IEC 63056

Edition 1.0 2020-03

INTERNATIONAL
STANDARD

NORME
INTERNATIONALE
colour
inside

Secondary cells and batteries containing alkaline or other non-acid

electrolytes - Safety requirements for secondary lithium cells and batteries
for use in electrical energy storage systems

Accumulateurs alcalins et autres accumulateurs a electrolyte non acide­

Exigences de securite pour les accumulateurs au lithium pour utilisation
dans des systemes de stockage d'energie electrique

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Copyright International Electrotechnical Commission

 IEC 63056
Edition 1.0 2020-03

INTERNATIONAL
STANDARD

NORME
INTERNATIONALE colour
inside

Secondary cells and batteries containing alkaline or other non-acid

electrolytes - Safety requirements for secondary lithium cells and batteries
for use in electrical energy storage systems

Accumulateurs alcalins et autres accumulateurs a electrolyte non acide­

Exigences de securite pour les accumulateurs au lithium pour utilisation
dans des systemes de stockage d'energie electrique

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION

COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE

ICS 29.220.30 ISBN 978-2-8322-7862-8

Warning! Make sure that you obtained this publication from an authorized distributor.
Attention! Veuillez vous assurer que vous avez obtenu cette publication via un distributeur agree.

® Registered trademark of the International Electrotechnical Commission

Copyright International ElectroteMa�9�8ille de Ia Commission Electrotechnique I nternationale
 -2- IEC 63056:2020 © IEC 2020

CONTENTS

FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Normative references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Terms and definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4 Parameter measurement tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5 General safety considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2 Insulation and wiring ............................................................................................. 10
5.3 The peak voltage of charging ................................................................................11
6 Type test conditions ...................................................................................................... 11

6.1 General ................................................................................................................. 11

6.2 Test items ............................................................................................................. 11
7 Specific requirements and tests ..................................................................................... 12
7.1 Basic requirement ................................................................................................. 12
7.2 Resistance to abnormal heat.. ............................................................................... 12
7.3 Casing material of a battery system that can be transported for installation
or maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.4 Electric insulation check during transport and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.5 Charging procedures for test purposes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.6 Protection against short circuit during transport and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.7 Protection for reverse connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.8 Overdischarge control of voltage (battery system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.9 Drop test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.9.2 Whole drop test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.9.3 Edge and corner drop test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8 Information for Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

9 Marking and designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Annex A (informative) Wiring, connections and supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Figure 1 - IEC 62619 as umbrella standard to various industrial applications . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Figure 2-Scope of IEC 63056 ............................................................................................... 6

Figure 3- Impact location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Figure 4- Configuration for the shortest edge drop test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Figure 5- Configuration for the corner drop test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Table 1- Type test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Table 2- Drop test method and condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Table A.1 - IEC 60950-1:2005 subclauses addressing wiring, connections and supply . . . . . . . . . 17

Table A.2- Wiring, connections and supply, as addressed in IEC 62368-1 ........................... 17

Copyright International Electrotechnical Commission

 IEC 63056:2020 © IEC 2020 - 3-

INTERNATIONAL ELE CTROTE CHNICAL COMMISSION

S ECONDARY C ELLS AND BATT ERI ES CONTAINING ALKALIN E OR OTH ER

NON-ACID EL ECTROLYT ES - SAFETY R EQUIR EMENTS FOR S ECONDARY
LITHIUM C ELLS AND BATT ERI ES FOR USE IN ELECTRICAL EN ERGY
STORAG E SYSTEMS

FOREWORD

1) The International Electrotechnical Commission (IE C) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
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6) All users should ensure that they have the latest edition of this publication.
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8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.

International Standard IEC 63056 has been prepared by subcommittee 21A: Secondary cells
and batteries containing alkaline or other non-acid electrolytes, of IEC technical committee 21:
Secondary cells and batteries.

The text of this International Standard is based on the following documents:

FDIS Report on voting

21A/718/FDIS 21A/723/RVD

Full information on the voting for the approval of this International Standard can be found in
the report on voting indicated in the above table.

This document has been drafted in accordance with the ISO/IEC Directives, Part 2.

Copyright International Electrotechnical Commission

 - 4 - IEC 63056:2020 © IEC 2020

The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific document. At this date, the document will be

• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.

IMPORTANT- The 'colour inside' logo on the cover page of this publication indicates
that it contains colours which are considered to be useful for the correct
understanding of its contents. Users should therefore print this document using a
colour printer.

Copyright International Electrotechnical Commission

 IEC 63056:2020 © IEC 2020 - 5-

INTRODUCTION

This document covers safety requirements for secondary lithium cells and batteries for use in
Electrical Energy Storage Systems and is under the umbrella standard IEC 62619 as shown in
Figure 1. As an umbrella standard, IEC 62619 had been developed which covered various
industrial applications in 2017.

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Figure 1 - IEC 62619 as umbrella standard to various industrial ap plications

Copyright International Electrotechnical Commission

 - 6- IEC 63056:2020 © IEC 2020

S ECONDARY C ELLS AND BATT ERI ES CONTAINING ALKALIN E OR OTH ER

NON-ACID EL ECTROLYT ES - SAFETY R EQUIR EMENTS FOR S ECONDARY
LITHIUM C ELLS AND BATT ERI ES FOR USE IN EL ECTRICAL EN ERGY
STORAG E SYSTEMS

1 Scope

This document specifies requirements and tests for the product safety of secondary lithium
cells and batteries used in electrical energy storage systems (Figure 2) with a maximum DC
voltage of 1 500 V (nominal).

Basic safety requirements for the secondary lithium cells and batteries used in industrial
applications are included in IEC 62619. This document provides additional or specific
requirements for electrical energy storage systems.

Since this document covers batteries for various electrical energy storage systems, it includes
those requirements which are common and minimum to the electrical energy storage systems.

Examples of appliances that are within the scope of this document are:

• telecommunications,
• central emergency lighting and alarm systems,
• stationary engine starting,
• photovoltaic systems,
• home (residential) energy storage systems (HESS), and
• large energy storage: on-grid/off-grid.

This document applies to cells and batteries for uninterruptible power supplies (UPS).

This document does not apply to portable systems 500 Wh or below, which are covered by
IEC 6 1960-3.

On-grid I Off-grid

··1 ··
·· · · · ·· .. . Switch for stand-alone
···

) (back up) function

Load

DC in/out

Electric Energy
Storage System

Installations,
operations,
maintenance,
grounding,
battery cabinet
.
••.................••
IEC

Figure 2 - Scope of IEC 63056

Copyright International Electrotechnical Commission

 IEC 63056:2020 © IEC 2020 -7-

2 Normative references

The following documents, in whole or in part, are normatively referenced in this document and
are indispensable for its application. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any
amendments) applies.

IEC 60050-482, International Electrotechnical Vocabulary (lEV) - Part 482: Primary and
secondary cells and batteries (available at http://www.electropedia.org/)

IEC 60695-10-2, Fire hazard testing- Part 10-2: Abnormal heat- Ball pressure test method

IEC 60695-11-10, Fire hazard testing- Part 11-10: Test flames- 50 W horizontal and vertical
flame test methods

IEC 60950- 1:2005, Information technology equipment- Safety- Part 1: General requirements

IEC 62619, Secondary cells and batteries containing alkaline or other non-acid electrolytes -
Safety requirements for secondary lithium cells and batteries, for use in industrial applications

IEC 62620:20 14, Secondary cells and batteries containing alkaline or other non-acid
electrolytes - Secondary lithium cells and batteries for use in industrial applications

ISO/IEC Guide 51, Safety aspects- Guidelines for their inclusion in standards

3 Terms and definitions

For the purposes of this document, the terms and definitions given in IEC 60050-482,
ISO/IEC Guide 51, and the following apply.

ISO and IEC maintain terminological databases for use in standardization at the following
addresses:

• IEC Electropedia: available at http://www.electropedia.org/

• ISO Online browsing platform: available at http://www.iso. org/obp

3.1
safety
freedom from unacceptable risk

3.2
risk
combination of the probability of occurrence of harm and the severity of that harm

3.3
harm
physical injury or damage to the health of people or damage to property or to the environment

3.4
hazard
potential source of harm

3.5
intended use
use of a product, process or service in accordance with specifications, instructions and
information provided by the supplier

Copyright International Electrotechnical Commission

 - 8 -
IEC 63056:2020 © IEC 2020

3.6
reasonably foreseeable misuse
use of a product, process or service in a way which is not intended by the supplier, but which
may result from readily predictable human behaviour

3.7
secondary lithium cell
cell
secondary cell where electrical energy is derived from the insertion/extraction reactions of
lithium ions or oxidation/reduction reaction of lithium between the negative electrode and the
positive electrode

Note 1 to entry: The cell typically has an electrolyte that consists of a lithium salt and organic solvent compound
in liquid, gel or solid form and has a metal or a laminate film casing. It is not ready for use in an application
because it is not yet fitted with its final housing, terminal arrangement and electronic control device.

3.8
cell block
group of cells connected together in parallel configuration with or without protective devices
(e.g. fuse or positive temperature coefficient device) and monitoring circuitry

Note 1 to entry: It is not ready for use in an application because it is not yet fitted with its final housing, terminal
arrangement and electronic control device.

3.9
module
group of cells connected together in a series and/or parallel configuration with or without
protective devices (e.g. fuse or positive temperature coefficient device) and monitoring
circuitry

3.1 0
battery pack
energy storage device which comprises one or more cells or modules electrically connected
and has monitoring circuitry which provides information (e.g. cell voltage) to a battery system
to influence the battery's safety, performance and/or service life

Note 1 to entry: It may incorporate a protective housing and be provided with terminals or other interconnection
arrangement.

3.1 1
battery system
battery
system which comprises one or more cells, modules or battery packs and has a battery
management system capable of controlling current in case of overcharge, overcurrent,
overdischarge, and overheating

Note 1 to entry: Overdischarge cut off is not mandatory if there is an agreement between the cell manufacturer
and the customer

Note 2 to entry: The battery system may have cooling or heating units. More than one battery system may
constitute a larger battery system.

3.1 2
battery manag ement system
BMS
set of protection functions associated with a battery to prevent overcharge, overcurrent, over­
temperature, under-temperature and, if applicable, overdischarge and which monitors and/or
manages its state, calculates secondary data, reports that data and/or controls its
environment to influence the battery's safety, performance and/or service life

Note 1 to entry: Overdischarge cutoff is not mandatory if there is an agreement between the cell manufacturer
and the customer.

Copyright International Electrotechnical Commission

 IEC 63056:2020 © IEC 2020 - 9 -

Note 2 to entry: The function of the BMS can be assigned to the battery pack or to equipment that uses the
battery.

Note 3 to entry: The BMS can be divided and it can be found partially in the battery pack and partially on the
equipment that uses the battery.

Note 4 to entry: The BMS is sometimes also referred to as a BMU (battery management unit).

Note 5 to entry: This note applies to the French language only.

3.1 3
leakage
visible escape of liquid electrolyte

3. 1 4
venting
release of excessive internal pressure from a cell, module, battery pack, or battery system in
a manner intended by design to preclude rupture or explosion

3.1 5
rupture
mechanical failure of a cell container or battery case induced by an internal or external cause,
resulting in exposure or spillage but not ejection of materials

3.1 6
explosion
failure that occurs when a cell container or battery case opens violently, and solid
components are forcibly expelled

Note 1 to entry: Liquid, gas, and smoke may be erupted.

3. 1 7
fire
emission of flames from a cell, module, battery pack, or battery system

3.1 8
rated capacity
capacity value of a cell or battery determined under specified conditions and declared by the
manufacturer

Note 1 to entry: The rated capacity is the quantity of electricity en Ah (ampere-hours) declared by the
manufacturer, which a single cell or battery can deliver during ann-hour period when charging, storing and
discharging under the conditions specified in IEC 62620:2014, 6.3.1.

[SOURCE: IEC 60050-482:2004, 482-03-15, modified - "battery" has been replaced by "cell
or battery" and Note 1 to entry has been added.]

4 Parameter measurement tolerances

The overall accuracy of controlled or measured values, relative to the specified or actual
parameters, shall be within the following tolerances:

a) ±0,5% for voltage;

b) ±1% for current;
c) ±2 oc for temperature;
d) ±0, 1% for time;
e) ± 1% for mass;
f) ± 1% for dimensions.

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These tolerances comprise the combined accuracy of the measuring instruments, the
measurement techniques used, and all other sources of error in the test procedure.

The details of the instrumentation used shall be provided in any report of results.

5 General safety considerations

5.1 General

Battery systems and the cells they contain shall comply with the applicable general safety
considerations of IEC 62619. Within the standard temperature range, secondary cells can be
charged at the maximum charge current, which is specified from a safety point of view.
Lithium-ion cells shall always be operated within the operating region values and the storage
conditions specified by the manufacturer.

The safety of lithium secondary cells and battery systems requires the consideration of two
sets of applied conditions:

1) intended use;
2) reasonably foreseeable misuse.

Cells and battery systems shall be so designed and constructed that they are safe under
conditions of both intended use and reasonably foreseeable misuse. It may also be expected
that cells and battery systems subjected to intended use shall not only be safe but shall
continue to be functional in all respects.

It is expected that cells or battery systems subjected to misuse may fail to function. However,
even if such a situation occurs, they shall not present any significant hazards.

Potential hazards which are the subject of this document are:

a) fire,
b) burst/explosion,
c) critical electrical short circuit due to leakage of cell electrolyte, mechanical deformation or
incorrect installation,
d) venting that continuously vents out flammable gases,
e) rupture of the casing of cell, module, battery pack, and battery system with exposure of
internal components.

Conformity is checked by the tests in accordance with the appropriate standards in Clause 2.

Moving parts that have potential to cause human injuries shall be applied appropriate design
and necessary measures in order to reduce the risk of injuries, including those that may be
incurred during installation while cells or battery systems are being incorporated into
equipment.

5.2 Insulation and wiring

Wiring and its insulation shall be sufficient to withstand the maximum anticipated voltage,
current, temperature, altitude and humidity requirements. The design of wiring shall be such
that adequate clearances and creepage distances are maintained between conductors in
accordance with IEC 60950- 1:2005, 3.1 and 3.2 (test temperature relies on the battery
system's operating region specified by the manufacturer). Hazardous live parts of the battery
system shall be protected to avoid the risk of electric shocks, including during installation.

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The mechanical integrity of the whole battery system (cell/module/BMS) and their connections
shall follow the requirements from the end-use equipment manufacturer. When there are no
requirements provided from the end use equipment in which the battery system is to be
installed, Annex A may be used.

The battery system manufacturer shall indicate the maximum allowed number of series
connections of a module or a battery system in the specification or instruction manual.

5.3 The peak voltag e of charging

When a charging current has an alternating component, a battery system manufacturer shall
ensure that the peak voltage of the charging current is under the upper limit charging voltage,
specified by the battery system manufacturer, by monitoring the voltage of every single cell or
cell block.

6 Type test conditions

6.1 General

A battery system that is used outside of its operating region may exhibit hazards resulting
from the cells or battery system. Such risks have to be taken into consideration in order to
prepare a safe test plan.

The test facility should have a sufficient structural integrity and a fire suppression system to
sustain the conditions of overpressure and fire that may occur as a result of testing. The
facility should have a ventilation system to remove and capture gas that might be produced
during the tests. Consideration should be given to high-voltage hazards when applicable.

Warning: THESE TESTS USE PROCEDURES WHICH MAY RESULT IN HARM IF ADEQUATE PRECAUTIONS
ARE NOT TAKEN. TESTS SHOULD ONLY BE PERFORMED BY QUALIFIED AND EXPERIENCED
TECHNICIANS USING ADEQUATE PROTECTION. TO PREVENT BURNS, PRECAUTIONS SHOULD
BE TAKEN FOR THOSE CELLS OR BATTERY SYSTEMS WHOSE CASINGS MAY EXCEED 75 •c AS
A RESULT OF TESTING.

6.2 Test items

Tests are made with the DUT (device under test), using cells or battery systems that are
stored under conditions specified by the cell manufacturer for not more than six months.

The DUT charged by the method specified in 7.2 shall deliver the rated capacity or more when
they are discharged at 25 ac ± 5 ac, at a constant current of 0,2 It A, down to a specified final
voltage. This capacity confirmation may be done in the cell manufacturer's shipping inspection.
In the case of a battery system, the capacity may be calculated on the basis of the cell
capacity measurements during the cell manufacturer's shipping inspection.

Unless otherwise specified, tests are carried out in an ambient temperature of 25 ac ± 5 °C.

NOTE Test conditions are for type tests only and do not imply that intended use includes operation under these
conditions. Similarly, the limit of six months is introduced for consistency and does not imply that cell and battery
system safety is reduced after six months.

The type test is outlined in Table 1.

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Table 1 - Type test

Test items OUT

7.3 Resistance to abnormal heat minimum of 1

7.5 Protection for short circuit during transport and installation minimum of 1

7.6 Electric insulation check during transport and installation minimum of 1

7.7 Protection for reverse connection minimum of 1

7.8 Drop test minimum of 1

7.9 Overdischarge control of voltage (battery system) minimum of 1

7 Specific requirements and tests

7.1 Basic requirement

Cells and battery systems employed in battery systems evaluated in accordance with this
document shall comply with the test in the safety requirements of IEC 62619 for secondary
lithium cells and battery systems for use in industrial applications, in addition to the test
requirements of this document.

7.2 Resistance to abnormal heat

Non-metallic materials on which parts at HAZARDOUS VOLTAGE are directly mounted shall
be resistant to abnormal heat. Compliance shall be checked by subjecting the part to the ball
pressure test in IEC 60695-10-2. The test is not carried out if it is clear from examination of
the physical characteristics of the material that it will meet the requirements of this test.

The test is made in a heating cabinet at a temperature of (11T + Tmax+ 15 a C) ± 2 ac.

11T means the maximum temperature rise of thermoplastic parts during the most adverse
operation specified by the battery system manufacturer at 25 ac ± 5 ac.

Tmax means upper limit ambient temperature specified by the battery system manufacturer.

7.3 Casing material of a battery system that can be transported for installation or
maintenance

Thermoplastic materials used for casing should be of class V-2, V-1 or V-0. Where it is not
practical to protect components against overheating under fault conditions, the components
shall be mounted on V-1 CLASS MATER IAL. Additionally, such components shall be
separated from case material of V-2 CLASS MATER IAL by at least 13 mm of air, or by a solid
barrier of V- 1 CLASS MATER IAL. Materials shall be tested at a thickness equal to the
smallest thickness used in the application and classified in accordance with IEC 60695-11-10.

7.4 Electric insulation check d uring transport and installation

The hazardous live parts of the battery pack or battery module or cell block shall be covered
or insulated against contact with the personnel during transport and installation. Compliance
is checked by an insulation resistance test or other equivalent test method to evaluate
electrical insulation.

Unless the end use equipment has specific requirements, the test method shall be in
accordance with the insulation resistance test of IEC 62 133:2017, 5.2. Tests are carried out in
an ambient temperature of 25 ac ± 5 ac.

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7.5 Charging procedures for test purposes

Prior to charging, the OUT shall be discharged in an ambient temperature of 25 oc ± 5 oc, at

a constant current of 0,2 It A, down to a specified final voltage.

Unless otherwise stated in this document, the OUT shall be charged in an ambient
temperature of 25 oc ± 5 °C, using the method specified by the manufacturer.

NOTE 1 Charging and discharging currents for the tests are based on the value of the rated capacity (Cn Ah).
These currents are expressed as a multiple of It A, where: It A= en Ah/1 h (see IEC 61 434).

NOTE 2 A battery system that cannot be discharged at a constant current of 0,2 It A can be discharged at the
current specified by the manufacturer.

7.6 Protection ag ainst short circuit d uring transport and installation

A safeguard shall be provided by the battery system manufacturer to reduce the risk of short
circuit for personnel at the time of electrical installation or transport.

Where the battery pack is divided into parts for the purpose of transportation, protective
safeguards shall be provided not only for the battery system, but also for each part.

f) Test
Each fully charged OUT shall be discharged at a constant current of 0, 2 It A, to SOC (state
of charge) for installation or maintenance, which is specified by the manufacturer. Unless
otherwise specified by the manufacturer, tests are carried out without discharging after
charging in accordance with 7.2.
The OUT is stored in an ambient temperature until its temperature is stabilized at
25 oc ± 5 °C. The OUT is then short-circuited by connecting the positive and negative
terminals. An external resistance to short circuits is (30 mn ± 10 mn) x module
configuration ( number of series connections I number of parallel connections) or less
=

than 5 mn, whichever is higher.

Total external resistance is less than 100 mn.
The cells shall remain on test for 6 h or until the case temperature declines by 80% of the
maximum temperature rise, whichever is sooner.
g) Acceptance criteria
No rupture, no fire, no explosion.

7. 7 Protection for reverse connection

When a battery system has multiple battery packs or modules, the battery system shall remain
in a safe condition at the time of installation, even if one of the battery packs or modules is
connected with opposite polarity to the others.

a) Test
The test shall be carried out at 25 oc ± 5 °C. Each fully charged OUT shall be discharged
at a constant current of 0,2 It A to the SOC for installation or maintenance which is
specified by battery system manufacturer. Turn off, if possible, the main power of the BMS
and to the battery system. Connect one of the OUTs of the battery system with opposite
polarity. Connect the remaining other OUTs in the battery system with the correct polarity.
Turn on the main power of the BMS and of the battery system. Charge the battery system
with the conditions specified by the manufacturer, until it is fully charged or charging is
stopped by a safety protection. The battery system shall be put on rest for an hour. If the
battery system can be discharged, discharge it with the maximum specified discharge
current until the battery system stops the discharge. The system shall be rested for an
hour. If the system cannot be discharged, it shall be rested for an hour instead of
discharging then resting.

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Exception: A DUT which has a feature that prevents a reverse connection, or when
modules or battery packs are connected in the battery system with the BMS at the factory,
this test is not required.
b) Acceptance criteria
No rupture, no fire, no explosion.

7.8 Overdischarg e control of voltag e (battery system)

The BMS shall control the cell voltage during discharging above the lower limit discharging
voltage of the cells.

c) Test
The test shall be carried out at an ambient temperature of 25 oc ± 5 oc under BMS
controlled conditions. If the battery system has a cooling system, it may remain functional
during the test. The main contactors are closed with the battery system controlled by the
BMS. A fully charged battery system shall be discharged at a constant current of 0,2lt A
to 30% of the rated capacity. The system shall then be discharged at the specified
maximum discharging current.
The test shall be carried out until the BMS terminates the discharging before exceeding
the lower limit discharging voltage of the cells.
If it is difficult to overdischarge the whole system, the exceeded voltage can be applied to
a part of the system such as the cell(s) in the battery system.
Data acquisition/monitoring shall be continued for 1 h after discharging is stopped. All
functions of the battery system shall be fully operational as designed during the test.
d) Acceptance criteria
The BMS shall interrupt the overdischarging current by an automatic disconnect of the
main contactors in order to protect the battery system against further related severe
effects such as fire, explosion or cell voltages below their specified limits.

7.9 Drop test

7.9.1 General

This test is performed to simulate a drop during installation and maintenance.

The DUT of this test is a cell, a module, or a battery system which can be transported for
installation or maintenance. The manufacturer shall clearly declare the type of DUT.

The drop test is conducted on a DUT. The test method and the height of the drop are
determined by the mass of the DUT as shown in Table 2.

Table 2 - Drop test method and condition

Mass of the OUT, m Test method Orientation Height of drop

m < 7 kg Whole Random 100,0 em

7 kg� m < 20 kg Whole Bottom down direction a 1 00,0 em

20 kg� m < 50 kg Whole Bottom down direction a 50,0 em

50 kg� m < 100 kg Edge and corner -

5,0 em

m <!: 1 00 kg Edge and corner -

2,5 em
a
The bottom surface of the OUT is specified by the manufacturer

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7.9.2 Whole drop test

This test is applied when the mass of the OUT is less than 50 kg.

a ) Test
Each fully charged OUT shall be discharged at a constant current of 0,2 It A to the SOC
for installation or maintenance specified by the manufacturer. Where SOC for installation
or maintenance is not specified by the manufacturer, tests are carried out without
discharging after charging in accordance with 7.2.
OUT is dropped one time from a height shown in Table 2 onto a flat concrete or metal floor.
In the case of a metal floor, external short circuit of the cell or battery system with the floor
should be avoided by appropriate measures.
In the case where the mass of the OUT is less than 7 kg, the OUT is dropped so as to
obtain impacts in random orientations. In the case where the mass of the OUT is 7 kg or
more but less than 50 kg, the test shall be performed with the OUT dropped in the bottom
down direction. The bottom surface of the OUT is specified by the manufacturer.
After the test, the OUT shall be put on the rest for a minimum of 1 h, and then a visual
inspection shall be performed.
b ) Acceptance criteria
No fire, no explosion.

7.9.3 Ed g e and corner drop test

This test is applied when the mass of the OUT unit is 50 kg or more.

a ) Test
Each fully charged OUT shall be discharged at a constant current of 0,2 It A, to SOC for
installation or maintenance which is specified by the manufacturer. Unless otherwise
specified by the manufacturer, tests are carried out without discharging after charging in
accordance with 7.2.
The OUT is dropped two times from a height shown in Table 2 onto a flat concrete or
metal floor. The drop test conditions shall ensure, with test arrangements as shown in
Figure 3, Figure 4 and Figure 5, reproducible impact points for the shortest edge drop
impact and the corner impacted. The two impacts, per impact type, shall be on the same
corner and on the same shortest edge. For the corner and edge drops, the OUT shall be
oriented in such a way that a straight line drawn through the corner/edge to be struck and
the OUT geometric centre is approximately perpendicular to the impact surface. After the
test, the OUT shall be put on rest for a minimum of 1 h, and then a visual inspection shall
be performed.
b ) Acceptance criteria
No fire, no explosion.

Shortest edge Corner

impact point impact point
IEC

Figure 3- Impact location

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Test unit

Drop height

'
,-..,....f-r--r---r--,---,- Impact edge
(Side view)
IEC

Figure 4- Config uration for the shortest edge drop test

IS p rop height

Triangular support

Impact corner

(Top view)
IEC

The OUT can be dropped from a hand-held position. If a lifting-release device is used, it should not, on release,
impart rotational or sideward forces to the unit.

Figure 5- C onfiguration for the corner drop test

8 Information for Safety

Information for safety in accordance with IEC 62619 shall be provided.

9 Marking and designation

Refer to Clause 5 of IEC 62620:2014.

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Annex A
(informative)

Wiring, connections and supply

Table A.1 summarizes wiring, connections and supply, as addressed in IEC 60950-1:2005.

Table A.1 - IEC 60950-1:2005 subclauses add ressing wiring, connections and supply

Subclause Title Subclause Title

3.1.1 Current rating and overcurrent 3.1.9 Termination of conductors

protection

3.1.2 Protection against mechanical damage 3.1.10 Sleeving on wiring

3.1.3 Securing of internal wiring 3.2.1.2 Connection to a d.c. mains supply

3.1.4 Insulation of conductors 3.2.5.2 DC power supply cords

3.1.6 Screws for electrical contact pressure 3.2.6 Cord anchorages and strain relief

3.1.7 Insulating materials in electrical 3.2.7 Protection against mechanical damage

connections

3.1.8 Self-tapping and spaced thread screws 3.2.8 Cord guards

Table A.2 summarizes wiring, connections and supply, as addressed in IEC 62368-1.

Table A.2- Wiring, connections and supply, as add ressed in IEC 62368-1

Clauses Title

5.4 Isolation materials and requirements

(including clearances and creepage distances)

G.7 Main supply cords

G.7.1 General

G.7.2 Cross sectional area

G.7.3 Cord anchorages and strain relief for non-detachable power supply cords

G.7.4 Cord entry

G.7.5 Non-detachable cord bend protection

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Bibliography

IEC 61434, Secondary cells and batteries containing alkaline or other non-acid electrolytes­
Guide to designation of current in alkaline secondary cell and battery standards

IEC 61960-3, Secondary cells and batteries containing alkaline or other non-acid
electrolytes - Secondary lithium cells and batteries for portable applications - Part 3:
Prismatic and cylindrical lithium secondary cells and batteries made from them

IEC 62368- 1 :20 18, Audio/video, information and communication technology equipment - Part
1: Safety requirements

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