Technical Data

Catalogue

+96612008251 ‫ ﻓﺎﻛﺲ‬+96612008265 ‫ ﻫﺎﺗﻒ‬1010352853 ‫ ﺳﺠﻞ ﺗﺠﺎري‬- ‫ اﻟﻤﻤﻠﻜﺔ اﻟﻌﺮﺑﻴﺔ اﻟﺴﻌﻮدﻳﺔ‬12361 - 4913 ‫ اﻟﺮﻳﺎض‬، 6959 ‫ب‬.‫ص‬
P.O. Box 6959, Riyadh 4913 - 12361 Kingdom of Saudi Arabia - C.R. 1010352853 Tel. +96612008265 Fax +96612008251
www.tahweelpipe.com
About us
Tahweel Building Trading Company is a subsidiary
company of Tahweel Integrated Company (TIC)
registered in Saudi Arabia. We are specialized in
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systems of pressure and hot and cold water as well as
sanitary distribution. Our main products are PP-R Pipes
and Fittings.

Tahweel PPR Pipes & Fittings products are entirely

manufactured in Saudi Arabia, in accordance with the
European standards and highly advanced technologies.
Our products are durable to different water pressures and
harsh environmental conditions. All our products comply
with the Saudi (SASO) and German (DIN) Standards.

Tahweel PPR Pipes & Fittings systems follow German

standard with 50 years of service life. Tahweel PPR
Pipes & Fittings applies a strict quality control system on
all its products and provides non-corrosive, defect-free
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industrial processes.

Tahweel PPR Pipes & Fittings are produced using

high-tech extrusion lines and injection molding machines
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as, hot water. Tahweel PPR Pipes & Fittings is reliable for
the transfer of all aggressive acidic, alkaline, and other
corrosive and reactive chemicals, without being affected.
Tahweel PPR Pipes & Fittings are not only of splendid
quality, but the company also guarantees complete
customer satisfaction through constant improvement and
friendly customer care services.

11
 Products Main Characteristics
• High temperature stability
• Resistance to electrochemical corrosion
• Hygienic and environmental friendliness
• Low thermal conductivity
• No siltation
• Resistance to stray electric currents
• Easy and clean installation, easy welding
• High sound insulating
• High heat insulating
• High impact rate
• Chemical resistance
• Low loss of pressure
• Recyclable
• Light weight
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Material - Polypropylene copolymer random PPR, for
injection molding and extrusion processes with excellent
welding ability

Manufacturing process - pipes are produced by

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$VVHPEO\À[LQJ - the product range covers all needs

for interior water distribution systems and heating
system routes

Transitions for other pipe materials - implemented by

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Coupling - standard method is poly fusion welding or by

electro fusion

6XUIDFHÀQLVK – Elements are in green color without

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grade brass used for water distribution

22
PHYSIC - CHEMICAL
PROPERTIES
Density – 0.895g/m3

7KHUPDOH[SDQVLRQFRHIÀFLHQW – for PPR pipes

0.15mm/Mk Thermal conductivity 0.24 W/mK, at 20
Degree Celsius.

Resistance against chemicals – PPR piping systems

are intended mainly for water distribution (drinking, cold,
hot, irrigation, etc.) – it is also possible to use the
system for other media, in which case their concrete use
is governed by DIN 8078 – possible to consult the
manufacturer.

Healthy Choice
Tahweel PPR Pipes & Fittings keeps the Occupational
Health and Safety at the forefront of all circumstances.
Our management will continue to raise awareness on
this issue and conduct all necessary trainings to ensure
developing a clear policy for employees health, safety,
and protection in the working environment. This also
apply to product and process design, taking into account
the environmental impacts. We strive to lay less waste
WRWKHHQYLURQPHQWHIÀFLHQWXVHRIQDWXUDOUHVRXUFHV
and use technologies that reduce the risk of
occupational health and safety. Our employees and
other stakeholders work together to raise health and
safety performance, reduce occupational accident rates,
minimize the amounts of waste and unnecessary use of
natural resources.

33
 Environmental Management
System
Tahweel PPR Pipes & FittingsÀUVWGHWHUPLQHVWKH
environmental impact of its activities, control raw
materials, energy and use of natural resources in an
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materials used in the manufacturing processes enables
Tahweel PPR Pipes & Fittings to control and reduce
waste in a regular and periodic basis, yet measuring the
effectiveness of our environmental management
system. Tahweel PPR Pipes & Fittings investigate,
initiate corrective action and make continuous
improvements. Thus, we are able to save energy
consumption and use of natural resources.

Corrosion & Chemical

Resistance
Tahweel PPR Pipes & Fittings have high corrosion
resistance properties in addition to remarkable
resistance to the common chemicals used in virtually all
household detergents and disinfectants. This
advantage beats traditional piping systems, thus
ensuring a longer working life, less prone to premature
failures and expensive maintenance.

44
Ease of Installation
Tahweel PPR Pipes & Fittings system is designed for
hot and cold water reticulation, utilizing proven and
HIÀFLHQWWHFKQLTXHV7KLVV\VWHPDOZD\VUHSUHVHQWV
TXDOLW\DQGRQO\VHOHFWVPDWHULDOVZKLFKDUHVSHFLÀFDOO\
designed for their applications.

Based on hydraulic engineering principles and backed

by superior manufacturing standards worldwide,
Tahweel PPR Pipes & Fittings innovative products
provide dependable plumbing solutions that are
WLPHSURYHQ$UFKLWHFWVDQGVSHFLÀHUVDUHDWWUDFWHGE\
LWVTXDOLW\DQGVHFXULW\7KHHIÀFLHQF\RILQVWDOODWLRQ
appeals to tradesmen, and it is Tahweel PPR Pipes &
Fittings economics and reliability that are most
important to end users' long-lasting peace of mind.

Tahweel PPR Pipes & Fittings system is designed to

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FRQWUROOHGDFFXUDWHMRLQWHYHU\WLPH7KHÁH[LELOLW\RI
SLSHVDOVRPHDQVHDVLHULQVWDOODWLRQLQFRQÀQHGVSDFHV

Quality Assurance System

Tahweel PPR Pipes & Fittings never comprises its
quality. We are constantly providing the best quality.
Our products and services are progressively enhanced
through strict compliance with an effective quality
assurance system using state of the art laboratory. We
HQVXUHWKDWTXDOLW\UHTXLUHPHQWVDUHEHLQJIXOÀOOHGLQ
RUGHUWRGHOLYHUÀWWLQJQHVVHIIHFWLYHQHVVDQGSURÀFLHQF\
of our products.

55
 Warranty
We are providing 15-year warranty for the entire piping
network products from the date of installation; our
dedicated testing team makes sure that the pipes and
mUUJOHTBSFJOTUBMMFEQSPQFSMZCZUFTUJOHUIFJOTUBMMFE
OFUXPSL"HVBSBOUFFDFSUJmDBUFXJMMCFQSPWJEFEGPS
each house hold after testing the networks.

Environmental Aspects
Fully recyclable product; neither toxic nor otherwise
harmful substances are used in its manufacture and/or
application

Quality Considerations
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manufacturing process is the use of correct/pure raw
materials. To reduce production costs, some
manufacturers tend to:

• Use B and/or-H granulates as alternative to original

PPR Type 3 granulates.

t6TF1&CMFOET PCTPMFUFHFOFSBUJPOBOETFDPOE
generation) alternative to original PPR Type 3
granulates.

• A high percentage of recycling material with original

granulates.

Products manufactured by using non-proper and/or low

quality raw material has a great effect on quality of end
products:

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PPR material properties and characteristics.

66
• A direct impact on the welding quality (example :
melting point of material is 140°C, that of-B material is
160°C) - welding conditions become different that the
welding quality is easy to grasp. This is due to the fact
that kinds of crystalline materials used in the PP blend
mix have varying melting degrees.

• The rate is different in the welding process due to the

different shrinkage rates which leads to stress
concentration.

• When the raw material is mixed with a number of

recycling industrial waste plastic granulates, pipes and
mUUJOHTQSPEVDFEDPVMECFBOEUIVTOPUTVJUBCMF
for-term use transport drinking water. This seriously
damage people's health.

• Black smoke appears during the welding process.

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QSPCMFNTXJMMTUBSUXJUIJOmSTUNPOUITPGSFHVMBS
function. The repair and replacement costs in case of
occupied residential units will be much higher.

The production process play also an important role in

TFDVSJOHBRVBMJUZQSPEVDU-PXRVBMJUZTVQQMJFSTUFOE
to use cheap equipment for their manufacturing
process. For example :are produced with an uneven
wall thickness all throughout the pipe. This will have a
great impact on quality of the pipe and its
chemical/thermal characteristics.

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manufactured as per the DIN and SASO standards.

77
 Standards and Regulations
DIN 8076
1SFTTVSJ[FEUIFSNPQMBTUJDQJQFMJOFT
$PNQSFTTJPOUZQFNFUBMmUUJOHT

DIN 8077
Polypropylene PP pipes, dimensions.

DIN 8078
Polypropylene pipes. General quality requirements - tests.
DIN 16960
Welding of thermoplastic materials, principles.

DVS 2203
5FTUTPGUIFSNPQMBTUJDQJQFmUUJOHTGPSXFMEJOH

DVS 2207, part 11

Welding of thermoplastic materials, PP type 1 and type
2, pipes and accessories.

DVS 2208, part 1

Machinery and equipment for welding thermoplastics,
welding with hot elements.

W 328
3FBMJ[BUJPOPGESJOLJOHXBUFSJOTUBMMBUJPOTJOTJEF
buildings.

VOB part C DIN 18381

Installation of gas, water and waste pipes inside
houses.

DIN 1988
%SJOLJOHXBUFSQJQFTJOUIFnPPS1BSU5FDIOJDBM
standards for drinking water installations.

DVGW W 544 - DVGW Testing Standard

SKZ HR 3.10 - PPR Pipe & Fitting Standards for SKZ

ISO 15874 - 1, 2 & 3 - Plastic piping systems for hot
and cold water installations - polypropylene (PP)

88
KTW : KTW recommendations from the Federal
Department of Health, Health -related evaluation of
plastics and non-metal materials within the framework
of the food and commodities law for drinking water.
W 270 : Reproduction of microorganisms on materials
used for drinking water, - Test and evaluation.

DIN 1988
%SJOLJOHXBUFSQJQFTJOUIFnPPS1BSU5FDIOJDBM
standards for drinking water installations.

DIN 4109, sheet 5

4PVOEQSPPmOHJOUIFDPOTUSVDUJPOTFDUPS
(complementary regulations).
4PVOEQSPPmOHJOXBUFSQJQJOH

DIN 16774
Thermoplastic mass: polypropylene PP.

DIN 53735
Tests of plastic materials; determination of melt index of
thermoplastics.

DIN 16962
1PMZQSPQZMFOF 11 QJQFTBOEmUUJOHT

Sheet 5: general quality requirements - tests.

Sheet 6: moulded elbows for welding with couplings,
dimensions.
Sheet 7: moulded union tees for welding with
couplings, dimensions.
Sheet 8: moulded caps and couplings for welding with
couplings, dimensions.

Sheet 9:NPVMEFEQJQFmUUJOHTBOESFEVDUJPOTGPS
welding with couplings, dimensions.
Sheet 10:DPMMBST nBOHFTBOETFBMTGPSXFMEJOHXJUI
couplings, dimensions.

DIN 2000
Directives concerning the requirements for drinking water.
Design, development and operation of installations.
99
 Tahweel Fittings
The Tahweel Pipes system comprises a wide range of
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depending on their intended use:
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b)113mUUJOHTXJUINFUBMJOTFSU
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made by melting the parts, while in the second case
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into the PP-R body. Parts of this kind are used in the
ends of the system, allowing connection to equipment
installed previously, or any other threaded metal
elements.

10
10
Product Range

Socket
Acc. To DIN 16962
4J[F % E - ;
In mm In mm In mm In mm
Ø20 mm 29.2 19.2 32 14.5
Ø25 mm 34.3 24.2 35 16 L
z
Ø32 mm 43.3 31.1 40.5 18
Ø40 mm 52.6 39 47 21
Ø50 mm 66.8 49 53 24
Ø63 mm 83.2 61.9 61 28
d D
Ø75 mm 100 74.3 68 31.5
Ø90 mm 120.2 89.3 76 35
Ø110 mm 147.1 109.4 88 40

Reducer Socket M-F

Acc. To DIN 16962
4J[F % E % E - ;
L
In mm In mm In mm In mm In mm In mm
25/20 29.2 19.2 25 23 39 14.5 z
32/20 29.2 19.2 32 30 37 14.5
32/25 34.3 24.2 32 30 38
40/32 42.6 31.1 40.1 38 50.5 18.2 D1 d1 d D
50/25
50/32 42.6 31.1 50.2 46.7 54 18.2

11
11
 Reducer Socket F-F
Acc. To DIN 16962
4J[F % E % E - ;
In mm In mm In mm In mm In mm In mm
32/25 43.3 31.3 34.3 24.3 40 18
50/25 66.8 49 34.7 24.2 50 24
50/40 66.8 49 52.6 39 52.5 24
63/25 83.2 61.9 34.4 24.3 59 28
63/32 83.2 61.9 42.6 31.1 60 28
63/40 83.2 61.9 52.6 39 60.5 28 L
Z
63/50 83.2 61.9 66.8 49 60.5 28
75/50 100 74.3 66.8 49 67.5 31.5
75/63 100 74.3 83.2 61.9 68 31.5
D1 d1 d D
90/32 120.2 89.3 42.6 31.1 75 35
90/40 120.2 89.3 52.6 39.2 76 35
90/50 120.2 89.3 67 49.2 76 35
90/63 120.2 89.3 83.2 61.9 76 35
90/75 120.2 89.3 100 74.3 77 35
110/75 147.1 109.4 100 74.3 87.5 40
110/90 147.1 109.4 120.2 89.3 87.5 40

Transition Female Elbow

Acc. To DIN 16962
4J[F  % E ; I
In mm In mm In mm In mm
Ø20 mm * 1/2" 29.2 19.2 14.5 14
Ø25 mm * 1/2" 34.3 24.2 16 14
Ø25 mm * 3/4" 34.3 24.2 16 14
Ø32 mm * 3/4" 43.3 31.1 18 14 h
z
Ø32 mm * 1" 43.3 31.1 18 21
d
D

12
12
 Transition Male Elbow
Acc. To DIN 16962
4J[F % E ; I
In mm In mm In mm In mm
Ø20 mm * 1/2" 34.4 19.2 16 14 Z
Ø25 mm * 1/2" 34.4 24.3 16 14
Ø25 mm *3/4" 34.4 24.3 16 15 d D
Ø32 mm *1" 43.3 31.5 18.2 34

End Cap
Acc. To DIN 16962
4J[F % E - I
In mm In mm In mm In mm
Ø20 mm 29.2 19.2 25.7 14.5
Ø25 mm 34.3 24.2 26 16 L
Ø32 mm 43.3 31.1 31.5 18 h

Ø40 mm 52.5 39 34 21
Ø50 mm 66.8 49 41 24
Ø63 mm 83.2 61.9 53 28 d D

Ø75 mm 100 74.3 58.5 31.5

Ø90 mm 120 89.3 60 33
Ø110 mm 147.1 109.4 79 40

13
13
 Elbow 90
Acc. To DIN 16962
4J[F % E ;
In mm In mm In mm
Ø20 mm 29.2 19.2 14.5
Ø25 mm 34.3 24.2 16
z
Ø32 mm 43.3 31.1 18
Ø40 mm 52.6 39 21
Ø50 mm 66.8 49 24
D d
Ø63 mm 83.2 61.9 28
Ø75 mm 100 74.3 31.5
Ø90 mm 120 89.3 35
Ø110 mm 147.1 109.4 40

Elbow 45
Acc. To DIN 16962
4J[F % E - ;
In mm In mm In mm In mm
Ø20 mm 29.2 19.2 20 14.5
Ø25 mm 34.3 24.2 21.6 16
Ø32 mm 43.3 31.1 25.5 18
Ø40 mm 52.5 39 30.5 21
Ø50 mm 66.8 49 35.8 24
Ø63 mm 83.2 61.9 42.5 28
Ø75 mm 100 74.3 49 31.5 z L

Ø90 mm 120.2 89.3 55 35 d

D

14
14
 Equal Tee
Acc. To DIN 16962
4J[F % E - ;
In mm In mm In mm In mm
Ø20 mm 29.2 19.2 25.5 14.5
Ø25 mm 34.3 24.2 31 16 D
d

Ø32 mm 43.3 31.1 35 18 Z

Ø40 mm 52.6 39 41.5 21

Ø50 mm 66.8 49 49.5 24
Ø63 mm 83.2 61.9 60.5 28
Ø75 mm 100 74.3 71 31.5
Ø90 mm 120.2 89.3 79 35
Ø110 mm 147.1 109.4 97 40 L

Reducer Tee
Acc. To DIN 16962
4J[F % E % E ; ;
In mm In mm In mm In mm In mm In mm
25*20*25 34.3 24.2 29.2 19.2 16 14.5
32*20*32 43.3 31.1 29.2 19.2 18 14.5
32*25*32 43.3 31.1 34.3 24.2 18 16
40*32*40 52.6 39 42.6 31.3 21 18
50*25*50 66.8 49 34.6 24.2 24 16
50*32*50 66.8 49 42.6 31.3 24 18
D
63*25*63 83.2 62.1 52.6 24.4 28 21 d

63*40*63 83.2 62.1 52.6 39.1 28 21 Z

Z1
63*50*63 83.2 62.2 83.2 49.3 28 24
75*32*75 100 74.3 52.5 31.3 31.5 18.2
75*40*75 100 74.3 52.5 39.2 31.5 21 d1 D1

75*50*75 100 74.3 83.2 49.3 31.5 24

75*63*75 100 74.3 83.2 61.9 31.5 28
90*32*90 120.2 89.4 66.9 31.3 35 18.2
90*40*90 120.2 89.4 66.9 39.2 35 21 L

90*50*90 120.2 89.4 66.9 49.2 35 24

90*63*90 120.2 89.3 100 61.9 35 28
90*75*90 120.2 89.3 100 74.3 35 31.5
110*75*110 147.1 109.4 120.2 74.3 40 31.5
110*90*110 147.1 109.4 120.2 89.3 40 35

15
15
 Saddle
Acc. To DIN 16962
4J[F % E E ;
Z
In mm In mm In mm In mm
90-32 43.3 32 31.1 18
63-32 42.6 32 31.1 18
d d1
D1

End Plug
Acc. To DIN 16962
4J[F ( % I ) G
In mm In mm In mm In mm
h
1/2'' 20.2 30 12.5 54.5
3/4'' 25.4 30 12.5 54.5
H

Bridge Bow
Acc. To DIN 16962
4J[F % - I
In mm In mm In mm
Ø20 mm 20 352 25
Ø25 mm 25 352 35
Ø32 mm 32 352 35
L
h

16
16
 Bridge Bow with Socket
Acc. To DIN 16962
4J[F % E - ;
In mm In mm In mm In mm
Ø25 mm 34.3 24.3 182 16
Ø32 mm 43.3 31.3 240 18

d
z L

Union Both end Welding

Acc. To DIN 16962
4J[F % E ; -
In mm In mm In mm In mm
25 mm 34.3 24.2 16 20
32 mm 43.3 31.1 18 22
40 mm 52.6 39 29 36.4
50 mm 66.8 49 32 41.8
D
d

63 mm 83.2 61.9 28 34

z
L

Union Male
Acc. To DIN 16962
4J[F % E ; -
In mm In mm In mm In mm
25 mm 34.3 24.2 16 45
32 mm 43.3 31.1 18 52
40 mm 52.6 39 29 77
50 mm 66.8 49 32 84
D
d

63 mm 83.2 61.9 28 80
90 mm 90 74.4 30 113
z

17
17
 Union Female
Acc. To DIN 16962
4J[F % E ; -
In mm In mm In mm In mm
25 mm 34.3 24.2 16 36
32 mm 43.3 31.1 18 40
40 mm 52.6 39 29 59
50 mm 66.8 49 32 66

D
d
63 mm 83.2 61.9 28 60
90 mm 90 74.4 30 89
z

Wall Mount with Double Elbow

Acc. To DIN 16962
4J[F % E ; I M -
In mm In mm In mm In mm In mm In mm
Ø20 mm * 1/2" 29.2 19.2 14.5 13.5 76.5 187.3
Ø25 mm * 1/2" 34.3 24.2 16 13.5 76.5 187.3
hh zz
dd
DD

Wall Mount Back Plate Elbow

Acc. To DIN 16962
4J[F % E ; I M - z

In mm In mm In mm In mm In mm In mm
Ø20 mm * 1/2" 29.2 19.2 14.5 13.5 50 66
D
d

Ø25 mm * 1/2" 34.3 24.2 16 13.5 50 66

h

L
l1

EEL PP
W
TAH

R
5
N2

18
18
 Flange Adapter
Acc. To DIN 16962
4J[F % E ; - M
In mm In mm In mm In mm In mm
D
75 mm 90 74.4 30 46 17 d

90 mm 108 89.4 33 50 18

z
L
110 mm 131 109.5 37 55.5 18.5

l1
Flange Adapter
Acc. To DIN 16962
4J[F % E , ; E C
In mm In mm In mm In mm In mm In mm D
K
75 mm 186 92 145 4 18 19 d1

90 mm 201 110 160 8 18 21

b

z
d2
110 mm 221 133 180 8 18 22

Gate Valve
Acc. To DIN 16962
4J[F % E ; -
In mm In mm In mm In mm
32 mm 34.3 24.2 18 95
L
D
d

19
19
 Ball Valve (BV)
Acc. To DIN 16962
4J[F % E ; - M M
In mm In mm In mm In mm In mm In mm
25 mm 34.3 24.2 16 55 89 109
32 mm 43.3 31.1 18 58 98 109
40 mm 52.6 39 21 70 135 137 l2

50 mm 66.8 49 24 71 151 135

63 mm 83.2 61.9 28 85 157 143

D
d
z l1

Ball Valve (BV2)

Acc. To DIN 16962
4J[F % E ; - M M
In mm In mm In mm In mm In mm In mm l2

32 mm 34.3 24.2 18 57 124.5 107

L

d
D

z
l1

20
20
 Stop Glove Valve
Acc. To DIN 16962
4J[F % E ; -
In mm In mm In mm In mm
25 *3/4" 34.3 24.2 35 67
32 *1" 43.3 31.1 40.5 96.5
40 *1 1/4" 52.6 39 47 115
50 *1 1/4" 66.8 49 53 115
63 *1 1/2" 83.2 61.9 61 106.9
L

75 *2 1/4" 100 74.3 68 115

90 *2 3/4 120.2 89.3 76 122
D
d

Concealed Valve
Acc. To DIN 16962
4J[F % E ; -
In mm In mm In mm In mm
25 *3/4" 34.3 24.2 35 120.7
32 *1" 43.3 31.1 40.5 121.8
40 *1 1/4" 52.6 39 47 130
50 *1 1/4" 66.8 49 53 130
L
D
d

21
21
 Transition Male
Acc. To DIN 16962
4J[F % E I ;
In mm In mm In mm In mm
Ø20 *1/2" 29.2 19.2 14 14.5
Ø25 *1/2" 34.3 24.2 14 16
Ø25 *3/4" 34.3 24.2 15 16
D
Ø32 *3/4" 43.3 31.1 15 18 d

Ø32 *1 43.3 31.1 32 18 z

Ø40 *11/4" 52.6 39 36 21

Ø50 *11/2" 66.8 49 40 24
Ø63 *2" 83.2 61.9 44 28
Ø75 *21/2" 100 74.3 47 31.5 h

Ø90 *3" 120.2 89.3 56 35

Ø110 *4" 147.1 109.4 66 40

Transition Female
Acc. To DIN 16962
4J[F % E I ;
In mm In mm In mm In mm
Ø20 *1/2" 29.2 19.2 14 14.5
Ø25 *1/2" 34.3 24.2 14 16
Ø25 *3/4" 34.3 24.2 14 16 D
d
Ø32 *3/4" 43.3 31.1 21 18
Ø32 *1 43.3 31.1 21 18 z
Ø40 *11/4" 52.6 39 21 21
Ø50 *11/2" 66.8 49 23 24
Ø63 *2" 83.2 61.9 23 28
h
Ø75 *21/2" 100 74.3 29 31.5
Ø90 *3" 120.2 89.3 35 35
Ø110 *4" 147.1 109.4 42.5 40

22
22
 Mechanical and Thermal properties
Property Test Method Unit Value

Viscosity Number J ISO 1628 T3 cm³/g 430

MFR 190/5 ISO 1133 Condition 18 g/10 min 0.5
Melt Flow Rate MFR 230/2.16 ISO 1133 Condition 12 g/10 min 0.3
MFR 230/5 g/10 min 1.5
Density at 23ºC ISO 1183 g/cm³ 0.898
Crystalline Melting Temperature DIN 53736 B2 ºC 150-154
Tensile Stress At Yield ISO 527 N/mm² 23
Tensile Strength At Break Speed 50 mm/min N/mm² 40
&MPOHBUJPOBU#SFBL Test Specimen 1B % >50
Ball Indentation Hardness ISO 2039 T1 (132N) N/mm² 43
Flexural Stress at 3.5%
DIN 53452 N/mm² 20
Outer Fiber Strain
.PEVMVTPG&MBTUJDJUZ 5FOTJMF5FTU ISO 527 N/mm² 700
-10ºC N/mm² 1100
0ºC N/mm² 770
10ºC N/mm² 500
20ºC N/mm² 370
Shear Modulus ISO 537 Method A
30ºC N/mm² 300
40ºC N/mm² 240
50ºC N/mm² 180
60ºC N/mm² 140
Mechanical Strength Properties
DIN 8078 no failure
Determined by Impact Strength at 0ºC
Impact Strength RT kj/m² no failure
(Charpy) 0ºC ISO 179/1eU kj/m² no failure
-10ºC kj/m² no failure
Notched Impact Strength RT kj/m² 20
(Charpy) 0ºC ISO 179/1eA kj/m² 4
-10ºC kj/m² 3
$PFGmDJFOUPG-JOFBS5IFSNBM&YQBOTJPO 7%&1BSU K-1 1.5x10-4
Thermal Conductivity at 20º DIN 52612 W/mK 0.24
4QFDJmD)FBUBU$ Adiabatic Calorimeter kj/kg K 2

23
23
 Long Term Behavior of Tahweel Pipes
Long-term hydrostatic strength in MPa

50

40

30

25

20
ʝ
ʝ
15
ʝ
ʝ

10 ʝ
9 ʝ
8
ʝ
7
ʝ
6
ʝ
5 ʝ

4
ʝ

2,5

1,5
1 5 10 25 50100
<HDUV

1
0,1 1 10 102 103 104 105 106
Failure time in h

24
24
Life Span of Tahweel Pipes
PN-20 Pipes
he life span of Tahweel Pipes depends on three factors:
working temperature and the pressure, regardless of
UIFEJNFOTJPOTPGUIFQJQFTVOEFSTQFDJmDDPOUJOVFT
EVSBUJPOPGXBUFSnPX
The allowable operating pressures have been
calculated according to the bellow equation on the
basis of the long term hydrostatic strengths shown in
the reference curves in DIN 8078 and taking account of
a safety factor 6) 
S >ѫ 6;6) @ 
Where:
p is the allowable operating pressure, in bar1) ;
ѫ is the relevant long-term hydrostatic strength from
the reference characteristic curve in DIN 8078, in MPA;
S is the pipe series number taken from ISO 4065
(calculated value)

25
25
 The Below table shows the life span
of Tahweel Pipes:
Temperature in C Years of Service Allowable Operating Pressure in Bar

10 1 42.1
5 39.7
10 38.6
25 37.4
50 36.4
100 35.5
20 1 35.9
5 33.7
10 32.8
25 31.7
50 30.9
100 30.1
30 1 30.5
5 28.6
10 27.8
25 26.8
50 26.1
100 25.4
40 1 25.9
5 24.2
10 23.5
25 22.6
50 22
100 21.4
50 1 21.9
5 20.4
10 19.8
25 19
50 18.5
100 17.9
60 1 18.5
5 17.2

26
26
 10 16.6
25 16
50 15.5
70 1 15.5
5 14.4
10 13.9
25 12.1
50 10.2
80 1 13
5 11.5
10 9.7
25 7.8
95 1 9.2
5 6.2

Installation Principles Linear

([SDQVLRQ
For transportation of hot water, like all metal or plastic pipes,
we have to deal with its linear expansion. This applies only to
PN (SDR6) 20 pipes for hot water applications.
5IFDPFGmDJFOUPGMJOFBSFYQBOTJPOGPS5BIXFFM1JQFTPN 20
(SDR6) is [-5 K-1
¨, /[¨W

Where: ¨, = linear expansion, mm

= coeff.of linear expansion, constant
For Tahweel pipes 0.15 mm/mK
L = pipe length,m
¨W = temperature difference between normal
water temperature and desired operating hot
water temperature,K

¨, /[¨W
= [[
linear expansion is 7.88˜8 mm

27
27
 By reading
By reading off table off
PN 20table
(SDR) PN 20 (SDR)

Temperature Difference

Pipe Length L(m) 10 20 30 40 50 60 70

0.1 0.15 0.30 0.45 0.60 0.75 0.90 1.05

0.2 0.30 0.60 0.90 1.20 1.50 1.80 2.10
0.3 0.45 0.90 1.35 1.80 2.25 2.70 3.15
0.4 0.60 1.20 1.80 2.40 3.00 3.60 4.20
0.5 0.75 1.50 2.25 3.00 3.75 4.50 5.25
0.6 0.90 1.80 2.70 3.60 4.50 5.40 6.30
0.7 1.05 2.10 3.15 4.20 5.25 6.30 7.35
0.8 1.20 2.40 3.60 4.80 6.00 7.20 8.40
0.9 1.35 2.70 4.05 5.40 6.75 8.10 9.45
1.0 1.50 3.00 4.50 6.00 7.50 9.00 10.50
1.5 2.25 4.50 6.75 9.00 11.25 13.50 15.75
2.0 3.00 6.00 9.00 12.00 15.00 18.00 21.00
2.5 3.75 7.50 11.25 15.00 18.75 22.50 26.25
3.0 4.50 9.00 13.50 18.00 22.50 27.00 31.50
3.5 5.25 10.50 15.75 21.00 26.25 31.50 36.75
4.0 6.00 12.00 18.00 24.00 30.00 36.00 42.00
4.5 6.75 13.50 20.25 27.00 33.75 40.50 47.25
5.5 8.25 16.50 24.75 33.00 41.25 49.50 57.75
6.0 9.00 18.00 27.00 36.00 45.00 54.00 63.00
6.5 9.75 19.50 29.25 39.00 48.75 58.50 68.25
7.0 10.50 21.00 31.50 42.00 25.50 63.00 73.50
7.5 11.25 22.50 33.75 45.00 56.25 67.50 78.75
8.0 12.00 24.00 36.00 48.00 60.00 72.00 84.00

0ODFUIF-JOFBS&YQBOTJPOJTFTUBCMJTIFE DPNQFOTBUJPOGPSUIJTFYQBOTJPOGPS
this expansion can be made by either an ([SDQVLRQ(OERZ or ([SDQVLRQ
Loop.

28
28
Multi & Multi Plus Pipes
Faser Composite Pipes
& UV Resistant Pipes

UV Resistant & Doesn’t Need

Insolation (Multi)

Easy to Install

High Pressure Resistancy

20% Faster Water Flow

29
 TAHWEEL FASER COMPOSITE PIPES
Tahweel Multi pipe range includes multilayer PPR pipes reinforced by an
intermediate layer of special fibers. Suitable for hot and cold potable water,
Tahweel Multi pipe can be joined with the whole range of fittings using the
traditional welding techniques; it finds application in the following fields:

Closed system, heating Systems, cooling systems , systems for swimming

pools, transport of chemicals, rainwater, irrigation, compressed air systems,
district heating systems,food & beverage industry.

ADVANTAGES
• Reduced Linear Thermal Expansion
• Reduced quantity of pipe supports
• Higher Mechanical Stability
• Reduced Weight
• Increased water flow rate
• Suitable for drinking water applications
• High Impact Resistance
• Resistance to certain chemicals
• Thermal Insulation
• High Stability at high temperatures
• Low pressure Loss
• Corrosion Resistance
• Easy Installation

30
TAHWEEL MULTI PIPES DATA SHEET (SDR 7.4)

PF20 - 20 20mm 20 2.8 14.4 0.163 0.159

PF20 - 25 25mm 25 3.5 18.0 0.254 0.247
PF20 - 32 32mm 32 4.4 23.2 0.423 0.395
PF20 - 40 40mm 40 5.5 29.0 0.660 0.610
PF20 - 50 50mm 50 6.9 36.2 1.029 0.950
PF20 - 63 63mm 63 8.6 45.8 1.647 1.490
PF20 - 75 75mm 75 10.3 54.4 2.323 2.115
PF20 - 90 90mm 90 12.3 65.4 3.358 3.030
PF20 - 110 110mm 110 15.1 79.8 4.999 4.530

MAXIMUM PERMISSIBLE OPERATING PRESSURE (BAR)

TAHWEEL MULTI PIPE ( FASER COMPOSITE )

Temperature 1 5 10 25 50
°C
Maximum Permissible Operating Pressure (bar)
°20 C 28.5 26.8 26.1 25.2 24.5

°30 C 24.2 22.7 22.1 21.3 20.7

°40 C 20.6 19.2 18.7 18.0 17.4

°50 C 17.4 16.2 15.7 15.1 14.7

°60 C 14.7 13.6 13.2 12.7 12.3

°70 C 12.3 11.4 11.1 9.6 8.1

°80 C 10.3 9.1 7.7 6.2 -

°95 C 7.3 4.9 4.1 - -

31
 Linear Expansion of Tahweel Pipes with Fiber Glass
For transportation of hot water, like all metal or plastic pipes, we have to deal with
its linear expansion.
This applies to only Tahweel Multi Faser Composite Pipes & Tahweel Mutli Plus
UV Rated Pipes.

Tahweel Multi P Coefficient of Thermal Expansion: 0.035mm/mK

∆l = α x L x ∆t

Where ∆l = linear expansion in mm

α = Coefficient of linear expansion for Tahweel
Multi pipe is constant 0.035mm/mK
L = pipe length, (9m)
∆t = temp. Difference between normal water
temperature and desired operating hot water temperature, (65 K)

∆l = α x L x ∆t = 0.035 x 9 x 65

Linear Expansion is = 20.5 mm

6GORGTCVWTG8CTKCVKQPţ6KP-
Pipe
length 1 5 10 20 30 40 50 60 70 80 90 100
(m) .KPGCT'ZRCPUKQPţ. OO
1.0 0.035 0.17 0.35 0.70 1.05 1.40 1.75 2.10 2.45 2.80 3.15 3.50
2.0 0.070 0.35 0.70 1.40 2.10 2.80 3.50 4.20 4.90 5.60 6.30 7.00
3.0 0.105 0.52 1.05 2.10 3.15 4.20 5.25 6.30 7.35 8.40 9.45 10.50
4.0 0.140 0.70 1.40 2.80 4.20 5.60 7.00 8.40 9.80 11.20 12.60 14.00
5.0 0.175 0.87 1.75 3.50 5.25 7.00 8.75 10.50 12.25 14.00 15.75 17.50
6.0 0.210 1.05 2.10 4.20 6.30 8.40 10.50 12.60 14.70 16.80 18.90 21.00
7.0 0.245 1.22 2.45 4.90 7.35 9.80 12.25 14.70 17.15 19.60 22.05 24.50
8.0 0.280 1.40 2.80 5.60 8.40 11.20 14.00 16.80 19.60 22.40 25.20 28.00
9.0 0.315 1.57 3.15 6.30 9.45 12.60 15.75 18.90 22.05 25.20 28.35 31.50
10.0 0.350 1.75 3.50 7.00 10.50 14.00 17.50 21.00 24.50 28.00 31.50 35.00

32
Thermal Expansion of Tahweel Pipes With Fiber Glass
40
35 10 mt

30 9 mt
8 mt
'ZRCPUKQPţ. OO

25 7 mt

20 6 mt
5 mt
15
4 mt
10 3 mt
5 2 mt
1 mt
0
10 20 30 40 50 60 70 80 90 100
Temperature ( C)

Fixing Distances

External Diameter (mm)

Pipe
length 20 25 32 40 50 63 75 90 110
(m) Fixing Distances (cm)
0 120 140 160 180 205 230 245 260 290
20 60 70 90 100 120 140 150 160 180
30 60 70 90 100 120 140 150 160 180
40 60 70 80 90 110 130 140 150 170
50 60 70 80 90 110 130 140 150 170
60 50 60 70 80 100 110 120 140 160
70 50 60 70 80 90 100 110 120 140

33
 Tahweel Multi Plus for outdoor Applications
Tahweel Expands its product range with the new Tahweel Multi Plus pipe with a
UV Layer added to its Multi Pipe Range. Due to its external UV-Resistant layer,
this pipe is suitable for the installation of supply pipes in the outdoor
environments such as: drinking water systems, irrigation systems, heating &
cooling water systems.

The Advantages of Tahweel - Multi Plus

• UV Resistant
• %75 Less Thermal Expansion
• No Special Tools Required for Installation
• Heat preservative and energy saving
• Wide Range
• No bacteria and moss reproduction within the
pipes

Areas of Application
Water tank connection, Hot and Cold water installations, Outside wall
installations, Roof installations, Boiler connection, House connection stations,
Water distribution, Floor level distribution, Pipe network for rainwater systems,
Pipelines for agricultural and horticultural use, Industrial pipeline networks.

34
Tahweel Multi plus Data Sheet (SDR 7.4)

Chemical Resistance

Polypropylene has a very high chemical resistance. The following table lists the
chemical resistance of PP-r pipe and fittings according to ISO 10358. Since
chemical resistance depends on factors such as chemical composition,
concentration and temperature, the table below gives chemical resistance for
three different temperatures and different concentrations.

The below abbreviations are used in the table:

w.s- Water Solution R – Resistant L – Limited Resistant
(-) no sufficient info n.r – not resistant

35
 Chemical Resistance of Polypropylene, at 20, 60 & 100 C (ISO 10358)

36
Chemical Resistance of Polypropylene, at 20, 60 & 100 C (ISO 10358)

37
 ([SRVHG,QVWDOODWLRQ
Cold Water Risers
There is no need for expansion joint as there will be no
linear expansion for Tahweel cold water pipes. Vertical
Support is necessary like all other piping system.

Ceiling Walls
During the planning and laying of visible pipes for hot
water on ceiling or walls, besides taking into account
the support intervals, special attention must be given to
the linear expansion due to temperature. This will also
prevent sagging and snaking of pipe lines.
Fixed and Sliding supports secure external pipelines to
the masonry structure of the building to prevent the
movements generated by thermal expansion, totally or
partially.

Fixed Supports:- are used when the axial expansion of

the pipe line should be limited. Fixed support provides
a rigid connection between external pipeline
JOTUBMMBUJPOTXJUINBTPOSZTUSVDUVSF5IFmYFETVQQPSUT
must normally be positioned where the system changes
EJSFDUJPO &MCPXT 5FFT FUD OFBSUP7BMWFT $PDLT 
Water meter, etc. to ensure that expansion forces are
OPUEJTDIBSHFEJOUIFTFQPJOUT*OBMMDBTFT mYFE
support should always be provided next to any joint in
UIFQJQFMJOFDSFBUFEVTJOHBOZXFMEFEmUUJOH
0CWJPVTMZUIFmYFETVQQPSUTMJNJUUIFMFOHUIPGTFDUJPO
of pipe free to expand, and reduce the relative change
in length value.

38 29
Sliding Supports:-are used to allow the pipe to move P
axially in both directions. They have to be positioned
XFMMBXBZGSPNKPJOUTNBEFVTJOHXFMEFEmUUJOHT POB
free length of the pipes surface. The sliding support
collar must be absolutely free from pipe diameter
4
otherwise it may damage the surface of the pipe where
it is installed. Ø
Ø
Sliding support also ensures that the pipeline remain Ø

straight in spite of thermal stresses. Ø

Ø
Ø
Ø
Ø
on
n n ecti Ø
Co all
t h ew
t o

G
À[H
t
WWLQ J poin
[ H G À
À
t
poin 4

2
xial 3
i t t ed a ent
m
per ovem 3
m
4
all 5
the w
d on 5
necte
con
t
g poin
slidin

39
 'SFFnFYJCMFQJQFTFHNFOU &YQBOTJPO"SN XJUIUIF
IFMQPGGSFFnFYJCMFQJQFTFHNFOU QSPWJEFEBUUIF
position of change in direction, the change in length of
pipeline is totally compensated. The length of free
nFYJCMFQJQFTFHNFOUJTDBMDVMBUFEVTJOHGPMMPXJOH
formula:

T L ΔL

Ls
FP SP
FP

-FOHUIPGGSFFnFYJCMFTFHNFOULS = &G;ʚ¨/
Where
LS-FOHUIPGGSFFnFYJCMFTFHNFOU NN
C= Constant of material (for PP-R, C=30)
D= pipe outer diameter (mm)
¨/&YQBOTJPOPSDPOUSBDUJPOMFOHUI NN
'SFF'MFYJCMFQJQFMPPQ $PNQFOTBUJPO-PPQ JGUIF
change in length of the pipe can’t be compensated
using the expansion arm, it is necessary to install a free
nFYJCMFMPPQ'SFFnFYJCMFMPPQDBOFBTJMZCFQSFQBSFE
on site by using required length of pipes and 490
Degrees elbows.

40
 L ΔL ΔL L

FP FP
Ls

Ls
FP

5PQSFQBSFUIFGSFFnFYJCMFMPPQ ZPVOFFEUPDBMDVMBUF
UIF-4 MFOHUIPGnFYJCMFTFHNFOUVTJOHUIFGPSNVMB
above. The minimum width between two arms of the
loop = 10 times the outside diameter of the pipe.

Bending
During installation of pipeline, PPR pipes may be
required to be bent. Bending shall be done by using
IPUBJSCMPXJOHBU$%JSFDUIFBUJOHCZPQFOnBNF
must/should be avoided. Radius for PPR pipe bend
should be minimum 8 times its diameter. The table
JOEJDBUFTNJOJNVNCFOEJOHSBEJVTGPSFBDITJ[FPG
pipe.

Pipe Diameter Min. Bending Radius

(mm) (mm) d
20 160
25 200 R
32 256
40 320
50 400

41
 Thermal insulation for hot &
cold water pipes
Thaweel Pipes PN 20 standard pipes offer excellent
insulation properties compared to other pipe systems,
as illustrated in the table below, where a low 0.24W /
mK values means that in cold water pipe lines,
formation of condensation on the external pipe surfaces
has been virtually eliminated.

PP 0,24 W / MK
1& 8.L
Steel 50 w / MK
Copper 400 w / MK

5IFUFNQFSBUVSFPGUIFnPXXBUFS SPPNUFNQFSBUVSF 
type of installation, relative humidity and the
condensation point will determine the type of insulation
required. The thickness of insulation is based on the
degree of condensation, thermal conductivity of
JOTVMBUJOHNBUFSJBMBOEUIFUISFTIPMEϯUBCPWFXIJDI
the PP-R pipe begins to form condensation.
In hot water carrying system the thickness of insulation
EFQFOETPOUIFUFNQFSBUVSFPGUIFnPXXBUFS UZQFPG
installation, thermal leakage, OD of pipe and thermal
conductivity of insulating material.

42 33
The table bellow shows the minimum thickness of
insulation required for Thaweel Pipes – PN 20 standard
pipes.

1JQFBOEmUUJOHTJOXBMMPSDFJMJOH
passages, in cross section of pipe lines
Normal width (1) of Uncovered pipe
at pipe connections, for central pipe net
pipe lines in mm line
distributors & radiator connecting pipes
with maximum 8m length

Up to t – 20 20 mm 10 mm
From t – 22 to 35 30 mm 15 mm
'SPNUoUP &RVBMUPU   U
t is above 100 100 mm 50 mm

Minimum thickness of insulation for cold water lines

shown in the table bellow:

Type of insulation Insulation Thickness

Open installation in non heated rooms 4 mm
Open installation in the heated rooms 9 mm
Installation in ducts without neighboring hot water pipes 4 mm
Installation in ducts with neighboring hot water pipes 13 mm
Concealed installation, pipe chase risers 4 mm
Installation in the walls nearing the hot water pipes 13 mm
*OTUBMMBUJPOPOUIFDPODSFUFnPPSJOH 4 mm

43
 Condensation factor
'PMMPXJOHUBCMFTIPXTUIFTFOTJUJWJUZUISFTIPMEϯUBCPWF
which Tahweel Pipes begin to form condensation.

Pipe outside diameter Ø уW

20 x 3.4 mm 7.2° C
25 x 4.2 mm 7.4° C
32 x 5.4 mm 8.0° C
40 x 6.7 mm 8.5° C
50 x 8.3 mm 10.0° C
63 x 10.5 mm 10.5° C
75 x 12.52 mm 10.8° C
90 x 15.0 mm 11.0° C
110 x 18.3 mm 11.5° C
125 x 20.8 mm 12.0° C

Pressure Test
After installing Tahweel piping system, it is necessary to
go through a pressure test. Unlike metal pipes, Tahweel
like all other plastic pipe systems, has to follow different
pressure test procedure owing to their mechanical
properties of expansion when subject to pressure,
UFNQFSBUVSFEJGGFSFODFBOEDPFGmDJFOUPGFYQBOTJPO
A change in temperature of 10 K corresponds to a
pressure change of 0.5-1.0 bar. Thus, the test medium
shall as far as possible, be kept at a constant
temperature throughout the test.
Test Procedure (According to DIN 1988 Part 2 or BS
6700: 1977)

'JOJTIFEQJQFXPSLNVTUCFDPNQMFUFMZmUUFEXJUI
mMUFSFEXBUFSBOEWFOUFE

44 3
Procedure Ea
"GUFSQJQFXPSLJTmMMFEXJUIXBUFSBOEDPNQMFUFMZ
Tah
vented to release air locks in the system, testing can
hot a
begin:
HIÀF
(a) Test pressure = (permissible working pressure + 5 TXDO
bars ) shall be produced 2 times within 30 minutes at desi
10 minute intervals.
Bas
Note: restore by hand pump to required test pressure
by s
after the 10 minute interval if the pressure drops. If
leakage is detected, rectify the leakage are and repeat Tah
procedure. prov
WLPH
(b) If no leakage is detected, for the next 30 minutes, LWVT
check if the pressure has dropped by more than 0.6 appe
bars and if there is any visible signs of leakage. Fitti
Note: If leakage is detected, rectify the leakage area
impo
and repeat procedure.

If pressure drops by more than 0.6 bars within this Tah

period, leakage must have occurred. Detect and EHX
rectify. FRQW
SLSH
(c) If pressure drop is within 0.6 bars and no leakage
detected, continue the test without restoring the
required pressure for the next 120 minutes. During this
time, it shall be checked if the pressure drop is more Qu
than 0.2 bars and no leakage is detected. Tah
qual
Note: If leakage is detected, rectify the leakage area Our
and repeat procedure. thro
If pressure drops by more than 0.2 bars within this assu
period, leakage must have occurred. Detect, rectify HQVX
and repeat procedure. RUGH
of ou
(d) Pressure test is successful when all the above are
met and the readings should be recorded.

45
 Flushing Pipe Systems
The Technical Regulations for Drinking Water
Installations, TRWI
%*/ 4FD NVTUCFPCTFSWFEXIFOnVTIJOH
pipe systems. Flushing is performed with an air/water
mixture intermittently under pressure.

Generally, all drinking water systems, regardless of

NBUFSJBMTVTFE TIPVMECFUIPSPVHIMZnVTIFEBGUFS
completion. The following requirements are necessary
for optimal service readiness:

• securing of drinking water quality

• prevention of corrosion damage
t QSFWFOUJPOPGGVODUJPOBMEBNBHFUPmUUJOHTBOE
equipment
• cleaning of interior pipe surfaces.

5IFTFSFRVJSFNFOUTBSFBDIJFWFEVTJOHUXPnVTIJOH
procedures:
1. Flushing with water
2. Flushing with an air/water mixture.

The experience of the plumber, client requirements and

manufacturer’s instructions are decisive in the eye
PGnVTIJOHQSPDFEVSFVTFE

For drinking water systems in accordance with DIN 1988

assembled consisting exclusively of the Tahweel Pipe
TZTUFN 1SPDFEVSF i'MVTIJOHXJUIXBUFSw JTTVGmDJFOU

For thermal processing of Tahweel Pipe systems, no

BEEJUJPOBMNBUFSJBMTBSFOFFEFETVDIBTBEIFTJWFT nVYJOH
agents, etc. The bond is produced solely through fusion.
The system materials are and remain pure during bonding.

5IVT TJNQMFnVTIJOHXJUIXBUFSBGUFSTZTUFNJOTUBMMBUJPOJO

46
BDDPSEBODFXJUIQSPDFEVSFiwJTDPNQMFUFMZTVGmDJFOU
Installation
Cuttings
1. Cut the pipe right angle to its axis using burr free
cutter.
2. &OTVSFUIBUQJQFTJTGSFFGSPNCVSSTPSDVUUJOHDIJQ
3. $MFBOUIFQJQFmUUJOHQFSGFDUMZCFGPSFXFMEJOH
4. Mark welding depth at the end of pipes.

Heating
1. Mount the suitable dies on heating element of
welding machine according to the diameter of Pipe
BOEmUUJOHUPCFXFMEFE
2. Connect the welding machine to 220/230 volts A.C.
power supply.
3. Select 260 Deg. C. temperature on the welding
machine thermostat.
4. Wait for reaching the required working temperature.
5. *OTFSUUIFQJQFBOEUIFmUUJOHJOUIFEJFTCZFYFSUJOH
light pressure.
6. For heating time, refer the table bellow for different
TJ[FTPG1JQFT

47
 Welding
1. "GUFSIFBUJOH RVJDLMZJOTFSUQJQFJOUPUIFmUUJOHCZ
exerting light pressure.
2. Any misalignment should be corrected immediately
after insertion to avoid any Stress in the weld.
3. Allow the joint to cool as per cooling time given in
table.

This type of connection ensures perfect sealing even

under the severe working Conditions.

Welding Depth,Heating,Welding
and Cooling Time
The table below provides the necessary information for
a good welding joint for various Thaweel Pipes pipe
BOEmUUJOHTJ[F BQQMJFTUP4UBCMFQJQFTBMTP 

Pipe Welding Heating Welding Cooling

Diameter Depth Time Time Time
(mm) (mm) (sec.) (sec.) (min.)
20 14.0 5 4 2
25 15.0 7 4 2
32 16.5 8 6 4
40 18.0 12 6 4
50 20.0 18 6 4
63 24.0 24 8 6
75 26.0 30 8 8
90 29.0 40 8 8
110 32.5 50 10 8

P.S:)FBUJOHUJNFTUBSUTXIFOCPUIQJQFBOEmUUJOHBSF
pushed into correct depth. Welding time begins when
joints are connected. Cooling time is the time taken for

48
the joint to be completely cured. never reduce cooling
time by pouring water or by other means
Transportation and Storage:
The system components must be protected against
weather, UV radiation and contamination. The
Ab
components must be stored at minimum temperature Tahweel B
of +5°C.Storerooms of plastic components must be company
separated from such areas where solvents, adhesives, registered
paints or similar products are stored. VXSSO\LQJ
systems o
A minimum one-metre distance between plastic sanitary d
components and radiators must be maintained when and Fitting
storage areas are moderately heated up to +5°C.
Tahweel P
Plastic pipes in stock must be supported along their manufactu
whole lengths or protected in another suitable way European
BHBJOTUEFnFDUJPO1MBTUJDQJQFmUUJOHTBSFVTVBMMZ Our produ
stored in sacks on palettes or freely loaded in boxes, harsh env
containers, baskets, etc. with the S

Maximum storage height of one metre must be Tahweel P

respected if plastic pipes are stored in plastic sleeves standard w
BOEPSQJQFmUUJOHTJOQMBTUJDTBDLT&BDIPGUIF Pipes & F
EJGGFSFOUUZQFTPGQJQFTBOEmUUJOHTBSFTUPSFE all its prod
separately. When dispatching from storage, the oldest DQGVDIHS
TUPDLTIPVMECFEJTQBUDIFEmSTU industrial

During their transport it is not allowed to drag pipes Tahweel P

over the ground or lorry deck. The components/pipes high-tech
must not be transported by throwing or letting them WRHQVXUH
falloff the lorry to the ground. If they are transported as, hot wa
to/on the site then they must be protected against the transfe
mechanic damage and stored at the spot on a suitable corrosive
underlay where protected against dirt, solvents, direct Tahweel P
heat (a contact with a radiator, etc.). The components quality, bu
are supplied in protective covers (pipes in polyethylene customer
CBHT QJQFmUUJOHTBMTPJOTBDLTPSDBSECPBSECPYFT  friendly cu
and it is desirable to let them in these as long as
possible before the start of installation works (as a
protection against dirt).
49
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Notes
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Notes