Safety of Household and Similar Electrical Appliances: Indian Standard
Safety of Household and Similar Electrical Appliances: Indian Standard
Safety of Household and Similar Electrical Appliances: Indian Standard
(Reaffirmed
( Reaffirmed 1999)
2000 )
Edition 1.2
(2002-05)
Indian Standard
SAFETY OF HOUSEHOLD AND SIMILAR
ELECTRICAL APPLIANCES
PART 2 PARTICULAR REQUIREMEMTS
© BIS 2002
Price Group 4
Electrical Appliances Sectional Committee, ETD 32
FOREWORD
This Indian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by
the Electrical Appliances Sectional Committee had been approved by the Electrotechnical Division
Council.
This standard covers general and safety requirement of steam iron to ensure personal safety
against electric shock, safety against the effects of excessive temperature and fire. This standard
does not cover performance requirements which are covered under a separate standard
IS 6290 : 1986 ‘Specification for electric steam iron’.
This standard is to be read in conjunction with IS 302-1 (1979). For the sake of convenience, the
clauses of this standard correspond to those of IS 302-1 (1979). Instead of reproducing full text of
each clause, clauses of IS 302-1 (1979) which are applicable (which means that relevant provisions
of the clause apply) or not applicable and the subclauses or portions thereof which are not
applicable are indicated as under:
i) In case of a clause where it is applicable or not applicable, the wording used is “This clause of
IS 302-1 (1979)” is applicable/not applicable; and
ii) In case of subclause or part thereof “Not applicable”.
Wherever a subclause of IS 302-1 (1979) is to be replaced by a new text, it has been indicated as
under:
‘Replacement — Followed by the new text’.
Any addition to the existing provisions of a subclause of IS 302-1 (1979) has been indicated as
under:
‘Addition — Followed by the text of the additional matter’.
Clauses/Tables which are additional to those of IS 302-1 (1979) are numbered starting from 101
and additional subclauses are numbered with the main clause number followed by 101, 102 etc, for
example, 7.101.
The Indian Standards which are necessary adjunct to this standard are given in Annex AA.
Should however, any deviation exist between IS 302-1 (1979) and this standard, the provisions of
the latter shall apply.
While preparing this standard, assistance has been derived from the following publications issued
by the International Electrotechnical Commission:
IEC Pub 335-2-3 (1992) Safety of household and similar electrical appliances : Particular
requirements for electric irons
This edition 1.2 incorporates Amendment No. 1 (May 2002) and Amendment No. 2 (May 2002).
Side bar indicates modification of the text as the result of incorporation of the amendments.
For the purpose of deciding whether a particular requirement of this standard is complied with,
the final value, observed or calculated, expressing the result of a test, shall be rounded off in
accordance with IS 2 : 1960 ‘Rules for rounding off numerical values ( revised )’. The number of
significant places retained in the rounded off value should be the same as that of the specified
value in this standard.
IS 302-2-205 : 1994
Indian Standard
SAFETY OF HOUSEHOLD AND SIMILAR
ELECTRICAL APPLIANCES
PART 2 PARTICULAR REQUIREMENTS
Section 205 Steam Irons
1 SCOPE 2.30, 2.31, 2.33 to 2.35 not applicable.
This clause of IS 302-1 (1979) is applicable Additional Sub-clauses
except as follows. 2.101 Electric Iron
1.1 Replacement A portable appliance, which has an electrically
This standard applies to electric steam irons for heated soleplate and is used for ironing textile
household and similar purposes. materials.
Irons not intended for normal household use, 2.102 Thermostatic Iron
but which nevertheless may be a source of An iron fitted with a thermostat, setting of
danger to the public, such as irons intended to which can be adjusted manually to obtain
be used by laymants in shops, in light industry variable range of temperature control of the
and on farms, are within the scope of this soleplate.
standard. 2.103 Dry Iron
This standard does not take into account the An iron having neither means to produce and
special hazards which exists in nurseries and supply steam nor to spray water onto textile
other places where there are young children or materials while ironing.
aged or infirm persons without supervision. In
2.104 Steam Iron
such cases, additional requirements may be
necessary. An iron having means to produce and supply
steam to textile materials while ironing and
1.2 Replacement fitted with temperature control device, the
This standard does not apply to: setting of which can be adjusted manually to
— electric irons covered under alter the soleplate temperature over a range
IS 302-2-3 (1992) and maintain within certain limits.
— rotary ironers; 2.105 Spray Iron
— flat-bed ironers; An iron provided with means to spray water to
— irons intended to be used in vehicles or on textile materials for ironing.
board ships or aircraft; 2.106 Soleplate
— irons intended to be used in locations The flat surface of the iron, which is heated
where special conditions prevail, such as electrically and pressed against textile
the presence of a corrosive or explosive materials while ironing.
atmosphere (dust, vapour or gas). 2.107 Mid-Point
2 TERMINOLOGY The mid-point on the centre lines on the
2.1 This clause of IS 302-1 (1979) is applicable soleplate.
except as follows 3 GENERAL REQUIREMENTS
2.8, 2.9, 2.11, 2.26 to 2.28 not applicable. 3.2 This clause of IS 302-1 (1979) is applicable.
2.29 Replacement
4 GENERAL NOTES ON TESTS
The following are the conditions under which
the appliance is operated: This clause of IS 302-1 (1979) is applicable
except as follows:
a) Irons are operated with the thermostat at
the highest setting; so that the 4.6 Paras 6 and 7 - Not applicable.
temperature at the centre of the heating 4.7, 4.8, 4.10, 4.13, 4.14 and 4.19 - Not
surface is maintained at 250 ± 10°C by applicable.
switching the supply on and off.
b) Irons with stands which are attached or 5 RATING
incorporated and irons delivered with a This clause of IS 302-1 (1979) is applicable
separate stand, are operated on their except as follows:
stands, irons without stands are
suspended by their handle, in still air, 5.1 Replacement
with the soleplate in the horizontal The rated voltage shall not exceed 250 V. The
position. preferred value shall be 240 V.
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IS 302-2-205 : 1994
5.2 Replacement 9 STARTING OF MOTOR OPERATED
The rated input shall be 1 000 W or 1 250 W. APPLIANCE
This clause of IS 302-1 (1979) is not applicable.
6 CLASSIFICATION
10 INPUT
6.1 This clause of IS 302-1 (1979) is applicable. This clause of IS 302-1 (1979) is applicable
except as fo1lows:
7 MARKING
10.2 and 10.3 not applicable.
This clause of IS 302-1 (1979) is applicable
except as follows: 11 TEMPERATURE RISE
7.1 Replacement This clause of IS 302-1 (1979) is applicable
except as follows:
Electric irons shall be marked with the
11.2 Replacement
following information:
a) Name of the manufacturer, trade mark or The test is made twice, once with the iron on its
stand and once when it is supported by three
identification mark; pointed metallic supports so that the soleplate
b) Rated voltage in volts; is in the horizontal position at least 100 mm
c) Rated input in watts; above the base which carries the pointed
supports. In both cases, the test is made in still
d) Type of iron, that is, steam iron; and air with the iron away from the walls of the test
e) Country of manufacture. corner.
7.2 Not Applicable 11.7 Replacement
7.3 Replacement Iron is operated for a period of 30 minutes.
11.8 Addition
Separate stand delivered with iron shall be
marked with For the test on the pointed supports, only the
temperature rise of the insulation of internal
— Maker’s name or trade mark, and and external wiring is determined.
— Maker’s model or type reference. For measurement of temperature rise of knob,
7.4 and 7.8 not applicable. which are held for short periods during normal
use, shall be measured at the outermost
7.12 Replacement circumference of the knob.
Electric steam irons shall be accompianed by 12 OPERATION UNDER OVERLOAD
an instruction sheet which includes a CONDITIONS OF APPLIANCES WITH
statement specifying that the user must not HEATING ELEMENTS
leave the iron unattended while it is connected
to the supply. This clause of IS 302-1 (1979) is applicable
except as follows:
The instruction sheet shall include a statement
specifying that plug of the power supply cord 12.3 not applicable.
must be removed from the socket-outlet before 13. ELECTRICAL INSULATION AND
the container is filled with water. LEAKAGE CURRENT AT OPERATING
This instruction sheet shall also include details TEMPERATURE
of any other special precaution that must be Additional Sub-clause
taken when using the appliance.
13.2.2 The test specified in 13.2.1 shall be
7.14 Para 3, 5 and 6 not applicable. carried out under the following condition:
Additional Sub-clause The thermostat shall be set at its maximum
7.101 The electric steam iron may also be setting and the leakage current shall be
marked with Standard Mark. observed during the heating of the iron from
7.101.1 The use of the Standard Mark is the room temperature until the first operation
of the thermostat.
governed by the provisions of Bureau of Indian
Standards Act, 1986 and the Rules and 14 RADIO AND TELEVISION
Regulations made thereunder. The details of INTERFERENCE SUPPRESSION
conditions under which the licence for the use This clause of IS 302-1 (1979) is not applicable.
of Standard Mark may be granted to
manufacturers or producers may be obtained 15 MOISTURE RESISTANCE
from the Bureau of Indian Standards. This clause of IS 302-1 (1979) is applicable
except as follows:
8 PR OT ECT ION AG AIN ST ELEC TRIC SH O C K 15.2.1 to 15.2.4 not applicable.
This clause of IS 302-1 (1979) is applicable 15.3 Replacement
except as fo1lows: Steam irons shall be so constructed that
spillage does not affect their electrical
8.2 to 8.4, 8.8 and 8.9 not applicable. insulation.
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IS 302-2-205 : 1994
Compliance is checked by the following test: 20.1 Replacement
The iron is placed in the filling position Irons shall have adequate stability.
according to the manufacturer’s instructions. Compliance is checked by the following test:
The container is filled with cold tap water, and
a further quantity of 100 cm3 of cold tap water Irons with a stand which is attached or
is steadily poured into the filling opening over a incorporated are placed on their stands, on a
period of 1 min. The iron shall then withstand plane inclined at an angle of 10° to the
an electric strength and leakage current test. horizontal, the cable or cord resting on the
inclined plane in the unfavourable position. If
After the iron has been left in the filling the iron overturns in one or more positions, it is
position for 10 min, it shall again withstand an subjected to the test of 11 in all the overturned
electric strength and leakage current test. positions.
The iron is then operated at rated input for Irons delivered with a separate stand are
1 min under conditions of adequate heat placed on the stand a plane inclined at an angle
discharge, but with the container not emptied, of 15° to the horizontal. Light blows are applied
and immediately after this period, it shall to the stand to overcome static friction between
withstand once more an electric strength and the iron and the stand. If the iron overturns or
leakage current test. slips off the stand in one or more positions, it is
subjected to the test of 11 in the positions, the
The appliance is allowed to stand in normal iron will take up after overturning or slipping
test-room atmosphere for 24 h before being off the stand.
subjected to the test of 15.4.
In neither case shall the temperature rise
16. INSULATION RESISTANCE AND exceed the values specified in the table
ELECTRIC STRENGTH (AFTER of 19.11.
HUMIDITY TREATMENT) 21 MECHANICAL STRENGTH
This clause of IS 302-1 (1979) is applicable This clause of IS 302-1 (1979) is applicable
except as follows: except as follows:
16.3 not applicable. 21.1 Addition
16.4 Sl. No. 7 of the table not applicable. Compliance is also checked by the test
17 OVERLOAD PROTECTION of 21.101.
This clause of IS 302-1 (1979) not applicable. Additional Sub-clause
21.101 The iron is suspended by its handle,
18 ENDURANCE with the soleplate in the horizontal position, in
( Under Consideration ). a machine by which it is dropped 1 000 times at
a rate not exceeding 20 falls per minute, from a
19 ABNORMAL OPERATION height of 40 mm onto a rigidly supported steel
This clause of IS 302-1 (1979) is applicable plate having a thickness of atleast 15 mm and a
except as follows: mass of atleast 15 kg ( See Fig. 101 ).
The machine is so designed that the iron rests
19.1 Replacement on the steel plate for approximately 15% of the
Instead of the sub-clauses applicable to the duration of the test, and the sample is so
various types of appliances, 19.4 and 19.11 mounted that there is no additional weight
apply. which would influence the impact energy.
19.4 Replacement During the test the iron is operated so that the
soleplate temperature is maintained as
The iron is tested under the conditions specified specified for conditions of adequate heat
in 11, but at rated input and with any control discharge.
which limits the temperature during the test
of 11 short-circuited. After the test, the iron shall show no damage
within the meaning of this standard. Also there
This test is made only with the iron placed on shall be no exposure of live parts caused by
its stand. breakage distortion of the enclosure.
Steam irons are tested with or without Compliance is checked by the test of 8 and 16.4.
water in their container, whichever is more
unfavourable. 22 CONSTRUCTION
19.11 Addition This clause of IS 302-1 (1979) is applicable as
follows:
For irons provided with a control which limits 22.1 Replacement
the temperature during the test of 11, the
temperature rise of supplementary insulation Iron shall be of class I, Class II or Class III.
and reinforced insulation is not determined. Compliance is checked by inspection and by the
relevant tests.
20 STABILITY AND MECHANICAL 22.12 Addition
HAZARDS
Handle grips shall be so designed that they
This clause of IS 302-1 (1979) is applicable cannot rotate, even in the event of slackening of
except as follows: their means of fixing.
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IS 302-2-205 : 1994
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IS 302-2-205 : 1994
25.4 Addition - Type Z attachment is allowed 25.10.5 After the test the cord guard shall not
in steam iron. have worked loose and neither the cord guard
25.7 and 25.9 not applicable. nor the flexible cable or cord shall show any
damage within the meaning of this
25.10 Paras 4 and 5 specification except that not more than 10
Replacement: percent of the total number of conductor
strands may have been broken.
25.10.1 Test for Cord Guard
NOTE
The part of the iron comprising the cable entry 1 A flexing is one movement either backward or
fitted with the cord guard and the flexible cable forward.
or cord for which the iron is designed, is fixed to 2 In case the iron is provided with appliance inlet and
the oscillating member of an apparatus similar connector, they shall be tested according to IS 3010
(Part 1) : 1965 and IS 3010 (Part 2) : 1965.
to that shown in Fig. 102.
26 TERMINALS FOR EXTERNAL
CONDUCTORS
This clause of IS 302-1 (1979) is applicable.
27 PROVISONS FOR EARTHING
This clause of IS 302-1 (1979) is applicable.
28 SCREWS AND CONNECTIONS
This clause of IS 302-1 (1979) is applicable.
29 CREEPAGE DISTANCES AND
CLEARANCES
This clause of IS 302-1 (1979) is applicable.
30 RESISTANCE TO HEAT, FIRE AND
TRACKING
This clause of IS 302-1 (1979) is applicable
except as follows:
30.1 Replacement
Instead of the paragraph referring to
supplementary insulation and reinforced
insulation of thermoplastic material, the
following applies:
For supplementary insulation and reinforced
insulation of thermoplastic material in irons
not provided with a control which limits the
temperature during the test of 11, the test is
made at a temperature of 75 ± 2 °C or at a
FIG. 102 APPARATUS FOR FLEXING TEST temperature which is 25 ± 2° C in excess of the
maximum temperature rise of the relevant
25.10.2 The sample is so mounted that the axis insulation determined during the tests of 19,
of oscillation is tangential to the outer surface whichever is the higher.
of the part in which the cord guard is secured,
and when the oscillating member is at the 31 RESISTANCE TO RUSTING
middle of its travel, the axis of the cable or cord, This clause of IS 302-1 (1979) is applicable.
where it leaves the cord guard, is vertical.
25.10.3 A load having a mass equal to that of 32 RADIATION HAZARDS
the iron but not less than 2 kg or more than This clause of IS 302-1 (1979) is applicable.
6 kg is attached to the cable or cord.
101 TESTS
25.10.4 The oscillating member is moved
backwards and forwards through an angle of 101.1 Type Test
90° (45° on either side of the vertical), the The tests specified in Table 101 shall constitute
number of flexings being 20 000 and the rate of the type tests and shall be carried out on a
flexing 60 per minute. After 10 000 flexings, the sample selected preferably at random from a
sample is turned through 90° about the centre regular production lot. Before commencement
line of the cord guard. of the tests, the samples shall be visually
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IS 302-2-205 : 1994
101.2 Acceptance Tests humidity treatment shall be done for 24 hours while
conducting the test for moisture resistance (15).
The following shall constitute the acceptance
tests: 101.2.1 A recommended sampling procedure for
acceptance tests is given in Appendix B of
Test Clause IS 302-1 (1979).
Reference
a) Protection against electric 8 101.3 Routine Test — The following shall
shock constitute the routine tests:
b) Input 10 Test Clause
c) Temperature rise 11 Reference
d) Electrical insulation and 13
leakage current at operating
a) Protection against electric 8
temperature shock
e) Moisture resistance 15
f) Insulation resistance and 16 b) High voltage 13.3.2 of IS
electric strength (after 302-1 (1979)
humidity treatment)
g) Provision for earthing 27 c) Provision for earthing 27
NOTE — For the purpose of acceptance tests, the
6
IS 302-2-205 : 1994
ANNEX A
TABLES OF TYPE TEST
Appendix A of IS 302-1 (1979) is not applicable.
ANNEX B
( Clause 101.2.1 )
ANNEX C
ELECTRONIC CIRCUITS
Appendix C of IS 302-1 (1979) is applicable if electronic circuits are used.
ANNEX D
MEASUREMENT OF TEMPERATURE WITH THERMOMETERS
Appendix D of IS 302-1 (1979) is applicable.
ANNEX E
ALTERNATIVE TESTS FOR PROTECTED MOTOR UNITS
Appendix E of IS 302-1 (1979) is applicable.
ANNEX F
IMPACT TEST APPARATUS
Appendix F of IS 302-1 (1979) is applicable.
ANNEX G
THERMAL CONTROLS AND OVERLOAD RELEASES
Appendix G of IS 302-1 (1979) is applicable.
ANNEX H
MEASUREMENT OF CREEPAGE DISTANCES AND CLEARANCES
Appendix H of IS 302-1 (1979) is applicable.
ANNEX J
TEST FOR FIRE RESISTING PROPERTIES
Appendix J of IS 302-1 (1979) is applicable.
ANNEX K
BNF JET TEST FOR DETERMINATION OF THICKNESS OF COPPER AND NICKEL
PLATING
Appendix K of IS 302-1 (1979) is not applicable.
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IS 302-2-205 : 1994
ANNEX L
APPROXIMATE MEASUREMENT OF THICKNESS OF CHROMIUM ON NICKEL, STEEL
AND COPPER
Appendix L of IS 302-1 (1979) is not applicable.
ANNEX AA
8
Bureau of Indian Standards
BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods and
attending to connected matters in the country.
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implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.