SBC Double Decker
SBC Double Decker
SBC Double Decker
1.0 SCOPE
1.1 This specification is for design, manufacture, testing and supply of Switch
Board cabinet consisting all the -power/contro! sWitchgear related to
coach lighting, air conditioning, pantry, pump control, sanitary system
and public address system etc. for LHB type AC EOGCoach suitable for 3
phases, 750 volts, and 50 Hz train line system.
1.2 The quality, aesthetics, design and overall workmanship' of Switchboard
cabinet as a whole shall be to international standards and the quality of
existing LHB equipment shall be considered prime basis.
1.3 Firm shall have adequate experience of design, development and
manufacturing of similar com~lex panels on CNC machines and shall be
capable of developing materials to the required quality and standards.
1.4 The firm shall maintain date-wse in-house quality control system and in-
house quality control records etc. for in stage process inspection and
testing and the same shall be made available to the inspecting official
during type testing.
2.0 SERVICECONDITIONS
2.1 ENVIRONMENTALCONDITIONS
Train Speed
Vibration and Shocks
a) Maximum Vertical Accelera:ion : LOg
b) Maximum lateral Acceleration : 0.5g
c) Maximum longitudinal Accderatlon :3.0g
d) Frequency and amplitude :Stnusoldal form of vibration,
the frequency 'f lies between 1
Hz and 100 Hz and their
amplitude 'a' expressed in mm
is given as function of 'f' by the
equation
a=25/f for values of 'f' between
1 and 10Hz
a=25/f2 for values of 'f
between 10 and 100 Hz
~
SSE CAD
IS: 13947(Pt-I} 1993 Low voltage sWitchgear and control gear Part-I
General r.des.
IS: 13947(Pt-3)·1993 Part·3 Switches, disconnectors and fuse
combinaton unit.
Low voltage switchgear and control gear assemblies:
Part-I Requirements for the type tested and partially
type tested assemblies.
15:10118-1982 Code of practice for selection, Installation and
maintenance of the sWitchgear and the controlgear.
IS: 13703-1993 Low voltage fuses for voltages not exceeding 1000
volts or 1500 volts DC.
Direct acting indicating analog electrical measuring
instruments and their accessories (ammeter and
voltmeters)
Electrical accessories, circuit breakers for overcurrent
protection for household and similar installations.
15:1573-1986 Electroplated coating of Zinc on Iron and Steel
15:1364·1992 Hexagon head bolts, screws and nuts of product
grades A and B
Power su:>plyinstallation for Passenger stock
4.1 The switch board cabinet comprises of the various cubicles consisting of
power and control sWitchgear, measuring/indicating instruments,
protection devices, light fan and sanitary/pump control, controller of the
air conditioning unit, switchgear for the pantry equipment, battery
charger, disconnecting and earthing device, various earthing devices,
various DC-DC converter and Insulation monitoring devices.
4.2 The switch board cabinet shall consist of welded steel tube construction
TIG welded to make complete frame with follOWing dimensions. Making
of structure with L-channel welded to form a tube is not permitted.
Height = 1850mm
Width =
1450mm
Depth = 880+20mm (including door)
No positive tolerances are allowed. However, negative tolerances shall be
governed by MDGOOO8
The steel sheet used for the front door shall be 2mm thick CRCA steel
conforming to IS: 513-1994 & 1.6mm Grade 304-Stainless steel to
IS:6911(Latest edition) for bottom doors.
; EDTS327 A 20-04=iOii·~
L .
L?PEC. NO. REV DATE SSE/CNJ
404 The dimensions/mounting/general layout of the switch board cabinet
shall be conforming to drawing no. 0070200 (latest alteration). The
drawings annexed are for general guidance only. For change in layout for
manufacturing/improving the aesthetics from maintenance point of view,
the manufacturer shall take prior approval.
4.5 A top cover (tray type) shall be prOVidedon the top of SBe to prevent
water Ingress inside the panel as shown In draWing no. 0070200 (latest
alteration).
4.6 Most critical safety component in the panels Is wide-band contactors.
These are not presently manufactured indigenously. As such Imported
make of the contactors mainly of the firm - AEG, ABB, Siemens are
specified in the Bm of MateriaL No deviation shall be given for the Indian
make of these contactors. Inspecting agency shall specifically check this
aspect that these contactors are imported ones.
4.7 Suitable PVC alleys/duets with snap-In element of MIs. L&T/AKG shall be
provided for cable traversing as Indicated in the drawings. Whenever the
cables shall cross the door/passage area, the cables shall be covered by
self extinguishing and halogen free Polyamide braiding/nylon jacket.
4.8 All the devices fitted In the switch board cabinet shall allow access for
easy maintenance of all the eQ.dpmentsfrom the front of the panel.
4.9 The location and size of the hinges shall be as per drawing no. 0070200
(latest alteration).
4.10 Panel shall be powder coated to thickness to Siemens Grey shade No.
6102/08038 of M/s. Nerolac Paints or 877 of M/s Berger Paints, after
giving requisite surface treatment.
4.11 The internal wiring shall be done with Halogen free electron beam
Irradiated cables conforming to RCF specification no. EOTS132 (Latest
edition). The size/type of cables shall be as indicated in Harness chart to
Annexure·C. All cables/wiring shall be of colour coded and colour coded
sleeves according to phases shall be provided for identification. Control
wiring and power cables shall be segregated according to the voltages
and adequately secured with cable ties.
4.12 All components provided inside the panel shall be identified by
screen/photo printed or computer generated designation labels/legend
marking plates. These should be mounted near the concerned component
duly ensuring vlsibfJIty. Circuits and components shall also be provided
with the name plates indicating the operation/function of the
SWitches/circuits. Contactors &. Circuit codification diagram (With glass
. fuse details) shall be identified by aluminum anodized legend plates by
adhesive of approved make on back side of left hand front doors. Balance
indicating/measuring switchgear/devices Installed on fron~ door shall be
identified by aluminum anodized legend plates by adhesive of approved
make on the front doors itself. No riveting is allowed on front door.
4.13 a) The outgoing/incoming terminal connections shall be brought out to
an adequately rated cage clam:>type terminal block/MCa.
b) The terminal blocks shall be located for easy access as indicated in the
drawing.
c) Separators/intermediate plates shall be provided between adjacent
terminal biocksl wherever required.
d) All cables leading to a terminal block· shall be properly
secured/clamped before termination.
e) It shall be ensured that not more than two wires are terminated at one
point.
f) The power panel shall be complete with all necessary crimping sockets
and ferrules for ready connections. Rings type copper crimping sockets
shall be used for cable sizes upto 1.5sqmm otherwise tubular crimping
sockets shall be used with suitable palm size to prevent loose connections
during vibrations. Only copper crimping sockets of approved make and
conforming to the requirements of RCF specification no. EDTS200 and
EDTS201 shall be used. Crimping sockets of size smaller than 16sqmm
shall be with metal reinforcement.
g) Marking ferrules shall :>e of computer generated type for easy
identification of the cables with the help of shrinking sleeves (self
extinguishing) of suitable size horizontally printed or with the help of
muftimark carrier/label of M/s. Tyeo I Phoenix / Panduit or equivalent
approved make.
h) All cut~outs wherein cables enter/exit the switch board cabinet shall be
provided with V-grooved fire retardant rubber grommets/edge protection
sleeves of reputed make from protection against sharp edges.
4.14 Two earthing terminals shall be provided on top and bottom of the panel
on diagonally opposite ends. For earthing two braided copper cable of
70sqmm and 300mm in length each duly crimped shall be supplied with
the panel. Earthing of the metal parts/sub-assemblies inside the panel
shall also be done as indicated with suitable wire size as determined vide
clause 7.4.3.1.7 (a) or IS:8623(Pt-I)~1993.
4.15 Manufacturer's name plate indicating name and address/ Sr. No. of the
panel, Specification no., month & year of manufacturer and weight shall
be fixed on the front door of :he panel.
4.16 Danger Notice plate shall be screen printed or sticker shall be prOVided on
front of the lower panel door conforming to IS: 2551-82 for 750V.
4.17 Compact Fluorescent light fitting with a working voltage of 110 volts DC
to drawing no. CC76415 along with, a switch/ socket point shall be
provided inside the switchboard cabinet for the ease of the maintenance
staff.
The fitting shall be clamped sUitably to avoid damage due to vibrations.
4.18 The Power/Control connections of the switch board cabinet shall be as
per wiring diagram to draWing appearing at Annexure~D.
4.19 Care shall be taken to achieve a neat and symmetrical layout.
4.20 Only makes mentioned in the bill of material as per Annexure-A shall be
used. For any deviation prior approval from CEE shall be taken.
~. 40f9
~.~t~.'
SEfID DY.CEE/D&D SHEET
4.22 All rotary switches shall conform to 15:13947 (?t-III)-93 and shall be
suitable for universal mounting.
4.23 All fasteners used shall be zinc plated and passivated according to IS:
1573-86 and conforming to IS: 1364-92.
4.24 All the componentsl equipm81tsj materials including paint shall be fire
retardant. Panel manufacturer shall certify this requirement
4.25 General and safety requirements shall be governed by IS: 13947 (pt-I)-93
and IS: 8623-1993.
4.26 The general construction of the switch board cabinet shall be such as to
keep the various voltage levels separated against each other as far as
possible.
4.27 The switch board cabinet shaHbe divided into two parts i.e. upper most
part and lowermost part.
4.27.1 Lower part of the switch board cabinet
The lower part of the switch board cabinet shall be further divided into
two parts I.e. Right side part and Left side part.
4.27.1.1 On the right side of the lower part of switch board cabinet a
disconnecting and earthing device shall be located as Indicated
in drawing. The main function of this device is to separate the
coach equipment fnm the two feeders (input supply) and
simultaneously eartting 750V AC network of the coach. The
connection to this unit shall be made by supplier preferably up
to separate wago Connectors. The connections to this unit shall
be made/removed by removing the perforated metal sheet
provided on the top right side of the disconnecting and earthing
device.
4.27.1.2 The left side of the lower part of Switch Board Cabinet is further
divided vertically into two· parts for Battery charger and Main
contactors alongwith main fuses. Mounting plate for main
contactors along wit~ main fuses shall be sliding for easy access
and replacement/checking. The connections for this sliding plate
shall be accessible by removing the polycarbonate sheet
prOVidedon front sice of lower part of SSC. Battery Charger Is
not in the scope of supply of the Panel manufacturer.
4.27.2 Upper part of the Switch BoardCabinet
The upper part of the switch Board cabinet is divided depth wise into
three different layers/levels.
4.27.2.1 The first layer (or back panel) contains contactors, relays, low voltage
fuses, earth leakage monitors and terminal blocks for the incoming and
outgoing for llOV AC, 240V AC/415V AC, 1KVA transformer, cable
ducts and terminals for furtrer layer. A transparent polycarbonate sheet
shall be proVided to prevent accidental contact. The dimensions shall be
strictly adhered to the drawing.
4.27.2.2 The second layer shall consist of three swivel frames as indicated in
drawing.
4.27.2.3 On the upper left swivel frame MCB's arranged in two rows with a
voltage level of 240/415V ACshall be mounted.
A 20-04-2011 ; ,\ \ u-·
~..~ r-
.'
SEE D
4.27~2.3 On the upper left swivel frame MCB's arranged in two rows with a
voltage level of 240/415V AC shall be mounted.
4.27.2.4 On the second swivel frame on left side following items shall be
mounted for feeding that AC load and part of the pantry load.
*NOIE:- Item b) and c) are not in the scope of supply of the power
panel manufacturer, however, mounting holes shall be drilled as per the
drawing and terminal connectors shall provided in Switch Board Cabinet.
4.27.2.5 The swivel frame on the right side shall be suitable for mounting MCB's
arranged in two rows wi1h a voltage level of 110V AC/DC for lighting
and part of the pantry load.
4.27.2.6 The third layer consists of swivel doors of the Switch Board Cabinet.
The upper area of the doors shall be provided with a cut-out to
operate the MCB's as per draWing without opening the door.
a) Underneath this cut-out on the left: door Voltmeter and Ammeter for
supply network with changeover switch shall be provided. The
voltmeter shall be (I)nnected directly to 750V AC network.
Therefore, backside of the voltmeter shall be covered with an
earthed metal shell/sheet to prevent direct contact as indicated in
drawing.
b) Below this cut-out for 1he right door the devices such as Ammeter
for battery charging current and Consumers current alongwith
various push buttons and indicators for faults of important devices
(bus-bar network, local network, 415V network, battery charger etc.
with a voltage level under or equal to 110V shall be arranged.
Underneath these deVices, the operating and display unit for the
air-conditioning unit shall be located.
4.27.2.7 All comb bus bars shall be protected with insulated end caps to avoid
sparking/short circuit with minimum 16sqmm size.
4.27.2.8 AU vacant space between MeB's shall be covered by spacers cap.
"
EDTS327 A I 20-04-20 ,.6'0f9l
" -
SPEC. NO. REV DATE ~
4.28.3 Frame for the front cover doors shall be fabricated with 1.6mm thick
CRCAsheet and shall be powder coated to Siemens Grey shade after
giving requisite surface treatment.
4.28.4 Polycarbonate sheet used shall be fire retardant resin, 4rnm thick,
scratch free and shall be of MIs. GE Plastics. Each door leaf shall be
provided with industrial locks as shown in drawing.
4.28.5 The doors shall be fixed to the main doors by means industrial
hinges of reputed make, The hinges shall be TIG welded to the door
frames.
4.28.6 The bottom doors of s:ainless steel shall be as shown in draWing
no.0070200 (latest Alteration) to make it in line with the top doors.
4.29 Controller for the AC unit shall be mounted on a small swivel frame as
indicated in drawing no. 0070200 (Latest Alteration) for easy reading of
LED's by turning the frame. This unit is not in the scope of supply of
panel manufacturer and shall be supplied loose for fitmentjwiring.
5.0 TESTS
5.1. TYPE TEST
5.1.1 All the type tests mentioned in Oause 5.4 shall be carried out on a
prototype unit. The firm manufacturing for the first time shall get the
prototype approved from CEE/RCF.
5.3 ACCEPTANCETEST
5.3.1 Acceptance test mentioned in clause 5.4 are to be carried out by an
inspecting authority nominated by the purchase at the works of the
manufacturer, on the samples picked up by the inspecting authority.
5.3.2 All the acceptance tests shall be carried out at firm's premises at the
manufacturer's cost. Inspectina officer will witness the tests. A copy of the
internal tests conducted by the firm shall be supplied to
inspection/purchasing authorit(.
5.4 Tests a mentioned in table below shall be carried out as per respective clause of
IS: 8623(pt-I)-93.
5.5 The accuracy of measuring instruments used for both type and routine tests
shall be of c1ass-l.5.,
5.6 For the commissioning of first panel, panel manufacturer shall depute his staff
at RCFfor interface with respect to items falling in ReF scope of supply.
6.0 APPROVALS:
6.1 The firm manufacturing for the first jme will arrange in stage inspection by the
representative of the CEE/RCFat the follOWing stages.
7.1 The panel manufacturer shall quote separately for the commissioning of the
panels as under:-
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ANNEXURE-E
(APR-2011)
\Jr
~SEICAD
ANNEXURE-I;
(APR-2011)
-
78 S1F32 MCa,diagnosis 2 Dol, L6A
79 S1F33 MCB,power supply 2 pol, L 10A
80 S1F34 MCB,night light 2 Dol, L 10A
81 S1F35 MCB,a.c. control unit 2001, L6A
82 S1F36 MCB,purnp control 2 pol, L 16A
83 S1F37 MCB,sanitary control - 2 pol, L 10A
84 S1F38 MCB,loudspeaker system 2 pol, L 10A
85 S1F39 MCB,main light (AC) 2 pol, L 10A
86 S1F40 MCB,main light (AC) 2 pol, L 10A
87 S1F41 MCB,Spare 2 pol, L 10A
Motor Protective Relay for
88 S1F85 Exhaust fan we 0.16 - O.2SA
Motor Protective Relay for
89 S1F86 Exhaust fan we 0.16 -0.25A
Motor Protective Relay for
90 S1F87 SBC&Pantry 0.4'·O.63A
91 S1F102 MCB,bottle cooler 2 pol, L lOA
92 S1F110 MCB.Hot Case 2pol, L16A
93 S1F111 MCB,Water Boiler 2pol.l16A
94 S1F114 MCa,Deep Freezer 2pol, L10A
95 81F11S MCB,Slidina door-1+R.O. 2 pol.L 10A
96 S1Ff16 MCB,stiding door-2 2 DOf,LiA
91 S1F117· MeB.Slidlng vestibule doors ,2001, L 10A
98 S1U2.3 Minimal Voltage Relav.MR9 110 Volts DC
99 Spare MCB,spare 2 pol, L lOA
100 Spare MCB,spare 2 pol, l10A
101 SireN MCA 2 pol, l10A
102 Spare MCB.spare % pol, L lOA
Note:- This codification chart is as per wiring ICircuitdiagrams & Bill of Materials
of Specification.
CORRIGENDUM NO.1 TO SPECIFICATION EDTS-327, REV.A FOR SWITCH
BOARD CABINET FOR EOG TYFE DOUBLE DECKER COACHES
This corrigendum is issued to Rev.A to speci:ication for Switch Board Cabinet for EOG
type Double Decker Coaches in the existing design:-
,: 150
33Q14
&
33Q15
Motor Protective Relay
for Compressor unit-
2.1&2.2
SFKO type,12.5-16.0A
Cat no.SFKOK
MS325-161SAM
GE
make
ABB
S1F09
&
SlF11
I
L_.._. __ "--- ---,,--._-_.
150000 RI012
-_._--.-.
------- ...-_.-
-----
Siemens
..-._- ----_ ...._---
REVISED
-------- --_ ...••.
Sr.No. Item Term Drawing No. Manuf.! Place of
In functionlTechnical Data Supplier Installation
80M
---- ------- -._- ---"---
143 33Q8 Motor Protective Relay Cat no.SFKOK GE S1F03
144
& &
33Q9
for Compressor unit-
1.1&1.2 MS325-25 1SAM
__
---_ ...__ . .. make
------
ABB
&
SlF05
SFKO type,20.0-25.0A 150 000 R 1()14
.._--_._--_.
Siemens -_.---
149 33Q14 Motor Protective Relay Cat no.SfKOK GE SlF09
& & for Compressor unit- make &
150 33Q15 '---
2.1&2.2 MS325~25 ISAM ABB S 1Fl1
SFKO type,20.0-25.0A 150000 RlO14
-' '--- ..
--
Sr.No. Item Term Drawing Manuf./Supplier Place of
In Function/Technical No. Installation
HOM Data
250 HRC Fuse Link Siemens
Fire & Smoke System
SA --
EDTS327,
REV.A ~
SPEC NO. SSE/O\D
AMENDMENT NO.1 TO SPECIFICATION NO. EDTS-327 REV.'A' Corr.l FOR
SWITCH BOARD CABINET FOR LHB TYPE COACHES.
This amendment is issued to specification for Switch Board Cabined for LHB type
coaches to incorporate the following changes:-
1. Cable looping in place of 415 volts MCa fork comb type bus bar shall be provided as
per ROSa modification sheet no ROSO/PE/MS/AC/0053-2011 Rev-O issued vide
ROSa letter no EL/7.1.108/SBC dated 28.04.2011
2. ROSa vide their letter No. EL/7.1.108/SBC dated 20-06-12 have advised that "No
AEG make contactors shall be provided in any variant of switch board cabinet
provided in LHB coaches". Henceforth AEG make contactors stand deleted.
5. Enclosures added
a. ROSO/PE/MS/AC/0053-2011 Rev-O
b. ROSa letter no. EL/7.1. 108/SBC dated 20-06-12
Approved
E..LI ~.l. lD~\S~c. ~+-d. :!l~'I.:t'I3..
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For D G
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