D o o r H a r d wa r e

Te c h n i c a l M a n u a l
Ve r s i o n 4 . 1 2
 TABLE OF CONTENTS
Product Page Product Page
BumpStop Advanced Cylinder Technology . . . . . . . . . . . . . . . 2
®
GRADE 3 RESIDENTIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Door Hardware Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Knob Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
GRADE 2 RESIDENTIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Lever Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
NightWatch Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
®
Deadbolt and Handleset Styles . . . . . . . . . . . . . . . . . . . . . . . . 30
Standard NightWatch® Deadbolt . . . . . . . . . . . . . . . . . . . . . . . . 6 Entry Knobset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Combination NightWatch Deadbolt . . . . . . . . . . . . . . . . . . . . . 6
®
Passage Knobset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Electronic Keypad NightWatch Deadbolt . . . . . . . . . . . . . . . . . 7
®
Privacy Knobset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Electronic Keypad NightWatch Deadbolt Rekeying . . . . . . . . . 8
®
Storeroom Knobset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Deadbolt Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Knobset Rekeying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
GRADE 2 COMMERCIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Entry Leverset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Communicating Door Deadbolt . . . . . . . . . . . . . . . . . . . . . . . . . 17 Passage Leverset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Entry Knobset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Privacy Leverset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Passage Knobset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Storeroom Leverset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Privacy Knobset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Leverset Rekeying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Classroom Knobset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Handleset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Storeroom Knobset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Single Cylinder Deadbolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Entry Leverset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Double Cylinder Deadbolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Passage Leverset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 One Sided Deadbolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Privacy Leverset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Deadbolt Rekeying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Classroom Leverset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 RECODABLE MULTI-FAMILY . . . . . . . . . . . . . . . . . . . . . . . . 43
Storeroom Leverset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Introduction/How to Recode . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Heavy Duty Entry Leverset . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Entry Knobset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Heavy Duty Passage Leverset . . . . . . . . . . . . . . . . . . . . . . . . . 24 Passage Knobset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Heavy Duty Privacy Leverset . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Privacy Knobset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Heavy Duty Storeroom Leverset . . . . . . . . . . . . . . . . . . . . . . . 25 Single Cylinder Deadbolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Heavy Duty Classroom Leverset . . . . . . . . . . . . . . . . . . . . . . . 25 Double Cylinder Deadbolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Single Cylinder Deadbolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 SERVICE KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Double Cylinder Deadbolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Heavy Duty Single Cylinder Deadbolt . . . . . . . . . . . . . . . . . . . 27
Heavy Duty Double Cylinder Deadbolt . . . . . . . . . . . . . . . . . . . 27

1
 BumpStop® ADVANCED CYLINDER TECHNOLOGY
The BumpStop® advanced cylinder technology is standard equipment in all Grade 2 lock
® products. Because of the cylinder design, it cannot be offered as an option in the Grade
3 products.

One primary component of BumpStop® technology is a special stainless steel driver pin
shown at the right. Only one of these special pins is required in a cylinder to make it
bump resistant, but in some cylinders we actually place two to eliminate the potential for
someone to develop a systematic method of defeating the BumpStop® technology.

Cylinders that are compatible with the BumpStop® pin have been specially manufactured
to exacting specifications, and consequently, our BumpStop® pins may not be used
effectively to prevent a bump attack in other cylinders. In fact, our BumpStop® pins may
not be used in retrofit door hardware cylinders that were supplied by us prior to July 2008,
or in other manufacturers’ cylinders.

The current proposed ASTM standard for bump resistance has a highest grade level of 6, and to qualify for that level of
resistance a number of cylinders must each successfully withstand 60 bump impacts without operating. Master Lock
routinely subjects our test cylinders to 240 impacts without losing any of the bump resistance.

The location of the BumpStop® pin within the cylinder is a critical factor for the bump resistance. The last column of the
table on the next page indicates which depths of cut must be associated with the location of the BumpStop® pin in the
cylinder.

Cylinders keyed at our factory have the bible marked to indicate the month and year they were produced and a number
indicating which chamber contains the BumpStop® pin(s). When rekeying, consult the table and relocate the BumpStop® pin
in the appropriate pin chamber for your new combination.

Master Lock uses ITL key machines to produce door hardware keys to original manufacturer specifications. We also can
take your existing bittings from a MK system and regenerate your entire system including all designed expansion. A copy
of that expanded bitting list in both places allows you to select the exact keys you desire and be assured that they will be
produced as you want them.

Because there may not be a constant cut of the correct depth for the specific brand, some MK system locks for existing
systems cannot be BumpStop® compatible.

Master Lock also sells these cylinders Zero Bitted if you prefer to do your own keying. In those cases you can use the part
number map on page 16 to determine the correct part number for the keyway you desire.

The BumpStop® pin will always be located in the 5th pin chamber in Zero Bitted locks for your convenience. Simply relocate
the pin to the appropriate pin chamber for a compatible depth of cut as shown in the table on page 3. Zero Bitted cylinders
will not have markings on the bible for the BumpStop® pin location.

2
DOOR HARDWARE CODES
Naming Convention
Two numbers = Keyway, one letter = # of pins V = 6/T = 5, four or five numbers = blind code.
BumpStop®
Number Compatible
Brand of Pins First Code Last Code ITL# Cuts
Arrow® 5 10T1001 10T5668 027 0–1–2
Corbin® 59A1 5 01T1001 01T6404 113 1–2–3
Corbin® 59A1 6 01V10001 01V42433 113 1–2–3
Corbin® 60 5 29T1001 29T9252 126 0–1–2
Corbin® 60 6 29V10001 29V61173 126 0–1–2
Corbin® Russwin® L4 5 07T1001 07T3420 122 1–2
Corbin® Russwin® L4 6 07V1001 07V9995 122 1–2
Harloc®, Lori® L200, Sargent® S, Sargent® U 5 02T1001 02T6399 388 1–2–3
Kwikset®, Master® 5 12T1001 12T3658 265 1–2–3
Lockwood® 5 08T1001 08T9252 266 0–1–2
Lockwood® 6 08V10001 08V61173 266 0–1–2
Lori® 80 5 80T1001 80T6399 271 1–2–3
Lori® 90 6 90V10001 90V42432 271 1–2–3
Master®/Dexter® 5 32T1001 32T2728 142 0–1–2
Russwin® 981/852 5 11T1001 11T3221 378 0–1
Russwin® D1 5 30T1001 30T9252 379 0–1–2
Russwin® D1 6 30V10001 30V61173 379 0–1–2
Sargent® LA-LC 5 36T1001 36T6399 388 1–2–3
Sargent® LA-LC 6 36V10001 36V42432 388 1–2–3
Sargent® RA-RC 5 70T1001 70T6399 388 1–2–3
Sargent® RA-RC 6 70V10001 70V42432 388 1–2–3
Schlage® C, Schlage® P 5 04T1001 04T9252 391 0–1–2
Schlage® C, Schlage® P 6 04V10001 04V61173 391 0–1–2
Schlage® E 5 34T1001 34T9252 391 0–1–2
Schlage® E 6 34V10001 34V61173 391 0–1–2
Segal® 5 27T1001 27T3420 395 0–1–2
Weiser® 5 13T1001 13T9252 167 0–1–2
Weslock® 5 33T1001 33T9252 468 0–1–2
Yale® 8 5 03T1001 03T9252 476 0–1–2
Yale® 8 6 03V10001 03V61173 476 0–1–2
Yale® GA 5 15T1001 15T9252 476 0–1–2
Yale® GA 6 15V10001 15V61173 476 0–1–2

1176 Compatible Keyway 1145 Compatible Keyway

Use cuts 1, 2 or 3 Use cuts 0, 1 or 2
NOTE: From time to time customers will order Master Keying parameters, and in those cases, a special bitting list will be
sent to the manufacturing facility along with the order.
All marks are registered trademarks of their respective owners

3
 Grade 2 Residential
The Grade 2 residential products are available only with a default keyway compatible with an Ilco 1176 key and an
appropriate pinning kit. A second keyway is planned and will be compatible with an Ilco 1145 or 1145A key and an
appropriate pinning kit. When available, the 1145 compatible keyway may be specified by adding D045 or D046 to the
product part number.
There are some special requirements associated with the BumpStop® pins used in these products. Because of the PVD
finish used on the cylinders, the BumpStop® technology requires the use of a spool bottom pin in conjunction with the
BumpStop® pin for the 1176 compatible keyway. A single BumpStop® pin is required to make the lock bump resistant, but
at times we install a second one in some cylinders to eliminate the potential for someone to develop a systematic method of
defeating the BumpStop® technology.

Spool Bottom Pins

The same principle applies to the use of the spool bottom pins associated with the BumpStop® pin. In order to eliminate the
potential for someone to develop a systematic method of defeating the BumpStop® technology we install a second spool
bottom pin in every cylinder. That second spool bottom pin does not have to be associated with a BumpStop® pin. Our
supplemental pin kit 291BS1 consists of spool bottom pins of every potential size along with the correct driver spring for use
in the cylinder.
The 1145/1145A compatible keyway does not require the use of spool bottom pins and standard .115" diameter pin tumblers
may always be used in those cylinders. The table below indicates which cut depths/bottom pins must be associated with
the BumpStop® pin in the cylinder.

1176 Compatible Keyway 1145 Compatible Keyway

Use cuts 1, 2 or 3 Use cuts 0, 1 or 2

291BS1 Rekeying Kit

4
NightWatch® Function Grade 2 Residential
The NightWatch® mechanism consists of a simple mechanical deadbolt within the
thumb turn mechanism. The inside view of the thumb turn assembly here displays
the interlocking features. The spindle of the thumb turn has two depressions cast into
it and those depressions match two projections from the mounting plate when the interlocking area
spindle is turned 90° to extend the bolt.
The movable button on the bottom of the mounting
plate can be pressed upward, and that allows the
thumb piece to be pulled outward and engage the
GROOVE interlocking features. Shown (left) is a side view of the
spindle and mounting plate. Note the spindle deadlock
and the groove in the spindle.
Spindle
deadlock The button at the bottom of the mounting plate raises the spindle deadlock out of the groove
in the spindle and allows it to be pulled outward. When it is pulled outward the two parts
interlock and prevent the thumb turn from being turned at all unless it is first pushed inward.
Because the cylinder tailpiece also enters the spindle, when the spindle is immobilized, the
tailpiece is too, and the cylinder cannot be used to operate the lock.
In the combination deadbolt, the dial mechanism is connected to a cam that turns the
tailpiece, and this also is rendered inoperable.
Button
The NightWatch® function is only available in single cylinder deadbolts and combination deadbolts.

Install interior lever assembly — NightWatch deadbolt

1 First, use the Allen wrench 3 To install plate, align torque

provided in the hardware Torque Blade blade with turn piece
Torque Blade
package to remove thumb turn, assembly, insert screws
Torque Blade
washer and separate rose from through plate, through latch
Torque Blade

rose plate. (see below) and into the threaded holes in

the exterior housing. Tighten
screws. Snap rose onto rose plate. Attach thumb turn (see
below) and tighten set screw with Allen wrench.

2 To separate the rose plate

from the base, locate the
notch on the back side of When you reattach the thumb
the base (the cover edge
4
turn, be sure that the recess in
extends above the base in the spindle is pointing down.
the notch area) and use The set screw projects into this
a screwdriver to apply recess when tightened.
pressure to the edge of the rose cover separating it
from the base.

5
Standard NightWatch® Deadbolt with BumpStop® Grade 2 Residential

Part Number
Product Description
Retail Boxed
DSRN0603P DSNRN0603PKA4 NightWatch, Single Cylinder, Polished Brass with BumpStop®
DSNRN0605 DSNRN0605KA4 NightWatch, Single Cylinder, Antique Brass with BumpStop®
DSNRN0615 DSNRN0615KA4 NightWatch, Single Cylinder, Satin Nickel with BumpStop®
DSRNSD03PD045 NightWatch, Single Cylinder (Schlage C Keyway), Polished Brass with BumpStop®
DSRNSD05D045 NightWatch, Single Cylinder (Schlage C Keyway), Antique Brass with BumpStop®
DSRNSD15D045 NightWatch, Single Cylinder (Schlage C Keyway), Satin NIckel with BumpStop®
DSRNSD12PD045 NightWatch, Single Cylinder (Schlage C Keyway), Aged Bronze with BumpStop®

Combination NightWatch® Deadbolt Grade 2 Residential

Part Number
Product Description
Retail Boxed
DSRN1003P DSNRN1003PBOX NightWatch, Single Cylinder, Polished Brass
DSRN1005 DSNRN1005BOX NightWatch, Single Cylinder, Antique Brass
DSRN1015 DSNRN1015BOX NightWatch, Single Cylinder, Satin Nickel

6
Electronic Keypad NightWatch® Deadbolt Grade 2 Residential
Part Number
Product Description
Retail Boxed
DSKP0603PD DSKP0603P NightWatch, Electronic Keypad, Polished Brass
DSKP0605D DSKP0605 NightWatch, Electronic Keypad, Antique Brass
DSKP0615D DSKP0615 NightWatch, Electronic Keypad, Satin NIckel
DSKP0612PD DSKP0612P NightWatch, Electronic Keypad, Aged Bronze

UP

EXIT

MOTOR

EXIT
PROGRAM
Program MOTOR

Button PROGRAM
EXIT

Keypad Deadbolt – Quick Reference for Programming Function

ENTER (Blue Light)
Step 1 Remove battery cover – Press and hold PROGRAM button until blue light flashes. ENTER (Green Light)
(Red Light)
Step 2 Enter the data in the row below based on what you want to do. ENTER

Steps > 2a 2b 2c 2d 2e 2f 2g
Enter
Admin Code Press
(from page 2 of Function Press Programming
Function User Guide) Button Enter Enter Press Enter Data Confirmaton Press Enter Completed

Add a User Code Admin Code ENTER

New 4 to 10 digit User ENTER
New 4 to 10 digit User ENTER
1-2
Code Code ENTER

GREEN light is good

User Code to be User Code to be
Remove a User Code Admin Code 1-2 ENTER
removed
ENTER
removed
ENTER RED light,
restart at step 1

ENTER
Change Admin Code Admin Code ENTER
New 6 digit Admin ENTER
New 6 digit Admin ENTER
1-2
Code Code

ENTER ENTER
Delete All User Codes Admin Code 1-2 ENTER Current Admin Code ENTER
GREEN light is good / RED light, restart at step 1

Deactivate/Reactivate Admin Code ENTER ENTER ENTER

1-2
All user codes GREEN light is good / RED light, restart at step 1

We recommend confirming changes by testing code after programming is complete

7
Electronic Keypad NightWatch® Deadbolt Rekeying Grade 2 Residential
1

The cylinder housing is mounted via two screws in the exterior housing.
These screws have a thread locking substance on them. You will need to use the longer side of your hex
wrench to loosen them. They are around 7/8" long and use a 9/64" hex. With the screws removed, lift the
main housing to separate it from the trim.

2
Clutch Cam
IBA-5

The cylinder bible has a spacer on the end. There is also a wave
washer between the trim and the housing. Any original brand cylinder
that has the same footprint can be used in place of this cylinder, just
be sure to use the spacer and tailpiece from this cylinder.
Remove the black Clutch from the external housing to reveal the cam
slot in the tailpiece activation mechanism. Put the clutch cam in place
and replace the clutch.

3
Place the wave washer on the
trim before mounting to the
housing. The next step is to feed
the tailpiece through the slot in the
clutch cam and then tighten the
screws to reassemble.
Looking at the tailpiece orientation
from the back of the housing, it
should be horizontal for mounting
on a Right Hand door and vertical
for a Left Hand door. Do not
forget to pull the cable and wiring
harness excess to the inside of
the door when remounting. If not
pulled there is a potential for the
wiring to prevent free movement
of the clutch.

8
Deadbolt Information Grade 2 Residential
2-3/8"
The deadbolt is available with a single or double cylinder function and may use any of 60mm
the Master Lock Door Lock type
BumpStop cylinders, a Kaba Lori 1599 cylinder or any other ‘size compatible’ cylinder. The bolt has an adjustable backset
®

for 2 3/8" or 2 3/4".

Adjust the latch to match the backset dimension on your door

To change backset:
Changing your backset is as
simple as gripping and turning
the back portion of the latch.
Turn clockwise to extend to
2-3/8" 2-3/4"
60mm
2-3/4" or counter-clockwise to 70mm
return to 2-3/8". As the back
rotates, it will 'spiral' in or out, When extending to 2-3/4", be sure to
as the mechanism follows the flip the entire latch assembly before
machined groove. placing it in the door. The tailpiece
receiver hole ( )should always
be postioned at the bottom of the
assembly.
2-3/4"
70mm

Combination NightWatch® Grade 2 Residential

The bolt has changeable face plates to allow square corners, radiused corners or a drive-in face plate.
Attach the latch face that matches the mortise in the edge of your door
Attach the latch face that matches the mortise in the edge of your door
2-3/4"
To change latch faces: For drive-in installation: Cover Plate
latchTo change latch faces: For d
70mm
Attach
1.  the
Use a flat face
screwdriver that matches
to separate the mortise
the face plate. 1. Pin theround
ut the edgefaceofplate
your intodoor
1. Use a flat screwdriver to separate the face plate. 1. Put
latchbolt Cover Plate
as illustrated.
ToSnap
2.  change latch2.faces:
Snap selected latch face onto back plate.
selected latch face onto back plate. For drive-in installat 2.
illus
Pre
1. Use a flat screwdriver to separate the face plate. 2. Press the cover plate to 1. Put the round face plate
2. Snap selected latch face onto back plate.
Floating Sleeve
illustrated. lock
lock in with latch and round rou
2.Round
Press the cover plate to
face plate. lock in with latch 3.
andPus
Face Plate
Floating Sleeve

3. Plate
Push the floating sleeveRound Face Plate
round face plate. is p
Face
3. Push the floating sleeve
Back Plate
forward until it is positioned is positioned at the latch
Floating Sleeve
Face Plate at the latch.
Back Plate Drive-In Latch
Floating Sleeve

Drive-In Latch

9
Deadbolt Information (continued) Grade 2 Residential
To change from a square to radiused corner face plate, pry off the existing face plate and then attach the new one. Face
plates have a ferrule that is slightly swaged to hold it in place. Use a small screwdriver or chisel to make prying easier, then
swage the new face plate in place.
If changing to a drive-in bolt, pry off the existing face plate. Then:
• Spread the floating sleeve and move it away from the back plate
• Push in on the back plate and turn counter-clockwise, then pull off
• Place the round face plate on the bolt
• Move the floating sleeve forward
Below is the exploded view of the cylinder/dial assembly. You will find instructions for decoding an existing combination and
for encoding a new combination immediately after the exploded view. Two parts below are critical to lock operation: Item 4,
the fly- PKG50994 and Item 12, the disruptor spring – PKG50998. Component parts are available.

1. Cylinder Tailpiece – PKG 50975

2. Dial
3. Drive Cam
4. Fly – PKG50994
5. Anti-friction Spacer –PKG 50993
6. Combination Disk 2 – PKG 50991
7. Combination Disk 3 – PKG 50992
8. Dual Fence Ring –PKG 57385
9. Wave Washer – PKG 50996
10. Cam –PKG 51000
11. Trim Hub
12. Disrupter Spring – PKG 50998
13. Dial Ring Screws – PKG 51003
14. Baffle Plate
15. Baffle Plate Screws –PKG 57384

10
Deadbolt Information (continued) Grade 2 Residential
Because of the fixed fly design, a certain amount of calculation can be required when decoding or encoding. Master Lock
also offers a software program that will do the calculations for you at:
http://www.masterlock.com/combocalc.msi
This software has been tested on Windows® XP and Vista® and runs correctly. It may be compatible with some earlier
versions of Windows® but has not been tested. To complete the software installation, you must have the free Microsoft
program ‘.net framework’ installed.
The following instructions also are included in a help file in the software.

Decode

Use a 1/16" hex wrench to Remove inside trim and Loosen two screws and remove Lift cam and remove from
remove thumb turn dismount lock from door baffle plate from dial assembly cylinder tailpiece

Cylinder mounting screws

Loosen the two dial ring/ Remove dial ring with disrupter Remove the wave washer and GENTLY lift dial ring from
cylinder mounting screws spring the dual fence ring cylinder

A groove is cast into the interior of the dial ring. Determine the
Remove a spacer washer and Remove a spacer washer and number aligned with that groove and record it in the ‘Set to
disk 3; DO NOT disturb disk 1 disk 2; DO NOT disturb disk 1 Disk 1’ column of the worksheet

11
Deadbolt Information (continued) Grade 2 Residential
Determine the numerical location of the fly in disks 2 and 3 and record them in the ‘Set to’ column in the worksheet. Note
that the setting of the first disk is the third number of the combination.
Simple mathematics are required to figure out the first and second combination numbers. Next, we will calculate the
combination for the disk locations shown.
DECODING
Disk Set to Formula Combination
The disk that contacts the dial 1 14 Combination = where set 14 3
The middle disk 2 25 Add 1 & 2 plus 1, subtract 50
until answer is less than 50 2
The disk that comes out first 3 17 Subtract 50 from Total until
answer is less than 50 1
Add 6
Total =

To determine the second number of the existing combination, you must add settings one and two plus 1; in this case, 14 +
25 + 1 = 40. Because the total isn’t 50 or more, you don’t need to go further. If the total had been 50 or more, you would
need to subtract 50 until the answer is less than 50. Write the answer in the combination 2 box.

DECODING
Disk Set to Formula Combination
The disk that contacts the dial 1 14 Combination = where set 14 3
The middle disk 2 25 Add 1 & 2 plus 1, subtract 50
until answer is less than 50 40 2
The disk that comes out first 3 17 Subtract 50 from Total until
answer is less than 50 1
Add 6
Total =

For the first number of the combination, add the set to column to get a total, e.g. 14 + 25 + 17 + 6 = 62. Because the total
is 50 or more, subtract 50 until the answer is less than 50. 62 – 50 = 12. That is the first combination number and may be
written into combination box 1.
DECODING
Disk Set to Formula Combination
The disk that contacts the dial 1 14 Combination = where set 14 3
The middle disk 2 25 Add 1 & 2 plus 1, subtract 50
until answer is less than 50 40 2
The disk that comes out first 3 17 Subtract 50 from Total until
answer is less than 50 12 1
Add 6
Total = 62

12
Use the following steps to reassemble the lock.

Ensure that drive disk 1 has not

been moved from the decoded
position and place it over the Install a spacer washer, disk 2 Install disk 3 and another Install fence ring and wave
cylinder and another spacer washer spacer washer washer

Install dial ring, making sure Attach baffle plate and

wave washer is centered and Set handing by moving cam mount lock on door. Try the
disrupter spring is correctly slot to bolt edge side and make combination to lock and unlock
positioned tailpiece horizontal Reinstall cam to verify the decoding

Unlike a safe, this combination is applied three times clockwise to 12, two times counterclockwise to 40 and one time
clockwise to 14. At that point, you should feel the fence enter the gate and then may turn the dial in the direction required to
throw or retract the bolt.
Encoding a lock to a new combination follows the same disassembly and reassembly steps but uses different calculations to
determine fly locations on the various disks. As you can see here, the worksheet for encoding is different also.

ENCODING
Disk Set to Formula Combination
The disk that contacts the dial 1 Align with Dial Index 3
Second number minus 1.
Then subtract third number
The middle disk 2 if less than zero, add 50 until 2
between 0 and 49.
Add set positions for disks
1 and 2 plus 6. Subtract
The disk that comes out first 3 that from combination 1. If 1
less than zero, add 50 until
between zero and 49.

13
There are some mechanical limitations that result in forbidden combinations:
• Disk 2 must be set on 2 thru 47 as positions 0, 1, 48 and 49 do not exist
• Disk 3 cannot be set on 0, 1 or 49 as those positions do not exist
The example below will calculate the drive disk and fly locations for a new combination of 18-25-38. The first step is to
write the combination into the worksheet and automatically set the drive disk to the third number.

ENCODING
Disk Set to Formula Combination
The disk that contacts the dial 1 38 Align with Dial Index 38 3
Second number minus 1.
The middle disk 2
Then subtract third number
if less than zero, add 50 until 25 2
between 0 and 49.
Add set positions for disks
1 and 2 plus 6. Subtract
The disk that comes out first 3 that from combination 1. If
less than zero, add 50 until
18 1
between zero and 49.

To calculate the fly location for disk 2 we must take the second number of the combination and subtract 1. For the example,
that is 25 – 1 = 24. Then the third number also should be subtracted from that answer: 24 – 38 = -14. Because that answer
isn’t between 0 and 49, we must add 50 until it is: -14 + 50 = 36. The answer is the location of the fly on disk 2 and should
be written in the worksheet.
ENCODING
Disk Set to Formula Combination
The disk that contacts the dial 1 38 Align with Dial Index 38 3
Second number minus 1.
The middle disk 2 36 Then subtract third number
if less than zero, add 50 until 25 2
between 0 and 49.
Add set positions for disks
1 and 2 plus 6. Subtract
The disk that comes out first 3 that from combination 1. If
less than zero, add 50 until
18 1
between zero and 49.

14
The disk 3 calculations require adding the set positions for disk 1 and 2 plus 6, e.g. 38 + 36 + 6 = 80. That answer must be
subtracted from combination number 1: 18 – 80 = -62. Because the answer is not between 0 and 49, you must add 50 until
it is: -62 + 50 = -12; -12 + 50 = 38. Write the answer in the worksheet.
ENCODING
Disk Set to Formula Combination
The disk that contacts the dial 1 38 Align with Dial Index 38 3
Second number minus 1.
The middle disk 2 36 Then subtract third number
if less than zero, add 50 until 25 2
between 0 and 49.
Add set positions for disks
1 and 2 plus 6. Subtract
The disk that comes out first 3 38 that from combination 1. If
less than zero, add 50 until
18 1
between zero and 49.

The next step is physical relocation of disk 1 so that the number

38 is aligned with the groove cast into the dial ring. Next the flys
must be moved on disks 2 and 3.
That can be accomplished by firmly gripping the fly and pulling it
from the disk while rocking it forward and back. The fly is pressed
into place and should not be hard to relocate. Place it in the newly
determined location and then press into place.
Use the reassembly directions given earlier to reassemble the lock
and remount on the door. Operate the new combination with the
door open to throw and retract the bolt.

Rekeying
Rekeying the key operated cylinder may be accomplished using a standard pinning kit and the BumpStop® procedures
related on pages 2, 4 and 33. Rekeying the cylinder only requires removal of the baffle plate and cam to access the
screw-on retainer cap for the plug. Remove the cap, cap pin and spring, then use a follower to remove the plug.
Rekey as desired and then reassemble. Always check the bible of the cylinder to ensure that there aren’t master pins being
left in the cylinder when rekeying and to reposition the BumpStop® pin if your new combination doesn’t have a compatible
bitting in the same chamber as the last combination.
The Master Lock software program available for locksmiths will do the encoding and decoding calculations for you. It is not
recommended for the do-it-yourself end user but can be a valuable tool for the locksmith. For some computers, you may
need to get a free upgrade from Microsoft called ‘.net framework’ to be able to install the software. Enter the link below on
your browser to access the program for installation.
http://www.masterlock.com/combocalc.msi

15
 Grade 2 Commercial
The Grade 2 Commercial products use a universal cylinder similar to a Kaba Lori 1599. Extra cylinders may be ordered and
used for retrofit when a customer’s existing locks need to be upgraded with our BumpStop® advanced cylinder technology.
Ordering cylinders is a simple process using the DL part number map below.
For BumpStop® pinning information, consult the table and information on pages 2, 3 and 4. All of these cylinders may be
keyed with standard bottom pins found in aftermarket pinning kits for .115" diameter pin tumblers.

DL045KD
Door Hardware Cylinder Keying Specification
w/Cap Retainer KD – Keyed Different
KA – Keyed Alike
Keyway KZ – Zero Bitted
Manufacturer’s Brand Name Russwin® D1 30 KDMK – KD Master Keyed
Arrow® 10 Sargent® LA-LC* 36 KAMK – KA Masker keyed
Corbin 59A1-2
®
01 Sargent® RA-RC* 70 UN – Uncombinated**
Corbin® 60 29 Sargent® S* 02
Corbin® Russwin® L4 07 Sargent® U* 02
Falcon® 1573, 1577* 14 Schlage® C 04
Harloc® SE-1* 02 Schlage® E 34 Number of pins
Kwikset®* 12 Schlage® P 28 4 – four**
Lockwood® 08 Segal® 9.265 27 5 – five
Lori® L200* 02 Weiser®* 13 6 – six
Lori® Locksmith 80 80 Weslock® 33
Loricentric® 90 90 Yale® 8 03
Master®/Dexter® 67* 32 Yale® GA 15
Russwin® 981/852 11 Master Lock® 200WP
EDGE® System
(Available with 4 or 6 pins only)

* Indicates a composite keyway that accepts more than one key section. Example: Keyway 02 accepts the
Sargent® S, Sargent® U, and Lori® L200 keys.
** Exclusively available for the Master Lock EDGE™ Key Control System only.
All marks are registered trademarks of their respective owners

16
Communicating Door Deadbolt Grade 2 Commercial
Single-Sided/Communicating Door
Function: Handle or turn piece on one side to throw or retract bolt; no means of operation on opposite side.

DSC0532D Brushed Chrome

This is a combination unit designed for application to doors with a full crossbore or for doors where the crossbore is only
visible on the inside. The adjustable backset bolt and reinforced strike are standard equipment.

OR

17
Entry Knobset with BumpStop® Grade 2 Commercial
Function: Inside handle push button locks the outside handle. Unlock outside handle with a key or by turning inside handle.
BLC0132DKA4 Brushed Chrome
The Entry lockset may use any of the Master Lock DL type cylinders, a Kaba Lori 1539 cylinder or any other ‘size compatible’ cylinder.
The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4".

Passage Knobset Grade 2 Commercial

Function: Inside and outside handles always unlocked; turning either retracts latch. No keys required.
BLC0432D Brushed Chrome
The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4".

18
Privacy Knobset Grade 2 Commercial
Function: Inside handle push button locks outside handle. Emergency release in outside handle. Closing the door or turning inside
handle releases the push button.
BLC0332D Brushed Chrome
The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4".

Classroom Knobset with BumpStop® Grade 2 Commercial

Function: Inside always unlocked. Outside handle locked or unlocked by key.
BLC0932DKA4 Brushed Chrome
The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4" (Classroom US32D).

19
Storeroom Knobset Grade 2 Commercial
Function: Inside always unlocked. Outside handle always locked. Latch retracted by turning key.
BLC0232DKA4 Brushed Chrome
The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4" (Storeroom US32D).

20
Entry Leverset with BumpStop® Grade 2 Commercial
Function: Inside handle push button locks the outside handle. Unlock outside handle with a key or by turning inside handle.
SLC0126DKA4 Brushed Chrome
The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4".

Passage Leverset Grade 2 Commercial

Function: Inside and outside handles always unlocked; turning either retracts latch. No keys required.
SLC0426D Brushed Chrome
The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4".

21
Privacy Leverset Grade 2 Commercial
Function: Inside handle push button locks outside handle. Emergency release in outside handle. Closing the door or turning inside
handle releases the push button.
SLC0326D Brushed Chrome
The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4".

Classroom Leverset with BumpStop® Grade 2 Commercial

Function: Inside always unlocked. Outside handle locked or unlocked by key.
SLC0926DKA4 Brushed Chrome
The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4".

22
Storeroom Leverset with BumpStop® Grade 2 Commercial
Function: Inside always unlocked. Outside handle always locked. Latch retracted by turning key.
SLC0226DKA4 Brushed Chrome
The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4".

Heavy Duty Entry Leverset with BumpStop® Grade 2 Commercial

Function: Inside handle turn button locks the outside handle. Unlock outside handle with a key or by turning inside handle.
SLCHKE26D Brushed Chrome
The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4".

23
Heavy Duty Passage Leverset Grade 2 Commercial
Function: Inside and outside handles always unlocked; turning either retracts latch. No keys required.
SLCHPG26D Brushed Chrome
The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4".

Heavy Duty Privacy Leverset Grade 2 Commercial

Function: Inside handle turn button locks outside handle. Emergency release in outside handle. Closing the door or turning inside
handle releases the push button.
SLCHPV26D Brushed Chrome
The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4".

24
Heavy Duty Storeroom Leverset w/BumpStop® Grade 2 Commercial
Function: Inside always unlocked. Outside handle locked or unlocked by key.
SLCHSR26D Brushed Chrome
The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4".

Heavy Duty Classroom Leverset w/BumpStop® Grade 2 Commercial

Function: Inside always unlocked. Outside handle locked or unlocked by key.
SLCHCR26D Brushed Chrome
The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4".

25
Single Cylinder Deadbolt with BumpStop® Grade 2 Commercial
DSC0632DKA4 Brushed Chrome

Double Cylinder Deadbolt with BumpStop® Grade 2 Commercial

DSC0732DKA4 Brushed Chrome

26
Heavy Duty Single Cylinder Deadbolt w/ BumpStop® Grade 2 Commercial
DSCHSD32D Brushed Chrome

Heavy Duty Double Cylinder Deadbolt w/ BumpStop® Grade 2 Commercial

DSCHDD32D Brushed Chrome

27
Knob Styles Grade 3 Residential
Ball Style 1-3/8 – 2
[35,0 – 51,0]
2.50 2.50
[59,0] [59,0]
[ø65.0]

[ø50,8]

[ø50.8]

[ø65,0]
ø2.56

ø2.00

ø2.00

ø2.56
Biscuit Style 1.375" – 1.75"
2.39" ±0.08
(35-45) 2.39" ±0.08
(60.8) ±2.0 (60.8) ±2.0
±0.5
ø2.08" (ø53.0)

±0.5
(ø65)
±0.02

±0.02
ø2.56"

Tulip Style
1.375" – 1.75"
2/4" ±0.08 (35-45) 2/4" ±0.08
(61) ±2.0 (61) ±2.0
±0.5
ø1.89" (ø48.0)

±0.5
(ø65)
±0.02

±0.02
ø2.56"

28
Lever Styles Grade 3 Residential
Straight Lever

1.89" 2.32"
3.465" (48.0) (59.0)
(88)

Wave Lever

29
Deadbolt and Handleset Styles Grade 3 Residential
Deadbolt – Single Cylinder

Deadbolt – Double Cylinder

Handleset

Interior available in:

• Ball Knob
• Biscuit Knob
• Tulip Knob
• Wave Lever

30
Entry Knobset Grade 3 Residential
Part Number Function: Turn button on inside handle locks or unlocks
Product Description outside and inside. Key in outside locks or unlocks. When locked,
Retail Boxed
TUO0103 TUO0103KA4 Polished Brass Tulip Entrance handles are rigid. When unlocked, either will retract latch.
TUO0105 TUO0105KA4 Antique Brass Tulip Entrance
TUO0115 TUO0115KA4 Satin Nickel Tulip Entrance
BAO0103 BAO0103KA4 Polished Brass Ball Knob Entrance
BAO0105 N/A Antique Brass Ball Knob Entrance
BAO0115 BAO0115KA4 Satin Nickel Ball Knob Entrance
BCO0103 BCO0103KA4 Polished Brass Biscuit Entrance
BCO0105 BCO0105KA4 Antique Brass Biscuit Entrance
BCO0115 BCO0115KA4 Satin Nickel Biscuit Entrance
BCO0112P BCO0112PKA4 Aged Bronze Biscuit Entrance

Biscuit Knob Shown

Passage Knobset Grade 3 Residential

Part Number Function: Inside and outside handles always unlocked;
Product Description turning either retracts latch. No keys required.
Retail Boxed
TUO0403 TUO0403/T6P Polished Brass Tulip Passage
TUO0405 TUO0405/T6P Antique Brass Tulip Passage
TUO0415 TUO0415/T6P Satin Nickel Tulip Passage
BAO0403 BAO0403/T6P Polished Brass Ball Knob Passage
BAO0405 N/A Antique Brass Ball Knob Passage
BAO0415 BAO0415/T6P Satin Nickel Ball Knob Passage
BCO0403 BCO0403/T6P Polished Brass Biscuit Passage
BCO0405 BCO0405/T6P Antique Brass Biscuit Passage
BCO0415 BCO0415/T6P Satin Nickel Biscuit Passage
BCO0412P BCO0412PT6P Aged Bronze Biscuit Passage

Ball Knob Shown

31
Privacy Knobset Grade 3 Residential
Part Number Function: Inside handle push button locks outside handle.
Product Description Emergency release in outside handle. Closing the door or turning
Retail Boxed
TUO0303 TUO0303/T6P Polished Brass Tulip Privacy inside handle releases the push button.
TUO0305 TUO0305/T6P Antique Brass Tulip Privacy
TUO0315 TUO0315/T6P Satin Nickel Tulip Privacy
BAO0303 BAO0303/T6P Polished Brass Ball Knob Privacy
BAO0305 N/A Antique Brass Ball Knob Privacy
BAO0315 BAO0315/T6P Satin Nickel Ball Knob Privacy
BCO0303 BCO0303/T6P Polished Brass Biscuit Privacy
BCO0305 BCO0305/T6P Antique Brass Biscuit Privacy
BCO0315 BCO0315/T6P Satin Nickel Biscuit Privacy
BCO0312P BCO0312P/T6P Aged Bronze Biscuit Privacy

Biscuit Knob Shown

Storeroom Knobset Grade 3 Residential

Part Number Function: Key in outside locks or unlocks. When locked,
Product Description handle on outside is rigid. When unlocked will retract latch.
Boxed
TUO0203KA4 Polished Brass Tulip Storeroom Inside handle always unlocked, turning retracts latch.
TUO0215KA4 Satin Nickel Tulip Storeroom
BAO0203PKA4 Polished Brass Ball Storeroom
BAO0215PKA4 Satin Nickel Ball Storeroom
BCO0203KA4 Polished Brass Biscuit Storeroom
BCO0215KA4 Satin Nickel Biscuit Storeroom
BCO0212PKA4 Aged Bronze Biscuit Storeroom

Ball Knob Shown

32
Knobset Rekeying Grade 3 Residential
Knob
Release Tool

Insert the operating key and unlock the Turn the outside knob clockwise until the Use the knob release tool to depress the
knob. If an operating key is not available, retainer aligns with and is visible under the knob retainer and pull knob from the
pick to unlock. poke hole. spindle.

Remove knob ferrule and then remove Turn plug 45° in either direction. Use the plug follower to push the plug out
cylinder from knob. Remove C clip from of the shell. Note: Use the notched end
cylinder. against the end of the plug.

Pin Hole 1st 2nd 3rd 4th 5th

Hole Hole Hole Hole Hole
Key 2 2 5 6 1

Plug

Bottom Pin

Pull the key from the plug and remove pins Insert new key. If the key isn’t stamped Select a bottom pin #2 from the keying kit and
from all chambers. with a direct code, decode. Our example place it in the first pin chamber. Key the rest of
key is combination 22561. the cylinder as: #2 in the second chamber, #5 in
the third chamber, #6 in the fourth chamber,
#1 in the fifth chamber.

Flush w/plug sufrace

Check that all pins are flush with the With the plug Push circlip retainer onto
surface of the plug with the new key turned 90° from the end of the plug.
inserted. vertical, push follower from
the shell with the plug.

33
 Check operation of key for functionality. Place plug in position inside shell and With key partially inserted, align the bible
Remove key. reinstall the C clip. Insert cylinder into with the slot on the outside knob spindle.
knob and replace ferrule. Align knob and push in to engage the
retainer.

Check knob locked and unlocked to ensure

it operates properly. Reinstall lock on door
if it was removed for rekeying.

34
Entry Leverset Grade 3 Residential
Function: Turn button on inside handle locks or unlocks outside and inside. Key in outside locks or unlocks. When locked, handles
are rigid. When unlocked, either will retract latch.

Part Number
Product Description
Retail Boxed
SLL0103 SLL0103KA4 Polished Brass Straight Entrance Lever
SLL0115 SLL0115KA4 Satin Nickel Straight Entrance Lever
N/A WL0103KA4 Polished Brass Wave Entrance Lever
WL0115 WL0115KA4 Satin Nickel Wave Entrance Lever
WL0112P WL0112PKA4 Aged Bronze Wave Entrance Lever

Passage Leverset Grade 3 Residential

Function: Handle from either side retracts latch. No keys required.
Part Number
Product Description
Retail Boxed
SLL0403 SLL0403/T6P Polished Brass Straight Passage Lever
SLL0415 SLL0415/T6P Satin Nickel Straight Passage Lever
N/A WL0403/T6P Polished Brass Wave Passage Lever
WL0415 WL0415/T6P Satin Nickel Wave Passage Lever
WL0412P WL0412P/T6P Aged Bronze Wave Passage Lever

35
Privacy Leverset Grade 3 Residential
Function: Turn button on inside handle locks or unlocks outside and inside.
When locked, handles are rigid. When unlocked, either will retract latch.
Part Number
Product Description
Retail Boxed
SLL0303 SLL0303/T6P Polished Brass Straight Privacy Lever
SLL0315 SLL0315/T6P Satin Nickel Straight Privacy Lever
N/A WL0303/T6P Polished Brass Wave Privacy Lever
WL0315 WL0315/T6P Satin Nickel Wave Privacy Lever
WL0312P WL0312P/T6P Aged Bronze Wave Privacy Lever

Storeroom Leverset Grade 3 Residential

Function: Inside always unlocked. Outside handle always locked. Latch retracted by turning key.
Part Number
Product Description
Boxed
SLLO0203PKA4 Polished Brass Straight Storeroom Lever
SLLO0215PKA4 Satin Nickel Straight Storeroom Lever
WLRH0203KA4 Polished Brass Wave Storeroom Lever – Right-Handed
WLLH0203KA4 Polished Brass Wave Storeroom Lever – Left-Handed
WLRH0215KA4 Satin Nickel Wave Storeroom Lever – Right-Handed
WLLH0215KA4 Satin Nickel Wave Storeroom Lever – Left-Handed
WLRH0212PKA4 Aged Bronze Wave Storeroom Lever – Right-Handed
WLLH0212PKA4 Aged Bronze Wave Storeroom Lever – Left-Handed

36
Leverset Rekeying Grade 3 Residential

Use key to unlock, if no key is available, Use the lever release tool to depress the Pull lever handle from outside spindle.
pick to unlock. retainer and release the lever.

Remove plastic spacer from lever. Remove key and Remove C clip and pry cap
Do not lose. then cylinder from end of cylinder.
from lever handle.

Pin Hole

Key

Plug

Bottom Pin

Turn plug 45° in either direction. Use the plug follower to push the plug out Pull the key from the plug and remove pins
of the shell. Note: Use the notched end from all chambers.
against the end of the plug.

1st 2nd 3rd 4th 5th

Hole Hole Hole Hole Hole
2 2 5 6 1

Flush w/plug sufrace

Insert new key. If the key isn’t stamped Select a bottom pin #2 from the keying kit and Check that all pins are flush with the
with a direct code, decode. Our example place it in the first pin chamber. Key the rest of surface of the plug with the new key
key is combination 22561. the cylinder as: #2 in the second chamber, #5 in inserted.
the third chamber, #6 in the fourth chamber,
#1 in the fifth chamber.

37
Leverset Rekeying Grade 3 Residential

With the plug Push circlip retainer onto Check operation of key for functionality.
turned 90° from the end of the plug.
vertical, push follower from
the shell with the plug.

Pull key from cylinder and grab cylinder Push cylinder assembly into the lever Partially insert key and remove the pliers.
end with pliers. handle using the pliers.

Replace the plastic spacer with correct Align the plastic spacer with the slot in the Check operation of lock in locked and
orientation. spindle, then push lever onto spindle until unlocked modes to verify functionality.
retainer snaps into place.

38
Handleset Grade 3 Residential
Function: Deadbolt thrown or retracted by key outside or thumb turn inside. Latch bolt by thumb piece outside or knob inside. No
keys required for latch bolt operation.
Part Number
Product Description Handleset deadbolts are
Retail Boxed
HDLBA0603 HDLBA0603KA4 Polished Brass Entrance Handleset, Ball Knob Interior not available with the
NightWatch® function
N/A HDLTU0603KA4 Polished Brass Entrance Handleset, Tulip Knob Interior
N/A HDLBA0615KA4 Satin Nickel Entrance Handleset, Ball Knob Interior
N/A HDLBC0612PKA4 Aged Bronze Entrance Handleset, Biscuit Knob Interior
N/A HDLWL0612PKA4 Aged Bronze Entrance Handleset, Wave Lever Interior

39
Single Cylinder Deadbolt Grade 3 Residential
Function: Deadbolt thrown or retracted by key outside or by thumb turn inside.
Part Number
Product Description
Retail Boxed
DSO0603 DSO0603KA4 Polished Brass Single Cylinder Deadbolt
DSO0605 DSO0605KA4 Antique Brass Single Cylinder Deadbolt
DSO0615 DSO0615KA4 Satin Nickel Single Cylinder Deadbolt
DSO0612P DSO0612PKA4 Aged Bronze Single Cylinder Deadbolt
N/A DSNO0603KA4 Polished Brass Single Cylinder Deadbolt, with BumpStop®
N/A DSNO0605KA4 Antique Brass Single Cylinder Deadbolt, with BumpStop®
N/A DSNO0615KA4 Satin Nickel Single Cylinder Deadbolt, with BumpStop®
N/A DSNO0612PKA4 Aged Bronze Single Cylinder Deadbolt with BumpStop®
DSON0603 DSON0603KA4 Polished Brass Single Cylinder Deadbolt, NightWatch®
DSON0605 DSON0605KA4 Antique Brass Single Cylinder Deadbolt, NightWatch®
DSON0615 DSON0615KA4 Satin Nickel Single Cylinder Deadbolt, NightWatch®
DSON0612P N/A Aged Bronze Single Cylinder Deadbolt, NightWatch®
N/A DSNON0603KA4 Polished Brass Single Cylinder Deadbolt, NightWatch® with BumpStop®
N/A DSNON0605KA4 Antique Brass Single Cylinder Deadbolt, NightWatch® with BumpStop®
N/A DSNON0615KA4 Satin Nickel Single Cylinder Deabolt, NightWatch® with BumpStop®

40
Double Cylinder Deadbolt Grade 3 Residential
Function: Deadbolt thrown or retracted by key in either side.
Part Number
Product Description
Retail Boxed
DSO0703 DSO0703KA4 Polished Brass Double Cylinder Deadbolt
DSO0705 DSO0705KA4 Antique Brass Double Cylinder Deadbolt
DSO0715 DSO0715KA4 Satin Nickel Double Cylinder Deadbolt
DSO0712P DSO0712PKA4 Aged Bronze Double Cylinder Deadbolt with BumpStop®
N/A DSNO0703KA4 Polished Brass Double Cylinder Deadbolt with BumpStop®
N/A DSNO0705KA4 Antique Brass Double Cylinder Deadbolt with BumpStop®
N/A DSNO0715KA4 Satin NIckel Double Cylinder Deadbolt with BumpStop®
N/A DSNO0712PKA4 Aged Bronze Double Cylinder Deadbolt with BumpStop®

One-Sided Deadbolt Grade 3 Residential

Part Number
Product Description
Boxed
DSO0503 Polished Brass Single-Sided Deadbolt
DSO0505 Antique Brass Single-Sided Deadbolt
DSO0515 Satin Nickel Single-Sided Deadbolt
DSO0512P Aged Bronze Single-Sided Deadbolt

OR

41
Deadbolt Rekeying Grade 3 Residential

Insert key.
Note: The rekeying procedure is the same
for brass cylinder housings or die cast Disassemble the deadbolt, remove trim Rotate the cap tool counterclockwise to
housings. collar from the cylinder. loosen the cap.

Cylinder Housing

Spring Retaining
Pin

Plug Locking Tail

Nut Piece

Remove cap pin and cap pin spring

Rekey using a follower as instructed under Check reassembled cylinder to ensure
Remove cap and tailpiece. Leverset Rekeying. functionality but do not remove the key.

Tighten cap with cap tool and check key

for ease in turning. If tight, loosen cap one
Insert the cap pin spring and the cap pin. Put cap and tailpiece in position. retention point and check.

42
 Recodable Multi-Family
Master Lock Recodable Door Hardware allows property owners
and managers to take control of the process of changing locks
with every change in occupancy. With the simple change tool that
is provided with each lock they can instantly rekey door locks
whenever needed and as often as needed.
Quick – Literally takes just seconds to recode a Master Lock
recodable lock
Cost Effective – Eliminates cost of lock replacement or rekeying
Easy – Takes just four easy steps

1 2
With door open, insert key into keyway of With key still in keyway, insert Change Tool into
deadbolt. Turn key 90 degrees clockwise to notch above the keyway.
recode position. Do not remove key from
keyway.

3 4
Without removing the Change Tool, remove Remove Change Tool – your lock is now rekeyed to
old key. With Change Tool still in place, insert the new key.
new key.

43
Entry Knobset Recodable Multi-Family
Function: Inside handle pushbutton locks the outside handle.
Unlock outside handle with a key or by turning inside handle.
Product Number Product Description
TPCR103 Polished Brass Tulip Recodable Entrance
TPCR115 Satin Nickel Tulip Recodable Entrance
CACR103 Polished Brass Ball Recodable Entrance
CACR115 Satin NIckel Ball Recodable Entrance

44
Passage Knobset Recodable Multi-Family
Function: Inside and outside handles always unlocked; turning either retracts latch. No keys required.
Product Number Product Description
TPC0403 Polished Brass Tulip Passage
TPC0415 Satin Nickel Tulip Passage
CAC0403 Polished Brass Ball Passage
CAC0415 Satin Nickel Ball Passage

45
Privacy Knobset Recodable Multi-Family
Function: Inside handle pushbutton locks outside handle. Emergency release in outside handle. Closing the door or turning inside
handle releases the pushbutton.
Product Number Product Description
TPC0303 Polished Brass Tulip Privacy
TPC0315 Satin Nickel Tulip Privacy
CAC0303 Polished Brass Ball Privacy
CAC0315 Satin Nickel Ball Privacy

46
Single Cylinder Deadbolt Recodable Multi-Family
Function: Deadbolt thrown or retracted by key outside or by thumb-turn inside.
Product Number Product Description
DSCR603 Polished Brass Single Cylinder Deadbolt
DSCR615 Satin Nickel Single Cylinder Deadbolt

Double Cylinder Deadbolt Recodable Multi-Family

Function: Deadbolt thrown or retracted by key in either side.
Product Number Product Description
DDCR703 Polished Brass Double Cylinder Deadbolt
DDCR715 Satin Nickel Double Cylinder Deadbolt

47
Service Kits and Component Parts
Keying Kit 2201 (for 1176 Keyway) Contents
Identification Chart 200 ea. Bottom Pins 1 through 7
50 ea. Master Pins 2 through 6
100 ea. Top Pins
200 ea. Driver Springs
Plastic
Box
Brass 10 ea. Retaining Caps
Follower
50 ea. C Clips
25 ea. Pin Covers
50 Cap Pins
50 ea. Cap Pin Springs
1 ea Tweezers
1 ea Cap Tool
Lever 1 ea Lever release Tool
Release
Tool 1 ea Knob Release Tool
KEY 7 6 5 4 3 2 1
PIN 1 2 3 4 5 6 7
1 ea Follower
Knob
KEY
FOR PIN HEIGHT GAUGE
Release Tool 1 ea Pin & Key Gauge
SS
LE
AIN
ST

Locking Nut Tool

Plug
Follower
Pin Gauge Pin
Tweezer

Supplemental Bottom Spool Pin Kit 291BS1 (for 1176 Keyway)

Contents
Spool Bottom Pins
Size Part Number
1 0291-82360
2 0291-82361
3 0291-82362
4 0291-83766
5 0291-83767
6 0291-83768
7 0291-83769
Driver Springs 0291-80083

Combination Deadbolt
Disrupter Spring PKG50998
Fly PKG50994

48
 2

3 4

8 9

11

10

57,0
[2.24]

12,7
[0.50] 19,1 25,4 & 28,4
[ 0.75] [1.00 &1.12]

52,0
[ 2.05]
60,0 & 70,0
[2.36 & 2.75]

75,0
[ 2.95]
35,0~45,0
[1.38~1.75]
101,6
[4.00]
www.masterlock.com www.masterdoorlock.com
Master Lock Company LLC, Milwaukee, WI 53154 U.S.A. 800-308-9244
Master Lock Canada, Oakville, Ontario L6H 5S7 Canada 800-227-9599
© 2012 Master Lock Company All Rights Reserved

7000-0101 CI 1.5M Printed in U.S.A. 4/12