1.

Equipment Data
Generator
Make: Cummins
Type: Diesel Generator
Output: 2500 kw @ 0.80 pf, 3125 kVA
Rated voltage: 13,800 V
Rated current: 130 amps
Rated speed: 1800 rpm
Frequency: 60 Hz

Gen. transient impedance: Xd’: 17.3% (By Manufacturer)

Gen. synchronous impedance: Xd: 195% (By Manufacturer)
Generator withstand limit against negative sequence overcurrent (K) = 10 (As
per IEC 60034-1)
Generator continuous withstand limit: 8 % (By Manufacturer)
Alternators manufactured by Cummins Generator Technologies are designed to
comply with the performance standards in IEC 60034-1. (By Manufacturer)

Neutral Grounding Resistance (NGR)

Make: Powerohm
Resistance: 39.8 , 200A 10 Sec.
Voltage: 7967 V

Generator Protection Relays (GPR)

GPR
Mfg: Sweitzer Engineering Laboratories (SEL)
Model: SEL 700G1+
Catalog #: 0700G11A1ACA77850830

CT Data (Load Side)

CT Ratio: 300 / 5 A = 60
CL: PS
CT Data (Generator Neutral)
CT Ratio: 300 / 5 A = 60
CL: PS
CT Data (NGR Side)
CT Ratio: 300 / 5 A = 60
CL: 5P20, 10VA (C40)
PT Data
PT Ratio: 13.8kV / 1.732 / 120V /1.732
PT Ratio: 115
2. Basic Calculation:
a. Generator rated current Calculation:

Rated Current = KVA / 1.732 * KV

=3125 / 1.732 * 13.8
=130 A

b. Generator Through Fault Current Calculation:

Phase Through Fault Current = Rated Current * Gen. Impedance.

=130 / 17. 3%
=755 A

c. Generator Ground Fault Current Calculation:

Generator grounded through NGR.

Ground fault current = Rated Current * Gen. Impedance.
=V / 1.732 * R
=13.8 * 1000 / 1.732 * 39.8
=200A
3. Reference document
a. Generator Test Certificate
 b. Generator Technical Data by manufacturer.
Gen. synchronous impedance:
In alternate datasheet

Generator withstand limit against negative sequence overcurrent (K) (I2)sq t

Generator continuous withstand limit: 8%

c. NGR Name Plate
d. GENERATOR PRTOTECTION REQUIREMENT:
e. GEN. PROTECTION CT, VT CONNECTION
f. Protection Relay Functions in SEL 700G1

SL.no. ANSI Code Protection Function

a. 27 Under Voltage
b. 32 Reverse Power
c. 40 Loss of Excitation
d. 46 Negative Phase Sequence
e. 49T Thermal Overload
f. 50/51 Over Current
g. 51G Earth Fault Overcurrent
h. 51V Voltage Restrained
Overcurrent
i. 59 Overvoltage
j. 60 Loss of Potential
k. 81 Under / Over frequency
l. 87 Three Phase Current
Differential
m. 87N Neutral Current Differential
4. Protection Setting Calculation

a. Undervoltage (27)

Generators are designed to operate continuously at minimum voltage of 95% of its rated
voltage.
This element protects for abnormal undervoltage conditions. Generators are generally
tolerant of system undervoltage, however, when these undervoltage are sustained they
may be indicative of more serious conditions as described below. Two levels of tripping
are provided depending on the severity of the condition, these under voltage elements
are blocked from tripping when the generator breaker is open to allow for startup
conditions.

Level 1 (slow): Single Phase Element-1 : Set @ 80% of Vnom LG . This element
supplements the faster undervoltage element and permits slightly depressed voltages to
be sustained for a longer period to allow for external fault clearing.

Under Voltage 27-1 = 80% of rated voltage

= 120 / 1.732 * 80%
= 55.5 V
Under Voltage Time delay 27T1 = 2.5 sec.

Level 2 (fast): Single Phase Element/2: Set @ 70% of Vnom LG. This element is a very
fast trip for severe undervoltage conditions. This protects for a possible out of step
condition that could occur from an external system fault clearing condition. For
example, during a temporary close-in fault the generator may briefly overspeed until the
fault is cleared at which time there is a risk that the restored system and generator
voltages will be out of phase.

Under Voltage 27-2 =70% of rated voltage

=120 / 1.732 * 70%
=48.5 V
Under Voltage Time delay 27T2 =1.0 sec.

Note: SELogic : No Fuse fail + Undervoltage for Trip

Note: This Voltage 27-2 setting value is used for 51V function also.
 Setting Description Range Value
27PX1P Phase undervoltage (Volts) OFF,2.0-300.0 55.5
27PX1D Phase undervoltage Time Delay (Sec) 0.00 -120.00 2.50
27PX2P Phase undervoltage (Volts) OFF,2.0-300.0 48.5
27PX2D Phase undervoltage Time Delay (Sec) 0.00 -120.00 1.0
27PPX1P Phase-Phase undervoltage (Volts) OFF,2.0-300.0 OFF
27PPX2P Phase-Phase undervoltage (Volts) OFF,2.0-300.0 OFF
Trip SELogic 27PX1
and not
LOPX
Trip SELogic 27PX2
and not
LOPX

b. Reverse Power (32R)

Reverse Power protection is used to detect motoring condition of the generator.

As per IEEE – Diesel Engine load shall be 25% of rating.
we propose 20% pickup (20% * 3125 kVA)

Reverse power 32R = 3125 * 20% kVA Primary value

= 625 kVA Primary value
= 625 kVA / CT ratio * PT ratio-Secondary value
= 625kVA / 300/5 * 13.8kV/ 120V – VA
= 625 kVA / 6900
=0.091 kVA
= 91 VA

Reverse power Time delay 32RT = 15 sec.

Setting Description Range Value

EPWRX Enable Three has Power Elements N, 1-4 2
3PWRX1P Three Phase Power Ele. Pickup (VA) OFF,0.2-1300.0 91
PWRXIT Power Element Type +Watts, -Watts, -Watts
+VARS, -VARS
PWRXID Power Element Time Delay (Sec) 0.00-240 s 15
PPWRX2P Three Phase Power Ele. Pickup (VA) OFF,0.2-1300.0 OFF
c. Loss of Excitation (40)

The source of excitation for a generator may be completely or partially removed through
such incidents as accidental tripping of a field breaker, field open circuit, field short
circuit, voltage regulation system failure, or the loss of supply to excitation system.
Whatever the cause, a loss of excitation may present serious operating conditions for
both the generator and the system.

Circle offset calculation:

Z = %Z * (KV2 *10 / KVA) * (CT Ratio / VT Ratio)

Offset is set to the generator transient reactance Xd’/2

Z = 17.3 * (13.8 * 13.8 * 10 / 3125) * (60 / 115)
= 17.3 * 0.6094 * 0.52
= 17.3 * 0.3169
= -5.5 ohms

Small circle diameter is set at 1.0 pu impedance on the machine base.

Z = 100 * (13.8 * 13.8 * 10 / 3125) * (60 / 115)
= 100 * 0.3169
= 31.7 ohms
Proposed small circle time delay: 0.25 Sec

Large circle diameter is set to the synchronous reactance of the generator Xd

Z = 195 * (13.8 * 13.8 * 10 / 3125) * (60 / 115)
= 195 * 0.3169
= 61.8 ohms
Proposed small circle time delay: 0.5 Sec

Setting Description Range Value

E40 Enable Loss of Field Protection Y, N Y
40Z1P Zone 1 Mho Diameter (Ohms) OFF,0.5-500.0 31.7
40XD1 Zone 1 offset Reactance (Ohms) -250.0 -0.0 -5.5
40Z1D Zone 1 Pickup Time Delay (Sec) 0.00-400.00 0.25
40Z2P Zone 2 Mho Diameter (Ohms) OFF,0.5-500.0 61.8
40XD2 Zone 2 offset Reactance (Ohms) -250.0 -250.0 -5.5
40Z2D Zone 2 Pickup Time Delay (Sec) 0.00-400.00 0.50
40ZTC TRQCTRL (SELogic) NOT
LOPX
d. Negative Phase Sequence (46)

The Negative Sequence Overcurrent function (46) provides protection against possible
rotor overheating and damage due to unbalanced faults or other system conditions which
can cause unbalanced three phase currents in the generator.

Generator withstand limit against negative sequence overcurrent (K) = 10 (As per
IEC- )
Generator continuous withstand limit: 8 % (By Manufacturer)

We propose Definite Time (Level 1) Alarm setting = 4% with time delay 10 sec. (i.e.
well below 8% continuous limit)

Invers Time (Level 2) I2 Continuous = 7% (i.e. well below 8% continuous limit), Short
time limit curve K (I2) sq. * t = 9 ((i.e. below K=10 limit)
Note: As per the Relay manual: The negative sequence time overcurrent element rests
after a fixed liner time of 240 seconds.

Setting Description Range Value

E46 Enable Negative Sequence Y, N Y
46Q1P Level 1 Negative Seq. Overcurrent Trip OFF, 2-100 4
Level (%)
46Q1D Level 1 Negative Seq. Overcurrent Time 0.02-999.90 10
Delay (seconds)
46Q2P Level 2 Negative Seq. Time Overcurrent OFF,2-100 7
Trip Level (%)
46Q2K Level 2 Negative Seq. Time Overcurrent Range = 1-100 9
Time Dial (seconds)
46QTC 46Q Negative Seq. Overcurrent Torque 1
Control (SELogic)
e. Thermal Overload (49T)

In general, generators can operate successfully at rated kVA, frequency, and power
factor for a voltage variation of 5% above or below rated voltage. Under emergency
condition, it is possible to exceed the continuous output capability for a short time.

The stator overload function (49T) provides protection against possible damage during
overload conditions.

As per IEEE Generator short time thermal capability for balanced three-phase loading
diagram (Short time capability curve) the wining will withstand 117% rated current for
120 second.
IEEE recommends using this function of alarm purpose only.

We propose 110% of rating and 120 second time delay for alarm.

Setting Description Range Value

E49T THER OVERLD EN Y, N Y
49TC1 THER OL TRIP PU 0.30-2.50 PU 1.10
GTC1 TIME CONSTANT 1 1-1000 MIN 2
GTC2 TIME CONSTANT 2 OFF, 1-1000 MIN OFF

f. Overcurrent Phase Instantaneous Over Current (50)

This is back up protection for Generator. To avoid unnecessary trip of the generator we
recommend making OFF this function in generator protection.

Setting Description Range Value

50PX1P Phase instantaneous current setting OFF, 0.50-96.00 OFF
Phase TOC Overcurrent (51)

This is back-up protection of the generator, for better time gradings the overcurrent
setting should be co-ordinate with load connected feeder overcurrent setting.

Generator data:
Generator load current is 130 A and Phase Fault current is 755 A

Load or outgoing feeder OC setting data:

Bulk load feeder over current pick up setting: 1805 A and time dial: 3.5 ANSI. Very
Inverse curve) and
Small load feeder over current pick up setting: 58.5A and time dial 2 (ANSI Very Invers
curve)

We propose Generator time delayed over current setting = 200% of gen. ratted current.
With time dial setting of 5

We have taken 200% of Generator full load current. Ie 260A

51 Gen. current setting = 260 A Primary

= 260 / CT ratio – Secondary
= 260 / 60 A
= 4.33 A
TOC Curve = ANSI Very Inverse
Time Dial = 5.0

The proposed above setting is coordinated with other O/C protection setting. Please
find attached TCC plots in Section 8.3-(ETAP TCC curves for 13.8kV and 0.48kV
System)

Setting Description Range Value

51PXP Phase TOC current setting OFF, 0.50-16.00 4.33
51PXC Phase TOC Curve U1,U2, U3,U4, U5, Very
C1,C2, C3,C4, C5 Inverse
51PXTD Phase TOC Tdial 0.50-15.00 5.0
51PXRS EM reset delay Y, N N
51PXCT Const time adder 0.00-1.00 0.00
51PXMR Min. response time 0.00-1.00 0.00
g. Earth Fault Time Overcurrent (51G)

This is back-up protection in Earth Fault of generator, for better time gradings the
overcurrent setting should be co-ordinate with load connected feeder setting.

Generator data:
Generator load current is 130 A and Earth current is 200 A

Load or outgoing feeder OC setting data:

All load feeder over SEF current pick up setting: 20 A and time delay: 0.5 sec and

We propose Generator time delayed Earth Fault current setting = 100A (50% Earth Fault
Current) and time dial: 2 - To prevent generator tripping for our side earth fault.

51G, Gen. current setting = 100 A Primary

= 100 / CT ratio – Secondary
= 100 / 60 A
= 1.67 A
Time dial = 2.0

The proposed above setting is coordinated with other E/F protection setting. Please
find attached TCC plots in Section 8.3-(ETAP TCC curves for 13.8kV and 0.48kV
System)

Setting Description Range Value

51NP Neutral TOC current setting OFF, 0.50-16.00 1.67
51NC Neutral TOC Curve U1,U2, U3,U4, U5, Very
C1,C2, C3,C4, C5 Inverse
51NTD Neutral TOC Tdial 0.50-15.00 2.0
51NRS EM reset delay Y, N N
51NCT Const time adder 0.00-1.00 0.00
51NMR Min. response time 0.00-1.00 0.00
h. Voltage Control Overcurrent (51V)

This element provides phase fault backup protection for external system faults. It is
normally set as slow to allow external clearing of faults to the extent possible without
stator damage.

The voltage control function allows the pickup to be set below normal loading (i.e. 50%
FLA). Since this is set for voltage-controlled operation, the function is not active unless
the voltage is below the voltage control setpoint. This philosophy is used to confirm that
the overcurrent is due to system fault. It is typical to set the voltage control limits in the
range of 0.7 to 0.9 per unit RMS voltage.

We propose current setting = 50% of Generator full load current.

51V current setting = 65 A (130 A full load) Primary

= 65 / CT ratio – Secondary
= 65 / 60 A
= 1.08 A
TOC Curve = ANSI Inverse
Time Dial = 1.0

Voltage control setting is taken from 27-2 function.

The proposed above setting is coordinated with other O/C protection setting. Please
find attached TCC plots in Section 8.3-(ETAP TCC curves for 13.8kV and 0.48kV
System)

Setting Description Range Value

51CP V-Control TOC LVL OFF, 0.50-16.00 1.08
51CC V-Control TOC Curve U1,U2, U3,U4, U5, Inverse
C1,C2, C3,C4, C5
51CTD V-Control TOC Tdial 0.50-15.00 1.0
51CRS V-Control TOC EM reset Y, N N
51CTC TOC TRQCTRL (SELogic) 27PX2
and not
LOPX
i. Overvoltage (59)

Generators are designed to operate continuously at rated voltage of100% of its rated
voltage.

Over voltages should not occur on a generator fitted with an automatic voltage regulator.
Overvoltage may be caused by defective operation of the voltage regulator under
isolated operation of the generator. The relay detects the over excitation of generators by
measuring the over voltage

Level 1: Single Phase Element-1 : Set @ 105% of Vnom LG with time delay of 5 sec.

Over Voltage 59-1 = 105 of rated voltage

= 120 / 1.732 * 105%
= 72.7 V
Over Voltage Time delay 59T1 = 10 sec.

Level 2: Single Phase Element/2: Set @ 125% of Vnom LG. with time delay of 1.5 sec.

Over Voltage 59-2 =125% of rated voltage

=120 / 1.732 * 125%
=86.6 V
Over Voltage Time delay 59T2 =1.5 sec.

Setting Description Range Value

59PX1P Phase over voltage (Volts) OFF,2.0-300.0 72.7
59PX1D Phase over voltage Time Delay (Sec) 0.00 -120.00 10.00
59PX2P Phase over voltage (Volts) OFF,2.0-300.0 86.6
59PX2D Phase over voltage Time Delay (Sec) 0.00 -120.00 1.5
59PPX1P Phase-Phase over voltage (Volts) OFF,2.0-300.0 OFF
59PPX2P Phase-Phase over voltage (Volts) OFF,2.0-300.0 OFF
j. VT Fuse Loss (60FL)

Some functions may operate inadvertently when a VT fuse is blown or an event causes a
loss of one, two, or all three potentials to the relay. Internal fuse loss detection logic.
Refer to the manufacturer's manual for specific logic details.

No specific setting is required for this function.

k. Under / Over frequency (81)

The operation of generator at abnormal frequency (either Over-frequency or under-

frequency can result from load rejection or mismatch between loading and generation.

The generators are designed to accommodate IEC 60034 then the generators are required
to deliver continuously rated output at the rated power factor over the range of + or – 2%
in frequency. (i.e. 58.8 to 61.2)

As per IEEE recommendation Under-frequency trip setting are:

IEEE – setting to be proposed.

81-1 U/F setting =58.4 with time delay 90 sec
81-2 U/F setting =57.7 with time delay 30 sec
81-3 U/F setting =57,1 with time delay 0.16 sec.

As per IEEE recommendation Over-frequency trip setting are:

81-4 O/F setting =60.6 with time delay 5 sec - for alarm.
81-5 O/F setting =61.5 with time delay 5 sec – Trip
81-6 O/F setting = OFF.

Setting Description Range Value

E81X ENABLE 81X N, 1-6 6
81X1TP FREQX TRIP 1 LVL OFF, 15.00-70.00 HZ 58.4
81X1TD FREQX TRIP 1 DLY 0.00-240.00 s 90
81X2TP FREQX TRIP 2 LVL OFF, 15.00-70.00 HZ 57.7
81X2TD FREQX TRIP 2 DLY 0.00-240.00 s 30
81X3TP FREQX TRIP 3 LVL OFF, 15.00-70.00 HZ 57.1
81X3TD FREQX TRIP 3 DLY 0.00-240.00 s 0.16
81X4TP FREQX TRIP 4 LVL - ALARM OFF, 15.00-70.00 HZ 60.6
81X4TD FREQX TRIP 4 DLY 0.00-240.00 s 5.0
81X5TP FREQX TRIP 5 LVL OFF, 15.00-70.00 HZ 61.5
81X5TD FREQX TRIP 5 DLY 0.00-240.00 s 5.0
81X6TP FREQX TRIP 6 LVL OFF, 15.00-70.00 HZ OFF
81XTC FREQX TRQCTRL (SELogic) 1
l. Three Phase Gen Current Differential (87)

The Phase Differential function (87) is a percentage differential with an adjustable slope
of 1–100%. Although this protection is used to protect the machine from all internal
winding faults, single-phase to ground faults in machines with high impedance
grounding may have currents less than the sensitivity of the differential relay (typically
between 3 and 30 primary amps). Since this is a high impedance grounded application
then this differential protection is suitable only to detect phase faults. For this project,
ground fault protection is provided by the 87G elements.

This sensitive differential element includes a percentage restraint characteristic to

improve the security of the element during heavy through-faults. During external faults
CT ratio errors may increase, causing the relay to measure differential current which
may be interpreted as a fault condition. To prevent nuisance tripping for external faults
the relay can automatically increase the required operate (differential) current in direct
proportion to the measured restraint current (flow thru), by use of the Slope setting.

The 87U element is intended to detect very high difference currents that clearly indicate
an internal fault. This element is set high enough to not respond to false difference
current caused by CT error.

Load side connected CT DATA:

CT Ratio (CTRX) =300 / 5A
= 60
Neutral side connected CT DATA:
CT Ratio (CTRY) =300 / 5A
= 60

INOM = 3125 / 1.732 * 13.8 * 60

=3125 / 1434
=2.18

Differential protection used for Generator E87 = GEN.

The relay will automatically calculate and set settings TAPX and TAPY based on the
INOM. We cannot change the TAP settings:

TAPX = INOM = 2.18

TAPY = (INOM • CTRX)/CTRY = 2.18
When E87 = GEN the SEL-700G uses the dual-slope percentage- restraint differential
characteristic without harmonic restraint or blocking. Also, the relay automatically sets
SLP2 = 70 percent and IRS1 = 6 and hides these settings.

Restrained Element Operating Current Pickup O87P.

We propose this setting: 0.2. – (Protection Manufacture recements 0.2 to 0.3)
The setting must be at a minimum for increased sensitivity but high enough to avoid
operation because of steady-state errors such as unmonitored station service loads,
transformer excitation current, and relay measuring error at very low current levels.

Restraint Slope Percentage.

The purpose of the percentage restraint characteristic is to allow the relay to differentiate
between differential current from an internal fault versus differential current during
normal or external fault conditions. We must select slope characteristic settings that
balance security and dependability. To do this, it is helpful to determine what slope ratio
is characteristic of normal conditions (slope must exceed that for security) and what
slope ratio is characteristic of an internal fault (the slope must be below that for
dependability). In the case of the SEL-700G1 Relay, the slope ratio for a bolted internal
fault is 100%.

The sources of differential current for external faults fall into three categories:
Differential current that is not proportional to the current flow through the zone
(steady state).
Differential current that is proportional to current flow through the zone
(proportional).
Differential current that is transient in nature (transient).
SLP1 should be set above normal steady-state and proportional errors. SLP2 is
used to accommodate transient errors. The following is a list of typical sources
of error that must be considered.
CT accuracy (typically less than 3% in the nominal range): Taken 1%
Relay accuracy (±5% or ±0.02 • INOM, whichever is largest.): Taken 5%
SLP1MIN% = ((6/ (200-6)) * 100
= 3.1%

SLP1 proposed =10%

U87P = 7.5 (Unrestrained differential operate current level)
HSM = 0
Setting Description Range Value
E87 PHASE DIFF EN GEN, TRANS, GEN
NONE
TAPX X SIDE CURRENT TAP (AUTO 0.10-6.20 2.18
CAL.)
TAPY Y SIDE CURRENT TAP (AUTO 0.10-6.20 2.18
CAL.)
O87P OPERATE CURR LVL 0.10–1.00 TAP 0.2
U87P UNRES CURR LVL 1.0–20.0 TAP 7.5
SLP1 RESTRAINT SLOPE1 5–70 % 10%
HSM HI SECURITY MODE (SELogic) 0
m. Ground Differential (87 N)

The ground differential element (87N) that operates based on the difference between the
measured neutral current and the sum of the three-phase current inputs. The 87N element
provides sensitive ground fault detection on resistance-grounded particularly where
multiple generators are connected directly to a load bus.

The relay provides two definite-time delayed ground current differential elements
designed to detect ground faults on resistance grounded generator. Because these
elements are current-based.

This protection does not respond to ground faults beyond the generator phase current
transformers. This quality makes the element ideal for protecting generators connected
to multiple-unit buses or generators connected to a load bus.

The relay uses the neutral CT connected to the relay IN input to measure the generator
neutral current. It then calculates the residual current, which is the sum of the three-
phase current inputs (from CTs located at generator terminals). The relay adjusts the
residual current by the ratio of the CTR and CTRN settings to scale the residual current
in terms of the secondary neutral current. It then calculates the difference. Normally,
under balanced load or external ground fault conditions, the difference current should be
zero. In the event of an internal ground fault, the difference current is nonzero. If the
difference current magnitude is greater than the element pickup setting, the element
picks up and begins to operate the definite time-delay.

Calculation of maximum ground Fault current in the Generator circuit.

Generator grounded through 39.8 Ohms Resistance.

So, max. current = (13.8 *1000 / 1.732) / 39.8
=7967.4 / 39.8
= 200 A
= 3.33
Time

We propose level-1 Ground differential current setting = 10 % Max. ground fault current
with addition of 0.2 second time delay.
And level—2 Ground differential current setting – 50% Max. ground fault current with
0.1 sec time delay.
87N-1 pickup current setting = 200 * 10% / CT Ratio
= 20 / 60
= 0.3
87N-1 Time delay =0.2s

87N-2 pickup current setting = 200 * 50% / CT Ratio

=50 / 60
=0.83
87N-2 Time delay =0.1s

Setting Description Range Value

E87N GND DIFF EN Y, N Y
87N1P LVL1 GND DIFF PU 0.1-15.0 0.3
87N1D LVL1 GND DIFF DLY 0.00-400 0.20
87N2P LVL2 GND DIFF PU 0.1-15.0 0.8
87N2D LVL2 GND DIFF DLY 0.00-400 0.1
87N2D 87N TRQCTRL 1

TRIP AND CLOSE LOGIC

Setting Description Range Value
TR1 TRIP 1 (GENERATOR FIELD NO
BREAKER TRIP) EQUATION
(SELOGIC)
TR2 TRIP 2 (PRIME MOVER TRIP) NO
EQUATION (SELOGIC)
TR3 TRIP 3 (GENERATOR LOCKOUT SV06 OR
RELAY) EQUATION (SELOGIC) SV07

LOGIC 1
Setting Description Range Value
SV06PU SELogic Variable Timer Pickup Range = 0.00- 0.00
(seconds) 3000.00
SV06DO SELogic Variable Timer Dropout Range = 0.00- 0.00
(seconds) 3000.00
SV06 SELogic Variable Input (SELogic) 87U OR
87R OR
87N1T OR
87N2T OR
46Q2T OR
40Z1T OR
 40Z2T OR
3PWRX1T
OR 51PXT
OR 51CT
OR 51NT
SV07PU SELogic Variable Timer Pickup Range = 0.00- 0.00
(seconds) 3000.00
SV07DO SELogic Variable Timer Dropout Range = 0.00- 0.00
(seconds) 3000.00
SV07 SELogic Variable Input (SELogic) 81X1T OR
81X2T OR
81X3T OR
81X5T OR
(27PX1T
AND NOT
LOPX) OR
(27PX2T
AND NOT
LOPX) OR
59PX1T
OR
59PX2T
HV 804 T WDG 91 - Technical Data Sheet
 FRAME HV 804 T
SPECIFICATIONS & OPTIONS
STANDARDS WINDINGS & ELECTRICAL PERFORMANCE

Cummins Generator Technologies industrial generators All generator stators are wound to 2/3 pitch. This
meet the requirements of BS EN 60034 and the relevant eliminates triplen (3rd, 9th, 15th …) harmonics on the
sections of other national and international standards such voltage waveform and is found to be the optimum design
as BS5000, VDE 0530, NEMA MG1-32, IEC60034, CSA for trouble-free supply of non-linear loads. The 2/3 pitch
C22.2-100, AS1359. design avoids excessive neutral currents sometimes seen
Other standards and certifications can be considered on with higher winding pitches. A fully connected damper
request. winding reduces oscillations during paralleling. This
winding, with the 2/3 pitch and carefully selected pole and
DESCRIPTION tooth designs, ensures very low levels of voltage waveform
distortion.
The STAMFORD PI range of synchronous ac generators
are brushless with a rotating field. They are separately TERMINALS & TERMINAL BOX
excited by the STAMFORD Permanent Magnet Generator
(PMG). This is a shaft mounted, high frequency, pilot Standard generators feature a main stator with 6 ends
exciter which provides a constant supply of clean power brought out to the terminals, which are mounted on the
via the Automatic Voltage Regulator (AVR) to the main frame at the non-drive end of the generator. A sheet steel
exciter. The main exciter output is fed to the main rotor, terminal box contains the AVR and provides ample space
through a full wave bridge rectifier, protected by surge for the customers' wiring and gland arrangements. It has
suppression. removable panels for easy access.

VOLTAGE REGULATORS SHAFT & KEYS

The P range generators complete with a PMG are All generator rotors are dynamically balanced to better than
available with one AVR. The AVR has soft start voltage BS6861:Part 1 Grade 2.5 for minimum vibration in
build up and built in protection against sustained over- operation. Two bearing generators are balanced with a half
excitation, which will de-excite the generator after a key.
minimum of 8 seconds.
Underspeed protection (UFRO) is also provided on both INSULATION/IMPREGNATION
AVRs. The UFRO will reduce the generator output voltage
proportional to the speed of the generator below a pre- The insulation system is class 'F'.
settable level. All wound components are impregnated with materials and
processes designed specifically to provide the high build
The MA330 AVR is 3 phase rms sensed with a voltage required for static windings and the high mechanical
regulation of 0.5% rms (see the note on regulation). The strength required for rotating components.
UFRO circuit has adjustable slope and dwell for controlled
recovery from step loads. An over voltage protection circuit QUALITY ASSURANCE
will shutdown the output device of the AVR, it can also trip
an optional excitation circuit breaker if required. As an Generators are manufactured using production procedures
option, short circuit current limiting is available with the having a quality assurance level to
addition of current transformers. BS EN ISO 9001.

The MA330 AVR needs a generator mounted current NOTE ON REGULATION

transformer to provide quadrature droop characteristics for The stated voltage regulation may not be maintained in the
load sharing during parallel operation. presence of certain radio transmitted signals. Any change
Provision is also made for the connection of the in performance will fall within the limits of Criteria 'B' of EN
STAMFORD power factor controller, for embedded 61000-6-2:2001. At no time will the steady-state voltage
applications, and a remote voltage trimmer. regulation exceed 2%.

NB Continuous development of our products entitles us to change

specification details without notice, therefore they must not be
regarded as binding.

Front cover drawing is typical of the product range.

2
 FRAME HV 804 T
WINDING 91
RATINGS REFER TO SALES AND SERVICE BRIEFING
MAXIMUM ALTITUDE 1000 METRES ABOVE SEA LEVEL
MAXIMUM AMBIENT TEMPERATURE 40º C

CONTROL SYSTEM SERIES 3 SEPARATELY EXCITED BY P.M.G.

A.V.R. FULL WAVE RECTIFIED
VOLTAGE REGULATION ± 0.5% WITH 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVES OF THIS SECTION

INSULATION SYSTEM CLASS F

PROTECTION IP23 STANDARD
RATED POWER FACTOR 0.8
STATOR WINDING DOUBLE LAYER LAP
WINDING PITCH 2/3
WINDING LEADS 6
R.F.I. SUPPRESSION BS EN 50081/2-1/2 VDE 0875G VDE 0875N For other standards apply to the factory
WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 3.0%
MAXIMUM OVERSPEED 2250 Rev/Min
BEARING DRIVE END ISO 6232 C3
BEARING NON DRIVE END ISO 6324 C3
EFFICIENCY REFER TO EFFICIENCY CURVES OF THIS SECTION

FREQUENCY 60Hz
TELEPHONE INTERFERENCE TIF< 50
COOLING AIR 3.5 m3/sec
VOLTAGE STAR (Y) 12470 13200 13800
kVA BASE RATING FOR
2980 3155 3300
REACTANCE VALUES
Xd DIRECT AXIS SYNCHRONOUS 2.16 2.04 1.95
X'd DIRECT AXIS TRANSIENT 0.191 0.181 0.173
X''d DIRECT AXIS SUB-TRANSIENT 0.142 0.134 0.129
Xq QUADRATURE AXIS REACTANCE 1.65 1.557 1.49
X''q QUAD. AXIS SUB-TRANSIENT 0.265 0.251 0.240
XL LEAKAGE REACTANCE 0.103 0.097 0.093
X2 NEGATIVE PHASE SEQUENCE 0.205 0.193 0.185
X0 ZERO PHASE SEQUENCE 0.032 0.030 0.029
REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONSTANT 0.210
T''d SUB-TRANSIENT TIME CONSTANT 0.016
T'do O.C. FIELD TIME CONSTANT 4.300
Ta ARMATURE TIME CONSTANT 0.060
SHORT CIRCUIT RATIO 1/Xd

STATOR WINDING RESISTANCE (L-N) 0.4480

ROTOR WINDING RESISTANCE 1.500
EXCITER STATOR FIELD RESISTANCE 17.50
EXCITER ROTOR RESISTANCE (L-L) 0.076
PMG STATOR RESISTANCE (L-L) 3.800
RESISTANCE VALUES ARE IN OHMS AT 20º C

NO LOAD EXCITATION VOLTAGE 15.0

FULL LOAD EXCITAION VOLTAGE 63.0

Continuous development of our products entitles us to change specification details without notice,
therefore they must not be regarded as binding.

3
THREE PHASE EFFICIENCY CURVES

12470 V
98.0

97.5

97.0
1.0
96.5
0.9
96.0
0.8
95.5

% 95.0
P.F.
94.5

94.0
2980.0 kVA
93.5

93.0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1

2980 kVA

13200 V
98.0

97.5

97.0 1.0
96.5 0.9
96.0
0.8
95.5

% 95.0 P.F.
94.5

94.0

93.5

93.0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1

3155 kVA

13800 V
98.0

97.5

97.0 1.0

96.5 0.9

96.0 0.8

95.5

% 95.0 P.F.
94.5

94.0

93.5

93.0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1

3300 kVA
 12470V 13200V 13800V
30.0

PER CENT TRANSIENT VOLTAGE DIP

25.0

20.0

15.0

10.0

5.0

0.0
0 1000 2000 3000 4000 5000 6000
LOCKED ROTOR kVA

RAME HV 804 T WDG 91 60Hz

ee Phase Short Circuit Decrement Curve

Load Excitation at Rated Speed
d on series star (wye) connection

NOTE 1
10000
THE FOLLOWING MULTIPLICATION FACTORS SHOULD BE USED TO ADJUST THE VALUES

FROM CURVES BETWEEN THE 0.001 SECONDS AND THE MINIMUM CURRENT POINT IN
SYMMETRIC
RESPECT OF NOMINAL OPERATING VOLTAGE

VOLTAGE FACTOR
ASYMMETRICAL
12470V X 0.90
13200V X 0.95
13800V X 1.00

THE SUSTAINED CURRENT VALUE IS CONSTANT IRRESPECTIVE OF VOLTAGE LEVEL

1000
NOTE 2
THE FOLLOWING MULTIPLICATION FACTORS SHOULD BE USED TO CONVERT THE
VALUES CALCULATED IN ACCORDANCE WITH NOTE 1 TO THOSE APPLICABLE

TO THE VARIOUS TYPES OF SHORT CIRCUIT

3 PHASE 2 PHASE L-L 1 PHASE L-N

INSTANTANEOUS X 1.0 X 0.87 X 1.30

MINIMUM X 1.0 X 1.80 X 3.20
SUSTAINED X 1.0 X 1.50 X 2.50
MAX SUSTAINED DURATION 10 SEC 5 SEC 2 SEC
ALL OTHER TIMES ARE UNCHANGED

100
0.001 0.01 0.1 1 10
TIME (secs)
SUSTAINED SHORT CIRCUIT = 594 Amps
 FRAME HV 804 T
WINDING 91

RATINGS

Class - Temp Rise Cont. F - 105/40°C Cont. H - 125/40°C Class F Standby - 125/40°C Class F Standby - 138/27°C

50Hz Star (V) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

kVA N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

kW N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

Efficiency (%) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

kW Input N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

60Hz Star (V) 12470 13200 13800 12470 13200 13800 12470 13200 13800 12470 13200 13800

kVA 2980 3155 3300 N/A N/A N/A 3185 3375 3530 3305 3500 3660

kW 2384 2524 2640 N/A N/A N/A 2548 2700 2824 2644 2800 2928

Efficiency (%) 95.8 96.0 96.1 N/A N/A N/A 95.8 95.9 96.0 95.7 95.9 96.0

kW Input 2487 2629 2747 N/A N/A N/A 2661 2815 2941 2762 2920 3050

TYPICAL DIMENSIONS - Further arrangements available - please refer to factory

Barnack Road • Stamford • Lincolnshire • PE9 2NB

Tel: 00 44 (0)1780 484000 • Fax: 00 44 (0)1780 484100

© 2009 TD_HV804T.91.GB_03.09_09_GB