The QK982 syrup dispenser can be used with different syrups as glues, greases,

MADELL QK982 SYRUP DISPENSER solder pastes, etc. Supplied with 10 types of steel tips and 5 types of
plastic tips for various applications.

OPERATING MANUAL 1.Specifications

Dispensing Modes Automatic and manual with a total of 16
combinations
Dispensing Time 0.01-99.99 seconds adjustable
Timing Intervals 0.1-9.9 seconds adjustable

Repeat Tolerance ±0.05%

Size 23.8X15.0X6.0cm

Weight 1.7Kg

Internal Voltage 24V DC

Air Input 35-100Psi(0.25-0.7MPa)

Air Output 1-100Psi(0.01-0.7Mpa)

2.Operation
(1) Features
1. Power Switch, unit on or off switch.
2. Timing Interval switch, timing intervals control.
3. Air Pressure Regulator, air pressure control.
4. Vacuum Control, ”suck back” vacuum control.
5. Air Pressure Gauge, air pressure indicator.
6. Dispense Outlet, quick connect receptacle.
7. Dispensing Sliding Switch, syrup output and time interval control
8. Air-in Tube, compressed air input
9. Footswitch.
10. Model Switch, manual, automatic and other modes selection.
11. Power Connector.
(2).Diagram of front and rear panels

5 4 3 2 1
Item Mode Switch Status
VACUUM AI R PRESSURE I NTERVAL ON Function
No. S1 S2 S3 S4
50
40
3 4
60
With pedal switch pressed, dispense
+ -
30

70
2 5
1 OFF OFF OFF OFF continuously, otherwise it will
20

80
1 6 DI SPENSI NG TI ME stop dispensing.
10

90

0 7
Be triggered once, dispense at controlled time
10

2 ON OFF OFF OFF

0

OFF
once.
Be triggered once, dispense at controlled time
3 OFF ON OFF OFF
twice.
6 7
Be triggered once, dispense at controlled time
4 ON ON OFF OFF
three times.
Be triggered once, dispense at controlled time
FUSE 0. 25 5 OFF OFF ON OFF
four times.
100 PSI MAX
FOOTSWIRTCH Be triggered once, dispense at controlled time
0.7 MPa MAX 6 ON OFF ON OFF
SETUP AIR IN five times.
Be triggered once, dispense at controlled time six
7 OFF ON ON OFF
times.
Be triggered once, dispense at controlled time
8 ON ON ON OFF
seven times.
11 10 9 8 Be triggered once, dispense at controlled time
9 OFF OFF OFF ON
eight times.
(3)Adjustment of dispensing time and interval 10 ON OFF OFF ON
Be triggered once, dispense at controlled time
nine times.
time Be triggered once, dispense at controlled time ten
11 OFF ON OFF ON
times.
Mode switch on the rear panel of the unit ON Be triggered once, dispense at controlled time
12 ON ON OFF ON
can be adjusted according to the eleven times.
following table to suit different needs. Be triggered once, dispense at controlled time
13 OFF OFF ON ON
1 2 3 4 twelve times.
Be triggered once, dispense at controlled time
14 ON OFF ON ON continually, the next trigger will stop
(a). Adjustment of dispensing time and interval time. dispensing.
The dispensing time control button is located on the front panel of the unit. With pedal switch pressed, dispense at controlled
The dispensing time can be set directly. Press the “+” button, and the 15 OFF ON ON ON
time continually, or it will stop dispensing.
corresponding digit will increase by one. Similarly, press the “- ”button, 16 ON ON ON ON
Dispense at controlled time continually and
the corresponding digit will decrease by one. There are four digits in the automatically.
display, with a range from 0.01 second to 99.99 seconds, and the resolution
is 0.01 second. Note: Dispensing at controlled time means dispensing according to set dispensing time
and interval time.
(b). Interval Time Setup
The interval time control button is located on the front panel of the unit.
The interval time can be set directly. Press the “+” button will increase
the interval by one. Similarly, press the “- ”button will decrease the
interval by one. There are two digits in the display, with a range from 0.1
second to 9.9 seconds, and the resolution is 0.1 second.
(4)Internal air pressure control 3. Helpful hints for making Proper deposit
The air pressure regulation knob controls internal air pressure. Air pressure 1. Hold the barrel at approximately 60℃(+ or -20℃) angle(FIG1)
at 0.1-2.7bar (1-40Psi) is normally used. 2. Lift the dispenser barrel vertically after making a drop, as shown (FIG2)
3. Do not let the syrup flow back into the controller as shown in FIG3.
(5)Vacuum control 4. Increase or decrease dot size by either,
Increase or decrease time only,
The vacuum control knob regulates the ending dot in the air reflection, avoid connected Or
dots. Turn the knob clockwise will increase air reflection , otherwise, it will decrease. Increase or decrease pressure only,
Or
Increase or decrease size of the tip.
(6)Set up
1. Connect the 7 bar dry and filtered air supply to the unit’s air input
plug.
2. Fill the barrel with syrup. Make sure the syrup level is not over the FULL
line,
FIG.1 FIG.2

(6)Operation
1. Turn the unit “on” by switching the red power to on position.
2. Pull the air pressure regulator knob outward and turn clockwise until the desired air
pressure is indicated.
3. Set the mode switch to proper position, referring to the adjustment of dispensing time
and interval time.

60°

AI R HOSE
FIG.3
COMPRESSED AI R

QUICK982B
DISPENSO R

FOOT SWI TCH PLUG

BARREL ADAPTER ASSEMBLY

.

BARREL STAND POWER CORD

 4. Cautions BROWN BLUE

SW2
1. The dispensed syrup maybe toxic and/or hazardous, refer to manufacturer’s
WHI TE WHI TE
instructions for proper handling and safety precautions. SW4
F1
2. Compressed air pressure should not exceed 7 bar (100Psi). Otherwise, it will cause
negative effects (damage to objects or injury to the user). SW1

ON
3. Make certain air supply is clean and dry. +
RED
4. Syrup should be kept above 5℃ to avoid change in density. Otherwise, the syrup
WHI TE SW3
will be hard to dispense and proper dots can not be formed. TR1 -
BROWN

5. The air pressure should be regulated at 0.1-0.27Mpa (15-40Psi).

PUSH WHEEL SWI TCH

BLCK BROWN

SETUP
7. Clean the dispenser tip regularly. P2
8. The suck-back vacuum should be adjusted in conjunction with air pressure, dispensing

TI ME
cycle and drop size. Too stronger vacuum will break the dispensed lines, cause running
back of the syrup through the controller, resulting in permanent damages to the unit. 24V AC + -
9. Avoid turning barrels upside down or lay down on its side. Syrup may run through
air line to inside of the dispenser and cause component damages. BLACK BLACK
10. Avoid hit the plastic barrel assemblies with hot or sharp objects. P1
S1
11. Avoid exposing the dispenser to excessive moisture or solvent.
12. After use, clean the barrel and needles as soon as possible by soaking them in clean
water for 5-10 minutes.
1. Electrical Theory Schematic

3. The dispensing controller electrical schematic

1
1. Parts List
Symbol Description Part No.
F1 Fuse, 0.25Amp 3
P1 Potentionmeter 47087
P2 Controlling PCB 47166
S1 Solenoid Valve 26036 4
SW1 Power switch 12034 7
SW2 Foot pedal switch 47024
SW3 Time setup switch 12040
SW4 Mode Switch (DIP Switch) 47164
TR1 Transformer 110V/24V 18035
Transformer 220V/24V 18036
Transformer 230V/24V 18037
5
4. The dispensing controller pneumatic system.
1. Parts List
Symbol Description Part No. 6

1 Solenoid valve 26034

2 Dispensing socket 47165
3 Air pressure gauge 26035
4 Vacuum regulator 47163 1.Theory Schematic of pneumatic system.
5 Air pressure regulator 26036
6 Air-in manifold 44122
5. Trouble shooting 6. Parts list
Problem Check or correction No. Description Unit Quantity Part No.
No power 1.Check wall socket for power supply 1 Piston piece 1 25023
2.Check fuse. 2 35cc barrel piece 1 25024
3 35cc adapter set 1 47089
3.Unplug from wall. remove top cover ,visually inspect for (+1.0m clean tube)
any loose or short connection. 4 Needle(10pieces/set) set 1 25025
Power on, but no light replace power switch 5 Power cable CCC piece 1
Power light on, does 1.Check foot switch connection. USA
not operate 2.Unplug from power supply, remove top cover and check for VDE/CE
loose connection. 6 Foot switch ( include two cores plug) set 1 47024
Power light on, does 1.Check air supply and pressure gauge. 7 “O” ring piece 1 26041
8 Instruction manual set 1
not dispense reset the regulator if necessary, remove barrel from 9 Barrel rack piece 1 43035
adapter .Depress foot switch to check air flow. 10 Air-input tube (3m) set 1 26040
2.If solenoid clogged with foreign object from air compressor, 11 Adapter (match the barrel which cannot be piece 1 42073
clean or replace it. connected with the adapter)
Solenoid buzzes 1.Voltage is too low 12 Fuse 200-240V/0.25A piece 1
2.Air supply is insufficient. 110V/0.5A piece
3.Solenoid is not clean.
Burnt fuse 1.Checking fuse specifications.
2.Unplug power input, remove cover, and check internal
wiring for loose connection.
Inconsistent dots 1.Check needles tip, barrel, adapter and material for possible
clogging.
2.Check for air bubbles in the syrup.
3.Check air gauge for air pressure variation.
Dispensing ok, but 1.Check vacuum setting.
no vacuum in 2.Check air pressure setting(must be
dispense circuit 30-40Psi,0.2-0.27Mpa)