Management Procedure For The: Management of New Works, Modifications and Repairs
Management Procedure For The: Management of New Works, Modifications and Repairs
Management Procedure For The: Management of New Works, Modifications and Repairs
GD/PM/G/17
Issue Date: January 2020
This document is a reference document within the Company’s Safety Case, all changes to this document
shall be notified to the Head of SHES before any changes are initiated.
GD/PM/G/17
GD/PM/G/17 2 of 55
Version Control
Implementation date
January 2020
Review date
January 2025
Document owner
Raj Chatha
Management approval
Head of Engineering
Disclaimer
This safety and engineering document is provided for use by Cadent Gas Limited and such of its contractors as are
obliged by the terms and conditions of their contracts to comply with this document. Where this document is used by any
other party it is the responsibility of that party to ensure that this document is correctly applied.
Document History
Comments and queries regarding the technical content of this document should be directed to:
Cadent
Ashbrook Court, Prologis Park, Central Boulevard, Coventry, CV7 8PE
January 2020
GD/PM/G/17 3 of 55
Contents
Version Control ............................................................................................................................... 2
Document History ........................................................................................................................... 2
Document Summary ....................................................................................................................... 4
Purpose ....................................................................................................................................... 4
Responsibilities ........................................................................................................................... 4
INTRODUCTION ............................................................................................................................ 5
1. SCOPE ........................................................................................................ 6
2. REFERENCES ............................................................................................. 8
3. DEFINTIONS ............................................................................................... 8
4. ROLES & RESPONSIBILITIES .................................................................... 8
5. ASSESSMENT OF DESIGN ORGANISATIONS ........................................ 12
6. ASSESSMENT OF APPROVERS & APPRAISERS ................................... 12
7. PROCESS STAGE OVERVIEW ................................................................. 14
8. PROCESS STAGE DETAILED DESCRIPTION ......................................... 22
9. AUDITING .................................................................................................. 30
10. G17 MoC System ....................................................................................... 31
11. Project Manager Competance for Managing Technical Changes ............... 33
APPENDIX A - REFERENCES ..................................................................................................... 34
APPENDIX B - DEFINITIONS ....................................................................................................... 36
APPENDIX C - Assessment of Design Organisation ..................................................................... 43
APPENDIX D - Assessment, Appointment and Audit of Approvers and Appraisers ...................... 45
APPENDIX F - RISK IMPACT ASSESSMENTS ........................................................................... 49
APPENDIX I - Key Changes ......................................................................................................... 53
DOCUMENT CONTROL - Document Reviewers .......................................................................... 54
GD/PM/G/17 4 of 55
Document Summary
Purpose
This Management Procedure was approved by the Head of Engineering, in January 2020 for use
throughout the Company.
Users should ensure that they are in possession of the latest edition and related bulletins
by referring to the Cadent Gas Documents Library, available through the company intranet.
Compliance with this safety and engineering document does not confer immunity from prosecution
for breach of statutory or other legal obligations.
Responsibilities
This document applies to all those working directly for the Company e.g. employees, or under the
direction of the Company, e.g. contractor mate working in a direct labour team.
This document is provided for use by the Company and as such its contractors are obliged by the
terms and conditions of their contracts to comply with this document.
Where this document is used by any other party, it is the responsibility of that party to ensure that
this document is correctly applied.
January 2020
GD/PM/G/17 5 of 55
INTRODUCTION
This Management Procedure incorporates the philosophy outlined in the Institution of Gas
Engineers & Managers (IGEM) guidance document IGEM/GL/5 “Managing new works,
modifications and repairs” which is the recommended process for technical Management of
Change (MoC) for new works and modifications to gas transportation and associated support
systems. This management procedure provides the specific requirements which overlay or
supercede that of IGEM/GL/5.
Management of Change is about identifying potential hazards that a change can introduce,
assessing the risks associated with these hazards, and systematically addressing them.
Any change to plant or process could introduce risk. In addition, changes can have unintended or
unsuspected consequences. A review of incidents across industry indicates that ineffective
Management of Change processes can result in:
• Change management that focuses on the expected benefits without properly considering
the possible risks
• Failure to communicate changes to the people affected by the change
• Failure to update or revise key documents such as operating procedures or drawings within
core systems or document libraries
• Failure to address all relevant aspects of a change i.e. all disciplines
• Failure to comply with Company technical specifications
Therefore, a formal process that is used to manage technical change from initation through to
implementation is essential to identifying foreseeable potential hazards and managing their risks.
Cadent use a digital Management of Change (MoC) system to facilitate and document the process
outlined within this Management Procedure to manage technical changes to engineering assets.
Regulation 4 of the Pressure Systems Safety Regulations 2000 (PSSR) covers the design,
construction, repair and modification of pressure systems and puts a duty on all concerned to
ensure that the pressure system is fit for purpose. HSE guidance on PSSR advises that designs
are independently verified and approved. To ensure compliance with the PSSR and other relevant
legislation, it has been necessary to put into place robust procedures for the Design Appraisal and
Approval of the design of new plant and the modification of existing plant.
IGEM/GL/5 Section 3 details UK legislation which following this management procedure may
require the reader to comply with or at least have knowledge of.
1. SCOPE
1.1 Application
This Management Procedure applies to the management and control of new works, modifications
or repairs to assets utilised for the transportation, distribution and gas metering as follows:
• Gas transportation systems up to and including the emergency control valve (ECV),
including pipelines operating above 2 barg1 or with slam shut protective devices set above
2.7 barg.
• Supply point metering installations with an inlet pressure above 2.0 barg.
• Gas storage installations.
• Pressure vessels and associated pipework, including meter installations, operating above
0.5 barg and a stored energy capacity exceeding 250 barg litres.
• Composite repairs within the scope of GD/PM/P/25, at all pressure ranges.
• All electrical2, instrumentation and control systems and any associated software.
1
Design Appraisal of other plant considered appropriate is at the discretion of the User, but it is
strongly recommended that appropriate sections of the design process are followed.
2
Electrical installations within non-operational buildings are excluded from the scope of this
Management Procedure, however, it is recommended that the appropriate sections of the design
process are followed.
This Management Procedure encompasses all disciplines outlined in Table 1 and applies to both
in-house and outsourced activities.
January 2020
GD/PM/G/17 7 of 55
2. REFERENCES
This Management Procedure makes references to the documents listed in Appendix A. Unless
otherwise specified, the latest editions of the documents apply, including all amendments.
3. DEFINTIONS
The requirements and definitions applying to this management procedure are listed in Appendix B.
January 2020
GD/PM/G/17 9 of 55
• Ensuring the appropriate codes, polices, procedures and standards have been applied.
• Ensuring no technical scope or review oversights within the detailed design from the
Project Manager or Approver(s). The Appraiser shall ensure that the full scope of the
technical change has been formally approved.
• Ensuring the sequence of suggested construction work is feasible for a given design.
• Ensuring design assurance comments and responses have been recorded and responded
to appropriately.
The Appraiser does not have the responsibility to check or approve 100% of the design, although
selective checking may be carried out to prove specific aspects of the design. This includes focus
on ensuring the higher risk aspects of the design have been approved appropriately.
Where there have been multiple Approvers on different sections of a large complex design, for a
single discipline, it is expected that a single Appraiser shall oversee the scope of all the approvers.
This ensures one Appraiser has overview of entire modification / design for each discipline, and
thus is better suited to judge if the technical Approval covers the full scope of the technical change
to take place.
The Appraiser shall populate a comments response sheet to document items and potential issues
raised. This sheet shall be uploaded onto the G17 MoC system.
Where Approvers and Appraisers are contracted out externally, they can be completed within the
same design organisation providing the Appraiser confirms in writing or by comment within the
G17 MoC system that they have been independent from the design to date.
Where Approvals and Appraisals are undertaken internally with Cadent, the following will apply:
• Approvals should be completed within the Network in which the design change is occurring.
• Appraisals shall be undertaken and completed by individuals within a separate network or
central function.
All Design Appraisers are responsible for ensuring they are qualified to undertake the work in
question and that they have no restrictions or limitations recorded on the CDA Register that would
exclude them from undertaking the work. The project manager should check the limitations of
proposed design approvers to ensure they are suitable for the design reviews to be undertaken.
In all cases, design Appraisers shall be listed on the CDA Register.
The G/17 CDA Register (called ‘MyCDA’) contains details of the Approvers and Appraisers for all
engineering disciplines. This register is maintained by DNVGL.
The following organisations currently carry out CDA duties on behalf of Cadent:
• DNV-GL
o Maintaining a CDA register on behalf of gas operators
o Assessing Approvers and Appraisers for all disciplines
January 2020
GD/PM/G/17 11 of 55
• ROSEN
o Assessing internal mechanical discipline Approvers and Appraisers for limited
scopes on Cadent activities only (see Appendix D).
4.5 User
The User is the Cadent Head of Engineering. The User has delegated sign off to individuals
technically competent in each discipline.
For Electrical, Instrumentation and Software, the role of user is designated to the E&I Engineering
Manager (also the Electrical Duty Holder as defined in the Electricity at Work Regulations).
For other disciplines, the role of designated User is delegated by the Head of Engineering to
individuals with the competence, experience and professional accreditation from within the
Engineering Services team.
User delegates have the following primary responsibilities:
• Ensure for the discipline technical change that the Design, Approval and Appraisal process
has been followed with no gaps prior to accepting the change.
• Ensure that the design is suitable for installation and commissioning, and for Cadent to
subsequently safely and practically operate and maintain.
• Be satisfied that the change does not introduce new hazards which have not been
addressed.
• Be satisfied and assured of the safety and integrity of the proposed design.
• Ensure Project Manager developed or collated change documentation packs are complete
at point of management of change closure.
• Ensure necessary updates to Pressure System Database (PSDB) and Written Scheme of
Examination (WSoE) have been made.
January 2020
GD/PM/G/17 13 of 55
January 2020
GD/PM/G/17 15 of 55
January 2020
GD/PM/G/17 17 of 55
January 2020
GD/PM/G/17 19 of 55
Electrical and instrumention systems shall be examinated to ensure they are fit for purpose and
adequate for the hazardous area zoning they are to be installed within,
The Commissioning stage shall ensure that the installation, repair or modification has been
appropriately checked for operational readiness and integrity before being brought into service.
It should also ensure that all necessary training has been undertaken and that the maintenance is
correctly defined.
The Commissioning Engineer(s) and Project Manager shall ensure that all relevant ‘as installed’
status drawings, calculations, test data, documentation and commissioning reports are available
for the User following commissioning.
A minimum of two full sets of drawings including red line and/or as-laid mark ups are required as
part of the G/17 records packs. One set needs to be forwarded by the Project Manager to the
relevant records departments within the Company to update the permanent record systems, with
one set available on site for use by operational staff until the formal permanent drawings are
updated and complete with supporting records, are available and issued to the site.
The Project Manager should ensure that any drawings and records held on site that are not current
are removed.
Upon completion of Commissioning, the G/17 Part E Commission Completion section within the
G17 MoC system shall be completed respectively by the Commissioning Engineer and Project
Manager.
7.10 Decommissioned Assets
Where work is planned on an asset that has been fully isolated and decommissioned the removal
of redundant assets can proceed without the need for a G/17 Design Appraisal.
The actual decommissioning of assets is within the scope of this document.
In some cases, full decommissioning of assets can be processed as ‘low risk’, only requiring Parts
A, D, E and F to be completed. This shall be agreed with the User prior to the commencement of
any work. An example of this would be the full decommissioning and removal of a telemetry
system on a ‘monitor only’ site.
Partial decommissioning shall be processed through the full G/17 process.
7.11 Records Completion
The Project Manager shall check and collate all relevant ‘as built’ drawings, asset data, test results
and commissioning details. This includes but is not limited to:
• PSSR Schematic drawings
GD/PM/G/17 20 of 55
January 2020
GD/PM/G/17 21 of 55
matter of urgency up to Part C which shall be submitted for User Acceptance within 10 working
days.
Before implementing the emergency change, a risk assessment should be carried out to determine
the impact. The change should be agreed with the User and where possible the Approver. The
change shall have at least a Part A initiated and the User informed of the number.
Part A INITIATION
January 2020
GD/PM/G/17 23 of 55
January 2020
GD/PM/G/17 25 of 55
• Press ‘Notify’
• An email will be sent to the responsible
’commissioning engineer’. This engineer will
beable to sign off on the commissioning Project
being complete digitally. Manager /
Commissioning
• The Project Manager shall walk-down the Engineer
system with the commissioning engineer.
The Project Manager shall agree with that
the commissioning is complete.
• All as-built documentation and Commissioning
commissioning records shall be uploaded Engineer
onto the G17 MoC system as attachments.
• The Project Manager shall check the Project
completeness of the attachments and Manager
ensure all required documents are present.
• At this point, the responsible commissioning
Commissioning
engineer shall sign off digitally that the
Engineer
commissioning is complete.
• The Project Manager also requires to
counter-sign off that the commissioning is
complete and that thus the technical change Project
can enter the next stage of the process, Manager
ensuring records completion and update
onto core systems.
All discipline activity streams require to be
signed off as ‘commissioned’ to enable to the
project manager to countersign.
January 2020
GD/PM/G/17 27 of 55
Superscripts
1) All installation, modification and repair work carries a certain amount of risk. The Project
Manager should consider the risks at each phase of design and seek expert advice where
required.
2) Consideration should be made to the asset records, drawings and documentation that will
be required to develop the design and what is going to be updated to form the records
completion in Part F. This should be listed on the Initiation form under the project drawings
and documentation.
3) GD/SP/HAZ/9 ‘The application of Formal Process Safety Assessments During Engineering
Design Phases’ summarises the Formal Process Safety Assessment (FPSA) techniques
that are required at the design stage of projects to ensure any identified hazards are
appropriately mitigated.
GD/PM/HAZ/14 ‘Management Procedure for Gas Distribution Formal Process Safety
Assessment Studies’ has been developed for Gas Distribution projects to support the
application of GD/SP/HAZ/9 and gives guidance on which of the FPSA techniques it is
appropriate to apply across typical design and modification situations.
The output of the GD/SP/HAZ/9 assessment may require further assessments under
GD/PM/INS/9 ‘Management Procedure for Functional Safety, Specifying and Achieving
Safety Functions for Safety Related Systems’ which would impact on Electrical and
Instrumentation designs.
4) At this stage, Installation completion, as the best practice, asset data should be updated
and passed to the PSSR, Asset Data Integrity (ADI) and SAP team so that it is available
prior to commissioning. This allows commissioning data and results to be entered
electronically into the Company’s records system. This information update shall then be
formally recorded as completed at Part F stage with the ADI team.
5) It is expected that when using a design house, that designs and supporting documentation
and drawings are subject to the organisations internal design check and review processes.
These processes are independent from the design approval and appraisal and shall be
completed prior to the design being submitted for design assurance approval.
6) The Approvers and Appraiser shall confirm all documentation reviewed including revisions,
issue dates, etc. by either listing the documentation in the Comments Reports. Any
documents reviewed, with no further comment, shall also noted in the Comments Reports
with ‘N/a’, ‘No comments’ or equivalent denoted agains that document.
January 2020
GD/PM/G/17 29 of 55
7) The Project Manager shall be satisfied that the Installer is fully briefed on the design and
what is required of them. This includes making sure designers and installers collaborate.
8) The Installer shall ensure that all personnel involved in the installation and testing of the
works have a full understanding of what is required of them and that the works are
undertaken in accordance with the approved design and the relevant Company policies,
procedures and specifications.Cadent shall ensure that the installer (including if external)
has necessary STCS or competency assessment arrangements in place.
9) The relevant proforma’s for approver/appraiser and user comments are downloadable for
use from the ‘documents’ section within the G17 MoC system.
GD/PM/G/17 30 of 55
9. AUDITING
A nominated CDA shall conduct a sample audit of the organisations carrying out Design Approval
and Design Appraisal work. Audits are required in order to demonstrate:
• Compliance with legislation (reference Section 3 of IGEM/GL/5), the Company’s Corporate
Policy and Directives, and the Gas Requirements Manual.
• That adequate management control systems are in place and are implemented.
• That Health, Safety & Environment issues are properly addressed.
• That a continuing improvement in the application of the process is achieved.
• That consistency of Design Approvals and Appraisals is achieved.
The auditor may examine any or all of the following aspects of the Design Approval and/or
Appraisal process:
• How an organisation manages and controls Design Approval / Appraisal work.
• How an individual Appraiser undertakes a Design Approval / Appraisal.
• How any specific or particular Design Approval / Appraisal is undertaken and managed.
• The effectiveness of a particular Design Approval / Appraisal by undertaking a parallel
Design Approval / Appraisal.
• The ongoing competence and suitability of a particular Design Approver / Appraiser.
The audit shall include an examination of the organisation's understanding and application of this
Management Procedure and of relevant documentation. The execution of one or more completed
Design or Design Appraisal contracts should be examined in detail by means of discussion with
the User/Project Manager, Design Approver and Design Appraiser, and by inspection of relevant
documentation.
The frequency of audits should be determined by the Company and shall be based on content,
quality and regularity of the work undertaken in accordance with the Company’s safety
management framework but as a minimum shall be carried out every 5 years. Where appropriate,
the costs of the audits shall be borne by the Design Approver, Design Appraiser or their employer,
the CDA should manage the requirements of the audit. If an approver or appraiser moves or
leaves a design organisation, they are expected to update their contact details on the MyCDA
database via DNV-GL.
Projects to be audited will be selected from an index provided by the Company to the CDA of
recent or current projects.
January 2020
GD/PM/G/17 31 of 55
10.1 Purpose
The G17 Management of Change (MoC) System supercedes the pre-January 2020 access
database which documented technical changes and their status.
It is the intention that the G17 MoC system is able to facilitate the process set out by this
management procedure with minimal human intervention needed and eliminating the need for
interpretations.
10.2 Functionality
The G17 MoC System is on a web based app platform which allows Project Managers to do the
following:
• Initiate new technical changes
• Progress existing technical changes, select approvers and appraisers to be utilised and
upload documentation of all types (except .exe files).
• Search for existing G17 technical changes (of all stages). Beable to extract the list.
• Access to document proformas to be used
• Link to the latest version of this Management Procedure
• Seach through all approvers and appraisers, user delgates and project managers
Internal approvers and apprasiers (whom have Cadent windows accounts) will have full access to
view all technical changes on the system.
External approvers and appraisers will be able too:
• Have access to only the G17 technical changes they are nominated on, for a period of 30
days from initial nomination. The project manager will need to reset the approvers and
appraisers access should they not complete there actions within 30 days.
• Upload comments response reports for the Project Manager to view and edit
• Digitally sign off on technical changes
• View all documents uploaded and associated with the technical change
Note that once the approver or appraiser signs off on the technical change, access will be lost to
the G17 technical change, and only granted again if further approval and appraisal is required.
Documents cannot be removed once uploaded to the system.
Installers and commissioners will have access to the specific technical changes linked to there
email accounts for 30days from first notification by a project manager. If the time period lapses,
then the project manager can re-send a notification.
GD/PM/G/17 32 of 55
10.3 Access
Below is the website address to access the system:
https://g17.azurewebsites.net
When an approver, appraiser, installer and commissioner is nominated within a technical change
for the first time, they will be sent two separate emails:
1) First email will contain the access link to the specific G17 technical change and basic details of
the change.
2) The second email will contain an autogenerated (non-changeable) password which can be
used.
Once associated with a change, if then associated with another, the same password will apply to
access all technical changes involved within.
The super user for the G17 MoC system will be the A2B PSSR team. Please contact for help or
advice: A2B.PSSR@cadentgas.com
The G17 MoC system works best on a Google Chrome browser. The zoom should not be set
higher than 90%.
It is the intention, that all completed and closed G17 techncial changes pre-January 2020 are to be
populated within the G17 digital MoC system, and to make these technical changes searchable
and viewable. Contact the A2B PSSR team for further information.
January 2020
GD/PM/G/17 33 of 55
11.5 Non-compliances
Non-complaince to this management procedure must be reported to the A2B PSSR team within
engineering services (A2B.PSSR@cadentgas.com).
GD/PM/G/17 34 of 55
APPENDIX A - REFERENCES
International Standards
ISO 9001 Quality Manahement and Quality Standards
Institution of Gas Engineers & Managers
IGEM/GL/5 Plant Modification Procedures
IGEM/SR/25 Hazardous Area Classification of Natural Gas Installations
Internal
GD/PL/PSR/5 Major Accident Prevention Document
GD/PL/MAINT/99 Maintenance Policy for Gas Transmission and Distribution Assets
GD/PL/RE/1 Policy for the Capture, update, and retention of Engineering asset records
GD/PM/GR/2 Management Procedure for The Control of Engineering Standards
GD/PM/PS/3 Management Procedure for Ensuring Compliance with the Pressure
Systems Safety Regulations 2000 for Gas Pressure Systems
GD/PM/G/19 Management Procedure for Application of Model Design Design
Appraisals.
GD/PM/INS/9 Management Procedure for Functional Safety in Safety Related Systems
GD/PM/STC/1 Management Procedure for Safety and Technical Competency
GD/SP/HAZ/9 Management Procedure for the Application of Formal Process Safety
Assessments and Environmental Assessments During Engineering
Design Phases
GD/SP/HAZ/14 Management Procedure for Gas Distribution Formal Process Safety
Assessment Studies
UK Legislation
- The Health and Safety at Work etc Act (HASWA)
SI 2015/51 The Construction (Design & Management) (CDM) Regulations
SI 1989/635 The Electricity at Work Regulations
SI 1996/825, The Pipeline Safety Regulations
SI 2003/2563 (Amendment)
SI 2015/483 The Control of Major Accident Hazards Regulations
SI 2002/2776 The Dangerous Substances and Explosive Atmospheres Regulations.
European Directives
97/23/EC Pressure Equipment Directive
2006/42/EC Machinery Directive
94/9/EC Also known as ATEX 95 or the ATEX Equipment Directive. Applies to
January 2020
GD/PM/G/17 35 of 55
APPENDIX B - DEFINITIONS
January 2020
GD/PM/G/17 37 of 55
January 2020
GD/PM/G/17 39 of 55
Initiator The person within the Company who starts the G/17 process, now called
the Project Manager.
The person or organisation who undertakes installation, inspection,
Installer testing and commissioning activities
Note: The Design Organisation and Installer may be the same company
Where the replacement part, device, system, make, model and
functional specification is fully compatible with the existing equipment,
Like for Like
the specification of the replacement part etc. is identical to the existing
specification and you have the documentation to prove it is identical.
A Major Project is one where the level of design detail is significant and
requires in depth checking and approval. Scrutiny and documentation
are substantial in order to achieve the desired goal in a safe, reliable and
efficient manner. Major Projects can be single discipline based but
Major Project because of the complexity of the works and the potential for non-
compliance with a code are required to follow the full G/17 Design
Appraisal process.
Appropriate levels of assessment for safety, health and environment
shall be carried out prior to approval.
A simple modification that does not impact the overall design criteria of
the asset or the safety of the site. Minor modifications are classed as a
Minor Modification
medium risk project. An example of a minor modification is changes to
vent pipework or minor E&I work classified in BS 7671.
January 2020
GD/PM/G/17 41 of 55
Disciplines
Electrical & All electrical work (design, installation, testing and commissioning) shall
Instrumentation comply with The Electricity at Work Regulations (1989). The
Regulations cover all electrical equipment, which includes switchgear,
control panels, distribution boards, electrical accessories, portable tools
and equipment and cables. The Regulations apply to all electrical
systems including portable generators, batteries and instruments
containing or operating from a source of electricity.
January 2020
GD/PM/G/17 43 of 55
C.1 Organisation
An assessment shall be made of the size and nature of the Design Organisation. This shall
include:
a) the number of people engaged in each technical discipline allocated to the particular project
b) the levels of competence and experience of those personnel
c) communication process between technical disciplines and inter-discipline checking
d) responsibility chain
e) Maintaining training and competency levels.
C.2 Management of Design Approvers
An assessment shall be made of the Design Organisation's systems for ensuring the competence
of Design Approvers. This shall include processes for:
a) assessing staff technical competence
b) Maintaining technical competence on an on-going basis (e.g. evaluation of development
needs, training).
C.3 Work Management
An assessment shall be made of the Design Organisation's processes for work management
including:
a) compliance with ISO 9001
b) project management, work planning and control
c) allocation of sufficient competent resource at the required time
d) use of specialist technical expertise
e) change management
f) Ability to cope with varying resource demand.
C.4 Design Process
An assessment shall be made of the Design Organisation's procedure. In particular, the following
shall be confirmed:
a) level of understanding of key/selected personnel of this Management Procedure
b) which personnel are responsible for ensuring statutory and design code requirements are
met, good engineering practice is followed, the design meets the design specification and is
fit for purpose
c) the steps taken to incorporate operating experience in the design
d) the steps taken to ensure cost effectiveness of the design, capital, lifecycle
e) checking procedure
f) Access to standards and specialist technical support.
C.5 Computer Facilities
In all cases the following shall be confirmed:
GD/PM/G/17 44 of 55
a) There is a software management system, which ensures that only fully validated
programmes are used for production work and that latest versions are satisfactorily
introduced. A record should be kept of the validation process
b) Users are suitably trained and training records are maintained.
Available software acceptable to the Company shall be identified.
C.6 Client Involvement
The Design Organisation shall demonstrate the processes for client involvement and approval.
This shall include identifying what is done to ensure (and who is responsible for ensuring) that:
a) client requirements are understood and tested for feasibility/optimised
b) adequate information for design is available
c) codes, standards and “good engineering practice” are agreed
d) the client is involved during design (client approval stages)
e) Client understanding of the key design issues during design development is facilitated.
C.7 Design Sub-Contractors
The contract shall identify under what circumstances design is sub-contracted. The Design
Organisation shall confirm how design sub-contractors are selected, and what is done to ensure
that the work from design sub-contractors is technically correct, compliant with codes and statutory
requirements, fit for purpose and meets the clients' requirements.
Design sub-contractors shall only be used with the prior agreement of the Company
C.8 Vendors
The Design Organisation shall confirm the processes for procurement, including vendor selection,
how the quality/fitness for purpose of products/services from vendors is ensured and how material
selection is controlled.
Vendors shall be agreed with the Company at the start of the contract and shall be on the Qualified
Vendors Directory to supply design services.
January 2020
GD/PM/G/17 45 of 55
Unrestricted
Un-restricted approvers and apprasiers have passed a assessment by a nominated CDA to
approve or appraise designs of any nature or complexity for their particular discipline (subject to
any special limitations). These individuals are generally able to approve or appraise designs
across all GDNs.
Restricted
Restricted approvers and apprasiers have passed an internal Cadent Assessment (held by a
CDA) and demonstrated their ability to approve and appraise small ‘high risk’ projects or designs
within their designated disciplines. Company restricted approvers/apprasiers are only able to
conduct reviews for Cadent and are removed from the CDA database if they depart the Company.
The process for becoming a restricted is as below:
• Contact the Engineering Manager - Assurance & Compliance (>2barg) with your CV.
Arrange a meeting to discuss if experience or competency meets requirements expected
from an internal approver and appraiser.
• Determine the categories wished to be assessed on:
o Pressure Reduction Station Equipment
o Piping modification on AGI
o Pig Trap installation and Bridle Pipework
o Pipeline and pipework damage and defect repair
o Stoppling operations and equipment
• Undertake an initial mock assessment with the Engineering Manager - Assurance &
Compliance
• The Engineering Manager shall nominate the individual to a CDA when assessed to be at
the desired competency.
• Undertake the assessment with the CDA
The assessment has been produced using requirements from unrestricted assessment
requirements.
• Contact the Engineering Manager - Assurance & Compliance (>2barg) with your CV.
Arrange a meeting to discuss if experience or competency meets requirements expected
from a medium risk approver and appraiser.
• Undertake an assessment with the Engineering Manager - Assurance & Compliance.
January 2020
GD/PM/G/17 47 of 55
1
Qualifications shall be appropriate to the plant type e.g. for the category Electrical and
HNC/HND/BSc etc. shall be in Electrical and Electronic Engineering, specialising in power
systems.
2
Relevant experience means proven design / operational experience at an appropriate level for the
equipment and system Design Appraisal being undertaken. The criteria are outlined in the
Company’s Safety and Technical Competency (STC) management procedure GD/PM/STC/1.
3
Medium Risk design approvers shall meet the above experience criteria but are not required to be
registered on the G/17 database.
4
Where individuals are being assessed as approvers and appraisers for limited high risk scopes
on Cadent jobs only, it is at the judgement of the interviewing panel and Engineering Manager -
GD/PM/G/17 48 of 55
Assurance & Compliance to apply or relax the requirement for formal qualifications. Relevant
operational experience and demonstration of technical knowledge would substitute for formal
qualifaction requirements being necessary.
Additional Guidance
1. All Approvers / Appraisers should have at least 2 years recorded design operational
experience. Design Experience is defined as “undertaking designs”.
2. Approvers / Appraisers involved with designs intended for installation in, or associated with
Hazardous Gaseous Environments, shall have completed a formal training course within the
past 5 years, on “The Dangerous Substances Explosive Atmosphere Regulations”, relevant
British / European Standards and the appropriate use of certified equipment suitable for
operation within such an environment.
3. Approvers / Appraisers of Electrical designs need to have undertaken a formal course
covering the current edition of the Electrical Wiring Regulations and a formal course covering
the “Electricity at Work Regulations”. They should also be able to demonstrate knowledge of
other relevant regulations, standards, codes of practice and company procedures.
January 2020
GD/PM/G/17 49 of 55
F.1 Low Risk Impact Questions (Across all applicable technical disciplines)
• Is the change a true Like for Like (i.e. same make, manufacturer, size)?
• Do you have evidence that the change is a true Like for Like (i.e. comparative datasheets,
confirmation from manufacturer)?
• Is the work classified as a Major Project contract for a new pipeline, diversion or above
ground installation?
• Will the work potentially increase noise levels above occupation limits or environmental or
planning limits?
• Does the work require formal statutory notification under PSR or any Planning Consent?
• Will the work extend the hazardous area and/or impact on other equipment or extend the
hazardous zone outside the site?
• Does the modification or repair affect or alter any of the statements in Safety Reports?
• Will there be a change in process condition which is outside the normal operating
parameters?
• Are there changes to the operating methods, start-up procedures, emergency procedures
etc.?
• Will the work involve modification/installation of pipework (excluding small bore impulse,
sealant or vent pipework)?
• Is the equipment to be installed, replaced or modified detailed in Section 2 of the Written
Scheme of Examination (WSoE)? This excludes replacement for like changes for bursting
discs and bursting disc carriers.
• Will the work involve changes to a Primary Protective Devices impulse pipework (excluding
like for like)?
• Will the work impact on the flexibility and/or stress analysis of pipework?
• Will the work involve welding to a vessel containing high pressure hazardous substances?
• Does the work affect a Safety Instrumented Function?
• Will the work involve a new utility, (electricity, steam, nitrogen, air, gas supply)?
• For example will the work involve modification or installation of pipe work (excluding small
bore impulse)?
• Will there be a change in process conditions which are outside the normal operating
parameters? (e.g. changing an actuator from remote to local or modifying flow control
systems).
• Does the work affect a Safety Instrumented Function?
• Are there changes to the operating methods, start-up procedures, emergency procedures
etc.?
• ATEX Certified Equipment:
o Is the current SR/25 or HAZ/3 drawing unavailable?
o If the new equipment certificate number has an ‘X’ (e.g. BAS09 ATEX1234X), does
the ‘special conditions of use’ require a deviation from the normal installation,
operation or maintenance procedures?
o Is the new equipment unsuitable for the hazardous zone in which it will be installed?
o Are the cable glands unsuitable for the method of protection?
• Will the work involve a new DNO supply?
• Will the work affect the existing earthing arrangement?
• Will the work involve installation of a new distribution fuseboard?
• Will the work require any electrical protective devices to be resized, settings adjusted,
altered from the original design in a way that will increase the original protection rating?
(i.e. Fuses, circuit breakers, RCDs)
• Will the work involve the installation of any individual equipment with a load requirement
greater than 10A?
• Will the work involve the installation of any new single phase circuit with a total load
requirement greater than 10A?
• Will the work involve the installation of any equipment with moving parts with a load
requirement greater than 300 W? (i.e. motors)
• Will the work involve the installation of additional motorised valves and valve actuators?
• Will the modifications involve working on a DC system above 120 V?
January 2020
GD/PM/G/17 51 of 55
• Does the modification include any new supports for pressure containing equipment?
• If limited to the repair of a support for pressure containing equipment, is the repair
structural?
• Will the works be in contact with or in close proximity that could cause detrimental effect of
any mechanical/pressure containing equipment?
• Do the works involve a soil retaining or geotechnical structure (e.g. retaining wall,
foundation, slab) which supports or could interact with any mechanical/pressure containing
equipment?
• Do the works include a new building or structural repairs to a building that does, will or may
in future contain pressurised equipment?
• Are the works related to ISS projects?
• Are the works part of a major project contract for a new pipeline, diversion or new above
ground installation?
• Do the works require formal Planning Consent?
January 2020
GD/PM/G/17 53 of 55
Revision Amendments
Document editorial update. Content revised with minor
January 2020 amendments including for new G17 digital system
GD/PM/G/17 54 of 55
January 2020
GD/PM/G/17 55 of 55
Cadent
Ashbrook Court
Prologis Park
Central Boulevard
Coventry
CV7 8PE
Copyright Cadent Gas Limited ©, all rights reserved. No part of this publication may be
reproduced in any material form (including photocopying and restoring in any medium or
electronic means and whether or not transiently or incidentally) without the written
permission of Cadent Gas Limited except in accordance with the provisions of the
Copyright, Designs and Patents Act 1988.