Calibration tool on the Service
Tools interface,
and click Save after calculating the result.
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5. Restart the motion control related modules, or restart the entire system to take effect.
(Please confirm whether the interlock has been opened by the way )
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Acceptance Part
1. On-site training
Please train users and equipment administrators on-site to familiarize them with
machine operation and maintenance,
user manuals, emergency handling methods and after-sales maintenance
contact information.
Before making an appointment for clinical training, please ensure that the
environment is clean and tidy and meets
the requirements of the clinical trainer.
Serial content
number
1 Environmental requirements and
daily maintenance
2 Switch machine operation
3 Emergency handling
4 Tube preheating and air
correction
5 Radiation and electrical safety
6 Preventive maintenance
7 Troubleshooting process
8 After the above training is
completed, clinical training will be
booked by a dedicated person for
clinical training
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18~25℃, and the relative humidity range should be 30~60%.
Reasons to ensure temperature and humidity:
1.) The temperature of the environment will affect the heat dissipation of the electronic
components inside the machine. According to the 10°C rule of electronic components, for
every 10°C increase in the ambient temperature from the normal temperature, the life of
the components will be reduced by 30%-50%, and the impact will be basically above 10%;
the reliability will be reduced by about 25%.
2.) When the relative humidity of the air is greater than 65%, a water film with a thickness
of 0.001-0.01μ is attached to the surface of the object; when the humidity is 100%, the
thickness of the water film is 10μm. Such a water film is likely to cause "conductive paths"
or arcing, which will seriously reduce circuit reliability;
3.) When the humidity is low, the activities of the staff are prone to static electricity. When
the relative humidity of the computer room is 30%, it can generate static electricity with a
voltage of 500v; when the relative humidity of the computer room is 20%, it can generate
static electricity with a voltage of 1000v; when the relative humidity of the computer
room is 5%, it can generate static electricity with a voltage of up to 10000v .
◎ The machine room is required to be cleaned to prevent dust and debris (patients are
advised to wear
shoe covers or change slippers to prevent dust from being brought in), clean the gantry
and patient table
regularly. If there is blood stains or patient vomit, clean it up in time and wipe it with a
wrung wet cloth
to prevent it from leaking into the machine and causing damage. If there is any infiltration,
immediately
shut down and power off and contact our company's engineers as soon as possible.
1.2、If there are no emergency patients at night, it is recommended to shut down at
night.
If you are in an emergency department and do not shut down at night, it is
recommended
to power off and restart once every morning. When shutting down, please make sure
to
press the shutdown button after the computer monitor goes blank for 30 seconds.
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Stop" prompt box on the
console display; urgent matters after treatment is completed, press the reset button of
the keypad on the gantry, the
device will return to normal .
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will be regularly maintained every six months. The maintenance work cycle shall be carried
out in accordance with the requirements
of the section on regular maintenance procedures。
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