SPX FLOW CU4plus IO‑Link Inter-operable Flexibility leads to Ease of Installation and Use works with all APV and IO-Link allows for interoperability across multiple protocols enabling Waukesha Cherry Burrell end users to quickly integrate with other fieldbus protocols. valves and can retrofit with existing installed base when paired with an IO-Link Real Time Diagnostics Improve Uptime master. The control units provide features that improve Monitor real-time process data to update valve limit set values to uptime, inter-operatbility, and optimize/trigger needed maintenance intervals (activation hours, sustainability. cycles, actuation reaction times)
Unique Air Pressure Monitoring Allow for Quick Maintenance
Response
CU4plus IO-Link features a unique pressure sensor in the control unit
will allow end users to monitor air pressure used to actuate the valve. This feature combined with this more advanced protocol enhances the end user to optimize performance, increase uptime and maximize interoperability with other protocols.
Data Centralized for a Robust Network and Less Downtime
Complete configuration setup is an automated process which is
stored in the IO-Link master such that it can be reloaded in any replacement unit (including the firmware). This leads to shorter downtimes, accurate, and error-free automation restoration of the original valve relevant setting of the control unit.
Seat Lift Pulsation Enhance CIP / Sustainability
For mix proof valves seat lifting can work based on pulsation with defined ON/OFF times to optimize CIP.
1 of 4 CU4 PLUS IO-LINK APPLICATION
APPLICATION In food processing industry as well as in related industries
FUNCTION Control of process valves
MECHANICS AND PNEUMATICS
MATERIAL PA6.6 / PA12
AMBIENT TEMPERATURE -20 °C to +70 °C; - 4 °F to + 158 °F
AIR HOSE 6 mm / 1/4" OD
PRESSURE RANGE 6 – 8 bar
COMPRESSED AIR QUALITY Quality class acc. to DIN ISO 8573-1
Quality class 3, max. size of solid particles per m3
CONTENT OF SOLID PARTICLES 10000 of 0.5 μm < d < 1.0 μm 500 of 1.0 μm < d < 5.0 μm Quality class 3, max. dew point temperature -20 °C For installations at lower temperatures or at higher altitudes, additional CONTENT OF WATER measures must be considered to reduce the pressure dew point accordingly.
CONTENT OF OIL Quality class 1, max. 0.01 mg / m3
ELECTRICAL DATA
OPERATING VOLTAGE 18 V – 30 V DC
RIPPLE Max. 1.3 Vpp (peak to peak)
INRUSH CHARGE Lower 20 mAs
VOLTAGE SUPPLY OF SENSORS 5 V DC (+ / - 5 %)
Minimum approx. 65 mA @ 24 V DC POWER CONSUMPTION Typical approx. 86 mA @ 24 V DC Maximum approx. 105 mA @ 24 V DC
CABLE LENGTH Max. 20 m (IO-Link specific)
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VALVE TYPES AND CALIBRATION
Valve Types For all types of SPX FLOW valves.
Sensor Calibration One button automatic calibration process for all valve types. Manual Calibration Separate option for a manual calibration of the valve closed position. Tolerance Band +-1 mm, +-2 mm, +-5 mm depending on the valve type.
DATA SIGNALS
Process Data Input Signals Valve Closed Signal for Valve in Closed position Valve Open Signal for Valve on Open position Upper seat lift active Upper seat lift of a double seat valve active Lower seat lift active Lower seat lift of a double seat valve active Valve in calibrated linear sensor position 1. Sensor Position 1 Needed for PMO valves. Valve in calibrated linear sensor position 2. Sensor Position 2 Needed for PMO valves. Position Lift Valve in calibrated linear sensor position lift Valve in calibrated linear sensor position 3. Sensor Position 3 Needed for PMO valves. Valve in calibrated linear sensor position 4. Sensor Position 4 Needed for PMO valves. External Sensor 3 External proximity switch 3 active External Sensor 4 External proximity switch 4 active Air Pressure Air pressure of the main actuator Valve Shaft Position 1 Linear sensor 1 position Valve ShaftPosition 2 Linear sensor 2 position Process Data Output Signals Main Valve Main Actuator Upper Seat lift Actuator for the upper seat lift Lower Seat lift Actuator for the lower seat lift
3 of 4 CU4 PLUS IO-LINK IO-LINK INTERFACE
Transmission Type COM3 (230,4 kBaud)
IO-Link Revision 1.1 IO-Link Class Port Class A Data Storage Mode Fully supported Firmware update By an encrypted *.iolfw file
TESTS / APPROVALS
EU EMC 2014/30/EU (89/336/EEC)
Protective Class IP 67 EN 60529 complies with NEMA 6 EMC DIN EN 55011 DIN EN 6100-4-2,3,4,5,6 Vibration/Oscillation EN 60068-2-6 Safety of Machinery DIN EN ISO 13849-1,2 IEC 611 31-9 IO-Link Physical Layer Test Device Conformance Test Control Instruments IEC 60947-5-2
ELECTRICAL CONNECTION
Connector M12 connector with 4 pins
Default wiring complies with IEC 60947-5-2 and uses only three wires for Connection 24 V, 0 V and a signal line.
SENSOR INTERFACE (DEPENDENT FROM THE VALVE TYPE)
Linear position Sensors One or two linear sensors for the valve position. Discrete Sensors Up to two proximity switches Air Pressure Sensor One air pressure sensor
USER INTERFACE
Valve Interface 5 LEDs in the cap for the valve function
Solenoid Function 3 internal LEDs for the solenoid function Function Interface 3 internal LEDs for teach, pressure and service functions A serial service interface for the connection to a PC for configuration and Service Interface service purposes.
SPX FLOW, Inc. reserves the right to incorporate our latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed in writing. Please contact your local sales representative for product availability in your region. For more information visit www.spxflow.com.
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