Method Statement Suspended Ceiling
Method Statement Suspended Ceiling
Method Statement Suspended Ceiling
1. PURPOSE: To ensure that the Gypsum Board Suspended Ceiling and related activities are executed
safely and in accordance with the contract requirements and that all quality assurance / control activities
are conducted in a systematic manner. To ensure that works are inspected, conformance is verified and
documented.
2. SCOPE: This procedure is applicable to the following works associated with the project for the
installation of the suspended ceiling as per approved shop drawings.
3. RESPONSIBILITIES:
3.1 The Project Manager shall be responsible for the overall implementation of this procedure for
suspended ceiling works, ensuring the works described in this statement are conducted to required codes,
standards and best practices in conformance with approved drawings and specifications.
3.2 Site Engineer along with Surveyor / Foreman will ensure that the works are carried out
in accordance with the specifications, approved drawings and in
3.3 QA/QC Engineer shall ensure that the works are carried out in accordance with the
project’s requirement. He shall be also responsible for the
3.4 HSE Inspector / Safety Officer shall ensure implementation of all safety procedures and
regulations as per our HSE Plan and in accordance with the safety plan set by contractor, he shall conduct
training and tool box talks on the hazards, dangers and controls before commencement of works. He
shall observe and ensure that local/statutory regulations are complied with.
4. EQUIPMENT:
Drills
Mobile
Knives: Knives used must be of good quality and for the required job, hand gloves to be used
Screw drivers
Sand paper
Scrapers
Level tools (Laser level)
The capacity / size of the above equipment shall be judged in accordance with site conditions, requirements,
and availability at the time of execution.
All the above tools or equipment will be operated by skilled labors, and will be checked and maintained
regularly by our supervisor.
5. SAFE WORK PLAN:
The forklift will be used for lifting of material, safe for its use
The operator has a valid license to operate.
A toolbox talk is conducted prior to the start of the work, in accordance with procedure
All required materials will be brought to the site location.
Forklift operations will be under the control of the banks man who will have clear visual contact at all
times with the equipment.
Ensure all Personal Protection Equipment like Steel Toe Safety Shoes. Safety helmets,
Goggle, Safety reflective jacket, Safety Belt is worn prior to start of work
The work Involves working at a height of 1.8 meters from Floor Level all the time should wear full
body safety harness.
All safety precautions to be taken when working at heights. Full body Safety harness to be strapped
at all times.
Erection of scaffolding shall be by the certified scaffolders.
All electrical cable shall be color coded by the competent person with monthly color coding.
Lighting shall be provided in the night shift activities.
Before start of suspended ceiling works the following works need to be completed and assessed by the
QAQC engineer from all concerned parties.
Before starting of the first fix services of false ceiling clearance will be obtained from the contractor,
consultant and MEP sub contractor as the first fix services of M.E.P above the false ceiling to be completed
and approved.
An area for mock-up will be prepared for inspection and approval before proceeding with the overall
installation.
QAQC procedures shall be followed, WIR shall be raised, inspections shall be carried out at different work
tiers and clearances shall be obtained at progressive levels as mentioned therein.
• Wall angles as per approved materials and section details of false ceilings will be fixed on level
markings with self-taping screws @ every 400mm c/c and at 100mm near the wall corners and
joints of angles
• Vertical support of primary channels or 1/8” diameter Threaded Rod with approved materials and
section details will be fixed to concrete slab @ 1000mm c/c and 300mm near the walls with concrete
plugs or rivets and extra supports should be provided near the A/C duct if required
• Horizontal channels will then be fixed to vertical channels with self-tapping screw
• Suspension system of the gypsum board ceiling should not be in direct contact with M.E.P.
services especially A/C ducts.
Fixing of Gypsum Board:
• Before starting of the Gypsum Board fixing services of false ceiling clearance will be obtained by the
contractor, consultant and M.E.P sub-contractor, services of M.E.P above the false ceiling to be
completed and approved as well inspection of the suspension frame of false ceilings should be
carried out by the consultant and should be rectified to comments if given by them.
• One layer of Gypsum plaster board sheet or as approved should be fixed to furring channels with
self-tapping screws at every 100mm c/c and G.I angles @ the perimeter of walls.
• Extra furring channels should be provided at the joints of Gypsum plaster boards to its shorter
lengths and cut piece joints if required.
• Extra supports should be provided around access panel.
• Before start of the finish works including filler and paint, services of false ceiling marking will be
made by M.E.P sub-contractor as per approved shop drawings for all the electrical points, A/C supply
and return air diffuser position, sprinkler points and position of access panel as per approved
coordinated drawings and inspection by the consultant and contractor to be obtained for final
approval of cutting, gypsum boards shall be cut mechanically
• Peel off the paper at the square edge of the boards
• Apply joint filler in all the joints to fill the gaps
• Apply joint filler over the mesh and screw positions in level of the boards and leave it to get dry.
• The ceiling shall be finished with an approved paint, minimum two coats of paint on approved
dry wall primer. QAQC engineer will review surface preparation before start of final finishing and
painting works.
• The ceiling shall be paint finish, a primer-stucco-paint finish coat shall be done in compliance with
manufacturers standards, and the ceiling shall be properly cleaned prior to start of paint finish.
• Application of stucco & paint coat layers shall be in different directions.
Refer to Technical Data Sheets for finishing materials application, manufacturers recommended application
standards shall be followed.
• To maintain proper access and egress, sufficient ladders are to be provided for safe work. The work
shall be executed as per approved Methods statement & Shop drawings.
• Housekeeping on daily basis.
7. ATTACHMENTS:
Eye Flush gently with running water. Seek medical attention if irritation develops.
Skin Rinse skin with running water, then wash with water and soap.
Ingestion For advice, contact a doctor. Ingestion is considered unlikely due to product
form.
Handling Use safe work practice to avoid eye or skin contact and inhalation. Observe good
personal hygiene. Prohibit eating, drinking and smoking in contaminated areas. Wash
hands before eating. Remove contaminated clothing and protective equipment before
entering eating areas.
Ventilation Do not inhale dust/ powder. Use with adequate natural ventilation. Where a dust
inhalation hazard exist, mechanical extraction ventilation is recommended. Maintain
dust levels below the recommended exposure standard.
STARCH (9005-25-8)
ES-TWA : 10 mg/m3 (Nuisance dust)
QUARTZ (14808-60-7)
ES-TWA : 0.3 mg/m3 (Total Inhalable)
PPE No personal protective equipment is normally required. When using large quantities or
where heavy contamination is likely, wear rubber or PVA gloves and dust-proof goggles.
Where an inhalation risk exists, wear a Class P1 (Particulate) Respirator.
Health Hazard Low toxicity – low irritant. This product may only present a hazard if boards-panels are
sanded, drilled or cut with dust generation. Use safe work practices to avoid dust
generation – inhalation. Crystalline silica quarzt is classified as a human carcinogen (IARC
Group 1), however due to the low concentrations present, adverse health effects are
greatly reduced.
Eye Not applicable. This product may only present a hazard if it is cut, drilled or sanded with
dust generation, which may result in irritation and lacrimation.
Inhalation Not applicable. An inhalation hazard is not anticipated unless this material is cut, drilled
or sanded with dust generation, which may result in mucous membrane irritation of the
upper respiratory tract with over exposure.
Skin Low irritant, Prolonged and repeated contact may result in irritation due to mechanical
action.
Ingestion Not applicable. Due to product form, ingestion is not considered a potential exposure
route.
Environment Limited ecotoxicity was available for this product at the time this report was prepared.
Ensure appropiate measures are taken to prevent this product from entering the
environment.
Waste Disposal Reuse where possible or return to manufacturer (the manufacturer may have a
method/solution for neutralisation available). Alternatifely, absorb with sand or similar
and dispose of to an approved landfill site. Contact the manufacturer for additional
information.
Poison Schedule A poison schedule number has not been allocated to this product using the criteria in the
standard for the uniform scheduling of drugs and poisons
(SUSDP)
This information is based on current knowledge and experience. Data describes the product purely in terms of
safety requirements and has no significance with regard to properties assurance. Data should neither be
modified nor applied to other products.
GYPSUM BOARD
79,12,15 7 9, 12
7 9, 12
7 1200 7 1200
7 200
› 2400 › 2400
Welgkt (kg/m2) › 2400
y 5.64, 8.31, 10.70 6.95, 8.50
Edge 564,8.31
TE,SE y TE,SE
y TE,SE
Splash Resistant
GypsU m Board
BOARD
e
Properties Noise Protection
Impact Resistant
Noise Protection Firo Resisfanf
Noise Protection
Gypsum Board
GYPSUM BOARD
BreBomJ iso'ktgh perfc›rrro ; Drystar Board is ihe. cafe. Sofa8oard is a unique lead
P•perless gy{asum based and.sure solution for do P, free P!asterbooFd designed
lining and’ encasement and wet rooms with.. high to provide rodicrlion proledion
board, Suito Ie r fire levels of humidity .and’ in X-ray diagnostic rooms
resistant .lihihgs, partitions.' occasional.splash resistance. withiq’medical faciIitie,s and
.and steelwork 'encasement dantol. clinics. It should be
installed in con|uoction with
fha• Knou.( X’ - roy
sbieldiog system using
SafeBoard. pointing
,corripound for
maximum'X. - roy }arotectio
”n.
18180.’’ond TM.’’Cl:396.
)2’0’
T200 7 625
› 2500
17:00
Fire ResiMant MoiHU a R@ski end
X-Roy Protection
Fire Resistant
"Board \•veights shown ore nominal average and far indicative pr/rpores only. Acfuo/ boord weighf's may vary
Knouf Ceiling Tiles
Embossecl Paflern
Knouf K Service and K Joint
K SERViCE
Prafabricafed gyPcU m access panel with aluminum frome, provides a neat and clean apPaaronce, suitable for a wide
range of standard ^PP!'•a4ionsto fulfill all the structural and Physical requirements in ceilings.
Product nome
K NT
Knouf i in1ing compound is designed to give a premium finish when jointing Plasterboard and filling in screw heads,
with flexible working times according to the |ointers neads.
Product nome
PRODUCTS
Knouf's comprehensive range of quality wall and ceiling products has been developed
with specific characteristics to enhance performance and provide solutions to fire,
acoustic, moisture and all decorative needs. Knouf is committed to providing excellent
technical service and sales support to continually improve the quality of current products
and systems through ongoing innovation.
Usability
Ceiling System: Knauf gypsum boards from 9 mm thickness when used with Knouf metal profiles KCSO & KC4O will
fulfill the requirements for any internal ceiling linings fa improve fhe energy efficiency fhe building.
Wall Systems: Knouf gypsum boards ranging in sizo from 12 - 6 mm thickness whon used wilh Knouf metal sfud
and track profiles for partition systems; XW50 & KW4O will provide wall solutions that ara robust, |ightweigh1, flexible and
easy to install.
Specification
7 StondardShield for general areas
7 Heat5hield for areas directly under
the roof and on west facing walls
7 /V\oist5hieId for areas such as bathrooms,
!ñtchens elc
7 FireShielct for areas that require fire
protection
7 DenseShield for high traffic and other
areas that require fire, impact and
sound performance.
7 SoundShield for areas that require
sound insulation
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CEILING ASSEMBLIES
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Product Name: JEA-MAXX* ETAL PURLINS
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• Certlflcadons
CERTIFICATE
DA1E• JUN.13,2011
To: JEA STEEL INDUSTRIES INC.
We are honored that our product is being considered to your project S\nCe
your projeG is under the way of achieving LEED NC internatio0a) Green Building
certification, we would like to issup the following informat1on to prove that thR
listed products below ¿onrain recycled content and specify the recycle amount,
and confirm that our steel process is Electric Arc furnace.
BN onlde a “ portion
Recyded Element ” etcecyc
Con@nt
(% In
Wehi ot)
/1. Hot Rolled Steel 9s OK China Steel $698
Content
I Corporation source
5tee\
2. Zinc Alloy Scra ' 41%
Glencore Scrap
Internatio0 Zinc
Ag