Ej 210
Ej 210
Ej 210
MANUAL
Boiler Operation Terminal
EJ-210
Before using the boiler operation terminal EJ-210, ensure that this Operation Manual is read and fully
understood; furthermore, the instructions given herein should be strictly observed during operation.
Within the boiler operation terminal EJ-210, there are high-voltage sections that could lead to electric
shock. These sections may cause accidents involving loss of life, fire, etc., unless this equipment is
handled in an appropriate manner.
In order to ensure that tasks undertaken during operation and maintenance of the boiler operation
terminal EJ-210 can be completed safely, it is critical that all dangerous and hazardous parts of this
equipment be confirmed in advance. Here at MIURA, it is practically impossible to anticipate all
potentially dangerous situations, and therefore, this Operation Manual deals only with known hazards. A
higher level of safety can be achieved by carefully observing the warnings and instructions set forth
herein.
Safety-related warnings are classified into the following 3 levels, and notification of these warnings is
provided within this Operation Manual and using warning labels(*) on the boiler operation terminal EJ-
210 itself.
If any part used in the product fails, contact your dealer or MIURA sales office to replace it with its
genuine part. Using parts of different models might reduce safety.
It should be noted that unauthorized alteration of the boiler operation terminal EJ-210 or repair
procedures other than those described herein can pose a serious safety risk. Never make any
modifications or repairs without MIURA’s permission.
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Introduction
Introduction
This document describes the methods of handling the boiler operation terminal EJ-210 (hereinafter
called “EJ-210”) to ensure its proper use.
Not only those who use the EJ-210 for the first time but also those who know the handling methods
should read this document carefully and understand the proper handling methods before use of the EJ-
210.
Furthermore, we also recommend that this Operation Manual be stored in a specially designated
location so that it can be referred to at any time to confirm the correct usage.
[Explanation of Notation]
The meanings of the symbols used in this manual are as shown below.
Indicates a possibility of electric shock when the product is handled with wet
hands.
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Definition of Terms
Definition of Terms
Terms used in this document are summarized below. (Terms are indicated with an asterisk (*) in the
text.)
Term Description
Major or minor equipment anomaly, such as an Alarm, Caution, and
Alarm
Notice.
Blowdown Discharge of water contained in the boiler.
Boiler system operation panel Centralized monitoring device in the boiler room that offers MI control
BP-201 functions for steam boilers.
Boiler with BL-model
MIURA 3-position combustion control boiler with BL-model controller.
controller mounted
Boiler with XJ1-model
MIURA 3-position combustion control boiler with XJ1-model controller.
controller mounted
Steam pressure difference providing an indicator for switching the
Differential
control condition for boiler control.
Header pressure Internal pressure in the steam header.
A state where the boiler is operating at maximum combustion
High fire
performance.
A state where the boiler is operating at approximately 50%* maximum
Low fire combustion performance.
(* The percentage varies depending on the model of boilers installed.)
Automatic operation of the number of boilers to provide the required
MI control
steam amount when multiple boilers are installed.
MIURA maintenance contract to communicate with the maintenance
Online maintenance
office over the phone network.
Soot blow Washing the interior of the economizer with water to remove soot.
A state where boiler combustion is stopped while the “OPERATION”
Standby
switch is ON.
NOTE
Contact your dealer or MIURA sales office for the boiler controller model.
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Table of Contents
Table of Contents
SECTION 1: SAFETY......................................................................... 1
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SECTION 1: SAFETY
SECTION 1: SAFETY
1. Safety Regulations
Handling of the EJ-210 is comprised of operations associated with running of the equipment and
operations regarding maintenance.
Only those who have received a handling explanation with this document should operate the EJ-210.
N/A — — —
3. Protective Equipment
Wear a helmet, safety shoes, and other protective equipment depending on the work.
1
SECTION 1: SAFETY
5. Safety Precautions
5.1 Safety during Installation
During installation, observe the following safety information.
WARNING
Check that the power supply wiring of the EJ-210 is connected from the boiler
power supply.
Ensure that a dedicated power supply is used as the boiler power supply and
an earth leakage circuit breaker (with overcurrent protection) is installed for it.
Wiring
During power source installation work, use a specified wire diameter for
connection and ensure that a ground is established.
Ground terminal
2
SECTION 1: SAFETY
WARNING
Do not operate the power supply breaker with wet hands.
Failure to observe this precaution may cause electric shock due to high
voltage, resulting in injuries or death.
WARNING
If any anomaly persists after completing the specified repairs, contact your
dealer or MIURA sales office.
Do not perform work other than that specified. Failure to observe this
precaution may result in injuries.
WARNING
Ensure that the EJ-210 is installed only in the specified condition and
connected to the specified peripheral equipment.
Failure to observe this precaution may result in injuries.
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SECTION 2: OVERVIEW
SECTION 2: OVERVIEW
1. Product Usage and Functions
1.1 Basic Functions
NOTE
The boiler notification relay function and monitoring relay function only work for a boiler with BL-
model controller mounted(*) or a boiler with XJ1-model(*) controller mounted(*).
4
SECTION 2: OVERVIEW
■ Steam header
■ Automatic monitoring
system for water
■ Chemical hardness leakage
■ Feed water feeder Monitors the soft water
tank treated by the water
Supplies chemicals ■ Water softener softener.
that prevent boiler Raw water is normally hard.
corrosion. The water softener changes
hard water to soft water.
5
SECTION 2: OVERVIEW
1.3 Specifications
Voltage
+10% to -10% power supply voltage
fluctuations
Operation Temperature: 0 to 60°C
environment Humidity: 30 to 90% RH (no condensation or freezing)
M-NET3
Shielded LAN cable (Cable length: Up to 100 m)
communication
CAT 5 or above, single-wire STP straight cable
line
Normal
Data Blow
Caution
BP – TERMINAL
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SECTION 3: OPERATION
SECTION 3: OPERATION
1. Using the Buttons
1.1 Using the “Data” Button
Each time the “Data” button is pressed, the mode switches in the sequence: Status Monitor mode,
User Operation mode, Current Alarm(*) Check mode, and Alarm(*) History mode.
Status Monitor Mode to check the MI control(*) status such as header pressure(*) and
mode boiler steam pressure.
P.8
User Operation Mode to make settings of steam pressure, calendar, etc.
mode P.10
Current Alarm(*) Mode to check details of up to 5 current alarms(*) and the date and time
Check mode when the alarm occurred.
P.15
Alarm(*) History Mode to check details of up to 5 past alarms(*) and the date and time
mode when the alarm occurred.
P.16
7
SECTION 3: OPERATION
Auto
Header 115PSI
Lower row of display:
Selected monitored item
NOTE
If no button is pressed for approximately 4 minutes, the display automatically switches to the
Status Monitor mode and shows the “header pressure(*)” item.
If no button is pressed for approximately 10 minutes, the display turns OFF. Press any
button to turn ON the display again.
NOTE
The operation is as follows when “Manual” is displayed.
• For a boiler with BL controller mounted(*), a boiler with XJ1 controller mounted(*), or a
boiler with a steam pressure sensor mounted, pressure control is performed using the
set pressure that was set in the User Operation mode of the terminal.
• For a boiler that is not a boiler with BL controller mounted(*) and a boiler with XJ1
controller mounted(*), without a steam pressure sensor, pressure control is performed
using the boiler set pressure.
8
SECTION 3: OPERATION
NOTE
• The “boiler steam pressure” item is displayed only for a boiler with BL controller
mounted(*), a boiler with XJ1 controller mounted(*), or a boiler with a steam pressure
sensor mounted.
NOTE 1: Displayed only when the blowdown(*) notification time is set to a non-zero value in the User
Operation mode. It is not displayed when the blowdown(*) notification time is set to zero.
P.17
NOTE 2: Displayed only when the soot blow(*) notification time is set to a non-zero value in the User
Operation mode. It is not displayed when the soot blow(*) notification time is set to zero.
P.18
NOTE
• Indicator B blinking on the display notifies that blowdown(*) timing is reached.
P.17
• Indicator C blinking on the display notifies that an alarm(*) has occurred. The current
alarms(*) can be checked in the Current Alarm Check mode.
P.15
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SECTION 3: OPERATION
Differential (low)(*)
Differential (high)(*)
NOTE
Current time (month) If no button is pressed for approximately 4
minutes while an item of the User Operation mode
Current time (day) is displayed, the display automatically switches to
the Status Monitor mode and shows the “header
Current time (year) pressure(*)” item. (In this case, changes to settings
made before the display switched are not
Current time (hour) accepted.)
P.8
Current time (minute)
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SECTION 3: OPERATION
Make the pressure settings for pressure control according to the boiler steam pressure during
manual operation.
P.8
a) Press the “Data” button to display the screen of PRESS SET (L)
アツリョクセッテイ (テイ) Data
the steam pressure setting to change. 115PSI
0.75MPa
NOTE
The pressure setting is displayed only for a boiler with BL controller mounted(*), a boiler
with XJ1 controller mounted(*), or a boiler with a steam pressure sensor mounted.
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SECTION 3: OPERATION
NOTE
• The current date and time must be set correctly because they are used for various
controls and functions. The date and time is set before the product is shipped. Ensure
that they are correct.
• The boiler date and time are automatically adjusted for a boiler with BL controller
mounted(*) or a boiler with XJ1 controller mounted(*).
c) Use the ▲ and ▼ buttons to change the value. Current Time SET
ゲンザイジコクセッテイ
• Adjust the time in units of 1 minute. 08/01/2010 13:00
'10/08/01 13:00
• Set each item up to “Minute”.
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SECTION 3: OPERATION
Set the boiler combustion time until the blowdown(*) timing is notified.
a) Press the “Data” button to select the blowdown B/D Notice Time Data
notification time setting screen. 0 Hr
NOTE
For more details about changing the blowdown(*) notification time, contact your dealer or
MIURA sales office.
No blowdown(*) notification is made if the time is set to “0 Hr”.
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SECTION 3: OPERATION
Set the boiler combustion time until the soot blow(*) timing is notified.
b) Use the ▲ and ▼ buttons to change the time. S/B Notice Time
スートブローオシラセ
999 Hr
999Hr
NOTE
For more details about changing the soot blow(*) notification time, contact your dealer or
MIURA sales office.
No soot blow(*) notification is made if the time is set to “0 Hr”.
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SECTION 3: OPERATION
a) Press the “Data” button to select the Current Current ALM Mode Data
(*)
Press&Hold[DATA]
Alarm Check mode.
Data
Auto
Alarm 5: F800-04
d) Press and hold the “Data” button for 2 seconds or longer to exit the Current Alarm(*) Check
mode.
NOTE
“No Current Alarm” is displayed if no current alarm(*) exists.
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SECTION 3: OPERATION
a) Press the “Data” button to select the Alarm(*) ALM HIST Mode Data
History mode. Press&Hold[DATA]
Data
Auto
History5: F800-04
d) Press and hold the “Data” button for 2 seconds or longer to exit the Alarm(*) History mode.
NOTE
“No Alarm History” is displayed if no alarm(*) history exists.
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SECTION 3: OPERATION
6. Blowdown Notification
NOTE
The lit “Caution” lamp and a message on the display notify that blowdown(*) timing is
reached.
B/Down Required
Perform Blowdown
ジドウ
Auto BB
ヘッダ
Header 0.75MPa
115PSI
NOTE
Even when blowdown(*) is performed due to a notification on the boiler display, it may be
necessary to press the “Blow” button after blowdown(*) is complete. For details, contact
your dealer or MIURA sales office.
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SECTION 3: OPERATION
S/Blow Required
Perform Blow
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SECTION 4: TROUBLESHOOTING
SECTION 4: TROUBLESHOOTING
1. If the “Caution” Lamp Turns ON
The “Caution” lamp lights yellow.
The details of the notification are shown on the display.
NOTE
• Some notifications show actions to be performed by MIURA maintenance personnel. Refer
to “2. Action to be Taken before Ordering Repairs” in SECTION 4 for details regarding the
action to be taken in response to notifications.
P.20
• For some notifications, a notification message appears but the “Caution” lamp does not
turn ON.
NOTE
Some notification messages are not cleared even when
the “Data” button is pressed.
Immediately contact your dealer or MIURA sales office.
b) Eliminate the cause of the notification as described in “2. Action to be Taken before Ordering
Repairs” in SECTION 4.
P.20
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SECTION 4: TROUBLESHOOTING
WARNING
If any anomaly persists after completing the specified repairs, contact your dealer or
MIURA sales office.
Do not perform work other than that specified. Failure to observe this precaution may
result in injuries.
Symptoms or display
Cause Required action
content
Display does not turn Power is not supplied. Check if a power failure has occurred.
ON Check the main power supply.
Display does not turn Problem has occurred with Immediately contact your dealer or
ON the control system. MIURA sales office.
Alarm: A510-65
S-key disconnect
Alarm: C500-02
Setting Data
Alarm: C500-05
Poor CPU-I/O CON
Alarm: C500-06
BLR-EJ COMM N/A
Alarm: C590-15 Communication problem has
BP-EJ COMM N/A occurred.
Alarm: C500-01 Battery replacement is Operation of the boiler may be
Stored Data ERR required. continued but contact your dealer or
MIURA sales office.
Set the date and time once again.
Alarm: F530-08 Problem has occurred with Operation of the boiler may be
PRESS SNSR FAIL the steam pressure sensor. continued but contact your dealer or
MIURA sales office.
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SECTION 5: STORAGE
SECTION 5: STORAGE
1. Transfer or Resale
WARNING
Ensure that the EJ-210 is installed only in the specified condition and connected to
the specified peripheral equipment.
Failure to observe this precaution may result in injuries.
When transferring, reselling, or reusing the EJ-210, it is required to make sure that the installation site
and facilities do not interfere with normal operation of the equipment, so contact your dealer or MIURA
sales office.
Performing any installation work or accessory connection other than the specification may cause an
accident resulting in injuries or even death. When reselling our product, hand the Operation Manual
and product-related materials together to the next customer.
2. Export
This product was manufactured for use in the country where MIURA judges that the export of the product is
allowable.
Therefore, the full performance may be inhibited due to differences in operating environment if the product
is used outside the current country of use.
Regarding export, you are to comply with the laws and regulations.
You will also come under control in many cases, with regard to export, on-site import, and on-site use
according to the laws and regulations of the destination for the export.
When exporting the product, contact your dealer or MIURA sales office.
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SECTION 6: DISPOSAL
SECTION 6: DISPOSAL
1. Disposal Method
When disposing of the product, comply with the laws and regulations.
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SECTION 7: WARRANTY
SECTION 7: WARRANTY
1. Note Regarding Warranty
Regarding the contents of the warranty, contact your dealer or MIURA sales office.
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