EN

Technical Specification
90045201_2.1

6020.182
Concertor
 Table of Contents

Table of Contents
1 Product Description..............................................................................................................2
1.1 Pump design..................................................................................................................2
1.2 Cables........................................................................................................................... 5
1.3 Sensors......................................................................................................................... 5
1.4 Options.......................................................................................................................... 5
1.5 Accessories................................................................................................................... 5

2 Technical Reference............................................................................................................ 6
2.1 Motor data..................................................................................................................... 6
2.2 Application limits............................................................................................................6
2.3 Materials........................................................................................................................ 6
2.4 Surface treatment.......................................................................................................... 7

3 Motor Rating and Performance Curves................................................................................8

3.1 Motor rating................................................................................................................... 8
3.2 Performance curves...................................................................................................... 9

4 Dimensions and Weight..................................................................................................... 12

4.1 Drawings......................................................................................................................12

6020.182 Technical Specification 1

 1 Product Description

1 Product Description
EN 1.1 Pump design
The pump is submersible and based on the Dirigo platform, that consists of an integrated
control system and a permanent-magnet synchronous motor. For motor data, see Technical
Reference on page 6.
Impeller material
• Hard-Iron™
• Stainless steel
Pressure class, discharge connection
LT/150 Low head
MT/100 Medium head
HT/80 High head
Installation types
The pump can be used in the following installations:
P Semipermanent, wet well arrangement with the pump installed on two guide bars. The
connection to the discharge is automatic.
S Portable semipermanent, wet well arrangement with hose coupling or flange for
connection to the discharge pipeline.
T Vertical permanent, dry well arrangement with flange connection to the suction and
discharge piping.
Z Horizontal permanent, dry well arrangement with flange connection to the suction and
discharge piping.
Products included

Product Approvals
6020.182 Standard

2 6020.182 Technical Specification

 1 Product Description

Illustrations

EN
7

6 15

16

9
5
10

11
14
12
3
2
13

WS009987C
1

Figure 1: Outer casing of drive unit: Gray iron

6020.182 Technical Specification 3

 1 Product Description

EN 7

6
15
16

9
5

10

11
14
12
2 3

13

WS009767C
1

Figure 2: Outer casing of drive unit: Aluminum

Parts

Position Part
1 Insert ring with a guide pin
2 Pump housing, without flush valve connection
3 Seal housing cover
4 Stator housing unit with a leakage sensor
5 Cooling jacket
/ outer casing
6 Connection housing with integrated control system
7 Lifting handle
8 Cable entry
9 Support bearing
10 Shaft unit with a permanent magnet rotor
11 Main bearing

4 6020.182 Technical Specification

 1 Product Description

Position Part
12 Mechanical seal
Plug in seal with active seal design.
13 Adaptive-N impeller
EN
14 Oil
15 Cable leads seal, Water-cut, optional
16 I/O unit

1.2 Cables
Screened Flygt SUBCAB® - a heavy duty 4 screened cores motor power cable with four
twisted pair screened control cores. Conductor insulation rating of 90°C, which allows for
increased current. Superior mechanical strength and high abrasion and tear resistant.
Chemical resistant within pH 3-10 and ozone, oil, and flame resistant. Used up to 70°C water
temperature.
Cable length

Meter, m Foot, ft
10 30
16 50
20 65
31 100

1.3 Sensors
• Leakage sensor in the stator housing (FLS)
• Overtemperature sensors in the integrated control system
Explosion-proof version: The stator incorporates three thermal contacts connected in series.

1.4 Options
• Surface treatment (Epoxy)
• Zinc anodes

1.5 Accessories
Example of accessories.

Item Description
Pump controllers XPC powered by Nexicon, MultiSmart, MyConnect
FPG 414 Gateway for Concertor DP or Concertor
XPC
HMI FOP 315, FOP 402, FOP 422, FOP 432
Monitoring relays Supplied locally
Level sensors LTU, ENM 10, Level probe
SCADA systems AquaView, Avensor
Flow meters MagFlux

Discharge connections, adapters, hose connections, and other mechanical accessories

6020.182 Technical Specification 5

 2 Technical Reference

2 Technical Reference
EN 2.1 Motor data
The drive unit includes a synchronous motor with IE4 equivalent efficiency.

NOTICE:
Do not connect a starter or an external Variable Frequency Drive (VFD) to this unit.

Feature Description
Input frequency 50–60 Hz
Input supply 3-phase
• 380–480 V
• 200–240 V
Maximum starts for each hour Pump only: 60
Pump with gateway or controller: 240
Design in applicable parts According to IEC 60034–1
Voltage variation • Continuously running: Maximum ±5%
• Intermittently running: Maximum ±10%
Voltage imbalance between the phases Maximum of 2%
Stator insulation class In accordance with class H (180°C, 356°F)
Total harmonic distortion (THD) at full load < 27%

Motor encapsulation
Motor encapsulation is in accordance with IP68.

2.2 Application limits

Data Description
Liquid temperature Maximum 40°C (104°F)
Liquid density 1100 kg/m³ (9.2 lb for each US gal) maximum
pH of the pumped media (liquid) 5.5–14
Depth of immersion Maximum 20 m (65 ft)

2.3 Materials
Table 1: Major parts except mechanical seals

Denomination Material ASTM EN

Major castings Cast iron, gray A48 class 35 type B EN 1561: GJL-250
Cooling jacket, Cast iron, gray A48 class 35 type B EN 1561: GJL-250
submerged installation
Cooling jacket, dry Aluminum H5202-86-AC4A EN 1706: AC-43100 or
installation EN 1706: AC-43000
Pump housing Cast iron, gray A48 class 35 type B EN 1561: GJL-250
Connection housing, Cast iron, gray A48 class 35 type B EN 1561: GJL-250
submerged installation
Connection housing, dry Aluminum B85 S12A (A413.0) EN 1706: AC-44300 or
installation EN 1706: AC-44500

6 6020.182 Technical Specification

 2 Technical Reference

Denomination Material ASTM EN

Impeller, alternative 1 Hard-Iron™ ASTM A532 Class III EN 12513: GJN-HB555
Type A (XCr23)
Impeller, alternative 2 Stainless steel, Duplex ASTM A890 grade 1B EN 10283: 1.4474
(ACI-ASTM CD4MCuN) (GX4CrNiMoN26-5-2) EN
Insert ring Cast iron, Hard-Iron ™
A532 Class III Type A EN 12513: GJN-
HB555(XCr23)
Lifting handle Stainless steel ASTM A240 316L (AISI EN 10088: 1.4404
316L) (X2CrNiMo17-12-2)
Shaft Stainless steel ASTM A276 431 (AISI EN 10088: 1.4057 -
431) QT800
Screws and nuts Stainless steel, A4 ASTM A240 316L (AISI EN 10088: 1.4404
316L) (X2CrNiMo17-12-2)
O-rings Nitrile rubber (NBR), 70 - -
IRHD
Oil A medical white oil of - -
paraffin type that fulfills
FDA 172.878 (a) and
viscosity close to VG32.

Table 2: Mechanical seals

Alternative Inner seal Outer seal

1 Corrosion resistant cemented carbide Corrosion resistant cemented carbide
(WCCR)/ Corrosion resistant cemented (WCCR)/ Corrosion resistant
carbide (WCCR) cemented carbide (WCCR)
2 Corrosion resistant cemented carbide Silicon carbide (RSiC)/ Silicon carbide
(WCCR)/ Corrosion resistant cemented (RSiC)
carbide (WCCR)

2.4 Surface treatment

Priming Finish
Painted with a primer, see internal standard Navy gray color NCS 5804-B07G. Two-component
M0700.00.0003 high-solid top coating, see internal standard
M0700.00.0004 for standard painting and
M0700.00.0008 for special painting.

6020.182 Technical Specification 7

 3 Motor Rating and Performance Curves

3 Motor Rating and Performance

EN Curves
3.1 Motor rating
Table 3: 380–480 V

Rated Rated Voltage (V) / Rated Voltage (V) / Starting Power Installation
power (kW) power (Hp) current (A) current (A) factor
7.3 10.0 380/13.1 - 480/10.4 380/13.1 - 480/10.4 0.95 P, S
5.5 7.5 380/10.0 - 480/7.9 380/10.0 - 480/7.9 0.95 P, S, T, Z
4.0 5.5 380/7.5 - 480/5.9 380/7.5 - 480/5.9 0.94 P, S, T, Z
2.2 3.0 380/4.3 - 480/3.4 380/4.3 - 480/3.4 0.91 P, S, T, Z

Table 4: Motor rating, 200–240 V

Rated Rated Voltage (V) / Rated Voltage (V) / Starting Power Installation
power (kW) power (Hp) current (A) current (A) factor
5.5 7.5 200/19 - 240/15.2 200/19 - 240/15.2 0.95 P, S
4.0 5.5 200/13.3 - 240/11.2 200/13.3 - 240/11.2 0.95 P, S, T, Z
2.2 3.0 200/7.6 - 240/6.5 200/7.6 - 240/6.5 0.95 P, S, T, Z

8 6020.182 Technical Specification

 3 Motor Rating and Performance Curves

3.2 Performance curves

150 (LT)
The image shows the available field of operation, and maximum revolutions per minute (rpm)
for each rated power value. EN

Flow [US gpm]

0 200 400 600 800 1000 1200 1400 1600 1800
6 8

5.5kW / 7.5Hp / 1600 rpm 7

5

4
4.0kW / 5.5Hp / 1400 rpm
5
Shaft power [kW]

Shaft power [Hp]

3 4

2.2kW / 3Hp / 1200 rpm 3

2

1
1

0 0
0 20 40 60 80 100 120
Flow [l/s]

Flow [US gpm]

0 200 400 600 800 1000 1200 1400 1600 1800
16
50

14
45

12 40

35
10
30
Head [m]

Head [ft]

8
25
5.5kW / 7.5Hp / 1600 rpm

6 4.0kW / 5.5Hp / 1400 rpm 20

15
4 2.2kW / 3Hp / 1200 rpm
10

2
5

0 0
0 20 40 60 80 100 120
Flow [l/s]
WS010000B

6020.182 Technical Specification 9

 3 Motor Rating and Performance Curves

100 (MT)
The image shows the available field of operation, and maximum revolutions per minute (rpm)
for each rated power value.

EN
Flow [US gpm]
0 200 400 600 800 1000 1200 1400
8

10
7.3kW / 10Hp / 2200 rpm
7
9

6 8

5.5kW / 7.5Hp / 2000 rpm

7
5
Shaft power [kW]

Shaft power [Hp]

6
4 4.0kW / 5.5Hp / 1800 rpm
5

3 4

2.2kW / 3Hp / 1500 rpm 3

2
2
1
1

0 0
0 10 20 30 40 50 60 70 80 90
Flow [l/s]

Flow [US gpm]

0 200 400 600 800 1000 1200 1400
30

90

25
80

70
20
60
Head [m]

Head [ft]
15 50

7.3kW / 10Hp / 2200 rpm

40
5.5kW / 7.5Hp / 2000 rpm
10
4.0kW / 5.5Hp / 1800 rpm 30

20
5 2.2kW / 3Hp / 1500 rpm

10

0 0
0 10 20 30 40 50 60 70 80 90
Flow [l/s]
WS010001A

10 6020.182 Technical Specification

 3 Motor Rating and Performance Curves

80 (HT)
The image shows the available field of operation, and maximum revolutions per minute (rpm)
for each rated power value.

EN
Flow [US gpm]
0 100 200 300 400 500 600 700
8

10
7.3kW / 10Hp / 3300 rpm
7
9

6 8

5.5kW / 7.5Hp / 2900 rpm

7
5
Shaft power [kW]

Shaft power [Hp]

6
4 4.0kW / 5.5Hp / 2600 rpm
5

3 4

2.2kW / 3Hp / 2100 rpm 3

2
2
1
1

0 0
0 5 10 15 20 25 30 35 40 45
Flow [l/s]

Flow [US gpm]

0 100 200 300 400 500 600 700
50
160

45
140
40

120
35

30 100
Head [m]

Head [ft]
25 80
7.3kW / 10Hp / 3300 rpm
20
60
5.5kW / 7.5Hp / 2900 rpm
15
4.0kW / 5.5Hp / 2600 rpm
40
10
2.2kW / 3Hp / 2100 rpm
20
5

0 0
0 5 10 15 20 25 30 35 40 45
Flow [l/s]
WS010002A

6020.182 Technical Specification 11

 4 Dimensions and Weight

4 Dimensions and Weight

EN 4.1 Drawings
All drawings are available as Acrobat documents (.pdf) and AutoCad drawings (.dwg).
Contact a local sales and service representative for more information.
Drawings are found on Xylect or on TPI.
All dimensions are in mm.

Drawing number Discharge connection Installation

803 39 00 80 (HT) P
803 40 00 150 (LT) P
803 41 00 100 (MT) P
803 42 00 80 (HT) S
803 43 00 80 (HT), threaded S
803 44 00 150 (LT) S
803 45 00 150 (LT), threaded S
803 46 00 100 (MT) S
803 47 00 100 (MT), threaded S
814 76 00 100/80 (HT) X
814 77 00 150/100 (MT) X
814 78 00 150/150 (LT) X
813 89 00 80 (HT) T
813 89 01 80 (HT), adapter T
813 90 00 100 (MT), inlet 150 T
813 90 01 100 (MT), inlet 150, adapter T
813 91 00 100 (MT), inlet 200 T
813 91 01 100 (MT), inlet 200, adapter T
813 92 00 150 (LT), inlet 200 T
813 92 01 150 (LT), inlet 200, adapter T
813 86 00 80 (HT) Z
813 86 01 80 (HT), with service cart Z
813 87 00 100 (MT) Z
813 87 01 100 (MT), with service cart Z
813 88 00 150 (LT) Z
813 88 01 150 (LT), with service cart Z

12 6020.182 Technical Specification

 4 Dimensions and Weight

EN

Figure 3: DN 150 (LT)

6020.182 Technical Specification 13

 4 Dimensions and Weight

EN

Figure 4: DN 100 (MT)

14 6020.182 Technical Specification

 4 Dimensions and Weight

EN

Figure 5: DN 80 (HT)

6020.182 Technical Specification 15

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