Calderas MVB
Calderas MVB
Calderas MVB
a IC TM
Control
Platform
o~óé~âÛë=kÉñí=dÉåÉê~íáçå qêìÉ=jçÇìä~íáçå
jçÇìä~íáåÖ=_çáäÉê Modulation is nothing new to Raypak, we have honed our gas modula-
tion experience for over 65 years. The Raypak MVB will precisely track
Time-honored technologies unite with cutting-edge advancements in
the heating load with its built-in Versa IC® Integrated Control platform,
Raypak’s MVB modulating vertical boiler. Never before has a vertical
eliminating costly overshooting. Utilizing the latest technology for the
boiler provided both the installer and building owner such installation
blower-gas valve package, the optimum fuel-air ratio is maintained
flexibility, ease-of-commissioning, reliability and long-term performance.
throughout the entire range of the load-tracking operation. Now with
Small space, not a problem. The MVB 503A thru 2003A has the smallest
up to 7:1 turndown (503A thru 4003A Cat IV) ensures efficiency is
installed footprint of any vertical boiler, only 5.4 square feet. MVB mod-
maintained throughout the firing rate and actually increases during part
els 2503 thru 4003 are just 11.7 square feet. Raypak’s MVB is built with
load, right when you want it! The MVB automatically self-tunes to
commercial-grade components and materials. From our structural steel
accommodate the widest range of gas supply pressures. The high quali-
base to our stainless steel flue wrapper, you can tell the MVB is built to
ty integrated blower-gas valve is self-correcting and allows smooth
last. It’s easy to handle and install, but still user friendly to service. Our
operation with fluctuating gas supply pressures. The Raypak MVB is
compact design fits through a 32” door opening making it the perfect
cutting edge technology with atmospheric simplicity.
choice for those hard to reach retrofit projects. Now is the perfect time
hÉó=cÉ~íìêÉë
to take a closer look at Raypak.
cäÉñáÄáäáíó •
•
16 models from 500,000 to 4,000,000 BTUH
Up to 85% efficiency (Cat. I*);
Small diameter vents and industry-leading vent length allowances
• Up to 88.4% efficiency (Cat. IV)
afford greater vent location options, thus reducing wasted space. Vent
• No boiler condensate drain required (proprietary design)
versatility is further enhanced by the self-tuning combustion system
• Lowest minimum required inlet water temperature (120F)
which compensates for unusual chimney and vent configurations.
• Modulating gas valve and burner, up to 7:1 (503A thru 4003A Cat. IV)
turndown
Category I* -CSA-certified 84% boiler and up to 85% water heater
• Multiple pump outputs - Boiler, System, and Indirect DHW.
models available (504A-2004A). Our category I solution is the perfect • 0-10 VDC BMS Interface (setpoint or direct drive).
replacement for your retrofit applications. This reduces the installed • Built-in cascade function for up to 4 boilers.
cost by using existing category I venting or chimney. Installation could- • Built-in outdoor reset functionality.
n’t be easier; all connections are on the back of the unit. Start-up is a • Modbus BMS port.
snap, it’s as close to plug-n-play as a boiler can get. • Engineered with precisely matched system components
• Small installed footprint design fits tight spaces and easily replaces
Category IV -CSA-certified 87% thermal efficiency (503A-2003A) and larger boilers
85% thermal efficiency (2503-4003) at full fire–the highest possible for • Advanced diagnostics center, real English fault codes
non-condensing boilers (Up to 88.4% at part load!) When the job • Indoor/outdoor construction
requires high efficiency, our category IV solution meets your needs. • Complete cabinet protects all controls and wiring
• Low NOx combustion system
At the heart of every Raypak MVB is a unique integral evaporator sys- • Suitable for altitudes up to 10,000 ft. (derate above 5,000 ft.)
tem - the first defense against harmful condensation. Raypak’s evapora- • With all copper and bronze waterways (optional on some
tor system collects and re-evaporates condensate which may form dur- models), the MVB is available in boiler and water heater configurations
ing initial start-up or brief periods of cold-water operation, eliminating • Inline combustion air filter (MERV8)
the need for a boiler condensate drain. This saves you money on instal- • All water heaters are low lead (<.25%) certified.
lation costs as well as the inconvenience of dealing with multiple con-
densate drains.
*Category I with vertical vent, category III with horizontal venting and no extractor.
2
6 5 4 3 2 1
10
11
12
jçÇÉäë=ORMP=íÜêì=QMMP
cÉ~íìêÉë=~åÇ=_ÉåÉÑáíë
Large easy to read (3.5”) LCD display. Will continuously Monitors vent pressure and provides safe shut down if back pres-
1. Control Interface 5. Vent Pressure Switch
monitor flame strength (μa), sensor temps, BMS signal (0-10V), sure is excessive.
set points, DeltaT, all safety signals, full diagnostics and fault his-
tory for last 15 events. Simple touch pad settings. Everything you Every MVB comes standard with a rear access, easy to service
6. Air Filter
need from set-up to service is at your fingertips, all in one loca- Merv 8 media, combustion air filter.
tion.
Up front and easy to get to. Makes sensor wiring and external eliminating the need for heavy refractory.
1b. Low Voltage Wiring Connections (not shown)
Fully enclosed controls and wiring protect against damage or combustible surfaces.
1c. Control Panel (not shown)
tenance personnel to power, call for heat, burner on and safety west coast regardless of industry. We laugh at a 1000 hour salt
fault. spray test. Independent test documentation available upon
request.
Designed to work in perfect harmony with the air blower. The gas
3. Gas Valve
Steel base allows for forklift/pallet jack use. Models 2503 thru
11. Easy Rigging
valve delivers the perfect fuel mix based on the amount of com-
bustion air being supplied. The Euro designed gas valve provides 4003 have factory mounted rigging eyelets for hoist and crane
smooth light off and precise flame modulation with up to 7:1 connections.
turndown (503A thru 4003A Cat. IV).
Two drain valves are located at the bottom of the heat exchang- jçÇÉäë
12. Drain Valves
Cast aluminum blower housing, non-sparking construction. er. This allows for complete winterizing and drainage of the
RMP^=íÜêì=OMMP^
4. Combustion Air Blower
Precise PWM speed input allows for instantanous response to the heater. Connects to a standard garden hose.
Versa IC control output. No blower lag associated with real time RMQ^=íÜêì=OMMQ^
water temperature sensing.
3
503A thru 2003A
504A thru 2004A
4
2503 thru 4003
RATING PLATE
Water Hardness
MVB Soft Medium Hard
Model
HP Amps HP Amps HP Amps
503A/504A 1/4 6 1/4 6 3/4 11
753A/754A 1/4 6 1/2 7 3/4 11
1003A/1104A 1/4 6 1/2 7 1 14
1253A 1/2 7 1 14 1 14
PUMP
1503A/1504A 3/4 11 1 14 1 14
1753A 1 14 1-1/2 15 1-1/2 15
2003A/2004A 1 14 1-1/2 15 1-1/2 15
2503
3003 Call factory for pump information
3503
All components are contained inside the 4003
cabinet (except PRV), no external fans or
valves to deal with.
Note: Current draw (Amps) is for pump only Water hardness grains per gallon
*Pump selections based on 75ft equivalent length of tubing Soft = 3-4 • Medium = 5-15 • Hard = 16-25
5
sÉêë~=f`=_çáäÉê=`çåíêçä=~åÇ=låJ_ç~êÇ
aá~ÖåçëíáÅ=`ÉåíÉê
Versa IC merges safety, ignition and temperature control, outdoor reset and
RESET
freeze protection, plus system monitoring, alarm and diagnostics, and BMS
transmission all in one Integrated Control Platform. Easy front access to
read, set up and trouble shoot on a 3.5” LCD screen. The entire package is
ITEM MENU
Inlet and outlet sensors factory installed in boiler. Remote sensor for system included. BMS all point diagnostics transmission port. 0-10V DC
set point input standard. Also can drive and monitor external motorized auxiliaries such as extractors and louvers. Additional connections for
auxiliary functions, indirect DHW, and dry contact remote alarm relay are provided.
lìíÇççê=mêçîÉå
Raypak is no stranger to the outdoor environment. Our touchpad is 100% waterproof and has been proven and perfected on our pool prod-
ucts. No guesswork here, just one tough boiler ready to take on jobs that others have to walk away from.
aá~ÖåçëíáÅ=fåÑçêã~íáçå
Control Faults Safety Faults
• Low 24VAC • Sensor Failure - 6
• Control Setup • Vent Block
• ID Card Fail • Manual Limit
• Device Lost • Auto Limit
• Device Error • Water Flow
• PIM Error • Delta T Fault
• Low Water
Ignition Control Faults • Low Gas
• Ignition Lockout • High Gas
• False Flame • Extra 1
• Ignition Failure • Options
• Low HSI Current
• Blower Speed
6
o~óé~â=iÉ~ÇÉêëÜáé=áå=_çáäÉê=j~å~ÖÉãÉåí=
The new modulating or stagefire VERSA ICTM fully integrates temperature
control, ignition, safety, temperature safety and individual fault monitoring.
Field upgradable. Raypak’s unique Cold Water Protection control function
is now built in; simply add the appropriate 3-way valve or variable speed
pump. A Modbus communications port is standard for continuous monitor-
ing, trending, and trouble shooting.
• Cascade up to 4 boilers
• Modbus RTU comm port standard
• All faults and interlocks monitored and reported in plain English
• Building Management System integration via optional gateways
• BACnet MS/TP, BACnet IP, N2 Metasys or Modbus TCP BACnet®,Metasys® LONworks®
(optional)
• LONworks Modbus® gateway module
(optional)
gateway module
Flow Rates
MVB
Minimum Flow Maximum Flow
t^qbo=eb^qbop
Model
`^qbdlov=fG
GPM ⌬P FT ⌬T °F GPM ⌬P FT ⌬T °F
Eqvmb=teF
*Category I with vertical vent, category III with horizontal venting and no extractor. Boiler Only
‡ Use 30° column as minimum flow for hot water supply.
7
`~ëÅ~ÇÉ=ìé=íç=Q=_çáäÉêë=
The MVB comes standard with a built-in Cascading Boiler
Control. No other controls to buy, just daisy chain the units
together with 2-wire shielded cable (not supplied) that con-
nect to the front mounted low voltage wiring board.
Designate a Cascade Master Boiler and set all the other boil-
ers as Followers. It’s that simple! The MVB has built-in
equal run-time rotation. This allows rotation of the starting
boiler so all boilers in the system remain active and the run
times remain equal on each unit.
8
pã~ääÉëí=fåëí~ääÉÇ=cççíéêáåí
The MVB’s compact design allows for easy installation in the most challenging equip-
ment rooms. It’s easy to handle and install, but still user friendly to service. The MVB
503A thru 2003A has the smallest installed footprint of any vertical boiler, only 5.4 square
feet. MVB models 2503 thru 4003 are just 11.7 square feet. The MVB contains all of its
components to the inside of the cabinet, so there won’t be any fans or valves hanging
off the cabinet that need extra clearance. The compact design fits through a 32” door
opening making it the perfect choice for those hard to reach retrofit projects.
léíáçå~ä=bèìáéãÉåí
`çäÇ=t~íÉê=pçäìíáçåë jìäíá=_çáäÉê=pçäìíáçåë
`çäÇ=t~íÉê=pí~êí – For applications qÉãéqê~ÅâÉê=jçÇH eóÄêáÇ– Controls up
that require reliable protection against to 16 Raypak boilers with PID logic.
harmful condensation caused by frequent, Automatic or manually selectable lead-lag
extended, cold water start-ups. Raypak’s boiler operation. TempTracker Mod+ Hybrid
Cold Water Start protection system utilizes monitors and displays supply water tempera-
a proportional valve to bypass water from tures on all applications including outdoor
the boiler outlet to the inlet during start- temperature when outdoor reset mode is
up, when the system return water temperature is below the Hybrid Control selected. Can also be used to control a mix of
minimum acceptable level. condensing and non condensing boilers using
our Hybrid control algorithm. Now available
`çäÇ=t~íÉê=oìå – For applications with optional BACnet® MS/TP BMS link.
requiring constant condensation protec- (See Cat. # 5100.22)
tion. Raypak’s Cold Water Run system uti-
lizes a variable-speed pump to inject just
BACnet BMS Link
the right amount of water from the main
system loop into the boiler to maintain
the optimum inlet temperature. This
approach allows the full capacity of the
boiler to be utilized to meet the system load, while at the same
time continuously maintaining the optimum inlet water tem-
perature to prevent condensation.
9
Water Heaters Boilers
MVB (Type WH) (Type H)
ASME, National Board Registered, 160 PSI • HLW Stamp N/A
• H Stamp N/A
Heat Exchanger Tubes • Copper
eb^q=bu`e^kdbo
• Cupro Nickel
Indoor/Outdoor Construction
Vent Terminal • Outdoor
g^`hbq
• Through-The-Wall
Fully-Enclosed Controls
Combustible Floor Rated
120V Power Supply With 120V/24V Transformer (503/4 thru 2003/4) • 240V (2503 thru 4003)
On/Off Switch
lmbo^qfkd=`lkqolip
High Limit Switch • Manual Reset, Fixed (integral)
• Additional Manual Reset, Adjustable
Combustion Air Blower
TruSeal Direct-Vent Ready
Additional Safety Valve • Motorized (Externally Mounted)
• Solenoid (Externally Mounted)
CSA-Certified Efficiency • Cat. IV - 87% At Full Fire (503 thru 2003) • 85%At Full Fire (2503 thru 4003)
• Cat. I - 84% to 85% (See MBTUH Table)
Air Filter (Shipped Loose on models 503/4 thru 2003/4)
Alarm System
lqebo
= Standard = Optional
® LLC
Raypak, Inc. • 2151 Eastman Avenue, Oxnard, CA 93030 • phone: (805) 278-5300 • fax: (800) 872-8725 • www.raypak.com
Cat. No. 3400.11- J Effective 09-15-13 Replaces 05-01-12
10