Orgentec Alegria Service Manual Aug08

Alegria Analyser
Service Manual
Legal & warranty .............................................................. 3
Safety Information ........................................................... 4

References to other documentation......................................................................................................... 5
Intended Use............................................................................................................................................ 6
References to other documents............................................................................................................... 7
Tools required .......................................................................................................................................... 8
General description .......................................................... 9
Block Diagrams (overview) ............................................ 10
General Theory of operation: .......................................... 11

ID Module............................................................................................................................................... 11
Dispensing Module ................................................................................................................................ 11
Wash and Soak Module......................................................................................................................... 12
Wash and Soak station .......................................................................................12
Dry suction station.............................................................................................12
Placement of stations .........................................................................................12
Analyse module...................................................................................................................................... 13
Turning plate module ............................................................................................................................. 13
Climate module ...................................................................................................................................... 13
User interface module ............................................................................................................................ 14
Printer module........................................................................................................................................ 15
Mechanics .............................................................................................................................................. 15
External Mechanics ............................................................................................15
Internal Mechanics.............................................................................................15
Teleca Instrument Platform.................................................................................................................... 16
Hardware................................................................................................................................................ 17
Service Software on PC......................................................................................................................... 17
Maintenance ................................................................... 18
Preventive Maintenance ........................................................................................................................ 18
Basic Function test instruction and record ............................................................................................. 19
Annual preventive maintenance instruction and record......................................................................... 20
Service, Trouble shooting ............................................... 21

Initial information: ................................................................................................................................... 21
Start by checking the obvious things first: ............................................................21
Symptoms....................................................................... 22
Service & Adjustment/replacement procedures..................................................................................... 24
Error codes and actions ......................................................................................................................... 25
Notes:..............................................................................................................32
Service centers ............................................................... 33
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Legal & warranty
The content of this manual are the property of ORGENTEC Diagnostika GmbH. Any re-
production in whole or in part is strictly prohibited.
At the time of printing, this manual correctly described the device and its functions.
However, as modifications may have been carried out since the production of this man-
ual, the system package contains this manual and a service manual and may contain
one or more amendments to the manuals. This manual including the service manual
and any amendments must be thoroughly read, before using the device.
ORGENTEC Diagnostika GmbH is only responsible for the reliability and performance of
the device if the following are strictly observed:
Authorized personnel (see back of manual for authorized service centres) carry out all service,
repairs and modifications.
The device must be used in accordance with the intended use and the instructions put forth in
the Safety Information section (instruction for use and this manual).
ORGENTEC Diagnostika GmbH offers one-year warranty, from the day of purchase, on defec-
tive material and assembly.
The warranty does not cover damage resulting from incorrect use or user maintenance or from
authorized software modification.
ORGENTEC Diagnostika GmbH is only responsible for replacement of defective parts, not wear
of parts.
ORGENTEC Diagnostika GmbH is not responsible for any personal injury or any damage result-
ing from incorrect use or incorrect performed service of the analyser.
If the above points are not strictly observed, the warranty will be considered invalid.
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Safety Information
This product is CE marked in conformity with the requirements of the IVD Directive 98/79/EC.
Adhere to the following recommendations for safe and proper operation of the device:
Follow the packaging/ un-packaging procedure to avoid personal injuries, equipment damage
or property damage.
Never use the device near mobile telephones, CB radios or other forms of radio communica-
tion, and/or electromagnetic fields. These may affect the performance of the device. The
analyser conforms to IEC/EN 61326 and shall not be exposed to higher levels of distur-
bance.
Do Not attempt to open the device or any cover unless it is described within this manual.
The device has connections to mains supply e.g. 110-240V~ and special caution shall be taken
when working with the instrument (lethal current is possible from most electronics).
Do Not attempt to open the device or any cover unless it is described within this manual.
Do Not refill the fluid container(s) while the container(s) are in the device or when in use.
Do Not run the device without having the fluid bottles connected (waste, distilled water, wash
buffers 1 and 2).
Do not immerse the device in water or any other liquid (See the Maintenance/Cleaning section
for specific details).
Unplug the power connector from its power source before cleaning or servicing. Failure to do
so could result in equipment damage or personal injury.
Ensure that the power cord does not become pinched between mechanisms during normal op-
eration. Failure to do so can result in equipment damage.
Do not connect the power connector or any anything other than the appropriate input on the
device.
The analyser shall not be exposed to direct sunlight nor be placed in a draught environment.
If the analyser shall be transported and the transport conditions is to be less than 0 degrees
Celsius (32 Degree Fahrenheit) Then the analysers liquid system must be emptied to avoid
equipment damage.
Use only ORGENTEC Diagnostika GmbH spare parts, accessories and consumables.
All service shall be performed by ORGENTEC Diagnostika authorized personnel.
All service shall be performed by in an ESD safe environment (minimum requirement is to use
wrist strap and ESD conductive surface where the instrument is handled).
Handling of samples shall follow laboratory infection risk procedures.
Handling of device parts that has the possible risk of sample contamination shall
Always be performed with protective gloves.
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References to other documentation
The below topics are described in Instructions for use (Use the Instructions for use together
with this service manual).
Basic Information
Packaging/un-packaging Procedure
Packaging, Consumables and spare part list
Symbols
Installation
Power on/off procedure
General operation
Overview descriptions
Setup diagram
Software description
Shutdown
Replacement procedures
How to load and exchange sample plates/ samples
How to empty waste fluid and load buffers
How to load printer paper
How to remove Transport locking
Calibration
Software upgrade
Maintenance
Cleaning
Waste disposal
Technical specifications:
Measures and weights
Classification
Operation conditions
Storage and transport conditions
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Intended Use
The Alegria analyser is intended for use by trained personnel to process and read IVD
test strips supplied by the ORGENTEC. The results obtained shall be used only in con-
junction with other medical evidence to diagnose conditions of the human body. The
Alegria analyser by it-self is not diagnostic. The instrument is to be used in medical labo-
ratories.
All service of the Alegria analyser is to be carried out by authorized service personnel.
This manual and the other manuals such as Intended Use shall be consulted for an over-
view.
The intention of this service manual is to give an overview of the main parts and sys-
tems in the instrument. References to other locations, such as manuals drawings or part
lists are to follow, if the referred document is not amended to the manual you may need
to contact you representative.
The manual will describe certain or common parts or procedures of interest and not all
details, i.e. the most common foreseeable issues that can be of interest.
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References to other documents
The below documents are of engineering type and require specific knowledge to compre-
hend, if there are questions do not hesitate to contact your representative for assis-
tance.
Title Content
Instructions for Use Description of normal operation and technical data
Quick Guide A quick reference on how to get started using the instrument
Service software manual Description of Service software
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Tools required
The table below gives an indication on the required tools for servicing the instrument.
# Type Size /type Qty

1 Allen key(s) 3-8 1 set
2 Screwdriver PH2 2
3 Screwdriver POZ 2
4 Screwdriver STD 1
5 Spanner
6 Torque wrench (adjustable torque) X-XX 1
7 USB memory stick 1.1/2.0 compliant 32 Mb 1
8 Service Software
9 Service PC Laptop/notebook, 12-15” TFT 1
P4, 800Mhz, 256 Mb Ram
CD, USB 1.1/2.0 compliant
Serial port, Modem, LAN
Win 2000 / XP Pro.
Mouse/pointing device
10 Service PC cable Null modem cable 1
11 Tension meter 1
12 Tube cutter 1
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General description
The Alegria analyser is built up by a large number of different modules. Most of the modules
contains hardware, software and mechanics.
The general functionality of the instrument is best described as an instrument that can be loaded
with test strips containing different fluids that the instrument will:
Collect, Mix and Analyse according to a test protocol (the user defines the protocol). The results
are presented on display and printed. To accomplish these things there are a need for different
modules (see general description). These modules are interconnected and controlled by the in-
struments software.
The Instrument is divided into different modules such as:
ID module
Dispensing module
Wash and soak module
Analysis module
Turning plate module
Climate control module
User Interface module
Printer module
Teleca Instrument Platform
Service PC module
Motorized Sample bay
These modules are supported or contains the following:
Mechanics: custom made details (machined parts, fasteners, structural components)

Electronics: Printed Circuit Boards, discreet and active components, Display, connectors etc.
Optics: LED’s, optical receivers, electronics
Climate system: fans, regulation electronics
Fluid system: pumps, tubing solenoids, valves, connections, and fluid containers.
Wiring: Connections and wiring harness
Enclosures: Plastic covers, sheet metal structure and chassis
OEM components: Power supply, TFT-display, Printer
Software: Operating system and application, embedded software.
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Block Diagrams (overview)
All block diagrams are electronically appended:
Electronic connections diagram

Connections diagram
Wiring diagram
Internal cables diagram
Fluid system diagram

Fluid system overview diagram
Note: click the link and the document will be shown
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General Theory of operation:
The Alegria analyser different modules are described in the following sections (list of modules).
ID Module
The ID module consists of two barcode readers, one internal and one external. The external is
optional for the end user to use.
The module is responsible for linking patient data with a sample strip by reading the bar code at-
tached on the strip (CODE 128) with an external bar code reader. The module also handles the
identification and positioning of the test strips in the instrument with an internal bar code reader
(fixed).
The internal barcode reader is mounted to the chassis in a fixed position. The external barcode
reader is mounted to a holder on the right side of the instrument. It is connected to a COM port
on the back of the instrument and can be removed for customers that do not wish to use it.
Dispensing Module
The Dispensing module should dispense sample and the liquids that are already pre-filled in the
strip (conjugate, substrate, cut-off, sample buffer) into other wells in the strip. It moves in radial
direction compared to the turning plate and in vertical direction.
The Dispensing module consists of a precision pump and two separate needles, one for use of
dispensing conjugate and one for use of dispensing the other liquids (programmed by process
developer with the Alegria Developer SW).
The separate needle for conjugate is to ensure that there is no risk for cross contamination of
conjugate with the other liquids.
The precision pump is set to dispense volumes in a range of 10-200 µl and smallest step is 1µl,
(The volumes to dispense are programmed by process developer with the Alegria Developer SW).
Each needle can move independently of the other down into a well and up above the strip so the
carriage can reposition itself over the next well. Radially the distance between the two needles is
fixed so when one needle has to be moved in this direction the other one will follow.
The whole needle feed tubing is filled with hydraulic fluid (distilled water) to achieve as high accu-
racy as possible. All tubing’s and needles for the dispense system can be washed with either dis-
tilled water or wash buffer.
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Wash and Soak Module
This Wash and Soak module actually consists of three separate stations, two identical “wash &
soak” stations and one dry suction station.
The “wash & soak” stations main task is to put wash buffer solution inside the two reaction wells
on the strips. The stations do not perform the actual cleaning of the wells. This is done chemically
by the wash buffer solution.
The station only removes whatever liquid present in the wells and thereafter fills it with wash
buffer. The reason that there are two identical stations is that the cleaning procedure should be
performed twice. The turning plate positions a strip under the first station that sucks the reaction
wells dry and fills them with wash buffer.
Then the turning plate moves on until the strip ends up underneath the other station. The wells
are sucked dry and filled once more.
The “drier” station main task is to remove wash buffer solution inside the two reaction wells on
the strips. The turning plate positions a strip under the station that sucks the reaction wells dry.
All tubing’s and needles for the wash and soak system can be washed with either distilled water
or wash buffer.
Wash and Soak station

The wash and soak stations consists of two pair of needles, one pair for each reaction well in the
test strip. A pair of needles consists of one aspiration needle and one dispense needle. The func-
tionality of the wash and soak stations is that first it shall aspirate the contents of the reaction
well and then dispense wash buffer into the reaction wells.
In order to ensure a complete aspiration of the liquids in the wells the aspiration needle is longer
than the dispensing needle and is also damped by a spring. This solution facilitates the aspiration
needles to always ensure contact with the bottom of the strip to achieve the best performance
when aspirating.
Dry suction station

The dry suction station consists of two aspiration needles, one for each reaction well.
The dry suction stations purpose is the aspirate the reaction wells completely dry before the next
liquid is dispensed into the reaction well.
These aspiration needles are damped with a spring to always ensure contact with the bottom of
the strip to achieve the best performance when aspirating.
Placement of stations
The three stations are placed inside the instrument so that there are two “empty” rotation steps
between each station, this means that if each step takes 30 seconds it will take a strip 1 minute
to pass from the “end” of one station to the “start” of the next station.
This is since when the strip is filled with wash buffer it shall react for at least 30 seconds in the
well.
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Analyse module
This Analyse module measures the optical density of the test samples. It has two channels, posi-
tioned over two adjacent wells. The measurements are made at 650 nm and the range is 0 to 2,0
OD (Optical Density). LED´s are used as light source and before each measurement a reference
voltage is measured and the same voltage is then used when measuring. This leads to a very ac-
curate and self-calibrating system.
Turning plate module

This Turning plate module shall position each sample strip to its right position between the differ-
ent stations. A stepper motor drives the turning plate. A sensor records where the home position
is for the turning plate.
The turning plate is a rotating table inside the climate module, on the turning plate three individ-
ual sample plates can be loaded. Each sample plate can hold up to 10 test strips. The three sam-
ple plates are individually keyed to the turning plate so the user cannot put them in the wrong
position.
Climate module
The functionality of the Climate module is to keep a steady and controlled environment around
the test strips heating or cooling dependent on what’s needed. It is designed as a closed com-
partment with the inner volume as small as possible to facilitate an efficient temperature control.
The compartment is designed as round “thick” plate with enhanced insulation on all sides. In the
middle of the “roof” of the climate chamber a peltier element with a heat sink and a small fan is
placed to evenly spread the heat/cooling in the climate chamber.
Below the heat sink there is a “collector” in case there will be humidity drops, this will then be
collected an lead out through a hole in the engine shaft of the turning plate module.
The temperature in the controlled environment around the test strips shall be 26 ± 2 °C during
the analysis run. The ambient conditions are specified to a temperature of 20-32°C and a relative
humidity of 25 – 75% this in combination that the dew point shall not exceed 23°C.
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User interface module
The user interfaces are defined to parts that the user can interact with, such as:
Touch screen
o A 10-inch colour touch screen is used for the instrument.
Lid for printer paper

The printer is located below the touch screen but inside the lid for the fluid bottles, the lid for pa-
per is mounted on the internal printer. Therefore the lid for the fluid bottles must be opened in
order to open the printer lid to change printer paper. The lid for paper is mounted on the internal
printer
Lid for fluid bottles

In the front of the instrument the lid for the fluid bottled are located. When opening the lid the
bottles are located inside the lid but separate from the rest of the instrument, i.e. any spillage of
fluids when handling the bottles will not reach into the rest of the instrument.
Door for loading sample plates

The door for loading sample plates is opened and closed mechanically by a DC motor. The open-
ing and closing is done by pushing a “Open” or “Close” button on the touch screen. The lid is of
the same material as the rest of the climate chamber. The motor is current controlled so in case
that something gets stuck in the opening when opening/closing the lid the motor will stop to
avoid damage on person or material.
Level sensors
The fluid bottles used in the instrument are:
Two 1L bottles for wash buffer.
One 2,5 L bottle for distilled water.
One 5 L bottles for waste.
The wash buffer and distilled water bottles are each equipped with a level sensors that will warn
if there is not enough liquid in the bottle to perform a analyse with 30 test strips. If these sensors
are disconnected from the instrument the instrument will warn for low level in the bottles.
The waste bottle is equipped with a level sensor that will warn if there is not enough space in the
bottle to perform a analyse with 30 test strips. If this sensor is disconnected from the instrument
the instrument will warn for high level in the bottle.
External connections
Connections for modem, service PC, external USB printer and external barcode reader are located
at the back of the instrument.
ON/OFF switch
o The mains power ON/OFF switch is located at the back of the instrument in the
lower right corner when standing in front of the instrument.
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Printer module
The instrument is equipped with an internal thermo-printer with a paper width off 112 mm. After
the analyse sequence is finished the results are automatically printed
The printer is placed in the right front corner of the instrument. To replace the printer paper,
open the lid and the printer compartment door. The printer paper is fed out through the printer
compartment door and the fluid bottle lid/door.
An external printer can be connected to the USB port of the instrument and the result will then be
printed on this.
Mechanics
The mechanics has been divided into two categories, external and internal:
External Mechanics
The covers consists of four items made from PU, integral skin foam, front lid, top cover and
two identical side covers
The front lid is mounted to a sheet metal structure, fastened to the bottom plate by hinge
bolts and held closed by a magnetic lock.
The side covers are mounted to a sheet metal structure, which is fastened to the bottom plate.
The top cover is mounted to a sheet metal plate fastened to the bottom of the base plate, the
back plate and indexed to the side covers.
The robot is adjusted relative to the top cover to reduce the tolerance chain.
The display is screwed up against the top cover, lifting it free from the underlying structure.
The screws are covered by screw caps.
Internal Mechanics
Waste pump
This pump disposes of unwanted fluids. The pump can be used simultaneously by several compo-
nents and hence runs until the last component turns it off.
Robot structure
The main inner mechanics part is the robot structure where most off the modules are built up.
ID-Module (Internal Identification)
Dispensing module
Wash and Soak module
Analysis Module (Light source and Analysis)
Turning Plate Module
Climate Module
When built up the modules can be test run on the robot level before the robot is actually built into
the instrument. This is to facilitate easy mounting and module verification.
Cabling and cable clips

Routing of cables and tubes for the purpose to make sure that the cabling does not disturb any of
the movements.
Mounting mechanics for PCB´s

The PCB´s are mounted on sheet metal parts that also act as parts of the supporting struc-
ture. The touch display is mounted on a “tower” that connects with the back panel and
stabilizes it.
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Teleca Instrument Platform
Teleca Instrument Platform (TIP) is designed to be a flexible foundation for a wide range of prod-
ucts. The TIP is based on distributed processing, with a main processor communicating with slave
processors via a serial link, “Local Bus”. The Alegria version of TIP consists of three different
parts:
The motherboard
The I/O-board
The analysis board
The motherboard is equipped with:

A 200-pin connector for fitting a Teleca CPU module, with a S3C2410X processor, RAM and
FLASH memory.
Three serial ports, built-in to the processor.
A four channel UART for serial communication.
An Ethernet controller.
Two USB ports, host and device.
One SD-card memory socket.
A socket for a SOCKET-MODEM, analogue, ISDN or GSM/GPRS.
An audio amplifier, for driving a loudspeaker.
Low-level stereo sound input and output.
Two LocalBus master connectors.
Backup battery for the real time clock.
A connector for a JTAG emulator.
The I/O-board is equipped with:

A LocalBus slave connector.
Five TMS320 signal processors, with support hardware.
Five connectors for JTAG emulators, one for each processor.
Each TMS320 processor controls:

Two 2-phase or 3-phase stepper motors.
Four PWM low side driver outputs.
One ON/OFF low side driver.
Four position sensors, optical or mechanical.
One quadrature sensor.
The analysis board is equipped with:

A LocalBus slave connector.
An MSP430 mixed mode processor.
A connector for a JTAG emulator.
A thermometer.
Supporting hardware for measuring optical density.
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Hardware
The hardware architecture spans over the modules and each electronics board handles functional-
ity for several modules.
High power drivers for motors, pumps and valves are located on the stepper board together with
corresponding sensor inputs for home sensors, quadrature encoders etc.
The main board handles communication, display interface and high-level logic.
The analysis module has its own hardware that also measures the chamber temperature for the
climate module.
Service Software on PC
From an external PC the user can connect to the instrument to download and test run the differ-
ent modules on the instrument. There are three different types of PC SW for three different us-
ers.
End user
The end user can download a copy of the patient archive
Service technician
Same as end user and test run the different modules
Process developer
Same as service technician and create and download new analyse files to the instrument.
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Maintenance
On a weekly basis, test the device for proper function (basic function test) and inspect
cables for cuts and other damage. If in doubt, replace the relevant parts. Additional Pre-
ventive maintenance is required according to the Service manual (see preventive main-
tenance).
See Basic Function test instruction and record
Preventive Maintenance
The ORGENTEC Diagnostika instrument needs to be maintained properly. Preventive

maintenance and testing needs to be performed annually to ensure proper function of
the instrument and to ensure a long operational life.
Follow the annual preventive maintenance instruction and document the maintenance in
the record field. Check each item according to the instruction and make necessary ad-
justments. If in doubt replace the relevant parts.
Also check to see that none of the instrument components have been removed or modi-
fied. If so replace with original parts.
See Annual preventive maintenance test instruction and record
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Basic Function test instruction and record
Model: Serial number:

Date:
Function Procedure Result

General Clean the instrument if needed (use a damp cloth with mild
soap detergent). Wipe the instrument dry with a dry cloth.
Controls Check touch screen.
TFT Display Check for visual abnormalities.
Fluid system Check for leakage.
Check bottom of device for fluid, if found verify from where
and if there is a leaks
Check fluid containers: levels and if the bottles are clean, if
not clean (empty and dismantle and clean and refill)
Accessories Check all accessories for proper fit and function.
Monthly clean- Perform the monthly cleaning of all instrument tubing with
ing the Alegria flush routine solution. (Monthly Mandatory)
Performance Perform a run with Positive Control (ORG 310) and Negative
test / QC test Control (ORG 311) test devices.
Date:
Maintenance performed by:
OK Inspected/checked/tested ok RA Repaired
NOK Inspected/checked/tested Not ok RL Replaced
C Cleaned NA Not applicable
A Adjusted
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Annual preventive maintenance instruction and record
Model: Serial number:
Date:
Function Procedure Result

Power cord and plug Inspect the power cord and plug for cuts, wear or breaks.
Replace if needed.
Other cables Inspect the cables (cord and plug) for cuts, wear or
breaks. Replace if needed.
Controls Check touch screen and calibrate if needed. Check Date
and Time.
TFT Display Check for visual abnormalities.
If damages larger than 1 x 1 cm, please replace.
Fluid system Check tubing and connections for leakage, obstruction
and cracks, if leakage or cracks then replace.
Check bottom of device for fluid, if found verify from
where and if there is a leak.
Check the filter in the fluid containers, if found saturated
replace (minimum once a year).
Check all tubes and valves for contamination. Clean and
wash.
Replace both pump heads of waste pump once a year.
Waste tubes Replace the whole waste tube. Beginning from the pump
head to the waste container. But keep the Y-connection.
Air filters Clean instrument with vacuum cleaner for dust. Check
the rear ventilation filter for dust and obstruction and re-
place the filter once a year.
Accessories Check all accessories for proper fit and function.
Analyse module and Check for contamination, clean, and check OD. Recali-
climate chamber brate the OD module if a big derivation is observed.
Barcode scanner Clean barcode scanner and window.
Motors Check motor mounting screws for tightness, oil spindles.
Check dispense and Check drive belts for correct tension and wear. If signs of
turning plate drive belt deformation/wear then replace.
Carrousel Calibrate the carrousel of the instrument.
Check washing function Verify that washing of reaction wells and washing of nee-
dles function properly. Also check dispensing and suction
motors, dispensing and turning plate motor. Check the
liquid level in cavities after washing.
Check wash needles Inspect for wear, if broken or has low performance then
replace.
Replace dispense stan- Inspect for wear, if broken or has low performance then
dard needle replace minimum once a year.
Performance test / QC Perform a run with Positive Control (ORG 310) and Nega-
test tive Control (ORG 311) test devices.
Date:
Maintenance performed by:
OK Inspected/checked/tested ok RA Repaired
NOK Inspected/checked/tested Not ok RL Replaced
C Cleaned NA Not applicable
A Adjusted
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Service, Trouble shooting
Initial information:
Begin gathering information about the problem. Start by asking the operator about the issue
to make it easier to find the problem, and to verify the problem.
Note: After any corrective action the preventive maintenance instruction should be performed.
WARNING
Only facility-authorized personnel should trouble shoot the ORGENTEC Diagnostika Ale-
gria Analyser. Troubleshooting by unauthorized personnel could result in personal injury,
equipment damage or property damage.
 WARNING
Follow the removal procedure if replacing any part, otherwise serious injury, equipment
damage or property damage could occur.
Start by checking the obvious things first:
Ison?the mains cable connected in both ends (wall outlet-Analyser) is the mains power
Are the connections set as describes in the setup?
Is there any physical damage to cables?
Are there any parts obstructing the movement of the carousel?
Are there any physical damage to mechanical parts?
Is there fluid in the required containers
Is there any error messages on the display
Is there any user related problem
Isurethere any Error code reported, if so look up the error code and appropriate meas-
Check the error log for possible information about the problem
If you have a Instrument or spare part you can interchange a part to verify the problem. If the
problem persists then see the symptom section and its corrective actions.
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Symptoms
Below is a list of fault symptoms, find the one(s) that is most similar to the problem ex-
perienced with the instrument and follow the instruction(s).
Note these symptoms are the most anticipated.
Symptom list
Symptom Instruction
Printer quality is degraded or printout fails Replace Printer
Fluid line leaks How to Cut and assemble fluid lines
Fluid is not distributed. Check the fluid bottle filters and if saturated
–Replace, See How to replace fluid bottle(s) fil-
ters
Air bubbles in system. Ensure that fluid bottle filters are in the right
position in bottles (close to bottom of bottle and
not on surface of fluid).
Check for air leakage. How to Cut and assemble
fluid lines
The dispense unit will not move: Check that the transport locking is removed,
see instructions for use
Dispense needles are not moving Check that the needle can move freely as de-
scried in How to change dispense needles, if the
spring is worn out replace the needle and spring
Dispense needles are jammed If or for some reason the needle has been bent,
remove it and replace, see How to change dis-
pense needles
Wash(and soak) needles are jammed If or for some reason the needle has been bent,
remove it and replace, see How to change Wash
needles
The dispense unit will not move:

Correctly How to adjust the tension of dispense unit belt
Check that home sensor works properly, in z
direction for needles and in x-direction for
carriage.
Not at all How to adjust the tension of dispense unit belt
If belt drive is broken –replace and follow the
how to adjust the tension instruction
Check in error log if encoder works properly.
The turning table will not rotate:
Correctly How to adjust the tension of turning table belt
Check that home sensor works properly.
Not at all How to adjust the tension of turning table belt
If belt drive is broken –replace and follow the
how to adjust the tension instruction
Check in error log if encoder works properly.
Incorrect volumes when dispensing. Check that the needle can move freely in z-
direction as descried in How to change dispense
needles.
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Symptom Instruction
(continue) Incorrect volumes when dispens- Check if there are air bubbles in hoses or in
ing. precision pump.
Ensure that connections are correctly tightened
to prevent air leakage See,
How to Cut and assemble fluid lines
Flush system to remove bubbles, use an alcohol
dilution if air bubbles in precision pump re-
mains.
Check if needles are clogged.
Flooding inside climate chamber. Check waste pump functionality, motor func-
tional, clogging in hoses.
Check wash and soak stations aspiration nee-
dles that they aspirate in correct speed.
Check wash and soak stations feed needles that
position the yet inside the reaction strips. If not
check needles are bent? Check calibration of
carousel.
Could it be condense water from heat sink?
Check that drainage from heat sink is not
clogged. Also check that heat sink collector is
not bent or damaged.
Internal barcode reader fails to read bar- Check that the sample barcode is of type CODE
codes. 128.
Check that barcode is not damaged or de-
stroyed.
Check if it’s possible to read the specified bar-
code in another position in instrument.
Yes: Is the sample holder within correct toler-
ances.
No: Barcode reader not assembled in correct
position.
External barcode reader fails to read bar- Check what standards the barcode reader are
codes. programmed to read.
Unstable yet on wash and soak stations when Check for air leakage. How to Cut and assemble
feeding fluid into reaction wells or wash cups. fluid lines
Droplets on needles. Check for air leakage. How to Cut and assemble
fluid lines
Check that back valves are working correctly
After any repair work on the Instrument the “Preventive maintenance instruction” must be com-
pleted this to ensure the safe operation of the instrument.
If none of the fault symptoms corresponds to the problem experienced with the Instrument then
perform the “Preventive maintenance instruction” to locate the fault. If problem still persists
please contact your local ORGENTEC Diagnostika representative.
23(33)
Service & Adjustment/replacement procedures
The table below describes the adjustment and replacement procedures that may be required.
Procedure
How to remove instrument covers
How to Cut and assemble fluid lines
How to replace printer
How to change the fuse
How to replace fluid bottle(s) filters
How to replace Rear air filter
How to replace Front Air filter
How to change dispense needles
How to replace wash needles
How to adjust the tension of dispense unit belt
How to adjust the tension of turning table belt
How to replace the Optical Density module
24(33)
Error codes and actions
The table below describes the error codes that the instrument can generate and appropriate
measures.
Error Explanation Solution/instruction

code
2001 File, read error Shut down and Start the instrument
2002 File, write error
2003 File, Set file pointer error
2004 File, End of file encountered
2005 File, Open error Cause: The operating system reported
it had problems opening a file. Most
probably, the file does not exist, or it
has been opened by another applica-
tion.
Solution: Check so that the file exists,

and if it doesn't, try to replace the
file. If you suspect that two instances
of Alegria are running, try to close
one instance down. If you get this er-
ror repeatedly, there is a risk that the
file system is corrupt. In this
case, contact the instrument supplier.
Examples where the error could

occur:
Failed to open result file '%S'
// Open the result file empty,
// Read back up
Failed to create calibration

file
Failed to open file
2006 File, Close error Not used in current version

2007 File, remove error
2008 File, Is Full
2009 File, Get size error
2010 File, Set com. port mask error
2011 File, Line read error
2012 File, Failed to delete file error
3001 Assertion failed

3002 Check expression failed
3003 Index out of bounds
25(33)
4000 Error from the lower software layers, i.e. i/o Cause: One of the motors driving the
control software. This error is due to e.g. pumps or needles could not reach its
failure in a request to calibrate the stepper destination, probably due to a time-
motors. out.
Solution: Try restarting the instru-

ment and repeat the procedure. If this
does not help, increase the stepper
motor timeouts in the configuration
files.
Example where the error could

occur:
Failed to calibrate StepperMo-

tors Motors Error=%d
5000 Error during initialization of the Dispense Cause: Dispense module error. The
application could not read parameters
module. The error is due to e.g. failure read-
ing parameters from a process description from an ini-file
ini-file or the DispenseStation.ini file.
Solution: Check that all ini-files are in
place. Also check that the file "Cali-
brate.ini" exists on the instrument as
well as CompensationData.txt.
Example where the error could occur:
Failed During Dispense Init
5001 Dispense process has wrong values or format
26(33)
5002 Error from the lower software layers, i.e. i/o Example where the error could occur:
v control software. This error is due to e.g.
failure in a request in the Dispense module. Failed to get Digitalotput
(DO_VALVE_WB_MEDIA_SELECTION2
Failed to get Digitalinput
Failed to getActive
(DO_VALVE_WB_MEDIA_SELECTION2
Dispense: Failed pumping with

DC motor
Dispensing Failed CRVAPI Er-

ror=%d
Failed to set DODispWaterFeed

Digitaloutput Error=%d
Dispense Wash Needle,Pump-

>moveAbs(%d) Error=%d
Dispense Wash Needle, zMotor-

>moveAbs(%d) Error=%d"
Failed to get Disp_pip_choice

Digitalotput
Faild move radial to the door

open pos CRVApiError=%d
6000 One strip step has taken too long time The maximum step slot for a strip is
exceeded. Review error log to see
which module that exceeded the time.
Ensure that the performance file have
the correct time slot.
27(33)
7000 Lower SW layer error, see log Cause: Error from the lower software
layers, i.e. i/o control software
Possible solution: Depending on when

you experienced this error several al-
ternatives are available below to help
you find the root cause:
1) Check the digital output
DO_VALVE_WB_MEDIA_SELEC
TION2.
2) Check the dispense module for
failure pumping with DC mo-
tor, wash needle or radial door
open position.
3) Check that the calibration set-
tings for stepper motors are
correct (Calibrate.ini).
4) Check that the climate cham-
ber lid and fan is not hindered.
If your problem is still not solved by

the above possible solutions, try re-
starting the instrument and repeat the
procedure
7001 Failed to initialise class
8000 Lower SW layer error, see log Cause: Error from the lower software
layers, i.e. i/o control software
Possible solution: Depending on when

you experienced this error several al-
ternatives are available below to help
you find the root cause:
1) Check the digital output
DO_VALVE_WB_MEDIA_SELEC
TION2.
2) Check the dispense module for
failure pumping with DC mo-
tor, wash needle or radial door
open position.
3) Check that the calibration set-
tings for stepper motors are
correct (Calibrate.ini).
4) Check that the climate cham-
ber lid and fan is not hindered.
If your problem is still not solved by

the above possible solutions, try re-
starting the instrument and repeat the
procedure
9000 Lower SW layer error, see log

28(33)
10 000 Lower SW layer error, see log
10 001
11 000 Error from the lower software layers, i.e. i/o Example where the error could occur:
control software. This error is due to e.g.
failure in a request to a stepper motor to Failed when rotating to the
move a number of steps. flush 2 position
Faild Sync rotate position
RotateOne Cake itsRotatorMotor-

>move(%d) Error=%d
RotateOne Cake itsRotatorMotor-

>move(%d) Error=%d
ReadBarcode itsRotatorMotor-
>move(%d) Error=%d
11 001 Failed to initialise class

11 002 Strip barcode has expired date Remove faulty strip or override
11 003 Incompatible performance numbers The strips in the instrument are in
need of different performance files.
Only strips with same performance
are allowed to run in one analyse.
Remove strips with deviating per-
formances.
11 004 The performance description has wrong for- The performance files on the instru-
mat ment does not correlate with the per-
formances needed for the strips in the
instrument. Download the correct
analyse files to the instrument.
11 005 The internal barcode reader generates incor- Check barcode reader position and
rect reading with another test strip if problem still
persists try replacing the barcode
reader
11 006 A strip has changed place between different Perform a new scan and do not
scans change position of the strips inside
the instrument.
11 007 No strips found when scanning If no strips are evident then, load the
strips if there are strips in and not be-
ing read the barcode reader may need
to be replaced
11 008 Failed to find performance file or wrong for- The performance files on the instru-
mat ment does not correlate with the per-
formances needed for the strips in the
instrument. Download the correct
analyse files to the instrument.
13 001 Self monitoring, initialisation error

13 002 Self monitoring, API Error
14 000 Bar code reader, initialisation error Check cabling, Restart and if the
problem persists replace bar code
reader
14 001 Bar code reader, com port error Check printer cabling
29(33)
15 000 Printer, initialisation error
15 001 Pinter, com port error Check printer cabling
15 002 Printer, error Restart and if the problem persists
replace printer
15 003 Printer, Out of paper Error Insert new paper/
See Instruction for use
16 001 Error during application start up
17 000 Error from the lower software layers, i.e. i/o Cause: There was a problem request-
software. This error is due to e.g. failure in a ing a service from the Lid/Climate
request to a in the Lid/Climate chamber chamber module.
module.
Example where the error could occur:
Faild open lid sm-motor moveabs

CRVApiError=%d
LID: Failed reading

DI_SENSOR_DOOR_OPEN
LID: Failed turn climate fan on
Faild open lid sm-motor moveabs

CRVApiError=%d
LID: Failed reading

DI_SENSOR_DOOR_OPEN
17 001 Failed to open or close the climate door Check if the door is obstructed, if not
check closing mechanism
17 003 Failed to open the door Check if the door is obstructed, if not
17 004 Failed to close the door Check if the door is obstructed, if not
18 000 Wash buffer 1 level error Check Buffer level or Level sensor
18 001 Wash buffer 2 level error Check Buffer level or Level sensor
18 002 Distilled water level error Check water level or Level sensor
18 003 Waste container level error Check Waste level or Level sensor
19 000 Self test @ Success

19 001 Self test @ general failure
20 001 TempCalibrationError Not used in current version
21 000 Temperature out of range Check if the door is obstructed, if not

check closing mechanism and tem-
perature sensor and ambient tem-
perature
30 001 Configuration handling@ EEPROM read/write

error
30(33)
40 000 Un known command from service application
31(33)
Notes:
32(33)
Service centers
Germany
ORGENTEC Diagnostika GmbH
Carl-Zeiss-Straße 49
D-55129 Mainz
Germany
Tel. +49 - (0)6131 / 92 58 - 0

Fax +49 - (0)6131 / 92 58 58
http://www.orgentec.com
Authorized Service representative:
Manufactured by:
Orgentec Diagnostica GmbH, Carl-Zeiss-Straße 49, D-55129 Mainz , Germany
Tel. +49 - (0)6131 / 92 58 - 0 Fax +49 - (0)6131 / 92 58 58
http://www.orgentec.com/
Printed in Sweden, September 2006 Part No: 20100-5MA003-03
33(33)
AO_FAN_CABINET
QE_SENSOR_DISP_RAD_MOVE_POS
DC_PELTIER_FAN
DI SENSOR DISP RAD MOVE HOME
AO PELTIER CLIMA TEMP CONTROL
SM_MOTOR_DISP_Z_MOVE DI_SENSOR_WB_WB2
SM_MOTOR_DISP_CON_Z_MOVE SM PUMP DISP LARGE DISP
DI SENSOR DOOR CLOSED
DO_VALVE_WB_MEDIA_SELECTION_1 DI SENSOR DO OR OP E N
DO_VALVE_WB_MEDIA_SELECTION_2
DO VALVE WB MEDIA SELECTION 3
DC_PUMP_WASTE
DI_SENSOR_DRAIN_WATER_LEVEL
0x1C 0x15 DI_SENSOR_WB_WB1
DI_SENSOR_DISP_CON_Z_MOVE_HOME
DI SENSOR HATCH OPEN
DI SENSOR WB DEST WATER
DO VALVE WB MEDIA SELECTION 4
DI_SENSOR_DISP_Z_MOVE_HOME QE_ENCODER_ROT_MOVE_POS
DI SENSOR WS2 Z MOVE HOME

DI SENSOR DRIER Z MOVE HOM
DI SENSOR WS1 Z MOVE HOME
0x1D 0x18 0x14
DC PUMP DRIER SUCTION D I SE N SO R R OT M O V E H OM E
DC PUMP WS2 WASH BUFFER FEED VALVE CLEAN DRY SUCTION NEEDLE
VALVE DRIER SUCTION
SM _MOTOR_WS1_Z_MOVE
VALVE WS2 WASH
SM_MOTOR_WS2_Z_MOVE SM_MOTOR_DISP_RAD_MOVE
VALVE WS1 WASH
DC PUMP DISP PIP WASH FEED SM_MOTOR_DOOR_MOVE
DC PUMP WS1 WASH BUFFER FEED VALVE_DISP_PIP_WATER_FEED

SM MOTOR ROT MOVE
DC_PUMP_WS1_SUCTION
S M M O T OR DR IE R Z M O V E
© Reproduction of this document, or any part thereof, is prohibited without written permission.
Author: Signature: Date: VALVE_DISP_PIP_CHOICE
Bengt Pettersson
Filename and status: Level of confi denti al i ty: DC_PUMP_WS2_SUCTION
20100-3ME003-01 Connections Valid.doc Confidential
Customer: Project: Date: Page:
Confidential 20100 Carnival 2006-11-07 1(1)
OBS! Separate GND for 12V and 24V To Internal Printer To IO Board To Analysis Module
POWER TO IO BOARD
24V,12V,5V
To Bar Code To L CD
Mains in
Battery
AC/DC
24V
To
TouchScreen
AC/DC CPU Module
12V,5V,-12V SD Card To I2C
Thermometer
Modem
To Loudspeaker
220V Power to external

Bar Code Reader
Customer: Document:
Confidential DP1 Connections
Project: Doc. no. Date: Page:
20100 Carnival Confidential 2006-11-07 2(3)
5 4 3 2 1
D D
Revision history:
Rev 01: 2004-08-26 BPn First Release - Cable lengths are approximate.
Rev 02: 2004-11-30 BPn Error fixes - Cable lengths are still approximate.
Added fixes for FLEX-card.
C C
B B
A A
Title
Top
Size Document Number Rev

A3 20100-3SC009-02-Internal cables 02
Date: Tuesday, November 30, 2004 Sheet 1 of 17

5 4 3 2 1
5 4 3 2 1
D D
To J3 on
Motherboard
J1 J2
1
3
2
4
Flat Cable 1
3
2
4
5 6 5 6
7
9
8
10
L = 1000 mm 7
9
8
10
11 12 11 12
13 14 13 14
C Mico MaTch 14 pole male CONN RCPT 7x2 C
To J2 on
Analysis
Processor
board
To J1 on
Analysis
Receiver
board
B J3 J4 B
1
3
2
4
Flat Cable 1
3
2
4
5 6 5 6
L = 120 mm
Mico MaTch 6 pole male Mico MaTch 6 pole male
To J2 on
Analysis
Processor
board
A A
Title
Analysis

Date: Thursday, September 09, 2004 Sheet 2 of 17

5 4 3 2 1
5 4 3 2 1
D D
L = 100 mm
J5
Red 1 To J9 on Motherboard
C C
J6
2
2
To external scanner 1 Black

DC-plug 2.1 mm
DC-plug 2.1 mm
Area = 0.22 mm2
Twisted cable
B B
A A
Title
External scanner power


5 4 3 2 1
5 4 3 2 1
D D
J7
L = 600 mm
1
1 Push-On 2.8 mm
J8
+ MG1
Blue 1
DC_PUMP_WS1_SUCTION DC-MOTOR White 2 J27 on IO-board
A 3
-
Area = 0.22 mm2
J9 Molex KK 3 pole
2
Push-On 2.8 mm
C J10 C
L = 600 mm
1
Push-On 2.8 mm
1
J11
+
MG2 Blue 1
DC_PUMP_WS2_SUCTION White 2 J28 on IO-board
A DC-MOTOR 3
-
Area = 0.22 mm2
J12 Molex KK 3 pole
2
Push-On 2.8 mm
J13
L = 1200 mm
1
Push-On 2.8 mm
1
J14
+
DC_PUMP_WASTE MG3 Blue 1
White 2 J32 on IO-board
B A DC-MOTOR 3
B
-
Area = 0.22 mm2
J15 Molex KK 3 pole
2
Push-On 2.8 mm
A A
Title
DC-motors 1


5 4 3 2 1
5 4 3 2 1
D D
J16
L = 850 mm
1
Push-On 2.8 mm
1
J17
+
MG4 Blue 1
DC_PUMP_DISP_PIP_WASH_FEED White 2 J33 on IO-board
A 3
DC-MOTOR
-
Area = 0.22 mm2
J18 Molex KK 3 pole
2
1
Push-On 2.8 mm
J19
L = 600 mm
1
Push-On 2.8 mm
1
J20
+
MG5 Blue 1
C DC_PUMP_WS1_WASH_BUFFER_FEED White 2 J34 on IO-board C
A 3
DC-MOTOR
-
Area = 0.22 mm2
J21 Molex KK 3 pole
2
Push-On 2.8 mm
J22
L = 600 mm
1
Push-On 2.8 mm
1
J23
+
MG6 Blue 1
DC_PUMP_WS2_WASH_BUFFER_FEED White 2 J35 on IO-board
A 3
DC-MOTOR
-
Area = 0.22 mm2
J24 Molex KK 3 pole
2
Push-On 2.8 mm
B B
J25
L = 600 mm
1
Push-On 2.8 mm
1
J26
+
MG7 Blue 1
DC_PUMP_DRIER_SUCTION White 2 J36 on IO-board
A DC-MOTOR 3
-
Area = 0.22 mm2
J27 Molex KK 3 pole
2
Push-On 2.8 mm
A A
Title
DC-motors 2


5 4 3 2 1
5 4 3 2 1
L = 300 mm
J28 CON1
D D
1 R_7 1
2 VCC1 R_6 2
3 VCC2 R_5 3
4 R_4 4
5 PIXCLK R_3 5
6 DISPEN R_2 6
7 VSYNC GND1 7
8 HSYNC 8
9 GND1 G_7 9
10 R_2 G_6 10
11 R_3 G_5 11
12 R_4 G_4 12
13 R_5 G_3 13
R_6 G_2
To LCD 14
15 R_7 GND2
14
15
To CON8 on
16 GND2 16 Motherboard
17 G_2 B_7 17
18 G_3 B_6 18
19 G_4 B_5 19
20 G_5 B_4 20
21 G_6 B_3 21
22 G_7 B_2 22
23 GND3 GND3 23
24 B_2 24
25 B_3 VSYNC 25
26 B_4 HSYNC 26
27 B_5 PIXCLK 27
28 B_6 28
C 29 B_7 DISPEN 29 C
30 30
VCC1 31
VCC2 32
JAE-FI-X30M
CON REC 2x16 2.00 mm
L = 300 mm
CON2 CON3
Area = 0.14 mm2
1 1
2 2
3 3
To CN1 on 4
5
4
5
To CON9 on
Backlight 6 6 Motherboard
7 7
Power Supply 8 8
9 9
B B
10 10
MOL51021-1000, 10P MOL51021-1000, 10P
L = 330 mm
J29 J30
Flat cable
1 1
To Touch Screen 2
3
2
3
To CON7 on
4 4 Motherboard
CON4 Male REC4 Female
A A
Title
Display


5 4 3 2 1
5 4 3 2 1
D D
L = 330 mm
C J31 J32 C
1
Area = 0.14 mm2 White 1
2 2
To CN6 3
4
3
4
To J7 on
on Printer 5 5 Motherboard
6 6
GND Black
AMP Quick 6 pole Molex KK 6 pole
L = 480 mm
B B
J33
To Power 4 +5V Red
terminal
1
2
To J8 on
on Printer 3 0V Black Motherboard
Molex KK 2 pole
Area = 0.22 mm2
A A
Title
Internal_printer


5 4 3 2 1
5 4 3 2 1
D D
C C
J34 J35
1 6 1 6
2
3
7
8
Flat Cable 2
3
7
8
4 9 4 9
5 10 L = 480 mm 5 10
CONN REC 5x2-R CONN REC 5x2-R
B To J2 on To J5 on B
I/O-board Motherboard
A A
Title
Local Bus


5 4 3 2 1
5 4 3 2 1
D D
C
L = 200 mm C
J36 J37
White
1 1 To CON13 on
LS1 + 2
Motherboard
Push-On 4.8 mm
Black
Molex KK 2 pole
J38
SPEAKER 1
Area = 0.22 mm2
Push-On 2.8 mm
B B
A A
Title
Loudspeaker


5 4 3 2 1
5 4 3 2 1
D
L = 1600 mm D
J39
Red 1
2 J64 on IO-board
AO_PELTIER_CLIMA_TEMP_CONTROL Black 3
Molex KK 3 pole
Area = 0.75 mm2
L = 1600 mm
J40
Red 1
2
DC_PELTIER_FAN Black J3 on IO-board
C C
Molex KK 2 pole
Area = 0.22 mm2
L = 1600 mm
J41 J42
1 Red 1
2 2
AO_FAN_CLIMA_COOLING Black 3 J21 on IO-board
Terminal block
Molex KK 3 pole
Area = 0.22 mm2
B B
L = 600 mm
J43 J44
1 Red 1
AO_FAN_CABINET 2 2 J22 on IO-board
Black 3
Terminal block
Molex KK 3 pole
Area = 0.22 mm2
A A
Title
Peltier element and fans


5 4 3 2 1
5 4 3 2 1
L = 440 mm
CON4
Area = 0.75 mm2
CON5
D D
1
2 -12V 1
3 +5V 2
4 +5V 3
5 +5V 4
To CON1 on 6
GND
5
PSU1
7
8 GND
6
7
To CON2 on
9 GND
+12V
8 Motherboard
10 9
11 GND 10
12 GND
13
AMP_MTA156_3.96, 10P
GND = Black AMP_MTA156_3.96, 13P
+5V = Red
+12V = White L = 300 mm
-12V = Blue J45
Area = 0.75 mm2
+24V = Green
1 1
L = 350 mm Area = 0.75 mm2 J47
Fork 3.2 mm
J46 +24V 1
C +24V 2 C
GND
2 1
GND
3
4
To J1 on
To TB2 on +12V
GND
5 I/O-board
Fork 3.2 mm 6
PSU2 +5V
GND
7
J48 8
4 1
Molex KK 3.96 8 pole

Fork 3.2 mm
J49
5 1
Fork 3.2 mm
L = 130 mm
Area = 0.75 mm2
J51
J50
To L on 1
Blue 1
To L1 on
B B
PSU2 mains conn
Fork 3.2 mm Push-On 6.3 mm
J53
J52
Brown To L2 on
To N on 1 1
mains conn
PSU2
J55
J54
To E on 1
Green/Yellow 1
To PG on
PSU2 mains conn
L = 130 mm
J56
5
Blue
To P1 on 4
3
Brown
A PSU1 2 Green/Yellow A
1
Molex KK 3.96 mm
J57
Title
Green/Yellow Power
To chassis 1
EYELET 4,2 MM HOLE A3 20100-3SC009-02-Internal cables 02

5 4 3 2 1
5 4 3 2 1
L = 600 mm
J59
J58
1
1 White 2
DI_SENSOR_WB_WB1 Blue 3 J46 on IO-board
4
2
BNC
D Area = 0.22 mm2 Molex KK 4 pole
D
L = 1200 mm
J60
U1
1 3 Red 1
White 2
DI_SENSOR_HATCH_OPEN Black 3 J47 on IO-board
2 4 Green 4
OPTO-FORK
Area = 0.14 mm2 Molex KK 4 pole
L = 1200 mm
J61
U2
1 3 Red 1
White 2
DI_SENSOR_DRIER_Z_MOVE_HOME Black 3 J41 on IO-board
2 4 Green 4
OPTO-FORK
C C
L = 600 mm
J62
U3
1 3 Red 1
White 2
DI_SENSOR_ROT_MOVE_HOME Black 3 J43 on IO-board
2 4 Green 4
OPTO-FORK
L = 1200 mm
J63
U4
1 3 Red 1
White 2
DI_SENSOR_WS1_Z_MOVE_HOME Black 3 J61 on IO-board
2 4 Green 4
OPTO-FORK
L = 1200 mm
B B
J64
U5
1 3 Red 1
White 2
DI_SENSOR_WS2_Z_MOVE_HOME Black 3 J63 on IO-board
2 4 Green 4
OPTO-FORK
L = 150 mm L = 850 mm
J65 J66 J67
U6
1 3 Red 4 4 Red 1
White 3 3 White 2
DI_SENSOR_DISP_Z_MOVE_HOME Black 2 2 Black 3 J56 on IO-board
2 4 Green 1 1 Green 4
OPTO-FORK
Molex KK 4 pole Molex KK 4 pole
J3 on FLEX-board
A A
Title
Sensors 1


5 4 3 2 1
5 4 3 2 1
L = 1000 mm
J69
J68
1
DI_SENSOR_WB_DEST_WATER 1 White 2 J57 on IO-board
D Blue 3 D
4
2
BNC
L = 1000 mm J71
J70
1
1 White 2
Blue 3
DI_SENSOR_DRAIN_WATER_LEVEL 4 J54 on IO-board
2
BNC
L = 1200 mm
J72
U7
1 3 Red 1
DI_SENSOR_DOOR_OPEN White 2
Black 3 J49 on IO-board
2 4 Green 4
C OPTO-FORK C
L = 1200 mm
J73
U8
1 3 Red 1
White 2
DI_SENSOR_DOOR_CLOSED Black 3 J53 on IO-board
2 4 Green 4
OPTO-FORK
L = 1200 mm
J75
J74
1
1 White 2
Blue 3
DI_SENSOR_WB_WB2 4 J52 on IO-board
2
BNC
B B
L = 600 mm
J76
U9
1 3 Red 1
White 2
DI_SENSOR_DISP_RAD_MOVE_HOME Black 3 J51 on IO-board
2 4 Green 4
OPTO-FORK
L = 150 mm L = 850 mm
J77 J78 J79
U10
1 3 Red 4 4 Red 1
White 3 3 White 2
DI_SENSOR_DISP_CON_Z_MOVE_HOME Black 2 2 Black 3 J58 on IO-board
2 4 Green 1 1 Green 4
OPTO-FORK
Molex KK 4 pole Molex KK 4 pole
A J4 on FLEX-board A
Title
Sensors 2


5 4 3 2 1
5 4 3 2 1
L = 1400 mm
MG8 J80
1 Red 4
SM_MOTOR_DRIER_Z_MOVE 2 Green 3
3 White 2 J10 on IO-board
4 Yellow 1
D MOTOR STEPPER 2-PHASE

Area = 0.14 mm2 Molex KK 4 pole D
L = 600 mm
MG9 J81
1 Red 4
SM_MOTOR_DOOR_MOVE 2 Green 3 J12 on IO-board
3 White 2
4 Yellow 1
MOTOR STEPPER 2-PHASE

L = 1400 mm
MG10 J82
1 Red 4
SM_MOTOR_WS1_Z_MOVE 2 Green 3
3 White 2 J15 on IO-board
4 Yellow 1
C C
L = 1400 mm
MG11 J83
1 Red 4
SM_MOTOR_WS2_Z_MOVE 2 Green 3 J16 on IO-board
3 White 2
4 Yellow 1

L = 150 mm L = 850 mm
MG12 J84 J85 J86
1 Red 4 4 Red 4
SM_MOTOR_DISP_Z_MOVE 2 Green 3 3 Green 3
3 White 2 2 White 2 J13 on IO-board
4 Yellow 1 1 Yellow 1
B B
MOTOR STEPPER 2-PHASE Molex KK 4 pole Molex KK 4 pole

J1 on FLEX-board
L = 150 mm L = 850 mm
MG13 J87 J88 J89
1 Red 4 4 Red 4
SM_MOTOR_DISP_CON_Z_MOVE 2 Green 3 3 Green 3
3 White 2 2 White 2 J14 on IO-board
4 Yellow 1 1 Yellow 1
MOTOR STEPPER 2-PHASE Molex KK 4 pole Molex KK 4 pole

J2 on FLEX-board
L = 1000 mm
MG14 J90
1 Black 4
SM_MOTOR_DISP_LARGE_DISP 2 Red 3
3 Green 2 J11 on IO-board
A 4 Blue 1 A

Title
2 phase stepper motors


5 4 3 2 1
5 4 3 2 1
L = 600 mm
D D
MG15 J91
1 Yellow 1
2 Blue 2 J37 on IO-board
3 Red 3

Area = 0.22 mm2 Molex KK 3.96
SM_MOTOR_ROT_MOVE
QE_ENCODER_ROT_MOVE_POS
J92 J93
5 Red 1
4 White 2
2 Black 4
1
AMP 103686-4/640442-5
C C
MG16 J94
R1 1R/5W R2 1R/5W
1 Yellow 1
2 Blue 2 J38 on IO-board
3 Red 3
R3 1R/5W
SM_MOTOR_DISP_RAD_MOVE
QE_ENCODER_DISP_RAD_MOVE_POS
J95 J96
5 Red 1
B B
4 White 2
2 Black 4
1
AMP 103686-4/640442-5
A A
Title
3 phase stepper motors


5 4 3 2 1
5 4 3 2 1
J97
L = 1200 mm
1
Push-On 2.8 mm
1
J98
+
MG17 Blue 1
VALVE_DRIER_SUCTION White 2 J19 on IO-board
A 3
DC-VALVE
D
-
Area = 0.22 mm2 D
J99 Molex KK 2.54
2
1
Push-On 2.8 mm
J100
L = 1200 mm
1
Push-On 2.8 mm
1
J101
+
MG18 Blue 1
VALVE_CLEAN_DRY_SUCTION_NEEDLE White 2 J20 on IO-board
A 3
DC-VALVE
-
Area = 0.22 mm2
J102 Molex KK 2.54
2
Push-On 2.8 mm
J103
C
L = 1200 mm C
1
Push-On 2.8 mm
1
J104
+
MG19 Blue 1
VALVE_WS1_WASH White 2 J17 on IO-board
A 3
DC-VALVE
-
Area = 0.22 mm2
J105 Molex KK 2.54
2
Push-On 2.8 mm
J106
L = 1200 mm
1
Push-On 2.8 mm
1
J107
+
MG20 Blue 1
VALVE_WS2_WASH White 2 J18 on IO-board
A 3
DC-VALVE
B
-
Area = 0.22 mm2 B
J108 Molex KK 2.54
2
Push-On 2.8 mm
J109
L = 600 mm
1
Push-On 2.8 mm
1
J110
+
MG21 Blue 1
VALVE_DISP_PIP_WATER_FEED White 2 J25 on IO-board
A 3
DC-VALVE
-
Area = 0.22 mm2
J111 Molex KK 2.54
2
Push-On 2.8 mm
A A
Title
Valves 1


5 4 3 2 1
5 4 3 2 1
J112
L = 500 mm
D 1 D
Push-On 2.8 mm
1
J113
+
MG22 Blue 1
VALVE_DISP_PIP_CHOICE White 2 J26 on IO-board
A 3
DC-VALVE
-
Area = 0.22 mm2
J114 Molex KK 2.54
2
1
Push-On 2.8 mm
J115
L = 600 mm
1
Push-On 2.8 mm
1
J116
+
MG23 Blue 1
VALVE_WB_MEDIA_SELECTION_1 White 2 J29 on IO-board
A 3
DC-VALVE
-
Area = 0.22 mm2
C J117 Molex KK 2.54 C
2
Push-On 2.8 mm
J118
L = 600 mm
1
Push-On 2.8 mm
1
J119
+
MG24 Blue 1
A 3
DC-VALVE
-
Area = 0.22 mm2
J120 Molex KK 2.54
2
Push-On 2.8 mm
J121
L = 300 mm
1
B B
Push-On 2.8 mm
1
J122
+
MG25 Blue 1
A 3
DC-VALVE
-
Area = 0.22 mm2
J123 Molex KK 2.54
2
Push-On 2.8 mm
J124
L = 600 mm
1
Push-On 2.8 mm
1
J125
+
MG26 Blue 1
A 3
DC-VALVE
-
Area = 0.22 mm2
A J126 Molex KK 2.54 A
2
Push-On 2.8 mm
Title
Valves 2


5 4 3 2 1
Fluid handling
Dry Suction
3
Valve_Drier_Suction
2 1
Pump_Drier_Suction
Needle Wash Cup
Dispensing
Wash and Soak 2

Pump_Disp_Large_Disp
Wash and Soak 1

3
3
Valve_Disp_Pip_Choice
Valve_Disp_Pip_Wash_Feed 3 Valve_WS2_Wash
2 1
2 1
1
Valve_WB_Media_Selection _4
Valve_WS1_Wash
Pump_WS2_Wash_Buffer _Feed
3
Pump_Disp_Pip_Wash_Feed
2 1
1
1
2
3
3
2
2
Pump_WS1_Wash_Buffer _Feed
Valve_Clean_Dry_Suction_Needle
Pump_WS1_Suction Pump_WS2_Suction
3
Pipette Wash Cup
Valve_WB_Media_Selection _2
Needle Wash Cup
2 1
Needle Wash Cup
3 3
Valve_WB_Media_Selection _1 Valve_WB_Media_Selection _3
2 1 2 1
Pump_Waste
Wash Waste
Wash
Distilled Buffer
Buffer
Water Solution 1
Solution 2
20100-1SA002-06 Product outline_under preparation.vsd

2004-04-XX
Empty
Refill
Refill
Refill
Instruction: how to remove the front air
filter
What to do
This instruction is made up of four parts:
Information (safety, references and comments)

Things to be done in advance (pre-requisite).
Step by step procedure
Drawings
Start by reading the information section and if not performed, perform the pre requisite
instructions and then start the step-by-step procedure, use the drawings as a guide. At
last re-verse the procedure and test the instrument (according to the “Preventive
maintenance instruction”, It must be completed; this is to ensure the safe and proper
operation).
If none of the replace/ removal procedures solves the problem. Please contact your local
ORGENTEC Diagnostika representative.
Information
Safety precautions:
The device has connections to mains supply e.g. 110-240V~ and special caution shall
be taken when working with the instrument (lethal current is possible from most
electronics).
Unplug the power connector from its power source before cleaning or servicing. Failure
to do so could result in equipment damage or personal injury.
All service shall be performed by in an ESD safe environment (minimum requirement is
to use wrist strap and ESD conductive surface where the instrument is handled).
References:
Comments:
1 (9)
Pre-requisites
Removal/replacement procedures (required to be done prior to this specific procedure)
listed in order
# Instruction/manoeuvre
1 If possible shut down the instrument, see instructions for use
2 Remove the power cord
3 Disconnect the fluid containers (cables and tubing) and remove the containers from
the device.
2 (9)
Overview drawing (1)
The drawing below shows the general components of the external casing.
The following pages describe the parts that are to be removed or replaced.
# Part description
1 Top Cover
2 Rear panel (stainless steel)
3 Left side cover
4 Door Cover
5 Right side cover
3 (9)
Removal sequence
The covers and parts shall be removed in the following order (re-assembled in the reverse
order).
Door cover
Inner dividing wall
Air filter
The following pages shows to remove the air filter
Caution!
When starting to remove covers locate a free surface to place the covers without
damaging them, preferably a desk with some protective cloth.
4 (9)
Remove Door cover
The table below describes how to remove and replace the part. See also the View’s on the
following pages for reference and identification.
# To do, remove: Required/tools/etc.

1 If not done shut down the instrument and remove the power
cord.
2 Open the door and disconnect the fluid lines and level
sensors (from the fluid containers) then remove the fluid
containers.
3 Place a cloth on the table under where the door opens See drawing 1, # 1
Remove the doorstop wires (one at each side, left side
shown); fold the door onto the cloth.
4 Remove the Allen screw located at the pivot points of the
door (one of each side), collect the bushings.
5 If the door cover itself needs to be removed from the metal See drawing 1, # 2
structure then remove the four screws that attached the
door to the structure
Note: Reverse the order to assemble
5 (9)
Drawing (1)
The Pictures below describe the parts that are to be removed or replaced.
6 (9)
Remove dividing wall/ cover

1 Remove the fluid compartment dividing wall/cover, See drawing 2, # 1 and # 2
remove the 13 screws as shown and remove the
dividing wall/cover.
2 Remove the air filter as shown (attached with adhesive) See drawing 3
remove any residues of the adhesive. (Replace with a new
air filter).
7 (9)
Drawing (2)
8 (9)
Drawing (3)
9 (9)
Instruction: how to exchange dispense
needles
What to do

Drawings
Start by reading the information section and if not performed, perform the pre requisite instructions and then
start the step by step procedure, use the drawings as a guide. At last re-verse the procedure and test the
instrument (according to the “Preventive maintenance instruction”, It must be completed; this is to ensure
the safe and proper operation).
If none of the replace/ removal procedures solves the problem. Please contact your local ORGENTEC
Diagnostika representative.
Information
Safety precautions:
The device has connections to mains supply e.g. 110-240V~ and special caution shall be taken when
working with the instrument (lethal current is possible from most electronics).
Unplug the power connector from its power source before cleaning or servicing. Failure to do so could
result in equipment damage or personal injury.
All service shall be performed by in an ESD safe environment (minimum requirement is to use wrist strap
and ESD conductive surface where the instrument is handled).
References:
Comments: Not holding the parts correctly may result in bending, kinking of the
fluid lines/ tubes and as a consequence leakage can be the result.
Pre-requisites
Removal/replacement procedures (required to be done prior to this specific procedure) listed in order
1 Shut down the instrument, see instructions for use
2 Remove the instrument top cover See, How to remove covers
1
Remove/Replace
The table below describes how to remove and replace the part. See also the View’s on the following pages for
reference and identification.
Ref To do, remove: Required/tools/etc.

1. Disconnect the needles from the hoses by loosing the coupling See drawing 1 step 1
(hold where indicated and loosen the coupling).
4. Inspect the tube /fluid line to see is there are any damage or if See drawing 1 step 4
the tune fluid line is not flush with the surface if the ferrule
5. Un-screw the two screws on the front of the needle block. See drawing 2, step 1-4
Remove the “holder plate”.
6. Gently remove the needle and the spring by pressing the spring See drawing 2, step 5 -6
slightly down as at the same time removing the needle in the
arrow direction (out from the needle block).
7. Replace with a new needle and a new spring.
8. When inserting the needle ensure that the needle and spring are
in its correct position, and that the needle is position in the
needle guide.
9. Re-attach the “holder plate” with its two screws.
10. Ensure that the needle can move within the “holder plate”, i.e.
that the screws are not too tight.
11. Check the coupling /fluid line and if correct assemble See How to Cut and
assemble fluid lines
instruction
12. Test run the new needles with SSW and ensure that there is no See Service software
air in the system and that the dispensing is working correctly instructions
(dispense the right amount).
2
Drawing (1)
3
Drawing (2)
4
Instruction: how to exchange wash needles
What to do

Drawings
Information
Safety precautions:
References:
Comments:
Pre-requisites
Remove the instrument top cover See, How to remove covers
1
Remove/Replace

1. Disconnect the needles from the hoses by loosing the coupling See drawing 1 step 1 & 2
2. Un-screw the two screws on the front of the needle block. See drawing 1, step 3 - 6
Remove the “holder plate”.
3. Gently remove the needle and the spring by pressing the spring See drawing 1, step 7 - 8
slightly down as at the same time removing the needle in the
arrow direction (out from the needle block).
4. On the backside of the station a metal fork holds the fixed See drawing 2, step 9 –
needles, locate the two screw and unscrew them 10
5. Hold the metal fork and the needles and gently pull up to remove See drawing 2, step 11
the needles
6. Remove the needle from the metal fork by sliding it out through
the fork hole.
7. Replace the needles and reverse order to assemble
8. Tests run the new needles with the service software and ensure See Service software
that there is no air in the dispensing system and that the instruction
dispensing and aspirating are working correctly.
2
Drawing (1)
3
Drawing (2)
4
Instruction: how to exchange filter in
bottles
What to do

Drawings
Information
Safety precautions:
References:
Comments:
Pre-requisites
2 Open the front cover and disconnect the appropriate bottle to replace the filter in, see instruction for
use (how to disconnect the bottle(s).
1
Remove/Replace

1. Unscrew the screw (securing the filter holder)
2. Remove the screw
3. Hold the plastic hose and the top part (where the arrows
indicate) and gently pull the filter out (replace the filter).
4. Reverse the order to assemble
2
Drawing (1)
3
Instruction: how to replace rear ventilation
filter
What to do

Drawings
Information
Safety precautions:
References:
Comments:
Pre-requisites
1
Remove/Replace

1. Locate the filter cover and the nuts holding the cover, unscrew Appropriate spanner
the nuts
2. Remove the cover
3. Remove the filter
4. Replace the filter
5. Reverse order to assemble
2
Drawing (1)
3
Instruction: how to replace the fuses
What to do

Drawings
Information
Safety precautions:
References:
Comments:
Pre-requisites
1
Remove/Replace

1. Remove the power cord (at the rear of the instrument)
2. Use a thin tip screwdriver and gently twist the fuse holder out Thin tip screwdriver
3. Pull out the fuse holder; replace the fuses (fuses according to
technical specification, see instructions for use.
2
Drawing (1)
3
Instruction: how to adjust the tension of the
dispense unit belt
What to do

Drawings
start the step-by-step procedure, use the drawings as a guide. At last re-verse the procedure and test the
Information
Safety precautions:
References:
Comments:
Pre-requisites
3 Remove the covers, according to how to remove the covers
1
Remove/Replace

1. Slightly loosen the motor bolts (bolts placed at number 4 & 5). Spanner, See drawing
2. Loosen the (adjustment) tension bolt and nut (number 2 & 3). Allen key and spanner
3. Adjust the tension with the bolt (number 3).
4. Use a tension meter (1) to set the tension to (X +/- Hz). Tension meter (1)
5. When the tension is correct lock the adjustment bolt with the nut Allen key and spanner
(2)
6. Tighten the motor bolts (4 & 5) Spanner
7. Check the tension a final time, if the tension is correct then the Tension meter (1)
adjustment is concluded, if not re adjust until correct.
8. When correct re assemble the instrument
2
Drawing (1)
3
Instruction: how to adjust the tension of the
turning table belt
What to do

Drawings
Information
Safety precautions:
References:
Comments:
Pre-requisites
3 Remove the covers, according to how to remove the covers
1
Remove/Replace

1. Slightly loosen the motor bracket bolts Allen key, See drawing
(4 bolts placed at number 1).
2. Adjust the tension by moving the motor bracket Allen key
3. Secure the motor bracket bolts Allen key
4. Use a tension meter (1) to set the tension to (X +/- Hz). Tension meter (2)
5. When the tension is correct tighten the motor bracket bolts Allen key
6. Check the tension a final time, if the tension is correct then the Tension meter (2)
adjustment is concluded, if not re adjust until correct.
7. When correct reassemble the instrument
2
Drawing (1)
3
Instruction: how to replace the printer
What to do

Drawings
Information
Safety precautions:
References:
Comments:
Pre-requisites
2 Remove instrument covers (top cover)
1
Remove/Replace

1. Open the printer door, by pressing the lever down
2. Locate the 4 screws at the front of the printer (and the nuts on Allen key and appropriate
the inside of the chassis) unscrew the screws and remove the spanner
printer
3. Follow the cable and disconnect the printer cable
4. To assemble reverse the order
2
Drawing (1)
3
Instruction: how to cut and assemble fluid
lines and assemble couplings
What to do

Drawings
Information
Safety precautions:
References:
Comments: Never bend, kink or twist fluid lines, always ensure 90 degree cuts
and ensure coupling surface is flush with ferrule and fluid line
Pre-requisites
2 Remove the covers (see how to remove covers instruction)
1
Remove/Replace

1. Open the tube/fluid line cutter and check that the knife edge is Tube cutter
sharp
2. Load the fluid line into the tube (cutters appropriate hole fitting See Drawing
the diameter of the tube)
3. Fold the tube cutter knife down (cutting the fluid line /tube) See Drawing
4. Pull out the tube /fluid line and Inspect the cross section cut, the See Drawing
cut shall be nice even and in 90 degree in both horizontal and
vertical plane (if not re cut)
5. Insert the tube/ fluid line into the coupling See Drawing
6. Place the ferrule onto the tube fluid line See Drawing
7. Gently pull/push the fluid line and ferrule back into the coupling See Drawing
8. Pull push the ferrule and fluid line into the coupling See Drawing
9. Check that the fluid line/tube is aligned correctly (MUST BE See Drawing
FLUSH! IF NOT leakage will occur! And can cause other
problems.
2
Drawing (1)
3
Drawing (2)
4
Instruction: how to remove the covers
What to do

Drawings
Start by reading the information section and if not performed, perform the pre requisite
instructions and then start the step by step procedure, use the drawings as a guide. At
last re-verse the procedure and test the instrument (according to the “Preventive
maintenance instruction”, It must be completed; this is to ensure the safe and proper
operation).
If none of the replace/ removal procedures solves the problem. Please contact your local
ORGENTEC Diagnostika representative.
Information
Safety precautions:
The device has connections to mains supply e.g. 110-240V~ and special caution shall
be taken when working with the instrument (lethal current is possible from most
electronics).
Unplug the power connector from its power source before cleaning or servicing. Failure
to do so could result in equipment damage or personal injury.
All service shall be performed by in an ESD safe environment (minimum requirement is
to use wrist strap and ESD conductive surface where the instrument is handled).
References:
Comments:
1 (16)
Pre-requisites
Removal/replacement procedures (required to be done prior to this specific procedure)
listed in order
3 Disconnect the fluid containers (cables and tubing) and remove the containers from
the device.
2 (16)
Overview drawing (1)
The drawing below shows the general components of the external casing.
The following pages describe the parts that are to be removed or replaced.
# Part description
1 Top Cover
2 Rear panel (stainless steel)
3 Left side cover
4 Door Cover
5 Right side cover
3 (16)
Removal sequence
The covers shall be removed in the following order (re-assembled in the reverse order).
Door cover
Inner dividing wall/cover
Top cover
Left side cover
Right side cover
The following pages shows to remove the covers
Caution!
When starting to remove covers locate a free surface to place the covers without
damaging them, preferably a desk with some protective cloth.
4 (16)
Remove Door cover

1 If not done shut down the instrument and remove the power
cord.
2 Open the door and disconnect the fluid lines and level
sensors (from the fluid containers) then remove the fluid
containers.
3 Place a cloth on the table under where the door opens See drawing 1, # 1
Remove the doorstop wires (one at each side, left side
shown); fold the door onto the cloth.
4 Remove the Allen screw located at the pivot points of the
door (one of each side), collect the bushings.
5 If the door cover itself needs to be removed from the metal See drawing 1, # 2
structure then remove the four screws that attached the
door to the structure
5 (16)
Drawing (1)
6 (16)
Remove top cover (and inner dividing wall/cover)

1 Remove the fluid compartment dividing wall/cover, See drawing 2, # 1 and # 2
remove the 13 screws as shown and remove the
dividing wall/cover.
2 Remove the inspection panel at the rear panel See drawing 3
3 Locate the three screws, easiest access way shown. See drawing 4
The two lower hand screws (at the bottom of the

display) are accessed from the front of the
instrument and the top screw is accessed from the
rear through the inspection cover entrance.
Hold the display frame and remove the hand screws

and gently lower the display and the frame into a
resting position inside the instrument.
4 Remove the rear screws (top cover),remove the four screws See drawing 5
as shown.
5 Remove the two screws located in the fluid See drawing 6
compartment ceiling.
6 Have two persons gently lift off the top cover, note See drawing 7
there are to guiding pins at the front of the case
7 (16)
Drawing (2)
8 (16)
Drawing (3)
9 (16)
Drawing (4)
10 (16)
Drawing (5)
11 (16)
Drawing (6)
12 (16)
Drawing (7)
13 (16)
Remove Side cover (Left and Right, Right side shown)

1 Loosen the six screws (from the inside of the instrument) See drawing 7
Note location of screws are shown on the outside
2 Lift the side cover “up and out” (the covers are latched by See drawing 8 and
Key hole slots) focus shown.
Note: the same procedure is used for the Left side cover.
14 (16)
Drawing (8)
15 (16)
Drawing (9)
16 (16)
Instruction: how to Replace the OD module
What to do

Drawings
Information
Safety precautions:
References:
Comments: Never bend, kink or twist fluid lines
Pre-requisites
2 Remove the covers (see how to remove covers instruction)
1
Remove/Replace

1. When all covers are removed (see instruction to do so), the door cover -
and the dividing wall must be removed.
2. Place a cloth on the table under where the door opens Remove the See drawing 1
doorstop wires (one at each side, left side shown); fold the door onto
the cloth.
3. Remove the Allen screw located at the pivot points of the door (one of See drawing 1
each side), collect the bushings.
4. Remove the dividing (remove the 13 screws as shown and See drawing 2
remove the dividing wall/cover).
5. Remove the Climate hose (from climate unit to rear filter) See drawing 3
6. Remove plane (Locate the three screws, remove them and, See drawing 4
disconnect any cabling/couplings to be able to lift of the plane
with the dispense/wash/soak stations)
Caution Note! When lifting the plane, ensure to lift it

straight up to avoid needles bending.
7. Remove the Trim by removing the screws around its perimeter See drawing 5
(8 screws).
8. Remove the Rotating door/Lid (lift it straight up). See drawing 6
9. Remove screws around the perimeter of the Climate module See drawing 7
(8 screws), Remove the climate module (straight up).
10. Remove the Turning plate by removing the screws around the See drawing 8
center and the center of the Turning plate.
11. Locate the OD module from beneath. Remove the 2 screws See drawing 9
(diagonal corners, This loosens the lid of the OD module)
12. Remove the 2 screws holding the OD module to the plane See drawing 9
(opposite diagonal position)
13. Remove the flat ribbon connector cable, from the circuit board -
2
Drawing (1)
3
Drawing (2)
4
Drawing (3)
5
Drawing (4)
6
Drawing (5)
7
Drawing (6)
8
Drawing (7)
9
Drawing (8)
10
Drawing (9)
11

Orgentec Alegria Service Manual Aug08

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Alegria Analyser

Safety Information ........................................................... 4

General description .......................................................... 9

Block Diagrams (overview) ............................................ 10

General Theory of operation: .......................................... 11

Service, Trouble shooting ............................................... 21

Service centers ............................................................... 33

Power on/off procedure

# Type Size /type Qty

10 Service PC cable Null modem cable 1

The Instrument is divided into different modules such as:

These modules are supported or contains the following:

Mechanics: custom made details (machined parts, fasteners, structural components)

Electronic connections diagram

Fluid system diagram

Note: click the link and the document will be shown

Wash and Soak station

Dry suction station

Turning plate module

Lid for printer paper

Lid for fluid bottles

Door for loading sample plates

Cabling and cable clips

Mounting mechanics for PCB´s

The motherboard is equipped with:

The I/O-board is equipped with:

Each TMS320 processor controls:

The analysis board is equipped with:

See Basic Function test instruction and record

The ORGENTEC Diagnostika instrument needs to be maintained properly. Preventive

See Annual preventive maintenance test instruction and record

Model: Serial number:

Function Procedure Result

Maintenance performed by:

Function Procedure Result

Maintenance performed by:

Start by checking the obvious things first:

Note these symptoms are the most anticipated.

The dispense unit will not move:

Error Explanation Solution/instruction

Solution: Check so that the file exists,

Examples where the error could

Failed to create calibration

Failed to open file

2006 File, Close error Not used in current version

3001 Assertion failed

Solution: Try restarting the instru-

Example where the error could

Failed to calibrate StepperMo-

Example where the error could occur:

Failed During Dispense Init

5001 Dispense process has wrong values or format

Failed to get Digitalinput

Dispense: Failed pumping with

Dispensing Failed CRVAPI Er-

Failed to set DODispWaterFeed

Dispense Wash Needle,Pump-

Dispense Wash Needle, zMotor-

Failed to get Disp_pip_choice

Faild move radial to the door