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    SAEJ527 V 001

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    Marcelo Colombo
    Norma SAE J527

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    © All Rights Reserved
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    SAEJ527 V 001

    Uploaded by

    Marcelo Colombo
    10 views4 pages
    Norma SAE J527

    Original Title

    SAEJ527v001

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Norma SAE J527

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    10 views4 pages

    SAEJ527 V 001

    Uploaded by

    Marcelo Colombo
    Norma SAE J527

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    SURFACE J527

    REV.
    FEB96
    VEHICLE
    400 Commonwealth Drive, Warrendale, PA 15096-0001
    STANDARD Issued 1952-01
    Revised 1996-02

    Superseding J527 JUN91


    Submitted for recognition as an American National Standard

    (R) BRAZED DOUBLE WALL LOW-CARBON STEEL TUBING

    1. Scope—This SAE Standard covers brazed double wall low-carbon steel tubing intended for general
    automotive applications and other similar uses.

    2. References

    2.1 Applicable Publications—The following publication forms a part of this specification to the extent specified
    herein. Unless otherwise specified, the latest issue of SAE publications shall apply.

    2.1.1 SAE PUBLICATION—Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001.

    SAE J1677—Tests and Procedures for SAE Low-Carbon Steel and Copper Nickel Tubing

    2.2 Related Publication—The following publication is provided for information purposes only and is not a
    required part of this document.

    2.2.1 SAE PUBLICATION—Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001.

    SAE J533—Flares for Tubing

    3. Manufacture—The tubing shall be made from a single or double strip of steel shaped into the form of a
    double-wall tubing, the seams of which are secured and sealed by copper brazing in a controlled atmosphere.
    The braze shall be uniform with no evidence of a bead on either the inside or outside of the tubing. The tubing
    shall be processed in such a manner as to produce a finished product which will meet all requirements of this
    document.

    4. Dimensions and Tolerances—The standard nominal diameters and the applicable dimensions and
    tolerances are shown in Table 1.

    SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely
    voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.”

    SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions.

    QUESTIONS REGARDING THIS DOCUMENT: (724) 772-8512 FAX: (724) 776-0243


    TO PLACE A DOCUMENT ORDER; (724) 776-4970 FAX: (724) 776-0790
    SAE WEB ADDRESS http://www.sae.org

    Copyright 1996 Society of Automotive Engineers, Inc.


    All rights reserved. Printed in U.S.A.
    SAE J527 Revised FEB96

    TABLE 1—TUBING DIMENSIONS AND TOLERANCES(1)


    Outside Outside Wall Wall
    Nominal Diameter(1) Diameter(1) Thickness Thickness
    Dash Tubing OD Basic Tolerance Basic Tolerance (2)
    Size mm mm ±mm mm ±mm
    −2 3.18 3.18 0.05 0.64 0.13
    −3 4.76 4.78 0.08 0.71 0.08
    −4 6.35 6.35 0.08 0.71 0.08

    −5 7.94 7.92 0.08 0.71 0.08


    −6 9.53 9.53 0.08 0.71 0.08
    −7 11.11 11.13 0.10 0.76 0.08

    −8 12.70 12.70 0.10 0.89 0.09


    −9 14.29 14.27 0.10 0.89 0.09
    −10 15.88 15.88 0.10 0.89 0.09
    1. The actual outside diameter shall be the average of the maximum and minimum outside diameters as determined at any one
    cross section through the tubing.
    2. The tolerances listed represent the maximum permissible deviation at any point.

    5. Quality—Finished tubing shall be clean, smooth, and round, both inside and outside; and shall be free from
    scale and injurious defects. Surface imperfections such as handling marks, die marks, or shallow pits shall not
    be considered injurious defects provided such imperfections are within the tolerances specified for diameter
    and wall thickness.

    6. Material—Tubing shall be made from low carbon steel, such as UNS G10080 or UNS G10100.

    7. Mechanical Properties—The finished tubing shall have mechanical properties as tabulated in Table 2:

    TABLE 2—MECHANICAL PROPERTIES


    Properties Values
    Yield Strength, min (0.2% offset) 170 MPa
    Tensile Strength, min 290 MPa
    Elongation in 50 mm 14% min
    Hardness (Rockwell 30 T scale), max 65

    8. Performance Requirements—The finished tubing shall satisfactorily meet the following performance tests.
    All tests are to be conducted in accordance with the procedures in SAE J1677. (The section listed in the
    parentheses is for the SAE J1677 document.)

    8.1 Bending Test (5.3)

    8.2 Flaring Test (5.5.2)

    8.3 Pressure Proof Test (5.8)—Where allowable unit stress of material(s) = 140 MPa.

    8.4 Nondestructive Electronic Test (5.9)

    -2-
    SAE J527 Revised FEB96

    9. Test Certificates—A certificate of compliance to the performance requirements shall be furnished to the
    purchaser by the producer if requested in the purchase agreement.

    10. Cleanliness—The inside of tubing shall be clean and free from any contamination which will impair the
    processing or serviceability of the tubing.

    11. Corrosion Protection—The inside and outside of the finished tubing shall be protected against corrosion
    during shipment and normal storage. If a corrosion preventive compound is applied, it shall be such that after
    normal storage periods it can readily be removed by cleaning agents normally used in manufacturing.

    Extended corrosion resistance coatings, such as tern coating, galvanizing, epoxy paint, etc., are available and
    can be supplied at the request of the user.

    12. Notes

    12.1 Marginal Indicia—The change bar (l) located in the left margin is for the convenience of the user in locating
    areas where technical revisions have been made to the previous issue of the report. An (R) symbol to the left
    of the document title indicates a complete revision of the report.

    PREPARED BY THE SAE FLUID CONDUCTORS AND CONNECTORS TECHNICAL


    COMMITTEE SC1—AUTOMOTIVE AND HYDRAULIC TUBE AND FITTINGS

    -3-
    SAE J527 Revised FEB96

    Rationale—Not applicable.

    Relationship of SAE Standard to ISO Standard—Not applicable.

    Application—This SAE Standard covers brazed double wall low-carbon steel tubing intended for general
    automotive applications and other similar uses.

    Reference Section

    SAE J533—Flares for Tubing

    SAE J1677—Tests and Procedures for SAE Low-Carbon Steel and Copper Nickel Tubing

    Developed by the SAE Fluid Conductors and Connectors Technical Committee SC1—Automotive and
    Hydraulic Tube and Fittings

    Sponsored by the SAE Fluid Conductors and Connectors Technical Committee

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