ME R I T O R OFF-HIGHWAY AXLE

AFTERMARKET OFF-HIGHWAY
MORH2P032DS4001-1227
MORH2P032DD4001-1227

PB-12111
 AXLE EXPLODED VIEW

2 U.S. 888-725-9355
Canada 800-387-3889
 MORH2P032DS4001-1227
ITEM PART NUMBER DESCRIPTION QTY (PER AXLE) REMARKS
1 3201-A-9465 Housing 1
2 3213-X-2182 Spindle 2
3&6 BG-1657-4708 Brake Assembly 1
3&6 BG-1657-4707 Brake Assembly 1
7 1246-T-1268 Dowel 4
8 1229-W-1557 Hardened Washer 28
9 A3-333-Z-4602 Wheel End Assembly 2
10 '03123698 Drum 2
11 A1-3200-G-2217-355 Carrier Assembly 1
12 3802-S-2125 Axle Shaft 1
13 3802-R-2124 Axle Shaft 1
14 5-X-1371 Spindle O-Ring 2
15 949329 Plug Gasket 2
16 981281 Magnetic Fill Plug 2
17 A1199-W-4053 Breather 1
18 MS216050N-2 Carrier to Housing Bolts 8 40mm
19 MS216070N-2 Carrier to Housing Bolts 4 60mm
20 E21-3276D30 Brake Chamber 2
21 1229-N-1626 Flat Washer 4
22 N310 1 Nut 4
23 1229-S-2697 Flat Washer 2
24 & 25 B22-3275-X-518 Slack Adjuster 1
26 1229-N-4590 Shim 4
27 1229-J-3130 Shim 4
28 1229-D-2942 Snap Ring 2
29 19-X-61 Large Clevis Pin 2
30 19-X-127 Small Clevis Pin 2
31 2257-D-1174 Large Clip 2
32 2257-C-1173 Small Clip 2
33 1245-X-1064 Clevis 2
34 MS216060A-2 Brake Spider to Housing Bolts 28
35 MWA-516 Flat Washer 12

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 WHEEL END VIEW

4 U.S. 888-725-9355
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 MORH2P032DS4001-1227
ITEM PART NUMBER DESCRIPTION QTY (PER AXLE) REMARKS
1 A1-333-Z-4602 Hub and Stud Assembly 2
2 HM-220149 Inner Bearing Cone 2 99.975mm ID
3 HM-220110 Inner Bearing Cup 2 156.975mm OD
4 6580 Outer Bearing Cone 2
5 6535 Outer Bearing Cup 2
8 982108 O-Ring 2 248mm ID x 3mm
9 A-1205-P-2798 Oil Seal 2
10 3191997 Ring Gear Carrier 2
11 1227-S-1735 Nut 2 M80 x 2
12 1522380 Ring Gear 2
13 1522392 Snap Ring 2
14 A-3298-H-1230 Loaded Planetary Housing 2
15 - 22 KIT 6352 Pinion - Planetary, Assembly 4
15 1522381 Planet Gear 4
16 1522387 Needle Bearings 152 28mm x 6.5mm
17 1522388 Spacer Sleeve 4
18 1522389 Washer, Steel 8
19 1522390 Washer, Brass 8
20 1522386 Bearing Spindle 4
21 949721 O-Ring 4 26.2mm ID x 3mm
22 914463 Snap Ring 4
23 3892-A-5981 Sun Gear 2
24 1673500 Spring Washer 4
25 1522393 Thrust Washer 2
26 914532 Retaining Ring 2
27 3262-G-1437 Hub Cap Cover 2
28 955891 Shim As Required 0.8mm
29 1523115 Pin As Required 52mm
29 1523116 Pin As Required 56mm
30 2297-W-8733 Magnet 2
31 967581 Clip 2 10mm ID
33 10-X-1783 Hub Cover Bolt 12 M8 x 1.25 -16mm
34 949329 Plug Gasket 2
35 981281 Oil Fill Plug 2 M24 x 1.5
36 959238 Hub Case Bolt 4 M10 x 1.5 - 25mm

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 BRAKE VIEW

6 U.S. 888-725-9355
Canada 800-387-3889
 MORH2P032DS4001-1227

ITEM PART NUMBER DESCRIPTION QTY (PER AXLE) REMARKS

1 1229-D-2942 Snap Ring 5
2 1229-S-2697 Washer 1
3 R825010 Slack Adjuster (manual) 1 For Both BG-1657-4708 & 4707
4 1229-S-2697 Washer 1
5 A-1205-V-1556 Seal And O-Ring 1
6 1225-L-1208 Bushings 1
7 1205-G-761 O-Ring 1
8 A-3211-P-3604 Spider Assemby 1
9 S-264B Capscrew 6
10 KSR4034515PC Shoe & Lining Kit 2
11 1229-X-1116 Snap Ring 1
12 A-1205-S-1943 Seal And O-Ring 1
13 1259-N-1132 Pin Anchor 2
14 A-1205-S-1943 Seal And O-Ring 1
15 1229-X-1116 Snap Ring 1
16 1225-L-1208 Bushings 1
17 A-1205-V-1556 Seal And O-Ring 1
18 1229-S-2697 Washer 1
19 1229-N-4590 Flat Washer 2
20 2210-R-8806 Camshaft 1 For BG-1657-4708
20 2210-S-8807 Camshaft 1 For BG-1657-4707
21 1199-U-3765 Roller Shoe Brake 2
22 2258-R-590 Spring Return 1
23 1218-C-107 Spring & Hook 1
N94-3299-U-1555 Brake Chamber 1 For BG-1657-4708
N94-3299-T-1554 Brake Chamber 1 For BG-1657-4707

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 CARRIER ASSEMBLY

8 U.S. 888-725-9355
Canada 800-387-3889
 MORH2P032DS4001-1227

QTY (PER
ITEM PART NUMBER DESCRIPTION AXLE) REMARKS
1 A1-1205-Z-2730 Oil Seal 1
2 A1-1228G605 Bearing Cone - Outer Pinion 1
3 1228-F-604 Bearing Cup - Outer Pinion 1
4 A2-3200G2217 Carrier and Cap 1
5 42X-1021 Washer 4
6 MS220120-1 Bolt 4
7 2297-P-8336 Thurst Block 1
8 40X-1016 Jam Nut 1
9 10X-1710 Thrust Screw 1
10 KIT 2541 Kit - Pinion Bearing Spacers 1
1244-M2-431 Spacer - Pinion Bearing 2 9.40mm/.370 inch
1244-N-2432 Spacer - Pinion Bearing 2 9.43mm/.371 inch
1244-P-2434 Spacer - Pinion Bearing 2 9.45mm/.372 inch
1244-Q-2435 Spacer - Pinion Bearing 2 9.48mm/.373 inch
1244-R-2436 Spacer - Pinion Bearing 2 9.50mm/.374 inch
1244-S-2437 Spacer - Pinion Bearing 2 9.60mm/.378 inch
1244-T-2438 Spacer - Pinion Bearing 2 9.70mm/.382 inch
1244-U-2439 Spacer - Pinion Bearing 2 9.80mm/.386 inch
1244-V-2440 Spacer - Pinion Bearing 2 9.90mm/.390 inch
1244-W-2441 Spacer - Pinion Bearing 2 10.00mm/.394 inch
1244-X-2442 Spacer - Pinion Bearing 2 10.10mm/.398 inch
1244-Y-2443 Spacer - Pinion Bearing 2 10.20mm/.402 inch
1244-Z-2444 Spacer - Pinion Bearing 2 10.23mm/.403 inch
1244-A-2445 Spacer - Pinion Bearing 2 10.25mm/.404 inch
1244-B-2446 Spacer - Pinion Bearing 2 10.28mm/.405 inch
1244-C-2447 Spacer - Pinion Bearing 2 10.30mm/.406 inch
11 1244-F-2346 Spacer - Inner Pinion Bearing 1
12 KIT 1647 Kit - Shims - Pinion Bearing 1
2203-F-2788 Shim 3 .076mm/.003 inch
2203-G-2789 Shim 2 .127mm/.005 inch
2203-H-2790 Shim 4 .254mm/.010 inch
13 1228-Z-1716 Bearing Cup - Inner Pinion 1
14 A-1228A1717 Bearing Cone - Inner Pinion 2
15 41X-1669 Screw - Diff Adjusting Ring Lock 2
16 1220-P-1108 Lock - Diff Adjusting Ring 4

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 CARRIER ASSEMBLY

10 U.S. 888-725-9355
Canada 800-387-3889
 MORH2P032DS4001-1227

QTY (PER
ITEM PART NUMBER DESCRIPTION AXLE) REMARKS
Diff Components
1 2214-G-1255 Adjusting Ring - Main Diff 2
2 1228-Q-1473 Bearing Cup - Main Diff 2
3 A-1228-R-1474 Bearing Cone - Main Diff 2
Diff Case Assemblies
4-12 A1-3235-E-2787 Main Diff Assembly 1 3.42-411
4-7 A-3235-E-2787 Diff Case Assembly 1 3.42-411
4 3235-J-2792 Diff Case - Plain Half 1 All
5 3235-E-2787 Diff Case - Flange Half 1 3.42-411
6-7 KIT 2819 Kit - Diff Case Bolts 1 All
6 41X-1327 Bolt - Diff Case 16
7 1229-D-4632 Washer - Diff Case 16
Main Diff Components
8-12 KIT 4778 Kit - Main Diff 1
8 1229-Q-5087 Thrust Washer - Main Diff Side Gear 2
9 2234-G-1437 Side Gear - Main Diff 2
10 1229-R-1032 Thurst Washer - Main Diff Pinion 4
11 3278-S-305 Spider - Main Diff 1
12 2234-J-1024 Pinion Gears - Main Diff 4
13-15 KIT 2317 Kit - Bolt Kit - Diff Case to Gear 1
13 41X-1216 Bolt 12
14 1229-U-1503 Washer 12
15 40X-1182 Nut 12
16 A-42204-1R-355 Gear Set 1
KIT 2637 Kit - Pinion Nut and Washer 1
17 1229-T-1736 Pinion Washer 1
18 40X-1237 Pinion Nut 1

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 AXLE ASSEMBLY

12 U.S. 888-725-9355
Canada 800-387-3889
 MORH2P032DD4001-1227
ITEM PART NUMBER DESCRIPTION QTY (PER AXLE) REMARKS
1 3201-A-9465 Housing 1
2 3213-X-2182 Spindle 2
3&6 BG-1657-4722 Brake Assembly 1
3&6 BG-1657-4721 Brake Assembly 1
7 1246-T-1268 Dowel 4
8 1229-W-1557 Hardened Washer 28
9 A3-333-Z-4602 Wheel End Assembly 2
10 03123698 Drum 2
11 A1-3200-H-2270-355 Carrier Assembly 1
12 3802-S-2125 Axle Shaft 1
13 3802-R-2124 Axle Shaft 1
14 5-X-1371 Spindle O-Ring 2
15 949329 Plug Gasket 2
16 981281 Magnetic Fill Plug 2
17 A1199-W-4053 Breather 1
18 MS216050N-2 Carrier to Housing Bolts 8 40mm
19 MS216070N-2 Carrier to Housing Bolts 4 60mm
20 E21-3276-D-30 Brake Chamber 2
21 1229-N-1626 Flat Washer 4
22 NL210-1 Nut 4
23 1229-S-2697 Flat Washer 2
24 & 25 R803202 Slack Adjuster 1
24 & 25 R803203 Slack Adjuster 1
26 1229-N-4590 Shim 4
27 1229-J-3130 Shim 4
28 1229-D-2942 Snap Ring 2
29 19-X-1116 Large Clevis Pin 2
30 19-X-127 Small Clevis Pin 2
31 2257-D-1174 Large Clip 2
32 2257-C-1173 Small Clip 2
33 1245-X-1064 Clevis 2
34 MS216060A-2 Brake Spider to Housing Bolts 28
35 MWA-516 Flat Washer 12

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Canada 800-387-3889
 WHEEL END

14 U.S. 888-725-9355
Canada 800-387-3889
 MORH2P032DD4001-1227
ITEM PART NUMBER DESCRIPTION QTY (PER AXLE) REMARKS
1 A1-333-Z-4602 Hub and Stud Assembly 2
2 HM-220149 Inner Bearing Cone 2 99.975mm ID
3 HM-220110 Inner Bearing Cup 2 156.975mm OD
4 6580 Outer Bearing Cone 2
5 6535 Outer Bearing Cup 2
8 982108 O-Ring 2 248mm ID x 3mm
9 A-1205-P-2798 Oil Seal 2
10 3191997 Ring Gear Carrier 2
11 1227-S-1735 Nut 2 M80 x 2
12 1522380 Ring Gear 2
13 1522392 Snap Ring 2
14 A-3298-H-1230 Loaded Planetary Housing 2
15-22 KIT 6352
15 1522381 Planet Gear 4
16 1522387 Needle Bearings 152 28mm x 6.5mm
17 1522388 Spacer Sleeve 4
18 1522389 Washer, Steel 8
19 1522390 Washer, Brass 8
20 1522386 Bearing Spindle 4
21 949721 O-Ring 4 26.2mm ID x 3mm
22 914463 Snap Ring 4
23 3892-A-5981 Sun Gear 2
24 1673500 Spring Washer 4
25 1522393 Thrust Washer 2
26 914532 Retaining Ring 2
27 3262-G-1437 Hub Cap Cover 2
28 955891 Shim As Required 0.8mm
29 1523115 Pin As Required 52mm
29 1523116 Pin As Required 56mm
30 2297-W-8733 Magnet 2
31 967581 Clip 2 10mm ID
33 10-X-1783 Hub Cover Bolt 12 M8 x 1.25 -16mm
34 949329 Plug Gasket 2
35 981281 Oil Fill Plug 2 M24 x 1.5
36 959238 Hub Case Bolt 4 M10 x 1.5 - 25mm

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 BRAKE VIEW

16 U.S. 888-725-9355
Canada 800-387-3889
 MORH2P032DD4001-1227

ITEM PART NUMBER DESCRIPTION QTY (PER AXLE) REMARKS

1 1229-D-2942 Snap Ring 5
2 1229-S-2697 Washer 1
3 R803203 Slack Adjuster 1 For BG-1657-4722
3 R803202 Slack Adjuster 1 For BG-1657-4721
4 1229-S-2697 Washer 1
5 A-1205-V-1556 Seal And O-Ring 1
6 1225-L-1208 Bushings 1
7 1205-G-761 O-Ring 1
8 A-3211-P-3604 Spider Assemby 1
9 S-264B Capscrew 6
10 KSR4034515PC Shoe & Lining Kit 2
11 1229-X-1116 Snap Ring 1
12 A-1205-S-1943 Seal And O-Ring 1
13 1259-N-1132 Pin Anchor 2
14 A-1205-S-1943 Seal And O-Ring 1
15 1229-X-1116 Snap Ring 1
16 1225-L-1208 Bushings 1
17 A-1205-V-1556 Seal And O-Ring 1
18 1229-S-2697 Washer 1
19 1229-N-4590 Flat Washer 2
20 2210-R-8806 Camshaft 1 For BG-1657-4722
20 2210-S-8807 Camshaft 1 For BG-1657-4721
21 1199-U-3765 Roller Shoe Brake 2
22 2258-R-590 Spring Return 1
23 1218-C-107 Spring & Hook 1
N94-3299-U-1555 Brake Chamber 1 For BG-1657-4722
N94-3299-T-1554 Brake Chamber 1 For BG-1657-4721
DIFF LOCK
 MORH2P032DD4001-1227

QTY (PER
ITEM PART NUMBER DESCRIPTION AXLE) REMARKS
1 KIT 4429 Kit-Diff Lock Switch 1
3237-R-1292 Diff Lock Switch 1
3237-X-1298 Pigtail - Diff Lock Switch 1
2 2803-A-3641 Shim 3
3 2258-N-1262 Spring 1
4 3296-A-1405 Shift Fork 1
5 2230-Y-1377 Piston 1
6 2208-Q-1005 Gasket - Diff lock Cover 1
7 41X-1368 Caging Bolt - Manual Engaging 1
8 5-X-521 O-Ring 1
9 41X-1742 Plug - Capscrew 1 9.40mm/.370 inch
10 41X-1669 Capscrew - Diff Lock Cover 4 9.43mm/.371 inch
11 MWA-506 Washer - Diff Lock Cover 4 9.45mm/.372 inch
12 3266-X-1610 Cover - Diff Lock 1 9.48mm/.373 inch
13 5X-1153 O-Ring 1 9.50mm/.374 inch
14 2244-Z-1274 Push Rod 1 9.60mm/.378 inch
15 3107-U-1321 Collar 1 9.70mm/.382 inch
AMBOID REAR CARRIER ASSEMBLY
 MORH2P032DD4001-1227

QTY (PER
ITEM PART NUMBER DESCRIPTION AXLE) REMARKS
1 A1-1205-Z-2730 Oil Seal 1
2 A1-1228G605 Bearing Cone - Outer Pinion 1
3 1228-F-604 Bearing Cup - Outer Pinion 1
4 A2-3200H2270 Carrier and Cap 1
5 42X-1021 Washer 4
6 MS220120-1 Bolt 4
7 2297-P-8336 Thurst Block 1
8 40X-1016 Jam Nut 1
9 10X-1710 Thrust Screw 1
10 KIT 2541 Kit - Pinion Bearing Spacers 1
1244-M2-431 Spacer - Pinion Bearing 2 9.40mm/.370 inch
1244-N-2432 Spacer - Pinion Bearing 2 9.43mm/.371 inch
1244-P-2434 Spacer - Pinion Bearing 2 9.45mm/.372 inch
1244-Q-2435 Spacer - Pinion Bearing 2 9.48mm/.373 inch
1244-R-2436 Spacer - Pinion Bearing 2 9.50mm/.374 inch
1244-S-2437 Spacer - Pinion Bearing 2 9.60mm/.378 inch
1244-T-2438 Spacer - Pinion Bearing 2 9.70mm/.382 inch
1244-U-2439 Spacer - Pinion Bearing 2 9.80mm/.386 inch
1244-V-2440 Spacer - Pinion Bearing 2 9.90mm/.390 inch
1244-W-2441 Spacer - Pinion Bearing 2 10.00mm/.394 inch
1244-X-2442 Spacer - Pinion Bearing 2 10.10mm/.398 inch
1244-Y-2443 Spacer - Pinion Bearing 2 10.20mm/.402 inch
1244-Z-2444 Spacer - Pinion Bearing 2 10.23mm/.403 inch
1244-A-2445 Spacer - Pinion Bearing 2 10.25mm/.404 inch
1244-B-2446 Spacer - Pinion Bearing 2 10.28mm/.405 inch
1244-C-2447 Spacer - Pinion Bearing 2 10.30mm/.406 inch
11 1244-F-2346 Spacer - Inner Pinion Bearing 1
12 KIT 1647 Kit - Shims - Pinion Bearing 1
2203-F-2788 Shim 3 .076mm/.003 inch
2203-G-2789 Shim 2 .127mm/.005 inch
2203-H-2790 Shim 4 .254mm/.010 inch
13 1228-Z-1716 Bearing Cup - Inner Pinion 1
14 A-1228A1717 Bearing Cone - Inner Pinion 2
15 41X-1669 Screw - Diff Adjusting Ring Lock 2
16 1220-P-1108 Lock - Diff Adjusting Ring 4
CARRIER ASSEMBLY
 MORH2P032DD4001-1227

QTY (PER
ITEM PART NUMBER DESCRIPTION AXLE) REMARKS
Diff Components
1 2214-G-1255 Adjusting Ring - Main Diff 2
2 1228-Q-1473 Bearing Cup - Main Diff 2
3 A-1228-R-1474 Bearing Cone - Main Diff 2
Diff Case Assemblies
4-12 A3-3235-E-2787 Main Diff Assembly 1 3.42-411
4-7 A2-3235-E-2787 Diff Case Assembly 1 3.42-411
4 3235-Q-2799 Diff Case - Plain Half 1 All
5 3235-E-2787 Diff Case - Flange Half 1 3.42-411
6-7 KIT 2819 Kit - Diff Case Bolts 1 All
6 41X-1327 Bolt - Diff Case 16
7 1229-D-4632 Washer - Diff Case 16
Main Diff Components
8-12 KIT 4778 Kit - Main Diff 1
8 1229-Q-5087 Thrust Washer - Main Diff Side Gear 2
9 2234-G-1437 Side Gear - Main Diff 2
10 1229-R-1032 Thurst Washer - Main Diff Pinion 4
11 3278-S-305 Spider - Main Diff 1
12 2234-J-1024 Pinion Gears - Main Diff 4
13-15 KIT 2317 Kit - Bolt Kit - Diff Case to Gear 1
13 41X-1216 Bolt 12
14 1229-U-1503 Washer 12
15 40X-1182 Nut 12
16 A-42204-1R-355 Gear Set 1
KIT 2637 Kit - Pinion Nut and Washer 1
17 1229-T-1736 Pinion Washer 1
18 40X-1237 Pinion Nut 1
Meritor Heavy Vehicle Systems, LLC
7975 Dixie Highway
Florence, KY 41042 USA

For more information:

U.S. 888-725-9355
Canada 800-387-3889
XpresswayPlus.com
meritor.com

Vehicle models, brands and names depicted herein are Litho in USA Issued 06-12
the property of their respective owners, and are not in PB-12111 (FLOA)
any way associated with Meritor, Inc., or its affiliates. ©2012 Meritor, Inc.