Vacuum Diagrams
Vacuum Diagrams
Vacuum Diagrams
INTRODUCTION
This article contains underhood schematics of vacuum hose routing. Canada and some states or metropolitan
areas in the United States require periodic emission, or Inspection/Maintenance (I/M) tests. Use these vacuum
diagrams during a visual inspection for one of these tests. This will assist in identifying improperly routed
vacuum hoses, which may cause driveability and/or computer-indicated malfunctions. To properly identify
calibration code, "Catch Code" must be identified. The "Catch Code" is the 4 alpha/numeric characters located
in parenthesis at the end of the calibration code. Example; 9-EQA-BBD 9 (BAX3). "BAX3" is the "Catch
Code". The "Catch Code" tag is attached to PCM connector. See POWERTRAIN CONTROL MODULE
LOCATION table. On some models, "Catch Code" will also be located on either driver's side "A" pillar or
inner fender.
PCM CALIBRATIONS
Powertrain calibration information is printed in the lower right corner of the Vehicle Emission Control Label.
Only the base calibration information is printed. Revision levels will not appear. For the current model year,
Ford Motor Company is using 3 different protocols which describe powertrain base calibration. These protocols
are designed to provide worldwide standardization for vehicle calibration. If electronic calibration strategy has
been used since 1998 and carried into current model year, Protocol 1 will be used. See Fig. 1 . If electronic
calibration strategy has been used since 1999 and is carried into current model year, Protocol 2 will be used. See
Fig. 2 . For electronic calibration strategies introduced since the 2000 model year, Protocol 3 will be used. See
Fig. 3 . See PROTOCOL 3 CODE DESCRIPTIONS .
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2001 ENGINE PERFORMANCE Vacuum Diagrams - Trucks
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Indicates last digit of model year in which calibration was first introduced.
2000
2001
2002
A3
Windstar
B3
E4
Econoline
F5
F150 Pickup
F7
L1
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Excursion
M1
Escape
R3
Ranger
S1
U3
U7
Explorer Sport
Automatic Transmission
Manual Transmission
The Emissions/CAFE/CO2 Compliance Department is responsible for assigning these calibration codes.
Unique calibration identifications are assigned to cover similar vehicles to differentiate between tires,
drive configurations, final drive ratios and other calibration-significant factors. These 2 characters are
selected by an analyst to provide identifiable information unique to each calibration. For example; using
"2" to denote a 2-valve engine versus using "4" to denote a 4-valve engine, provides an easily identifiable
difference.
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HGDE/Dyno
ADP U.S.
Not assigned
Not assigned
Evaporative emissions
MACAA
On-board diagnostics
Not assigned
Certification region. Lists the lead region where multiple regions are included in one calibration.
U.S. California standard (includes U.S. Green States; Maine, Massachusetts, New York and Vermont)
Canada
China
European Community (Austria, Belgium, Denmark, Finland, Germany, Greece, Ireland, Luxembourg,
Netherlands, Portugal, Spain, Sweden, United Kingdom)
Extended European Community (E plus Croatia, Czech Republic, Estonia, Hungary, Norway, Poland,
Romania, Russian Federation, Slovakia, Slovenia, Switzerland, Yugoslavia)
Hong Kong
Japan
Korea
Malaysia
M
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Mexico
New Zealand
Australia
Singapore
Taiwan
Vietnam
Military
Israel
The revision level will advance as revisions occur. Not printed on label.
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(2) Applies to 2001 model year ULEV heavy-duty vehicles with Gross Vehicle Weight Rating (GVWR)
of more than 14,000 lbs. with heavy-duty otto-cycle engines.
(3) For vehicles with 55-gallon fuel tank, see Fig. 9 . For vehicles with 35 and 37-gallon fuel tanks, see
Fig. 10 .
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Fig. 7: Vacuum Diagram - Econoline 5.4L & 6.8L (California W/O EGR Valve)
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Fig. 8: Vacuum Diagram - Econoline 5.4L & 6.8L (California Under 14,000 GVWR)
Courtesy of FORD MOTOR CO.
Fig. 9: Vacuum Diagram - Econoline 5.4L & 6.8L (California Over 14,000 GVWR), & 6.8L (50-
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State/Canada)
Courtesy of FORD MOTOR CO.
Fig. 10: Vacuum Diagram - Econoline 5.4L (Federal/Canada) & 6.8L Heavy-Duty (50-State/Canada)
Courtesy of FORD MOTOR CO.
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ESCAPE
3.0L
0-M11-A30-506 (XZD3), 0-M11-A30-507 (XZD4), 0-M11-A30-510 (XHJ0) & 0-M11- Fig.
A30-512 (XHJ2) 14
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15
Federal/Canada
1-L11-N0A-05 (RGC1), 1-L11-4N0-A05 (RGC1) & 1-L11-4N0-A15 (NNA0) Fig.
16
6.8L
Green States (1)
1-L11-8D0-B05 (ANV1) Fig.
15
1-L11-8D0-B10 (ANV2) & 1-L11-8D0-B15 (FKC0) Fig.
16
Federal/Canada
1-L11-8N0-A05 (YTY1), 1-L11-8N0-A10 (YTY2) & 1-L11-8N0-A15 (MMG0) Fig.
17
F250/F350 Super Duty Pickup
5.4L
Green States (1)
1-F71-4D0-B05 (YFN1) & 1-F71-4D0-B15 (XQY0) Fig.
15
1-F71-4N0-B15 (KNL0) Fig.
16
Federal/Canada
1-F71-4N0-A05 (JXA1), 1-F71-4N0-A15 (ZUC0), 1-F71-4N0-B15 (KNL0), 1- Fig.
F72-4P0-A05 (NLN1) & 1-F72-4P0-A15 (AGL0) 17
6.8L Bi-Fuel
Federal/Canada
1-F71-7F0-A05 (FXK1), 1-F71-7F0-A10 (FXK2) & 1-F71-7F0-A15 (NEH0) Fig.
17
6.8L Except Bi-Fuel
Green States (1)
1-F71-7C0-B05 (BJG1), 1-F71-7C0-B10 (BJG2), 1-F71-7C0-B15 (GVT0), 1-F71- (2)
8C0-B05 (BET1), 1-F71-8C0-B10 (BET2), 1-F71-8C0-B15 (VNI0), 1-F72-8A0-
B05 (SBD1), 1-F72-8A0-B15 (KXN0) & 1-F72-8U0-505 (UMM1)
1-F71-7R0-B05 (HFH1), 1-F71-7R0-B10 (HFH2), 1-F71-7R0-B15 (AZJ0), 1-F71- Fig.
8R0-B05 (QMB1), 1-F71-8R0-B10 (QMB2) & 1-F71-8R0-B15 (NEN0) 16
Federal/Canada
1-F71-7P0-A05 (FXK1), 1-F71-P0A-A10 (FXK2), 1-F71-P0A-A15 (NEH0), 1- Fig.
F71-7Y0-A05 (RTJ1), 1-F71-7Y0-A10 (RTJ2), 1-F71-7Y0-A15 (IGW0), 1-F71- 17
8P0-A05 (RTJ1), 1-F71-8P0-A10 (RTJ2), 1-F71-8P0-A15 (IWG0), 1-F72-8V0-
A05 (JBK1) & 1-F72-8V0-A15 (DWE0)
F450/F550 Super Duty Pickup
6.8L Bi-Fuel
50-State/Canada
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Fig. 15: Vacuum Diagram - Excursion & F250/F350 Super Duty Pickup 5.4L & 6.8L (Medium-Duty
W/EGR Valve)
Courtesy of FORD MOTOR CO.
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Fig. 16: Vacuum Diagram - Excursion & F250/F350 Super Duty Pickup 5.4L & 6.8L (Medium-Duty W/O
EGR Valve)
Courtesy of FORD MOTOR CO.
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Fig. 17: Vacuum Diagram - Excursion & F250-550 Super Duty Pickup 6.8L (Heavy-Duty)
Courtesy of FORD MOTOR CO.
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Fig. 18: Vacuum Diagram - F450/F550 Super Duty Pickup 6.8L (Heavy-Duty W/Triple EVAP Canisters)
Courtesy of FORD MOTOR CO.
5.4L SOHC
0-B31-5B0-506 (LNP2) Fig.
20
Fig. 19: Vacuum Diagram - Expedition & F150 Pickup 4.6L (Late Production)
Courtesy of FORD MOTOR CO.
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Fig. 20: Vacuum Diagram - Expedition, F150 Pickup (Except NGV) & Navigator 5.4L
Courtesy of FORD MOTOR CO.
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Fig. 25: Vacuum Diagram - Explorer & Mountaineer 4.0L SOHC (Flex-Fuel)
Courtesy of FORD MOTOR CO.
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Fig. 26: Vacuum Diagram - Explorer & Mountaineer 4.0L SOHC (Except Flex-Fuel)
Courtesy of FORD MOTOR CO.
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(1) Vehicles built before 10/4/00, see Fig. 29 . Vehicles built from 10/4/00 on, see Fig. 28 .
Fig. 28: Vacuum Diagram - Explorer Sport & Explorer Sport Trac 4.0L (Late Production)
Courtesy of FORD MOTOR CO.
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Fig. 29: Vacuum Diagram - Explorer Sport & Explorer Sport Trac 4.0L (Early Production)
Courtesy of FORD MOTOR CO.
RANGER
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2.3L
1-R31-A20-507 (OMN2), 1-R31-A20-508 (OMN3), 1-R31-A20-510 (OMN4), 1-R32-A20- Fig.
507 (VRK2), 1-R32-A20-508 (VRK3), 1-R32-A20-510 (VRK4), 1-R32-A20-511 (VRK5), 1- 31
R32-B20-507 (VCH2), 1-R32-B20-508 (VCH3), 1-R32-B20-510 (VCH4) & 1-R32-B20-511
(VCH5)
2.5L
9-B1A-ABH (ETT3), 9-B1A-BAK (RHH3) & 9-B1M-BAF (EPC3) Fig.
32
3.0L Flex-Fuel
1-R31-AF0-510 (Z0T2), 1-R31-AF0-511 (Z0T3) & 1-R31-AF0-512 (Z0T4) Fig.
33
3.0L Except Flex-Fuel
1-R31-A30-505 (SRS1), 1-R31-A30-510 (SRS2), 1-R31-A30-511 (SRS3), 1-R31-A30-512 Fig.
(SRS4), 1-R31-B30-505 (JLB1), 1-R31-B30-510 (JLB2), 1-R31-B30-511 (JLB3), 1-R31- 33
B30-512 (JLB4), 1-R32-A30-505 (ERX1), 1-R32-A30-510 (ERX2), 1-R32-A30-511 (EXR3),
1-R32-B30-505 (FCC1), 1-R32-B30-510 (FCC2) & 1-R32-B30-511 (FCC3)
4.0L
1-R31-A40-505 (ZWP1), 1-R31-A40-515 (HJG0), 1-R31-A40-516 (HJG1), 1-R31-B40-505 Fig.
(RIH1), 1-R31-B40-515 (VQP0), 1-R31-B40-516 (VQP1), 1-R31-C40-500 (HTV0), 1-R31- 34
C40-515 (MEA0), 1-R31-C40-516 (MEA1), 1-R32-A40-505 (TXD1), 1-R32-A40-515
(ETF0), 1-R32-A40-516 (ETF1), 1-R32-B40-505 (QKT1), 1-R32-B40-515 (AYL0), 1-R32-
B40-516 (AYL1), 1-R32-C40-500 (TEQ0), 1-R32-C40-515 (YBK0) & 1-R32-C40-516
(YBK1)
(1) Calibration code 9-KAA-AAJ is 50-States with a Lead-Acid battery. Calibration code 9-KAA-AAL
is 50-States with a Nickel-Metal battery.
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VILLAGER
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WINDSTAR
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