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May 2017
No. OCH651
SERVICE MANUAL
R410A
[Model Name] [Service Ref.]
Note:
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PUHZ-SHW112VAA PUHZ-SHW112VAA.UK VHUYLFHGDWDRIWKHRXWGRRU
PUHZ-SHW80YAA PUHZ-SHW80Y
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PUHZ-SHW112YAA PUHZ-SHW112YAA.UK
PUHZ-SW75VAA PUHZ-SW75VAA.UK
PUHZ-SW100VAA PUHZ-SW100VAA.UK
PUHZ-SW75YAA PUHZ-SW75YAA.UK
PUHZ-SW100YAA PUHZ-SW100YAA.UK
Salt proof model
PUHZ-SHW80VAA-BS PUHZ-SHW80VAA-BS.UK
PUHZ-SHW112VAA-BS PUHZ-SHW112VAA-BS.UK
PUHZ-SHW80YAA-BS PUHZ-SHW80YAA-BS.UK
PUHZ-SHW112YAA-BS PUHZ-SHW112YAA-BS.UK
PUHZ-SW75VAA-BS PUHZ-SW75VAA-BS.UK
PUHZ-SW100VAA-BS PUHZ-SW100VAA-BS.UK
PUHZ-SW75YAA-BS PUHZ-SW75YAA-BS.UK
PUHZ-SW100YAA-BS PUHZ-SW100YAA-BS.UK
CONTENTS
1. REFERENCE MANUAL································ 2
2. SAFETY PRECAUTION ······························· 3
3. SPECIFICATIONS ········································ 7
4. DATA ····························································· 9
5. OUTLINES AND DIMENSIONS·················· 11
6. WIRING DIAGRAM ····································· 12
7. WIRING SPECIFICATIONS ························ 16
8. REFRIGERANT SYSTEM DIAGRAM ········ 17
9. TROUBLESHOOTING ································ 20
10. MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER ···· 59
11. DISASSEMBLY PROCEDURE ··················· 65
PARTS CATALOG (OCB651)
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1 REFERENCE MANUAL
INDOOR UNIT SERVICE MANUAL

1-1. FOR AIR TO WATER SYSTEM
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OCH651 2

2 SAFETY PRECAUTION
2-1. ALWAYS OBSERVE FOR SAFETY

Before obtaining access to terminal, all supply circuits must be disconnected.
Preparation before the repair service.

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Precautions during the repair service.

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2-2. CAUTIONS RELATED TO NEW REFRIGERANT

Cautions for units utilizing refrigerant R410A
Use new refrigerant pipes. Use a vacuum pump with a reverse flow check
In case of using the existing pipes for R22, be careful with valve.
the following: Vacuum pump oil may flow back into refrigerant cycle and
· Be sure to perform replacement operation before test run. that can cause deterioration of refrigerant oil, etc.
· Change flare nut to the one provided with this product.
Use a newly flared pipe. Use the following tools specifically designed for
· Avoid using thin pipes. use with R410A refrigerant.
Make sure that the inside and outside of refrige- The following tools are necessary to use R410A refrigerant.
rant piping is clean and it has no contaminants Tools for R410A
such as sulfur, oxides, dirt, shaving particles, etc, Gauge manifold Flare tool
which are hazard to refrigerant cycle. Charge hose Size adjustment gauge
In addition, use pipes with specified thickness. Gas leak detector Vacuum pump adaptor
Torque wrench Electronic refrigerant
Contamination inside refrigerant piping can cause deterio- charging scale
ration of refrigerant oil, etc.
Store the piping indoors, and both ends of the Handle tools with care.
piping sealed until just before brazing.
If dirt, dust or moisture enters into refrigerant cycle, that can
(Leave elbow joints, etc. in their packaging.) cause deterioration of refrigerant oil or malfunction of com-
If dirt, dust or moisture enters into refrigerant cycle, that can pressor.
cause deterioration of refrigerant oil or malfunction of compressor.
Do not use a charging cylinder.
The refrigerant oil applied to flare and flange If a charging cylinder is used, the composition of refrigera-
connections must be ester oil, ether oil or nt will change and the efficiency will be lowered.
alkylbenzene oil in a small amount.
If large amount of mineral oil enters, that can cause deterio- Ventilate the room if refrigerant leaks during
ration of refrigerant oil, etc. operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
Charge refrigerant from liquid phase of gas
cylinder.
Use the specified refrigerant only.
If the refrigerant is charged from gas phase, composition change
may occur in refrigerant and the efficiency will be lowered. Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the
Do not use refrigerant other than R410A. unit is being used, serviced, or disposed of.
Correct refrigerant is specified in the manuals and on the
If other refrigerant (R22, etc.) is used, chlorine in refrige-
spec labels provided with our products.
rant can cause deterioration of refrigerant oil, etc.
We will not be held responsible for mechanical failure,
system malfunction, unit breakdown or accidents caused
by failure to follow the instructions.
OCH651

[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) If moisture or foreign matter might have entered the refrigerant piping during service, ensure to remove them.
[2] Additional refrigerant charge

When charging directly from cylinder
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Unit
Electronic weighing scale
[3] Service tools

Use the below service tools as exclusive tools for R410A refrigerant.
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OCH651

2-3. PRECAUTIONS WHEN REUSING EXISTING R22 REFRIGERANT PIPES
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2-4. PRECAUTIONS FOR SALT PROOF TYPE "-BS" MODEL

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OCH651

Cautions for refrigerant piping work
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Diagram below: Piping diameter and thickness

Nominal Outside Thickness (mm)
dimensions(inch) diameter (mm) R410A R22
1/4 6.35 0.8 0.8
3/8 9.52 0.8 0.8
1/2 12.70 0.8 0.8
5/8 15.88 1.0 1.0
3/4 19.05 — 1.0
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Flare cutting dimensions Flare nut dimensions

Nominal Outside -0.4 ) (mm)
Dimension A ( +0 Nominal Outside Dimension B (mm)
dimensions(in) diameter (mm) R410A R22 dimensions(in) diameter (mm) R410A R22
1/4 6.35 9.1 9.0 1/4 6.35 17.0 17.0
3/8 9.52 13.2 13.0 3/8 9.52 22.0 22.0 * 36.0mm for
1/2 12.70 16.6 16.2 1/2 12.70 26.0 24.0 indoor unit
5/8 15.88 19.7 19.4 5/8 15.88 29.0 * 27.0 of RP100,
3/4 19.05 — 23.3 3/4 19.05 - 36.0 125 and 140
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Tools and materials Use R410A tools Can R22 tools be used? Can R407C tools be used?
Gauge manifold Air purge, refrigerant charge Tool exclusive for R410A
Charge hose and operation check Tool exclusive for R410A
Gas leak detector Gas leak check Tool for HFC refrigerant
Refrigerant recovery equipment Refrigerant recovery Tool exclusive for R410A
Refrigerant cylinder Refrigerant charge Tool exclusive for R410A
Applied oil Apply to flared section Ester oil, ether oil and alky- Ester oil, ether oil:
lbenzene oil (minimum amount) Alkylbenzene oil: minimum amount
Safety charger Prevent compressor malfunction Tool exclusive for R410A
when charging refrigerant by
spraying liquid refrigerant
Charge valve Prevent gas from blowing out Tool exclusive for R410A
when detaching charge hose
Vacuum pump Vacuum drying and air Tools for other refrigerants can (Usable if equipped (Usable if equipped
purge be used if equipped with adap- with adapter for rever- with adapter for rever-
ter for reverse flow check se flow) se flow)
Flare tool Flaring work of piping Tools for other refrigerants (Usable by adjusting (Usable by adjusting
can be used by adjusting flaring dimension) flaring dimension)
flaring dimension
Bender Bend the pipes Tools for other refrigerants can be used
Pipe cutter Cut the pipes Tools for other refrigerants can be used
Welder and nitrogen gas cylinder Weld the pipes Tools for other refrigerants can be used
Refrigerant charging scale Charge refrigerant Tools for other refrigerants can be used
Vacuum gauge or thermis- Check the degree of vacuum. (Vacuum Tools for other refrigerants
tor vacuum gauge and valve prevents back flow of oil and refri- can be used
vacuum valve gerant to thermistor vacuum gauge)
Charging cylinder Refrigerant charge Tool exclusive for R410A
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)
: Tools for other refrigerants can be used under certain conditions.
: Tools for other refrigerants can be used.
OCH651

3 SPECIFICATIONS
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OCH651

4 DATA
4-1. REFILLING REFRIGERANT CHARGE (R410A: kg)

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OCH651

4-3. NOISE CRITERION CURVES
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PUHZ-SHW80VAA-BS.UK PUHZ-SW100VAA.UK PUHZ-SW100YAA.UK
PUHZ-SHW80YAA-BS.UK PUHZ-SW100VAA-BS.UK PUHZ-SW100YAA-BS.UK
MODE SPL(dB) LINE MODE SPL(dB) LINE
COOLING 48 COOLING 49
HEATING 45 HEATING 47
90 90
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)

80 80
70 70
NC-70 NC-70
60 60
NC-60 NC-60
50 50
NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
20 APPROXIMATE 20 APPROXIMATE
THRESHOLD OF THRESHOLD OF
HEARING FOR HEARING FOR
CONTINUOUS
NC-20 CONTINUOUS
NC-20
NOISE NOISE
10 10
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz BAND CENTER FREQUENCIES, Hz
PUHZ-SW75VAA.UK
PUHZ-SW75YAA.UK
PUHZ-SW75VAA-BS.UK
PUHZ-SW75YAA-BS.UK
MODE SPL(dB) LINE
COOLING 45
HEATING 43
90
80
MICROPHONE
70
NC-70 1m
UNIT
60
NC-60
50 1.5 m
NC-50
40
NC-40
30 GROUND
NC-30
20 APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NC-20
NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
OCH651

PUHZ-SW75VAA-BS.UK
PUHZ-SW75VAA.UK
PUHZ-SHW80VAA-BS.UK
PUHZ-SHW80VAA.UK
5
OCH651
OUTLINES AND DIMENSIONS

REAR AIR INTAKE
1 FREE SPACE (AROUND THE UNIT) 2 SERVICE SPACE 3 FOUNDATION BOLTS 4 PIPING-WIRING DIRECTIONS 2XU SHAPED NOTCH HOLES
THE DIAGRAM BELOW SHOWS A BASIC EXAMPLE. DIMENSIONS OF SPACE NEEDED PLEASE SECURE THE UNIT FIRMLY PIPING AND WIRING CONNECTIONS (FOUNDATION BOLT M10)
EXPLANATION OF PARTICULAR DETAILS ARE FOR SERVICE ACCESS ARE WITH 4 FOUNDATION (M10) BOLTS. CAN BE MADE FROM 4 DIRECTIONS:
GIVEN IN THE INSTALLATION MANUALS etc. SHOWN IN THE BELOW DIAGRAM. (BOLTS AND WASHERS MUST BE FRONT,RIGHT,REAR AND BELOW. 225 600
( 19 )
PURCHASED LOCALLY.) INSTALLATION FEET
<FOUNDATION BOLT HEIGHT>
FREE
OV
ER
15m
SIDE AIR INTAKE

m
0mm
LESS THAN
OVER 15
OVER
150
480
FOUNDATION
520
PUHZ-SW100VAA-BS.UK
PUHZ-SW100VAA.UK
PUHZ-SHW112VAA-BS.UK
PUHZ-SHW112VAA.UK
567
30
OVER
500
SERVICE
SPACE
72
OVER OVER OVER
15 500 50
56
AIR DISCHARGE 75 59 69
28
53
00mm 2X12X36 OVAL HOLES
OVER 10 (FOUNDATION BOLT M10)
OV
ER
50m
m
TERMINAL CONNECTION
1050 LEFT POWER SUPPLY WIRING
REAR AIR INTAKE SIDE AIR INTAKE 363 EARTH TERMINAL RIGHT INDOOR / OUTDOOR WIRING
EXAMPLE OF NOTES
SERVICE PANEL
1 REFRIGERANT GAS PIPE CONNECTION (FLARE) {15.88(5/8F)
2 REFRIGERANT LIQUID PIPE CONNECTION (FLARE) { 9.52(3/8F)

*1 INDICATION OF STOP VALVE CONNECTION LOCATION.

*2 INDICATION OF TERMINAL CONNECTION LOCATION.
PUHZ-SW75YAA-BS.UK
PUHZ-SW75YAA.UK
PUHZ-SHW80YAA-BS.UK
PUHZ-SHW80YAA.UK
1020
*2 802
AIR INTAKE 2
528
*1 336
*1 328
30
HANDLE FOR MOVING HANDLE FOR MOVING HANDLE FOR MOVING

PIPING KNOCK-OUT HOLE DETAILS FRONT PIPING COVER
POWER SUPPLY WIRING HOLE POWER SUPPLY WIRING HOLE BOTTOM PIPING HOLE REAR PIPING COVER
(2X {27 KNOCK-OUT) (2X {27 KNOCK-OUT) (KNOCK OUT) HANDLE FOR MOVING
FRONT TRUNKING HOLE 134
118 40 RIGHT TRUNKING HOLE 38 55 REAR TRUNKING HOLE
(KNOCK-OUT) 55 62 POWER SUPPLY WIRING HOLE
(KNOCK-OUT) (KNOCK-OUT)
(2X{ 27 KNOCK-OUT)
95
120
PUHZ-SW100YAA-BS.UK
PUHZ-SW100YAA.UK
PUHZ-SHW112YAA-BS.UK
PUHZ-SHW112YAA.UK
92
55
200
58
58
58
46
{ 92 { 92 {9
71
71
71
2
116
90 55 65
25
25
25
RIGHT PIPING HOLE

30
FRONT PIPING HOLE

30
REAR PIPING HOLE

30
(KNOCK-OUT) 92 44 92 (KNOCK-OUT) 92 (KNOCK-OUT) 43 276 88 188 DRAIN HOLE(5X {33)

Unit: mm

PUHZ-SHW80YAA.UK PUHZ-SHW112YAA.UK
PUHZ-SHW80YAA-BS.UK PUHZ-SHW112YAA-BS.UK
SYMBOL NAME SYMBOL NAME SYMBOL NAME
TB1 Terminal Block <Power Supply> TH33 Thermistor <Comp. Surface> SW5 Switch <Function Switch>
TB2 Terminal Block <Indoor/Outdoor> LEV-A, LEV-B, LEV-C Linear Expansion Valve SW6 Switch <Function Switch, Model Select>
MC Motor for Compressor ACL1, ACL2, SW7 Switch <Function Switch>
Reactor
MF1 Fan Motor ACL3, ACL4 SW8 Switch <Function Switch>
21S4 Solenoid Valve (4-Way Valve) CY1, CY2 Capacitor SW9 Switch <Function Switch>
63H High Pressure Switch CK Capacitor SWP Switch <Pump Down>
63L Low Pressure Switch RS Rush Current Protect Resistor CNDM Connector <Connection for Option>
63HS High Pressure Sensor P. B. Power Circuit Board SV1/CH Connector <Connection for Option>
TH3 Thermistor <Liquid> N. F. Noise Filter Circuit Board SV3/SS Connector <Connection for Option>
TH4 Thermistor <Discharge> CONV. B. Converter Circuit Board CNM Connector <Connection for Option>
TH6 Thermistor <2-Phase Pipe> C. B. Controller Circuit Board F1, F2, F3, F4 Fuse <T6.3AL250V>
TH7 Thermistor <Ambient> Switch <Manual Defrost, Defect History
SW1
TH8 Thermistor <Heat Sink> Record Reset, Refrigerant Address>
TH32 Thermistor <Suction> SW4 Switch <Function Switch>
TH33 TH32 TH7 TH6 TH3 63 L 63H TH4 63HS LEV-A LEV-B LEV-C
M M M
C. B. 5 5
t° t° t° t° t° t° 5
MF1
5 CNF1(WH)
MS 1 3 1 2 1 4 1 2 2 1 *1
SW7
SW4 SWP SW8 SW5
3~ TH33 TH32 TH7/6 TH3 TH4
SW6
1 7 1 5 1 5
(YE) (BK) (RD) (WH) (WH) 1 3 LEV-A LEV-B
1 3 1 3 63HS
(WH)
(WH) (RD) *3
SW9
63L 63H
(RD) (YE)
SW1
1 CNM 14
LED2 LED1 (WH)
CN4
1 (WH) 1 5
CN2 LEV-C
2 TRANS 1 2
1 (RD) 7 (BU) CNDM 1 3
3 (WH)
CNDC
(PK)
7 2
X54
X51
X52
F2 CNAC F3
CNS (WH)
(WH) 1 2
F1 F4 1 3 SV1/CH 1 3 SV3/SS 1 3 21S4
3 1 3 4 (GY) (WH) (GN)
21S4
TH8
3 2 7 2
P. B.
t°
1 3 1 21 2 1 7 12
CN7 CN6 CN5 CN2 CN4
(WH) (WH) (RD) (RD) (WH)
BK L3OUT TB-L3
X52CB
RD
TB-L2
L3IN
RD
RS
X52CA TB-L1
TB-N
CY1
CY2
WH
WH
RD
RD
BK
BK
WH TB-V
BK TB-W
RD TB-U
L3-OU
L2-OU
L1-OU
L3-A2
L2-A2
L1-A2
BK
TB2 CK
YE
3
S1 3
(WH)
CN7
OG
U
V
W 1 CONV. B.
TO S2 MS
INDOOR 3~
BN
BK CK-OU
UNIT
L1-A1
L1-IN
S3
N-IN
MC
2
N. F.
RD
CNAC1 CNCT CNAC2

(WH) 1 3 (RD) 1 2 1 3 (RD) ACL1
TB1
RD LI1 LO1 RD
L1
LI2 ACL2
POWER WH LO2 WH
SUPPLY
L2
3N~ LO3 ACL3
BK LI3 BK
400V 50Hz L3
BU NI NO BU
N
GNYE
EI E2 E3 CNDC 1 3 3 1 CNL
(PK) (BU) ACL4
BK
BK
BK
*1 MODEL SELECT
*2 SW6 -1 to 3 : Function Switch The black square ( ) indicates a switch position.
*3 Ambient temp. of ZUBADAN Flash Injection becomes effective. MODEL SW6 *2
The black square ( ) indicates a switch position.
ON
Ambient temp. SW9-3, 9-4 *4 Ambient temp. SW9-3, 9-4 *4 Ambient temp. SW9-3, 9-4 *4 Ambient temp. SW9-3, 9-4 *4 80Y OFF
3°C or less ON ON ON ON 1 2 3 4 5 6 7 8
OFF 0°C or less OFF –3°C or less OFF –6°C or less OFF
(Default setting) 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
MODEL SW6 *2
*4 SW9-1 to 2 : Function Switch
ON
112Y OFF
1 2 3 4 5 6 7 8
OCH651

7 WIRING SPECIFICATIONS
FIELD ELECTRICAL WIRING (power wiring specifications)

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Notes: 1. Wiring size must comply with the applicable local and national codes.
2. Power supply cables and the cables between Interface unit/Flow temp. controller and outdoor unit shall not be lighter than polychloroprene
VKHDWKHGÀH[LEOHFDEOHV 'HVLJQ,(&)
3. Be sure to connect the cables between Interface unit/Flow temp. controller and outdoor unit directly to the units (no intermediate connections
are allowed).
,QWHUPHGLDWHFRQQHFWLRQVPD\UHVXOWLQFRPPXQLFDWLRQHUURUV,IZDWHUHQWHUVDWWKHLQWHUPHGLDWHFRQQHFWLRQSRLQWLWPD\FDXVHLQVXI¿FLHQW
insulation to ground or a poor electrical contact .
(If an intermediate connection is necessary, be sure to take measures to prevent water from entering the cables.)
4. Install an earth longer than other cables.
5. Do not construct a system with a power supply that is turned ON and OFF frequently.
6. Use self-extinguishing distribution cable for power supply wiring.
7. Properly route wiring so as not to contact the sheet metal edge or screw tip.
3RZHU
VXSSO\
,VRODWRU SROHVLVRODWRU
S1 S1
,QGRRUXQLW
2XWGRRU8QLW S2 S2 ,QWHUIDFHXQLW
)ORZWHPS
FRQWUROOHU
S3 S3
Warning:
· In case of A-control wiring, there is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation
between power line and communication signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3
terminals when the power is energized. If isolator should be used between indoor unit and outdoor unit, please use 3-pole type.
1HYHUVSOLFHWKHSRZHUFDEOHRUWKHLQGRRURXWGRRUFRQQHFWLRQFDEOHRWKHUZLVHLWPD\UHVXOWLQVPRNHHPLVVLRQD¿UHRUFRPPXQLFDWLRQIDLOXUH
OCH651

8 REFRIGERANT SYSTEM DIAGRAM
PUHZ-SHW80VAA.UK PUHZ-SHW112VAA.UK
PUHZ-SHW80VAA-BS.UK PUHZ-SHW112VAA-BS.UK
PUHZ-SHW80Y
unit: mm (in)
P-SENSOR HEX
ball valve
TH7
REV/V
TH6
Refrigerant GAS pipe Strainer6 L/P SW CHECK/V(H)
connection [15.88(5/8) (#50)
Strainer5 H/P SW
CHECK/V(L) (#100)
Distributer
MUFFLER
Rec TH3
TH4
TH32
TH33
Strainer3 Strainer1
(#100) INJ port (#100)
COMP
Stop valve
LEV-B TH8 P/B LEV-A
(with service port)
Refrigerant LIQUID pipe Strainer4 LEV-C HIC Strainer2

connection [9.52(3/8) (#100) Strainer7 (#100)
(#100)
Refrigerant flow in cooling
Refrigerant flow in heating
PUHZ-SW100VAA.UK PUHZ-SW100YAA.UK
PUHZ-SW100VAA-BS.UK PUHZ-SW100YAA-BS.UK
P-SENSOR HEX
ball valve
TH7
REV/V
TH6
Refrigerant GAS pipe Strainer6 CHECK/V(H)
connection [15.88(5/8) L/P SW
(#50)
Strainer5 H/P SW
(#100)
Distributer
CHECK/V(L)
MUFFLER
Rec TH3
TH4
TH33
Strainer3
(#100) Strainer2
(#100)
COMP
Stop valve
LEV-B LEV-A TH8 P/B
(with service port)
Refrigerant LIQUID pipe Strainer4 Strainer1

connection [9.52(3/8) (#100) (#100)
Refrigerant flow in cooling
Refrigerant flow in heating
OCH651

8-1. REFRIGERANT COLLECTING (PUMP DOWN)
:KHQUHORFDWLQJRUGLVSRVLQJRIWKHLQGRRURXWGRRUXQLWSXPSGRZQWKHV\VWHPIROORZLQJWKHSURFHGXUHEHORZVRWKDWQRUHIULJHU
DQWLVUHOHDVHGLQWRWKHDWPRVSKHUH
17XUQRIIWKHSRZHUVXSSO\ FLUFXLWEUHDNHU
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75$//<&21752//('´LVGLVSOD\HGWKHUHIULJHUDQWFROOHFWLQJ SXPSGRZQ FDQQRWEHFRPSOHWHGQRUPDOO\
6WDUWXSRIWKHLQGRRURXWGRRUFRPPXQLFDWLRQWDNHVDERXWPLQXWHVDIWHUWKHSRZHU FLUFXLWEUHDNHU LVWXUQHGRQ6WDUWWKH
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3XVKWKHSXPSGRZQ6:3VZLWFK SXVKEXWWRQW\SH RQWKHFRQWUROERDUGRIWKHRXWGRRUXQLW7KHFRPSUHVVRUDQGYHQWLODWRUV
LQGRRUDQGRXWGRRUXQLWV VWDUWRSHUDWLQJ UHIULJHUDQWFROOHFWLQJRSHUDWLRQEHJLQV /('DQG/('RQWKHFRQWUROERDUGRI
WKHRXWGRRUXQLWDUHOLW
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6)XOO\FORVHWKHEDOOYDOYHRQWKHJDVSLSHVLGHRIWKHRXWGRRUXQLWZKHQWKHSUHVVXUHJDXJHRQWKHJDXJHPDQLIROGVKRZV
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Warning:
When pumping down the refrigerant, stop the compressor before disconnecting the refrigerant pipes.
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pressure in the refrigeration cycle could become extremely high if air is drawn in, causing the pipes to burst, personal
injury, etc.
OCH651

9 TROUBLESHOOTING
9-1. TROUBLESHOOTING
<Check code displayed by self-diagnosis and actions to be taken for service (summary)>
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WKHFRQWHQWVEHORZEHIRUHLQYHVWLJDWLQJGHWDLOV
Unit conditions at service Check code Actions to be taken for service (summary)
Judge what is wrong and take a corrective action according

Displayed to “9-2. SELF-DIAGNOSIS ACTION TABLE”.
The trouble is reoccurring.
Conduct troubleshooting and ascertain the cause of the

Not displayed trouble according to “9-3. TROUBLESHOOTING OF
PROBLEMS”.
1Consider the temporary defects such as the work of
protection devices in the refrigerant circuit including
compressor, poor connection of wiring, noise, etc.
Re-check the symptom, and check the installation
environment, refrigerant amount, weather when the
Logged trouble occurred, matters related to wiring, etc.
2Reset check code logs and restart the unit after finishing
service.
3There is no abnormality in electrical component,
controller board, remote controller, etc.
The trouble is not reoccurring.
1Re-check the abnormal symptom.

2Conduct troubleshooting and ascertain the cause of the
trouble according to “9-3. TROUBLESHOOTING OF
PROBLEMS”.
Not logged 3Continue to operate unit for the time being if the cause
is not ascertained.
4There is no abnormality concerning of parts such as
electrical component, controller board, remote controller,
etc.
OCH651

9-2. SELF-DIAGNOSIS ACTION TABLE
<Abnormalities detected when the power is turned on> 1RWH5HIHUWRLQGRRUXQLWVHFWLRQIRUFRGH3FRGH(DQG&RGH/
Check code Abnormal point and detection method Cause Judgment and action
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If the unit cannot be operated properly after test run, refer to the following table to find the cause.
Symptom
Cause
Wired remote controller LED 1, 2 (PCB in outdoor unit)
For about 2 After LED 1, 2 are lighted, LED 2 is For about 2 minutes following power-on,op-
PLEASE WAIT minutes after turned off, then only LED 1 is eration of the remote controller is not possible
power-on lighted. (Correct operation) due to system start-up. (Correct operation)
Connector for the outdoor unit’s protection
Only LED 1 is lighted. ĺ device is not connected.
PLEASE WAIT ĺ Check code
Subsequent to LED 1, 2 blink. Reverse or open phase wiring for the outdoor
about 2 minutes unit’s power terminal block (L1, L2, L3)
Display messages do not after power-on
Only LED 1 is lighted. ĺ Incorrect wiring between FTC and outdoor
appear even when operation
switch is turned ON (operation LED 1 blinks twice, (incorrect polarity of S1, S2, S3)
lamp does not light up). LED 2 blinks once. Remote controller wire short
Note: Operation is not possible for about 30 seconds after cancellation of function selection. (Correct operation)
For description of each LED (LED1, 2, 3) provided on the FTC, refer to the following table.
LED1 (power for microprocessor) Indicates whether control power is supplied. Make sure that this LED is always lit.
LED2 (power for remote controller) Indicates whether power is supplied to the remote controller.
This LED lights only in the case of the FTC which is connected to the outdoor unit
refrigerant addresses “0”.
LED3 (communication between FTC and outdoor units) Indicates state of communication between the FTC and outdoor units.
Make sure that this LED is always blinking.
OCH651

Symptoms: “PLEASE WAIT” is kept being displayed on the remote controller.
Inspection method and

Diagnosis flow Cause troubleshooting
Check the display time of “PLEASE WAIT”

after turning on the main power.
6 minutes 2 minutes
or more How long is “PLEASE WAIT” or less
“PLEASE WAIT” 1RUPDO
kept being displayed on the
remote controller? will be displayed The start-up diagnosis will
during the start-up be over in around 2 minutes.
2 to 6 diagnosis after turning
minutes on the main power.
Are any check codes NO

displayed on the
remote controller?
YES
Check the LED display of the
outdoor controller circuit board.
Are any check codes YES

0LVZLULQJRILQGRRU 5HIHUWR³6HOIGLDJQRVLV
displayed on the LED?
outdoor connecting action table” in order to
wire solve the trouble.
NO %UHDNLQJRILQGRRU
outdoor connecting ,QFDVHRIFRPPXQLFDWLRQ
wire (S3) errors, the display of
'HIHFWLYHLQGRRU remote controller may not
controller board match the LED display of
'HIHFWLYHRXWGRRU the outdoor unit.
controller circuit
board
'HIHFWLYHLQGRRU
controller board
'HIHFWLYHUHPRWH
controller
OCH651

/('GLVSOD\RIWKHLQGRRU
controller board
Symptoms: Nothing is displayed on the remote controller. 1 /('
/('
/('

'LDJQRVLVIORZ Cause troubleshooting
Check the voltage between S1

and S2 on the terminal block
of the indoor unit which is used
to connect the indoor unit and
the outdoor unit.
NO
198 to 264 V AC?
Check the voltage among L(L3) and
N on the terminal block (TB1) of the
YES outdoor power circuit board.
NO Troubles concerning &KHFNWKHSRZHUZLULQJ

198 to 264 V AC?
power supply to the outdoor unit.
&KHFNWKHEUHDNHU
YES
Check the voltage between S1
and S2 on the terminal block
(TB1) of the outdoor unit which
is used to connect the indoor
unit and the outdoor unit.
NO
198 to 264 V AC? %DGZLULQJRIWKH &KHFNWKHZLULQJRIWKH
outdoor controller outdoor unit.
board &KHFNLIWKHZLULQJLVEDG
YES 7KHIXVHVRQWKH Check if the fuses are blown.
outdoor controller The fuses on the outdoor
circuit board are controller circuit board will
blown. be blown when the indoor
/outdoor connecting wire
short-circuits.
%DGZLULQJRIWKH &KHFNLIPLVZLULQJEUHDNLQJ
outdoor controller or poor contact is causing this
board problem. Indoor/outdoor
7KHIXVHVRQWKH connecting wire is polarized
outdoor controller 3-core type. Connect the
circuit board are indoor unit and the outdoor
blown. unit by wiring each pair of
66DQG6RQWKHERWK
side of indoor/outdoor
terminal blocks.
7KHIXVHVRQWKH &KHFNLIWKHIXVHVDUH
indoor controller blown.
circuit board are 5HSODFHWKHLQGRRU
blown. controller board.
'HIHFWLYHLQGRRU
controller board
OCH651

LED display of the indoor
controller board
Symptoms: Nothing is displayed on the remote controller. 2 LED1 :
LED2 :
LED3 : or

Check the voltage between S1 and S2 on the terminal block

of the indoor unit which is used to connect the indoor unit
and the outdoor unit.
NO
198 to 264 V AC?
YES
Check the status Not lighting.

of the indoor controller
board LED3 display.
Check the looseness or disconnection
of the indoor/outdoor connecting wire.
Blinking.
Are there looseness or YES
disconnection of the indoor/ %UHDNLQJRUSRRU )L[WKHEUHDNLQJRUSRRU
outdoor connecting wire? contact of the indoor/ contact of the indoor/outdoor
NO outdoor connecting connecting wire.
wire
Check the refrigerant address of
the outdoor unit. (SW1-3 to 1-6)
Is the refrigerant NO
address “0”? 1RUPDO 6HWWKHUHIULJHUDQW
Only the unit which address to “0”. In case of
YES has the refrigerant the multiple outdoor units
address “0” supplies control, recheck the
Check the LED display of the power to the remote
outdoor unit after turning on the refrigerant address again.
controller
main power again.
Not displayed.
Is anything displayed? 'HIHFWLYHRXWGRRU 5HSODFHWKHRXWGRRU
controller circuit controller circuit board.
Displayed. board
Is “EA” or “Eb” NO
displayed?
YES YES
Is “E8” displayed? 'HIHFWLYHRXWGRRU 5HSODFHWKHRXWGRRU
controller circuit controller circuit board.
NO board
Can the unit be restarted?
Can all the indoor NO

unit be operated? 'HIHFWLYHLQGRRU 5HSODFHWKHLQGRRUFRQWUROOHU
controller board board of the indoor unit which
Check the voltage between S2 YES does not operate.
and S3 on the terminal block of ,QIOXHQFHRI 1RWDEQRUPDO
the outdoor unit. electromagnetic There may be the influence
noise of electromagnetic noise.
Check the transmission wire
and get rid of the causes.
NO
17 to 28 V DC? 'HIHFWLYHRXWGRRU 5HSODFHWKHRXWGRRU
power circuit board power circuit board.
YES
'HIHFWLYHLQGRRU 5HSODFHWKHLQGRRU
power board power board.
OCH651

/('GLVSOD\RIWKHLQGRRU
controller board
Symptoms: Nothing is displayed on the remote controller. 3 LED1 :
LED2 : or
LED3 : —
,QVSHFWLRQPHWKRGDQG
Check the voltage of the

terminal block (TB6) of
the remote controller.
YES
10 to 16 V DC? 'HIHFWLYH 5HSODFHWKH
remote controller remote controller.
NO
Check the status Lighting

%UHDNLQJRUSRRU &KHFNLIWKHUHLVEUHDNLQJ
of the LED2. contact of the remote RUSRRUFRQWDFWRIWKH
controller wire remote controller wire.
Blinking Check the voltage of the
remote controller wire.
If it is not between 10 and
Check the status of the LED2 16 V DC, the indoor
after disconnecting the remote controller board must be
controller wire from the indoor defective.
unit.
Check the status Lighting

7KHUHPRWHFRQWUROOHU &KHFNLIWKHUHPRWH
of the LED2.
wire short-circuits controller wire is
short-circuited.
Blinking
'HIHFWLYHLQGRRU 5HSODFHWKHLQGRRU
controller board controller board.
OCH651

9-4. HOW TO CHECK THE PARTS
PUHZ-SW75VAA.UK PUHZ-SW100VAA.UK
PUHZ-SW75VAA-BS.UK PUHZ-SW100VAA-BS.UK
PUHZ-SW75YAA.UK PUHZ-SW100YAA.UK
PUHZ-SW75YAA-BS.UK PUHZ-SW100YAA-BS.UK
Parts name Check points
Thermistor (TH3) Disconnect the connector then measure the resistance with a tester.
<Liquid> (At the ambient temperature 10 to 30:)
Thermistor (TH4)
<Discharge> Normal Abnormal
Thermistor (TH6) TH4 160 to 410 k"
<2-phase pipe> TH3
Thermistor (TH7) TH6
<Ambient>
TH7 4.3 to 9.6 k" Open or short
Thermistor (TH8)
<Heat sink> TH32
Thermistor (TH32) TH33
<Suction>*1
TH8 39 to 105 k"
Thermistor (TH33)
<Comp. surface>
Fan motor Refer to the next page.

(MF1)
Solenoid valve coil Measure the resistance between the terminals with a tester.
<4-way valve> (At the ambient temperature 20:)
(21S4)
Normal Abnormal
1435 i 150 " Open or short
Motor for compressor Measure the resistance between the terminals with a tester.
(MC) (Winding temperature 20:)
U
6+:9$$ 6+:<$$
6+:9$$ 6+:<$$ 6:9$$ 6:<$$ $EQRUPDO
6:9$$ 6:<$$
V 2SHQRUVKRUW
Linear expansion valve Disconnect the connector then measure the resistance with a tester.
(LEV-A/LEV-B/LEV-C*1) (Winding temperature 20:)
Gray Normal Abnormal

M 1
Orange
2 Gray - Black Gray - Red Gray - Yellow Gray - Orange
Red Open or short
3 46 ± 3"
Yellow
4
Black
5
38+=6+:RQO\
OCH651

Check method of DC fan motor (fan motor/outdoor controller circuit board)
1 Notes
· High voltage is applied to the connecter (CNF1) for the fan motor. Pay attention to the service.
· Do not pull out the connector (CNF1) for the motor with the power supply on.
(It causes trouble of the outdoor controller circuit board and fan motor.)
2 Self check
Symptom: The outdoor fan cannot rotate.
Fuse check
Check the fuse (F5) on outdoor
controller board.
Replace outdoor controller board (C.B)

Did the fuse blow? Yes
and fan motor (MF1).
No
Wiring contact check
Contact of fan motor connector (CNF1)
Is there contact failure?

No
Fan motor check (CNF1) UNIT SW75 SW100/SHW80/SW112
FAN MOTOR BH61J064 BH61J065
Measuring points Resistance Resistance
pin1–pin4
pin5–pin4 10ȍ 10ȍ
pin6–pin4 4Nȍ 4Nȍ
pin7–pin4
Is the resistance abnormal? Yes Replace the fan motor

No
Power supply check (Remove the connector (CNF1))
Measure the voltage in the outdoor controller circuit board.
TEST POINT 1 : VDC (between 1 (+) and 4 (í) of the fan connector): VDC 280–380 V DC
TEST POINT 2 : VCC (between 5 (+) and 4 (í) of the fan connector): VCC 15 V DC
Is the voltage normal? Yes Replace the fan motor.

No Yes OK
Replace outdoor Check the operation of fan. END
controller board. Fail
OK
Replace the outdoor controller board.
Check the operation. END
Fail
Replace the fan motor.
9-5. HOW TO CHECK THE COMPONENTS

<HIGH PRESSURE SENSOR>
Vout (V) MULTI
CONTROLLER BOARD
4.5
5 V DC
WHT 3
SENSOR
2.5 Vout BLU 2 MICRO

PROCESSOR
BLK 1
GND
0.5 63HS
3-1 : 5 V (DC)
2.5 5
PRESSURE 2-1 : Output Vout (DC)
(MPaG)
OCH651

<Thermistor feature chart> 50
Low temperature thermistors
7KHUPLVWRU/LTXLG! 7+
7KHUPLVWRUSKDVHSLSH! 7+ 40
7KHUPLVWRU$PELHQW! 7+
7KHUPLVWRU6XFWLRQ! 7+ 38+=6+:RQO\
Resistance (k)
30
7KHUPLVWRU5 N"
%FRQVWDQW

Rt H[S^ W± `
20
: N" : N"

: N" : N"
10
: N"
: N"
0
-20 -10 0 10 20 30 40 50
Temperature ()
Medium temperature thermistor 200
7KHUPLVWRU+HDWVLQN! 7+
7KHUPLVWRU5 N" 150

%FRQVWDQW
Resistance (k)

Rt H[S^ W± `
: N" 100

: N"
: N"
: N"
: N" 50
0
25 50 75 100 125
Temperature ()
500
High temperature thermistor
7KHUPLVWRU'LVFKDUJH! 7+
7KHUPLVWRU&RPSVXUIDFH! 7+
400
7KHUPLVWRU5 N"
%FRQVWDQW

Rt H[S^ W± `
Resistance (k)
300
: N" : N"

: N" : N" 200
: N" : N"
: N" : N"
: N" : N" 100
0
25 50 75 100 120
Temperature ()
OCH651

/LQHDUH[SDQVLRQYDOYH
(1) Operation summary of the linear expansion valve
/LQHDUH[SDQVLRQYDOYHRSHQVFORVHVWKURXJKVWHSSLQJPRWRUDIWHUUHFHLYLQJWKHSXOVHVLJQDOIURPWKHRXWGRRUFRQWUROOHUERDUG
9DOYHSRVLWLRQFDQEHFKDQJHGLQSURSRUWLRQWRWKHQXPEHURISXOVHVLJQDO
&RQQHFWLRQEHWZHHQWKHRXWGRRUFRQWUROOHUERDUGDQGWKHOLQHDUH[SDQVLRQYDOYH!
Outdoor controller board
12 V DC
LEV Gray 1
Drive circuit
3
[4 [4
Orange 2
M 2
[3 [3
Red 3
1 5
6 4 Yellow 4 [2
[2
[1 Black 5 [1
Connector LEV-A
LEV-B
LEV-C
<Output pulse signal and the valve operation>
Output
Output
(Phase)
1 2 3 4 5 6 7 8 2SHQLQJDYDOYHĺ ĺĺĺĺĺĺĺ
&ORVLQJDYDOYHĺĺĺĺĺĺĺĺ
:1 ON ON OFF OFF OFF OFF OFF ON 7KHRXWSXWSXOVHVKLIWVLQDERYHRUGHU
:2 OFF ON ON ON OFF OFF OFF OFF Â:KHQOLQHDUH[SDQVLRQYDOYHRSHUDWLRQVWRSVDOORXWSXWSKDVHV

EHFRPH2))
:3 OFF OFF OFF ON ON ON OFF OFF
Â:KHQWKHSRZHULVWXUQHGRQSXOVHFORVLQJYDOYHVLJQDOZLOO
:4 OFF OFF OFF OFF OFF ON ON ON
EHVHQWWLOOLWJRHVWRASRLQWLQRUGHUWRGHILQHWKHYDOYHSRVLWLRQ
7KHSXOVHVLJQDOLVEHLQJVHQWIRUDERXWVHFRQGV
(2) Linear expansion valve operation
:KHQWKHYDOYHPRYHVVPRRWKO\WKHUHLVQRVRXQGRUYLEUDWLRQ
Open RFFXUULQJIURPWKHOLQHDUH[SDQVLRQYDOYHKRZHYHUZKHQWKH
SXOVHQXPEHUPRYHVIURPBWRARUZKHQWKHYDOYHLVORFNHG
C
Valve position (capacity)
VRXQGFDQEHKHDUG
1RVRXQGLVKHDUGZKHQWKHSXOVHQXPEHUPRYHVIURPBWRALQ
FDVHFRLOLVEXUQWRXWRUPRWRULVORFNHGE\RSHQSKDVH
Â6RXQGFDQEHGHWHFWHGE\SODFLQJWKHHDUDJDLQVWWKHVFUHZGULYHU
KDQGOHZKLOHSXWWLQJWKHVFUHZGULYHUWRWKHOLQHDUH[SDQVLRQ
YDOYH
Close
Open
500 pulse
A Opening a valve
all the way
Close
B Pulse number
Extra tightening (about 32 pulse)
OCH651

(3) How to attach and detach the coil of linear expansion valve
&RPSRVLWLRQ!
/LQHDUH[SDQVLRQYDOYHLVVHSDUDEOHLQWRWKHPDLQERG\DQGWKHFRLODVVKRZQLQWKHGLDJUDPEHORZ
Stopper Main body

Coil
Lead wire
<How to detach the coil>

+ROGWKHORZHUSDUWRIWKHPDLQERG\ VKRZQDV$ ILUPO\VRWKDW
WKHPDLQERG\GRHVQRWPRYHDQGGHWDFKWKHFRLOE\SXOOLQJLW
XSZDUG
%HVXUHWRGHWDFKWKHFRLOKROGLQJPDLQERG\ILUPO\2WKHUZLVH
SLSHVFDQEHQGGXHWRVWUHVV
<How to attach the coil>

+ROGWKHORZHUSDUWRIWKHPDLQERG\ VKRZQDV$ ILUPO\VRWKDW
WKHPDLQERG\GRHVQRWPRYHDQGDWWDFKWKHFRLOE\LQVHUWLQJ
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OCH651

9-6. TEST POINT DIAGRAM
Outdoor controller circuit board
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OCH651

Outdoor noise filter circuit board
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OCH651

Outdoor power circuit board
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OCH651

9-7. FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS
(1) Function of switches
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of Switch No. Function Effective timing
switch ON OFF
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3
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1 Use of existing pipe Used Not used Always
SW8 2 No function — — —
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3 Used Not used When power supply ON
unit power supplies
Push SWP Pump down Start Normal Under suspension
switch
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<Display function of inspection for outdoor unit>

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[Display]
(1)Normal condition
Outdoor controller board A-Control Service Tool
Unit condition
LED1 (Green) LED2 (Red) Check code Indication of the display
When the power is turned on Lighted Lighted Alternately blinking display
When unit stops Lighted Not lighted 00, etc. Operation mode
When compressor is warming up Lighted Not lighted 08, etc.
When unit operates Lighted Lighted C5, H7, etc.
(2)Abnormal condition
Indication Error
Outdoor controller board Check Detailed
Contents Inspection method reference
LED1 (Green) LED2 (Red) code* page
1 blinking 2 blinking Connector(63L) is open. F3 1Check if connector (63H or 63L) on the outdoor controller P.21
Connector(63H) is open. F5 board is not disconnected. P.21
2 connectors are open. F9 2Check continuity of pressure switch (63H or 63L) by tester. P.22
2 blinking 1 blinking Miswiring of indoor/outdoor unit conne- 1Check if indoor/outdoor connecting wire is connected correctly. P.22
cting wire, excessive number of indoor —
units (4 units or more) 2Check if 4 or more indoor units are connected to outdoor unit. (EA)
Miswiring of indoor/outdoor unit co- 3Check if noise entered into indoor/outdoor connecting wire P.22
nnecting wire (converse wiring or di- —
sconnection) or power supply. (Eb)
Startup time over 4Re-check error by turning off power, and on again.
P.22
—
(EC)
2 blinking Indoor/outdoor unit communication error E6 1Check if indoor/outdoor connecting wire is connected correctly. **
(signal receiving error) is detected by indoor unit.
Indoor/outdoor unit communication error 2Check if noise entered into indoor/outdoor connecting wire or
(transmitting error) is detected by indoor unit. E7 power supply. **
Indoor/outdoor unit communication error 3Check if noise entered into indoor/outdoor controller board. P.28
(signal receiving error) is detected by — 4Re-check error by turning off power, and on again. (E8)
outdoor unit.
Indoor/outdoor unit communication error
P.28
— (E9)
(transmitting error) is detected by outdoor unit.
3 blinking Remote controller signal receiving
error is detected by remote controller. E0 1Check if connecting wire of indoor unit or remote controller P.27
is connected correctly.
Remote controller transmitting error
is detected by remote controller. E3 2Check if noise entered into transmission wire of remote P.28
Remote controller signal receiving controller.
error is detected by indoor unit. E4 3Re-check error by turning off power, and on again. P.27
Remote controller transmitting error
is detected by indoor unit. E5 P.28
4 blinking Check code is not defined. 1Check if noise entered into transmission wire of remote controller.
EF 2Check if noise entered into indoor/outdoor connecting wire. P.28
3Re-check error by turning off power, and on again.
Incorrect connection 1Connect I/F or FTC to the unit.
EE P.22
5 blinking Serial communication error 1Check if connector (CN4) on outdoor controller board and
<Communication between outdoor
Ed outdoor power board is not disconnected.
P.28
controller board and outdoor power
board>
* Check code displayed on remote controller

** Refer to service manual for indoor unit.
OCH651

Indication Error
Outdoor controller board Check Detailed
Contents Inspection method reference
LED1 (Green) LED2 (Red) code* page
3 blinking 1 blinking Abnormality of discharging 1Check if stop valves are open.

2Check if connectors (TH4, LEV-A, and LEV-B) on outdoor controller
temperature (TH4) and Comp. U2 board are not disconnected. P.23
surface temperature (TH33) 3Check if unit is filled with specified amount of refrigerant.
4Measure resistance values among terminals on indoor valve and
Abnormality of superheat due outdoor linear expansion valve using a tester.
to low discharge temperature U7 P.24
2 blinking Abnormal high pressure (High 1Check if indoor/outdoor units have a short cycle on their air ducts.
pressure switch 63H operated.) U1 2Check if connector(63H)(63L) on outdoor controller board is not disconnected. P.23
3Check if heat exchanger and filter is not dirty.
Abnormal low pressure (Low 4Measure resistance values among terminals on linear expansion valve
pressure switch 63L operated.) UL using a tester. P.26
3 blinking Abnormality of outdoor fan 1Check the outdoor fan motor.
U8 2Check if connector (TH3) (63HS) on outdoor controller board is disconnected. P.24
motor rotational speed
Protection from overheat
Ud P.26
operation (TH3)
4 blinking Compressor overcurrent 1Check if stop valves are open.
breaking(Start-up locked) UF 2Check looseness, disconnection, and converse connection of P.26
compressor wiring.
Compressor overcurrent breaking UP 3Measure resistance values among terminals on compressor using a tester. P.27
4Check if outdoor unit has a short cycle on its air duct.
Abnormality of current sensor (P.B.) UH 5Check leakage of refrigerant. P.26
Abnormality of power module U6 P.24
5 blinking Open/short of outdoor 1Check if connectors (TH3, TH32, TH4, TH33 and TH7/6) on outdoor
U3 controller board and connector (CN3) on outdoor power board are not P.23
thermistors (TH4, TH33)
disconnected.
Open/short of outdoor thermistors 2Measure resistance value of outdoor thermistors.
(TH3, TH32, TH6, TH7 and TH8) U4 P.24
6 blinking Abnormality of heat sink 1Check if indoor/outdoor units have a short cycle on their air ducts.
U5 2Measure resistance value of outdoor thermistor(TH8). P.24
temperature
7 blinking Abnormality of voltage 1Check looseness, disconnection, and converse connection of
compressor wiring.
2Measure resistance value among terminals on compressor using a tester. P.25–
U9 3Check if power supply voltage decreases. P.26
4Check the wiring of CN52C.
5Check the wiring of CNAF.
4 blinking 1 blinking Abnormality of room temperature 1Check if connectors on indoor controller board are not disconnected.
P1 2Measure resistance value of indoor thermistors. **
thermistor (TH1)
Abnormality of pipe temperature
P2 **
thermistor /Liquid (TH2)
Abnormality of tank temperature
P9 **
thermistor
4 blinking Abnormality of pipe 1Check if indoor thermistors(TH2 and TH5) are not disconnected from holder.
2Check if stop valve is open.
temperature 3Check converse connection of extension pipe. (on plural units connection) P.29
P8
4Check if indoor/outdoor connecting wire is connected correctly.
(on plural units connection)
* Check code displayed on remote controller

** Refer to service manual for indoor unit.
OCH651

<Outdoor unit operation monitor function>
[When optional part “A-Control Service Tool (PAC-SK52ST)” is connected to outdoor controller board (CNM)]
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The tens digit : Operation mode The ones digit : Relay output
Display Operation Model Warming-up
Display Compressor Compressor 4-way valve Solenoid valve
O OFF / FAN
0 — — — —
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1 — — — ON
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Display Contents to be inspected (During operation)
U1 Abnormal high pressure (63H operated)
U2 Abnormal high discharge temperature, high comp. surface temperature,
shortage of refrigerant
U3 Open/short of outdoor unit thermistors (TH4, TH33)
U4 Open/short of outdoor unit thermistors (TH3, TH32, TH6, TH7 and TH8)
U5 Abnormal temperature of heat sink
U6 Abnormality of power module
U7 Abnormality of superheat due to low discharge temperature
U8 Abnormality in outdoor fan motor
Ud Overheat protection
UF Compressor overcurrent interruption (When Comp. locked)
Display Inspection unit UH Current sensor error
0 Outdoor unit UL Abnormal low pressure (63L operated)
1 Indoor unit 1 UP Compressor overcurrent interruption
2 Indoor unit 2 P1–P8 Abnormality of indoor units
Display Contents to be inspected (When power is turned on)

F3 63L connector(red) is open.
F5 63H connector(yellow) is open.
F9 2 connectors(63H/63L) are open.
E8 Indoor/outdoor communication error (Signal receiving error) (Outdoor unit)
E9 Indoor/outdoor communication error (Transmitting error) (Outdoor unit)
EA Miswiring of indoor/outdoor unit connecting wire, excessive number of indoor units (4 units or more)
Eb Miswiring of indoor/outdoor unit connecting wire(converse wiring or disconnection)
EC Startup time over
EE Incorrect connection
E0–E7 Communication error except for outdoor unit
OCH651

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OCH651

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Normal 00
ON
Overvoltage error 01
Undervoltage error 02
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04
L1-phase open error
Abnormal power synchronous signal 08
PFC/IGBT error (SW-V, SHW-V)
&RGH
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20 GLVSOD\
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Overvoltage (01) + Undervoltage (02) = 03
Undervoltage (02) + Power-sync signal error (08) = 0A
L1 phase open error (04) + PFC/IGBT error (20) = 24
OCH651

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The tens digit
Display Compressor operating frequency control
1 Primary current control
2 Secondary current control
The ones digit (In this digit, the total number of
activated control is displayed.)
Display Compressor operating frequency control
Preventive control for excessive temp-
1
ON erature rise of discharge temperature &RGH
Preventive control for excessive temp- GLVSOD\
2
1 2 3 4 5 6 erature rise of condensing temperature
4 Frosting preventing control
8 Preventive control for excessive temp-
erature rise of radiator panel
(Example)
The following controls are activated.
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rature rise of condensing temperature
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rature rise of heat sink
1a
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OCH651

10 MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER
10-1. Request code list

Certain indoor/outdoor combinations do not have the request code function; therefore, no request codes are displayed.
Refer to indoor unit service manual for how to use the controllers and request codes for indoor unit.
Request code
Description
Request content Unit Remarks
(Display range)
0 Operation state Refer to 10-1-1. Detail Contents in Request Code. –

1 Compressor-Operating current (rms) 0–50 A
2 Compressor-Accumulated operating time 0–9999 10 hours
3 Compressor-Number of operation times 0–9999 100 times
4 Discharge temperature (TH4) 3–217 :
5 Outdoor unit -Liquid pipe 1 temperature (TH3) í40–90 :
6
7 Outdoor unit-2-phase pipe temperature (TH6) í39–88 :
8 Outdoor unit-Suction pipe temperature (TH32) í39–88 : SHW model only
9 Outdoor unit-Outside air temperature (TH7) í39–88 :
10 Outdoor unit-Heat sink temperature (TH8) í40–200 :
11
12 Discharge superheat (SHd) 0–255 :
13 Sub-cool (SC) 0–130 :
14 Condensing temperature (T63HS) í39–88 :
15
16 Compressor-Operating frequency 0–255 Hz
17 Compressor-Target operating frequency 0–255 Hz
18 Outdoor unit-Fan output step 0–10 Step
Outdoor unit-Fan 1 speed
19 0–9999 rpm
(Only for air conditioners with DC fan motor)
Outdoor unit-Fan 2 speed "0" is displayed if the air conditioner is a single-fan
20 0–9999 rpm
(Only for air conditioners with DC fan motor) type.
21
22 LEV (A) opening 0–500 Pulses
23 LEV (B) opening 0–500 Pulses
24 LEV (C) opening 0–500 Pulses SHW model only
25 Primary current 0–50 A
26 DC bus voltage 180–370 V
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48 Thermostat ON operating time 0–999 Minutes
49
OCH651

Request code
Description
(Display range)
50
51 Outdoor unit-Control state Refer to 10-1-1.Detail Contents in Request Code. –
52 Compressor-Frequency control state Refer to 10-1-1.Detail Contents in Request Code. –
53 Outdoor unit-Fan control state Refer to 10-1-1.Detail Contents in Request Code. –
54 Actuator output state Refer to 10-1-1.Detail Contents in Request Code. –
55 Error content (U9) Refer to 10-1-1.Detail Contents in Request Code. –
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70 Outdoor unit-Capacity setting display Refer to 11-1-1.Detail Contents in Request Code. –
71 Outdoor unit-Setting information Refer to 11-1-1.Detail Contents in Request Code. –
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90 Outdoor unit-Microprocessor version information Examples) Ver 5.01 ĺ "0501" Ver

Auxiliary information (displayed after
91 Outdoor unit-Microprocessor version information (sub No.) version information) –
Examples) Ver 5.01 A000 ĺ "A000"
92
93
94
95
96
97
98
99
Displays postponement code. (" - - " is
100 Outdoor unit - Error postponement history 1 (latest) Code
displayed if no postponement code is present)
101 Outdoor unit - Error postponement history 2 (previous) Code
102 Outdoor unit - Error postponement history 3 (last but one) Code
OCH651

Request code
Description
(Display range)
103 Error history 1 (latest) Displays error history. (" --" is displayed if no history is present.) Code
104 Error history 2 (second to last) Displays error history. (" --" is displayed if no history is present.) Code
105 Error history 3 (third to last) Displays error history. (" --" is displayed if no history is present.) Code
3 : TH3
6 : TH6
Abnormal thermistor display 7 : TH7
106 Sensor
(TH3/TH6/TH7/TH8) 8 : TH8
0 : No thermistor error number
107 Operation mode at time of error Displayed in the same way as request code "0". –
108 Compressor-Operating current at time of error 0–50 A
109 Compressor-Accumulated operating time at time of error 0–9999 10 hours
110 Compressor-Number of operation times at time of error 0–9999 100 times
111 Discharge temperature at time of error 3–217 :
112 Outdoor unit -Liquid pipe 1 temperature (TH3) at time of error í40–90 :
113
114 Outdoor unit-2-phase pipe temperature (TH6) at time of error í39–88 :
115
116 Outdoor unit-Outside air temperature (TH7) at time of error í39–88 :
117 Outdoor unit-Heat sink temperature (TH8) at time of error í40–200 :
118 Discharge superheat (SHd) at time of error 0–255 :
119 Sub-cool (SC) at time of error 0–130 :
120 Compressor-Operating frequency at time of error 0–255 Hz
Outdoor unit at time of error
121 0–10 Step
Fan output step
Outdoor unit at time of error
122 0–9999 rpm
Fan 1 speed (Only for air conditioners with DC fan)
Outdoor unit at time of error "0" is displayed if the air conditioner is a single-
123 0–9999 rpm
Fan 2 speed (Only for air conditioners with DC fan) fan type.
124
125 LEV (A) opening at time of error 0–500 Pulses
126 LEV (B) opening at time of error 0–500 Pulses
127
128
129 Condensing temperature (T63HS) at the time of error í39–88 :
130 Thermostat ON time until operation stops due to error 0–999 Minutes
OCH651

10-1-1. Detail Contents in Request Code
[Operation state] (Request code :" 0") Relay output state

Power currently
Data display Display Compressor Four-way valve Solenoid valve
supplied to compressor
C 4 0 – – – –
Relay output state 1 ON
Operation mode 2 ON
3 ON ON
Operation mode
4 ON
Display Operation mode 5 ON ON
0 STOP FAN 6 ON ON
C COOL DRY 7 ON ON ON
H HEAT 8 ON
d DEFROST A ON ON
[Outdoor unit – Control state] (Request code :" 51")
Data display State

0 0 0 0 Normal
0 0 0 1 Preparing for heat operation
0 0 0 2 Defrost
[Compressor – Frequency control state] (Request code :" 52")

Frequency control state 2
Data display
Discharge temperature Condensation temperature Anti-freeze Heat sink temperature
Display
0 0 overheat prevention overheat prevention protection control overheat prevention
Frequency control state 2 0
Frequency control state 1 1 Controlled
2 Controlled
3 Controlled Controlled
Frequency control state 1
4 Controlled
Display Current limit control 5 Controlled Controlled
0 No current limit 6 Controlled Controlled
1 Primary current limit control is ON. 7 Controlled Controlled Controlled
2 Secondary current limit control is ON. 8 Controlled
9 Controlled Controlled
A Controlled Controlled
b Controlled Controlled Controlled
C Controlled Controlled
d Controlled Controlled Controlled
E Controlled Controlled Controlled
F Controlled Controlled Controlled Controlled
[Fan control state] (Request code :" 53 ")
Data display 0 0
Fan step correction value by heat sink temperature overheat prevention control
Fan step correction value by cool condensation temperature overheat prevention control
Display Correction value

í (minus) í1
0 0
1 +1
2 +2
OCH651

[Actuator output state] (Request code :"54")
Data display 0 0
Actuator output state 1
Actuator output state 2
Actuator output state 1 Actuator output state 2

Compressor is
Display SV1 Four-way valve Compressor Display 52C SV2 SS
warming up
0 0
1 ON 1 ON
2 ON 2 ON
3 ON ON 3 ON ON
4 ON 4 ON
5 ON ON 5 ON ON
6 ON ON 6 ON ON
7 ON ON ON 7 ON ON ON
8 ON
9 ON ON
A ON ON
b ON ON ON
C ON ON
d ON ON ON
E ON ON ON
F ON ON ON ON
[Error content (U9)] (Request code :"55 ")
Data display 0 0
Error content 1
Error content 2
Error content 1 : Detected Error content 2 : Detected

Overvoltage Undervoltage L1-phase Power synchronizing Converter Fo
Display Display PAM error
error error open error signal error error
0 0
1 1
2 2
3 3
4
5
6
7
8
9
A
b
C
d
E
F
OCH651

[Outdoor unit -–Capacity setting display] (Request code : "70")
Data display Capacity
9 35
10 50
11 60
14 71
20 100
25 125
28 140
40 200
50 250
[Outdoor unit – Setting information] (Request code : "71")
Data display Setting information 1

0 0 Display Defrost mode
Setting information 1 0 Standard
Setting information 2 1 For high humidity
Setting information 2
Single-/ Heat pump/
Display
3-phase cooling only
0 Heat pump
Single-phase
1 Cooling only
2 Heat pump
3-phase
3 Cooling only
OCH651

11 DISASSEMBLY PROCEDURE
OPERATING PROCEDURE PHOTOS
1. Removing the service panel and top panel Photo 1 7RSSDQHO¿[LQJVFUHZV 7RSSDQHO
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Note 1: When removing service panel and top panel at the
same time, count 2 less screws since they share
a screws.
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2. Removing the fan motor (MF1) Photo 2-1 Photo 2-2
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/RRVHQWKHHGJHFRYHUIRUWKHOHDGZLUHRQVHSDUDWRU
5HPRYHWKHIDQPRWRUIL[LQJVFUHZV IRUIURQWî 1XW
WRUHPRYHWKHIDQPRWRU
)DQPRWRU
Note 1: When attaching the fan motor, make sure to route
the cable through the hook below the fan motor /HDGZLUHRI
and fix firmly with the clamp. IDQPRWRU )DQPRWRU¿[LQJ
)URQWSDQHO VFUHZV
Note 2: Tighten the propeller fan with a torque of 5.7 i 0.3 N·m.
3. Removing the electrical parts box Photo 3-1 (OHFWULFDOSDUWVER[

5HPRYHWKHVHUYLFHSDQHO 6HH3KRWR
5HPRYHWKHWRSSDQHO 6HH3KRWR &RQWUROOHU
FLUFXLWERDUG (OHFWULFDOSDUWVER[
'LVFRQQHFWWKHSRZHUVXSSO\FDEOHIURPWHUPLQDOEORFN
¿[LQJVFUHZV
'LVFRQQHFWWKHLQGRRURXWGRRUFRQQHFWLQJZLUHIURPWHUPLQDOEORFN
/RRVHQWKHFDEOHVWUDSIRUWKHOHDGZLUHRQWKHFRPSFDVH IURQW 7HUPLQDOEORFN
'LVFRQQHFWWKHFRQQHFWRUV&1) :+ 7+ :+ 7+
:+ 7+ 5' 7+ %. 7+ <( + <(
/ 5' +6 :+ 6 *1 /(9$ :+ /(9% 5' 5HDFWRUV 2
DQG/(9& %8 IURPWKHFRQWUROOHUFLUFXLWERDUG
9DOYHEHG
6\PEROVRQWKHERDUG!
)DQPRWRU &1)
7KHUPLVWRU/LTXLG! 7+ &RYHUSDQHO
7KHUPLVWRU'LVFKDUJH! 7+ IURQW
7KHUPLVWRU$PELHQW3KDVH3LSH! 7+ &RYHUSDQHO
7KHUPLVWRU6XFWLRQ! 7+ 5HDU
7KHUPLVWRU&RPS6XUIDFH! 7+
+LJKSUHVVXUHVZLWFK +
/RZSUHVVXUHVZLWFK /
+LJKSUHVVXUHVHQVRU +6
ZD\YDOYH 6 Photo 3-2
/(9 /(9$/(9%/(9&
'LVFRQQHFWWKHFRQQHFWRUV$&/ 5' $&/ :+ DQG
$&/ %. RQUHDFWRUVLQWKHVHSDUDWRU 2
5HPRYHWKHFRYHUSDQHO IURQW IL[LQJVFUHZV IRUIURQW &RPSFDVH
DQGIRUULJKWî WRUHPRYHWKHFRYHUSDQHO IURQW WRS
5HPRYHWKHFRPSFDVH WRS IL[LQJVFUHZV IRUIURQW
DQGIRUULJKWî WRUHPRYHWKHFRPSFDVH WRS
5HPRYHWKHFRPSFDVH IURQW IL[LQJVFUHZV IRUIURQW
DQGIRUULJKWî WRUHPRYHWKHFRPSFDVH IURQW &RPSFDVH
/RRVHQWKHFODPSVIDVWHQHUVEDQGDQGFDEOHVWUDSVIRU IURQW
WKHOHDGZLUHLQWKHHOHFWULFDOSDUWVER[DQGVHSDUDWRU
7RGLVFRQQHFWWKH&203OHDGZLUHUHPRYHWKHWHUPLQDOFRYHU
5HPRYHWKHHOHFWULFDOSDUWVER[IL[LQJVFUHZV IRUIURQWî WKHQ
VOLGHWKHHOHFWULFDOSDUWVER[XSZDUGWRUHPRYHLW
7KHHOHFWULFDOSDUWVER[LVIL[HGWRWKHVLGHSDQHO 5 ZLWKDKRRNRQ
WKHULJKWVLGHDQGWRWKHVHSDUDWRUGXFWZLWKDKRRNRQWKHOHIWVLGH
*1 For SHW model only
*2 For SW100Y and SHW·Y model only
OCH651

4. Disassembling the electrical parts box (V model only) Photo 4-1 Photo 4-2
5HPRYHWKHHOHFWULFDOSDUWVER[ 6HH3KRWR
'LVFRQQHFWDOOWKHFRQQHFWRUVRQWKHFRQWUROOHUFLUFXLWERDUG &RQWEDVHIURQW 3RZHUFLUFXLWERDUG
7RUHPRYHWKHFRQWUROOHUFLUFXLWERDUGUHOHDVHLWIURPWKHVXSSRUW
5HPRYHWKHFRQWEDVHIURQWIL[LQJVFUHZV IRUIURQWî
WRUHPRYHWKHFRQWEDVHIURQW
7KHFRQWEDVHIURQWLVIL[HGWRWKHHOHFWULFDOSDUWVER[
ZLWKDKRRNRQWKHOHIWVLGH
'LVFRQQHFWDOOWKHFRQQHFWRUVRQWKHSRZHUFLUFXLWERDUG
7RUHPRYHWKHSRZHUFLUFXLWERDUGUHPRYHWKHSRZHUFLU
FXLWERDUGIL[LQJVFUHZV IRUIURQW[IRUIURQW
[DQGIRUIURQW[ WKHQUHOHDVHWKHERDUGIURP
WKHVXSSRUW
5HPRYHWKHUHDFWRU '&/'&/'&/ IL[LQJVFUHZV
IRUUHDUî WRUHPRYHWKHUHDFWRUWKHQGLVFRQQHFW &RQWUROOHUFLUFXLWERDUG
WKHFRQQHFWRUVRQUHDFWRU
5HPRYHWKHWKHUPLVWRU+HDWVLQN! 7+ IL[LQJVFUHZV Photo 4-3 Photo 4-4
IRUIURQWî WRUHPRYHWKHWKHUPLVWRU+HDWVLQN!
7+
7RUHPRYHWKHKHDWVLQNUHPRYHWKHKHDWVLQNGXFWIL[LQJ
5HDFWRUV
VFUHZV IRUIURQWî WKHQVOLGHWKHKHDWVLQNGXFW 7KHUPLVWRU+HDWVLQN! 7+
VLGHZD\VWRUHPRYHWKHKHDWVLQN
Note 1: When reassembling the electrical parts box, make
sure the wirings are correct.
+HDWVLQN
5. Disassembling the electrical parts box (Y model only) Photo 5-1 Photo 5-2
5HPRYHWKHHOHFWULFDOSDUWVER[ 6HH3KRWR &RQWEDVHIURQW 1RLVH¿OWHUFLUFXLWERDUG
'LVFRQQHFWDOOWKHFRQQHFWRUVRQWKHFRQWUROOHUFLUFXLWERDUG
7RUHPRYHWKHFRQWUROOHUFLUFXLWERDUGUHOHDVHLWIURPWKHVXSSRUW
'LVFRQQHFWDOOWKHFRQQHFWRUVRQWKHQRLVHILOWHUFLUFXLWERDUG
7RUHPRYHWKHQRLVHILOWHUFLUFXLWERDUGUHOHDVHLWIURPWKHVXSSRUW
5HPRYHWKHFRQWEDVHIL[LQJVFUHZV IRUIURQWî
WRUHPRYHWKHFRQWEDVH
7KHFRQWEDVHLVIL[HGWRWKHHOHFWULFDOSDUWVER[ZLWKD &RQWUROOHUFLUFXLWERDUG &RQWEDVH
KRRNRQWKHOHIWVLGH
'LVFRQQHFWDOOWKHFRQQHFWRUVRQWKHFRQYHUWHUFLUFXLW Photo 5-3 Photo 5-4
ERDUG 7KHFRQYHUWHUFLUFXLWERDUGLVDWWDFKHGWRWKHUHDU &RQYHUWHUFLUFXLWERDUG 3RZHUFLUFXLWERDUG 5HVLVWRU
VLGHRIWKHFRQWEDVH
7RUHPRYHWKHFRQYHUWHUFLUFXLWERDUGUHOHDVHLWIURPWKHVXSSRUW
FXLWERDUGIL[LQJVFUHZV IRUIURQWî WKHQUHOHDVH
WKHERDUGIURPWKHVXSSRUW
5HPRYHWKHWKHUPLVWRU+HDWVLQN! 7+ IL[LQJVFUHZV
IRUIURQWî WRUHPRYHWKHWKHUPLVWRU+HDWVLQN! 7+
'LVFRQQHFWWKHFRQQHFWRUVRQUHDFWRU $&/ UHVLV &DSDFLWRU 5HDFWRU
WRU 56 DQGFDSDFLWRU &. ILUVWWKHQUHPRYHWKHIL[LQJ
VFUHZVRIUHDFWRUUHVLVWRUDQGFDSDFLWRU IRUIURQWî Photo 5-5
DQGUHPRYHUHDFWRUUHVLVWRUDQGFDSDFLWRU
VFUHZV IRUIURQWî WKHQVOLGHWKHKHDWVLQNGXFW
+HDWVLQN 7KHUPLVWRU+HDWVLQN! 7+
OCH651

6. Removing the thermistor <2-Phase Pipe> (TH6) Photo 6
7KHUPLVWRU3KDVH3LSH! 7+
5HPRYHWKHWRSSDQHO 6HH3KRWR
'LVFRQQHFWWKHFRQQHFWRU7+ 5' RQWKHFRQWUROOHU
FLUFXLWERDUGLQWKHHOHFWULFDOSDUWVER[ 6HH3KRWR
/RRVHQWKHIDVWHQHUVDQGZLUHFOLSVIRUWKHOHDGZLUHLQ
WKHHOHFWULFDOSDUWVER[
/RRVHQWKHFODPSIRUWKHOHDGZLUHRQWKHUHDURIHOHFWUL
FDOSDUWVER[
3XOORXWWKHWKHUPLVWRUSKDVHSLSH! 7+ IURPWKHU
PLVWRUFOLS
Note 1: When replacing thermistor <2-phase pipe> (TH6),
replace it together with thermistor <Ambient>
(TH7) since they are combined together.
Refer to procedure No.7 to remove the thermistor
<Ambient> (TH7).
7. Removing the thermistor <Ambient> (TH7) Photo 7

FLUFXLWERDUGLQWKHHOHFWULFDOSDUWVER[ 6HH3KRWR 7KHUPLVWRU$PELHQW! 7+ DQGVHQVRUKROGHU
/RRVHQWKHFODPSVIRUWKHOHDGZLUHRQUHDURIHOHFWULFDO
SDUWVER[
5HPRYHWKHVHQVRUKROGHUIL[LQJVFUHZ IRUUHDUî
WRUHPRYHWKHVHQVRUKROGHU
3XOORXWWKHWKHUPLVWRU$PELHQW! 7+ IURPVHQVRU
KROGHU
Note 1: When replacing thermistor <Ambient> (TH7),
replace it together with thermistor <2-phase pipe>
(TH6), since they are combined together.
<2-phase pipe>(TH6).
8. Removing the thermistor <Liquid> (TH3) Photo 8

5HPRYHWKHVHUYLFHSDQHO 6HH3KRWR 7KHUPLVWRU/LTXLG! 7+
5HPRYHWKHFRYHUSDQHO IURQW 6HH3KRWR
5HPRYHWKHFRYHUSDQHO UHDU IL[LQJVFUHZV IRUUHDU
DQGIRUULJKWî WRUHPRYHWKHFRYHUSDQHO UHDU
6HH3KRWR
5HPRYHWKHYDOYHEHGIL[LQJVFUHZV IRUIURQWî
RQWKHVLGHSDQHO 5 6HH3KRWR
5HPRYHWKHHOHFWULFDOSDUWVER[IL[LQJVFUHZV IRUIURQW
î 6HH3KRWR
5HPRYHWKHVHQVRUKROGHU
5HPRYHWKHVLGHSDQHO 5 IL[LQJVFUHZV IRUUHDUî
WRUHPRYHWKHVLGHSDQHO 5 6HH3KRWR
'LVFRQQHFWWKHFRQQHFWRU7+ :+ RQWKHFRQWUROOHUFLU
FXLWERDUGLQWKHHOHFWULFDOSDUWVER[ 6HH3KRWR
FDOSDUWVER[
3XOORXWWKHWKHUPLVWRU/LTXLG! 7+ IURPWKHUPLVWRU
FOLS
OCH651

9. Removing the thermistor <Discharge> (TH4), thermistor Photo 9-1
<Suction> (TH32)(*1) and thermistor <Comp. Surface> (TH33)
5HPRYHWKHFRYHUSDQHO IURQW 6HH3KRWR 7KHUPLVWRU
5HPRYHWKHFRPSFDVH WRS 6HH3KRWR 7KHUPLVWRU&RPS 'LVFKDUJH! 7+
5HPRYHWKHFRPSFDVH IURQW 6HH3KRWR 6XUIDFH! 7+
'LVFRQQHFWWKHFRQQHFWRUV7+ :+ 7+ %. DQG
7+ <( RQWKHFRQWUROOHUFLUFXLWERDUGLQWKHHOHFWULFDO
SDUWVER[ 6HH3KRWR
/RRVHQWKHIDVWHQHUVZLUHFOLSDQGFDEOHVWUDSVIRUWKH
OHDGZLUHLQWKHHOHFWULFDOSDUWVER[ &RPSFDVH VLGH
/RRVHQWKHEDQGVIRUWKHOHDGZLUH
/RRVHQWKHFODPSVIRUWKHOHDGZLUHLQWKHVHSDUDWRU
/RRVHQWKHHGJHFRYHUIRUWKHOHDGZLUHRQWKHFRPS
FDVH VLGH
3XOORXWWKHWKHUPLVWRU'LVFKDUJH! 7+ IURPWKHUPLVWRUKROGHU
3XOORXWWKHWKHUPLVWRU&RPS6XUIDFH! 7+ IURP
WKHUPLVWRUKROGHU
/RRVHQWKHOHDGZLUHVIL[HGWRWKHSLSHVZLWKEDQGV
3XOORXWWKHWKHUPLVWRU6XFWLRQ! 7+ IURPWKHUPLVWRUFOLS Photo 9-2
*1 For SHW·model only
7KHUPLVWRU
6XFWLRQ! 7+
10. Removing the 4-way valve coil (21S4), LEV coil (LEV-A, Photo 10 (SW100 model)
LEV-B, LEV-C(*1)), lead wire for high pressure switch, low ZD\
pressure switch, and high pressure sensor. ZD\YDOYH
YDOYHFRLO
5HPRYHWKHHOHFWULFDOSDUWVER[ 6HH3KRWR ZD\YDOYHFRLO¿[LQJVFUHZ
/RRVHQWKHEDQGVIRUWKHOHDGZLUH /(9
>5HPRYLQJWKHZD\YDOYHFRLO@ +LJKSUHVVXUHVHQVRU
5HPRYHWKHZD\YDOYHFRLOIL[LQJVFUHZ IRUULJKW0
/(9FRLO
WRUHPRYHWKHZD\YDOYHFRLO /(9%
6OLGHWKHZD\YDOYHFRLOULJKWZDUGWRUHPRYHLW
>5HPRYLQJWKH/(9FRLO@
6OLGHWKH/(9FRLOXSZDUGWRUHPRYHLW
>5HPRYLQJWKHOHDGZLUHIRUKLJKSUHVVXUHVZLWFK@
'LVFRQQHFWWKHOHDGZLUHIURPWKHKLJKSUHVVXUHVZLWFK +LJK /(9FRLO
SUHVVXUH /(9$
>5HPRYLQJWKHOHDGZLUHIRUORZSUHVVXUHVZLWFK@ VZLWFK
/RRVHQWKHOHDGZLUHVIL[HGWRWKHSLSHVZLWKEDQG
'LVFRQQHFWWKHOHDGZLUHIURPWKHORZSUHVVXUHVZLWFK
>5HPRYLQJWKHOHDGZLUHIRUKLJKSUHVVXUHVHQVRU@
'LVFRQQHFWWKHOHDGZLUHIURPWKHKLJKSUHVVXUHVHQVRU
Note1 : For SHW model, please see Photo 11.
9DOYHEHG /RZSUHVVXUHVZLWFK
OCH651

11. Removing the 4-way valve, LEV (LEV-A, LEV-B, LEV-C(*1)), Photo 11 (SHW model)
high pressure switch, low pressure switch and high pres-
sure sensor. ZD\YDOYHFRLO
5HPRYHWKHVHUYLFHSDQHO 6HH3KRWR ¿[LQJVFUHZ /(9
5HFRYHUUHIULJHUDQW
ZD\YDOYH
5HPRYHWKHYDOYHEHGIL[LQJVFUHZV IRUIURQWî FRLO
DQGWKHEDOOYDOYHDQGVWRSYDOYHIL[LQJVFUHZV IRU
IRUQW[ WRUHPRYHWKHYDOYHEHG
5HPRYHWKHVLGHSDQHO 5 6HH3KRWR
/(9FRLO
>5HPRYLQJWKHZD\YDOYH@ /(9%
5HPRYHWKHZD\YDOYHFRLO +LJK
5HPRYHWKHZHOGHGSDUWRIZD\YDOYH SRVLWLRQV WR SUHVVXUH
VZLWFK
UHPRYHWKHZD\YDOYH /(9FRLO
/(9$
>5HPRYLQJWKH/(9@
5HPRYHWKH/(9FRLO
/RRVHQWKH/(9IL[HGWRWKHSLSHZLWKEDQGDQGUXEEHU /(9FRLO
PRXQW +LJK /(9&
5HPRYHWKHZHOGHGSDUWRI/(9 SRVLWLRQV WRUHPRYHWKH/(9 SUHVVXUH
VHQVRU
>5HPRYLQJWKHSUHVVXUHVZLWFK@
ZD\YDOYH
'LVFRQQHFWWKHOHDGZLUHIURPWKHSUHVVXUHVZLWFK
/RRVHQWKHSUHVVXUHVZLWFKIL[HGWRWKHSLSHZLWKEDQG
DQGUXEEHUPRXQW
5HPRYHWKHZHOGHGSDUWRISUHVVXUHVZLWFK SRVLWLRQ
WRUHPRYHWKHSUHVVXUHVZLWFK
>5HPRYLQJWKHKLJKSUHVVXUHVHQVRU@
/RRVHQWKHKLJKSUHVVXUHVHQVRUIL[HGWRWKHSLSHZLWK
EDQGDQGUXEEHUPRXQW
5HPRYHWKHZHOGHGSDUWRIKLJKSUHVVXUHVHQVRU SRVL
WLRQ WRUHPRYHWKHKLJKSUHVVXUHVHQVRU 9DOYHEHG /RZSUHVVXUHVZLWFK
Note 1: Recover refrigerant without spreading it in the air.
Note 2: When installing the following parts, cover it with
a wet cloth to prevent it from heating as the tem-
perature below, then braze the pipes so that the Photo 12 +LFWRSVXSSRUW
inside of pipes are not oxidized;

ZD\YDOYH&RUPRUH
/(9&RUPRUH
+LJKSUHVVXUHVZLWFK&RUPRUH
/RZSUHVVXUHVZLWFK&RUPRUH
+LJKSUHVVXUHVHQVRU&RUPRUH
12. Removing the compressor (MC)

5HFRYHUUHIULJHUDQW
5HPRYHWKHYDOYHEHG 6HH3KRWR
5HPRYHWKHWKHUPLVWRU/LTXLG! 7+ WKHUPLVWRU
3KDVH3LSH! 7+ WKHUPLVWRU$PELHQW! 7+ WKHU
PLVWRU'LVFKDUJH! 7+ WKHUPLVWRU6XFWLRQ! 7+
DQGWKHUPLVWRU&RPS6XUIDFH! 7+
5HPRYHWKHZD\YDOYHFRLODQG/(9FRLO
'LVFRQQHFWWKHOHDGZLUHIURPWKHSUHVVXUHVZLWFKDQG
VHQVRU
5HPRYHWKHFRPSFDVH VLGH IL[LQJVFUHZV IRUIURQW
DQGIRUULJKWî WRUHPRYHWKHFRPSFDVH VLGH
5HPRYHWKHKLFWRSVXSSRUWIL[LQJVFUHZ IRUIURQWî
WRUHPRYHWKHKLFWRSVXSSRUW
5HPRYHWKHZHOGHGSDUW -RLQWSDUWRIWKHFRPSUHVVRU
KHDWH[FKDQJHUDQGUHFHLYHU RISLSLQJ 6:·PRGHOIRU
SRVLWLRQV6+:·PRGHOIRUSRVLWLRQV WKHQVOLGHWKH
SLSLQJXSZDUGWRUHPRYHLW
5HPRYHWKHFRPSUHVVRUIL[LQJQXWV IRUWRS0 WR
UHPRYHWKHFRPSUHVVRU
Note 1: Recover refrigerant without spreading it in the air. &RPSFDVH VLGH
2: Tighten the nuts of compressor with a torque of &RPSUHVVRU
4 ± 0.4 N·m.
OCH651

13. Removing the receiver Photo 13
5HFRYHUUHIULJHUDQW
5HPRYHWKHSLSLQJ
5HPRYHWKHUHFHLYHUOHJIL[LQJVFUHZV IRUWRSî
WKHQVOLGHWKHUHFHLYHUXSZDUGWRUHPRYHLW
7KHUHFHLYHULVIL[HGWRWKHEDVHZLWKDKRRNRQWKHERWWRP
5HFHLYHU
5HFHLYHUOHJ¿[LQJVFUHZV
14. Removing the reactor (ACL1, ACL2, ACL3) (Y model only) Photo 14
5HPRYHWKHUHDFWRUDVV\IL[LQJVFUHZV IRUULJKWî
WKHQVOLGHWKHUHDFWRUDVV\XSZDUGWRUHPRYHLW 5HDFWRUDVV\
5HPRYHWKHUHDFWRUIL[LQJVFUHZV IRUIURQWî WR
UHPRYHWKHUHDFWRURQWKHUHDFWRUDVV\
Note 1: Pay extra attention when handling the reactor 5HDFWRUV
since it is very heavy (4.1 kg).
OCH651


1. Removing the service panel and top panel Photo 1 7RSSDQHO¿[LQJVFUHZV 7RSSDQHO
5HPRYHWKHVHUYLFHSDQHOIL[LQJVFUHZV IRUIURQWDQG
IRUULJKWî WKHQVOLGHWKHVHUYLFHSDQHOGRZQZDUG
WRUHPRYHLW
7KHVHUYLFHSDQHOLVIL[HGWRWKHVLGHSDQHO 5 ZLWKD 6HUYLFHSDQHO
KRRNRQWKHULJKWVLGH ¿[LQJVFUHZV
:LUHJULOOH
5HPRYHWKHWRSSDQHOIL[LQJVFUHZV IRUIURQWIRUUHDU ¿[LQJVFUHZV 6HUYLFHSDQHO
DQGIRUULJKWî WRUHPRYHWKHWRSSDQHO
6LGHSDQHO 5
Note 1: When removing service panel and top panel at the
same time, count 2 less screws since they share
a screws.
:LUHJULOOH 6HUYLFHSDQHO
:LUHJULOOH ¿[LQJVFUHZV ¿[LQJVFUHZV
2. Removing the fan motor (MF1) Photo 2-1 Photo 2-2

5HPRYHWKHZLUHJULOOHIL[LQJVFUHZV IRUIURQWî 3URSHOOHU
)DQPRWRU¿[LQJVFUHZV
WKHQVOLGHWKHZLUHJULOOHXSZDUGWRUHPRYHLW 6HH3KRWR
5HPRYHWKHVFUHZRIQXW IRUIURQW0 WKHQVOLGHWKH
SURSHOOHUIDQIRUZDUGWRUHPRYHLW
'LVFRQQHFWWKHFRQQHFWRU&1) :+ RQWKHFRQWUROOHU
/RRVHQWKHFODPSVIRUWKHOHDGZLUHRQPRWRUVXSSRUWDQGVHSDUDWRU
/RRVHQWKHHGJHFRYHUIRUWKHOHDGZLUHRQVHSDUDWRU
5HPRYHWKHIDQPRWRUIL[LQJVFUHZV IRUIURQWî 1XW
WRUHPRYHWKHIDQPRWRU
Note 1: When attaching the fan motor, make sure to route )DQPRWRU
the cable through the hook below the fan motor
and fix firmly with the clamp. /HDGZLUHRI )DQPRWRU¿[LQJ
)URQWSDQHO VFUHZV
Note 2: Tighten the propeller fan with a torque of 5.7 i 0.3 N·m. IDQPRWRU
3. Removing the electrical parts box Photo 3-1 (OHFWULFDOSDUWVER[
5HPRYHWKHWRSSDQHO 6HH3KRWR &RQWUROOHU
'LVFRQQHFWWKHSRZHUVXSSO\FDEOHIURPWHUPLQDOEORFN FLUFXLWERDUG (OHFWULFDOSDUWVER[
'LVFRQQHFWWKHLQGRRURXWGRRUFRQQHFWLQJZLUHIURPWHUPLQDOEORFN ¿[LQJVFUHZV
/RRVHQWKHFDEOHVWUDSIRUWKHOHDGZLUHRQWKHFRPSFDVH IURQW
'LVFRQQHFWWKHFRQQHFWRUV&1) :+ 7+ :+ 7+ 7HUPLQDOEORFN
:+ 7+ 5' 7+ <( + <( +6 :+
6 *1 /(9$ :+ DQG/(9% 5' IURPWKHFRQ 5HDFWRUV
WUROOHUFLUFXLWERDUG
6\PEROVRQWKHERDUG! 9DOYHEHG
)DQPRWRU &1)
7KHUPLVWRU/LTXLG! 7+
7KHUPLVWRU'LVFKDUJH! 7+ &RYHUSDQHO
7KHUPLVWRU$PELHQW3KDVH3LSH! 7+ IURQW
&RYHUSDQHO
7KHUPLVWRU&RPS6XUIDFH! 7+ 5HDU
+LJKSUHVVXUHVZLWFK +
+LJKSUHVVXUHVHQVRU +6
ZD\YDOYH 6
/(9 /(9$/(9%
'LVFRQQHFWWKHFRQQHFWRUV$&/ 5' $&/ :+ DQG
$&/ %. RQUHDFWRUVLQWKHVHSDUDWRU
Photo 3-2
5HPRYHWKHFRYHUSDQHO IURQW IL[LQJVFUHZV IRUIURQW
DQGIRUULJKWî WRUHPRYHWKHFRYHUSDQHO IURQW
5HPRYHWKHFRPSFDVH WRS IL[LQJVFUHZV IRUIURQW
DQGIRUULJKWî WRUHPRYHWKHFRPSFDVH WRS &RPSFDVH
5HPRYHWKHFRPSFDVH IURQW IL[LQJVFUHZV IRUIURQW WRS
DQGIRUULJKWî WRUHPRYHWKHFRPSFDVH IURQW
/RRVHQWKHFODPSVIDVWHQHUVEDQGDQGFDEOHVWUDSVIRU
WKHOHDGZLUHLQWKHHOHFWULFDOSDUWVER[DQGVHSDUDWRU &RPSFDVH
7RGLVFRQQHFWWKH&203OHDGZLUHUHPRYHWKHWHUPLQDOFRYHU IURQW
WKHQUHPRYHWKHWHUPLQDOFRYHUIL[LQJVFUHZRIQXW IRUIURQW0
5HPRYHWKHHOHFWULFDOSDUWVER[IL[LQJVFUHZV IRUIURQWî WKHQ
VOLGHWKHHOHFWULFDOSDUWVER[XSZDUGWRUHPRYHLW
7KHHOHFWULFDOSDUWVER[LVIL[HGWRWKHVLGHSDQHO 5 ZLWKDKRRNRQ
WKHULJKWVLGHDQGWRWKHVHSDUDWRUGXFWZLWKDKRRNRQWKHOHIWVLGH
* For SW75Y model only
1
OCH651

4. Disassembling the electrical parts box (V model only) Photo 4-1 Photo 4-2
'LVFRQQHFWDOOWKHFRQQHFWRUVRQWKHFRQWUROOHUFLUFXLW &RQWEDVHIURQW 3RZHUFLUFXLWERDUG
ERDUG
7RUHPRYHWKHFRQWUROOHUFLUFXLWERDUGUHOHDVHLWIURPWKH
VXSSRUW
FXLWERDUGIL[LQJVFUHZV IRUIURQWîIRUIURQW
îDQGIRUIURQWî WKHQUHOHDVHWKHERDUGIURP
WKHVXSSRUW &RQWUROOHUFLUFXLWERDUG
5HPRYHWKHUHDFWRU '&/'&/'&/ IL[LQJVFUHZV
IRUUHDUî WRUHPRYHWKHUHDFWRUWKHQGLVFRQQHFW Photo 4-3 Photo 4-4
WKHFRQQHFWRUVRQUHDFWRU
IRUIURQWî WRUHPRYHWKHWKHUPLVWRU+HDWVLQN!
7+ 5HDFWRUV
7KHUPLVWRU+HDWVLQN! 7+
+HDWVLQN
5. Disassembling the electrical parts box (Y model only) Photo 5-1 Photo 5-2
5HPRYHWKHHOHFWULFDOSDUWVER[ 6HH3KRWR &RQWEDVHIURQW
'LVFRQQHFWDOOWKHFRQQHFWRUVRQWKHFRQWUROOHUFLUFXLWERDUG 1RLVH¿OWHUFLUFXLWERDUG
7RUHPRYHWKHFRQWUROOHUFLUFXLWERDUGUHOHDVHLWIURPWKH
VXSSRUW
'LVFRQQHFWDOOWKHFRQQHFWRUVRQWKHQRLVHILOWHUFLUFXLWERDUG
7RUHPRYHWKHQRLVHILOWHUFLUFXLWERDUGUHOHDVHLWIURP
WKHVXSSRUW
5HPRYHWKHFRQWEDVHIL[LQJVFUHZV IRUIURQWî
WRUHPRYHWKHFRQWEDVH &RQWUROOHUFLUFXLWERDUG &RQWEDVH
7KHFRQWEDVHLVIL[HGWRWKHHOHFWULFDOSDUWVER[ZLWKD
KRRNRQWKHOHIWVLGH Photo 5-3 Photo 5-4 5HVLVWRU
'LVFRQQHFWDOOWKHFRQQHFWRUVRQWKHFRQYHUWHUFLUFXLWERDUG 3RZHUFLUFXLW
&RQYHUWHUFLUFXLWERDUG ERDUG &DSDFLWRU
7KHFRQYHUWHUFLUFXLWERDUGLVDWWDFKHGWRWKHUHDUVLGHRI
WKHFRQWEDVH
7RUHPRYHWKHFRQYHUWHUFLUFXLWERDUGUHOHDVHLWIURPWKHVXSSRUW
FXLWERDUGIL[LQJVFUHZV IRUIURQWî WKHQUHOHDVH
WKHERDUGIURPWKHVXSSRUW
IRUIURQWî WRUHPRYHWKHWKHUPLVWRU+HDWVLQN! 7+
'LVFRQQHFWWKHFRQQHFWRUVRQUHDFWRU $&/ UHVLV 5HDFWRU
WRU 56 DQGFDSDFLWRU &. ILUVWWKHQUHPRYHWKHIL[LQJ Photo 5-5
VFUHZVRIUHDFWRUUHVLVWRUDQGFDSDFLWRU IRUIURQWî
DQGUHPRYHUHDFWRUUHVLVWRUDQGFDSDFLWRU
+HDWVLQN 7KHUPLVWRU+HDWVLQN! 7+
OCH651

6. Removing the thermistor <2-Phase Pipe> (TH6) Photo 6
5HPRYHWKHWRSSDQHO 6HH3KRWR 7KHUPLVWRU3KDVH3LSH! 7+
FDOSDUWVER[
3XOORXWWKHWKHUPLVWRUSKDVHSLSH! 7+ IURPWKHUPLVWRUFOLS
Note 1: When replacing thermistor <2-phase pipe> (TH6),
replace it together with thermistor <Ambient>
(TH7) since they are combined together.
<Ambient> (TH7).
7. Removing the thermistor <Ambient> (TH7) Photo 7

FLUFXLWERDUGLQWKHHOHFWULFDOSDUWVER[ 6HH3KRWR 7KHUPLVWRU$PELHQW! 7+ DQGVHQVRUKROGHU
/RRVHQWKHFODPSVIRUWKHOHDGZLUHRQUHDURIHOHFWULFDOSDUWVER[
5HPRYHWKHVHQVRUKROGHUIL[LQJVFUHZ IRUUHDUî
WRUHPRYHWKHVHQVRUKROGHU
3XOORXWWKHWKHUPLVWRU$PELHQW! 7+ IURPVHQVRUKROGHU
Note 1: When replacing thermistor <Ambient> (TH7),
replace it together with thermistor <2-phase pipe>
(TH6), since they are combined together.
<2-phase pipe>(TH6).
8. Removing the thermistor <Liquid> (TH3) Photo 8

5HPRYHWKHVHUYLFHSDQHO 6HH3KRWR 7KHUPLVWRU/LTXLG! 7+
5HPRYHWKHFRYHUSDQHO UHDU IL[LQJVFUHZV IRUUHDU
DQGIRUULJKWî WRUHPRYHWKHFRYHUSDQHO UHDU
6HH3KRWR
5HPRYHWKHYDOYHEHGIL[LQJVFUHZV IRUIURQWî
RQWKHVLGHSDQHO 5 6HH3KRWR
5HPRYHWKHHOHFWULFDOSDUWVER[IL[LQJVFUHZV IRUIURQW
î 6HH3KRWR
5HPRYHWKHVHQVRUKROGHU
5HPRYHWKHVLGHSDQHO 5 IL[LQJVFUHZV IRUUHDUî
WRUHPRYHWKHVLGHSDQHO 5 6HH3KRWR
'LVFRQQHFWWKHFRQQHFWRU7+ :+ RQWKHFRQWUROOHUFLU
FXLWERDUGLQWKHHOHFWULFDOSDUWVER[ 6HH3KRWR
FDOSDUWVER[
3XOORXWWKHWKHUPLVWRU/LTXLG! 7+ IURPWKHUPLVWRUFOLS
OCH651

9. Removing the thermistor <Discharge> (TH4) and thermis- Photo 9
tor <Comp. Surface> (TH33)
5HPRYHWKHWRSSDQHO 6HH3KRWR 7KHUPLVWRU&RPS
6XUIDFH! 7+
5HPRYHWKHFRPSFDVH WRS 6HH3KRWR 7KHUPLVWRU
5HPRYHWKHFRPSFDVH IURQW 6HH3KRWR 'LVFKDUJH! 7+
'LVFRQQHFWWKHFRQQHFWRUV7+ :+ DQG7+ <( RQWKHFRQ
WUROOHUFLUFXLWERDUGLQWKHHOHFWULFDOSDUWVER[ 6HH3KRWR
/RRVHQWKHIDVWHQHUVZLUHFOLSDQGFDEOHVWUDSVIRUWKH
OHDGZLUHLQWKHHOHFWULFDOSDUWVER[
/RRVHQWKHFODPSVIRUWKHOHDGZLUHLQWKHVHSDUDWRU
3XOORXWWKHWKHUPLVWRU'LVFKDUJH! 7+ IURPWKHUPLVWRUKROGHU
3XOORXWWKHWKHUPLVWRU&RPS6XUIDFH! 7+ IURP
WKHUPLVWRUKROGHUWKHQUHPRYHWKHWHUPLQDOFRYHUIL[LQJ
VFUHZRIQXW IRUIURQW0
10. Removing the 4-way valve coil (21S4), LEV coil (LEV-A, LEV-B) Photo 10
and lead wire for high pressure switch and high pressure sensor.
>5HPRYLQJWKHZD\YDOYHFRLO@
5HPRYHWKHZD\YDOYHFRLOIL[LQJVFUHZ IRUIURQW0 ZD\YDOYHFRLO ZD\YDOYHFRLO ZD\YDOYH
WRUHPRYHWKHZD\YDOYHFRLO ¿[LQJVFUHZ
6OLGHWKHZD\YDOYHFRLOIRUZDUGWRUHPRYHLW
>5HPRYLQJWKH/(9FRLO@
6OLGHWKH/(9FRLOXSZDUGWRUHPRYHLW
>5HPRYLQJWKHOHDGZLUHIRUKLJKSUHVVXUHVZLWFK@
'LVFRQQHFWWKHOHDGZLUHIURPWKHKLJKSUHVVXUHVZLWFK /(9
>5HPRYLQJWKHOHDGZLUHIRUKLJKSUHVVXUHVHQVRU@
11. Removing the 4-way valve, LEV (LEV-A, LEV-B), high

pressure switch and high pressure sensor.
5HFRYHUUHIULJHUDQW
5HPRYHWKHHOHFWULFDOSDUWVER[ 6HH3KRWR +LJKSUHVVXUH
5HPRYHWKHYDOYHEHGIL[LQJVFUHZV IRUIURQWî VZLWFK /(9FRLO
DQGWKHEDOOYDOYHDQGVWRSYDOYHIL[LQJVFUHZV IRU /(9$
IRUQW[ WRUHPRYHWKHYDOYHEHG
>5HPRYLQJWKHZD\YDOYH@
/(9FRLO
5HPRYHWKHZD\YDOYHFRLO /(9%
5HPRYHWKHZHOGHGSDUWRIZD\YDOYH SRVLWLRQV WR
UHPRYHWKHZD\YDOYH +LJKSUHVVXUH
VHQVRU
>5HPRYLQJWKH/(9@
5HPRYHWKH/(9FRLO
/RRVHQWKH/(9IL[HGWRWKHSLSHZLWKEDQGDQGUXEEHUPRXQW
5HPRYHWKHZHOGHGSDUWRI/(9 SRVLWLRQV WRUHPRYHWKH/(9
>5HPRYLQJWKHKLJKSUHVVXUHVZLWFK@
'LVFRQQHFWWKHOHDGZLUHIURPWKHKLJKSUHVVXUHVZLWFK
/RRVHQWKHKLJKSUHVVXUHVZLWFKIL[HGWRWKHSLSHZLWK
EDQGDQGUXEEHUPRXQW
5HPRYHWKHZHOGHGSDUWRIKLJKSUHVVXUHVZLWFK SRVL
WLRQ WRUHPRYHWKHKLJKSUHVVXUHVZLWFK
>5HPRYLQJWKHKLJKSUHVVXUHVHQVRU@ 9DOYHEHG
/RRVHQWKHKLJKSUHVVXUHVHQVRUIL[HGWRWKHSLSHZLWK
EDQGDQGUXEEHUPRXQW
5HPRYHWKHZHOGHGSDUWRIKLJKSUHVVXUHVHQVRU SRVL
WLRQ WRUHPRYHWKHKLJKSUHVVXUHVHQVRU
Note 2: When installing the following parts, cover it with
a wet cloth to prevent it from heating as the tem-
perature below, then braze the pipes so that the
inside of pipes are not oxidized;
ZD\YDOYH&RUPRUH
/(9&RUPRUH
+LJKSUHVVXUHVZLWFK&RUPRUH
+LJKSUHVVXUHVHQVRU&RUPRUH
OCH651

12. Removing the compressor (MC) Photo 11-1
5HPRYHWKHVHUYLFHSDQHO 6HH3KRWR ZD\YDOYHFRLO ZD\YDOYH
5HFRYHUUHIULJHUDQW ¿[LQJVFUHZ /(9
5HPRYHWKHYDOYHEHG 6HH3KRWR ZD\
5HPRYHWKHVLGHSDQHO 5 6HH3KRWR YDOYHFRLO
5HPRYHWKHWKHUPLVWRU/LTXLG! 7+ WKHUPLVWRU
3KDVH3LSH! 7+ WKHUPLVWRU$PELHQW! 7+
WKHUPLVWRU'LVFKDUJH! 7+ DQGWKHUPLVWRU&RPS +LJK
SUHVVXUH /(9FRLO
6XUIDFH! 7+ VHQVRU /(9$
5HPRYHWKHZD\YDOYHFRLODQG/(9FRLO
'LVFRQQHFWWKHOHDGZLUHIURPWKHSUHVVXUHVZLWFKDQG /(9FRLO
VHQVRU /(9%
/RRVHQWKHUXEEHUPRXQWIL[HGWRWKHUHFHLYHUSLSHVZLWK
EDQG
5HPRYHWKHFRPSFDVH VLGH IL[LQJVFUHZV IRUIURQW +LJK
DQGIRUULJKW[ WRUHPRYHWKHFRPSFDVH VLGH SUHVVXUH 5HFLHYHU
5HPRYHWKHZHOGHGSDUW -RLQWSDUWRIWKHFRPSUHVVRU VZLWFK
KHDWH[FKDQJHUDQGUHFHLYHU RISLSLQJ SRVLWLRQV WKHQ
VOLGHWKHSLSLQJXSZDUGWRUHPRYHLW
5HPRYHWKHFRPSUHVVRUIL[LQJQXWV IRUWRS0 WR
UHPRYHWKHFRPSUHVVRU
Note 1: Recover refrigerant without spreading it in the air. 9DOYHEHG
2: Tighten the nuts of compressor with a torque of
4 ± 0.4 N·m.
13. Removing the receiver

5HFRYHUUHIULJHUDQW
5HPRYHWKHSLSLQJ
5HPRYHWKHUHFHLYHUOHJIL[LQJVFUHZV IRUWRSî
WKHQVOLGHWKHUHFHLYHUXSZDUGWRUHPRYHLW
7KHUHFHLYHULVIL[HGWRWKHEDVHZLWKDKRRNRQWKHERWWRP 5HFHLYHUOHJ¿[LQJ
Note 1: Recover refrigerant without spreading it in the air. VFUHZV
&RPSUHVVRU &RPSFDVH VLGH
Photo 11-2
5XEEHUPRXQW
5HFHLYHUSLSHV
5HFHLYHU
14. Removing the reactor (ACL1, ACL2, ACL3) (Y model only) Photo 12
5HPRYHWKHHOHFWULFDOSDUWVER[ 6HH3KRWR 5HDFWRUDVV\ 5HDFWRUV
5HPRYHWKHUHDFWRUDVV\IL[LQJVFUHZV IRUULJKWî
WKHQVOLGHWKHUHDFWRUDVV\XSZDUGWRUHPRYHLW
5HPRYHWKHUHDFWRUIL[LQJVFUHZV IRUIURQWî WR
UHPRYHWKHUHDFWRURQWKHUHDFWRUDVV\
Note 1: Pay extra attention when handling the reactor
since it is very heavy (4.1 kg).
OCH651

+($'2)),&(72.<2%8,/',1*0$58128&+,&+,<2'$.872.<2-$3$1
C&RS\ULJKW0,768%,6+,(/(&75,&&25325$7,21
3XEOLVKHG0D\1R2&+
0DGHLQ-DSDQ 6SHFLILFDWLRQVDUHVXEMHFWWRFKDQJHZLWKRXWQRWLFH

Puhzshw 80 Yaa

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$,572:$7(5+($7380381,76

PARTS CATALOG (OCB651)

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INDOOR UNIT SERVICE MANUAL

(+67&90& (+67&90& 55 8.

(+6&0(& (+6&0(& 55 8.

3$&,)%( 3$&,)%( 55 2&%

3$&6,)%( 3$&6,)%( 5 2&%

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2-1. ALWAYS OBSERVE FOR SAFETY

Preparation before the repair service.

Precautions during the repair service.

2-2. CAUTIONS RELATED TO NEW REFRIGERANT

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[2] Additional refrigerant charge

Electronic weighing scale

[3] Service tools

1R 7RROQDPH 6SHFLILFDWLRQV

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7KHH[LVWLQJSLSHWKLFNQHVVPHHWVVSHFL¿FD- The existing pipe thickness does not meet

2-4. PRECAUTIONS FOR SALT PROOF TYPE "-BS" MODEL

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Diagram below: Piping diameter and thickness

Flare cutting dimensions Flare nut dimensions

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*DV PP LQFK  

6HUYLFH5HI 38+=6+:9$$ %6 8. 38+=6+:<$$ %6 8.

*DV PP LQFK  

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*DV PP LQFK  

6HUYLFH5HI 38+=6:9$$ %6 8. 38+=6:<$$ %6 8.

*DV PP LQFK  

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4-1. REFILLING REFRIGERANT CHARGE (R410A: kg)

4-2. COMPRESSOR TECHNICAL DATA DW:

38+=6+:9$$ %6 8. 38+=6+:<$$ %6 8.

&RPSUHVVRUPRGHO '1.)%$07 '1.)%%07 61%)(*0&/ 61%)($0&/

6HUYLFH5HI 38+=6:9$$ %6 8. 38+=6:<$$ %6 8.

&RPSUHVVRUPRGHO '1%)%$07 '1%)%%07

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PUHZ-SHW80VAA.UK PUHZ-SHW112VAA.UK PUHZ-SHW112YAA.UK

OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)

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OUTLINES AND DIMENSIONS

SIDE AIR INTAKE

*1    INDICATION OF STOP VALVE CONNECTION LOCATION.

HANDLE FOR MOVING HANDLE FOR MOVING HANDLE FOR MOVING

RIGHT PIPING HOLE

FRONT PIPING HOLE

REAR PIPING HOLE

(KNOCK-OUT) 92 44 92 (KNOCK-OUT) 92 (KNOCK-OUT) 43 276 88 188 DRAIN HOLE(5X {33)

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CNAC1 CNCT CNAC2

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FIELD ELECTRICAL WIRING (power wiring specifications)

,QGRRUXQLW2XWGRRUXQLW  î SRODU î SRODU î SRODU

5HPRWHFRQWUROOHU,QGRRUXQLW  î 1RQSRODU î 1RQSRODU î 1RQSRODU

,QGRRUXQLW2XWGRRUXQLW66  9$& 9$& 9$&

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(+67&90& (+67&90& 55 8.

(+6&0(& (+6&0(& 55 8.

3$&,)%( 3$&,)%( 55 2&%

3$&6,)%( 3$&6,)%( 5 2&%

1R 7RROQDPH 6SHFLILFDWLRQV

*DV PP LQFK

6HUYLFH5HI 38+=6+:9$$ %6 8. 38+=6+:<$$ %6 8.

*DV PP LQFK

*DV PP LQFK

6HUYLFH5HI 38+=6:9$$ %6 8. 38+=6:<$$ %6 8.

*DV PP LQFK

4-2. COMPRESSOR TECHNICAL DATA DW:

38+=6+:9$$ %6 8. 38+=6+:<$$ %6 8.

&RPSUHVVRUPRGHO '1.)%$07 '1.)%%07 61%)(*0&/ 61%)($0&/

6HUYLFH5HI 38+=6:9$$ %6 8. 38+=6:<$$ %6 8.

&RPSUHVVRUPRGHO '1%)%$07 '1%)%%07

*1 INDICATION OF STOP VALVE CONNECTION LOCATION.

,QGRRUXQLW2XWGRRUXQLW î SRODU î SRODU î SRODU

5HPRWHFRQWUROOHU,QGRRUXQLW î 1RQSRODU î 1RQSRODU î 1RQSRODU

,QGRRUXQLW2XWGRRUXQLW66 9$& 9$& 9$&

63L connector open (SW100/SHW80/ 1'LVFRQQHFWLRQRUFRQWDFWIDLOXUH 1&KHFNFRQQHFWLRQRI/FRQQHFWRURQ

63H connector open 1'LVFRQQHFWLRQRUFRQWDFWIDLOXUH 1&KHFNFRQQHFWLRQRI+FRQQHFWRURQ

Miswiring of indoor/outdoor unit 1&RQWDFWIDLOXUHRUPLVZLULQJRI 7&KHFNLIUHIULJHUDQWDGGUHVVHV 6:WR

Startup time over 1&RQWDFWIDLOXUHRILQGRRU

Incorrect connection 1$GHYLFHRWKHUWKDQ,QWHUIDFH 1&RQQHFW,)RU)7&WRWKHXQLW

High discharge temperature 12YHUKHDWHGFRPSUHVVRU 1&KHFNLQWDNHVXSHUKHDW

Open/short circuit of outdoor unit 1'LVFRQQHFWLRQRUFRQWDFWIDLOXUH 1&KHFNFRQQHFWLRQRIFRQQHFWRU 7+7+ RQ

Temperature of heat sink 17KHRXWGRRUIDQPRWRULVORFNHG 12&KHFNRXWGRRUIDQ

Abnormal power synchronous 1'LVWRUWLRQRISRZHUVRXUFHYROWDJH 1&KHFNWKHILHOGIDFLOLW\IRUWKHSRZHU

Overheat protection 1'HIHFWLYHRXWGRRUIDQ IDQ 1&KHFNRXWGRRUXQLWDLUSDVVDJH

Abnormal pressure of 63HS 1'LVFRQQHFWLRQRUFRQWDFW 1&KHFNFRQQHFWLRQRIFRQQHFWRU +6 RQ

Indoor/outdoor unit communication error 1&RQWDFWIDLOXUHRILQGRRU 1&KHFNGLVFRQQHFWLRQRUORRVHQHVVRILQGRRU

Indoor/outdoor unit communication error 1,QGRRURXWGRRUXQLWFRQQHFWLQJ 1&KHFNGLVFRQQHFWLRQRUORRVHQHVVRILQGRRU

Non defined check code 11RLVHKDVHQWHUHGWUDQVPLVVLRQ 127XUQWKHSRZHURIIDQGRQDJDLQWRFKHFN

Serial communication error 1%UHDNLQJRIZLUHRUFRQWDFW 12&KHFNFRQQHFWLRQRIHDFKFRQQHFWRU&1

Pipe temperature 16OLJKWWHPSHUDWXUHGLIIHUHQFH 1–4 &KHFNSLSHOLTXLGRUFRQGHQVHUHYDSRUDWRU!

3 4'HIHFWLYHGHWHFWLRQRILQGRRU OFF OFF

+HDWLQJPRGH! URRPWHPSHUDWXUHDQGSLSH Temperature display of indoor condenser/

GHWHFWHGDVDEQRUPDOZKHQFRQGHQVHU FRPSOHWHO\ OFF OFF

:KHQSUHVVLQJWKHUHPRWHFRQWUROOHU 1 $IWHUFDQFHOOLQJWRVHOHFWIXQFWLRQIURPWKH 1 1RUPDORSHUDWLRQ

NO Troubles concerning &KHFNWKHSRZHUZLULQJ