DESIGN CONSULTANT-

CLIENT- NORTH CENTRAL RAILWAY

.

CONTRACTOR :

PROJECT- CONSTRUCTION OF TWO LANE ROB IN LIEU OF LC.

NO. 32C AT IR KM.890/13-15 AND DFCCIL CH: 348+545
BETWEEN ATHSARAI-KANWAR (ASCE-KUW)
SECTION OF PRYJ-CNB SECTION ON COST SHARING
BASIS

TITLE- 62m BOWSTRING LAUNCHING METHODOLOGY

DOCUMENT NO: AIS/NCR/ROB/LC32/BSG/DN/62.0 DATE: 03-09-2024

Rev. No. Date DESCRIPTION

GENERAL

Girder Launching of RDSO standard 62.0m Bowstring at Athsarai-Kanwar Section of NCR Railway

DESIGN CONSIDERATION

1. Structure has been analysed for Steel only Condition(not composite action)
2. The Structural members are envisaged to be as per RDSO Drawings,
having and Yield Strength of 250 N/mm2, & MS sectionswith reduction in strength
proportional to thickness.
3. The superstructure have been checked in lifting Stage and also in Placing condition
as per IS800:1984.
4. The deflection has been checked as per IS800

NOTE:
Design of Girder has been checked while Lifting and Placing at appropriate locations as provided in
the Drawings.

Page 1
====================================================================================================
1.0 WIND LOAD CALCULATION

Ground level = 98.20

Erection Level = 107.16
Overall Length of Bowstring = 63.20 m
Effective Span of Bowstring = 62.00 m
Effective Max height of Bowstring = 10.00 m
Spacing Between Frame = 12.6 m
Height of Erection from GL = 8.958 m

Design Wind Speed (Vz) = Vb x k1 x k2 x k3 x k4

Location of Project Athsarai

Vb = 47 m/s
Probability factor (k1) = 0.73
Terrain roughness and height factor (k2) = 1.12
Topography factor (k3)(Assuming plain topo near erection) = 1
Importance factor for the cyclonic region (k 4) = 1
Design Wind Speed (Vz) = 38.4272 m/s

2
Wind pressure at height, z(pz) = 0.6xVz
2
= 885.99 N/m

Design wind pressure (pd) = Kd x K a x K c x p z

Wind directionality factor(Kd) = 0.9

Area averaging factor(Ka) = 0.8
Combination factor(Kc) = 0.9

2
Design wind pressure (pd) = 574.121403 N/m
2
= 0.5741214 kN/m

Page 2
====================================================================================================

Note:-Below Values are obtained from AutoCAD

Sr. No. Area-A (mm2) Centroid-ȳ(mm) AXȳ
1 487989285.4 4470.2282 2.18142E+12
2 6109772.452 1938.4834 11843692475
3 24798869.3 3236.2662 80255742512
4 38468909.74 4367.056 1.67996E+11
5 47234691.68 5107.9691 2.41273E+11
6 51522477.24 5472.5111 2.81957E+11
7 51522477.24 5472.5111 2.81957E+11
8 47234691.68 5107.9691 2.41273E+11
9 38468909.74 4367.056 1.67996E+11
10 24798869.3 3236.2662 80255742512
11 6109772.452 1938.4834 11843692475

Total area Enclosed withing the boundary = 487.99 m2

of Bowstring( Refer to Sr. No.1)

2
Area of Openings(Summation of Sr.No. 2 to 11) = 336.27 m

2
Area Exposed on Each Side of Bowstring A = 151.72 m

CG of Area exposed = A1ȳ1-∑(A2ȳ2 to A16ȳ16)

A1-∑(A2 to A16)

= 4.05 m

Solidty ratio(φ) = Solid Area

Whole Area Within Arch
= 0.31

Frame Spacing Ratio = 1.26

Sheilding factor for Multiply Frames H = 0.81

(As pe clause
7.4.3.4 table 32
of IS875 part III)

Page 3
====================================================================================================
Force Coefficient for 1st Frame C 1 = 1.7

Force Coefficient for 2nd Frame C 2 = H X Force Coeff

= 1.7 X 0.81
= 1.38

Force Intercepted by 1st Frame = C1 XAXpd

= 148.08 kN

Force Intercepted by 2nd Frame = C2 XAXpd

= 119.94 kN

0.6 kN/m2 0.6 kN/m2

148.1 kN 119.9 kN

4.05 m

8.96 m

276.7 kN
12.60 m

276.7 kN

Horizontal Force due to wind = 268.02 kN

Leverarm between Trestle = 12.60 m

Addition Vertical Force due to Wind = 268.02 X (4.06 + 8.96)

12.60

= 276.75 kN

Page 4
2.0 DESIGN OF TEMPORARY BEAM 1

2.1 BASIC DATA

Overall span = 63.40 m

Total Weight of Girder = 383.00 MT
= 3757.23 kN
Number of Sliding Support Under Bowstring at each side = 11 Nos
Max UDL of Bowstring = 29.63 kN/m
Max Weight of Bowstring on each sided skidding arrangnt = 250.00 kN
Total Wind load on each side = 276.75 kN
Additional Wind Load on each Sliding Support = 4.37 kN/m
Total Load on each Sliding Support = 34.00 kN/m
Note-Load on each Sliding Support is less than considered with the above number of supports.
Moment considered from the analysis

Size of Temporary Beam 1

Weight of temporary beam 1 per meter length = 0.45 MT/m

= 4.37 kN/m
Size of top flange 25 X 400 mm
Size of web 12 X 700 mm

Page 5
 Size of Bottom flange 25 X 400 mm
Over all depth of girder(From drawing) = 750.00 mm
C/c length between support = 16.60 m
2.2 FORCE CALCULATION

Maximum Bending Moment on TB1 in major axis

Bending moment considered from STAAD model

= 1617.00 + 4.37 x 16.6 ^ 2
8
= 1617.00 + 4.37 x 16.6 ^ 2
8
= 1767.67 kN.m
= 180.19 MT-m
Maximum Bending Moment on TB1 in Minor axis = WL
4
= 4.37 x 16.60
4
= 150.36 kN.m
= 15.33 MT-m

Maximum Shear Force on TB1

= 425.00 + 4.37 x 16.6

2
= 47.02 MT
= 461.30 kN

2.3 PROPERTIES OF SINGLE GIRDER

25 thk
400

Page 6
375.00

750
375.00 12 thk
25 thk

400

Page 7
Section Property Calculation

2 3 4 4 4
Sizes Area(cm )A y(cm) Ay(cm ) Ayy(cm ) Ixx(cm ) Iyy(cm )
Top flange 100 1.25 125 156.25 52.08 13333.333
Web plate 84 37.5 3150 118125 34300.00 10.08
Bottom Flange 100 73.75 7375 543906.25 52.08 13333.333
Total 284 10650 662188 34404.17 26677
Ytop Ay/A = 37.50 cm
Ybot = 37.50 cm
4
Ina(MI) Ixx+Ayy-Ay x ymax = 297216.67 cm

Ztop = 7925.78 cm3

Zbot = 7925.78 cm3
rxx = 32.35 cm
ryy = 9.69 cm

20.0 cm

38 cm

75 cm

PROPERTIES OF COMBINE SECTION TEMPORARY BEAM

2
A 568 cm rxx 32.35 cm
Ix 594433.3333 cm4 ryy 38.73 cm
4
Iy 852103.4933 cm rmin 32.35 cm
3
Zey 17939.02091 cm Ix 594433.3333
3
Zex 15851.55556 cm

Page 8
 Effective length(Leff) = 1660 cm

Slenderness ratio(λ=L/rmin) = 51.31

2.4 CHECKING OF TENSION FLANGE(BOTTOM FLANGE)

Area of Flange = 400 X 25 X 2 20000.00 mm2

plate 200.00 cm2
Nos. of Rows of bolt holes(n) =
Dia of hole(do) = mm

Net area = 20000 - 0 20000.00

200.00 cm2
Bending stress = M
Zbot

= 1136.73 Kg/cm2
2
Maximum Permissible Tension Stress = 1650.00 Kg/cm
Hence safe.

2.5 CHECKING OF COMPRESSION FLANGE(TOP FLANGE)

While lifting Compression flange is laterally unsupported

calculation of laterally unsupported permissible compression bending stress

The elastic critical stress …. As per Clause 6.2.4 of IS800 -1984

K1 = 1 …. As per table 6.3 of IS800 -1984

K2 = -0.4 …. As per table 6.4 of IS800 -1984
D/T = 30
L/rmin = 51.313

Y= 1006.432186 MPa

Page 9
 X= 1077.5 MPa

c2= 37.500 cm
c1= 37.500 cm

f cb= 675.0 MPa

f Y= 250 mpa (for plate greater than 20mm thk)
n= 1.4 (assumed factor)

Max Permissible Bending = 140.773523 Mpa

Compressive Stress(σbc)
= 1379.58053 Kg/cm2

Actual Compressive Bending Stress = M

Ztop
= 18019014.1
15851.556
= 1136.73 Kg/cm2
< 1379.58 Kg/cm2
(Max Permissible Bending
Compressive Stress)

Hence safe.

Page 10
2.6 CHECKING OF WEB PLATE IN SHEAR

Maximum Shear Force(SF) = 47.02 MT

= 461.30 kN

Area of Web plate = 1.20 X 70.00 X 2.00 cm

= 168.00 cm2

Actual shear stress(ζv) = 279.90 Kg/cm2

27.46 MPa
Permissible shear stress(ζvm) = 0.45 X 250
…. As per Clause 6.4 of IS800 -1984
112.50 MPa
Hence safe.

2.7 CHECKING OF BENDING ABOUT MINOR AXIS

Wind load on each Long Girder = 4.37 kN/m

Moment in Minor Axis = WL2

8
= 150.36 kN.m
= 15.33 MT-m

= Myy
Zyy

= 85.44 Kg/cm2

2
Permissible Stress in Minor Axis = 1650.00 Kg/cm
Hence safe.

2.8 COMBINE STRESS CHECK

σabc x-x + σabc y-y ≤ 1

σpbc x-x σpbc y-y

0.823971294 + 0.0517805 ≤ 1 Hence safe.

Page 11
2.9 CHECKING OF DEFLECTION

Maximum Deflection = 5xWL^4 + 44.30

384EI
= 47.94 mm
Permissible Deflection = L
325
…. As per Clause 3.13 of IS800 -1984

= 16600.00
325
= 51.08 mm
Hence safe.

Page 12
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3.8 SPLICE CONNECTION Designed as per 800:2007

Maximum Moment on Main Beam = 1767.67 kN.m

Factored Maximum Moment = 2651.4979 kN.m

Factored Maximum Moment on each Beam = 1325.749 kN.m

Bending Stress at Bottom(M/Zb) = 167.27 MPa

Bending Stress at Bottom(M/Zt) = 167.271 MPa

Maximum Shear Force on Main Beam = 230.65 kN

Factored Maximum Shear Force = 345.9787 kN

σ Top = 167 MPa

400 mm

2 x 80 mm

750 mm
12 mm

σ bottom = 167 MPa

3.8.1 TOP FLANE SPLICE

The width of flange = 400 mm

Thickness of Girder flange RHS of splice = 25 mm
Thickness of Girder flange LHS of splice = 25 mm
Width of splice plt. (Top) = 400 mm
Thick. of splice plate = 25 mm
Width of splice plt. (Botm) = 180 mm
Thick. of splice plate = 25 mm
Consider Bolt Size = 24 mm
Thus Bolt hole = 26 mm
Material fy = 250 MPa
Material fu = 410 MPa

ia) Force in the top Flange

= Axial Compression x tf x b
= (167.27 x 25 x 400/ 1000)
= 1672.7 kN
Required capacity of flange plate (1.1 times force in flange)

Page 13
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= 1673 X 1.1

= 1840.0 kN

ib) 0.8 x Max Capacity of smallest Flange

0.8 x Max. Perm. compressive stress x tf x b = (0.8 x 250 x 25 x 400/ 1.1 x 1000)
= 1818.2 kN

Splice plate and connections shall be designed for greater of above two
= 1840.0 kN
Provide splice plates 400 x 25mm + 2 nos - 80 wide x 25 mm

ii) Capacity of the Splice plate = fy x t x b

1.1x1000
Top Splice Plate = (250 x 25 x 400 )
1000 X 1.1
= 2272.7 kN
Bottom Splice Plate(2 Nos.) = (250 x 25 x (2 x 80 ))
1000 X 1.1
= 1022.7 kN
Therefore, Total capacity of splice plate = 3295.5 kN

Capacity of splice plate is more than 1.1times force in flange,Hence OK

iii) Total area of splice plates required

2
Area of Flange plate = 10000 mm
(Required 5% more than flange area)
= 10000 X 1.05
= 10500 mm2
Area of connecting plates = 400 X 25 +
2X 180 X 25
= 19000 mm2
Hence safe.
iv) Nos. of bolts required
High Strength Friction Grip bolt of grade 8.8 of Dia 24mm

Shear Capacity of bolts in Double shear = 268 kN

Bearing Capacity of bolts on 25mm plate = 255 kN
Provide nos. of bolts on each side = 24
Pitch Distance = 60 mm
Edge Distance = 45 mm

Page 14
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EVALUATION OF HSFG BOLT CAPACITY

Shear capacity of bolts Vdsf = Vnsb / γmb

For HSFG type bolt
Dia of Bolts = 24 mm
Dia. of hole = 26 mm
Shank area of bolt(Asb) = 453 mm2
Net area of bolts at thread(Anb) = 362 mm2
Property Class = 8.8
Ultimate tensile Strength(fub)= = 800
Yield Stress(fyb) = = 640
γmb = 1.25

nn = number of shear planes with threads intercepting the shear plane 2

ns = number of shear planes without threads intercepting the shear plane 0

Shear capacity of bolts Vdsb = Vnsb

γmb
= Fub x (nn Anb + ns Asb)
3 x γmb

= 800 x ( 2 x 362.4 + 0 x 453 )

√3 x 1.25
= 268 kN

Bearing capacity of bolt V dpb = Vnpb / γmb

= 2.5 kb d t fu / γmb

kb is smaller of e/3d0, p/(3d0) - 0.25, Fub/Fu, 1 = = 0.52

Vdpb = 2.5 x 0.52 x 24 x 25 x 410 /1.25

Bearing capacity of bolt Vdpb = 255 kN

Total force in bolts = 255 X 24

= 6131.1 kN
> Reqd capacity of Top splice (1840 kN),Hence OK

3.8.2 FLANGE SPLICE (AT BOTTOM )

Page 15
====================================================================================================

2 x 80

400

σ bottom = 167.3 Mpa

The width of flange = 400 mm

Thickness of girder flange RHS of splice = 25 mm
Thickness of girder flange LHS of splice = 25 mm
Width of splice plate (Bottom) = 400 mm
Thickness of splice plate = 25 mm
Width of splice plate (Top) = 180 mm
Thickness of splice plate = 25 mm

i) Max force in bottom Flange = Max axial tension x tf x b

= (-167.3 x 25 x 400/ 1000)
= -1673.0 kN
Capacity of splice plate required = -1673 X 1.1

= -1840.3 kN

ib) 0.8 x Max Capacity of smallest Flange

0.8 x Max Per comp stress x tf x b = (0.8 x 250 x 400 x 25 / 1.1 x 1000)
= 1818.2 kN
Splice plate and connections shall be designed for greater of above two
= 1818.2 kN

ii) Area of splice plate - (Check for 1.05 times flange area)

Area of Flange plate = 10000 mm2

Area of connecting plt. = 400 X 25 +
2X 180 X 25
2
= 19000 mm
> 10000 X 1.05
2
= 10500 mm
OK

Page 16
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iii) Gross Capacity of the Splice plates
Bottom Splice Plate = (250 x 25 x 400) /(1000 x 1.1)
= 2272.8 kN
Top Splice Plate = (250 x 25 x 180) /(1000 x 1.1)
= 1022.8 kN
Therefore, total = (1022.8 + 2272.8)
= 3295.6 > 1818.2 kN

Gross capacity of splice plate is more than 1.1 times force flange,Hence OK

3.8.3 WEB SPLICE

Total Depth of the section = 750 mm

Depth of the web plate = 700 mm
Thickness of web plate = 12 mm
Depth of the splice plate = 535 mm
Thickness of splice plate = 12 mm
Provide Bolt of Dia = 0 mm
Thus Hole Dia = 2 mm

i) Shear Capacity for double shear = 267.8 kN

Bearing Capacity on 12 mm plate = 166.5 kN

Assume pitch = 85.0 mm

edge dist = 55.0 mm

nos. of bolts = 425

85.0
= 5.0

= 6 nos.
Hence, total bolts = = 3X 6
= 18 nos.

EVALUATION OF HSFG BOLT CAPACITY

Shear capacity of bolts Vdsf = Vnsb / γmb
For HSFG type bolt
Dia of Bolts = 24 mm
Dia. of hole = 26 mm
Shank area of bolt(Asb) = 453 mm2
Net a. of bolts at thread(Anb) 362 mm2
Property Class = 8.8
Ultimate tensile Strength(fub)= = 800 MPa
Yield Stress(fyb) = = 640 MPa

Page 17
====================================================================================================
γmb = 1.25
nn = number of shear planes with threads intercepting the shear plane 2
ns = number of shear planes without threads intercepting the shear plane 0

Shear capacity of bolts Vdsb = Vnsb

γmb
= Fub x (nn Anb + ns Asb)
3 x γmb
= 800 x ( 2 x 362.4 + 0 x 453 )
√3 x 1.25
Shear capacity of bolts Vdsf = 267.8 kN

Bearing capacity of bolt V dpb = Vnpb / γmb

= 2.5 kb d t fu / γmb

kb is smaller of = e/3d0, p/(3d0) - 0.25, Fub/Fu, 1

= 0.71
Vdpb = 2.5 x 0.71 x 24 x 12 x 410 /1.25
Bearing capacity of bolt Vdpb = 166.5 kN

2) Vertical shear -

Maximum Shear Force on each girder = 73.2 kN

(At Splice location)

Factored Maximum Shear Force on each girder = 109.8 kN

Direct shear per Bolt = Max Shear

Nos. of Bolts
= 109.8
18
= 7.0 kN
< Shear capacity of bolt
= 0 kN

Maximum moment in the web based on actual stresses in web

Although it is seen that webs are not required to resist moments,the web splice is designed
for max moment in the web conservatively.
Factored Maximum Moment on each girder = 1325.749 kN.m
Stresses at bottom of web plate M/Zb -167.28 MPa
Stresses at Top of Web plate M/Zt' 167.28 MPa

Page 18
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Max stress at the edge of web
Bottom = -167.28 Mpa
Top = 167.28 Mpa

Average stresses in web

167.28 + 167.28 = 167.3 Mpa
2
Avg stress x Ze of web

Maximum moment in the web = s avg x tw x d2

6
= 167.30 X 12.00 X 700 ^2
6 x 10^6
= 164.0 kNm

Moment due to eccentric shear transfer

Max Shear = 109.8 kN

Lever arm = 0.14 m

Evaluation of bolts - = 109.81 X 0.14

= 14.8 kNm

Moment in bolt group due to this shear = 164.0 + 14.8

= 178.8 kNm
Therefore, total moment
This moment will be resisted by the bolts in web-splice.
Total number of bolts are required for this moment :-

Nos. of vertical columns of bolts assumed = 3

Nos. of bolts reqd. = 6xM

nx Px R

P = Pitch of bolts = 6 x 178.79

R = Bolt value 3 x 0.085 x 166.52
n = Nos. of vert. = 5.0 Nos.
nos. in each vert. column = 6

Thus, provide number of rows of bolts =

√(Direct shear) +(Shear due to Moment)2
2

Interaction ratio = ((5.03/6)^2+(7/166.52)^2)

Max Resultant shear in splice bolt = 0.84 OK

Page 19
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Shear Capacity of web plates
a) Shear capacity of beam

Gross shear area of beam = (750-25 -25) x 12

Avg = 8400 mm2

Net area of beam Avn = Avg - Deduction of holes

= 8400 mm2

If net shear area (Avn) ≥ [(fy/fu) ((γm1/γm0) x Avg/0.9], then fastner holes need not be consider in shear
Avn = 6467.1 mm2
(Fy / Fu) x (γm1 / γm0) x Avg / 0.9
Avn ≥ (Fy / Fu) x (γm1 / γm0) x Avg / 0.9
Fastener holes need not be accounted for plastic design shear strength

Shear capacity of = Avg * Fy

beam (Vb) √3 x γm0
= 1102.2 kN
> 109.8 kN
Safe in Shear

b) Shear capacity of plates

Gross area of web plates Agw = 12840 mm2

Net area of web plates Anw = 12840 mm2
= 12840 mm2

If net shear area (Anw) ≥ [(fy/fu) ((γm1/γm0) x Agw/0.9], then fastner holes need
not be consider in shear
= 9885 mm2
Anw ≥ (Fy / Fu) x (γm1 / γm0) x Agw / 0.9
(Fy / Fu) x (γm1 / γm0) x Agw / 0.9
Agw

= Agw x Fy
√3 x γm0
Shear capacity of plates = 1685 kN
> 109.8 kN
Safe in Shear

Page 20
3.0 DESIGN OF TEMPORARY BEAM 2

3.1 BASIC DATA

Overall span = 63.40 m

Total Weight of Girder = 383.00 MT
= 3757.23 kN
Number of Sliding Support Under Bowstring at each side = 11 Nos
Max UDL of Bowstring = 29.63 kN/m
Max Weight of Bowstring on each Sliding Support = 250.00 kN
Total Wind load on each side = 276.75 kN
Additional Wind Load on each Sliding Support = 4.37 kN/m
Total Load on each Sliding Support = 34.00 kN/m

Size of Temporary Beam 2

Weight of Temporary Beam 2 per meter length = 0.24 MT/m

= 2.40 kN/m
C/c length between support = 10.00 m

3.2 FORCE CALCULATION

Maximum Bending Moment on TB1 in major axis

Page 21
 = 502.00 + 2.40 x 10.0 ^ 2
8
= 532.03 kN.m
= 54.23 MT-m

Maximum Bending Moment on TB1 in Minor axis = WL

4
= 4.37 x 10.00
4
= 54.56 kN.m
= 5.56 MT-m

Maximum Shear Force on TB1

= 1.25 x 34 10.00 + 2.40 x 10.00

2 2

= 274.00 + 2.40 x 10.00

2
= 29.16 MT
= 286.01 kN

3.3 PROPERTIES OF SINGLE GIRDER

20.3
210

300.00

600
12 thk
300.00

Section Property Calculation ISMB600

PROPERTIES OF SINGLE SECTION (IS:808-1989)

unit wt. 123 kg/m A 156 cm2

D 600 mm B 210 mm
t 12.0 mm T 20.3 mm
cy 10.5 cm
Ix 91800 cm4 Iy 2650 cm4

Page 22
 rx 24.2 cm ry 4.12 cm
3
Zx 3060 cm Zy 252 cm3
d 559.4 mm h/tf 29.56
d/tw 46.62 Compact b/tf 10.34 Compact
Design as Plastic
PROPERTIES OF BUIT-UP SECTION

2 - ISMB600
21.0 cm

30 cm

0 cm x 0.0 cm
75 cm

PROPERTIES OF COMBINE SECTION TEMPORARY BEAM

A 312 cm2 rxx 24.26 cm

Ix 183600 cm4 ryy 37.73 cm
4
Iy 444050 cm rmin 24.26 cm
3
Zey 9251.0 cm Cyy_top 300.000 mm
3
Zex 6120 cm Cyy_bot 300.000 mm

Effective length(Leff) = 1000 cm

Slenderness ratio(λ=L/rmin) = 41.22

3.4 CHECKING OF TENSION FLANGE(BOTTOM FLANGE)

Area of Flange = 210 X 20 X 2 8526.00 mm2

plate 85.26 cm2
Nos. of Rows of bolt holes(n) =
Dia of hole(do) = mm

Page 23
 Net area = 8526 - 0 8526.00
85.26 cm2
Bending stress = M
Zbot

= 886.17 Kg/cm2
2
Maximum Permissible Tension Stress = 1650.00 Kg/cm
Hence safe.

3.5 CHECKING OF COMPRESSION FLANGE(TOP FLANGE)

While lifting Compression flange is laterally unsupported

calculation of laterally unsupported permissible compression bending stress

The elastic critical stress …. As per Clause 6.2.4 of IS800 -1984

K1 = 1 …. As per table 6.3 of IS800 -1984

K2 = -0.4 …. As per table 6.4 of IS800 -1984
D/T = 29.6
L/rmin = 41.223

Y= 1559.423077 MPa

X= 1633.5 MPa

c2= 30.000 cm
c1= 30.000 cm

f cb= 1009.7 MPa

f Y= 250 mpa (for plate greater than 20mm thk)
n= 1.4 (assumed factor)

Page 24
 Max Permissible Bending = 150.102495 Mpa
Compressive Stress(σbc)
= 1471.00445 Kg/cm2

Actual Compressive Bending Stress = M

Ztop
= 5423377.32
6120.000
= 886.17 Kg/cm2
< 1471.00 Kg/cm2
(Max Permissible Bending
Compressive Stress)

Hence safe.

3.6 CHECKING OF WEB PLATE IN SHEAR

Maximum Shear Force(SF) = 29.16 MT

= 286.01 kN

Area of Web plate = 55.94 X 1.20 X 2.00 cm

= 134.26 cm2

Actual shear stress(ζv) = 217.16 Kg/cm2

21.30 MPa
Permissible shear stress(ζvm) = 0.45 X 250
…. As per Clause 6.4 of IS800 -1984
112.50 MPa
Hence safe.

Page 25
3.7 CHECKING OF BENDING ABOUT MINOR AXIS

Wind load on each Long Girder = 4.37 kN/m

Moment in Minor Axis = WL

4
= 54.56 kN.m
= 5.56 MT-m

= Myy
Zyy

= 60.12 Kg/cm2

2
Permissible Stress in Minor Axis = 1650.00 Kg/cm
Hence safe.

3.8 COMBINE STRESS CHECK

σabc x-x + σabc y-y ≤ 1

σpbc x-x σpbc y-y

0.602426976 + 0.0364383 ≤ 1 Hence safe.

3.9 CHECKING OF DEFLECTION

Maximum Deflection = 5xWL^4 + 12.30

384EI
13.15 mm
Permissible Deflection = L
325
…. As per Clause 3.13 of IS800 -1984

= 10000.00
325
= 30.77 mm
Hence safe.

Page 26
====================================================================================================

4.0 DESIGN OF TRANSVERSE BEAM 2-ISMB600

TEMPORARY BEAM

STEEL STOOL

4.1 BASIC DATA

Maximum shear force transferred through beam = 76.18 MT

Width of Steel Stool = 1.80 m

Length of Steel Stool = 1.80 m

4.2 LOAD CALCULATION

Maximum Reaction on Steel Stool = W

= 76.18 MT
= 747.32 kN

4.2 PROPERTIES OF SINGLE MEMBER

13.6
90

150.00

300
8 thk
150.00

Section Property Calculation ISMC300

Page 27
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PROPERTIES OF SINGLE SECTION (IS:808-1989)

2
unit wt. 36.3 kg/m A 46.3 cm
D 300 mm B 90 mm
t 7.8 mm T 13.6 mm
cy 2.4 cm
Ix 6420 cm4 Iy 313 cm4
rx 11.8 cm ry 2.6 cm
Zx 428 cm3 Zy 47.1 cm3
d 272.8 mm h/tf 22.06
d/tw 34.97 Plastic b/tf 6.62 Plastic
Design as Plastic
PROPERTY OF BUILT-UP SECTION- 6 - ISMC300

150

150

900
BUILT-UP PROPERTY

A 277.8 cm2 rxx 11.775 cm

Ix 38520 cm4 ryy 518.60 cm
Iy 74712973 cm4 rmin 11.775 cm
Zey 830144.1 cm3 Cyy_top 150.000 mm
Zex 2568.0 cm3 Cyy_bot 150.000 mm

4.3 CHECKING OF WEB PLATE IN SHEAR

Maximum Shear Force(SF) = 76.18 MT

= 747.32 kN
Area of Web plate = 30.00 X 0.78 X 6 cm
= 140.40 cm2
Actual shear stress(ζv) = 542.59 Kg/cm2
53.23 MPa
Permissible shear stress(ζvm) = 0.45 x 250
…. As per Clause 6.4 of IS800 -1984
112.50
Hence safe.

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4.4 CHECKING OF COMPRESSION CAPACITY OF STOOL

Load on each Stool = 76.18 MT

2
Area Resisting Load = 37440 mm
Actual Compressive Stress = 20.0 MPa

Permissible Compressive Stress = 0.66 X σ

165 MPa
Hence safe.
…. As per Clause 3.13 of IS800 -1984

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5.0 DESIGN OF TRESTLE

5.1 BASIC DATA

Max Load on Trestle = 76.18 MT

Minimum Number of Trestle in one Row = 5 Units
Considering 10% Self Weight of Trestle = 7.62 MT
Total Compressive load = 83.80 MT
Height of Trestle = 8.958 m
Nos of Crib in one Trestle set = 9 Units

SECTIONAL PROPERTIES OF TRESTLE

6

65 X 65 X 6

Properties of single angle ISA 65 X 65 X 6

2
Ax = 7.44 cm
4
Ixx = 29.1 cm
4
Iyy = 29.10 cm
rmin = 1.98 cm
Cxx = 1.81 cm
Cyy = 1.81 cm
weight = 5.8 kg/m

600
X X

Y
600

Properties of Single Crib Consisiting 4 ISA 65 X 65 X 6

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2
Area of combined section = 29.76 cm
4
MImin of Combined section = 23766.0 cm
rmin of combined section = 28.26 cm
3
Z of combined section = 792.20 cm
Cxx of combined section = 30.00 cm
Cyy of combined section = 30.00 cm

1800

1800

Properties of Trestle Consisiting 9 Crib

2
Area of combined section = 267.8 cm
4
MImin of Combined section = 856709.6 cm
rmin of combined section = 56.56 cm
3
Z of combined section = 9519.00 cm

5.2 CHECKING OF COMPRESSION CAPACITY

Height of Trestle = 895.8 cm

Effective height = 1791.6 cm
Hence l/rxx = 31.68

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Elastic critical stress in axial compression

= 1965.01 MPa
Permissible Axial compressive stress

= 144.30 MPa

2
Allowable stress = 1470.9126 kg/cm
Capacity of the Single Trestle = σ X Ax
= 393969.24 kg
= 394.0 MT

Capacity of the Single Trestle 394.0 MT

> 83.8 MT
Hence safe.

5.3 LACINGS
2.5 % of vertical force
2094.93 kg

60 130 cm

130 cm

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Providing Lacing as 100 X 100 X 8

2
Area of rod = 15.39 cm
2
Ixx of rod = 145.1 cm
rmin = 3.07 cm
L = 183.8 cm
Slenderness Ratio(0.7XL/rmin) = 41.91

Elastic critical stress in axial compression =

= 1122.55 MPa

Permissible axial compressive stress =

= 138.15 MPa
Permissible compressive stress = 1353.8537 kg/cm2
Capacity of section = 20835.808 kg
Actual Horizontal Intercepted force = 2094.93 kg
Hence safe.

5.4 CONNECTION OF LACING

Adopt thickness of weld = 6.0 mm

Length of weld = 50.0 mm
Throat thickness = 4.20 mm
Strength of Weld per cm = 453.60 kg/m
Actual Horizontal Intercepted force = 2094.93 kg
Strength of Weld = 2268 kg
Hence safe.

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5.5 DESIGN OF TRESTLE CC1 to CC6

5.6 BASIC DATA

Max Load on Trestle = 76.18 MT

Minimum Number of Trestle in one Row = 6 Units
Considering 10% Self Weight of Trestle = 7.62 MT
Total Compressive load = 83.80 MT
Height of Trestle = 12.063 m
Nos of Crib in one Trestle set = 4 Units

SECTIONAL PROPERTIES OF TRESTLE

8

65 X 65 X 8

Properties of single angle ISA 65 X 65 X 8

2
Ax = 9.76 cm
4
Ixx = 37.4 cm
4
Iyy = 37.40 cm
rmin = 1.96 cm
Cxx = 1.89 cm
Cyy = 1.89 cm
weight = 7.7 kg/m

X 600
X

Y
600

Properties of Single Crib Consisiting 4 ISA 65 X 65 X 8

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2
Area of combined section = 39.04 cm
4
MImin of Combined section = 30997.9 cm
rmin of combined section = 28.18 cm
3
Z of combined section = 1033.26 cm
Cxx of combined section = 30.00 cm
Cyy of combined section = 30.00 cm

1200

1200

Properties of Trestle Consisiting 4 Crib

2
Area of combined section = 156.2 cm
4
MImin of Combined section = 264535.7 cm
rmin of combined section = 41.16 cm
3
Z of combined section = 4408.93 cm

5.7 CHECKING OF COMPRESSION CAPACITY

Height of Trestle = 1206.3 cm

Effective height = 2412.6 cm
Hence l/rxx = 58.62

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Elastic critical stress in axial compression

= 573.90 MPa
Permissible Axial compressive stress

= 123.52 MPa

2
Allowable stress = 1259.1651 kg/cm
Capacity of the Single Trestle = σ X Ax
= 196631.22 kg
= 196.6 MT

Capacity of the Single Trestle 196.6 MT

> 83.8 MT
Hence safe.

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6.0 DESIGN OF ISOLATED FOUNDATION

6.1 BASIC DATA

Grade of concrete = M20

Grade of Steel = M415
2
SBC Available = 15 MT/m
Max load on Single Set of Trestle 83.80 MT
Self Wt of Footing 18.05 MT
Total load 101.85 MT

σcc = 5.0 MPa Q = 0.91

σcb = 7.0 MPa j = 0.90
σst = 230 MPa m = 13.00
σsc = 190 MPa

Area of foundation required = 6.79 m2

L B
Providing Size of Foundation = 3.80 X 3.80 m
Column dimension = 1.80 X 1.80 m
2
Area Provided = 14.44 m
2
Upward Soil pressure = 7.05 t/m

Depth calculation from Moment @ face of column

Distance from the face of column to edge = 1 m

Moment at Face of column = 3.53 t.m
= 34.60 kN.m

Effective depth required = 194.98 mm

Effective depth provided ≈ 450 mm
Cover = 50 mm
Total Depth = 500 mm

Reinforcement Calculation

2
Ast Required = 371.40 mm
Provide 16 mm Dia bar
Minimum Reinforcement = 0.12 % of Gross Area
2
600 mm

Spacing = 335 mm
≈ 200 mm
Provide 16 mm ф @ 200 mm C/c

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Check for one way shear

V = 14.74 t
2
τv = 8.62 t/m
= 0.08 Mpa
τc = 0.18 MPa SAFE
Shear reinforcement required

Check for two way shear

length of critical face = 2.25 mm

2
Puncing area = 9.38 m
Punching Force = 66.14 MT

τv = 16.33 t/m2
0.16 Mpa
2
τc = 71.55 t/m SAFE
0.73 MPa
1800

1800 3800

3800

500 450

Provide 16 mm Provide 200 mm

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7.0 DESIGN Of PULLING ARRANGEMENT

Weight of girder = 3757 KN

Effective length of girder = 63.40 m
Coefficient of friction as per IRC:83(PART-3)-2018 -table 5.5 = 0.080
Total weight to be pulled = 3757.2 X 0.080
= 300.5784 KN
No. of winch machine used = 2 nos
Load on each winch machine = 300.5784
2
= 150.2892 KN
No. of Effective falls provided by 2 sheeve pulley used for pulling mechanism
= 2 nos
Load on each winch machine after using 2 sheeve pulley
= 150.2892
2
= 75.1446 KN
Provide 2 nos. winch machine having Pulling capacity 147.15 KN each
Hence safe
Diameter of wire rope provided = 28 mm
Breaking force of wire rope as per IS 2266:2002 Steel core grade 1960

= 560 KN
Factor of safety for pulling = 5
Pulling Capacity of wire rope = 560
5
= 112 KN
Load on wire rope = 75.1446 KN
Hence OK

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8.0 DESIGN CHECK FOR HARD WOOD PACKING AT JACKING LOCATIONS

Total weight of girder = 383 X 9.81

= 3,757 KN

During lowering , Number of jacking points = 4 Nos.

Load at each jacking Location = 3757230
4
= 939307.5 N

Size of base plate under lowering jack 500 X 500

Area of base plate = 500 X 500
= 250000 mm2

Hence actual compressive stress = 939307.5

250000
2
= 3.75723 N/mm

As per IS : 883-1994 , Table 1, HARD WOOD (GROUP B) should be adopted.

2
Permissible Bearing stress = 8.5 N/mm
Hence OK

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9.0 CHECKING CONNECTIONS OF END CROSS GIRDERS

Total weight of girder including temporary arrangement attached with girder

= 383 MT
Total Number of supports = 4 Nos
Reaction at each end = 383.00
4
= 95.75 T
Distance of Jack from face of bottom chord AS SPECIFIED
= 0.7 m
Max BM during lifting = 95.75 X 0.7
= 67.025 T-m
Connectiing details of cross girder with bottom chord as under
Shape of end cross beam at support is as shown
A = 1.80 X 2( 60 + 40 )
2
= 3.60 X 100 = 360 cm 600
Ixx = 2.00 X 1.80 X 60 ^ 3
12
+2X 40.00 X 1.8 ^ 3 400
12
+2X 40.00 X 1.80 X 30.0 ^ 2
4
= 64800 + 38.9 + 129600 = 194438.88 cm

3
Zxx = 194438.9 = 6481.3 cm
30
Actual bending stress due to lifting = 6702500
6481.296
2
= 1296.0371 Kg/cm
Permissible stress with increase due to erection stresses
= 1.25 X 1650
2
= 2062.5 Kg/cm
Checking webs in shear Hence OK
Area of both webs = 2X 1.80 X 60
2
= 216 cm
2
Actual shear stress = 95750 = 443.28704 Kg/cm
216
Permissible shear stress with increase = 1.25 X 800
2
= 1000 Kg/cm
Hence OK
Checking for local bucking of bottom flange
Span = 400.00 - 18

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 = 382 mm
====================================================================================================

Considering bearing width = 450 mm

Bearing area = 420.00 X 450
2
= 189000 mm
= 1890 cm2
Bearing pressure = 95750
1890
= 50.661376 Kg/cm2
Consider effective width = 1 cm2
UDL from jack = 50.66 X 1
= 50.661376 Kg/cm
Max. BM = 50.66 X 38 ^ 2
8
= 9240.8882 Kg-cm
Zxx of plate = 1.00 X 1.8 ^ 2
6
= 0.54 cm3
Actual bending stress = 9240.8882
0.54
= 17112.756 Kg/cm2
Permissible bending stress with increase = 2062.5 Kg/cm2

Hence, it is proposed to provide jacking plate of size

400 X 450 X( 45 + 18 )
for 1 cm width of plate, Zxx
= 1X 6.3 ^ 2
6
3
= 6.615 cm
Actual bending stress = 9240.8882
6.615
2
= 1396.9597 Kg/cm
2
= 2062.5 Kg/cm
Hence OK
Checking connections of end cross girder with main girder
Checking for vertical load
Provide size of weld = 8 mm
Length of weld = 2 X 60 + 2X 40
= 2X 100
= 200 cm
Strength of weld = 0.7 X 0.8 X 1100.0 X 200
= 123200 Kg

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 95750 Kg
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Hence OK

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10.0 DESIGN OF WINCH FOUNDATION

Data and Asumption

Unit weight of concrete = 24.525 KN/m3
SBC of soil = 147 KN/m2
Grade of concrete = M20
Grade of steel = Fe415
Vertical dead Load of Winch = 75.14 KN
Horizontal force on winch = max tension in wire rope = 75.145 KN
Height of drum top point = 2.0 mtr
Moment due to horizontal force on drum wire rope = 150.289 KN.m
Size of footing Lf = 3.0 m
Wf = 3.0 m
Hf = 1.5 m
Clear cover of reinforcement = 50 mm
Effective depth = 1.50 - 0.05 - 0.016
= 1.43
Contact pressure
Self weight of footing = 3.00 X 3.00 X 1.50 X 24.53
= 331.088 KN
Total vertical load on footing = 75.14 + 331.088
= 406.232 KN
Area of footing required = 406.2
147
= 2.761 m2
Area of footing provided = 3.00 X 3.00
2
= 9.000 m
Section modulus = 3.00 X 3.00 X 3.00
6
= 4.500 m3
Max intensity of presure = 406.232 + 150.2892
9 4.5
2
= 78.535 KN/m
= 147 KN/m2
Hence ok
Min intensity of presure = 406.232 + 150.2892
9 4.5
2
= 11.739 KN/m
= 147 KN/m2
= Hence ok
Reinforcement

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Dia of bar used = 16 mm

Min Ast as per IS:456 0.12 X 1434.0 X 1000

100
= 1721 mm2

Spacing 200.96 X 1000

1721
= 116.783 mm
Provide 16 mm bar at spacing 150 mm c/c

Stability against overturning

Overturning moment = 75 X ( 2.0 + 1.5 )

= 263.006 KN
Factored overturning momment = 1.5 X 263.006
= 394.509 KN
Stability moment ( 75.1 + 331.1 ) X 3.0
2
= 609.348 KN
Hence ok

Check for sliding

Sliding force = Horizontal force in winch = 75.145 KN

Coeffcient of friction µ = 0.35
F.S. against sliding considered = 1.50
Factored Sliding force = 1.5 X 75.145
Resistance force = 112.717 KN
= 406.232 KN
FOS against sliding = µ x W
P
= 0.35 x 406.232
75.145
= 1.892
Hence Ok

Design of Anchor bolt

Max vertical load = 406.232 KN

Factored vertical load = 406.23 X 1.5
= 609.348 KN

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Max bending moment = 150.289 KN.m

Lever Arm = 1.500 mtr

TensionForce due to momment = 150.2892

1.500
= 100.193 KN
Total no of Bolt provided = 4.000 nos
No. of bolt provided on each side = 2.000 nos
Load on each bolt 100.193
2.000
= 50.096 KN
Diameter of bolt provided = 20 mm
Area of bolt 3.14 X 20.00 X 20
4
= 314.000 mm2
Shear area = 0.78 X 314.000
= 244.920 mm2
Max Shear force on bolt = 75.145 KN
Load on each bolt = 75.145
4
= 18.786 KN
Shear stress in each bolt = 18786
244.9
2
= 76.703 N/mm
Permissible stress in bolt 0.4 x 250
= 100 N/mm2
Hence OK
Bond stress for M20 concrete = 1.400 N/mm2
Length of bolt required 18786 X 3.14 X 1.400
20.000
= 213.673 mm
Provided length of anchor bar = 1000 mm

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11.0 Bill of Quantity for Temporary works

Sr No Description Unit Wt Quantity Nos Total Wt

1 Temporary Beam-1
a)ISMB-600 123 kg/m 85 m 4 41640.4 kg
b) Built-up girder 223 kg/m 36 m 4 31666.4 kg

Total Wt of temporary beam 73.3 MT

2 Trestle RDSO 1484

Single unit quantity
ISA 75X75X8 8.9 kg/m 16.8 1 149.5 kg
ISA 50X50X6 4.5 kg/m 5.4 1 24.3 kg
Total Wt of single unit 173.8 kg

Wt of total trestle 173.8 kg/unit 600 104.3 MT

3 Trestle cap
ISMC 300 36 kg/m 1.8 m 6 392.0 kg
Top Plate 8thk 192.3 kg/unit 1 1 192.3 kg
Total Wt of single unit 584.4 kg

Total Wt of Trestles 584.4 kg/unit 22 12.9 MT

4 Foundation
Concrete footing 1 (3x3x0.5) 4.50 cum/unit 12 54.00 cum
Reinforcement in 1 284.44 kg/unit 12 3.4 MT
Concrete footing 2 (3.5x3.5x0.5) 6.13 cum/unit 10 61.25 cum
Reinforcement in 2 387.16 kg/unit 10 3.9 MT

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12.0 DESIGN OF PULLING TOWER

12.1 BASIC DATA

Max Load Vertical Load on each pulling tower = 7.66 MT

Minimum Number of Tower leg in one Row = 2 Units
Considering 5% Self Weight of tower = 0.38 MT
Total Compressive load = 8.04 MT
Height of Trestle = 8.958 m

Note- As the pulley is attached to single leg of the tower, conservatively only one leg is considered for
design checks

12.2 SECTIONAL PROPERTIES OF PULLING TOWER

13.6
90

150.00

300
8 thk
150.00

Section Property Calculation ISMC300

PROPERTIES OF SINGLE SECTION (IS:808-1989)

unit wt. 36.3 kg/m A 46.3 cm2

D 300 mm B 90 mm
t 7.8 mm T 13.6 mm
cy 2.4 cm
Ix 6420 cm4 Iy 313 cm4
rx 11.8 cm ry 2.6 cm
Zx 428 cm3 Zy 47.1 cm3
d 272.8 mm h/tf 22.06
d/tw 34.97 Plastic b/tf 6.62 Plastic
Design as Plastic
PROPERTIES OF BUIT-UP SECTION

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2 - ISMC300
9.0 cm

15 cm

0 cm x 0.0 cm
18 cm

PROPERTIES OF COMBINE SECTION

A 92.6 cm2 rxx 11.78 cm

Ix 12840 cm4 ryy 9.37 cm
4
Iy 8126.6 cm rmin 9.37 cm
3
Zey 601.97037 cm Cyy_top 150.000 mm
3
Zex 856 cm Cyy_bot 150.000 mm

12.3 CHECKING OF COMPRESSION CAPACITY

Height of Trestle = 895.8 cm

Effective height = 1791.6 cm
Hence l/rxx = 191.25

Elastic critical stress in axial compression

= 53.91 MPa
Permissible Axial compressive stress

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= 29.90 MPa

2
Allowable stress = 304.74178 kg/cm
Capacity of the Single Trestle = σ X Ax
= 28219.089 kg
= 28.2 MT

Capacity of the Single Trestle 28.2 MT

> 8.0 MT
Hence safe.

12.4 Design of Anchor bolt connection pierhead

Max vertical load = 75.145 KN

= 75.14 X 1.5
Load on each winch machine after using 2 sheeve pulley = 112.717 KN
Total no of Bolt provided = 4.000 nos
No. of bolt provided on each side = 2.000 nos
Load on each bolt 112.717
2.000
= 56.358 KN
Diameter of bolt provided = 20 mm
Area of bolt 3.14 X 20.00 X 20
4
2
= 314.000 mm
Shear area = 0.78 X 314.000
= 244.920 mm2
Max Shear force on bolt = 75.145 KN
Load on each bolt = 75.145
4
= 18.786 KN
Shear stress in each bolt = 18786
244.9
= 76.703 N/mm2
Permissible stress in bolt 0.4 x 250
= 100 N/mm2
Hence OK
Bond stress for M35 concrete = 1.700 N/mm2
Length of bolt required 18786 X 3.14 X 1.700
20.000
= 175.966 mm
Provided length of anchor bar = 200 mm

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12.5 CHECKING OF COMPRESSION CAPACITY OF BASE PLATE

Dimension of base plate(B) = 1000 mm

Dimension of base plate(L) = 1020 mm
Base Pressure(w) = 0.08 MPa

Greater projection(a) = 200 mm

Smaller Projection(b) = 200 mm
Permissible bending stress in slab base(σbc) = 185.00 MPa

Thickness of base plate =

= 7.08 mm
Provided Thickness of Base Plate = 20 mm
Hence safe.

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13.0 BASIC DATA FOR FRAME FOR TROLLEY

Total Load = 35 MT
= 35000 kg
Impact factor (j ) = 1.5

Bending Moment = 32.1890625 kN.m

Shear Force = 128.75625 kN

13.1 PROPERTIES OF SINGLE ISMB

11 thk
75

100.00

200
6 thk
100.00

Section Property Calculation ISMC200

PROPERTIES OF SINGLE SECTION (IS:808-1989)

unit wt. 22.3 kg/m A 28.5 cm2

D 200 mm B 75 mm
t 6.2 mm T 11.4 mm
cy 2.2 cm
Ix 1830 cm4 Iy 141 cm4
rx 8.02 cm ry 2.22 cm
3
Zx 181 cm Zy 26.4 cm3
d 177.2 mm h/tf 17.54
d/tw 28.58 Plastic b/tf 6.58 Plastic
Design as Plastic

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PROPERTY OF BUILT-UP SECTION- 4 - ISMC200

105

100

100

150

BUILT-UP PROPERTY

A 114 cm2 rxx 8.013 cm

Ix 7320 cm 4 ryy 16.71 cm
4
Iy 31830.6 cm rmin 8.013 cm
3
Zey 2122.04 cm
Zex 732.0 cm3

13.2 CHECKING OF BENDING STRESS

Area of
= 300 X 11.4 3420.00 mm2
Flange plate
34.20 cm2
Nos. of Rows of bolt holes(n) = 0.00
Dia of hole(do) = 0.00 mm

Net area = 3420 - 0 3420.00

34.20 cm2

Bending stress = M
Zbot

= 439.74 Kg/cm2
Maximum Permissible Tension Stress = 1650.00 Kg/cm2
Hence safe.

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13.3 CHECKING OF WEB PLATE IN SHEAR

Maximum Shear Force(SF) = 13.13 MT

= 128.76 kN
Area of Web plate = 0.62 X 17.72 X 4 cm
= 43.95 cm2
Actual shear stress(ζv) = 298.66 Kg/cm2
29.30 MPa
Permissible shear stress(ζvm) = 0.45 x 100
…. As per Clause 6.4 of IS800 -1984
112.50
Hence safe.

14.0 PULLING ARRANGEMENT

14.1 PULLLING BRACKET CALCULATION :

20 thk 79 mm

150 mm 225 mm

240 mm

Yield Stress (f y) = 250 MPa

Width of Bracket (b) = 240 mm
Height of Bracket (H) = 225 mm

Thickness of Bracket (t) = 20 mm

Distance of hole from the top of the = 150 mm
Bracket (R)
Diameter of hole in the Bracket(dh) = 79 mm
Bottom of the Plate to the center of hole (s) = 75 mm
Total length weld(Lw) = 520 mm
Fillet weld size (w) = 8 mm

Weight on each bracket (W) = 8750 KG

Number of Bracket (n) = 2

Force on each Bracket (F ) = wXj
n

= 64312.5 N

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14.2 SHEAR STRESS

Shear Anticipated area (Af) = (R-dh) X t

2210 mm2
Actual Shear stress(ζv) = F
Af
29.10 MPa

Permissible Shear stress(ζvm) = 0.4 X f y

100 MPa

Hence safe.

14.3 BEARING STRESS

Force on Bracket (F ) = 64312.5 N

Bearing area of hole (Ab) = t X dh
= 1580.00 mm2
Bearing stress (σpa) = F
Ab
= 40.70 MPa
Permissible Bearing Stress (σp) = 0.75 X f y MPa
187.5 MPa
Hence safe.
14.4 FILLET WELD …. As per Clause 7.4.2 of IS816 -1969

Thickness of weld (t w ) = 8 mm
Constant (K for 70-90 ᵒ weld ) = 0.7
Effective throat thk (a ) = tw XK
= 5.60
Total Area of fillet weld area (Aw) = Lw X a
2942.01 mm2
Actual Shear stress(ζv) = F
Aw
21.86 N/mm2
Permissible shear stress in fillet weld = 107.8 N/mm2
…. As per Clause 7.1.2 of IS816 -1969
Hence safe.

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15 DESIGN OF PIN

Distance between Bracket Plate 120 mm

Dia of Pin = 75 mm

15.1 SHEAR STRESS

Shear Anticipated area (Af) = π *Dp 2

4
4417.86467 mm2
Actual Shear stress(ζv) = F
Af
14.56 MPa

Permissible Shear stress(ζvm) = 0.4 X f y

100 MPa

Hence safe.

15.2 BENDING STRESS

Load At centre of pin = F

= 64312.5 N
Bending Moment at base (Mh) = F X Length of Pin
4
1929375 N.mm
3
Section modulus of pin = D
32
13183.59 mm3
Actual Bending Stress (σba) = Mh
Z
146.35 MPa
Permissible Bending Stress (σba) = 0.66 X f y
165 MPa
Hence safe.

15.3 BEARING STRESS

Force on Pin (F ) = 64312.5 N

Bearing area of hole (Ab) = t X dh
= 1500.00 mm2
Bearing stress (σpa) = F
Ab
= 42.88 MPa
Permissible Bearing Stress (σp) = 0.75 X f y MPa
187.5 MPa
Hence safe.

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16.0 DESIGN OF TROLLEY CONNECTION WITH BOTTOM CHORD

16.1 BASIC DATA

Overall span = 63.40 m

Total Weight of Girder = 383.00 MT
= 3757.23 kN
Number of Sliding Support Under Bowstring at each side = 11 Nos
Weight of trolley = 170.78 kN
= 85.39 kN
Considering transverse force on connection as 50% of vertical

16.2 SECTIONAL PROPERTIES OF ANGLE

65.00

130
12 thk
65.00

Section Property Calculation 130 X 130 X12

PROPERTIES OF SINGLE SECTION (IS:808-1989)

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unit wt. 29.8 kg/m A 23.4 cm2
D 130 mm B 130 mm
t 12.0 mm
cy 3.7 cm
Ix 476.01 cm4 Iy 476.01 cm4
rx 3.99 cm ry 3.99 cm
3
Zx 51 cm Zy 51 cm3

Plastic
Design as Plastic

16.3 CONNECTION OF ANGLE

Adopt thickness of weld = 6.0 mm

Length of weld = 500.0 mm
Throat thickness = 4.20 mm
Strength of Weld per cm = 453.60 kg/m
Actual Horizontal Intercepted force = 8704.55 kg
Strength of Weld = 22680 kg
Hence safe.

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