s5gbm Duk
s5gbm Duk
s5gbm Duk
for
Ultrasonic Flowmeter/ -Monitor/
-Counter/ -Dosing Unit
Model: DUK
1. Contents
1. Contents ........................................................................................................ 2
2. Note .............................................................................................................. 4
3. Instrument Inspection .................................................................................... 4
4. Regulation Use ............................................................................................. 5
5. Operating Principle........................................................................................ 5
5.1 General ................................................................................................ 5
6. Mechanical Connection ................................................................................. 6
6.1 Check operating conditions.................................................................. 6
6.2 Installation............................................................................................ 6
7. Electrical Connection .................................................................................... 8
7.1 General ................................................................................................ 8
7.2 DUK-...S300......................................................................................... 8
7.3 DUK-...S30D ........................................................................................ 8
7.4 DUK-...F3x0; DUK-...L3x3.................................................................... 9
7.5 DUK-...L443 ......................................................................................... 9
7.6 DUK-...C30.. ........................................................................................ 9
7.7 DUK-...C34.. ........................................................................................ 9
7.8 DUK-...C3T0.. .................................................................................... 10
7.9 DUK-...Ex4R, DUK-...Gx4R ............................................................... 10
8. Operation .................................................................................................... 12
8.1 Switch point setting DUK-...S300, DUK-…S30D ................................ 12
8.2 Counter electronic DUK-…Ex4R ........................................................ 12
8.3 Dosing electronic DUK-…Gx4R ......................................................... 12
8.4 Use of media other than water (only option -C3T0) ........................... 12
9. Adjustment – Compact Electronics DUK-...C3T0 ........................................ 13
10. Device status - compact electronics DUK-...C3T0 ...................................... 13
11. Adjustment – Compact Electronics DUK-...C3.. .......................................... 14
11.1 Button function ................................................................................... 14
11.2 Settings .............................................................................................. 14
11.3 Value setting ...................................................................................... 15
11.4 Set-up mode ...................................................................................... 16
11.5 Main menu items ............................................................................... 18
12. Maintenance ............................................................................................... 21
13. Technical Information .................................................................................. 22
14. Order Codes ............................................................................................... 22
15. Dimensions ................................................................................................. 22
16. Disposal ...................................................................................................... 23
17. IO-Link – compact electronics DUK-...C3T0 ............................................... 24
17.1 IO-Link function .................................................................................. 24
18. Appendix - Compact electronics DUK-...C3T0 ............................................ 25
18.1 IO-Link process data structure ........................................................... 25
18.2 IO-Link diagnostic information ........................................................... 26
18.3 IO-Link system command table ......................................................... 28
18.4 IO-Link ISDU parameter table............................................................ 29
19. Manufacturer’s declaration .......................................................................... 38
20. EU Declaration of Conformance ................................................................. 40
21. UK Declaration of Conformity ...................................................................... 41
2. Note
Please read these operating instructions before unpacking and putting the unit
into operation. Follow the instructions precisely as described herein.
The instruction manuals on our website www.kobold.com are always for currently
manufactured version of our products. Due to technical changes, the instruction
manuals available online may not always correspond to the product version you
have purchased. If you need an instruction manual that corresponds to the
purchased product version, you can request it from us free of charge by email
(info.de@kobold.com) in PDF format, specifying the relevant invoice number and
serial number. If you wish, the operating instructions can also be sent to you by
post in paper form against an applicable postage fee.
Operating instructions, data sheet, approvals and further information via the QR
code on the device or via www.kobold.com
The devices are only to be used, maintained and serviced by persons familiar
with these operating instructions and in accordance with local regulations
applying to Health & Safety and prevention of accidents.
When used in machines, the measuring unit should be used only when the
machines fulfil the EC Machinery Directive.
3. Instrument Inspection
Instruments are inspected before shipping and sent out in perfect condition.
Should damage to a device be visible, we recommend a thorough inspection of
the delivery packaging. In case of damage, please inform your parcel service /
forwarding agent immediately, since they are responsible for damages during
transit.
Scope of delivery:
The standard delivery includes:
Ultrasonic Flowmeter/ -Monitor/ -Counter/ -Dosing Unit model: DUK
4. Regulation Use
Any use of the device, which exceeds the manufacturer’s specifications, may
invalidate its warranty. Therefore, any resulting damage is not the responsibility of
the manufacturer. The user assumes all risk for such usage.
5. Operating Principle
5.1 General
The new KOBOLD type DUK flow meters are used for the measurement,
monitoring, metering and dosing of low viscosity aqueous fluids.
The devices work on the principle of the difference in running times.
This is based on the fact that ultrasonic waves in a medium are influenced by the
speed of flow.
Two sensors mounted opposite one another in the pipeline function
simultaneously as transmitter and receiver of ultrasound signals.
If there is no flow, then the running times of both signals are identical. If the
medium is flowing, then the running time of the signal against the flow is longer
than that with the flow.
The running time difference, which is determined by a microprocessor, is
proportional to the speed of flow.
6. Mechanical Connection
In general, the DUK is subjected to the same loads as the piping into which it is
installed. The DUK should therefore be kept free from extreme loads, such as
pressure surges with strong, dynamic pipe movements, vibrations in the proximity
of centrifugal pumps, high temperature media, flooding etc.
6.2 Installation
Remove all packing materials and transport retainers and ensure that no such
materials remain in the device.
It can be installed in vertical, horizontal or rising pipes. Flow in direction of the
arrow.
Avoid pressure and tensile load.
Mounting the inlet and outlet pipe in a distance of 50 mm from the connections.
Avoid valves or large reduction on the inlet section (this increases the
inaccuracy of measurements).
Check the leak tightness of the connections.
Air bubbles in the flowing medium can disrupt the measuring function or
reduce measuring accuracy
Danger! Opening the screw ring of the C3T electronics will void the guarantee.
The electronic display can be rotated in 90° steps via software. See chapter
5.3 of the C3T0 operating instructions.
Free outlet
7. Electrical Connection
7.1 General
7.2 DUK-...S300
Output 2 1 +Vs
N/O
Output
5 Common
GND Output
3 4 N/C
7.3 DUK-...S30D
Output 2 1 +Vs
N/C
GND Output
3 4 N/O
7.5 DUK-...L443
+Vs
+Vs
Signal
Out
GND
GND
______________________________________________________________________________________
8. Operation
The units are preset and after electrical connection ready for operation.
Meas Error functional limitation orange Measuring tube not or only Fill the measuring tube
partially filled or stationary air completely with medium
or Flush out air bubbles
bubbles in front of the
transducers
Temp device error Red Defect in the temperature sensor Repair necessary at
sensor measuring circuit
the manufacturer
Medium Warning - qualitative orange Large fluctuations in measured Adhere to inlet and
warning limitation of the flow values caused by poor flow outlet distances,
measurement conditions in the inlet/outlet or avoid / eliminate air
air bubbles in the medium bubbles in the
medium
MVM error device error red Read error internal data memory Repair by the
manufacturer is
necessary if the
problem occurs
repeatedly
Any time
: Next Step
3 Isec d
: Change Value
or do not press
a button for 20 sec
Standard mode
M d
11.2 Settings
The following values can be changed in the compact electronic:
Scale range Factory setting
Switch point (SPo, SP1, SP2) 0...999 0,00
Hysteresis (HYS) -199...0 -0,00
Window point (duo point) (duo) Switch point ...999 --- (inactive)
Contact-type (Con, Co1, Co2) (no),(nc) or frequency (Fr)** no
Start current (S-C)* 000...999 000
End current (E-C)* 000...999 FS
Start current selection (SCS) 0-- (0 mA), 4-- (4 mA) 4 mA
Change Code (CCo) 000...999 000
* Start- and end value of flow relating to 0/4-20 mA
** not calibrated, frequency at f.s. approx. 500 -600Hz
1. Adjust position
2. Adjust position
3. Adjust position
3 sec
Code entering
Value setting
Code=
Swichting
point 1
Value setting
Switching
point 2
Value setting
Hysteresis
Value setting
Filter
7 Levels
Value setting
Contact 1
function N/O
N/C
Frequency Storing
Contact 2
function N/O
Storing
Changing code
Value setting
3 sec
Code entering
Value setting
Code=
Switching point
Value setting
Hysteresis
Value setting
Windowpoint
Value setting
Filter
7 levels
Value setting
Contact function
N/O
N/C Storing
Frequency
Start current
7sec
Value setting
End current
7sec
Value setting
0-20
Start current mA
selection
7sec
Save
4-20
mA
Changing code
Value setting
11.5.2 Hysteresis
After the setting of the switching point, the hysteresis can be entered as a
negative value in the "HYS" menu. The standard hysteresis value is zero. In
operation condition this can lead to ambiguous switching behaviour, if the reading
fluctuates around the switching point or window point. In this case, increasing the
hysteresis can put things right. The hysteresis relates to the switching point and
the window point (switching point minus hysteresis; window point plus
hysteresis).
The electronics switches when 100 L/min is exceeded and switches back when
the reading under-runs below 97.5 L/min.
The electronic switches when 100 L/min is exceeded. If the measured value
remains between 99 L/min (100-1) and 151 L/min (150+1), the contact will also
remain in active switching condition (LED on). If it exceeds 151 L/min or is below
99 L/min the electronic switches back.
Switching behaviour
The following diagram clarifies the switching behaviour of the electronics. The
contact closes (contact type: no) when exceeding below the switching point or
when it under-runs the window point. It only opens again if the window point plus
hysteresis is exceeded or if it drops below the switching point minus hysteresis.
An LED indicates the switching condition of the switching point.
11.5.4 Filter
The filter function "Filt" forms a running average from the measured values. The
following values can be set (see section 8; set up):
1 / 2 / 4 / 8 / 16 / 32 / 64
They correspond to the number of samples used in the running average. The
filter value determines the dynamic behaviour of the display value. The larger the
adjusted value, the slower the display response. With a filter value of "1" the filter
is switched off, i.e. the display value is equal to the unfiltered measured value.
Hysteresis
Time / t
Flow
Display
bar (°C)
LED on
Hysteresis
Window point
LED on
Switchpoint
Hysteresis
Time / t
12. Maintenance
The measurement device requires no maintenance if the measurement medium
does not cause deposits. In order to avoid problems, we recommend the
installation of a filter, such as the magnetic filter, e.g. model MFR.
If it is necessary to clean the sensor, the sensor can be rinsed with a suitable
liquid. Fibre parts or large particles can be carefully removed with a cleaning cloth
or similar.
Work on the electronics can only be performed by the factory, or the warranty is
otherwise voided.
15. Dimensions
Operating instructions, data sheet, approvals and further information via the QR
code on the device or via www.kobold.com
16. Disposal
Note!
Batteries
The device description files (IODD) are available in the IODDfinder database at
ioddfinder.io-link.com.
Device-ID Device-ID
Product-Typ
[hex] [dec]
DUK-XXXXXC3T0 040200 262656
If the device is operated on an IO-Link master with port class A, only a maximum
output current of 50 mA may be drawn from output 2 (OUT2) (current or binary
output), otherwise the IO-Link master will be overloaded and it can malfunctions
occur.
As long as a diagnostic status of the "Error" type is active for the flow or
temperature process values, the corresponding transferred process values are
invalid. The process values are only valid if the diagnostic status is deactivated
accordingly.
Category: Temperature
Unit Description Conversion
°C DegreeCelsius (basic unit) -
°F Degree Fahrenheit x °C = (32 + x *1,8) °F
USER User unit 1 user unit = USER * °C
Category: Volume
Unit Description Conversion
L Liter (basic unit) -
mL Milliliter 1 mL = 0.001 L
m3 Cubic meters 1 m3 = 1000 L
galUS US gallons 1 galUS = 3.7854 L
galUK UK gallons 1 galk = 4.54609 L
barrel Barrel (US) 1 barrel = 158.99 L
USER User unit 1 user unit = USER * L
(1) ‐ Flow
Source for the lower (2) ‐ Volume UInteg
0x0105 LowerDisplay 2 1 R/W
display (3) ‐ Temperature erT
(4) ‐ Part Volume
(1) ‐ Off
Refresh intervall for
0x0106 DisplayRefreshTime 0,5 (2) ‐ Value 4 FloatT R/W
the display [s]
(3) ‐ MinMax
(1) ‐ Off
Function for left UInteg
0x010A LeftHotkeyFunction 0 (2) ‐ Value 1 R/W
hotkey erT
(3) ‐ MinMax
(1) ‐ Flow
Function for right (2) ‐ Volume UInteg
0x010B RightHotkeyFunction 0 1 R/W
hotkey (3) ‐ Temperature erT
(4) ‐ Part Volume
(1) ‐ Flow
Source for the left (2) ‐ Volume UInteg
0x010C LeftHotkeySource 0 1 R/W
hotkey (3) ‐ Temperature erT
(4) ‐ Part Volume
(1) ‐ low
Source for the right UInteg
0x010D RightHotkeySource 0 (2) ‐ middle 1 R/W
hotkey erT
(3) ‐ high
Sensitivity for the UInteg
0x010E SensitivityOpticalKeys 0 1 R/W
optical keys erT
Automatic menu
leave if the timeout
UInteg
0x010F AutomaticMenuLeave [s] is hit. 0 60 0 1 R/W
erT
0 = timeout not
active
Output 1 (In IO‐Link mode output 1 can be parameterized individual, operating mode can only be changed manually)
Limit or window
(1) ‐ Limit UInteg
0x0112 OUT2AlarmFunction function for the 0 1 R/W
(2) ‐ Window erT
alarm output
(1) ‐ NPN
OUT2AlarmOutputTyp Alarmoutput NPN, UInteg
0x0113 0 (2) ‐ PNP 1 R/W
e PNP or Pushpull erT
(3) ‐ PushPull
Alarmoutput
OUT2AlarmSwitchFunc (1) ‐ normally opened UInteg
0x0114 normally opened or 0 1 R/W
tion (2) ‐ normally closed erT
closed
OUT2AlarmThreshold Threshold for the
0x0115 1,0 MRE MRS 4 FloatT R/W
[LPM/°C] alarmoutput
OUT2AlarmLowerThre Threshold for the
OUT2Alarm
0x0119 shold alarmoutput used by 1,0 MRS 4 FloatT R/W
Threshold
[LPM/°C] the windowfunction
OUT2AlarmHysteresis Switching hysteresis
0x011D 1,0 (MRE‐MRS) 0,0 4 FloatT R/W
[LPM/°C] for the alarmoutput
How many times the
OUT2AlarmSuppressio threshold must be UInteg
0x0121 0 60 0 1 R/W
nFactor hit in order to switch erT
the alarm output
for which direction (1) ‐ Up
OUT2AlarmSuppressio UInteg
0x0122 the suppression 0 (2) ‐ Down 1 R/W
nDirection erT
factor is used (3) ‐ Both
(1) ‐ USER
(2) ‐ L
(3) ‐ mL
Unit used for the UInteg
0x0154 OUT2PulseVolumeUnit 1 (3) ‐ m3 1 R/W
pulse output erT
(4) ‐ galUS
(5) ‐ galUK
(6) ‐ Barrel
(1) ‐ disabled
(2) ‐ Alarm Output
Configuration of the (2) ‐ 4‐20mA
output ‐> (3) ‐ 0‐20mA UInteg
0x0178 OUT2Type 0 1 R/W
0‐20mA, Pulse, (4) ‐ 2‐10V erT
Frequency, etc. (5) ‐ 0‐10V
(6) ‐ Pulse Output
(7) ‐ Frequency Output
Limit or window
(1) ‐ Limit UInteg
0x0179 OUT2AlarmFunction function for the 0 1 R/W
(2) ‐ Window erT
alarm output
(1) ‐ NPN
OUT2AlarmOutputTyp Alarmoutput NPN, UInteg
0x017A 0 (2) ‐ PNP 1 R/W
e PNP or Pushpull erT
(3) ‐ PushPull
Alarmoutput
OUT2AlarmSwitchFunc (1) ‐ normally opened UInteg
0x017B normally opened or 0 1 R/W
tion (2) ‐ normally closed erT
closed
OUT2AlarmThreshold Threshold for the
0x017C 1,0 MRE MRS 4 FloatT R/W
[LPM/°C] alarmoutput
OUT2AlarmLowerThre Threshold for the
OUT2Alarm
0x0180 shold alarmoutput used by 1,0 MRS 4 FloatT R/W
Threshold
[LPM/°C] the windowfunction
OUT2AlarmHysteresis Switching hysteresis
0x0184 1,0 (MRE‐MRS) 0,0 4 FloatT R/W
[LPM/°C] for the alarmoutput
How many times the
OUT2AlarmSuppressio threshold must be UInteg
0x0188 0 60 0 1 R/W
nFactor hit in order to switch erT
the alarm output
for which direction (1) ‐ Up
OUT2AlarmSuppressio UInteg
0x0189 the suppression 0 (2) ‐ Down 1 R/W
nDirection erT
factor is used (3) ‐ Both
If enabled (1) the
analogoutput
conforms with the
NAMUR Standard
OUT2AnalogNamurSta (1) ‐ NAMUR disabled UInteg
0x018B NE42. If disabled (0) 1 1 R/W
ndard (2) ‐ NAMUR enabled erT
the analogoutput
stays in his
equivalent range
(e.g. 4‐20mA)
(1) ‐ USER
(2) ‐ L/m
(3) ‐ mL/m
(4) ‐ L/h
(4)‐ m3/h
UInteg
0x02F9 Unit Unit used for flow 1 (5) ‐ galUS/m 1 R/W
erT
(6) ‐ galUS/h
(7) ‐ galUK/m
(8) ‐ galUK/h
(9) ‐ L/s
(10) ‐ mL/s
Legend:
MRE - Measuring Range End
MRS - Measuring Range Start
EN IEC 63000:2018
Technical documentation for the assessment of electrical and electronic products
with respect to the restriction of hazardous substances
EN IEC 61326-1:2021
Electrical equipment for measurement, control and laboratory use – EMC
requirements - Part 1: General requirements, Industrial area
For electronics options L3/F3 and S3: Measurement of the immunity to
interference from the HF field up to 1 GHz
EN IEC 61326-1:2021
Electrical equipment for measurement, control and laboratory use – EMC
requirements - Part 1: General requirements, Industrial area
BS EN IEC 63000:2018
Technical documentation for the assessment of electrical and electronic products
with respect to the restriction of hazardous substances.
BS EN IEC 61326-1:2021
Electrical equipment for measurement, control and laboratory use. EMC
requirements. General requirements, Industrial area, Measurement of the
immunity to interference from the HF field up to 1 GHz
BS EN IEC 61326-1:2021
Electrical equipment for measurement, control and laboratory use. EMC
requirements. General requirements, Industrial area