SHRIKRISHNA AGRO EQUIPMENT

PVT. LTD.

OPERATING & INSTRUCTION MANUAL FOR

HYDRAULIC ROCK SPLITTER

MODELS S -240 S - 90 S - 36

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Note for the user:

This manual has been written to help you operate & service the hydraulic
rock splitter safely. This manual is intended for dealers and operators of the
hydraulic splitter.

INDEX

1.0 General Information

1.10 Introduction
1.20 Scope of supply
2.0 Technical Data
3.0 Operation Instruction
3.10 Operations
3.20 Drilling Holes
3.30 Operating of Splitting Cylinder
3.40 Splitting
4.0 Safety Precautions
4.10 Owners Obligations
4.20 Operators Obligations
5.0 Lubricants
6.0 Installation & Commissioning
6.10 Connections
7.0 Maintenance
8.0 Trouble Shooting
8.10 Leakage Problems
8.20 Centre Wedge & Counter Wedge Problems
8.30 Pressure Problem
8.40 Do’s & Don’ts
9.0 Drawings
10.0 Part List for Spares
11.0 Warranty
11.10 Warranty General Conditions
12.0 CE Conformity Declarations

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1.00 General Information

 Before attempting to use the splitter, carefully read the Entire

operation manual & warranty conditions.
 Special attention should be paid to the section safety precautions.
 Read the operating manual for the hydraulic power pack to be used.
 Make sure that the power source is correctly sized for the splitter.

1.10 Introduction

The hydraulic splitter is available in three models S-240, S-90, S-36.

These splitters are light weight with high performance. The splitter can
be used for horizontal as well as vertical cracking of concrete & asphalt.
The splitter requires an oil flow of 5-6 LPM & and then works at a pressure
of 250-350 bar.
For connections see connection to hydraulic power pack.
The vibration emitted does not exceed the medium sq. Acceleration of.
the tool itself does not generate noise

1.20 Scope of Supply

a) Hydraulic Splitter with wedge set 1 no.

b) Lubricant 250 grms
c) Spanner set 1 no.
d) Operation & maintenance manual 1 no.

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 2.00

Technical data
Type Drill Splittin
Drill Splitting Length Length Weigh
Splittin g force Length
Mo of hole hole force of wedge t of
g Dist. Actual wedge
del wedg Dia. Depth Theoretica splitter Count splitter
mm KN/TO Centre
mm l KN/TON mm er Kg
e set mm N
Technical Data

S- 35- 2257/
R 410 15 4525/ 460 995 250 400 20
36 230
38

S- 45- 1962/
R 410 18-55 2995/ 305 1020 230 400 22
90 200

4
48

S- 45- 1962/
L 580 18-55 2995/ 305 1190 380 600 24
90 200
48

S- 45- 3507/
R 610 20-50 6061/ 618 1290 380 600 max 31
240 358
48
 3.00 Operation instructions

3.10 Operations:

WARNING:
Follow all safety measures procedures, clothing, helmet and
safety gloves while on excavation job. External forces coming in
to play, OR a failure to observe regulation, may result in serious
injury or death.

Certain parts of equipment operate under high pressure. While

installing dual hose set, do not interchange the low pressure and high
pressure hoses.
Hoses must not be kinked. Inspect hoses before use. Damaged hoses
must not be used; otherwise they may burst resulting in to injury

 Connect the dual hose set to the splitter& hydraulic Power pack
unit.

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 3.20 DRILLING HOLES:

To protect the wedge set the holes should be

drilled as straight as possible.
 The diameter of drilled hole should not exceed the dimensions
specified. (Ref. Technical data.)
 Excessive clearance reduces the splitter effect
 The drilled holes must be deeper than the length of wedges with
the wedge fully extended.

3.30 OPERATING OF SPLITTER CYLINDER:

 The splitter cylinder is operated by a lever located at the top. There

are three positions of lever :
a) R - reverse. The wedge is retracted. As soon as it is fully retracted
the integral pressure relief valve relieves the pressure
in the pressure cylinder.
b) N –Neutral. The centre wedge stops moving and the hydraulic
system are relieved of the pressure.
c) F –Forward. The wedge is extended, forcing the two counter
wedges apart. As soon as the wedge is fully
extended, the integral pressure relief valve relieves
the pressure in the cylinder.

3.40 SPLITTING:

 Insert the wedge set in to the drilled whole at least ¾ of its length.
Maintain a safe distance of one arm’s length.
 Lubricate the wedge sets with recommended grease only.

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 To split natural rock & concrete proceed as follows:

 With the wedge retracted, insert the wedge set in to the drilled hole.
 Place the splitter at right angle to the contact faces as far as
possible.
 Determine the direction of splits.
 Set the control lever to forward .The centre wedge now forces itself
between the counter wedges.
 After making the split, set the control lever to return position.
 After retracting the wedges fully splitter can be removed from the
hole.
 Control lever must be set to neutral position if the splitter is not to be
used for a prolonged period the

WARNING:
If the wedge set is not fully inserted in to the drilled holes OR
The equipment is overloaded OR lubrication is inadequate OR
an unsuitable lubricating compound is used the wedge set may
get fractured causing the splitting cylinder to jolt or hose lines to
whip about leading in damaging the tool or cause injuries or
death.

CAUTIONS:
Due to severe stress on the wedges the contact faces of wedges
must be greased after every 3 splits. (Use only recommended
lubricants.)
Failure to this may lead to permanent damage of the wedges.

CAUTIONS: 7
If the splitter leans more than 10 degree to either side when in
use, the risk arises that the counter wedges or centre wedge may
deform or fracture
IMPORTANT:

If two or more splitters are connected to a single hydraulic power unit none of
the control levers on the splitters must be left in the NEUTRAL position,
otherwise it will be not possible for the necessary pressure to build up.

The control levers of splitters not in use should be set to RETURN position

After inserting all splitters into the hole all splitter control levers must be in
forward or reverse condition simultaneously.

If one of the connected splitter is to be used then rest all the splitter control
levers must be in reverse position to build splitting pressure in the system.

4.00 SAFETY PRCAUTIONS:

 The design of SAEPL guarantees maximum operator safety. However
wrong use of machine might cause serious injuries therefore the
following precautions must be taken :
 Always use protective goggles, gloves, shoes & hard hat.
 Fine jet of hydraulic oil at high pressure can penetrate the skin. Do
not use your fingers to check for hydraulic oil leaks. Do not put your
face close to suspected leaks. Hold a piece of card board close to
suspended leaks & then inspect the cardboard for signs of hydraulic
oil. If hydraulic oil penetrates your skin get medical help quickly.

4.10 OWNERS OBLIGATIONS:

The owner is obliged to only let persons operate the equipment who

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 Are familiar with basic work environment safety rules & accident
preventing regulations
 Also these persons must have been instructed in the correct use of the
equipment.
 Have read & understood all safety & warning notifications in the
operating manual
 Check & confirm at regular intervals that a safety oriented operation is
guaranteed.
 Only qualified & authorised personnel are allowed to operate, maintain &
repair this equipment. A malfunction, which impairs operator safety, must
be immediately removed.

4.20 OPERATOR OBLIGATIONS:

Personnel who is engaged in operation of this equipment must

always be committed to

 Observe the basic safety & accident prevention regulations

 Read & observe the safety & warning notifications of this operating
manual.

5.00 Lubrication Oil:

Recommended lubrication oil

Hydraulic oil for splitter: 32 no. Hydraulic oil

makes HP Esso or equivalent

Engine oil : 20 W 40

Grease for wedges : Special lubricants for

Shrikrishna make

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 6.00 INSTALATION & COMMISSIONING:

6.10 Connections

For the connection of the splitter to the hydraulic power pack you
just need to insert the tubes with rapid connection into the
appropriate connections on the power pack or on the distributor or
the pressure intensifier.

Hydraulic Connection Diagram

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 7.0 Maintenance:

Testing & maintenance can be provided by operator

Incorrect assembly or disassembly may lead to injury of operator &
damage the tool.

The tool requires little maintenance. If the following service

instructions are observed the tool have a long life & will have a safe
condition

 Check tool and a regular basis for external damages

 We recommend servicing the tool once in a year or after 300 hrs. Of
operation
 In case of tool malfunction we recommend to send the machine to SAEPL
 The contact faces of centre & counter wedges must be lubricated after
every 3 split
 We recommend to use genuine parts & lubrication grease recommended
 Check for leaks damages regularly
 Replace worn seals & gaskets after 300 hrs. Operations.

8.00 TROUBLE SHOOTING

8.10 LEAKAGE PROBLEMS

PROBLEM CAUSE REMEDY

LEAKAGE BETWEEN STUFFING BOX ‘O’ RING , REPLASE SEALS & ‘O’ RING
CYLINDER & HEAD SEAL WORN OUT

LEAKAGE AROUND OIL LOOSE SCREWS TIGHTEN ALL SCREWS

TANK ‘O’ RING WORN OUT REPLACE ‘O’ RING

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LEAKAGE AROUND LOOSE FITTINGS TIGHTEN OR REINSTALL WITH
DISTRBUTION BLOCK TEFLON TAPE
LEAKAGE AROUND ‘O’ RING WORN OUT REPLACE ‘O’RING TIGHTEN
VALVE BLOCK CAPNUT NOT FITTED CAP NUT FITTINGS
PROPERLY
LEAKAGE AROUND STUFFING BOX ‘O’ RING , REPLASE SEALS & ‘O’ RING
CENTER WEDGE SEAL WORN OUT
COUNTER WEDGE

8.20 CENTER WEDGE AND

COUNTER WEDGE PROBLEM

PROBLEM CAUSE REMEDY

CENTER WEDGE BROKEN HOLE DEPTH TOO DRILL HOLE TO CORRECT SIZE
OR BEND AT BOTTOM OR SMALL
LOWER HALF HOLE NOT STRAIGHT DRILL STRAIGHT HOLES

EXCESSIVE WEAR NOT ENOUGH LUBRICATE AFTER EVERY 2-3

LUBRICATION SPLITS
WRONG LUBRICATION USE SPECIFIED LUBRICANT
LUBRICANT CONTAINS KEEP LUBRICANT CLEAN,
ROCK CHIPS etc COVER WHEN NOT IN USE
CENTER WEDGE BROKEN LACK OF IMPROPER USE SPECIFIED LUBRICANT
AT TOP LUBRICATION
CENTER WEDGE CHATTER NOT ENOUGH OR LUBRICATE EVERY SPLIT IN
DURING SPLITTING IMPROPER ROUGH WORK
LUBRICATION
BROKEN COUNTER INSUFFICIENT LUBRICATE EVERY SPLIT IN
WEDGE SHOULDERS LUBRICATION ROUGH WORK
COUNTER WEDGE VERY COUNTER WEDGE REPLACE WITH GENUINE
LOOSE LOCK PIN BROKEN ,

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 BENT REPLACE WITH GENUINE
LOCK SLEEVE BROKEN REPLACE COUNTER WEDGE
OR BENT WITH GENUINE
COUNTER WEDGE REPLACE SPRING & NUT
HEAD WORN
SPRING TENSION
REDUCES

8.30 PRESSURE PROBLEMS (use gauge for checking)

PROBLEM CAUSE REMEDY

PRESSURE TOO HIGH OR FAULTY ADJUSTMENT ADJUST PRESSURE RELIEF

TOO LOW OF PRESSURE RELIEF VALVE FITTED ON POWER
VALVE PACK

CENTER WEDGE MOVES FAULTY ADJUSTMENT ADJUST PRESSURE RELIEF

FORWARD ONLY DOES OF PRESSURE RELIEF VALVE FITTED ON POWER
NOT REVERSE VALVE PACK

PRESSURE SHOWS OK BUT FAULTY CONNECTION INTERCHANGE

CENTER WEDGE DOES OF HIGH PRESSURE & CONNECTIONS
NOT MOVE FORWARD OR LOW PRESSURE HOSE
REVERSE NA NA

ENGINE RUNS FINE BUT BROKEN DRIVE REPLACE

NO PRESSURE COUPLING REPLACE
DRIVE KEY MISSING

HIGH PRESSURE HOSE OPERATOR FAILS TO MAINTAIN THE VALVE IN

PAUSE THE VALVE IN NEUTRAL POSITION WHEN

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BREAKAGE NEUTRAL POSITION NOT IN WORKING

OVER HEATING OF OPERATOR FAILS TO MAINTAIN THE VALVE IN

SPLITTER PAUSE THE VALVE IN NEUTRAL POSITION WHEN
NEUTRAL POSITION NOT IN WORKING

8.40 DO’S AND DON’TS

DO’S DON’TS

 LUBRICATE EVERY 2-3 SPLIT  DO NOT USE SPLITTER AS

LEVER OR BAR
 USE ONLY SPECIFIED LUBRICANT
 DO NOT OPERATE SPLITTER
 KEEP HOSE CONNECTIONS CLEAN IN DEFECTIVE OR DAMAGED
CENTER WEDGE OR
 CHECK OIL LEVEL PERIODICLY.
COUNTER WEDGE
( DAILY)
 DO NOT DRILL SHORT HOLES
 FOLLOW STANDARD SAFETY
PROCEDURES  DO NOT LEAVE SPLITTER
WITH CENTER WEDGE
 DRILL HOLE OF PROPER DIAMETER
EXTENDED
& DEPTH
 DO NOT DRILL BEND /
 WHEN SPLITTER IS USED OFF THE
RADIAL HOLE. THIS WILL
GROUND OR OVERHEAD, SPLITTER
BEND THE WEDGE SET
SHOULD BE SUPPORTED OR TIED
WHILE SPLITTING & RESULT
UP BY ROPE SO IT DOES NOT FALL
IN BREAKING OF WHOLE
AFTER THE BREAK IS MADE
WEDGE SET

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9.0 Drawings

15
16
10.0 Part List for Spares

MODEL: S-240

Sr.No. Part no. Description Qty.

1 SP392.1001.0 Top Handle 1
2 11.34.16.01 Pipe Fitting Caps 2
3 SP392.1002.0 Name Plate 1
4 11.16.10.01 Rivet (ø2.5 x 6.5) 4

5 SP392.2000.0 Valve Block complete 1 set

6 SP392.2001.0 Valve block body 1
7 SP392.2002.0 Cap Top 1
8 SP392.2003.0 Top Cap Bush 1
9 11.19.15.02 O – ring.10 X 2.5 1
10 SP392.2004.0 Bottom Cap 1
11 SP392.2005.0 Bottom Cap Bush 1
12 11.19.15.08 Cap outer “O” ring. 36X2 2
13 11.19.15.01 O – ring.8 X 2.5 2
14 SP392.2006.0 Cam 1
15 SP392.2007.0 Cam lever 1
16 11.12.11.02 Cam lever pin (Spring Dowel ø3.0 x 20) 1

17 SP392.2100.0 Valve plunger complete 2 set

18 SP392.2101.0 (Valve Plunger) Cup Washer 4
19 SP392.2102.0 Plunger Cup Washer Cap 1
20 11.15.11.04 Steel ball 9 mm dia 1
21 SP329.2103.0 Valve spring 1
22 SP392.2104.0 Thread insert 1
23 SP392.2105.0 Valve seat 1
24 SP392.2106.0 Cap washer (Al.) 2
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25 SP392.2107.0 Threaded Cap 2

26 11.02.10.53 Valve block clamping Allen Bolt.M10 X 80 4

27 11.02.10.50 Valve block clamping allen Bolt M10X 65 1
Adopters heavy. (High pressure)M8X ¼
28 11.23.12.01 1
BSP Male Stud Coupling
Adopters light. (Low pressure)M10 X ¼ BSP
29 11.24.12.01 1
Male Stud Coupling

30 SP240.3001.0 Cylinder 1
31 11.15.11.02 Return Line Hole Plug Ball 5 mm dia 2

32 SP240.4000.0 Piston Assy. Complete 1 set

33 SP240.4001.0 Piston bar 1
34 SP240.4002.0 Piston Head 1
35 SP240.4003.0 Piston Head cap 1
36 11.19.15.09 Piston Head 'O'-ring 46 x 2 1
37 SP240.4004.0 Piston guide Sleeve 1
38 11.12.11.01 Piston Sleeve split Pin (ø3.0 x 10) 1
SP240.4010.0 Center wedge pin assembly 1
39 SP240.4005.0 Center Wedge Pin 1
40 11.15.11.02 Center Wedge Pin Ball 5 mm 4
41 SP240.4006.0 Center Wedge Pin Ball Spring 2
42 SP240.4007.0 Stuffing box 1
43 11.19.15.14 O – ring.95 X5 1

44 SP240.8001.0 Seal Set Complete 1

Stuffing box pressure seal 1
Stuffing box wiper seal 1

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 Piston main seal 1
Piston support ring (Black) 2
Piston support seal (green) 2

45 SP240.5000.0 Head Complete 1 set

46 SP240.5001.0 Head 1
47 11.02.10.30 Cylinder locks Allen Screw M8 x10 2
48 11.09.10.03 M8 spring Washer 2
49 392.5002.0 Center wedge pin Alu. Cap 1
50 SP240.5003.0 Support Strut 2
51 SP240.5004.0 Thrust Strut 2
52 392.5005.0 Strut Locking pin 4
53 392.5006.0 Strut lock pin Cap Screw M8 grub x 6mm 4
54 392.5007.0 Counter Wedge Lock Pin 2
55 392.5008.0 Guide sleeves (dia. 18.0mm) 2
56 392.5009.0 Counter wedge lock pin Spring 2
57 11.08.10.02 M6 plane Washer 2
58 11.07.10.02 M6 NylocK Nut 2
59 11.34.16.02 Plastic Cap 3

60 SP240.6000.0 Bottom Handle Complete 1 set

61 SP240.6001.0 Handle Upper part 1
62 SP240.6002.0 Handle Lower part 1
63 11.06.10.04 Nut M10 2
64 11.01.10.45 M10 X 40 Hex Head Bolt 2
65 SP240.7001.0 Center Wedge 1
66 SP240.7002.0 Counter wedge 2
67 11 Hoses 3/8" x 350 long 2
68 11 Quick release couplings 2
69 392 Stickers

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 Splitter S-90

Sr.No. Part no. Description Qty.

1 SP392.1000.0 Top Handle 1
2 11.34.16.01 Pipe Fitting Caps 2
3 11.48.13.01 Name Plate 1
4 11.16.10.01 Rivet (ø2.5 x 6.5) 4

5 SP392.2000.0 Valve Block complete 1

6 SP392.2001.0 Valve block body 1
7 SP392.2002.0 Cap Top 1
8 SP392.2003.0 Top Cap Bush 1
9 11.19.15.02 O – ring.10 X 2.5 1
10 SP392.2004.0 Bottom Cap 1
11 SP392.2005.0 Bottom Cap Bush 1
12 11.19.15.08 Cap outer “O” ring. 36X2 2
13 11.19.15.01 O – ring.8 X 2.5 2
14 SP392.2006.0 Cam 1
15 SP392.2007.0 Cam lever 1
16 11.12.11.02 Cam lever pin (Spring Dowel ø3.0 x 20) 1

17 SP392.2100.0 Valve plunger complete 2

18 SP392.2101.0 (Valve Plunger) Cup Washer 4
19 SP392.2102.0 Plunger Cup Washer Cap 1
20 11.15.11.04 Steel ball 9 mm dia 1
21 SP329.2103.0 Valve spring 1
22 SP392.2104.0 Thread insert 1
23 SP392.2105.0 Valve seat 1
24 SP392.2106.0 Cap washer (Al.) 2
25 SP392.2107.0 Threaded Cap 2
20
26 11.02.10.53 Valve block clamping Allen Bolt.M10 X 80 4
27 11.02.10.50 Valve block clamping allen Bolt M10X 65 1
Adopters heavy. (High pressure)M8X ¼ BSP
28 11.23.12.01 1
Male Stud Coupling
Adopters light. (Low pressure)M10 X ¼ BSP
29 11.24.12.01 1
Male Stud Coupling

30 SP900.3001.0 Cylinder 1
31 11.15.11.02 Return Line Hole Plug Ball 5 mm dia 2

32 SP900.4000.0 Piston Assy. Complete 1

33 SP900.4001.0 Piston bar 1
34 SP900.4002.0 Piston guide Sleeve 1
35 11.12.11.01 Piston Sleeve split Pin (ø3.0 x 10) 1
36 SP900.4010.0 Center wedge lock pin assembly 1
37 SP900.4003.0 Center Wedge Pin 1
38 11.15.11.02 Center Wedge Pin Ball 5 mm 4
SP240.4006.0 Center Wedge Pin Ball Spring 2
39 SP900.4004.0 Stuffing box 1
40 11.19.15.10 O – ring.75 X5 1

41 SP900.8001.0 Seal Set Complete (sizes) 1

Stuffing box pressure seal 1
Stuffing box wiper seal 1
Piston main seal 1
Piston support ring (Black) 2
Piston support seal (green) 2

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42 SP900.5000.0 Head Complete 1
43 SP900.5001.0 Head 1
44 11.02.10.30 Cylinder locks Allen Screw M8 x10 2
45 11.09.10.03 M8 spring Washer 2
46 392.5002.0 Center wedge pin Alu. Cap 1
47 SP900.5003.0 Support Strut 2
48 SP900.5004.0 Thrust Strut 2
49 392.5005.0 Strut Locking pin 4
50 392.5006.0 Strut lock pin Cap Screw M8 grub x 6mm 4
51 392.5007.0 Counter Wedge Lock Pin 2
52 392.5008.0 Guide sleeves (dia. 18.0mm) 2
53 392.5009.0 Counter wedge lock pin Spring 2
54 11.08.10.02 M6 plane Washer 2
55 11.07.10.02 M6 Nyloc Nut 2
56 11.34.16.02 Plastic Cap 3

57 SP900.6000.0 Bottom Handle Complete 1

58 SP900.6001.0 Handle Upper part 1
59 SP900.6002.0 Handle Lower part 1
60 11.06.10.04 Nut M10 2
61 11.01.10.45 M10 X 40 Hex Head Bolt 2

62 SP900.7001.0 Center Wedge 1

63 SP900.7002.0 Counter wedge 2
67 11 Hoses 3/8" x 350 long 2
68 11 Quick release couplings 2
69 392 Stickers

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 Splitter S-36

Sr.No. Part no. Description Qty.

1 SP360.7001.0 Center Wedge 1
2 SP360.7002.0 Counter wedge 2

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11.0 WARRANTY

WARRANTY
THRE ‘SHRIKRISHNA’ ROCK SPLITTERS ARE COVERED
UNDER WARRANTY FOR SIX CONSECUTIVE MONTHS
AGAINST ANY MANUFACTURING DEFECT.

THE WARRANTY PERIOD BEGINES WITH THE DATE OF

COMMISSIONING OF THE EQUIPMENT.

THE WARRANTY DOES NOT COVER ANY ELECTRICAL

PARTS, RUBBER, PLASTIC AND PARTS SUBJECTED TO
WEAR AND TEAR.

PLEASE CONTACT FOR FURTHER CLARIFICATION

SHRIKRISHNA AGRO EQUIPMENT PVT.LTD.
CUSTOMER SUPPORT CELL
10, KOTHRUD INDUSTRIAL ESTATE, KOTHRUD
PUNE – 411 038
TEL.: 91-20-25434328, 25433054, FAX 25469440
E-mail – rocksplitter@vsnl.net

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11.10 General Warranty Conditions

 The warranty covers all functional disturbances caused by defects in the

material or manufacture.
 When liable under the warranty the factory is free to decide whether to
offer repayment, replacement or repair.
 Shipping costs are to be paid by the purchaser.
 All parts replaced are the property of the factory.
 The factory assumes no liability for indirect damage & other costs such as
loss of production.
 Warranty claims will be considered only when reported to the dealer /
manufacturer immediately upon discovery of the defect.

Warranty does not cover

 Damage caused by faulty connection or improper handling

 Costs to cover repairs undertaken by a non authorized dealer
 Damage caused by imperfect maintenance, improper use or damage in
transit
 Fair wear & tear
 Damage to hoses & quick release coupling caused by wear or imperfect
maintenance
 The warranty ceases on change of ownership of the equipment & in case
of repairs undertaken by unauthorized dealer.

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12.0 EC DECLAIRATION OF CONFIRMATION
THE COMPANY
Shrikrishna Agro Equipment Pvt. Ltd.
12, Kothrud Industrial Estate, Kothrud,
Pune 411030 State- Maharashtra, Nation -India

Declare under its own exclusive responsibility that the machine

Model No. :
Serial No. :
Mfg. Year :

Is in conformity with the essential security and health protection requirements

according to the:

Directive machine 2006 / 42 / CE

Notifying body being:

It is forbidden to start the tool subject of this declaration, if the hydraulic power
pack to which it will be connected has not been declare to be in conformity with
the Directive

Place & date of issue Signature of the delegated

26
 General Power Tool Safety Warnings

WARNING! Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.

The term “power tool” in the warnings refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.

SAVE ALLWARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.

1 WORK AREA SAFETY

 Keep work area clean and well lit. Cluttered or dark areas invite
accidents.
 Do not operate power tools in explosive atmospheres, such as in the
presence of Flammable liquids, gases or dust. Power tool create sparks
which may ignite the dust or fumes.
 Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.

2 ELECTRICAL SAFETY

 Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
 Avoid body contact with earthed or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is an increased risk of Electric
shock if you body is earthed or grounded.
 Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
 Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords increase the risk of electric
shock.

27
  When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
 If operating a power tool in a damp location is unavoidable, use a
residual current device (RCD) protected supply. Use of an RCD reduces
the risk of electric shock.

3 PERSONAL SAFETY

 Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal
injury.
 Use personal protective equipment. Always wear eye protection.
Protective equipment such as dust mask, non-skid safety shoes, hard hat,
or hearing protection used for appropriate conditions will reduce personal
injuries.
 Prevent unintentional starting. Ensure the switch is in the off-position
before connecting to power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your finger on the switch or
energizing power tools that have the switch on invites accidents.
 Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may
result in personal injury.
 Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
 Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
 If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used. Use
of dust collection can reduce dust-related hazards.

28
4 POWER TOOL USE AND CARE

 Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the
rate for which it was designed.
 Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and
must be repaired.
 Disconnect the plug from the power source and/or the battery pack
from the power tool before making any adjustments, changing
accessories or storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
 Store idle power tool out of the reach of children and do not allow
persons unfamiliar with the power tool or there these instructions to
operate the power tool. Power tool are dangerous in the hands of
untrained users.
 Maintain power tool. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that may affect the
power tool’s operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly maintained power tools.
 Keep cutting tools and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
 Use the power tool, accessories and tool bits etc. in accordance with
these instructions, taking into account the working conditions and the
work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.

5 SERVICE

 Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power
tool is maintained.

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REPLACEMENT OPERATIONS:
1) REPLACING COUNTER WEDGES
Place the splitter on flat surface
Set the control lever to return & fully retract the wedges
With a screwdriver press the hooks upwards or downwards
Push the two counters & wedges to the Right

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2) REPLACING CENTER WEDGE
Remove the counter wedges as described above
Set the control lever to Forward position & fully extend the wedge
With the screwdriver remove the cap
Unscrew & remove the screw on opposite side from the plastic cap
With a mandrel drive out the pin
Replace the wedge with new one, press the pin & fit the caps.

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