Variopac Pro

The fully automatic all-round packer

2 ｜KRONES Variopac Pro

The freedom of packaging

The fully-automatic Variopac Pro packer easily adapts to all packaging

trends. Packaging with pads, in trays, or wrap-around cartons, if with,
without or exclusively in a shrink-wrapped film, the different models of
the Variopac Pro cover a wide range of packaging variations. The
modular machine design offers flexibility for producing many packaging
variants. The Variopac Pro is prepared for any changes in the packaging
concept: It can be easily converted or upgraded at any time.

At a glance Variopac Pro TFS with shrinking tunnel

− Modular design comprising main machine, blanks magazine and feed
unit, pack formation unit, film wrapping module and shrinking
tunnel
− Large variety of models for producing packages with trays, shrink-
wrapped packs, shrink-wrapped packs with pad, shrink-wrapped
packs with tray and wrap-around packs
− Wide output range from 30 to 150 cycles per minute, depending on
the model, type of pack and pack dimensions
− Additional modules for the application of plastic carrying straps, the
Variopac Pro W for wrap-around cartons
application of bottle clips and the insertion of partitions
3 ｜KRONES Variopac Pro

Method of operation

Container spacer Carton feed system and pack forming unit Film handling and film wrapping unit
− Lane divider for separating the container − Removal of the carton blank from the − Servo controlled film cutting device and
of pack flow using vibrating guide plates carton magazine positioned below the air-assisted feed of the shrink film
in the container infeed container infeed and separation of the − Continuous and reliable conveyance
− Separation of the container formation individual blanks by means of carton- thanks to a rolling return device and
from bottom using spacing devices separators and carton flights active conveyor control
− Conveyance of the container groups by − Blank conveyance beneath the container − Wrapping of the container grouping with
means of push bars formation, unfolding and splicing of the pre-cut film
side flaps and folding and splicing of the − Film shrinking in the shrinking tunnel by
cover of wrap-around cartons exactly tempered hot-air flow
− Pressing on of base and cover flaps by
recirculating closing chains
4 ｜KRONES Variopac Pro

Technical details

Design features Additional equipment

− Modular design comprising main machine, blanks − Individual drives with separate back-up pressure control for
magazine, blanks feed, pack formation unit, film each infeed conveyor lane
wrapping module and shrinking tunnel − Register mark control for printed films
− Maintenance-free servo drive technology in all machine − Automatic film welding
areas − Motorised travel-out of the film mandrel for ergonomic change
− Easy access due to slim and high design and large sliding of the film reels outside the machine
doors − Film reel handling in automatic version
− Separate operator and service sides − Guided machine change-over with electronic position indicator
− Reduced spare parts inventory thanks to standardised − Carton feed with increased capacity and stack preparation
components − Fill level of the carton feed system increased to 800 mm
− Automatic chain lubrication and lifetime-lubricated − Energy saving package for shrinking tunnel
bearings
− Module for shrink film perforation
− Module for processing U-pads
− Module for handling partitions up to 80 cycles per minute
− Module for stacking packs
− Integral handle applicator
5 ｜KRONES Variopac Pro

Variopac Pro series – packaging solutions

Version FS PFS T TFS W WT WTS WT-FS

Wrap-around
carton

Tray

Shrink pack

Pad with film

Tray with film

Orientation
LSL LSL LSL LSL SSL LSL/SSL LSL/SSL LSL/SSL
system
6 ｜KRONES Variopac Pro

Variopac Pro series – overview of models

Cycles/min FS PFS T TFS W WT WTS WT-FS

30 FS-3 PFS-3 T-3 TFS-3 W-3 WT-3 WTS-3 WT-FS-3

45 FS-4 PFS-4 T-4 TFS-4 W-4 WT-4 WTS-4 WT-FS-4
60 FS-6 PFS-6 T-6 TFS-6 W-6 WT-6 WTS-6 WT-FS-6
70 FS-7 PFS-7 T-7 TFS-7 W-7 WT-7 WTS-7 WT-FS-7*
80 FS-8 PFS-8 T-8 TFS-8 W-8 WT-8 WTS-8 WT-FS-8*
90 FS-9 PFS-9 T-9 TFS-9
100 FS-10 PFS-10 T-10 TFS-10
120 FS-12
135 FS-14
150 FS-15
Lanes 1, 2, 3 or 4 1 or 2** 1 1** 1 1 1 1
The maximum outputs depend on the particular pack type and dimensions.
*) Output reduction for production with film: max. 60 cycles per minute
**) If shrink-only packs are produced: up to 4 lanes possible
7 ｜KRONES Variopac Pro

Assemblies – container feed and carton feed

Container feed and container spacer

− Container separation into lanes by means of vibrating guide plates
− Gentle container conveyance due to coated guide plates
− Spacing devices acting from bottom space the containers for pack formation
− Sensor-controlled feed speed
− As an option, each individual conveyor lane is equipped with its own drive and a
separate back-up pressure control system for processing soft or lightweight
containers
− Change-over to new types using clamping levers with pre-set types

Carton feed (W, WT, WTS, WT-FS models) and pack formation unit
− Pressureless carton removal with roller separator
− Wide contact surfaces and closed guides convey the cartons safely to the erecting
unit
− The guides can be swung out to provide optimum access to the conveyance area
− Drive synchronisation of the top and bottom pack forming unit allows exact
adjustment of the pack forming process to suit the carton dimensions and the
conveying speed
− Optional partition inserter operating at a speed of up to 80 cycles per minute
8 ｜KRONES Variopac Pro

Assemblies – film processing and shrinking tunnel

Film handling
− Film feed via rollers with tread pattern to ensure reliable
processing of printed films
− Movement profile of the wrapping bar calculated online to ensure
the optimum distance to the pack
− Servo-controlled conveyor with return device for gentle pack
transfer to the shrinking tunnel
− Optional functions:
 Automatic film welding unit as additional equipment which
allows a reel change-over on the fly
 Ergonomic film reel change-over outside the machine by means
of motorised travel-out of the film mandrels
 Film reel handling in fully automatic version
9 ｜KRONES Variopac Pro

Assemblies – shrinking tunnel

Shrinking tunnel
− Modular shrinking tunnel with optimised consumption for various
heating zones
− Infinitely adjustable speed and temperature control to suit the packs
− Stream of hot air from all sides to ensure a perfect film shrinking result
− Fully-automatic change-over without operator intervention
− Pack conveyance with wire mesh belt
− Optional functions
Modular shrinking tunnel with electrical heating
 Shrinking tunnel with gas heating
 Recycling of waste heat/exhaust gas
 Energy saving package with infeed and discharging chamber

Modular shrinking tunnel with gas heating

10 ｜KRONES Variopac Pro

Variopac Pro in daily operation

Operation
− Touch-screen
− Well-arranged visualisation of production data, operating functions,
help texts, diagnostics tools, as well as graphical status and malfunction
displays
− The texts are displayed in the selected language
Change-over
− Central selection of all production parameters for container infeed,
main machine and shrinking tunnel on the touch-screen
− Change-over to other container and packaging types without tools
within only a few minutes
− Infinite adjustment which can be reproduced to the millimetre for all
container guides by means of cranks and registers
Quick-change system
− Optional digital position display with actual and set-point value
information and colour LED signal
− Operator guided type change-over
− Integration on container infeed, on the packer and on the
Shrinking tunnel
Semi-automatic product change-over
− Optional: Applicable, motorised adjustments at selected conversion points
11 ｜KRONES Variopac Pro

Flexibility through modular design

Integrated handle applicator (optional)

− Application of the handles onto the film in front of the shrinking
tunnel
− Output up to 60 cycles/min or 60 to 80 cycles/min for single or
double lane design
− Ergonomic access by means of handle module which can be
moved out

Clip applicator (optional)

− Application especially for processing larger individual containers
with contents of one litre and more
− Combination of packer and clip applicator in one machine which
saves space and energy and simplifies the line layout
− Applicator module with exchangeable grippers for different clip
designs which is designed according to the well-proven axis
system of the KRONES Robobox
12 ｜KRONES Variopac Pro

Flexibility through modular design

Partition inserter (optional)

− Design of the partition inserter with one or two articulated
robot modules
− Space-saving design due to the lateral arrangement of the
partition magazine
− Automatic insertion of pre-fitted partitions into the
container groups during them being passed
− High flexibility in the final packaging
− Speed depending on the partition design
− A partition module can be retrofitted onto the machine at
a later date
13 ｜KRONES Variopac Pro

Benefits to you

Ergonomic design and fast type change-over Great processing range

The design with high machine frame, large sliding doors and The Variopac Pro is flexible: With various packing modules, the
separation of operator and service side provides highly appropriate machine can be designed to suit your special
comfortable operation of the Variopac Pro and substantially requirements, and numerous options are available to enhance it
relieves the operator workload. for future changes in the packaging concept.

High precision when processing different formats Reliable and stable operation
The container parameters are saved in the operating program so The equipment of each machine area with its own
that they can be reliably reproduced. The quick type change-over servo drive provides the packer with the highest possible
without tool ensures high efficiency in daily operation. operational reliability.

Reliable and continuous container infeed

The sensor-controlled operation of the infeed conveyor and the
signal exchange with the conveyor system enable the automatic
control of the speed in the container feed.
14 ｜KRONES Variopac Pro

Everything from a single source

KIC KRONES cleaning agents make your machine shine

Only if the production environment is immaculate, can your
product be brilliant. KIC KRONES provides you with the optimum
cleaning agents and disinfectants for each individual production
step.

Lubricants from KIC KRONES for every production step

Whether for gears, chains or central lubrication systems – our
greases and oils are true all-round talents. They can reach every
lubrication point, protect your line and ensure gentle treatment
for your products thanks to their food-grade quality.
Digitalisation Process Bottling and Intralogistics Lifecycle
technology packaging equipment Service

We do more.