Ansari Et Al Fatigue Composites 2018
Ansari Et Al Fatigue Composites 2018
Ansari Et Al Fatigue Composites 2018
Abstract
Fiber-reinforced polymer composites are becoming suitable and substantial materials in the repair and replacement of
conventional metallic materials because of their high strength and stiffness. These composites undergo various types of
static and fatigue loads during service. One of the major tests that conventional and composite materials have to
experience is fatigue test. It refers to the testing for the cyclic behavior of materials. Composite materials are different
from metals, as they indicate a distinct behavior under fatigue loading. The fatigue damage and failure mechanisms are
more intricate in composite materials than in metals in which a crack initiates and propagates up to fracture.
In composite materials, several micro-cracks initiate at the primary stage of the fatigue growth, resulting in the initiation
of various types of fatigue damage. Fiber volume fraction is an important parameter to describe a composite laminate.
The fatigue strength increases with the increase of the fiber volume fraction to a certain level and then decreases
because of the lack of enough resin to grip the fibers. The fatigue behavior of fiber-reinforced polymer composites
depends on various factors, e.g., constituent materials, manufacturing process, hysteresis heating, fiber orientation, type
of loading, interface properties, frequency, mean stress, environment. This review paper explores the effects of various
parameters like fiber type, fiber orientation, fiber volume fraction, etc. on the fatigue behavior of fiber-reinforced
polymer composites.
Keywords
Fiber, polymer, fatigue life, fiber volume fraction, fiber orientation
Introduction
are affected by matrix cracking, fiber breakage, debond
Fiber-reinforced polymer (FRP) composite materials between fiber and matrix, and delamination between
are broadly used in structural applications such as the layers in the fatigue loading.
aerospace, wind turbine blade, marine industries, auto- An FRP composite is described as a polymer that is
mation, etc. due to their high specific strength, specific reinforced by a fiber. They are multi-phase materials
stiffness, and tailorability. They are fast replacing con- manufactured by adding polymer matrix–resins with
ventional metal alloys in various industries. FRP is fillers and reinforcing fibers (usually carbon, glass, or
anisotropic and inhomogeneous in nature. The aramid) to produce a bulk material with better proper-
mechanical behavior of FRP materials is different ties than those of the individual base materials. Filler
from metals as it depends on the properties of its con- materials (e.g., calcium carbonate, hydrated alumina
stituent elements. It mainly depends on the matrix
strength, fiber strength and modulus, chemical stabili-
ty, and the interface bonding between the fiber/matrix Department of Mechanical Engineering, Indian Institute of Technology
to allow stress transfer.1 Many structures are often (ISM), Dhanbad, India
subjected to vibration and other fluctuating loads,
Corresponding author:
resulting in the fatigue degradation of the material. Md. Touhid Alam Ansari, Department of Mechanical Engineering, Indian
Fatigue is a major cause for the failure of the structural Institute of Technology (ISM), Dhanbad, Jharkhand 826004, India.
components. Mechanical properties of the composites Email: touhidalam90@gmail.com
2 Journal of Reinforced Plastics and Composites 0(0)
or clay) may also be mixed to enhance specific proper- and was also described by Branco et al.15 Kadi and
ties of the composite or to lower its cost. The resins Ellyin42 have showed a fatigue failure criterion based
used in the matrix of FRPs can be classified into ther- on the input strain energy for fiber-reinforced materi-
mosetting and thermoplastics. Epoxies, polyesters, and als. A number of studies on the fatigue behavior of
vinyl-esters are the thermosetting matrices, which are composite laminates have been done with a commonly
used for composite structures and these all are crossed used stress ratio range from 1 to 1.42,55,56
linked.2 Epoxy resins are used commonly as the matrix Mortazavian and Fatemi56 observed the effect of
material in FRP. These resins are made under the influ- mean stress for the notched specimens. Based on the
ence of heat, and after formation, they do not soften or stress ratio, the fatigue loads can also be classified as
melt upon reheating and do not dissolve in solvents. On Tension–Tension (T-T) (0 R 1), Tension–
the other hand, polypropylene, polyurethane, polyeth- Compression (T-C) (1 < R < 0), and Compression–
ylene, and polyvinyl chloride are the thermoplastic Compression (C-C) (1 < R < 1) type fatigue. Due to
matrices. They have not any significant chemical casual and/or long exposure to fatigue loads, many
changes during the production and can be comfortably types of internal damages such as matrix cracks, dis-
regained to their original monomer except when they bands, and delamination develop in the composites.16–
18
are defective. However, at present, thermosetting resins In the presence of such damages, the static load-
are used extensively in FRP industries as they permit carrying ability of the material reduces. Further, these
rapid production and have better properties of impreg- damages may also propagate sub-critically under cyclic
nation and adhesion to the fibers and better mechanical fatigue loads.
performance. The presence of small amounts of single- Components made of FRP composites may also
walled carbon nanotubes (SWCNTs) and multi-walled contain geometric discontinuities such as sharp corners
carbon nanotubes (MWCNTs) has been observed or holes that can increase the local intensity of stress
to improve the matrix-dominated interlaminar and strain. Hence, these factors are of specific interest
shear strength, tensile strength, and modulus of com- in the stability design and analysis of FRP structures.
posites.3–5 Many studies have confirmed that a consid- The effect of stress concentration on the fatigue in
erable increase in the interfacial shear strength could composites is quite different from metals. Curtis19
be obtained by the addition of CNTs.6–7 Carbon nano- observed a significant effect of stress concentration
fibers (CNFs) as a filler in the polymer has been (produced by holes) in case of short fatigue lives.
observed to improve several mechanical properties, Hyakutake et al.20 presented a slight effect of the
e.g., the incorporation of 2 wt.% of CNFs in a notch-root radius on the fatigue life of a glass fiber/
carbon fiber composite increases the tensile and flexural epoxy laminate. Frequency effects have been observed
strengths.8 The compressive strength of composite lam- during the fatigue of many engineering materials. The
inates is improved by CNFs.9–10 magnitude of the test frequency effects the internal
Some of the common methods to make laminated heating of the composite in fatigue. As the frequency
products from fiber fabrics are hand layup, resin trans- of the fatigue load increases, internal heating of the
fer molding, and vacuum-assisted resin transfer mold- composite increases and fatigue life of composite
ing.11 Fiber is an important constituent in FRP decreases. The temperature rise of the specimens was
composites. Many of the mechanical properties such observed during the fatigue tests and increased with the
as stiffness, strength, and toughness are decided by number of fatigue cycles, especially close to final
the fiber volume fraction (Vf ) of the composite. The failure.21
mechanical properties of FRP can be improved with
the increase of the fiber volume fraction.12
Frequently, fiber fractions of 30–70% have been
Fiber and matrix
taken in many previous studies.13,38 Most of the com- Fibers are the main load bearers in the composites. The
posite products are in laminated forms (except whiskers fatigue behavior is affected by the type of fibers used in
and particulate). Laminate orientation together with the composites. The fiber generally occupies 30%–70%
their thickness play an important role in deciding the of the matrix volume in the composites. The fibers can
properties of the composite. Cross-ply, angle-ply, and be chopped, stitched, woven, and braided. Many
unidirectional laminates with different fiber orienta- researchers studied the effect of fiber properties on
tions have been studied previously. Commonly, the advanced polymer matrix composite. The most
angles of 0 , 45 , and 90 have been taken by many common types of fibers used in the advanced compo-
researchers in their research.13,38 The stress ratio (R) sites for structural applications are the glass fiber,
is also an important fatigue parameter. In general, an carbon fiber, and aramid fiber. The glass fiber is the
increase in the stress ratio decreases the fatigue strength least expensive and carbon being the most expensive.
of the composite. This effect was presented by Owen14 The cost of aramid fibers is about the same as the lower
Ansari et al. 3
grades of the carbon fiber. Some classic glass fibers are life. Also, tougher resins have higher interlaminar frac-
C-glass, E-glass, ECR-glass, and S-glass fibers. Boller22 ture toughness which will contribute to an increased
studied the comparative fatigue performance of S-glass fatigue resistance against delamination.30 Boller22 stud-
and E-glass fiber-reinforced composites for same matri- ied the comparative fatigue behavior of laminates of
ces and concluded that S-glass composites have a better polyester, epoxy, phenolic, silicone, and matrices rein-
fatigue performance than E-glass composites. S-glass forced with E-glass fabric and found that epoxy matrix
fibers have higher strength and stiffness in comparison composites have a better fatigue behavior, as shown in
to the other glass fibers. Under an corrosive environ- Figure 3. The fiber–matrix interface affected the frac-
ment, these glass fibers react differently.23 The effect of ture toughness of FRPs. The weaker interface prevents
the fiber type on the fatigue behavior of carbon FRPs the cracks to propagate through the matrix and hence
(CFRPs) composites was studied by Jones et al.24 It enhances the fracture toughness and reduces the effec-
was concluded that the S-N curve for the low modulus tiveness of the stress transfer.31 The mixing of rubber
CFRP is steeper as shown in Figure 1. The high mod- particles in the resin can also increase the resistance to
ulus CFRP has a better fatigue performance than the crack growth in the matrix material. The mixing of
low modulus CFRP. T300, AS4, and IM6 are some nanoparticles in the matrix material can considerably
types of carbon fibers. Plots of stress versus log cycles improve tensile strength and impact strength and
to failure for three commonly used FRP composites are fatigue life of the composite.32 Table 1 presents a con-
shown in Figure 2. It was found that the S-N curve of solidated view of fibers and matrices with different fiber
glass FRPs (GFRPs) indicated more severe fall in its
fatigue strength than that of CFRPs. The use of carbon
fiber confines the strain in the composite and thereby
limits vast distortion in the matrix. On the contrary, the
use of glass fiber permits for large distortion in the
matrix giving rise to the fatigue failure. The fatigue
behavior of Kevlar FRPs (KFRPs) is more complex
than that of CFRPs and GFRPs, due to which
Kevlar fiber is fatigue sensitive.25
The resin is another important constituent in the
composite. The fatigue strength of fiber-reinforced
composites is significantly influenced by the properties
of the resin.26 Crack initiation generally starts in the
matrix region in the form of a fatigue damage. Many
researchers have shown that the thermoplastic resins
have better properties than the thermosetting resins
with regard to toughness and ductility.27–29 Therefore, Figure 2. S-N fatigue curves for unidirectional composite
thermoplastic resins exhibit significantly longer fatigue materials.25
volume fractions used by different scholars in their epoxies. Jen and Wang34 examined the influence of
works. CNTs on the fatigue behavior of the MWCNT/epoxy
Knoll et al.33 studied the effect of carbon nanopar- nanocomposite with and without central hole on speci-
ticles on the fatigue behavior of carbon fiber-reinforced men. Newaz35 studied the fatigue behavior of unidirec-
tional glass fiber-reinforced epoxy and vinyl ester
composites. Unidirectional specimens were made with
48% and 50% volume of fiber for E-glass/vinyl
ester and E-glass/epoxy composites, respectively.
Unidirectional E-glass/vinyl ester and E-glass/epoxy
specimens were showed similar fatigue damage mecha-
nisms at high as well as at low deflection levels under
flexural loading. However, E-glass/vinyl ester specimen
early attained the similar damage stage as in the
E-glass/epoxy specimen due to more rapid accumula-
tion of multiple cracking. Manjunatha et al.36 studied
the tensile fatigue behavior of both the neat epoxy-
polymer and the hybrid epoxy polymer with 9 wt.%
of carboxyl-terminated butadiene-acrylonitrile
(CTBN) rubber microparticles and 10 wt.% of silica
Figure 3. S-N curves for E-glass fiber composites with different nanoparticles at a stress ratio of 0.1 and frequency of
matrices.22 1 Hz to 3 Hz. The test frequency was maintained below
3 Hz to prevent the thermal effects leading to reduced their corresponding places. So, the matrix also plays an
fatigue life. GFRP made of these two polymers were important role in the load-carrying capacity. The ideal
also separately investigated for the fatigue behavior. value for the fiber volume fraction is 45–60%. In addi-
The cyclic fatigue life of a hybrid epoxy polymer/ tion, exceeding the fiber volume about 60–70%,
hybrid GRPF composite was about six to ten times strength of composite will reach a peak and then start
higher than that of the neat-epoxy polymer/GFRP– to reduce because of the lack of sufficient resin to grip
neat epoxy matrix composite. The fatigue life was the fibers together perfectly. A number of researchers
increased because of reduced crack growth rates in have contributed with different fiber volume fractions
hybrid epoxy polymers. This reduced cracking in the as shown in Table 1.
hybrid epoxy matrix which leads to lower degradation Brunbauer and Pinter38 performed a relative analy-
of GFRP with the hybrid matrix under fatigue loading sis of carbon/epoxy composite with fiber volume frac-
when compared to the neat matrix. tion of 30% and 55% having different fiber
Wu et al.37 investigated the fatigue performance of orientations of 0 , 45 , and 90 . In TTF test, an
various FRP and hybrid FRP composites. The lami- increase in fiber volume fraction from 30 to 55%
nates, used in this study, were prepared using carbon, volume content results in an increase in the nominal
glass, basalt, and polyparaphenylenl benzobisoxazole stress of 40% in 90 unidirectional laminate (Fig 4).
(PBO) fiber with epoxy matrix. Hybrid composite This effect was observed as the dominant damage
specimens were prepared with different layers of two mode in low fiber fraction composites is matrix crack-
different materials. For example, carbon/basalt and ing and fiber-matrix debonding. On the contrary, the
carbon/glass FRP layers were taken in the ratio of damage mode in high fiber fraction composites was
1:1, i.e., one layer of carbon was combined with one fiber pullout. However, in the T-C test, there was no
layer of basalt or glass with 50% nominal fiber volume significant change in the results for both the samples
fraction. Wu et al. presented in their study that CFRP with 30% and 55% fiber content. In 45 Unidirectional
and PBOFRP composites had better fatigue perfor- laminate, higher fiber volume fraction resulted in
mance compared to the GFRP and BFRP composite higher fatigue strength. In 0 Unidirectional laminate
laminates. The CFRP/BFRP hybrid composite had T-T loading gives rise to fiber pullout fracture or single
comparatively better fatigue resistance compared to fiber breakage. However, in T-C loading, fiber bundle
the BFRP composite. TTF tests were carried out with breakage along the fractured plane was observed. Abd
run out cycles of 2 106 cycle. Maximum fatigue limit Allah et al.39 studied the fatigue behavior of GRP rods
of 83.7 and 76.7% of the ultimate strength were at zero mean stress. Specimens were prepared by a
showed by CFRP and PBOFRP composite, respective- modified pultrusion method with different fiber
ly. For the GFRP and BFRP composites, the equiva- volume fractions (vf =0, 0.158, 0.318 and 0.447) in
lent limit was at 61.3 and 55%. In case of the hybrid the form of rod having diameter 7.9 mm and length
composite, CBFRP composite had a higher limit of 300 mm. Frequency tests were conducted at a frequen-
73.6% when compared to C-GFRP hybrid composite, cy of 25 Hz. Stiffness of specimens decreases rapidly
which had a fatigue limit of only 58% of the ultimate and reached approximately to one-fourth of the initial
strength. specimen stiffness at initial phase of the fatigue test. It
may be due to the reason such as cutting of fiber at the
surface of the specimen during the machining, presence
Fiber volume fractions of shear crack at waist of the sample and surface flaws
The volume fraction is the quantitative expression of in glass fibers. Mini et al.40 studied the fatigue behavior
the fiber present in a composite material. An important of glass/epoxy composite together with different fiber
parameter to characterize a composite laminate is the volume fractions of range 34% to 57%. The test was
fiber volume fraction. Fiber volume fraction is carried at loading frequencies between 7 and 9 Hz and
expressed in terms of the relative proportion of the stress ratio ðRÞ ¼ –1, that is, completely reversible in
fibers, and the matrix is present in the laminate. Fiber nature. It was observed that composite with low fiber
volume fraction affects approximately all properties in volume fraction lost its stiffness slowly owning to
a given material system, e.g., the static and fatigue matrix cracking and attained a constant value upon
strengths. Generally, stiffness, strength, and the load- increase in loading cycles. However, rapid decrement
carrying capacity of a laminate will be higher with was occurred in stiffness of composite having higher
higher fiber content. However, when the fiber volume fiber volume fraction. This is because a small quantity
fraction (Vf) is adequately high, the ultimate strength of matrix is present in the composite to avoid shearing
of the composite decreases. The amount of matrix of the fibers. Hence, fiber cracking is responsible for the
decreases as the fiber content increases. When load is reduction of stiffness. Belmonte et al.41 studied the
applied on the composites, the matrices grip fibers in effect of the fiber volume fraction on damage
6 Journal of Reinforced Plastics and Composites 0(0)
Figure 4. Comparison of fatigue life with two different fiber volume fraction.38
Figure 7. Dimensions of the injection molded plates and definition of the orientation angle (h) of samples.44
Figure 12. Fracture surface morphology of a notched specimen; (a) failed specimen “s” and “u” indicate the fracture surface caused
by stable and unstable FCP respectively; (b) fracture surface at crack initiation; (c) fracture surface at the end of the stable FCP;
(d) fracture surface caused by unstable FCP.53
transverse matrix cracking during T-T fatigue loading patterns arose during fatigue loading. Fracture dia-
contrary to longitudinal matrix cracks occurred during gram for BFRP composites under fatigue loading is
same loading condition in unidirectional CFRP. The shown in Figure 13. In region 1, fracture of the samples
SEM images showed that three types of damage took place in the trend of progressive fiber breaking.
10 Journal of Reinforced Plastics and Composites 0(0)
Figure 13. Schematic drawing of the S-N curve of the BFRPs with damage patterns.54
Within the first a few cycles, small matrix crack and epoxy specimens subjected to off-axis tensile loading
weakest fiber breaks were occurred due to stress con- with different stress ratios. The results showed that
centration and fiber strength. In region II, stress inten- for off-axis loading cases, the slope of the S-logN line
sity was not caused progressive fiber breaking because for R = 0.5 is considerably smaller than that for R =
of low stress level. Matrix cracks propagated trans- 0. That is, the rate of fatigue strength degradation
versely,either along the fiber or fiber-matrix interface decreases when the stress ratio (R) increases.
which led to progressive interface debonding. Fiber Nasr et al.55 studied the effect of torsional mean
breakage due to wearing decreased the fiber strength stress on the fatigue behavior of GFRPs. This study
and instigated damage growth; which eventually was done by testing samples with two fiber orientations
caused total fracture under fatigue loading. In region [45 ]2s and [0 , 90 ]2s under five negative stress ratios
III, the residual strength was increased or recovered to (R) of range between 1 and 0 with increment of 0.25.
its original value. The discontinuous fiber/matrix inter- Samples with volume fraction ranging from 55% to
face debonding and fiber strengthening during fatigue 65% were tested under the same loading conditions.
were taken place in this region. Due to which fiber Strength of the sample was only slightly affected and
might be exhibited its intrinsic strength. no failure mechanisms were noticed. In other words,
samples with different volume fractions within the
used range did not cause any change in failure mecha-
Mean stress and stress ratio nisms; they only affected the strength of the specimen
Mean stress is the average of maximum stress ðrmax Þ to a limited degree. It was found that at all stress ratios,
and minimum stress ðrmin Þ induced in the component due to the local stress component, samples with
and stress ratio (R) is the ratio of the minimum stress [45 ]2s fiber orientation have higher fatigue strength
ðrmin Þ to the maximum stress ðrmax Þ. The stress ratio than the sample with [0 , 90 ]2s fiber orientation. The
(R) and mean stress rmean are ideally applied to explain [0 , 90 ]2s samples were subjected to pure local shear
fatigue loading. The stress ratio (R) decides the fatigue stress while [45 ]2s samples were subjected to T-C
loading nature, with 1 < R < 1 representing that the local stress component. Mortazavian and Fatemi56
cycle lies in the C-C region, 1 < R < 0 represents studied the effect of mean stress on the fatigue behavior
that the cycle lies in the T-C region and 0 R 1 of two short glass fiber-reinforced thermoplastic com-
represents that the cycle lies in the T-T region. Kadi posites, polybutylene terephthalate (PBT) and
and Ellyin42 studied the effect of the stress ratio (R) on polyamide-6 (PA6). Fatigue tests were carried out at
the fatigue behavior of unidirectional laminates. A three different stress ratios R of 1, 0.1, and 0.3, in
number of cyclic tests were conducted with different different fiber orientations. Figure 14 shows the effect
fiber orientation angles and under various values of of stress ratio on samples. A significant reduction of
the stress ratio of R ¼ l, 0, 0.5. They used glass– fatigue strength was noticed under R ¼ 0.1 compared
Ansari et al. 11
Figure 14. Effect of R ratio or mean stress on the fatigue behavior of (a) PBT and (b) PA6 in the longitudinal and transverse directions
at 23 C.56
Figure 15. S-N plots (a) rmax vs. N and (b) ra vs. N for short E-glass fiber-reinforced polyamide.57
with R ¼ 1, in both longitudinal and transverse direc- GF/PA-6,6 composite are shown in Figure 15. As the
tions. However, the fatigue strength reduction from stress ratio increases, the fatigue strength increased
R ¼ 0.1 to R ¼ 0.3 was not as considerable as compared while the stress amplitude decreased. It was also
to from R ¼ 1 to R ¼ 0.1. This could be due to large observed that the fatigue life of the composite is signif-
stress ratio(R) difference in 1 to 0.1 range compared icantly affected by the mean stress. Thus, the fatigue
to 0.1 to 0.3 range. The mean stress effect was more strength of the composite decreased with increasing
pronounced in the low cycle fatigue (LCF) reign com- mean stress ratio.
pared with the high cycle fatigue (HCF) reign, due to
the increased dependency of fatigue life to the maxi-
mum stress in this life reign. Mallick and Zhou57 stud- Frequency and hysteresis effect
ied the effect of mean stress on the high cycle fatigue Testing frequency or loading frequency has a signifi-
strength of short E-glass fiber-reinforced polyamide-6,6 cant effect on the fatigue life of FRP composites.
composite. TTF tests were performed at different mean Strain rate is used somewhere instead of loading fre-
stresses to analyze the influence of mean stress on the quency. Hysteresis heating or self-heating of the speci-
fatigue strength of the composite. The S-N curves of men is one of the most important effects of loading
12 Journal of Reinforced Plastics and Composites 0(0)
frequency. Since the nature of the polymers is viscoelas- tests were carried out at different stress ratios (R) of
tic, glass transition temperature (Tg) is achieved by 0.1, 0.3, and 1.0 and different temperatures (T) of 23,
matrix when composites are tested at high frequency. 85 and 120 C. At higher frequency, the beneficial effect
At glass transition temperature, the polymer starts to of increasing frequency was noticed for certain material
transform into soft rubbery material from the glassy before self-heating becoming effective at higher fre-
brittle material, altering the properties of the polymer quencies. The maximum temperature rise during the
composite. The effect of a frequency other than the test was 10 C for the test frequency of 4 Hz and 2 C
self-heating effect on the fatigue behavior of the poly- for the test frequency of 2 Hz. A decrement of fatigue
mer is known as the beneficial or strengthening effect of life was noticed at a frequency of 4 Hz as compared to
frequency. Ferreira et al.58 studied the effect of fre- 2 Hz. The beneficial or strengthening effect of increased
quency on the fatigue behavior of polypropylene/ frequency on the fatigue behavior directly linked to the
glass fiber thermoplastic composites. Samples were pre- polymer matrix. Due to the viscoelasticity nature of the
pared with the fiber volume fraction of 0.338. Fatigue matrix, the damping decreases with the increase in fre-
tests were performed at stress ratio R=0,0.25 and fre- quency. Therefore, fatigue life will increase. The area of
quencies of 2 Hz and 10 Hz. The influence of frequency hysteresis loops can be related to the damping. If the
on fatigue strength of unnotched sample was negligible effect of self-heating was negligible on fatigue life, the
within the range 2–10 Hz. area of hysteresis loop decreased with increasing the
Barron et al.60 studied the influence of loading fre- frequencies, and also all samples showed enhanced
quency on the fatigue behavior of a carbon fiber/epoxy fatigue life with increasing frequency at a constant
matrix composite. TTF tests were carried out at differ- stress level. The fatigue behavior was observed to be
ent stress levels and frequencies (5, 10, and 20 Hz) for more associated with the time instead of cycles. Flore
three specimen
orientations (unidirectional, (0 )8 cross- et al.62 studied the fatigue behavior of GFRPs in the
ply 0 =90 4s and angle-ply (45 )4s). Brief results are very high cycle fatigue (VHCF) regime. Ultrasonic
shown in Table 3. Results indicate that frequency sig- fatigue testing (UFT), which decreases the testing
nificantly influence the fatigue behavior of CFRP com- time in comparison to conventional methods by a
posite. Fatigue results for the unidirectional laminates factor of 100, has been applied for cyclic tension testing
were indeterminate due to a large amount of scatter in of GFRP. UFT is used to find the fatigue strength of
S-N curve. However, both cross-ply and angle-ply lam- GFRP in the range of 106–109 cycles. The results of the
inates reveal a clear and distinct dependency of dynam- UF-tests are equated with the results of conventional
ic mechanical response. For cross-ply laminates, it was fatigue tests. It is found that the fatigue strength agrees
observed that an initial increase in loading frequency very well. The comparability between both tests is
from 5 to 10 Hz consequently led to a reduction of given since stiffness loss and plasticity is only a little
fatigue resistance. Conversely, on further increasing pronounced in the fiber direction. The fatigue limit
the loading frequency from 10 to 20 Hz, enhancement cannot be determined due to the lack of data beyond
in fatigue life of the sample was observed. Angle-ply 109 cycles. The S-N curve becomes flattered in the sec-
laminates, due to their matrix-dominated nature show tion of 108–1010fatigue cycles.
the significant dependency on test frequency. An initial
increase in test frequency from 5 to 10 Hz resulted in
enhancement of fatigue resistance of the sample. A fur-
Environmental effect
ther increase in test frequency caused a decrease in the The environmental condition of composite materials
sample fatigue resistance. has a vital role to play in the performance and the
Eftekhari and Fatemi61 studied the effect of cycling durability of composite parts. In their practical use,
frequency on the fatigue behavior of neat, talc filled, composite products are generally exposed to a range
and short GFRP composites. Samples were prepared of environmental factor, e.g., chemical environments,
with neat polypropylene (PP), 30% glass fiber with PP UV radiation, hygrothermal, moisture, etc. This causes
(PP-G), and 40 wt.% talc filled with PP (PP-T). Fatigue degradation in material properties of FRP laminates.
Table 3. Summary of effects of frequency on fatigue behavior of carbon fiber-reinforced polymer composites.60
The material properties degradation includes mainly temperature as shown in Figure 16 for PBT. The
chemical changes of the matrix materials and de- fatigue strength of samples at temperature 125 C sig-
bonding at fiber/matrix interface. When a material nificantly increased and conversely decreased at 23 C as
has a cyclical load in an environment, such as moisture compared to –40 C. The effect of temperature in both
and temperature, it is under environmental fatigue. fiber orientation directions and at both stress ratios in
Generally, the effect of humidity and elevated temper- PP materials was alike PBT.
ature decreases the fatigue life of fiber composite Kawai et al.43 worked on the off-axis fatigue behav-
ior of unidirectional T800H/Epoxy composite at room
Figure 17. Off-axis S-N relationship for unidirectional specimen (a) at RT (b) at 100 C.43
14 Journal of Reinforced Plastics and Composites 0(0)
Moisture
Moisture affects the mechanical properties and glass
transition temperature (Tg) of the composites. Access Figure 19. Stress-life curves of the CFRPs.64
Ansari et al. 15
of moisture combined with a high operating tempera- with 60% fiber volume fraction were conditioned by
ture significantly weakens the materials mechanical drying, by exposing to 65% relative humidity (r.h)
properties. Blaga and Yamasaki65 studied the physical atmosphere and by boiling in water. Tensile fatigue
decay of GFRP composites under cyclic variations in tests were conducted on laminates in 0 =90 and
moisture, temperature, and radiation. They concluded 45 orientation. There was no effect of conditioning
that microcracking arisen under the combined effect of on the fatigue behavior of the 0 =90 CFRP samples.
tensile stresses were developed by radiation in the poly- However, GFRP laminates were affected by boiling,
meric surface area and physically developed stress which weakens the composite and reduces the material
fatigue. Numerous photomicrographs also presented comparatively less susceptible to further damage by
to show proof of surface cracks.66 It can be possible fatigue. Preloading to high-stress level before condi-
that water caught by surface microcracks can condense tioning had a small effect on their fatigue behavior of
to ice in cold environments and afterward lead to great- GFRP samples. The fatigue resistance of KFRP com-
er failures caused due to net volume expansion effect, posite was reduced less by boiling in water than by
or it may cause excessive vapor pressures under hot drying. At high-stress material showed excellent fatigue
environments, which can also cause deleterious effects resistance in all condition. However, at low and inter-
in the composite. Shetty et al.67 studied the effect of mediate stress level they behaved poorly due to fiber
hygrothermal environmental conditions on FRP com- damage resulting from complete unloading on the com-
posites w.r.t. aerospace applications. It was found that posite on each cycle. Hu et al.69 studied the influence of
moisture affects the mechanical properties and glass hygrothermal aging on the T-T fatigue behavior of uni-
transition temperature (Tg) of the composites. The deg- directional (UD) glass/poly dicyclopentadiene
radation of mechanical properties in hygrothermal (pDCPD) composites. Glass/epoxy was taken as a
environments allows the designer to calculate the standard for comparison of result and samples were
knockdown factor for composites like the factor of immersed in salt water and deionized Water at 60 C.
safety concept used in the metallic component design. T-T fatigue tests were carried out up to 106 Cycle at
Shan and Liao68 studied the fatigue life of unidirec- R=0.1, and loading frequency 10 Hz. Results showed
tional glass fiber-reinforced and glass carbon- that the aged samples have failed before reaching the
reinforced epoxy matrix composite in the air and dis- 106 cycle. Figure 20(a) and (b) shows the S-N curve for
tilled water at 25 C under T-T fatigue test. Both types samples in deionized water and salt water. The fatigue
of samples have nearly 30% total fiber volume fraction. strength of pDCPD composites was enhanced after one
The relative fiber volume ratio of glass to carbon is month and reduced after three months. The S-N curves
about 3:1 in the hybrid sample. Fatigue and environ- in salt water and DI water were same after three
mental fatigue were executed at a stress level of 85%, months. For the epoxy composites, fatigue strength
65% and 45% UTS. Samples were cyclically loaded at was reduced slowly with aging time in salt water.
10 Hz for 65 and 85%, and 20 Hz for 45% UTS, at However, the fatigue strength reduced significantly
R=0.1 for all glass fiber and hybrid fiber, cyclic load- after one month but enhanced slightly after three
ing at 85% UTS did not show significant change in months in DI water aging, which could increase the
fatigue life between samples tested in air (dry) and dis- strength of the matrix.
tilled water (wet). At 65% UTS some of wet samples Jen and Huang70 studied the hygrothermal effect on
were failed earlier than dry samples. Separation of fatigue strengths of multi-walled carbon nanotubes
fatigue life between wet sample and dry sample (CNTs)/epoxy composites. Fatigue tests were carried
becomes explicit at 45% UTS. Wet samples have out under two hygrothermal conditions 25 C=85%
failed before attaining 107 cycles; however, dry samples RH (room temperature/high humidity (RT/HH)) and
survived 107 cycles and no damage sign was indicated. 40 C=85% RH (high temperature/high humidity (HT/
The environmental fatigue behavior of hybrid compo- HH)) at a stress ratio (R) of 0.1, loading frequency of 5
sites is identical to that of glass composites, with the Hz. Experimental data were compared with previous
stress corrosion dominant behavior at lower stress study,71 in which tests were conducted under 25 C=60%
levels and stress dominant behavior at higher stress RH (room temperature/moderate humidity (RT/MH)).
levels. The fatigue life in cyclic loading significantly The fatigue strength of the CNT/epoxy composite under
decreases at lower stress levels in distilled water for the RT/MH environment was significantly higher than
both hybrid glass carbon fiber and all glass fiber- RT/HH environments and under the HT/HH condition
reinforced composites. decreased significantly as compared to RT conditions.
Jones et al.24 studied the effect of hygrothermal con- The fatigue strength of the CNT/epoxy composites has
ditioning on the fatigue behavior of epoxy-based com- been significantly affected by a combination of humidity
posites reinforced with carbon, glass, aromatic and temperature, however slightly affected only by
polyamide (kevlar49) fiber. These three fiber laminates humidity. Composites with 0.5 wt.% CNT have higher
16 Journal of Reinforced Plastics and Composites 0(0)
Figure 20. Evolution of S-N curves in DI water and salt water environments.69
fatigue strength than those of the 1.0 wt.%. CNT content modulus CFRP. For unidirectional fiber, carbon fiber
composite and neat epoxy composite. is preferable for use in composite, due to their very stiff
nature, which controls the strain in the composite and
thus arrests large deformation in the matrix. The
Summary
fatigue strength of glass fiber-reinforced composite is
FRP composites are now increasingly being used in especially affected by the properties of the matrix. The
high cycle fatigue applications. Composites have fatigue damage will usually initiate in the form of crack
become essential in some fields of engineering applica- initiation in the matrix region. Thermoplastic resins
tions such as aerospace and aircraft, sporting goods, have considerably longer fatigue life. Epoxy matrix
marine and automobile. In these applications, fluctuat- composites have a better fatigue behavior among the
ing and cyclic loads are common and eventually, thermoplastics matrices. For a woven fabric, warp and
fatigue in structures will induce due to this type of weft directions reinforced polymer composites both
loading condition. Higher strength, higher stiffness, have similar important. These fabrics enhance the
corrosion resistance, improved fatigue behavior, and strength in depth. On the other hand, the development
tailored properties are some advantages of polymer of the resin-rich region with these materials is a
composite materials over conventional materials. common problem. Thus, failure initiates at this
However, interchangeability, reparability, delamina- region even at low cycles. The static strength of the
tion, and discontinuous stress are the drawbacks of material will increase by adding nanoparticles in the
polymer composites. The fatigue behavior of composite matrix. It also improves the fatigue life as the load-
materials is different from that of the metals. carrying capacity of the composite increases and also
Composites are heterogeneous and anisotropic as com- changes the damage mechanism of the composite in the
pared to metals which are homogenous in nature and fatigue test. The crack path is strongly affected by the
isotropic in behavior. In fatigue, composite materials fiber volume fraction. The fatigue performance of the
experience a number of changes, that is, fiber breaking, composite is increased with an increase in the fiber
fiber–matrix debonding, matrix cracking and finally the volume fraction. The fatigue strength is also influenced
failure. Failure of notched specimens is achieved in by the fiber orientation, as the fiber orientation
three stages: (1) crack initiation; (2) stable crack prop- increases strength is decreased. The mean stress has a
agation; and (3) unstable crack propagation. Thus, major effect on the fatigue behavior of the composite.
fiber, matrix, and the interface between matrix and As stress ratio define the mean stress or vice versa, the
fibers play a vital role in determining the fatigue behav- fatigue life of the composite can be reduced by increas-
ior of FRP composite. ing the stress ratio. The fatigue performance of the
The polymer-based composites fail at low strains composite is also affected by loading or testing
due to their brittle nature, thus creating a challenge frequency.
to study the stress-controlled fatigue. In the glass Polymer-based composites, which are viscoelastic in
fiber case, S-glass has higher strength and stiffness in nature, are sensitive to temperatures as the glass tran-
comparison to the other glass fibers. High modulus sition temperature (Tg) changes the properties of the
CFRP has a better fatigue performance than Low polymer. At this temperature, the polymer transforms
Ansari et al. 17
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Declaration of conflicting interests erties, fatigue damage and microstructure of carbon/
epoxy laminates depending on fiber volume content. Int
The author(s) declared no potential conflicts of interest with
J Fatigue 2015; 70: 85–92.
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