Door & Window Frames

Metal Frame Product

DOOR & METAL FRAMES
Metal Frame Product
Ajiya is one of the pioneers since year 1990 in the manufacture and development of metal frame products. 15 rollforming lines, various ancillary
machineries and fully staffed modern engineering workshop equipped with computercontrolled (CNC) machineries capable of producing
precision parts and tooling for in-house use.

WHY CHOOSE METAL FRAMES:

Metal door frames, specifically steel frames, are incredibly durable. It lasts longer, requires the fewest repairs, and is sturdier than other
products like wood, aluminium, and fiberglass in demanding environments.

• Strong and Durable

• Safe against intruders
• Lightweight, fast & easy for installation
• Will not wrap, shrink or twist
• Not susceptible to rot, insects or termites
• Shape can be customized with minimum wastage
• Environmentally friendly
• Economical & Easy maintenance

SPECIFICATIONS

Material **ZINCALUME® steel (AZ150), Aluzinc, Electro Galvanized, Galvanneal, Hot- dipped Plain Galvanized Steel

Thickness 0.7mm, 0.8mm, 1.0mm, 1.2mm and 1.5mm

1. WA Series
2. Single Rebate Series (SR)
3. Single Rebate Groove Line Series (SRGL)
4. Double Rebate Series (DR)
Profile 5. Double Rebate Groove Line Series (DRGL)
6. FR Single Rebate Series (FRSR)
7. FR Single Rebate Groove Line Series (FRSRGL)
8. FR Double Rebate Series (FRDR)
9. FR Double Rebate Groove Line Series (FRDRGL)

METAL DOOR FRAME

• Plated Hinges type [G.I & SUS]
• Metal Striker plate for standard cylindrical lock type come with cover
• Adapter – for connecting to columns or RC Wall
• Flat Ties for bricks wall interlocking

Hardware METAL WINDOW FRAME

• All Mullion and Divider consists of RHS (34mm x 30/50/80mm)
and 1 and half profile join frame
• Safety Bar mild steel solid bar (diameter 12mm/16mm)
• Safety Bar galvanized round pipe (diameter 16mm)
• Glass Holder (Fixed Louvers only)
* additional cost will be incur for special lookset
 SUPERIOR QUALITY
Advantages of Door & Window Frames made from ZINCALUME® steel

ZINCALUME® steel Other Coated Steel Timber

(e.g. Galvanised, Electro-galvanised steel)

✓ High corrosion resistance ✗ Low corrosion resistance ✗ Susceptible to rotting

✓ Termite proof ✓ Termite proof ✗ Prone to termite attacks

Dimensionally stable - Low material strength, tends
✓ ? Material strength varies ✗
guaranteed material strength to sag, warpand twist
Precisely manufactured to Inconsistent material Not manufactures to the
✓ ? ✗
design - low wastage strength cause high wastage design, High wastage on site
Save time and money. Only
Priming coat or phosphated is
✓ top coat is sufficient. No ✗ ✗ Undercoat paint is required
required
primer is required
ZINCALUME® steel is a non Not cartified as 'Class O'
✓ ? Certification is required ✗
combustible material material
Brand text identity (to ensure
✓ ✗ No brand text identification ✗ No brand text identification
genuine product purchase)
✓ Coating mass AZ150=150g/m2 ✗ Unknown ✗ Unknown

** Facts about ZINCALUME® steel (AZ150):

- ZINCALUME® steel is BlueScope's premium Aluminium/Zinc alloy coated steel.
- Trusted for lasting durability and corrosion resistance.
- BlueScope was the first manufacturer to procude Aluminium/Zinc alloy coated steel under the trademark of
ZINCALUME®.
- Backed by Australian technology, BlueScope's proprietary coating technology comprising of 55% Aluminium, 43.5%
Zinc, and 1.5% Silicon delivers superior corrosion resistance and long-lasting performance.
- ZINCALUME® steel is certified by SIRIM according to MS 1196 and AS 1397. Also meeting the material specification of
MS 2718 : 2021 (Steel Door Frame-Specification).

Material Selection :

ALUZINC EG / GA / GI

ZINCALUME AZ150
come with Brand text identification

SUS304 HINGE GI HINGE

1. With Architraves (WA) Series

WA Profile A B C D E F G H I Thickness

105WA 106 80 40/14 30 44 30 14 13 2~5 0.8/1.0

130WA 132 102 40 30 50 36 14 13 2~5 0.8/1.0

140WA 142 116 40 40 44 30 14 13 2~5 0.8/1.0

E150A 152 128 40 50 44 30 14 12 - 0.8/1.0

S150WA 152 128 40 50 59 45 14 12 - 0.8/1.0

150WA 152 114 40 50 62 48 14 19 2~5 0.8/1.0

166WA 166 140 40 50 52 38 14 13 - 0.8/1.0

2. Single Rebate Series

SR A B C D E F G H Thickness
120 122 96 40/45 82 54 40 14 13 1.0/1.2
130 132 106 40/45 92 48 34 14 13 1.0/1.2
140 142 110 40/45 102 54 40 14 16 1.0/1.2
150 152 131 40/45 112 55 41 14 10.5 1.0/1.2
160 162 141 40/45 122 50 36 14 10.5 1.0/1.2
170 172 142 40/45 132 54 40 14 15 1.0/1.2
180 182 162 40/45 142 54 40 14 10 1.0/1.2
3. Single Rebate Groove Line Series

SRGL A B C D E F G H I Thickness
130 130 109 40/45 90 58 44 14 10 12 1.0/1.2
140 140 119 40/45 100 58 44 14 10 12 1.0/1.2
150 150 129 40/45 110 58 44 14 10 12 1.0/1.2
160 160 139 40/45 120 58 44 14 10 12 1.0/1.2
170 170 149 40/45 130 58 44 14 10 12 1.0/1.2
180 180 159 40/45 140 58 44 14 10 12 1.0/1.2

4. Double Rebate Series

DR A B C D E F G H Thickness
120 122 96 40/45 42 54 40 14 13 1.0/1.2
130 132 106 40/45 52 48 34 14 13 1.0/1.2
140 142 110 40/45 62 54 40 14 16 1.0/1.2
150 152 126 40/45 72 54 40 14 13 1.0/1.2
160 162 136 40/45 82 48 34 14 13 1.0/1.2
170 172 142 40/45 92 54 40 14 15 1.0/1.2
180 182 162 40/45 102 54 40 14 10 1.0/1.2
5. Double Rebate Groove Line Series

DRGL A B C D E F G H I Thickness
130 130 109 40/45 50 58 44 14 10 12 1.0/1.2
140 140 119 40/45 60 58 44 14 10 12 1.0/1.2
150 150 129 40/45 70 58 44 14 10 12 1.0/1.2
160 160 139 40/45 80 58 44 14 10 12 1.0/1.2
170 170 149 40/45 90 58 44 14 10 12 1.0/1.2
180 180 159 40/45 100 58 44 14 10 12 1.0/1.2

6. FR Single Rebate Series

FRSR A B C D E F G H Thickness
110 110 85 50/55 60 65 40 25 12 1.2/1.5
120 120 95 50/55 70 65 40 25 12 1.2/1.5
130 130 105 50/55 80 65 40 25 12 1.2/1.5
140 140 115 50/55 90 65 40 25 12 1.2/1.5
150 150 125 50/55 100 65 40 25 12 1.2/1.5
160 160 133 50/55 110 65 40 25 13 1.2/1.5
170 170 140 50/55 120 65 40 25 14.5 1.2/1.5
180 180 150 50/55 130 65 40 25 14.5 1.2/1.5
7. FR Single Rebate Groove Line Series

FRSRGL A B C D E F G H I Thickness
130 130 109 50/55 80 76 51 25 10 12 1.2/1.5
140 140 119 50/55 90 76 51 25 10 12 1.2/1.5
150 150 129 50/55 100 76 51 25 10 12 1.2/1.5
160 160 139 50/55 110 76 51 25 10 12 1.2/1.5
170 170 149 50/55 120 76 51 25 10 12 1.2/1.5

8. FR Double Rebate Series

FRDR A B C D E F G H Thickness
130 130 105 50/55 30 65 40 25 12 1.2/1.5
140 140 115 50/55 40 65 40 25 12 1.2/1.5
150 150 125 50/55 50 65 40 25 12 1.2/1.5
160 160 133 50/55 60 65 40 25 13 1.2/1.5
170 170 140 50/55 70 65 40 25 14.5 1.2/1.5
180 180 150 50/55 80 65 40 25 14.5 1.2/1.5
9. FR Double Rebate Groove Line Series

FRDRGL A B C D E F G H I Thickness
130 130 109 50/55 30 76 51 25 10 12 1.2/1.5
140 140 119 50/55 40 76 51 25 10 12 1.2/1.5
150 150 129 50/55 50 76 51 25 10 12 1.2/1.5
160 160 139 50/55 60 76 51 25 10 12 1.2/1.5
170 170 149 50/55 70 76 51 25 10 12 1.2/1.5

SPECIFICATIONS SAMPLE :
Metal Door Frame :
Ajiya Metal Door "PROFILE ①" "MATERIAL ②" "HINGES ③" in striker plate and accessories in filled with
cement sand (1:3) grout and fixed to brick wall or concrete all in accordance with the manufacturer's
instructions.

① Profile : AJIYA SR150/40 x 55

② Material : AJIYA Zincalume AZ150, 1.0mm thick come with Brand Text.
③ Hinge : AJIYA SUS304 hinge 100mm, 2.0mm thick come with coated slot in type system.

Metal Window Frame :

Window frame : come with 16mm GI pipe and fixed louver on top.
DOOR & METAL FRAMES
Location Of Hinges / Striker Plate

Slot in
Hinge System

Spot Welded
Hinge System

Hinge Strike plate

suitable for
*cylindrical lock
Screw On
Hinge System

Spreader Bar Strike plate

(for handling purpose only) *mortise lock

*ARI’s standard lock set

Ajiya Metal Window Frame

W.F. with safety frame W.F. with safety bar and glass holder

W.F. (casement) W.F. with safety bar and glass holder

DOOR & METAL FRAMES
Installation Guide

1.
Mark out the area where the brickwork and the door is
going to be.

2.
Use two lengths of timber to prop up the door frame to
standing position.

3.
Use a spirit level to plumb the frame. When it is plumbed,
secure the timber stays with a couple of bricks.

4.
You can now proceed to lay the bricks into the rebate at the
back of the frame.

5.
Place mortar into the gap between the brick and the frame
to ensure that the frame, when filled with cement, will be
extremely rigid and strong.

6.
Each metal door frame is supplied with a number of flat ties.
Use a flat ties every fourth or fifth course of bricks.
DOOR & METAL FRAMES
Installation Guide
ORDERING PROCEDURE
Corporate Head Office & Factory
Please SPECIFY when ordering : Lot 153, Kawasan Perindustrian
Jalan Genuang, 85000 Segamat,
Johor.
Tel : +607-943 4211
Door Frame Fax : +607-943 1054
Email: enquiry@ajiya.com
Profile
Material Marketing HQ & Factory
No. 4, Jalan Sg Pelubung 32/149
Thickness Seksyen 32, 40460 Shah Alam,
Measurement EXT / INT Selangor.
Tel : +603-5121 0011
4" Hinge GI / SUS202 / SUS304 Fax : +603-5121 0111
5" Hinge SUS202 / SUS304
Southern Marketing Office & Factory
Hinge Mounting Type Spotwelded Type Screw on Type Slot in Type Lot 7068, Jalan Seelong,
Hinge Screw GI / SUS304 Kampung Maju Jaya,
81300 Johor Bahru, Johor.
Flat Tie Tel : +607-557 3733
Fax : +607-556 5733
Adaptor
Lockset (Ajiya) Cylindrical / Mortise Mentakab Marketing Office & Factory
No. 60, Jalan Industri Temerloh,
Lockset (Special) Special Mortise *please provide sample lockset Taman Perindustrian Temerloh,
Ajiya Standard 1050mm 28400 Mentakab, Pahang. Tel :
Lockset Height
+609-270 1313 Fax : +609-270
(from bottom of frame) Specify: mm 1311
Door opening Left (L) / Right (R)
Related Companies
Door window joint - opening Push in / Pull out ARI UTARA SDN BHD (273092-U)
Lot 28, Taman Perindustrian Bukit
Makmur, 08000 Sungai Petani,
Window frame bays/panels Kedah.
Tel : +604-442 2899
Safety bar 12mm solid / 16mm pipe Fax : +604-442 2799
MULLION RHS/1 1/2frame
Subsidiary Companies
Divider RHS/ 1 1/2frame ARI TIMUR (KB) SDN BHD (714587-K)
Lot 1306, Kawasan Perindustrian
*Please attach if any special requirement / drawing Pengkalan Chepa II, 16100 Kota
Bharu, Kelantan. Tel : +609-774
5946 Fax : +609-774 6946

The information and illustration contained

herein are for guidance only. Care has
The information and illustration contained herein are for guidance only. Care has been taken to ensure all data been taken to ensure all data and
information herein is factual and
and information herein is factual and numerical values are accurate at the time of publication. However, any or all numerical values are accurate at the time
technical specification, information and dimensions are nominal and provisional; they are F subjected to change and of publication. However, any or all
variations in accordance with market condition at the date of factual supply. No representation is made or to be technical specification, information and
dimensions are nominal and provisional;
implied as to the date and information herein; Asia Roofing Industries Sdn. Bhd. and its subsidiary and Bu associate they are subjected to change and
companies shall not be responsible for any errors in or misrepresentation 08 of the information contained in this variations in accordance with market
conditions at the date of factual supply.
brochure or its use. Asia Roofing Industries Sdn. Bhd. and its subsidiary and associate companies reserve the right No representation is made or to be
to alter any or all specification as deemed fit and necessary without prior notice. Colours printed in this brochure implied as to the data and information
are as close as normal printing process would AR allow and customer are advised to check and verify your chosen herein; Asia Roofing Industries Sdn. Bhd.
and its subsidiary and associate
colour against an actual sample of the product before purchasing. companies shall not be responsible for
any errors in or misrepresentation of the
information contained in this brochure or
its use. Asia Roofing Industries Sdn. Bhd.
and its subsidiary and associate
companies reserve the right to alter any
or all specifications as deemed fit and
necessary without prior notice.

Copyright @ 2018 by Asia Roofing Industries Sdn. Bhd.

All rights reserved.

1st Edition March 2022