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    Shell Malleus Grease GL 3500: Performance, Features & Benefits

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    Shell Malleus Grease GL 3500: Performance, Features & Benefits

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    open hartig
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    5 views2 pages

    Shell Malleus Grease GL 3500: Performance, Features & Benefits

    Uploaded by

    open hartig

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 2

    Technical Data Sheet

    Shell Malleus Grease GL 3500


    Superior Performance Open Gear

    Shell Malleus GL 3500 is a full EP Grease developed for the lubrication and protection of open gears subjected to
    extremes of ambient temperature and operating conditions.
    Shell Malleus GL 3500 combines high performance with an environmentally safe chemistry that minimizes the
    cost of disposal and provide optimum performance, providing a tenacious lubricant film that resists ‘fling off’.

    Performance, Features & Benefits · Water resistant


    Effectively resists water ‘wash-off’ by immersion or spray.
    Shell Malleus GL 3500 lubricant represents the latest
    scientific breakthrough Technology. Unique feature
    provides a durable protective coating to metal surfaces
    · Reduced Lubricant Consumption
    Shell Malleus GL 3500 forms a tenacious lubricant film,
    without the use of bitumen, solvents or heavy metals. which allows a reduced application rate in comparison to

    Shell Malleus GL 3500 generates a tough, durable film on conventional gear lubricants.

    metal surfaces, which minimizes metal-to-metal contact


    and wear. Lubricant consumption is reduced by as much
    · Environmental compliance
    Lead and solvent haven't been added intentionally to Shell
    as 40% compared to traditional open gear lubricants of the Malleus GL 3500, combined with the ability to decrease
    fluid type. usage reduces environmental concerns.
    Shell Malleus GL 3500 contains graphite and MoS2.
    Special additive technology greatly enhances the
    · Corrosion protection
    Protects metal surfaces from corrosion in hostile
    effectiveness of graphite and MoS2. This unique environments such as salt-water conditions. Repels dirt and
    combination enhances the separation of extremely loaded dust.
    gear teeth and creates a durable protective film on the
    Main Applications
    contact surfaces of machine components.

    · Reduced Maintenance/Housekeeping
    Shell Malleus GL 3500 is recommended for the lubrication of
    all types of grinding mills and kilns.
    Shell Malleus GL 3500 retains its natural protective
    properties and remains pliable over its long working life. Specifications, Approvals & Recommendations

    Resists drying out in gear teeth or shrouds even in · F L Smidth


    extremely dusty conditions.
    · Ferry Capitain

    · Excellent anti-wear performance


    Molybdenum disulphide and other solid lubricants combine
    · Metso Minerals

    For a full listing of equipment approvals and


    to reduce tooth contact zone temperatures, reduce gear recommendations, please consult your local Shell Technical
    surface pitting and alleviate ‘stick-slip’ conditions. Helpdesk.

    · Superb load carrying capacity


    Shell Malleus GL 3500 with its unique blend of high
    viscosity base oils and polymer forms a protective cushion
    between gear teeth and resists ‘fling off’, ‘squeeze out’ and
    oil separation.

    Page 1 of 2 Malleus GL 3500, v 1.6 29.12.2021.08.07


    Typical Physical Characteristics

    Properties Method Shell Malleus Grease GL


    3500
    NLGI Consistency 00

    Colour Black

    Soap Type Aluminium Complex

    Texture (Visual) Tacky

    Base Oil (type) Mineral

    Kinematic Viscosity @400C mm2/s minimum ASTM D445 4 150

    Cone Penetration, Worked @250C 0.1mm ASTM D217 400 - 430

    Dropping Point 0
    C IP 396 190

    Rust Test ASTM D1743 Pass

    Copper Strip Corrosion (3 hrs) @1000C ASTM D4048 1b

    Four Ball Weld Load Kg ASTM D2596 800

    Four Ball Wear Scar mm maximum ASTM D2266 0.7

    Four Ball Load Wear Index (LWI) Kg ASTM D2596 120

    FZG A/2.76/50 Load Stage Pass DIN 51354 12

    These characteristics are typical of current production. Whilst future production will conform to Shell's specification,
    variations in these characteristics may occur.

    Health, Safety & Environment

    · Health and Safety

    Shell Malleus Grease GL 3500 is unlikely to present any significant health or safety hazard when properly used in the
    recommended application and good standards of personal hygiene are maintained.

    Avoid contact with skin. Use impervious gloves with used oil. After skin contact, wash immediately with soap and water.

    Guidance on Health and Safety is available on the appropriate Safety Data Sheet, which can be obtained from
    https://www.epc.shell.com

    · Protect the Environment

    Take used oil to an authorised collection point. Do not discharge into drains, soil or water.

    Additional Information

    · Operating Temperature Range

    -70C to +1500C.

    · Dispensing

    Shell Malleus GL may be applied manually or by conventional centralised automatic lubrication systems.

    Consult with your local Shell Specialty Mining Lubricants Technician or your Shell Lubricants engineer for advice on
    application and consumption rates to maximise performance.

    · Advice
    Advice on applications not covered here may be obtained from your Shell representative.

    Page 2 of 2 Malleus GL 3500, v 1.6 29.12.2021.08.07

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