 Solid state audio-visual annunciator of minimum 12 windows shall

be provided however exact number of windows shall be finalised

during detailing. The annunciator shall be provided with flasher
units, audible alarm, test, reset, Accept features as elaborated
above.
15) Selection & control switches and other miscellaneous items
 All selection switches for voltage & current measurements shall be
suitable for 3 phases and phase to neutral measurements. The
remote/ local selector switches provided on the switchboard shall
be lockable in each position. The control switches shall be pistol
grip, spring loaded and trip-neutral-close type with sequence
device. The switchgear and control panels shall have inscription
plates for all panels with anodised lettering.
 Control bus shall be continuous copper conductors insulated
throughout for full voltage. Push-in type insulation box shall be
provided at tapping points.
 The control wiring in the switchgear shall be carried out with single
core stranded copper conductor PVC cable of 1.5 sq. mm size
(min.) with 6 sq. mm open type terminals. Protection circuit wiring
shall be carried out with 2.5 sq. mm size (min.) copper conductor
adopting 10 sq. mm open type terminals. Separate terminal blocks
shall be provided for each voltage class and carry the specific
terminal number and voltage indicated thereon. Separate terminal
blocks shall be provided for external connections in the relay
chamber. At least 20% spare terminals shall be provided for future
purposes. Control cable terminations shall be provided in the front
portion of the cubicle only in the relay chamber. All devices, wires
and the terminal blocks within the panel shall be clearly identified
by durable and legible tags (stickers shall not be acceptable)
corresponding to those used in the applicable schematic drawings
or wiring diagrams. All panels shall be provided with space heaters
with ON/OFF switch along with a thermostat and a 10 amp. plug
socket for hand lamp connection. Space heater wattage shall be
mentioned for each panel. Inter-partition separators on control
terminal block shall be provided for control terminals of each
circuit breaker. Drive panels shall however be controlled from
Drive end or its control panel.
16) Cable Chambers
 The cable end termination chamber for each panel shall have
adequate space for the termination of required number, type and
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 size of cables and shall be provided with suitable bracings to
support the weight of the cables without undue stress on the
terminals. These chambers shall be complete with all accessories
and shall form integral part of the cubicle and shall be freely
accessible for cable connection.
17) Following general features shall also be provided:
 Panels shall be painted with post office red colour.
 Mimic diagram shall be shown on the cubicle both sides.
 Nomenclature of the relays and meters shall be written on panel
by paint (stickers shall not be used)
18) Other Accessories
Supply of each of the HT Switchgear shall necessarily include the
following accessories.

a) Earthing equipment suitable for 1 No. for line side &

earthing the bus/cable for each 1No.for bus side
breaker
b) Device for hand charging of 1 Lot
breakers.
c) Breaker rack in / rack out device. 1 set
d) High voltage tester 1 no.
f) Wheel mounted trolley for attending 02 nos
relays & meters-
g) Special device for ensuring 1 Set
mechanical interlocks (if any)
h) Special tools & tackles 1 Set

3.7.5.6 Remote Terminal Unit (RTU)

RTU shall have IEC 61850 protocol. RTU shall be suitable for all data
transfer of the parameters for which meters have been provided and
breaker ON, OFF, TRIP status.
Type of the RTU shall be same as being procured by BSP under
modernisation programme. Before finalisation of the offer, the bidder
shall get the information from BSP about the type of RTU to be installed
in the substation for new pump house.
3.7.5.7 415 V Switchgear
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 Standards

The 415 V switchgear and the relevant components shall comply with
the following standard specifications and to the specific Indian standards
mentioned in the respective clauses:

IS / IPSS Code & Year Title

IS: 1248 (Part1-1993) (Part Direct acting indicating analogue electrical
2-6, 9-1983) (Part 7, 8- measuring instruments & their accessories
1984)
IS: 2705-(Part 1-4)-1992 Current transformer
IS: 3156-(Part 1-4)-1992 Voltage transformers
IS: 3231(Part 1-3)-1992 Electrical Relays for power system protection
IS: 5578 –1984 Guide for marking insulated conductor.
IS: 11353-1985 Guide for uniform marking & identification of
conductor and terminals
IS: 8623 (Part 1-3)-1993 Low voltage switchgear and control gear
assemblies.
IS: 10118 (Part 1-4)-1982 Code of practice for Selection, installation and
Maintenance of Switchgear and Control gear.
IS: 11182 (Part 1,2-1984) Guide for evaluation of insulation system of
(Part 3,5,6,7-1986) Electrical Equipment.
IS: 13947(Part 1-5)-1993 Specification for LV switchgear and control
gear

3.1.1.1 Technical parameters of 415 V Switchgear

S. Specific aspects Technical features

No.
1. Voltage 415 V + 10%
2. Phase 3 phase & Neutral
3. Frequency 50 Hz + 5%
4. Neutral system Solidly grounded
5. System Fault level 50 kA (RMS) for 1 second
6. Rated Insulation 2.5 kV for 1 min
Voltage

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 S. Specific aspects Technical features
No.
7. Duty Continuous operation
8. Construction
9. Type of board Single Front, Compartmentalised,
modular & Drawout
10. Mounting Vertical, Floor mounted, Free standing
11. Sheet Steel type & Cold Rolled sheet steel, 2 mm & 1.6 mm
thickness (for door).
12. Degree of protection IP 42
of enclosure
13. Front access Hinged door
14. Back access & Bolted coves; Back clearance- minimum
clearance 800 mm
15. Future extension Provision on both side by addition of new
provision vertical section
16. Cabling Space Side Cable Alley
18. Height of panels Maximum 2350 mm including base
channel
19. Busbar arrangement Top horizontal
20. Power feed to Sleeved busbar droppers for connection
outgoing modules of cables (bottom entry)
21. Power feed to Through sheet steel enclosed non
incomers segregated phase bus ducts (top entry)
22. General features Shall have facilities to simplify inspection,
testing, maintenance, cleaning at site
without disrupting process / prolonged
shutdowns
23. Busbar
a) Main horizontal 3 Phase and neutral (RYBN) at top
busbar
b) Busbar Material (Make: Aluminium Alloy
INDALCO/ HINDALCO)
24. Maximum 900C
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 S. Specific aspects Technical features
No.
temperature rise
including the specified
ambient temperature
and derating factor if
any
25. Insulation Heat Shrunk PVC Sleeve.
26. Short time withstand 50 kA (RMS) for 1 sec
current of Neutral Bus
27. Short time withstand 50 kA (RMS) for 1 sec
current of earth bus
28. Earth busbar Galvanised steel earth Busbar of adequate
size & running throughout the length of
panels at bottom
29. Colour coding IS 5578: 1984
IS 11353: 1985
30. Clearance between 25 mm (minimum)
Phase & Phase and
Phase & Earth /
Neutral

31. Air Circuit Breakers

a) Type Electrically operated with closing coil,
tripping coil, motorised spring charging
mechanism for all circuit breakers-
incomers, Buscoupler & outgoing feeders.
All breakers shall have direct acting
adjustable microprocessor based releases
for over current, short circuit & earth fault
protection.
b) Drawout type Yes
c) Cubicle door can be Yes
closed when ACB is in
Isolated position
d) Rated Interrupting 50 kA (RMS)

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 S. Specific aspects Technical features
No.
capacity (symmetrical)
e) Rated making Current 105 kA peak
f) Total Tripping time 100 milli second (adjustable)- typical
g) Adjustable short Yes
circuit releases
h) Adjustable over load Yes
releases
i) Anti-pumping & trip All breakers shall have mechanical anti
free features pumping and trip free features. For
incomers and buscouplers, Electrical anti-
pumping feature shall also be provided.
j) Protection
-For incomers Microprocessor based release shall be
&buscoupler and provided in the ACBs for short circuit
outgoing feeders protection , overload protection and
earth fault protection with provision of
signalling memorization till it is
acknowledged. All ACBs shall have 240 V
AC shunt trip releases. The setting range
of short circuit protection shall have
instantaneous setting facility.

-For Incomers In addition to above microprocessor

based protection release standby E/F
protection shall be provided in Incomers
only by using IDMTL relay self-powered
CDG-11 relay of M/s Alstom Ltd. or
equivalent approved make and neutral
CT.
32. Metering
a) Ammeter Ammeter with selector switch for
incomers & all outgoing feeders
b) Voltmeters Voltmeter with selector switch for
incomers & phase healthy indication
lamps for all three phases of incomers
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 S. Specific aspects Technical features
No.
33. Wiring
a) Power Circuit Insulated (1.1 kV) Flexible Copper Wire/
strip
b) Control circuit Copper 2.5 mm2 multi strand PVC wire,
insulated
c) Inter panel Wiring To be completed in each transportable
Section. Provision for inter shipping
section wiring shall be provided with
complete termination facility
34. Control Transformer 2 nos. adequately rated with auto
changeover switch (minimum 2 kVA each)
35. Indication lamps LED cluster
All the indicting lamps should be of LVGP
type (Low Volt Glow Protection)
36. CT & PT As required

37. Safety Shall be complete with approved safety

devices against hazards and provision for
safe access of operation & maintenance
personnel for operation & maintenance
functions of equipment & components.

3.7.5.8 Motor Control Centre (MCC)

MCC shall be designed with two incoming Air Circuit Breaker (ACB) and
buscoupler ACB. 20% spare feeders and minimum one spare feeder of
each type shall be maintained in MCC.
Technical Particulars

1. Reference Standards IS 60947 : 2004- Low Voltage

Switchgear and Control gear
IS 8623 (Part 1-3): 1993- Low voltage
switchgear and control gear
assemblies
2. Supply system & variation
Voltage 415 V+10%

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 Phase 3 & Neutral
Frequency 50 Hz + 5%
3. Neutral system Solidly grounded
4. System Fault level 50 kA (RMS) for 1 second
5. Rated Insulation 2.5 kV for 1 min
Voltage
6. Construction
a) Type of board Single front compartmentalised &
fixed type with components mounted
on removable plate.
b) Degree of IP-54
protection
c) Mounting Vertical, Floor mounted, Free
standing
d) Front access Hinged door
e) Back access & No back access
clearance
f) Future extension Provision on both side by addition of
provision new vertical section.
g) Sheet Steel type & Cold Rolled sheet steel, 2mm & 1.6
thickness mm (for door).
h) Paint Shade No.631 (light grey) of IS 5:
1994
i) Cabling Space Side Cable Alley
7. Busbar
a) Main horizontal 3 Phase and neutral (RYBN)
busbar
b) Busbar Material Aluminium Alloy
c) Max. temp. rise 900C
including the
specified ambient
temp. and derating
factor if any
d) Busbar Top horizontal
arrangement

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 e) Power feed to Sleeved busbar dropper
outgoing module
f) Insulation Heat Shrunk PVC Sleeve
g) Short time 50 kA (RMS) for 1 sec
withstand current
of Neutral Bus
h) Short time 50 kA (RMS) for 1 sec
withstand current
of earth bus
i) Colour coding IS 5578: 1984
IS 11353: 1985
j) Clearance between 25 mm (minimum) between Phase
Phase & Phase and and phase and 19 mm ( min) between
Phase & Earth / phase &earth/neutral
Neutral
8. Component Details
8.1 Incomer ACB
a) Draw out type Yes
b) Cubicle door can be Yes
closed when ACB is
in Isolated position
c) Deration of rating No duration
for cubicle
mounting and
ambient temp.
d) Rated Interrupting 50 kA (RMS)
capacity
(symmetrical)
e) Rated making 150 kA peak
Current
f)Protection Overload, short circuit and earth fault
protection through microprocessor
based adjustable release.
g) Under voltage trip Yes

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SUPER ACCLRT. COOLING, PLATE MILL
 8.2 MCCB for incoming and outgoing feeders
a) Rated Interrupting 50 kA (RMS)
capacity
(symmetrical)
b) Current limiting Yes, for all motor feeders.
type
c) Capacity to protect Type 2 Co-ordination IS13947 (Part
downstream 4/Sec 1): 1993
equipment
8.3 Contactors (Power)
a) Utilisation Category AC3 for non-reversible feeders
AC4 for all reversible feeder
b) Coil voltage (VR) 240V AC V
c) Drop out voltage 50 %VR
d) Pick up 85-110 % VR
e) Auxiliary Contacts 2 NO + 2 NC, 10A, 240 VAC.
& rating
8.4 Wiring
a) Power Circuit Insulated (1.1 kV) Flexible Copper
Wire / strip
b) Control circuit Copper 2.5 mm2 multi strand PVC
wire, insulated
8.5 Control Transformer 2 nos. with auto changeover switch
8.6 Indication lamps LED cluster with luminous intensity
min. 100 mcd.
8.7 CT & PT As required
8.8 Ammeter For incomer & all motor feeders
8.9 Voltmeters For incomer
8.10 Overload protection of EMPR for all motor feeders
motor feeders

3.7.5.9 Power Distribution Board (PDB)

Power distribution board (PDB) shall be complete with MCCBs,
Aluminium bus bar, ammeters & voltmeters, power & control terminal
boards, clustered LED lamps for indications, necessary protections
including power & control cables.

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SUPER ACCLRT. COOLING, PLATE MILL
 The PDBs shall meet the specifications given below:

Type Sheet steel clad, fully compartmentalized, non draw

out, indoor type, floor mounted, free standing
conforming to IS 8623 (Part 1-3): 1993- Low voltage
switchgear and control gear assemblies
Enclosure IP54
Incomer 2 nos incomers and buscoupler of suitable rating
MCCBs
Outgoing MCCBs (no. & rating as required), 20% spare feeders
feeders shall be provided.
Busbars 3 ph, 4 wire, electrolytic grade Aluminium
MCCBs All MCCBs shall be of 50kA breaking capacity with
short circuit, overload and earth fault protection.
Auxiliary loads The PDB shall meet the Power requirement of Air
conditioning, ventilation, hoist, illumination, repair
facilities, any other load as required at detail
engineering stage.

3.7.5.10 HT & LT Motors

System Voltage and Design basis

a) Motors and their accessories shall be designed for continuous

operation under the stipulated site condition without exceeding
permissible temperature rise over ambient. This specification does
not include roller table motors.
b) All motors and accessories shall conform to the latest revision of
the Indian Electricity Rules as regards safety, earthing and essential
provisions specified therein for installation and operation of
Electrical plants.
c) Standards
The motors shall comply with the following publications of
standard specification of ISS and IPSS:

IPSS:1-03-018-95 General purpose HT Squirrel cage Induction

motor
IS:325-1996 Three phase Induction Motors

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