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    Altus - Spreader Bar - Engineering File

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    Angga Pratama
    Design

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Altus - Spreader Bar - Engineering File

    Uploaded by

    Angga Pratama
    26 views3 pages
    Design

    Original Title

    Altus - Spreader Bar_Engineering File

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    © © All Rights Reserved

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    Design

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    26 views3 pages

    Altus - Spreader Bar - Engineering File

    Uploaded by

    Angga Pratama
    Design

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    PT.

    Bumi Persada Karya

    Reference Drawings and Others:


    • BPK-DW-M-10-02
    • Contech’s Spreader Bar (email photograph)
    • ASME B30.20, Below The Hook Lifting Device
    • Welded Joint Design, Second Edition, J.G.Hicks, Abington, 1997

    Design Calculation

    Members:
    • WF 300 x 150 x 6.5 x 9
    • Plate 20mm thk.
    • Plate 9mm thk.
    • Round Bar Ø 202mm mm
    Materials:
    • Use ASTM A36 to all members.
    Mechanical Properties:
    • Fy = 36 ksi = 36,000 psi
    Factor of Safety (FS):
    • 1:5
    Allowable Stress (Fallw.):
    • FS x 36 ksi = 7.2 ksi
    Welds :
    • E 70, where Fu = 70 ksi, Fwv = 0.3 x 70 ksi = 21 ksi
    Designed SWL of Spreader Bar:
    • 40 tonnes = 88,185 lbs
    Weight (W):
    • Wload = 40 tonnes = 88,185 lbs
    • Wspre.bar = 529 kg = 1,166 lbs
    Total Load (PTot):
    • PTot = Wload + Wspre.bar = 88,185 lbs + 1,166 lbs = 89,351 lbs

    60° 60°
    P1 P2

    PLat PLat

    R1 R2
    L

    Fig. 1. Force Distribution Diagram of Spreader Bar

    Applying Loads:
    From Fig.1. and drawing BPK-DWG-M-10-02,
    BPK it is found that:
    PTot = R1 + R2
    R1=R2 = 44,675 lbs

    Engineering File − 10 − AL − 01 1
    PT. Bumi Persada Karya

    Working Stresses Calculation at Different Locations:


    • Working Stress at Padeye

    Fig.2. Cross-section view of the Spreader Bar at Padeye loacation

    For WF 300 x 150 x 6.5 x 9,


    Ixx[1] = 173.2 in4
    A[1] = 7.25 in2
    For Padeye Plate,
    Ixx[2] = ((0.79 x 0.983 x 2) ÷ 12) in4 = 0.1239 in4
    A[2] = 1.548 in2
    For Padeye,
    Ixx[3] = ((2.48 x 2.523 x 4) ÷ 12) in4 = 13.229 in4
    A[3] = 24.998 in2

    Itot = Ixx[1] + Ixx[2] + Ixx[3] = 186.552 in4


    Atot = A[1] + A[2] + A[3] = 33.796 in2
    Sxc = Itot ÷ c = 186.552 in4 ÷ 14.84 in = 12.57 in3

    Working Shear Stress (σ):


    σ = Ptot ÷ Atot = 89,351 lbs ÷ 33.796 in2
    = 2,643.8 psi
    With Fallow. = 7.2 ksi = 7,200 psi, so; σ < Fallow.
    The design at this location is Satisfactory.

    Working Shear Stress at Padeye (σp):


    P1 = Ptot ÷ 2 = 44,675.5 lbs
    σp = P1 ÷ A[3] = 44,675.5 lbs ÷ 6.249 in2
    = 7,148.5 psi
    With Fallow. = 7.2 ksi = 7,200 psi, so; σ < Fallow.
    The design at this location is Satisfactory.

    Engineering File − 10 − AL − 01 2
    PT. Bumi Persada Karya

    • Fillet Welding Calculation at Padeye

    Fig.3. Fillet Welding at Padeye Plate

    Maximum Shear Stress (σN):


    
    σN =    
    σ┴
    ,
    =  . 
    σN
    = 153.95 psi
    τ┴
    Therefore:
    
    σ┴ = τ┴ =
    √

    So, Tensile Stress at Padeye Plate (σ┴):


    σ┴ = τ┴ = 108.85 psi
    Allowable Tensile Stress in this location;
    Fwy. ≥ σ┴ , = Satisfactory
    21,000 psi > 108.85 psi
    So, welding in this location is Satisfactory.

    Engineering File − 10 − AL − 01 3

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