Hengyang Industry

Cockle Shell

Tel:+8615617816797

Waste Cockle Shell Mining Process Plant

Mail: sell@chinadjks.com
Add: 500 West, cross road of Rizhao and Industrial road, Zhengzhou city, China
 Instruction
A cockle is an edible marine bivalve mollusk. Many small edible bivalves are loosely called cockles, true cockles are species
in the family Cardiidae.
A bivalve is an animal that has two hinged shells, which are called valves. All bivalves are mollusks. Examples of bivalves are
clams, mussels, oysters, and scallops. Bivalves are found in both freshwater and marine environments.

Calcium oxide (CaO) is usually produced via thermal decomposition of limestones obtained through mining and quarrying.
However, this study manages to exploit the vast availability of natural calcium sources (Anadara granosa) or locally known
as cockle shell in Sea lines. The efficiency of the calcination process that transforms calcium carbonate (CaCO3) to calcium
oxide (CaO) was often depended on the variable involved. Therefore, we wish to demonstrate the effects of experimental
variables (calcination temperature, heating rates and particle sizes) on calcination of CaCO3 via thermos-gravimetric
analyser (TGA). Analysis of XRF, XRD and SEM were also conducted on the CaO produced after calcination.

Cockle shells were obtained from the local market. Refined palm olein of Tenera hybrid was purchased from Delima Oil
Products, Malaysia. The fatty acids composition of the oil was found as: myristic acid 0.8%, palmitic acid 41.3%, stearic
acid 3.6%, oleic acid 44.0%, linoleic acid 9.8%, and traces of other acids.

An estimate of the availability of shell for use in aggregates indicates that there is potentially around 103,000t/yr of shell
waste that may be suitable for aggregate applications & building materials application.

General Production
Calcium carbonate, CaCO3, commonly found in rocks occurs naturally as the main component of crustacean shells. Due to
its varied polymorph properties, the mineral is widely used in diverse applications such as an active ingredient in
agricultural lime, as a heterogeneous catalyst for biodiesel production, as a biomaterial for use in bone repair and as a
biosorption material to remove heavy metalions. Hengyang Industry Machines for the utilisation of CaCO3 from seashells
has been of recent interest, for example in the utilisation of the mineral from crab shells as a catalyst and a biosorption
material. Apart from highpriced crab and molluscs such as oyster, cockle is inexpensive and consumed as part of the daily
diet. In China, cockle contributes to about 14% of marine aquaculture production. Therefore, there is an abundant supply of
blood cockle shells. In addition, the shells do not have any other important uses and are normally discarded as waste. Due to
the abundance of these seashells, they have a high potential to be utilised as a cheap source of CaCO3 for industrial
applications.

Cockle Shell
 Conveying

Crushing

Screening

Heating Sources Drying if need

Kiln Reaction Air Classifying

Cooling

Packing

Hengyang Equipments:
- Crushers
- Screens
- Dryer
- Kiln Furnace
- Milling Machine
- Packing Machine

Cockle shells or Anadara granosa has been touted as an alternative for the calcium carbonate sources instead of using the
limestone. Mining large quantities of rocks can contribute to the environmental damage and engage with the high cost for
environmental compliance. Hengyang’s Technology also proved seashells to have higher composition of calcium oxides
compared to the limestones. After use Hengyang Technology, blood cockle, Anadara granosa, were used as the starting
material. We was design to evaluate the influence of operating conditions on the minerals of Anadara granosa shells by heat
treatment at various temperatures, particle sizes and heating rates, and to subsequently use the resulting material for the
formation of calcium oxide (CaO). CaO associated with carbonaceous material has been of recent interest in applications
such as transesterification catalysts and sorbents for sulphur dioxide. The utilisation of the economic resources of waste
biominerals from blood cockle shells is expected to promote the commercial application of the resulting calcium oxides.
To the best of our knowledge, there are few reports on the exploitation of the vast availability of waste cockle shells from
marine aquaculture as potential natural resources for calcium oxide compared to other seashells such as scallop shell and
oyster shell. Therefore, this study was carried out with intent to determine the influence of different calcination condition
(temperature, heating rate and particle sizes) on the production of calcium oxide using cockle shell as raw materials based
on thermo-gravimetric analyses.

Technical Parameters Experimental Value

Heating Rate 10-20℃/min
Calcination Temperature 700-900℃
Particle Sizes 0.3,0.4,,0.6,1.2mm
Chemical composition of calcined cockle shell
Compound Concentration
CaO 97.57%
MgO 0.32%
P2O5 0.19%
SO3 0.12%
K2O 0.03%
Na2O 1.22%
Fe2O3 0.04%
SiO2 0.13%
Al2O3 0.1%
Others 0.28%

Material Handling & Processing Methods

The cockles were washed thoroughly with tap water, scrubbed using brush to remove impurities and boiled for 15 minutes
at 100℃. The cockles were then cooled at room temperature before the contents of the cockles were removed leaving
behind only the shells. The shells once again cleaned using distilled water and then sun-dried for one day. Drying is
important to prevent the agglomerate during the grinding process. The cockles were crushed into small pieces with pestle
and mortar before being grounded into powder form. The powder obtained was then sieved into three different of particle
sizes (0.3 mm, 0.425-0.6 mm, and 1.18 mm) using a kiln furnace.

Main Machinery Instruction

Smooth Roller Crusher

The roller crusher is powered by the V-belt pulley on the motor, and
through a couple of middle reducers, it drives the fixed roller to spin,
and relying on the long gear pulley installed on the other end of the
fixed roller, the dynamic roller is driven. The two rollers of the roll
crusher are moving towards each other for squeezing materials, the
material is crushed between two rollers, and crushed product is
discharged from bottom. Any change of technical parameters, there
is no further notice.

Model 2PG400×250 2PG610×400 2PG600×750 2PG900×900 2PG900x1200

Roller Dia (mm) 400 610 600 900 900
Length (mm) 250 400 750 900 1200
Max. feeding size 25 40 40 50 50
(mm)
Discharging size (mm) 2-8 2-25 2-25 2-30 2-30
Capacity (t/h) 5-10 13-40 60-125 70-150 90-210
Roller number 2 2 2 2 2
Rotating speed (r/min) 180 75 65 41 41
Weight (t) 1.8 4.5 6.5 15 18
Dimension (mm) 1215×834×830 3600×1590×1170 3560x1910x1005 5665x2530x1646 5665x2830x1646
Power (Kw) 2×5.5 2×15 2×22 2×37 2×45
Four Roller Crusher
Series 4PG stone four roller crusher is mainly used for the crushing of
medium-hard mines and rocks in cement, chemical, electric power,
metallurgy, building materials, refractories and other industrial sectors,
such as the secondary crushing and fine crushing of limestone, slag, coke,
coal and other materials.
Roller crusher is mainly made up of roller wheels, roller support bearings,
clamping and regulation devices and drive devices.

Working principle:
Roller crushers have a theoretical maximum reduction ratio of 4:1. If a 2
inch particle is fed to the roller crusher the absolute smallest size one
could expect from the crusher is 1/2 inch. Roller crushers will only crush
material down to a minimum particle size of about 10 Mesh (2 mm). A
crushes using compression, with four rollers rotating about a shaft,
towards the gap between the rollers. The gap between the rollers can be
adjusted to the size of product desired, with the realization that the largest
feeding particle size can only be 4 times of the gap dimension.
Technical details:
Two cavities
Capacity
Model Feed Size(мм) Output Size(мм) Motor Power(KW)
(t/h)
4PG0404Ⅱ ＜20 0.3-10 2-30 2×7.5
4PG0605Ⅱ ＜30 0.3-15 5-60 2×22
4PG0806Ⅱ ＜40 0.3-20 8-90 2×30
4PG0809Ⅱ ＜60 0.3-20 12-120 2×37
4PG0812Ⅱ ＜60 0.3-20 20-180 2×45
4PG1012Ⅱ ＜80 0.3-30 30-220 2×55
4PG1212Ⅱ ＜90 0.3-50 45-320 2×75
4PG1216Ⅱ ＜90 0.3-50 55-400 2×90
4PG1218Ⅱ ＜90 0.3-50 70-500 2×110
Three cavities
Model Feed Size(мм) Output Size(мм) Capacity(t/h) Motor Power(KW)
4PG0404Ⅲ ＜20 0.1-10 2-30 7.5 11
4PG0605Ⅲ ＜30 0.1-15 5-60 22 30
4PG0806Ⅲ ＜40 0.1-20 8-90 30 37
4PG0809Ⅲ ＜60 0.1-20 12-120 37 45
4PG0812Ⅲ ＜60 0.1-20 20-180 45 55
4PG1012Ⅲ ＜80 0.1-30 30-220 55 75
4PG1212Ⅲ ＜90 0.1-50 45-320 75 90
4PG1216Ⅲ ＜90 0.1-50 55-400 90 110
4PG1218Ⅲ ＜90 0.1-50 70-500 110 132

Rotary Dryer
Despite the introduction of new technology, the long established Rotary Rotary Dryer is still
widely regarded as the workhorse of many process industries. The robust yet simple
construction combines flexibility with reliability, enabling this type of dryer to handle a vast
range of materials and to operate continuously under the most arduous conditions. The design
also permits the use of the highest possible drying temperatures and in contrast to other dryers
is not sensitive to wide variations in material size, moisture content or throughput.
Principles of Operation
In its simplest form, the Rotary Dryer consists of a slightly inclined rotating cylinder, fitted
with a series of peripheral flights arranged to lift, distribute and transport the material. The
flights are designed to suit the particular handling characteristics of the material, which may
vary with increasing dryness. The principle of operation is based on showering, or cascading
the wet material through a hot gas stream, flowing either co-current or counter-current to the
solids. The hot gas induces the evaporation of the moisture. The heat lost to the material and evaporation of water vapor
reduces the gas temperature rapidly, such that it leaves the dryer at a comparatively low temperature. The efficiency of the
dryer is largely dependent on the differential between the inlet and exhaust gas temperatures, although the heat transfer rate
is also influenced by the relationship between the design of flights and the speed of rotation. However, irrespective of the
gas and material temperatures the drying (or residence) time may be critical, as this is governed by the rate of diffusion of
water from the core to the surface of the material. For special applications, the rotary cascade design is adapted to provide a
shortfall, or ‘Cruciform’, lifter configuration.
Inner Surface is different upon various usage:

Rotary Dryer Dimensions:

Capacity: 0.7-150t/h
Heating Temp: 100°C--700°C
Diameter: 800mm-4000mm
Length: 6000mm—130 000mm
Power: According to the dryer and its capacity.
Material: Q235, G20, 310S, 253MA, 309S, Q245, etc.

Rotary Kiln Application

Rotary kiln is a rotating cylindrical vessel which is used for drying, calcination and sintering in a continuous process with
the use of hot gases. The hot gases may be generated in an external furnace or by a flame inside the kiln. Dajia rotary kiln
and sponge iron rotary kiln has been developed for performing drying, calcination and sintering work in a continuous
process. Widely used for cement, pet coke calcination, dolomite, bauxite, sponge iron and other materials, it uses hot gases
for the operation. Integrated with variable speed drive, process automation and instrumentation, this kiln ensures optimum
operational control. In addition to technology, its design features better inlet and outlet sealing to ensure minimum false air
entry.
Specifications
Diameter: 1000mm to 4500mm
Length: 12000mm to 130 000mm
Methods of heating: Direct or indirect
Capacity: 200kg/h to 70 t/h
Fuel: coal, natural gas, heavy oil, etc
Temp range: 900- 1400°C
Material: Carbon steel, Stainless steel, etc
Thickness: 12mm to 100mm

Lab Kiln and Dryers

Technical Details
Rated
Furnace pipe Rated heating Installation
Model operating Capacity Dimensions Weight
size power Angle
temperature
HQ20 φ0.2×4.5m 80000kcal/h 0.5~5.0° ~15kg/h ~6.1×1.6×1.4m ~4T
HQ35 φ0.35×9m 110000kcal/h 0.5~4.0° ~120kg/h ~11×1.8×1.9m ~8T
HQ40 φ0.4×9m 180000kcal/h 0.5~4.0° ~150kg/h ~11×1.8×1.9m ~10T
HQ50 φ0.5×9m 300000kcal/h 0.5~4.0° ~250kg/h ~11×1.8×2.0m ~12T
HQ62 φ0.62×10.5m 450000kcal/h 0.5~3.0° ~300kg/h ~12.5×2.2×2.1m ~15T
HQ70 φ0.7×10.5m 480000kcal/h 0.5~3.0° ~360kg/h ~12.5×2.3×2.2m ~18T
HQ80 φ0.8×10.5m 600000kcal/h 0.5~3.0° ~480kg/h ~12.5×2.3×2.2m ~20T
HQ94 φ0.94×12m 680000kcal/h 0.5~2.5° ~650kg/h ~14×2.4×2.3m ~25T
HQ100 φ1.0×12m 700000kcal/h 0.5~2.5° ~750kg/h ~14×2.5×2.5m ~28T
1100℃
HQ110 φ1.1×12m 800000kcal/h 0.5~2.5° ~900kg/h ~14×2.5×2.5m ~30T
HQ125 φ1.25×12m 860000kcal/h 0.5~2.5° ~1000kg/h ~14×2.6×2.6m ~35T
HQ142 φ1.42×13.5m 1000000kcal/h 0.5~2.5° ~1350kg/h ~15.5×2.7×2.7m ~40T
HQ150 φ1.5×13.5m 1300000kcal/h 0.5~2.5° ~1500kg/h ~15.5×2.8×2.9m ~45T
HQ160 φ1.6×15m 1500000kcal/h 0.5~2.5° ~1600kg/h ~15.5×2.9×3.0m ~50T
HQ180 φ1.8×15m 1700000kcal/h 0.5~2.5° ~1900kg/h ~17.5×3.1×3.2m ~55T
HQ200 φ2.0×15m 1800000kcal/h 0.5~2.5° ~2200kg/h ~17.5×3.3×3.4m ~60T
HQ220 φ2.2×15m 2200000kcal/h 0.5~2.5° ~2600kg/h ~18×3.5×3.6m ~70T
HQ240 φ2.4×16.5m 2500000kcal/h 0.5~2.5° ~3000kg/h ~18×3.8×3.9m ~82T

Various Crushing and Screening Machines:

Ball Mills
The Ball Mill is designed to grind materials by turning the cylindrical shell with grinding medium (e.g. steel balls, cylpeb,
and pebbles) put in the shell, and has a simple structure and ease of handling. Furthermore, The Ball Mill of a large capacity
has been available to a very extensive range of applications in both dry and wet processing.

Grinding Media
Steel ball, as the indispensable consumable to ball mill, is a kind of wear-resistant material that made of carbon, chromium,
manganese, and molybdenum, etc. as the main added metal elements, and can be produced through forging, spinning,
rolling, grinding and casting.
Crusher Spare parts
Machined surfaces for a consistent fit with less hassle and
downtime
Large selection of tooth and curve configurations for optimum
performance in any application
Unsurpassed alloys for extended wear life and lower cost per
ton
• Toggle Plate

• Cheek Plate
• Jaw Wedges
• Jaw Plate

Other parts which are available include Feed Tubes, Feed Disks, Table
Liners, Outer Table Liners, Upper Tub Liners, Lower Tub Liners, and
Pedestal Skirt Liners. We also make long-lasting wear parts for horizontal
shaft impactors, including Standard and Heavy Duty Impeller Bars,

Curtain Liners and Liner Plates.

Blow bar
hammer plate
liner plates

We produce Hammers in One and Two-Piece styles, Grates, Breaker Blocks, Side Liners, Breaker Bar Sleeves, Rotor Hubs,
Complete Rotor Assemblies, Top Cover Liners and
Throat Collars.
• Grates
• Breaker Blocks
• Side Liners
• Breaker Bar Sleeves
• Rotor Hubs
• Complete Rotor Assemblies
• Top Cover Liners
• Throat Collars

Ball mill Liner

Ball mill linings from dajia-engineering protect your mill from the abuses of mineral processing while allowing high
grinding and crushing efficiency.

Our ball mill linings are designed from rubber or casting steel or rubber composite materials according to your application
and throughput requirements.

Rotary Kiln tyres (Rings)

The purpose of tyres (often called riding rings) and rollers is to support the kiln and allow it to rotate with minimal friction.
Rotary kilns are among the largest items of permanently moving
industrial machinery, the largest examples weighing in their
fully-loaded form several thousand tonnes. Despite the challenges
of their size and their high temperature, the best examples of
rotary kiln rotate on their rollers almost frictionlessly, the power
supplied by the drive being almost entirely in order to oppose the
eccentric load of the contents of the kiln. On cutting the power to a
kiln, the kiln will “roll back” and unless a brake is applied, will
continue to swing like a pendulum for ten or fifteen minutes
before coming to a standstill. This finely-tuned mechanical
condition requires sophisticated design of the kiln’s supports.

A standardised design evolved during the first three decades of the twentieth century, allowing the great escalation in size of
kilns that then followed.

Kiln Support Roller

Kiln Support Rollers are backed by latest technology and provide
desired support to cables and other related products. These support
rollers are driven to rotate using friction between roller surface and
web. The small friction torque of the roller bearings also allow
higher speed operations and helps in avoiding possibilities of
slippage due to presence of large air film between roller surface and
web.
Features:
Coming with small friction torque of roller bearings
Rollers are close together that decrease pulling tension
Manufactured as per defined industry standards
Can also be custom designed as per client's specific requirements
Durable finish and reliable performance

Mill Girth Gears

Mill Girth Gears comprise high integrity girth gears that find application in driving horizontal grinding mills. With these
gears developed for achieving superior finish strength and process reliability, these can be designed for different kW
applications as well as in diameter and weight choices. For ensuring in them flawless finish support, we manufacture them
in temperature controlled environment.

Applications:
Girth gears mainly using in -
Ball Mills
Kiln drive system
Rotary Dryer
Steel re-rolling mills
Paper industries
Rod Mills

Ring Gears
Ring Gears are also known as starter ring and comprises medium carbon steel ring with teeth which comes fitted on
periphery of flywheel of internal combustion engine generally in
automotive applications. With the teeth driven by smaller gear
(pinion) of starter motor, its primary use is in transferring torque
from starter motor pinion to flywheel/flexplate for engine rotation.

Features :
Starter ring gear featuring precision construction support
These are made to undergo different heat-treatment including
tempering, normalizing and others for precision finish
Teeth of starter ring hardened for enhancing its strength and wear
resistance
Modern computer aided designing support using software like
AUTOCAD, SOLID WORKS for ensuring precision construction standards
Interference checks and dimensional accuracies carried out using these tools
Can also provide load analysis & stress analysis on gears using finite element analysis

Application :
These are mostly used in automotive applications including:
Rotary Dryer
Rotary Cooler
Kiln
Three drum dryer
Ball mill
Ball Mill Head/Cover:
Henan Dajia Mining Company is professional manufacture in producing ball mill components and rotary kiln components.
Our components can meet the requirement of most kinds of mills. We supply components service not only for mill
manufacturer but also for whom in maintaining.

Ball mill head:

1. Material: ASTMA-27 grade 70-40 Class 1
2. Heat treatment:Q.T.
3. NDT:ASTM E-709 and ASTM E-125

Alumina Grinding Media/Ceramic Ball:

Alumina Grinding Media/Ceramic Ball also named as Alumina grinding ball for all sorts of ball mills, pearl mills, sand
mills for the super fine grindings and dispersions of products with special
quality requirements ,such as: Zircon sand, Silicon dioxide,
Calcite(GCC),Magnetic bands coatings for audio and video tapes, paint,
pigment, coatings, Ceramic glaze, Titanium dioxide and so on.

Main Advantage:
High strength, Excellent wear resistance,20 times more than commonly ceramic
ball of France or ceramic ball, keep the material high degree of purity.
High density, high grinding efficiency, shorten 50% grinding times.
Very good roundness, very smooth and shiny surface, long times of use.
Mechanical Properties:

Content of Al2O3 ≥92% Porosity 0% Mohs Hardness 8.5-9

Gravity ≥3.6g/cm3 water absorbation 0% Compression Strength ≥1800Mpa
Sizes:
Ø0.5-3mm grinding ball use in sand mill
Ø5-20mm grinding ball use in mix mill and ball mill
Ø20-130mm grinding ball use in ball mill
Alumina Liner For ball mill:
Grinding Alumina Liner:
PU Vibrating Plate/Sieves:
Plate is fabricated by advanced polyurethane materials with embedded metal framework structure, which combines all the
characteristics of rubber sieve, but also have superior wear resistance, higher screening accuracy, better tear resistance.

Material: Polyurethane
Type: PU Screen Plate
Thickness: 15-120mm
Hole size: 0.15-120mm
Hardness: 85-100A
Tensile strength: >50 MPA
Extensibility: >500%
Tear strength: >70 KN/M
Akron wearing: >0.02 cm3/1.6km
Color Yellow, Green, Blue, Red, etc

Application: Metallurgy, Mining, Coal, Chemical,

Construction, Sand & Gravel and in Aggregate-ore Processing.

Zhengzhou Hengyang Industrial Co., Ltd

Tel: +86-15617816797
Fax: +86-371-67571922
Whatsapp: +8615617816797
Mail: sell@chinadjks.com
Add: 500m West, Crossroad of Rizhao and Industrial Road, Zhengzhou City, China.