Service Manual 990d

SERVICE MANUAL
&
PARTS LIST
990D
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TABLE OF CONTENTS
TO CHANGE THE FACE PLATE UNIT ................................................................................................................... 1

TO CHANGE THE BELT COVER UNIT .................................................................................................................... 2
TO CHANGE THE TOP COVER ............................................................................................................................... 3
TO CHANGE THE FRONT COVER UNIT ................................................................................................................. 4
TO CHANGE THE SIDE COVER UNIT .................................................................................................................... 5
TO CHANGE THE MACHINE BASE UNIT ............................................................................................................... 6
TO CHANGE THE MACHINE SOCKET .................................................................................................................... 8
PREPARATION BEFORE THE ADJUSTMENT ........................................................................................................ 8
TO ADJUST THE NEEDLE HEIGHT ........................................................................................................................ 9
TO ADJUST THE PRESSER BAR HEIGHT ........................................................................................................... 10
TO ADJUST THE FEED DOG HEIGHT .................................................................................................................. 11
TO ADJUST THE TIMING OF THE NEEDLE AND THE FEED DOG ..................................................................... 12
TO ADJUST THE TIMING OF THE NEEDLE AND THE UPPER KNIFE ................................................................ 13
TO ADJUST THE HEIGHT OF THE LOWER LOOPER .......................................................................................... 14
TO ADJUST THE CLEARANCE BETWEEN THE NEEDLES AND THE LOWER LOOPER/NEEDLE GUARDS .. 15
TO ADJUST THE CLEARANCE BETWEEN THE NEEDLES AND THE LOWER LOOPER/NEEDLE GUARDS .. 16
TO ADJUST THE CLEARANCE BETWEEN THE NEEDLES AND THE FIXED NEEDLE GUARD ....................... 17
TO ADJUST THE POSITION OF THE CHAINING FINGER ................................................................................... 18
TO ADJUST THE POSITION OF THE UPPER LOOPER ....................................................................................... 19
TO ADJUST THE TIMING OF THE NEEDLE AND THE LOWER LOOPER ........................................................... 20
TO ADJUST THE TIMING OF THE UPPER AND LOWER LOOPERS .................................................................. 21
TO ADJUST THE CLEARANCE BETWEEN THE LOOPERS ................................................................................ 22
TO ADJUST THE CLEARANCE BETWEEN THE NEEDLES AND THE UPPER LOOPER ................................... 23
TO ADJUST THE POSITION OF THE KNIVES ...................................................................................................... 24
TO ADJUST THE POSITION OF THE LOWER LOOPER THREAD GUIDE .......................................................... 25
TO ADJUST THE STITCH LENGTH ....................................................................................................................... 26
TO ADJUST THE THREAD TENSION DIALS ........................................................................................................ 27
PARTS LIST .......................................................................................................................................................28-47

990D
TO CHANGE THE FACE PLATE UNIT
To remove:
1. Loosen the setscrew A and remove the face plate unit.
To attach:
2. Fit the U-groove of the face plate between the setscrew A and set plate, put the rib of the face
plate into the front cover unit and the back cover unit. Tighten the setscrew A.

990D
TO CHANGE THE BELT COVER UNIT
To remove:
1. Loosen the setscrew A and remove the setscrew B.
2. Remove the belt cover unit.
To attach:
3. Put the ribs of belt cover into the front cover unit and tighten the setscrew A and B.
Front cover Setscrew A
Rib
Belt cover unit
Rib
Setscrew B

990D
TO CHANGE THE TOP COVER
To remove:
1. Remove the face plate unit and belt cover unit.
2. Remove the two setscrews A. Remove the top cover.
To attach:
3. Put the ribs of top cover into the front cover unit. Tighten setscrews A.
Setscrews A
Top cover
Rib
Front cover unit

990D
TO CHANGE THE FRONT COVER UNIT
To remove:
1. Remove the face cover and belt cover unit.
2. Turn the handwheel toward you with your hand, and set the upper looper at its lowest position,
and remove the setscrews A, B, C, D, E and the front cover unit.
To attach:
3. Attach the front cover unit with setscrews A, B, C, D and E.
4. Attach the belt cover unit and face plate unit.
Setscrews A
Setscrew E
Setscrew D
Upper looper should be set
at its lowest position
Front cover unit

Setscrew B
Setscrew C
Looper cover unit
4

990D
TO CHANGE THE SIDE COVER UNIT
To remove:
1. Loosen the setscrew A and remove the side cover unit.
To attach:
2. Fit the U-grooves of the side cover between the setscrews A and the set plate.
3. Tighten the setscrews A.
Side cover unit
Set plate
Setscrews A
U-grooves

990D
TO CHANGE THE MACHINE BASE UNIT
To remove:
1. Remove the setscrews A, B, C, D and two hinge screws E, and remove two base cushions F
and washers.
2. Remove the machine base.
NOTE: Do not remove another two base cushions.
To attach:
3. Attach the machine base unit, and tighten the setscrews A, B, C and D.
4. Attach the two base cushions F, washers, and tighten the hinge screws E.
Washer
Washer
Base
Hinge screw E cushion F
Setscrew A
Machine base
Setscrew D
Setscrew B
Setscrew C

990D
TO CHANGE THE MACHINE SOCKET
To remove:
1. Remove the belt cover unit.
2. Remove the setscrews A and pull out the cord connectors.
To attach:
3. Insert the cord connectors as shown below.
4. Attach the machine socket, and tighten two setscrews A and attach the belt cover unit.
Cord with ridge
Cord with ridge

990D
PREPARATION BEFORE THE ADJUSTMENT
Use the following gauges for the correct setting and adjustment.
Thickness gauge Needle bar gauge

No. 787-G05 No. 787-G02
Thickness gauge
No. 787-G03
* Each part, indicated by an alphabet, of the thickness gauge No.787-G05 is used for the following
adjustments:
A E
787 - G05
C F B
D
A: Adjustment of needle bar height
B: Adjustment of presser bar height
C: Adjustment of feed dog height
D: Adjustment of needle and upper looper timing
E: Adjustment of needle and upper looper timing
F: Adjustment of needle and feed dog timing

990D
TO ADJUST THE NEEDLE HEIGHT
Correct Setting:
The distance between the tip of needle on the right and the surface of needle plate should be 11.6
to 12.2 mm when the needle bar is at the highest position.
To adjust:
1. Remove the face plate unit.
2. Turn the handwheel toward you with your hand, and set the needle bar at its highest position.
3. Loosen the setscrew A to adjust the height, and tighten the setscrew A after the adjustment is
done.
4. Turn the handwheel toward you one complete turn, and recheck the needle bar height.
5. Attach the face plate unit.

990D
TO ADJUST THE PRESSER BAR HEIGHT
Correct Setting:
The distance between the surface of the needle plate and the bottom of presser foot should be 4.7
to 5.3 mm when the presser bar lifter is raised.
To adjust:
1. Remove the face plate unit. Remove the setscrews A and the lamp fixing plate.
2. Raise the presser bar lifter, and loosen the setscrews B.
Then adjust the presser bar height, the side of presser foot should be parallel with the hole of
needle plate.
3. Tighten the setscrew B.
4. Attach the lamp fixing plate with the setscrews A and attach the lamp.
5. Attach the face plate unit.
10

990D
TO ADJUST THE FEED DOG HEIGHT
Correct Setting:
When the presser foot is lowered and feed dog is at its highest position, the distance between the
surface of needle plate and bottom of presser foot should be 0.75 to 0.95 mm.
To adjust:
1. Set the stitch length dial at “3” and the differential feed dial at “1.0”.
2. Lower the presser foot and raise the feed dog to its highest position by turning the handwheel.
3. Loosen the feed dog screws A (2 pcs.).
4. Push the feed dog straight upward and adjust the distance between the surface of needle plate
and bottom of presser foot, then tighten the setscrews A (2 pcs.).
5. Check the feed dog height by turning the handwheel toward you.
11

990D
TO ADJUST THE TIMING OF THE NEEDLE AND THE FEED DOG
Correct Setting:
When the tip of right needle is at 2 ~ 4 mm above the needle plate in its downward motion,
and lowered presserr foot, the top of the feed dog teeth should be level to the top surface of needle
plate at their rearmost position.
Before adjustment, check if needle bar height and feed dog height are correct.
To adjust:
1. Loosen setscrew A and remove setscrew B, remove feed base cover.
2. Set the stitch length dial at “3” and differentiial feed dial at “1.0”.
3. Raise the presser foot and move the tip of right needle at 2 ~ 4 mm above the needle plate in its
downward motion by turning the handwheel.
4 Lower the presser foot, and loose two setscrews C for main feed cam, two setscrews D
for sub feed cam, annd adjust the position of the subb feed cam and tighten setscrews D.
* Turn the sub feed cam to the direction E if the feed dog is lower than the surface of the
needle plate.
* Turn the sub feed cam to the direction F if the feed dog is higher than the surface of the needle
plate.
5. Set the main feed cam to keep the clearance between the bushing and main feed cam to about
1 mm, and tighten two setscrewsss C.
Attach the feed base cover with setscrews A and B.
12

990D
TO ADJUST THE TIMING OF THE NEEDLE AND THE UPPER KNIFE
Correct Setting:
The upper knife timing is the same as that of the needle bar. In fact, when the needle bar is at
highest position, the upper knife should be also at its highest position.
To adjust:
1. Remove the feed base cover unit.
2. Loosen two setscrews A, and move the balance weight to left.
3. Loosen two setscrews B, and adjust the needle and upper knife timing is being delay.
# Turn the upper knife drive cam to the direction D when the upper knife timing is being delay.
# Turn the upper knife drive cam to the direciton E when the upper knife timing is too soon.
4. Tighten the two setscrews B firmly. Move the balance weight to right.
Match the guide line on the balance weight with the one of the main shaft correctly.
Thennn tighten the two screws A.
5. Turn the handwheel toward you one cycle, and recheck the needle and the upper knife timing.
6. Attach the feed base cover.
13

990D
TO ADJUST THE HEIGHT OF THE LOWER LOOPER
Correct Setting:
The height of lower looper is 65.7 mm from the center of lower looper shaft as shown in illustration.
To adjust:
1. Set the upper knife in down postion to loosen setscrew A.
2. Turn the hand wheel to get the lower looper in rightmost position.
3. Replace the lower looper.
4. Turn the handwheel to get the lower looper in leftmost position.
5. Insert the gauge downwards into the lower looer shaft as shown.
6. Loosen setscrew A, and move the lower looper up or down to get the tip off lower looper is in
line with guide line of gauge.
7. Tighten setscrew A.
8. Remove the gauge and set the upper knife in up position.
NOTE: You can adjust the height of lower looper without removing the lower looper thread guide.
14

990D
TO ADJUST THE CLEARANCE BETWEEN THE NEEDLES AND THE LOWER
LOOPER/NEEDLE GUARDS
Correct Setting:
Both right and left needles should have an equal clearance between the front edge of the needle
holes on the needle plate. The standard clearance between the left and right needle and the lower
looper is 0 mm to 0.05 mm. The standard clearance between the needle and the rear needle guard
is 0 mm to 0.2 mm.
The above standard clearance allows the needle to slightly touch the front needle guard.
To adjust:
1. Remove the face plate unit, presser foot, needle plate and needle.
2. Before loosening setscrew C, attach the needle gauge #787-G02 to prevent change of needle
bar height during the adjustment.
Attach two #11 needles on the needle clamp. Loosen the setscrew C.
Adjust the clearance between the needles and the front edge of the needle holes on the needle
plate by turning the needle bar in the D or E direction while pushing up the needle bar to
prevent change of the needle bar height.
Retighten the setscrew C and remove the needle gauge.
3. Remove the left needle only.
4. Turn the handwheel toward you to bring the tip of the lower looper from the left hand to the rear
side of the right needle.
5. Loosen the hexagonal socket screws A on the front needle guard and open a space between
the front needle guard and the needle.
6. Next, loosen the hexagonal bolt B, and slide the lower looper unit to the front or to the back to
adjust the clearance between the right needle and the lower looper.
The clearance should be 0 to 0.05 mm. Retighten the hexagonal bolt B.
7. Change the right needle from #11 to #14.
8. Push the right needle by the front needle guard to adjust the clearance between the needle and
the lower looper. The clearance should be 0 mm to 0.05 mm.
9. Attach #14 needle on the left needle position and turn the handwheel toward you to check the
clearance between the left needle and looper.
Make sure the front needle guard is touching the needle slightly and rear needle guard is not
touching the needle.
10. Check the timing between the needle and the lower looper.
11. Recheck the needle bar height and the clearance between the needle and the lower looper.
Note:
The needle is set at right needle position on this model. Also, the needle setting position can be
changed from right to left for the wide stitch sewing so that the following adjustment is required.
15

990D
TO ADJUST THE CLEARANCE BETWEEN THE NEEDLES AND THE LOWER
LOOPER/NEEDLE GUARDS
16

990D
TO ADJUST THE CLEARANCE BETWEEN THE NEEDLES AND THE FIXED
NEEDLE GUARD
Correct Setting:
The clearance between the needle and the fixed needle guard should be 0.1 to 0.4 mm.
To adjust:
1. Remove the presser foot and needle plate and lower the needle to its lowest position.
2. Loosen the setscrews A and adjust the position of the fixed needle guard.
3. Tighten the setscrews A.
4. Attach the presser foot.
Chaining finger The clearance between the

(Needle plate setting knob is to be “S”) needle and fixed needle guard
Fixed needle guard

Chaining finger
Needle #14
To be touch
Fixed needle guard
0.1 — 0.4 mm
Tip of fixed needle guard
Setscrew A
17

990D
TO ADJUST THE POSITION OF THE CHAINING FINGER
Correct Setting:
When the needle plate setting knob is set at "S", the chaining finger should touch the side of needle
plate, and the tip of the chaining finger should be same level with the tip of the needle on the
needle plate.
To adjust:
1. Remove the presser foot.
2. Set the needle plate setting knob to guide line S on chaining finger unit.
3. Loosen the setscrews A, and move the chaining finger unit to correct position.
4. Tighten two setscrerws A.
5. Set the needle plate setting knob to "S" and "R" on the chaining finger unit, and check the
position of chaining finger.
6. Attach the presser foot.
18

990D
TO ADJUST THE POSITION OF THE UPPER LOOPER
Correct Setting:
When the upper looper is at the left most position, the distance between the center of needle on the
right and the center of looper eye should be 4.8 mm to 5.2 mm.
To adjust:
2. Turn the handwheel to bring the upper looper to its lowest position. Loosen the hexagonal socket
screws A, and adjust the distance between the upper looper shaft guide and bottom of the upper
looper. The distance should be 1.6 mm to 1.8 mm when the upper looper is at the lowest position
as shown Fig. 1.
3. Tighten the hexagonal socket screws A.
4. Turn the handwheel and bring the upper looper to the leftmost position.
5. Loosen the hexagonal socket screw B, and adjust the distance between the center of needle and
center of upper looper eye as shown Fig. 2 and Fig. 3.
6. Tighten the hexagonal socket screw B.
7. Check the upper and lower loopers timing and the clearance between upper and lower loopers.
Needle on the right

1.7 mm
5 mm
Upper looper
Upper looper shaft guide
1.6 to 1.8 mm
4.8 to 5.2 mm
(Fig. 2)
Upper looper shaft
Upper looper
Hexagonal socket screw
(Fig. 1)
(Fig. 3)
Hexagonal bolt
19

990D
TO ADJUST THE TIMING OF THE NEEDLE AND THE LOWER LOOPER
Correct Setting:
When the needle comes up 2.8 mm to 3.2 mm (7/64 to 1/8˝) from its lowest position, the tip of the
lower looper meets the left side of the needle (#11) on the right.
To adjust:
1. Remove the presser foot, needle plate and left-side needle.
2. Replace the right side needle with a #11 one.
3. Turn the handwheel toward you to get the lowest needle position.
4. Set the two gauges (787-G02, 787-G03), as shown in (Fig.a) and tighten bolt (B).
* There should be no clearance between the gauges and the needle bar lower bushing.
5. Remove the plate gauge (787-G03), and then turn the handwheel toward you until the needle
gauge touches the needle bar lower bushing, as shown in (Fig.b).
6. In this condition, loosen the hexagonal bolt (C) just enough to move the lower looper swing arm.
Adjust the lower looper position in order to meet the tip of lower looper with left-side of the
needle (#11), as shown in (Fig4).
Tighten hexagonal bolt (C).
7. Remove the needle bar gauge (787-G02).
* Check the clearance between the needle and lower looper.
* Check the clearance between the loopers.
8. Replace the right side needle with a #14 one.
9. Attach the needle plate and presser foot.
* Be careful not to tighten bolt (B) too much.
Needle bar lower bushing
No clearance !!
Plate gauge
Bolt (B)
787-G03
Needle bar gauge Turn the
handwheel
Thickness: 3 mm (787-G02)
Color: Black
(Fig. a) (Fig. b)
Right needle (#11) Right needle (#11)

Lower looper
Lower looper base Lower looper 3 mm
Hexagonal bolt (C)

(Fig. d)
(Fig. c)
20

990D
TO ADJUST THE TIMING OF THE UPPER AND LOWER LOOPERS
Correct Setting:
When the lower looper moves to the right, the tip of upper looper meets the lower looper within 0.2
to 1.2 mm from the left of lower looper eye as shown in Fig.1.
To adjust:
1. Before proceeding with this adjustment, check the lower looper timing and the position of the
upper looper.
3. Loosen two setscrews, and adjust the timing by turning the upper looper drive cam in the
direction of:
A: If the timing of the upper looper is advanced as shown in Fig. 3.
B: If the timing of upper looper is delayed as shown in Fig.4.
The allowance is 0.2 to 1.2 mm from the left edge of the lower looper eye as shown in Fig. 1.
4. Tighten two setscrews.
5. Check the clearance between the loopers.
6. Attach the machine base.
.2 mm
0.2 ~ 1
Lower looper
Upper looper
(Fig. 2)
(Fig. 1)
(Fig. 3)
Direction A Direction B
Setscrews Marking-off line
Upper looper drive cam

(Fig. 4)
21

990D
TO ADJUST THE CLEARANCE BETWEEN THE LOOPERS
Correct Setting:
When the loopers meet as shown in Fig.2, the clearance should be 0 to 0.1 mm as shown in Fig 1.
To adjust:
1. Remove the presser foot and needle plate.
2. Turn the handwheel toward you with your hand to bring the loopers as shown in Fig. 2.
3. Loosen the setscrew A, and adjust the clearance by moving the upper looper to the back or front
as shown in Fig. 3.
4. Tighten the setscrew firmly.
5. Check the clearance between the upper looper and needle.
6. Attach the needle plate and presser foot.
Upper looper
0 to 0.1 mm Setscrew
Upper looper
Lower looper
(Fig. 1) (Fig. 3)
Lower looper Upper looper
(Fig. 2)
22

990D
TO ADJUST THE CLEARANCE BETWEEN THE NEEDLES AND THE UPPER
LOOPER
Correct Setting:
When the upper looper meets with the needle, the clearance should be 0 to +0.1 mm at the needle
on the left side and -0.05 to +0.05 mm at the needle on the right side.
To adjust:
1. Turn the handwheel toward your with your hand to bring the needle just behind the upper looper
in downward travel.
2. Loosen the setscrew A, and adjust the clearance between the needle and upper looper.
3. Tighten the setscrew A.
4. Check the clearance between the loopers.
Needle #14 Clearance
Setscrew A
Upper looper
Upper looper
Upper looper driving shaft
(Fig. 1)
(Fig. 2)
23

990D
TO ADJUST THE POSITION OF THE KNIVES
Correct Setting:
The tip of the lower knife should be leveled with the surface of needle plate. When the upper knife
is at the lowest position, the front lower corner of upper knife should be 0.8 to 1.5 mm below the
edge of lower knife.
To adjust:
1. Before proceeding with this adjustment, check the upper knife timing.
2. Remove the two setscrews A, and adjust the lower knife position.
3. Turn the handwheel to bring upper knife to the lowest position.
4. Loose the hexagonal bolt B, and adjust the position of upper knife.
5. Tighten the hexagonal bolt B.
24

990D
TO ADJUST THE POSITION OF THE LOWER LOOPER THREAD GUIDE
Lower Looper Thread Guide (3)

Loosen the setscrew A, and adjust the lower looper thread guide (3) so that the hole of thread
guide is in line with the groove of lower looper as shown in Fig. 1.
NOTE: After adjustment, check that lower looper thread guide (3) does not touch to arm and
feed dog.
Looper Thread Guide (Lower)

Loosen the setscrew C, and set so that the bottom side of the looper thread take-up lever is in line
with the bottom side of the upper looper waving arm.
Tighten the setscrew C to secure the position.
The hole is in line with the groove of lower looper.
View from B
Lower looper Upper looper waving arm
Setscrew A AGREEMENT
Lower looper Looper thread take-up lever

thread guide (3) Setscrew C
(Fig. 1) (Fig. 2)
25

990D
TO ADJUST THE STITCH LENGTH
Correct Setting:
The actual stitch length should be 2.8 to 3.0 mm when the stitch length dial is set at “3” and
differential feed dog at “1.0”.
To adjust:
1. Set the stitch length dial at “3” and the differential feed dial at “1.0”.
2. Remove the front cover unit.
3. If the actual stitch length is longer than 3.0 mm, turn the adjusting screw in the direction A.
If the actual stitch length is smaller than 2.8 mm, turn the adjusting screw in the direction B.
4. Attach the front cover unit.
Adjusting screw
Stitch length dial “3”
Direction B
Direction A Differential feed dial

“1.0”
26

990D
TO ADJUST THE THREAD TENSION DIALS
Thread tension dials are already adjusted for general sewing at factory, however, if you
want to adjust much stronger or weaker fr special sewing, it can be adjusted as follows:
To adjust:
1. Pull out the thread tension dial.
2. Turn the dial knob leading screw to adjust the thread tension to direction of:
A to get weaker thread tension.
B to get stronger thread tension.
3. Set the tension dial number “3” with stopper, and insert the thread tension dial.
Correct setting for general sewing:

When each dial is set at “3” and No. 50 polyester filament thread is used, the thread
should be as follows;
Needle (Left) : 33~53 g

Needle (right): 14~24 g
Upper looper: 11~21 g
Lower looper: 23~33 g
When each dial is set at “9” and No. 50 polyester filament thread is used, the thread
tension should be as follows;
Needle (Left) : 150 g or more

Needle (right): 57 g or more
Upper looper: 45 g or more
Lower looper: 140 g or more
Stopper
Dial knob leading screw
Direction A Direction B
Thread tension dial
27

990D
PARTS LIST
19
14
14 10
1 8 5
7
22 9
2 6 14
14
8
8
13
11
21 12
3 11
17 16
21
18 20
4
15
19
28

990D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 789605030 Front cover (unit)

2 789021140 Front cover
3 888261007 Sticker
4 787131001 Looper thread guide
7 792612007 Check spring (unit)
8 000149301 Tapping screw 3x8 (B)
9 785552501 L. needle tension (unit)
10 785553605 R. needle tension (unit)
11 785231006 Thread guide
12 785554606 U. looper tension (unit)
13 785555607 L. looper tension (unit)
14 000114709 TP screw 3x6
15 787394004 Take-up lever cover
16 787363004 Thread guide plate
17 785015002 Needle thread guide 2
18 787392002 Thread guide
19 000103417 Setscrew 4x8
20 789024006 Sticker
21 000115607 TP screw 4x8
22 724025006 Sticker
29

990D
PARTS LIST
18
23
1 20
22 21 19
4
23
24 34
2 23 21
25 22 23
6 32 31
3 27 28 35
36
23 37
38
5
26
29
30
8
11
12 17 7 8
16 15
37
13 14
33
9
10
30

990D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 789606008 Spool stand (unit)

2 777011003 Spool stand
3 784223105 Spool holder
4 789607009 Thread guide bar (unit)
5 000115700 TP screw 4x10
6 000114802 TP screw 4x12
8 000081005 Setscrew 4x8
9 787165004 Side cover hinge base
10 787507002 Side cover hinge (unit)
11 787628000 Side cover (unit)
12 787161000 Side cover
13 787162001 Slide cover spring base
14 787163002 Slide cover spring
15 000103808 Setscrew 3x5
16 000160009 Adjustable nut 3
17 000104902 Setscrew 3x16
18 787637002 Main feed connecting arm 2 (unit)
19 787197005 Main feed connecting arm 2
20 787198006 Main feed connecting shaft
21 787067005 Feed link
22 787195003 Feed connecting pin
23 000111201 H. socket screw 4x4
24 792611109 Feed adjusting base (unit)
25 787194002 Sub feed connecting arm 3
26 787074005 Feed adjusting base
27 787301004 Connecting arm spring
28 787195014 Connecting arm pin
29 000103509 Setscrew 4x10
30 787354105 Main shaft set plate (C)
31 787077008 Connecting arm support
32 810220003 Setscrew 4x6.5
33 000101404 Setscrew 4x6
34 650136009 Ring
35 787081005 Feed connecting arm link
36 000002105 Snap ring E-3
37 000001609 Snapring E-5
38 792034102 Sub feed connecting shaft
31

990D
PARTS LIST
1 22
11 24
13
5 23
6 4 25
2 12 26
38 16 27
3
13
20
21
28 29
35 39 37 36
14
34
34 18
10
7 33
15
30
9 31
32
18
17
19
13
13
32

990D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 789671008 Face plate (unit)

2 787352000 Face plate
3 840602006 Thread cutter (unit)
4 787382009 Sticker
5 787353001 Sticker
6 000115700 TP screw 4x10
7 788601000 Needle plate (unit)
8 789100007 Eccentric pin
10 681009101 Flat screw
11 787371201 Top cover
12 787370004 Handle set plate
13 000081005 Setscrew 4x8
14 787648109 Rear cover (unit)
15 787293208 Rear cover
16 000014007 Snap ring CS-4
17 787174006 Rear cover set plate
19 787294106 Rear cover set plate
20 650032015 Presser lifter
21 810431009 Hinge screw
22 777013108 Presser adjusting screw
23 788005008 Presser bar adjusting screw bracket
24 000104706 Setscrew 4x16
25 777002001 Bushing
26 787020006 Presser bar spring
27 724118007 Presser bar bracket
29 787019002 Presser bar
30 788501009 Presser foot (unit)
31 787541008 Foot holder (unit)
32 788502000 Presser foot (lower) (unit)
33 660106001 Setscrew
34 000115607 TP screw 4x8
35 000053101 Binder
36 789602004 Oil case (unit)
37 789005001 Oil case
38 789006002 Felt
39 763033204 String
33

990D
PARTS LIST
2 18
13 6 14
4
13
22
11
19
5
7
16
15 21
9 20
17 10
12
12
12
40
34 36 23
41
1
21
24 25 26
30 8
27 29 43
31 12
3
28 42 39
32
37
38 33 3
35 43
39
34

990D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 000061205 Nut 4
2 787631202 Lamp socket complete (unit)
3 000070300 Washer
4 787026002 Lamp socket set plate
5 655681434 Lamp socket (unit)
6 023271212 Motor (unit)
7 777502109 Machine socket (unit)
8 787204006 Washer (2)
9 784128028 Machine socket cover
11 000104108 Setscrew 4x20
12 000081005 Setscrew 4x8
13 000053008 Binder
14 000115504 TP screw 5x10
15 000009009 Lamp 240V 15W BA15D
16 000101404 Setscrew 4x6
17 784124002 Timing belt
18 787678005 Belt cover (unit)
19 787379302 Belt cover
20 787158004 Belt cover set plate
22 000115618 TP screw 4x8
23 787696043 Looper cover (unit)
24 787150143 Looper cover
25 787626008 Looper cover hinge (unit)
26 787151007 Looper cover supporter
27 787152008 Looper cover hinge
28 784121010 Looper cover shaft
29 784122000 Looper cover spring
30 000071013 Washer 4
31 000002105 Snap ring E-3
32 787181006 Looper cover stopper
33 789028000 Sticker
34 000081016 Setscrew 4x8
35 000115205 TP screw 4x6
36 788085002 Looper cover guide supporter
37 788086106 Looper cover guide
38 000078320 Setscrew 3x6
40 789610049 Base plate (unit)
41 789034009 Base plate
42 785260004 Washer
43 784135006 Rubber cushion
35

990D
PARTS LIST
16 17
1 13 2
2 18 20
2
4 44
19 22
5 39 2
14
15 23 32
43
3 30
2
11 39
10 2 31
38
7
2
8
25 29 2
9 24 21
6 26 35
28
27
26
36
2
2 37
40
42
12 34
33
41
36

990D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 784027004 Needle bar upper bushing

3 784028005 Needle bar lower bushing
4 787606002 Needle bar (unit)
5 787015008 Needle bar
6 000022307 Spring pin 1.6x8
7 785557001 Needle clamp screw (unit)
8 785004020 Needle clamp
9 785008024 Needle clamp screw
10 785026017 Setscrew 3x6
11 785009003 Needle bar thread guide
12 784157015 Needle HAx1 SP-14
13 784024001 Needle bar bracked
14 787348003 Take-up lever
15 000078320 Setscrew 3x6
16 789103000 Needle bar balancer
17 789612007 Needle bar crank (unit)
18 789104001 Needle bar crank
19 789007003 Needle bar link
20 789008004 Needle bar crank shaft
21 618070004 Screw
22 624245001 Ring
23 784022009 Link pin
24 792037002 Left balance weight
25 789002008 Bushing
26 792951001 Looper cam ring (unit)
27 787007100 Needle bar cam
28 789004000 Needle bar crank rod
29 787004107 Upper looper cam
30 888012001 Balance weight
31 000101703 Setscrew 4x12
32 789003009 Bushing
33 789611006 Main shaft (unit)
34 789001007 Main shaft
35 784019139 Handwheel
36 556047007 Washer
38 000038605 Washer φ 10x0.5
39 000002909 Snap ring E-7
40 789101008 Balance weight
41 793607068 Handwheel (unit)
42 793012004 Rubber sheet
43 000039905 Washer φ 7x0.5
44 000038502 Washer φ 8x0.5
37

990D
PARTS LIST
1 4
5
17 35
3
18
10
30
2
13 13
34
12 15
14
11
13
17 18 14 31
6 14
14 27
14
19
13 21
16 34 33
15 26 20 32
22 24
14
13
22
36 23
14 25
9 7
22
8
14 22
27
28
29
38

990D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 787618007 Upper looper shaft (unit)

2 787111005 Upper looper shaft
3 784076019 Upper looper
5 784077009 U. looper thread guide 3
7 787632007 Upper looper pin (unit)
8 787115009 Upper looper pin
9 787192000 String
10 792614009 U. looper shaft guide (unit)
11 792038003 U. looper shaft guide
12 792039004 Bushing
13 792048006 Looper shaft ring
15 787104005 Bushing
16 787116000 L. looper crank shaft
17 787107101 Crank spacer
18 787108009 Crank setscrew
19 785610036 Lower looper (unit)
20 785024004 L. looper base (2)
21 784083606 Lower looper
22 000078320 Setscrew 3x6
23 787383000 Rear needle guard
24 782023003 Front needle guard
26 784085206 L. looper thread guide (3)
27 000138008 H. socket screw 4x16
28 785010203 L. looper thread guide
29 000103004 Setscrew 3.5x6
30 787105006 U. looper crank shaft
31 789112002 U. looper waving arm
32 788038000 Looper thread guide (L2)
34 000038502 Washer
35 792630001 U. looper crank shaft (unit)
36 792631002 L. looper crank shaft (unit)
39

990D
PARTS LIST
1 27
8
20
3 22
5
4 21 23
8
6 26 24
11 9
7
25 39
13 10
15 17 18 40
19
12
16 33 36
13 32 38
14 35
34
31 29
19 30
42
2
37 13
41 13
13 28
43
40

990D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 792613008 Chaining finger bracket (unit)

2 000001609 Snap ring E-5
3 788106003 Chaining finger set plate
4 788017003 Chaining finger
5 787041003 Needle plate setting knob
6 788018004 Chaining finger spring
7 000074603 Setscrew 2 x 4
8 000078320 Setscrew 3 x 6
9 788019005 Fixed needle guard
10 788015001 Chaining finger bracket
11 788619104 Adjusting bar (unit)
12 787050005 Lower knife release knob
14 788128008 Lower knife adjusting bar
15 000002507 Snap ring E-4
16 000070300 Washer 5
17 787046008 Guide plate
18 787223001 Spring
19 000081005 Setscrew 4 x 8
20 788603002 Lower knife (unit)
21 788012008 Lower knife set plate
22 788013009 Lower knife
23 000102221 Setscrew 4 x 6
24 000114710 TP screw 3 x 6
25 788014000 Lower knife shaft
26 788021000 Nut
27 000001207 Snap ring E-2.5
28 787635000 Upper knife drive arm (unit)
29 784607xxx Upper knife knob (unit)
30 784044007 Upper knife knob
31 000003601 Spring pin 2 x 14
32 784043006 Spring
33 787033002 Upper knife drive arm
34 784041004 Upper knife guide
35 810220003 Setscrew 4 x 6.5
36 784042005 Upper knife supporter
37 787022008 Pin
38 000002909 Snap ring E-7
39 788127007 Upper knife
40 624303008 H.bolt 4 x 6
41 788008001 Upper knife drive cam
42 789009005 Upper knife connecting rod
43 787012005 Pin
41

990D
PARTS LIST
14 25
1 7
6 12
7 12 5
13 17
7 11
12
10 11 22
16
6 11
18 12 21
15
24
2
17 8
3
19
12 20
18
12 16 4
9
23
42

990D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 792604006 Feed bar (unit)

2 788022001 Main feed bar
3 788023002 Main feed dog bracket
4 000104201 Setscrew 3.5 x 10
5 787054009 Main feed bar drive arm
6 787055000 Pin
7 000111902 H. socket screw 3 x 4
8 788024003 Sub feed bar
9 789018007 Sub feed dog
10 787212007 Sub feed drive arm
11 787059004 Pin
12 000111201 H. socket screw 4 x 4
13 787305008 Feed bar base
14 000005304 Pin
15 787306009 Feed driving arm pin
16 787065003 Feed bar link
17 787066004 Feed rocking link
18 787068006 Pin
19 792008004 Block
20 000068811 Setscrew 3.5 x 10
21 000066705 Setscrew 3 x 8
22 787072003 Main feed drive cam
23 787073004 Sub feed drive cam
24 788027006 Main feed dog
25 000201405 TP screw 4 x 16
43

990D
PARTS LIST
13
22 17
21
2 16
23 14
19 18
3 15
7
16
6 4
5 8
22 12
21 11
29 26
6
24 27
9 27
28
30
10
20 27
28 32
31 27
25
31
44

990D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 791618011 Feed adjuster (unit)

2 789031006 Set plate
3 787089003 Feed adjuster arm
4 785156006 Set plate
5 652056000 Adjustable screw
6 000160102 Adjustable nut
7 000036500 Washer
8 000001609 Snap ring E-5
9 787264004 Differential rod
10 785224006 Adjustable screw
12 785222004 Set plate
13 787091008 Stitch length adjusting cam
14 788036008 Differential feed adjusting cam
15 787262301 Dial cap
16 000013800 Snap ring CS-6
17 787261702 Stitch length dial
18 787261126 Differential feed dial
19 000014306 Snap ring CS-3
20 000081005 Setscrew 4 x 8
21 787263003 Spring
22 000081119 Setscrew 4 x 6
23 788037009 Link
24 788031003 Differential feed transfer arm
25 788032004 Sub feed connecting arm
26 787102003 Feed rod
27 000002105 Snap ring E-3
28 787259006 Spring
29 788607006 Main feed connecting arm (unit)
30 788029008 Main feed connecting arm
31 000111201 H. socket screw 4 x 4
32 788030002 Feed connecting rod
45

990D
PARTS LIST
2 3 4 5
6 7
46

990D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 777870008 Accessory set

2 784810002 Screwdriver (Large)
3 647803004 Screwdriver (small)
4 624801001 Tweezwer
5 784860100 Needle set
6 789800222 Instruction book
7 C-2038-1 Foot controller
47

Service Manual 990d

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Service Manual 990d

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SERVICE MANUAL

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TO CHANGE THE FACE PLATE UNIT ................................................................................................................... 1

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Front cover Setscrew A

Belt cover unit

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Front cover unit

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Front cover unit

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Side cover unit

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Cord with ridge

Cord with ridge

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Thickness gauge Needle bar gauge

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Chaining finger The clearance between the

Fixed needle guard

Tip of fixed needle guard

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Needle on the right

Upper looper shaft guide

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Needle bar lower bushing

Right needle (#11) Right needle (#11)

Lower looper base Lower looper 3 mm

Hexagonal bolt (C)

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Setscrews Marking-off line

Upper looper drive cam

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Lower looper Upper looper

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Needle #14 Clearance

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Lower Looper Thread Guide (3)

Looper Thread Guide (Lower)

The hole is in line with the groove of lower looper.

Lower looper Upper looper waving arm

Lower looper Looper thread take-up lever

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Direction A Differential feed dial

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