Grade

11

Grade
11

TVL-IA
SHIELDED METAL ARC WELDING
NCI

QUARTER 1 – MODULE 4
WK 4
CLEAN SURFACES AND EDGES

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 WELD CARBON STEELPLATE USING SMAW

Personal Protective Equipment (PPE).

PPE or Personal Protective Equipment is any clothing, equipment or substance designed to protect a person from
risks of injury or illness.
SAFETY Stare or condition of being safe ,freedom from danger,risk or injury.
SAFE WELDING PRACTICES
The hazards in arc welding can endanger a welder's life if he/she is not wearing the proper protective clothing and
equipment
THE ALWAYS RULES FOR WELDING SAFETY
 Always wear suitable protective clothing and eye protection.
 Always keep a safe, clean work areas.
 Always keep welding equipment in good condition.
 Always check welding areas to make sure they're safe to work in.
 Always make sure ventilation provides three to four complete changes of air per hour.
 Always look out for fellow students and co-workers.
THE NEVER RULES FOR WELDING SAFETY
 Never enter the welding shop without wearing safety glasses.
 Never weld, cut or grind near flammable or explosive materials.
 Never use oil on gas cylinder, regulators, connections or hoses.
 Never operate ungrounded equipment.
 Never cut or weld on concrete.
 Never arc weld or operate electrically powered equipment while standing on wet or damp floors.
 Never cut into barrels, drums, or any container that has not been purged.
 Never engage in horseplay of any kind.
EYE SAFETY
 Wear safety glasses at all times in the shop.
 Wear safety glasses and face shield when grinding, chipping, cutting or shaping metal with any kind of power tool.
 If you wear contact lenses, check with your doctor to see if the type of lens you wear requires any special
precautions in the work environment.
 Select proper lens shade for the welding or cutting activity and make sure the lens is not chipped, cracked or
damaged.

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 Do not wear plastic-coated lenses for welding and cutting.
 Wear welding goggles or a welding hood with the proper lens shade for all welding and cutting activity.
Basic types of Personal Protective Equipment (PPE)
LEATHER JACKET - is made of chrome leather and prevents entry of sparks between our clothes and body.
WELDING CAP - used to protect welders head from spatters in out position welding or in confined spaces.
WELDING SHIELD/HELMET -It is used to protect the face and eyes from the arc rays(infrared, ultraviolet rays) and
heat and spatter from the molten metal.
SAFETY GLASSES - are used to protect the eyes when chipping slag and grinding.
LEATHER GLOVES - made of chrome leather and protect the welder's hands from heat spatter and radiation.
WELDING SHOES/LEATHER BOOTS used to protect our feet from falling spatter, sparks and hot metals when
welding overhead and confined spaces.
LEATHER APRON -is made of chrome leather and provides a welder with complete protection of his chest to the mid
calf from sparks and hot metal.
FACE SHIELD-must also be worn where required to protect eyes. Welders must wear safety glasses and chippers and
grinders often use face shield in addition to safety glasses.
LEGGINGS -are made from leather to protect the legs and feet.
EAR MUFFS -are used for ear coverings and are connected a flexible band and worn as protection against extreme
noise.
5S System
What is 5S?
It is a systematized approach to organize work areas, keep rules and standards, and maintain discipline to do good job.
The practice of 5S develops positive attitude among workers and cultivates an environment of efficiency,
effectiveness and economy.
It utilizes workplace organization and work simplification techniques to make work easier, faster, cheaper, safer and
more effective.
Japanese English
Seiri Sort
Seiton Systematize
Seiso Sweep
Seiketsu Standardize
Shitsuke Self-discipline
SEIRI (Sort)
Sort out unnecessary items and dispose them properly.
-Make work easier by eliminating obstacles.
-Provide no chance being disturbed by unnecessary items.
-Eliminate the need to take care of the unnecessary items.
-Prevents accumulation of unnecessary items.
SEITON (Systematize)
Arrange necessary items in good order so that they can easily pick for use.
-Classify necessary items into frequency of handling.
-Locate jigs and tools that are used very often near to the point of use.
-Locate the material at the defined position to ensure “First-in, Firstout”, as well as to make the work easy.
-Store and dies molds together with the specific tools necessary for this set-up.
-Clearly label machinery, equipment parts, jigs, tools and their locations so that everything is understandable and
visible to everyone at a glance.
SEISO (Sweep)
Clean your workplace completely so that there are no dust on the floor, machinery and equipment.
-To make the workplace clean, safe and comfortable.
-To make it easy to produce quality products.
-To check whether the machinery and equipment are in good condition or not.
- responsible persons to each machine, equipment and area.
SEIKETSU (Standardize)
Maintain high standard of workplace organization and housekeeping at all times.
-To prevent the deterioration of Seiri, Seiton, and Seiso activities.
-To minimize causes that will make the workplace dirty and uncomfortable.
-To protect workers from dangerous conditions.
-To make the workers happy and vivid giving them a chance to present their talent and creativity.

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SHITKUSE (Self-discipline)
Do things spontaneously without being told or ordered.
-Seiri, Seiton, Seiso, Shitsuke, these 4S’s are techniques and actions to make the workplace well- rganized.
-Shitsuke is a condition in which all members practice these 4S’s continuously, spontaneously and willingly.
-Shitsuke is the creation of strong cooperation culture filled with spirit of high productivity through -implementation
of these 4S’s, as well as motivation, education and training for all the members. -Management should give good
examples.

SUMMATIVE TEST
TEST I
TRUE OR FALSE.
DIRECTION: Read each statement below carefully. Write TRUE if the statement is correct and FALSE if the
statement is not correct.
______ 1. In shop safety rules, it should keep all around tools sharp, clean, and in safe working order.
______ 2. The welding machine should be turn on the power before leaving the school.
______ 3. Make sure all guards and barrier are in place and adjusted properly before starting a machine tool.
______ 4. Operate a hazardous machine only after receiving instruction or how to operate the machine safety.
______ 5. In rules for welding safety it should be engage in horseplay of any kind.
______ 6. The hazards in arc welding can endanger a welder's life if he/she is not wearing the proper protective
clothing and equipment
______ 7. Always look out for fellow students and o-workers.
______ 8. Never enter the welding shop without wearing safety glasses.
______ 9. Wear safety glasses at all times in the shop.
______10. Always make sure ventilation provides three to four complete changes of air per
hour.

II.MATHING TYPE

Directions: Match column A with column B. Write the letter on the answer sheet provided.

Column A Column B
1. Face shield A. Hand protective device during welding.

2. Respirators B. Head and hair protection while welding.

3. Leather Jacket C. Feet and legs protection.

4. Welding cap D. Worn always in shop during tour of duty.

5. Welding Shield E. Additional protection that covers body and

shoulder.

6. Leather apron F. Added protective device in front side of the

body.

7. Safety gloves G. To be worn in the area with toxic fumes.

8. Safety boots H. Face and eyes protection.

9. Full leather sleeves I. Used to protect eye and face while grinding and
cleaning weld.

10. Safety glass J. Shoulder legging sleeves

K. Used for hold hot metals

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TEST III
PERFORMANCE TASK
1. What is PPE? Explained the importance in welding procedures?

2. What is 5S and why is it important in the workplace?

REFERENCES
1.Welding Technology, Second Edition by Gower A.
Kennedy
2. Inspection Technology, Education Department,
American welding Society
3.Welding Principles and Application by Larry Jeffus
and Harold V. Johnson
4.https://cliffswelding.com/5-types-welding-joints/
5.CBLM in Welding, TESDA, Philippines
ANSWER SHEET WEEK 4

NAME: ________________________________YEAR/ SECTION: ___________

SUBJECT TEACHER: ___________________ SCORE ______________

I. TRUE OR FALSE
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
II. MATCHING TYPE
1.
2.
3.
4.
5.
6.

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 7.
8.
9.
10.

III.PERFORMANCE TASK

1.

2.