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    Iqcs 2'' tpp5

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    kamal.irfan96

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    Iqcs 2'' tpp5

    Uploaded by

    kamal.irfan96
    14 views3 pages

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    iqcs 2'' tpp5

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    14 views3 pages

    Iqcs 2'' tpp5

    Uploaded by

    kamal.irfan96

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    CORROSERV (M) SDN BHD (229564-D)

    No. 4, Lorong IM 3/9, Kawasan Perindustrian Sektor 4,


    Bandar Indera Mahkota, 25200 Kuantan, Pahang.

    COMPOSITE REPAIR IQCS


    (Installation Quality Control Sheet)

    Client/ Facility Carigali Hess Date 18/05/2024


    Pipeline Identification CKP-2-FD-63121-B14 Our Ref QC 5068
    Repair Identification Type A Client Ref Asyraf Rosit

    Pipe Size 2" Pipe Geometry Straight pipe


    Material / Grade API 5L Gr.B Medium/ Content of Pipe Diesel
    Nominal Thickness N/A Remaining Thickness N/A
    Design Pressure 10 Bar Operating pressure N/A
    Design Temperature (ºC) 60 degC Operating Temp (ºC) Ambient

    Defect Type External corroded Defect Size/ Description Wall Lost

    Composite Repair Design

    Composite Repair System WET LAY UP CRBX800+CORRO CHEM 330 HHA


    No of Layers to be Installed 6 Composite Thickness 4.2mm
    Composite Repair Length 300mm Interface Length 360mm

    Material Verification
    Material Batch# Expiry Date
    Infill Corro-Chem 330 HB 22T581/22T582 19-Dec-24
    Rebuilding Corro-Chem 330 HB 22T581/22T582 19-Dec-24
    Interface Corro-Chem 330 HB 22T581/22T582 19-Dec-24
    Saturating Resin Corro-Chem 330 RESIN 22T564/22T565 05-Dec-24
    Reinforcement Fiber CRBX 800 N/A N/A
    Topcoat

    Site Condition
    Environment Temperature Ambient
    Relative Humidity (%) N/A
    Weather Rainy Cloudy Sunny Other: …...........................
    Sheltered Yes No
    Exposure to Chemical? Yes No
    (If yes, please specify) Chemical type: …...........................
    Exposure to Moisture? Yes No
    Pipe Submerged? Yes No
    COMPOSITE REPAIR IQCS
    (Installation Quality Control Sheet)

    Installation
    Surface Preparation Date: 18/5/2024 Time: 0900 hrs Initial
    Surface Preparation Method SSPC-SP3 SSPC-SP10: Wet/ Dry SSPC-SP11

    Equipment Used Chipping hammer/Needle scaler/Eccentric sander

    Abrasive Type
    (SSPC-SP10 only)
    Surface Prep Length 360mm
    Surface Profile Achieved 90 Microns
    Degreasing Done Degreasing Agent: Solvent
    Yes No
    Decontamination Done? Test Method: Decontamination Agent:
    Yes No

    Infill Application Date: Time: Initial


    Defect Type/ Size Estimated:

    Actual:

    Interface & Wrapping Date: 18/5/2024 Time: 1730 hrs


    Corro-Wrap® MCLP Interface length:
    Interface thickness:
    Activated with water for minimum 10 seconds
    No of layers required:
    No of layers installed:
    Composite repair length:
    Compaction using stricture banding
    Perforation using spike roller
    Corro-Wrap® WL Interface length: 360 mm
    Interface thickness: 500 Microns
    Dry fiber 100% saturated with no dry spots
    No of layers required: 6
    No of layers installed: 6
    Composite repair length: 300 mm
    Compaction using peel ply and stricture banding
    Perforation using spike roller

    Curing Details
    Curing Initial
    Curing Temperature Ambient cured
    Curing Period 24Hours
    Post Curing Details
    (If any)
    COMPOSITE REPAIR IQCS
    (Installation Quality Control Sheet)
    Inspection
    Hardness Test Date:19/5/2024 Time:1030hrs Initial
    Corro-Wrap® MCLP Required:
    Achieved:
    Corro-Wrap® WL Required: 85 Shore D
    Achieved:89 Shore D

    Thickness Inspection Date:19/5/2024 Time:1000hrs Initial


    Composite Thickness Specified: 4.2mm
    Achieved: 4.6mm

    Visual Inspection Date:19/5/2024 Time:0930hrs Initial


    Defect Description Acceptance Criteria
    Delamination None allowed
    Pass Fail
    Cracks in Surface None that penetrate into the repair laminate
    Pass Fail
    Foreign Matter, Blisters, and Pits Max. of 25mm in diameter, 1.5mm in height
    Pass Fail Pass Fail
    Wrinkles No steep changes in thickness greater than 1.0mm in height, or
    greater than 10% of repair design thickness
    Pass Fail
    Pinholes None deeper than outer surface, resin-rich layer
    Pass Fail
    Color Uniform
    Pass Fail
    Dry Spots and Exposed Fibre None allowed
    Pass Fail

    Topcoat (Optional)
    Topcoat Date:19/5/2024 Time: 1100hrs Initial
    Topcoat Application Mark area for topcoat using cloth tape
    Ensure uniform coating and that all marked area is covered
    Specified colour finish (if any):
    Actual colour finish

    Installer Supervisor Sign-Off Additional Technicians


    Name: Mohd Afandi 1) Kamal Irfan
    Signature: 2)
    3)
    Date:19/5/2024 4)

    Asset Owner/ Operator/ Contractor Sign-Off


    Name:
    Signature:

    Date

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