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KA01495D/06/EN/02.

22-00
71552846 Products Solutions Services
2022-01-15

Brief Operating Instructions


Proline 800
with electromagnetic sensor
Cellular radio (Type: DA800C-CRM02.01)

These instructions are Brief Operating Instructions; they are


not a substitute for the Operating Instructions pertaining to
the device.
Brief Operating Instructions part 2 of 2: Transmitter
Contain information about the transmitter.
Brief Operating Instructions part 1 of 2: Sensor →  3
Proline 800 Cellular radio

Order code: XXXXX-XXXXXX


1. Ser. no.: XXXXXXXXXXXX
Ext. ord. cd.: XXX.XXXX.XX

Serial number

2. www.endress.com/deviceviewer Endress+Hauser
Operations App

3.

A0023555

2 Endress+Hauser
Proline 800 Cellular radio Brief Operating Instructions for flowmeter

Brief Operating Instructions for flowmeter


The device consists of a transmitter and a sensor.
The process of commissioning these two components is described in two separate manuals
that together form the Brief Operating Instructions for the flowmeter:
• Brief Operating Instructions Part 1: Sensor
• Brief Operating Instructions Part 2: Transmitter
Please refer to both parts of the Brief Operating Instructions when commissioning the device,
as the contents of the manuals complement one another:
Brief Operating Instructions Part 1: Sensor
The Sensor Brief Operating Instructions are aimed at specialists with responsibility for
installing the measuring device.
• Incoming acceptance and product identification
• Storage and transport
• Installation
Brief Operating Instructions Part 2: Transmitter
The Transmitter Brief Operating Instructions are aimed at specialists with responsibility for
commissioning, configuring and parameterizing the measuring device (until the first
measured value).
• Product description
• Installation
• Electrical connection
• Operation options
• System integration
• Commissioning
• Diagnostic information

Additional device documentation


These Brief Operating Instructions are Brief Operating Instructions Part 2:
Transmitter.
The "Brief Operating Instructions Part 1: Sensor" are available via:
• Internet: www.endress.com/deviceviewer
• Smart phone/tablet: Endress+Hauser Operations App
Detailed information about the device can be found in the Operating Instructions and the
other documentation:
• Internet: www.endress.com/deviceviewer
• Smart phone/tablet: Endress+Hauser Operations App

Endress+Hauser 3
Table of contents Proline 800 Cellular radio

Table of contents
1 About this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Requirements for the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Workplace safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.6 IT security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.7 Device-specific IT security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1 Mounting the measuring device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.2 Transmitter post-installation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.1 Electrical safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.2 Connecting requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.3 Connecting the measuring device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.4 Power supply via battery packs, Proline 800 - Advanced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.5 Connect the cellular antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.6 Connecting the pressure sensor, Proline 800 - Advanced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.7 Power supply via the external battery pack, Proline 800 - Advanced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.8 Ensuring potential equalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.9 Ensuring potential equalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.10 Post-connection check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6 Operation options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.1 Overview of operation options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.2 Access to the operating menu via the SmartBlue app . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7 System integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

8 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.2 Preparatory steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.3 Configuring the measuring device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.4 Protecting settings from unauthorized access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

9 Diagnostic information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
9.1 Diagnostic message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

4 Endress+Hauser
Proline 800 Cellular radio About this document

1 About this document


1.1 Symbols used
1.1.1 Safety symbols
DANGER
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in
serious or fatal injury.
WARNING
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
serious or fatal injury.
CAUTION
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
minor or medium injury.
NOTICE
This symbol contains information on procedures and other facts which do not result in
personal injury.

1.1.2 Electrical symbols

Symbol Meaning Symbol Meaning

Direct current Alternating current

Direct current and alternating current Ground connection


A grounded terminal which, as far as
the operator is concerned, is grounded
via a grounding system.

Symbol Meaning

Potential equalization connection (PE: protective earth)


Ground terminals that must be connected to ground prior to establishing any other connections.
The ground terminals are located on the interior and exterior of the device:
• Interior ground terminal: potential equalization is connected to the supply network.
• Exterior ground terminal: device is connected to the plant grounding system.

1.1.3 Communication-specific symbols

Symbol Meaning Symbol Meaning

Bluetooth Cellular radio


Wireless data transmission between Bidirectional data exchange via cellular
devices over a short distance. network.

Endress+Hauser 5
About this document Proline 800 Cellular radio

1.1.4 Tool symbols

Symbol Meaning Symbol Meaning

Torx screwdriver Flat-blade screwdriver

Phillips head screwdriver Allen key

Open-ended wrench

1.1.5 Symbols for certain types of information

Symbol Meaning Symbol Meaning

Permitted Preferred
Procedures, processes or actions that Procedures, processes or actions that
are permitted. are preferred.

Forbidden Tip
Procedures, processes or actions that Indicates additional information.
are forbidden.

Reference to documentation A Reference to page

Reference to graphic 1. , 2. , 3. … Series of steps

Result of a step Visual inspection

1.1.6 Symbols in graphics

Symbol Meaning Symbol Meaning

1, 2, 3,... Item numbers 1. , 2. , 3. … Series of steps

A, B, C, ... Views A-A, B-B, C-C, ... Sections

Hazardous area Safe area (non-hazardous area)


- .
Flow direction

6 Endress+Hauser
Proline 800 Cellular radio Safety instructions

2 Safety instructions
2.1 Requirements for the personnel
The personnel must fulfill the following requirements for its tasks:
‣ Trained, qualified specialists must have a relevant qualification for this specific function
and task.
‣ Are authorized by the plant owner/operator.
‣ Are familiar with federal/national regulations.
‣ Before starting work, read and understand the instructions in the manual and
supplementary documentation as well as the certificates (depending on the application).
‣ Follow instructions and comply with basic conditions.

2.2 Intended use


Application and media
The measuring device described in this manual is intended only for the flow measurement of
liquids with a minimum conductivity of 20 µS/cm.

Measuring devices for use in applications where there is an increased risk due to process
pressure are labeled accordingly on the nameplate.
To ensure that the measuring device remains in proper condition for the operation time:
‣ Keep within the specified pressure and temperature range.
‣ Only use the measuring device in full compliance with the data on the nameplate and the
general conditions listed in the Operating Instructions and supplementary documentation.
‣ Based on the nameplate, check whether the ordered device is permitted for the intended
use in the hazardous area (e.g. explosion protection, pressure vessel safety).
‣ Use the measuring device only for media to which the process-wetted materials are
sufficiently resistant.
‣ If the ambient temperature of the measuring device is outside the atmospheric
temperature, it is absolutely essential to comply with the relevant basic conditions as
specified in the device documentation.
‣ Protect the measuring device permanently against corrosion from environmental
influences.

Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage caused
by improper or non-designated use.

LWARNING
Danger of breakage due to corrosive or abrasive fluids and ambient conditions!
‣ Verify the compatibility of the process fluid with the sensor material.
‣ Ensure the resistance of all fluid-wetted materials in the process.
‣ Keep within the specified pressure and temperature range.

Endress+Hauser 7
Safety instructions Proline 800 Cellular radio

NOTICE
Verification for borderline cases:
‣ For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in
verifying the corrosion resistance of fluid-wetted materials, but does not accept any
warranty or liability as minute changes in the temperature, concentration or level of
contamination in the process can alter the corrosion resistance properties.

Residual risks

LWARNING
If the temperature of the media or electronics unit is high or low, this may cause the
surfaces of the device to become hot or cold. This poses a risk of burns or frostbite!
‣ In the case of hot or cold medium temperatures, install appropriate protection against
contact.

2.3 Workplace safety


For work on and with the device:
‣ Wear the required personal protective equipment according to national regulations.
For welding work on the piping:
‣ Do not ground the welding unit via the measuring device.
If working on and with the device with wet hands:
‣ Due to the increased risk of electric shock, wear suitable gloves.

2.4 Operational safety


Risk of injury.
‣ Operate the device in proper technical condition and fail-safe condition only.
‣ The operator is responsible for interference-free operation of the device.

2.5 Product safety


This measuring device is designed in accordance with good engineering practice to meet state-
of-the-art safety requirements, has been tested, and left the factory in a condition in which it
is safe to operate.
It meets general safety standards and legal requirements. It also complies with the EU
directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser confirms
this by affixing the CE mark to the device.
Furthermore, the device meets the legal requirements of the applicable UK regulations
(Statutory Instruments). These are listed in the UKCA Declaration of Conformity along with
the designated standards.
By selecting the order option for UKCA marking, Endress+Hauser confirms a successful
evaluation and testing of the device by affixing the UKCA mark.

8 Endress+Hauser
Proline 800 Cellular radio Product description

Contact address Endress+Hauser UK:


Endress+Hauser Ltd.
Floats Road
Manchester M23 9NF
United Kingdom
www.uk.endress.com

2.6 IT security
Our warranty is valid only if the device is installed and used as described in the Operating
Instructions. The device is equipped with security mechanisms to protect it against any
inadvertent changes to the settings.
IT security measures, which provide additional protection for the device and associated data
transfer, must be implemented by the operators themselves in line with their security
standards.

2.7 Device-specific IT security


The device offers a range of specific functions to support protective measures on the operator's
side. These functions can be configured by the user and guarantee greater in-operation safety
if used correctly.
For detailed information on device-specific IT security, see the Operating Instructions for
the device.

3 Product description
Proline Promag 800 - Advanced
Two device versions are available:
• Compact version – transmitter and sensor form a mechanical unit.
• Remote version - transmitter and sensor are mounted in separate locations.
For detailed information on the product description, see the Operating Instructions for
the device →  3

4 Mounting
For detailed information about mounting the sensor, see the Sensor Brief Operating
Instructions →  3

4.1 Mounting the measuring device


4.1.1 Screw tightening torques
For detailed information on the screw tightening torques, see the "Mounting the sensor"
section of the Brief Operating Instructions

Endress+Hauser 9
Mounting Proline 800 Cellular radio

4.1.2 Mounting the transmitter of the remote version, Proline 800 - Advanced
LCAUTION
Ambient temperature too high!
Danger of electronics overheating and housing deformation.
‣ Do not exceed the permitted maximum ambient temperature .
‣ If operating outdoors: Avoid direct sunlight and exposure to weathering, particularly in
warm climatic regions.

LCAUTION
Excessive force can damage the housing!
‣ Avoid excessive mechanical stress.
The transmitter of the remote version can be mounted in the following ways:
• Wall mounting
• Pipe mounting

Wall mounting Proline 800 - Advanced

17 (0.67) = =

14 (0.55)
5.8 (0.23)

210.5 (8.29)

5.8 (0.23)
149 (5.85)

A0020523

1 Engineering unit mm (in)

10 Endress+Hauser
Proline 800 Cellular radio Mounting

Post mounting Proline 800 - Advanced


LWARNING
Excessive tightening torque applied to the fixing screws!
Risk of damaging the plastic transmitter.
‣ Tighten the fixing screws as per the tightening torque: 2 Nm (1.5 lbf ft)

ø 20…70 3x TX 25
(ø 0.79…2.75)

4x SW 10

)
~ 4.0
0 2(
~1

A0029051

2 Engineering unit mm (in)

4.1.3 Turning the transmitter housing, Proline 800 - Advanced


To provide easier access to the connection compartment or display module, the transmitter
housing can be turned.

Endress+Hauser 11
Mounting Proline 800 Cellular radio

T20 1.

2.

A0044272

1. Loosen the fixing screws of the housing cover (when reassembling, pay attention to the
tightening torque →  15).
2. Open the housing cover.

4. 5.
3.
1
ON

2
ON

A0044274

3. Open the display module.


4. Push the ribbon cable out of the holder.
5. Disconnect the plug.

12 Endress+Hauser
Proline 800 Cellular radio Mounting

7.
6.

A0044273

6. Push the display module down gently at the hinge.


7. Pull the display module out of the holder.

A0043338

8. Disconnect the plug of the electronics module.

1 Nm
(0.7 lbf ft)
T10

A0042853

9. Release the screws on the electronics module.

Endress+Hauser 13
Mounting Proline 800 Cellular radio

A0042843

10. Remove the electronics module.

11. 4x TX 20 12.
O TO
E
E H
V
R US
M
P
O TO
E
E H
V
R US
M
P

A0044276

11. Loosen the fixing screws of the main electronics module (when reassembling, pay
attention to the tightening torque →  15).
12. Remove the main electronics module.

14 Endress+Hauser
Proline 800 Cellular radio Mounting

13. 4 x 4 mm

15.

14.

A0044277

13. Loosen the fixing screws of the transmitter housing (when reassembling, pay attention
to the tightening torque →  15).
14. Lift the transmitter housing.
15. Turn the housing to the desired position in increments of 90°.

Reassembling the transmitter housing


LWARNING
Excessive tightening torque applied to the fixing screws!
Risk of damaging the plastic transmitter.
‣ Tighten the fixing screws as per the tightening torque: 2 Nm (1.5 lbf ft)
Step Fixing screw Tightening torques
→  11

1 Housing cover 1 Nm (0.7 lbf ft)

9 Electronics module 0.6 Nm (0.4 lbf ft)

11 Main electronics module 1.5 Nm (1.1 lbf ft)

13 Transmitter housing 5.5 Nm (4.1 lbf ft)

Endress+Hauser 15
Mounting Proline 800 Cellular radio

V O
T
E
E H
O
R US
M
P

A0044279

‣ Reverse the procedure to reassemble the measuring device.


4.1.4 Mounting the external cellular antenna
If the signal is too weak, mount the external cellular antenna in a separate location.

16 Endress+Hauser
Proline 800 Cellular radio Mounting

2x TX 15

4
5
A0044318

1= Antenna (vertical installation, maximum torque for mounting the antenna: 15 Nm)
2= Antenna (horizontal installation, maximum torque for mounting the antenna: 15 Nm)
3= Grounding lug with Torx screw and washer
4= Torx screw with washer
5= Antenna holder

4.1.5 Mounting the external battery pack


The external battery pack is mounted in the same way as the remote version of the
transmitter →  10.

Endress+Hauser 17
Mounting Proline 800 Cellular radio

4.1.6 Inserting the SIM card


The device is equipped with an Endress+Hauser eSIM. The device automatically
recognizes an additional SIM card that has been inserted.
The additionally inserted SIM card may not be protected by a PIN.

Only 1.8 V SIM cards are recognized.

1→ 2→

T20 1.

2.

A0042838 A0044342

‣ Open the connection ‣ Remove the plastic cover of the SIM card slot.
compartment cover. ‣ Insert the SIM card.
‣ Put the plastic cover of the SIM card slot back on.

T20 2.
2.5 Nm
(1.8 lbf ft)

1.
A0042855

‣ Close the connection


compartment cover.

18 Endress+Hauser
Proline 800 Cellular radio Mounting

4.2 Transmitter post-installation check


The post-installation check must always be performed after the following tasks:
• Mounting the transmitter housing:
• Post mounting
• Wall mounting
• Turning the transmitter housing

Is the device undamaged (visual inspection)? 


Turning the transmitter housing:
• Is the securing screw firmly tightened?

• Is the connection compartment cover screwed on tightly?
• Is the securing clamp tightened correctly?
Post and wall mounting:

Are the securing screws tightened securely?

Endress+Hauser 19
Electrical connection Proline 800 Cellular radio

5 Electrical connection
NOTICE
In the device versions with a mains connection (order code for "Power supply" option K or
S), the device does not have an internal circuit breaker to disconnect from the power
supply network.
‣ For this reason, assign the measuring device a switch or power-circuit breaker so that the
power supply line can be easily disconnected from the mains.
‣ Although the measuring device is equipped with a fuse, additional overcurrent protection
(maximum 16 A) should be integrated into the system installation.

5.1 Electrical safety


In accordance with applicable national regulations.

5.2 Connecting requirements


5.2.1 Required tool
• Torque wrench
• For cable entries: use appropriate tool
• Wire stripper
• When using stranded cables: crimper for wire end ferrule
• For removing cables from terminal: flat blade screwdriver ≤ 3 mm (0.12 in)

5.2.2 Requirements for connecting cable


The connecting cables provided by the customer must fulfill the following requirements.

Permitted temperature range


• The installation guidelines that apply in the country of installation must be observed.
• The cables must be suitable for the minimum and maximum temperatures to be expected.

Power supply cable (incl. conductor for the inner ground terminal)
Standard installation cable is sufficient.

Signal cable
Pulse /switch output
Standard installation cable is sufficient.

Connecting cable for remote version


The remote version is connected via an electrode cable and a coil current cable.
For detailed information about the specification of the connecting cables, see the
Operating Instructions for the device.

20 Endress+Hauser
Proline 800 Cellular radio Electrical connection

Armored connecting cable


Armored connecting cables with an additional, reinforcing metal braid should be used:
• When laying the cable directly in the ground
• Where there is a risk of damage from rodents
• If using the device below IP68 degree of protection
Operation in environments with strong electrical interference
Grounding is by means of the ground terminal provided for the purpose inside the connection
housing. The stripped and twisted lengths of cable shield to the ground terminal must be as
short as possible.
The selection of a sensor with a steel housing is recommended for use in the vicinity of
electrical power supply lines with strong currents.

Cable diameter
• Cable glands supplied:
• For standard cable: M20 × 1.5 with cable  6 to 12 mm (0.24 to 0.47 in)
• For reinforced cable: M20 × 1.5 with cable  9.5 to 16 mm (0.37 to 0.63 in)
• (Plug-in) spring terminals for wire cross-sections 0.5 to 2.5 mm2 (20 to 14 AWG)

5.2.3 Terminal assignment


In addition to the inputs and outputs available, information on the terminal assignment for
the electrical connection can be found on the connection nameplate on the main electronics
module.
For detailed information on the terminal assignment, see the Operating Instructions for
the device →  3

5.2.4 Requirements for the supply unit

Supply voltage
Order code Terminal numbers Terminal voltage Frequency range
"Power supply"

Option K DC 24 V –20 to +25 % –


Option S 1 (L+/L), 2 (L-/N)
(wide range power unit) AC 100 to 240 V –15 to +10 % 50/60 Hz, ±3 Hz

5.2.5 Preparing the measuring device


Carry out the steps in the following order:
1. Mount the sensor and transmitter.
2. Sensor connection housing: Connect connecting cable.
3. Transmitter: Connect connecting cable.
4. Transmitter: Connect signal cable and cable for supply voltage.

Endress+Hauser 21
Electrical connection Proline 800 Cellular radio

NOTICE
Insufficient sealing of the housing!
Operational reliability of the measuring device could be compromised.
‣ Use suitable cable glands corresponding to the degree of protection.
1. Remove dummy plug if present.
2. If the measuring device is supplied without cable glands:
Provide suitable cable gland for corresponding connecting cable.
3. If the measuring device is supplied with cable glands:
Observe requirements for connecting cables .

5.3 Connecting the measuring device


LWARNING
Risk of electric shock! Components carry dangerous voltages!
‣ Have electrical connection work carried out by correspondingly trained specialists only.
‣ Observe applicable federal/national installation codes and regulations.
‣ Comply with local workplace safety regulations.
‣ Observe grounding concept of the plant.
‣ Never mount or wire the measuring device while it is connected to the supply voltage.
‣ Before the supply voltage is applied, connect the protective ground to the measuring
device.

5.3.1 Connecting the remote version


LWARNING
Risk of damaging electronic components!
‣ Connect the sensor and transmitter to the same potential equalization.
‣ Only connect the sensor to a transmitter with the same serial number.
‣ Ground the connection housing of the sensor via the external screw terminal.
The following sequence of steps is recommended for the remote version:
1. Mount the sensor and transmitter.
2. Connect the connecting cable of the remote version.
3. Connect the transmitter.

Connecting the connecting cable to the sensor connection housing


Promag W

22 Endress+Hauser
Proline 800 Cellular radio Electrical connection

3.

42 41

GND

E1
E2
E
37 4 7 5

A0032103

3 Sensor: connection module

1. Loosen the securing clamp of the housing cover.


2. Unscrew and lift off the housing cover.
3. NOTICE
For conduit extensions:
‣ Fit O-ring on cable and push it back sufficiently. When inserting the cable, the O-ring
must be located outside the conduit extension.

Push the cable through the cable entry. To ensure tight sealing, do not remove the
sealing ring from the cable entry.
4. Strip the cable and cable ends. In the case of stranded cables, also fit ferrules
(Verweisziel existiert nicht, aber @y.link.required='true').
5. Connect the cable according to the terminal assignment .
6. Firmly tighten the cable glands.
7. LWARNING
Housing degree of protection may be voided due to insufficient sealing of the
housing.
‣ Screw in the screw without using any lubricant. The threads on the cover are coated
with a dry lubricant.

Reverse the procedure to reassemble the sensor.

Endress+Hauser 23
Electrical connection Proline 800 Cellular radio

Attaching the connecting cable to the transmitter

1. 4 x

2.

4.

GND
E1
E2
S1

S2

E
S
6 5 7 8 4 37 36 42 41

3.
A0044280

4 Transmitter: main electronics module with terminals

1. Loosen the 4 fixing screws on the housing cover.


2. Open the housing cover.
3. Push the cable through the cable entry. To ensure tight sealing, do not remove the
sealing ring from the cable entry.
4. Strip the cable and cable ends. In the case of stranded cables, also fit ferrules
(Verweisziel existiert nicht, aber @y.link.required='true').
5. Connect the cable in accordance with the terminal assignment .
6. Firmly tighten the cable glands.
7. LWARNING
Housing degree of protection may be voided due to insufficient sealing of the
housing.
‣ Screw in the screw without using any lubricant.
Reverse the removal procedure to reassemble the transmitter.

5.3.2 Connecting the transmitter


LWARNING
Housing degree of protection may be voided due to insufficient sealing of the housing.
‣ Screw in the screw without using any lubricant. The threads on the cover are coated with a
dry lubricant.

24 Endress+Hauser
Proline 800 Cellular radio Electrical connection

Tightening torques for plastic housing


Housing cover fixing screw 1.3 Nm

Cable entry 4.5 to 5 Nm

Ground terminal 2.5 Nm

1. 4 x T 20

2.

5.

L+/L

L-/N
22232021
26272425

6. 1 2

10 (0.4)
3.

4.
A0044281

5 Connecting the supply voltage

1. Loosen the 4 fixing screws on the housing cover.


2. Open the housing cover.
3. Push the cable through the cable entry. To ensure tight sealing, do not remove the
sealing ring from the cable entry.
4. Strip the cable and cable ends. In the case of stranded cables, also fit ferrules.
5. Connect the cable in accordance with the terminal assignment . For supply voltage: open
the shock protection cover.
6. Firmly tighten the cable glands.

Reassembling the transmitter


1. Close the shock protection cover.
Endress+Hauser 25
Electrical connection Proline 800 Cellular radio

2. Close the housing cover.


3. LWARNING
Housing degree of protection may be voided due to insufficient sealing of the
housing.
‣ Screw in the screw without using any lubricant.
Tighten the 4 fixing screws on the housing cover.

5.4 Power supply via battery packs, Proline 800 - Advanced


5.4.1 Battery pack arrangement

1 2 3

A0043704

1 Battery pack 1
2 Battery pack 2
3 Buffer capacitor

26 Endress+Hauser
Proline 800 Cellular radio Electrical connection

5.4.2 Inserting and connecting buffer capacitors and battery packs


The device is delivered either with the batteries already installed, or enclosed separately,
depending on national standards and guidelines. If the batteries are inserted and
connected upon delivery, to operate the device it is important to ensure that switch "B" is
set to "ON" and the ribbon cable is connected to the electronics module.
The device starts once the buffer capacitor is connected. After 15 seconds, a measured
value appears on the display.
Connect the battery packs immediately once the buffer capacitor has been connected.

1→ 2→ 3→

T20 1.
A B

1
ON

2
ON
1
ON

2
ON

2.

A0042838 A0043731 A0043793

‣ Open the connection ‣ Open the display module. ‣ Set switch "B" to "ON".
compartment cover.

4→ 5→

1. T20

2.

A0044382 A0043823

‣ Remove the cover of the battery


pack.

Endress+Hauser 27
Electrical connection Proline 800 Cellular radio

6→ 7→

A0043734 A0043735

‣ Insert the buffer capacitor. ‣ Plug the buffer capacitor into connector 3.
‣ The device switches on. After 15 seconds, a measured value appears on the
display.

8→ 9→

A0043732 A0043733

‣ Insert battery packs 1 and 2. ‣ Plug the connector of battery pack 1 into connector 1.
‣ Plug the connector of battery pack 2 into connector 2.

10 → 11 → 12

2. T20 T20 2.
2.5 Nm
1

(1.8 lbf ft)


ON

2
ON

1.

1.
A0043736 A0043737 A0042855

‣ Mount the cover of the battery ‣ Close the display module. ‣ Close the connection
pack. compartment cover.

28 Endress+Hauser
Proline 800 Cellular radio Electrical connection

5.5 Connect the cellular antenna


If the signal is too weak, mount the external cellular antenna in a separate location.

1→ 2→

T20 1. 1

2.

A0042838 A0044338

‣ Open the connection ‣ Plug in the antenna connector.


compartment cover.

3→

A B
A0044324

‣ Guide the cable of the cellular antenna through the cable gland indicated.
‣ Connect the cable of the cellular antenna to the cable of the antenna connector.

Endress+Hauser 29
Electrical connection Proline 800 Cellular radio

T20 2.
2.5 Nm
(1.8 lbf ft)

1.
A0042855

‣ Close the connection


compartment cover.

5.6 Connecting the pressure sensor, Proline 800 - Advanced

A B

A0044314

A Plug for the pressure sensor on the housing of the compact transmitter
B Plug for the pressure sensor on the housing of the remote transmitter

‣ Connect the pressure sensor to the plug indicated.

30 Endress+Hauser
Proline 800 Cellular radio Electrical connection

5.7 Power supply via the external battery pack, Proline 800 -
Advanced
5.7.1 Connecting the external battery pack

A0044313

A Plug for the external battery pack

‣ Connect the external battery pack to the plug indicated.

Endress+Hauser 31
Electrical connection Proline 800 Cellular radio

5.7.2 Inserting batteries into the external battery pack


LWARNING
Batteries may explode if not handled properly!
‣ Do not recharge batteries.
‣ Do not open batteries.
‣ Do not expose batteries to naked flame.
Observe the specified temperature range of the batteries.

1→ 2→ 3

T20 1. T20 2.
2.5 Nm
(1.8 lbf ft)

2.
1.
A0042984 A0044283 A0043783

‣ Open the connection ‣ Insert new batteries. ‣ Close the connection


compartment cover. compartment cover.

The device does not display the remaining capacity of the external batteries. The value
on the display refers exclusively to the batteries fitted internally. If internal and external
batteries are connected, the external batteries are used first of all, and then the internal
batteries are used.

5.8 Ensuring potential equalization


LCAUTION
Insufficient or faulty potential equalization.
May destroy the electrodes and thus result in the complete failure of the device!
‣ Pay attention to in-house grounding concepts
‣ Take account of operating conditions like the pipe material and grounding
‣ Connect the medium, sensor and transmitter to the same electrical potential
‣ Use a ground cable with a minimum cross-section of 6 mm2 (0.0093 in2) for potential
matching connections

32 Endress+Hauser
Proline 800 Cellular radio Electrical connection

5.8.1 Connection example, standard scenario

Metal, grounded pipe

A0044266

6 Potential equalization via measuring tube

5.8.2 Connection example in special situations

Unlined and ungrounded metal pipe


This connection method also applies in situations where:
• The customary potential equalization is not used
• Equalizing currents are present

Ground cable Copper wire, at least 6 mm2 (0.0093 in2)

DN ≤ 300 DN ≥ 350

A0029338

7 Potential equalization via ground terminal and pipe flanges

1. Connect both sensor flanges to the pipe flange via a ground cable and ground them.
2. If DN ≤ 300 (12"): Mount the ground cable directly on the conductive flange coating of
the sensor with the flange screws.
3. If DN ≥ 350 (14"): Mount the ground cable directly on the metal transport bracket.
Observe screw tightening torques: see the Sensor Brief Operating Instructions.

Endress+Hauser 33
Electrical connection Proline 800 Cellular radio

4. Connect the connection housing of the transmitter or sensor to ground potential by


means of the ground terminal provided for the purpose.

Proline 800 - Advanced


In the case of remote device versions, the ground terminal in the example always refers
to the sensor and not to the transmitter.

Pipe with insulating liner or plastic pipe


This connection method also applies in situations where:
• Standard company potential equalization cannot be guaranteed
• Equalizing currents can be expected

A0029339

8 Potential equalization via ground terminal and ground disks (PE = PFL = PM)

1. Connect the ground disks to the ground terminal via the ground cable.
2. Connect the ground disks to ground potential.
 PE = PFL = PM

Pipe with a cathodic protection unit


This connection method is only used if the following two conditions are met:
• Metal pipe without liner or pipe with electrically conductive liner
• Cathodic protection is integrated in the personal protection equipment

Ground cable Copper wire, at least 6 mm2 (0.0093 in2)

4.
+
3. – 2.

A0029340

34 Endress+Hauser
Proline 800 Cellular radio Electrical connection

Prerequisite: The sensor is installed in the pipe in a way that provides electrical insulation.
1. Connect the two flanges of the pipe to one another via a ground cable.
2. Connect the flange to the ground terminal via the ground cable.
3. Route the signal line shielding via a capacitor (recommended value 1.5 µF/50 V).
4. Connect the device to the optional power supply such that it is floating in relation to the
ground potential (PE), (this step is not necessary if using a power supply without ground
potential (PE)).
 PE ≠ PFL = PM

Proline 800 - Advanced


In the case of remote device versions, the ground terminal in the example always refers
to the sensor and not to the transmitter.

5.9 Ensuring potential equalization


5.9.1 Introduction
Correct potential equalization (equipotential bonding) is a prerequisite for stable and reliable
flow measurement. Inadequate or incorrect potential equalization can result in device failure
and present a safety hazard.
The following requirements must be observed to ensure correct, trouble-free measurement:
• The principle that the medium, the sensor and the transmitter must be at the same
electrical potential applies.
• Take in-company grounding guidelines, materials and the grounding conditions and
potential conditions of the pipe into consideration.
• The necessary potential equalization connections must be established using a ground cable
with a minimum cross-section of 6 mm2 (0.0093 in2).
• For remote device versions, the ground terminal in the example always refers to the sensor
and not to the transmitter.
You can order accessories such as ground cables and ground disks directly from Endress
+Hauser
Abbreviations used
• PE (Protective Earth): potential at the protective earth terminals of the device
• PP (Potential Pipe): potential of the pipe, measured at the flanges
• PM (Potential Medium): potential of the medium

5.9.2 Connection examples for standard situations

Unlined and grounded metal pipe


• Potential equalization is via the measuring pipe.
• The medium is set to ground potential.
Starting conditions:
• Pipes are correctly grounded on both sides.
• Pipes are conductive and at the same electrical potential as the medium

Endress+Hauser 35
Electrical connection Proline 800 Cellular radio

PE = PP = PM
A0044854

‣ Connect the connection housing of the transmitter or sensor to ground potential via the
ground terminal provided for this purpose.

Metal pipe without liner


• Potential equalization is via the ground terminal and pipe flanges.
• The medium is set to ground potential.
Starting conditions:
• Pipes are not sufficiently grounded.
• Pipes are conductive and at the same electrical potential as the medium

DN ≤ 300 DN ≥ 350

PE = PP = PM
A0042089

1. Connect both sensor flanges to the pipe flange via a ground cable and ground them.

36 Endress+Hauser
Proline 800 Cellular radio Electrical connection

2. Connect the connection housing of the transmitter or sensor to ground potential via the
ground terminal provided for this purpose.

• For DN ≤ 300 (12"): Mount the ground cable directly on the conductive flange coating
of the sensor with the flange screws.
• For DN ≥ 350 (14"): Mount the ground cable directly on the metal transport bracket.
Observe the screw tightening torques: see the Brief Operating Instructions for the
sensor.

Plastic pipe or pipe with insulating liner


• Potential equalization is via the ground terminal and ground disks.
• The medium is set to ground potential.
Starting conditions:
• The pipe has an insulating effect.
• Low-impedance medium grounding close to the sensor is not guaranteed.
• Equalizing currents through the medium cannot be ruled out.

PE = PP = PM
A0044856

1. Connect the ground disks to the ground terminal of the transmitter or sensor
connection housing via the ground cable.
2. Connect the connection to ground potential.

5.9.3 Connection example with the potential of medium not equal to protective
ground
In these cases, the medium potential can differ from the potential of the device.

Metal, ungrounded pipe


The sensor and transmitter are installed in a way that provides electrical insulation from PE,
e.g. applications for electrolytic processes or systems with cathodic protection.
Starting conditions:
• Unlined metal pipe
• Pipes with an electrically conductive liner

Endress+Hauser 37
Electrical connection Proline 800 Cellular radio

3.
+
2. –

PE ≠ PP = PM
A0042253

1. Connect the pipe flanges and transmitter via the ground cable.
2. Route the shielding of the signal lines via a capacitor (recommended value 1.5µF/50V).
3. Device connected to power supply such that it is floating in relation to the protective
earth (isolation transformer). This measure is not required in the case of 24V DC supply
voltage without PE (= SELV power unit).

5.10 Post-connection check


Are cables or the device undamaged (visual inspection)? 
Do the cables comply with the requirements? 
Do the mounted cables have adequate strain relief? 
Are all cable glands installed, securely tightened and leak-tight? Cable run with "water trap" ? 
Only for remote version: is the sensor connected to the right transmitter?

Check the serial number on the nameplate of the sensor and transmitter.
Does the supply voltage match the specifications on the transmitter nameplate? 
Is the terminal assignment correct →  21? 
Is the terminal assignment or the pin assignment of the device plug correct? 
Is the cellular network antenna connected correctly? 
Is the signal strong enough to connect to a cellular network? 
Batteries correctly inserted and secured? 
DIP switch in correct position? 
If supply voltage is present, do values appear on the display module?
If power is supplied exclusively via the battery: does information appear on the display module when the 
module is touched?
Is the potential equalization established correctly ? 
Are all housing covers installed and the screws tightened with the correct tightening torque? 

38 Endress+Hauser
Proline 800 Cellular radio Operation options

6 Operation options
6.1 Overview of operation options

1
A0044518

1 Smartphone/tablet (via SmartBlue)


2 Netilion/OPC-UA (via cellular radio)

For custody transfer, once the device has been put into circulation or sealed, its operation
is restricted.

6.2 Access to the operating menu via the SmartBlue app


The device can be operated and configured via the SmartBlue app. In this case, the connection
is established via the Bluetooth® wireless technology interface.
Supported functions
• Device selection in Live List and access to the device (login)
• Configuration of the device
• Access to measured values, device status and diagnostic information
• Data logger readout
• Certificate management
• Device software update
• Heartbeat report
• Parameter report
The SmartBlue app is available to download free of charge for Android devices (Google
Playstore) and iOS devices (iTunes Apple Store): Endress+Hauser SmartBlue
Directly to the app with the QR code:

Endress+Hauser 39
System integration Proline 800 Cellular radio

A0033202

• For energy-saving reasons, if the device is not powered by a power unit, it is only
visible in the live list for 10 seconds every minute.
• The device appears immediately in the live list if the local display is touched for 5
seconds.
• The device with the highest signal strength appears at the very top of the live list.
Forgotten your password: contact Endress+Hauser Service.

7 System integration
For detailed information on system integration, see the Operating Instructions for the
device →  3
• Overview of device description files:
• Current version data for the device
• Operating tools
• Compatibility with earlier model

8 Commissioning
8.1 Function check
Before commissioning the measuring device:
‣ Make sure that the post-installation and post-connection checks have been performed.
• "Post-installation check" checklist
• "Post-connection check" checklist

8.2 Preparatory steps


The device can only be operated via the SmartBlue App.

8.2.1 Install the SmartBlue App


Download the SmartBlue App →  40

40 Endress+Hauser
Proline 800 Cellular radio Commissioning

8.2.2 Connect the SmartBlue App to the device


Log in

8.3 Configuring the measuring device


Complete this wizard to commission the device.
For each parameter, enter the appropriate value or select the appropriate option.
NOTE
If you exit the wizard before completing all required parameters, the changes you made will be
saved. For this reason, the device may be in an undefined state!
In this case, a reset to the default settings is recommended.

1. Open the Guidance menu.


2. Start the Commissioning wizard.
3. Follow the instructions in the SmartBlue App.
 The configuration is completed.

8.4 Protecting settings from unauthorized access


The following options exist for protecting the configuration of the measuring device from
unintentional modification after commissioning:
• Write protection via access code →  41
• Write protection via write protection switch →  42

8.4.1 Write protection via access code


The effects of the user-specific access code are as follows:
Via the SmartBlue App, the parameters for the measuring device configuration are write-
protected and their values can no longer be changed.

Defining the access code via the SmartBlue App


1. Open the System menu.
2. Open the User management submenu.
3. Open the Define access code wizard.
4. Define a string, consisting of up to 4 numbers, for the access code.
 The parameters are write-protected.

• If parameter write protection is activated via an access code, it can also only be
deactivated via this access code .
• The user role with which the user is currently logged on is indicated by the Access
status parameter. Navigation path: System → User management → Access status

Endress+Hauser 41
Commissioning Proline 800 Cellular radio

8.4.2 Write protection via write protection switch

1
protection
Custody
Display

transfer
Write

Off
On
1 2
A0047361

‣  Information regarding the


write protection switch is
provided on the connection
nameplate in the connection
compartment cover.

Unlike parameter write protection via a user-specific access code, this allows write access to
the entire operating menu to be locked.
The parameter values are now read only and cannot be edited any more.
The following parameters can always be modified even if parameter write protection is
activated:
• Enter access code
• Contrast display
• Clientt ID

1. Set the write protection (WP) switch on the display module to the ON position.
 Hardware write protection is enabled.
In the Locking status parameter, the Hardware locked option is displayed.
On the local display, the  symbol appears in the header.

.
V 8.3 3
m /min

A0044218

2.

42 Endress+Hauser
Proline 800 Cellular radio Diagnostic information

9 Diagnostic information
Faults detected by the self-monitoring system of the measuring device are displayed as a
diagnostic message in alternation with the operational display. The message about remedial
measures can be called up from the diagnostic message, and contains important information
on the fault.

9.1 Diagnostic message

Maintenance required
• Maintenance required.
• Output signal is still valid.
Out of specification

? • Device is being operated outside the technical specification limits, e.g.


outside the process temperature range.
• Device is operated outside the configuration performed by the user, e.g.
maximum flow rate.
Functional test
• Device is in the service mode, e.g. during a simulation.
• Output signal is temporarily invalid.
If two or more diagnostic events are pending simultaneously, only the message of the
diagnostic event with the highest priority is shown.

Endress+Hauser 43
*71552846*
71552846

www.addresses.endress.com

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