FINAL DRAWINGS

&
INSTRUCTION MANUAL

JOWA UV-4
Fresh Water UV Sterilizer
JOWA F-300-2
Fresh Water Mineralizing Filter

for
Hull No: 2277-2278

HYUNDAI MIPO DOCKYARD Co.Ltd.

KOREA
 SCOPE of SUPPLY
and
SPARE PART LIST
(per shipset)
JOWAUV-4/UV Sterilizer
JOWA F-300-2/Mineralizer

For

HYUNDAI MIPO DOCKYARD CO.LTD.

KOREA

Part no.
37001-10004 Jowa UV-4 Sterilizer 1pce
power supply:220vac/60Hz
22304-01000 Solenoid valve DN25 1pce
19090-25003 JIS flange DN25 2pce

50302-00000 Jowa F-300-2 Mineralizing filter 1pce

17002-40000 PH adjusting material 125kg
17001-30000 Filter sand 125kg
19090-25003 JIS flange DN25 4pce

SPARE PARTS:
37000-00011 UV lamp 4pce
37000-00021 Quartz tube(glass tube) 1pce
37001-00011 Cleaning compound 1set
17002-40000 PH adjusting material 125kg
-OIL
CONTENT JOWA AB TULEBO 865
METER AND S-428 34 KÅLLERED
ALARM SYSTEM GÖTEBORG,SWEDEN
-WATER FILTER TEL 46 31 795 00 40
-SILVER STERLIZER
-OILY WATER SEPARATOR FAX 46 31 795 45 40
-OIL DISCHARGE MONITORING Telex 21358 JOWA S
AND CONTROL SYSTEM (ODMCS) E-mail info@jowa.se
Date: 2006-09-18 JOWA UV-STERILISER
Rev: E JOWA UV
Sign: AS/MÖ

Table of contents
1.0 INTRODUCTION
1.1 GENERAL
2.0 SPECIFICATIONS

3.0 INSTALLATION INSTRUCTIONS

3.1 DELIVERY
3.2 LOCATION
3.3 PIPING
3.4 DRAIN OUTLET
3.5 ELECTRIC CONNECTIONS
3.6 EXTERNAL ALARM CONNECTION
4.0 OPERATION
4.1 INITIAL CHECK
4.2 OPERATION INSTRUCTIONS
4.3 VALVE SETTINGS DURING NORMAL OPERATION
4.4 CONTROL CABINET
4.5 THE MENU SYSTEM
4.6 THE ALARM / WARNING SCREENS
4.7 UV-LAMPS
5.0 MAINTENANCE AND SERVICE
5.1 REGULAR CLEANING PROCEDURE FOR UV-CHAMBER:
5.2 ADVANCED CLEANING PROCEDURE (MANUAL CLEANING)
5.3 SERVICE OF THE UV-SENSOR SIGHT PORT
5.4 REPLACEMENT OF UV-LAMPS
5.5 REPLACEMENT OF QUARTZ-JACKETS AND O-RINGS
6.0 TROUBLESHOOTING
6.1 TROUBLE SHOOTING CHART:
7.0 MECHANICAL DRAWINGS

8.0 ELECTRICAL DRAWINGS

9.0 FLOW DIAGRAM

10.0 SPARE PARTS

Date: 2006-09-18 JOWA UV-STERILISER
Rev: E JOWA UV
Sign: AS/MÖ

1.0 Introduction
The unit is meant to sterilise the potable water immediately before it reaches the consumers.
It contains highest quality ultraviolet lamps which are powered by electronic, highfrequency,
ballast to reach the best light quality and longest lifetime for the lamps. It is mechanically
designed to withstand the vibration experienced onboard a vessel. The sterilising process is
controlled by a microprocessor which collects data from the UV-sensor and the lamp
monitoring system. It gives all necessary information to the user in a display window. If a
lamp fails, it tells you which lamp to change. It also tells you when to change all lamps
because of age. If the sterilising dosage is below acceptance the unit shuts off the flow and
alarms.

1.1 General

To obtain all advantages operating the JOWA UV unit, be assured all users have adequate
education for the equipment.

Ensure that the installation is correctly maintained and operated in accordance with the
instruction in this manual. Otherwise the functions of the equipment cannot be guarantied.

Before installation and start up, read this manual carefully.

Supplier and manufacturer: JOWA AB

Tulebo 865
S-428 34 Kållered, Gothenburg
SWEDEN
Telephone: +46 31 726 54 00
Fax: +46 31 795 45 40
e-mail info@jowa.se
Homepage: www.jowa.se
 Date: 2006-09-18 JOWA UV-STERILISER
Rev: E JOWA UV
Sign: AS/MÖ
2.0 Specifications
UV1 UV2 UV3 UV 4 UV 5
Capacity: 3 3 2,5-4,1 m3/h 3 5,8-10,5 m3/h
0,9-1,3 m /h 1,2-1,8 m /h 3,8-6,1 m /h
depending on depending on
depending on depending on depending on
water quality water quality
water quality water quality water quality
(T50=60%=>2,5 (T50=60%=>5,8
(T50=60%=>0,9 (T50=60%=>1,2 (T50=60%=>3,8
m3/h - m3/h -
m3/h - m3/h - m3/h -
T50=90%=>4,1 T50=90%=>10,5
T50=90%=>1,3 T50=90%=>1,8 T50=90%=>6,1
m3/h) m3/h)
m3/h) m3/h) m3/h)
Number of
1 pcs 2 pcs 3 pcs 4 pcs 5 pcs
lamps:
Type of
JOWA 15W JOWA 15W JOWA 15W JOWA 15W JOWA 15W
lamp:
Voltage: 230VAC
230VAC 50/60Hz 230VAC 50/60Hz 230VAC 50/60Hz 230VAC 50/60Hz
50/60Hz
Power
35W 50W 65W 80W 95W
consumption
Power at 254
4,7W 9,4W 14,1W 18,8W 23,5W
nm:
2 2 2 2
UV-dosage: 36000µWs/cm 36000µWs/cm 36000µWs/cm 36000µWs/cm 36000µWs/cm2
Alarm: Relay output, Relay output, Relay output, Relay output, Relay output,
normally normally normally normally normally
open/closed 1A open/closed 1A open/closed 1A open/closed 1A open/closed 1A
resistive resistive resistive resistive resistive
Ambient
5-45 °C 5-45 °C 5-45 °C 5-45 °C 5-45 °C
temperature
Dimensions 129x471 mm 114,3x471 mm 154x471 mm 168,3x471 mm 219,1x471 mm
chamber: (Diam. x Height) (Diam. x Height) (Diam. x Height) (Diam. x Height) (Diam. x Height)
Dimensions 200x300x80 200x300x80 300x400x120 300x400x120 300x400x120
control unit: (W x H x D) (W x H x D) (W x H x Dh) (W x H x D) (W x H x D)
Working
max 10 bar max 10 bar max 10 bar max 10 bar max 10 bar
pressure:
Dimension DN32 female DN32 female DN32 female DN32 female DN32 female
inlet: threaded threaded threaded threaded threaded
Dimension DN32 female DN32 female DN32 female DN32 female DN32 female
outlet: threaded threaded threaded threaded threaded
Dimension
DN25 female DN25 female DN25 female DN25 female DN25 female
solenoid
threaded threaded threaded threaded threaded
valve:
Empty
15 kg 15 kg 27 kg 32 kg 35 kg
weight:
Material
AISI316L AISI316L AISI316L AISI316L AISI316L
chamber:

Diagram 2.0.1 -Specifications for UV 1-5

UV-sensor at 254 nm.

Lamp monitoring system.
Shock mountings on chamber and cabinet.
Date: 2006-09-18 JOWA UV-STERILISER
Rev: E JOWA UV
Sign: AS/MÖ

UV31 UV41 UV51

Capacity: 8,8-14 m3/h 13,2-21,1 m3/h 20-36,4 m3/h
depending on depending on depending on water
water quality water quality quality
(T50=60%=>8,8 (T50=60%=>13,2 (T50=60%=>20
m3/h - m3/h - m3/h -
T50=90%=>14 T50=90%=>21,1 T50=90%=>36,4
m3/h) m3/h) m3/h)
Number of
3 pcs 4 pcs 5 pcs
lamps:
Type of
JOWA 55W JOWA 55W JOWA 55W
lamp:
Voltage: 230VAC 50/60Hz 230VAC 50/60Hz 230VAC 50/60Hz
Power
185W 240W 290W
consumption
Power at 254
54W 72W 90W
nm:
2 2
UV-dosage: 36000µWs/cm 36000µWs/cm 36000µWs/cm2
Alarm: Relay output, Relay output, Relay output,
normally normally normally
open/closed 1A open/closed 1A open/closed 1A
resistive resistive resistive
Ambient
5-45 °C 5-45 °C 5-45 °C
temperature
Dimensions 154x927 mm 168,3x927 mm 219,1x927 mm
chamber: (Diam. x Height) (Diam. x Height) (Diam. x Height)
Dimensions 300x400x120 300x400x120 300x400x120
control unit: (W x H x D) (W x H x D) (W x H x Dh)
Working
max 10 bar max 10 bar max 10 bar
pressure:
Dimension DN32 female DN50 female DN50 female
inlet: threaded threaded threaded
Dimension DN32 female DN50 female DN50 female
outlet: threaded threaded threaded
Dimension
DN32 female DN32 female DN32 female
solenoid
threaded threaded threaded
valve:
Empty
40 kg 42 kg 45 kg
weight:
Material
AISI316L AISI316L AISI316L
chamber:

Diagram 2.0.2 -Specifications for UV 31-51

UV-sensor at 254 nm.

Lamp monitoring system.
Shock mountings on chamber and cabinet.
Date: 2006-09-18 JOWA UV-STERILISER
Rev: E JOWA UV
Sign: AS/MÖ

3.0 Installation instructions

3.1 Delivery
All internal piping and electric cables are already installed on the UV-unit, in principle there
only has to be water inlet and outlet, main power supply, alarm and a sewer for the drain to be
connected.

3.2 Location
Locate the UV-unit so there is enough space around it for maintenance and service. For lamp-
change of UV1-5, there has to be minimum 600mm free space below chamber. For lamp-
change of UV31-51, there has to be minimum 1000mm free space below chamber. Mount the
UV-unit sufficiently by bolts. Bolt holes are prepared, refer to drawings chapter Drawings,
layout.

3.3 Piping
The place of installation in the piping system is very important. The fundamental rule is to
install the UV-unit as close as possible to the tapping point(s), i.e. after equipment as filter,
pumps, tanks etc.

Connect water inlet, water outlet in accordance with drawings, see chapter Mechanical
Drawings. Make sure to use rubber hoses between piping and UV-chamber to protect the unit
from vibrations and mechanical forces. Mount valves on water inlet and water outlet. They
are necessary when dismounting quartz-jackets.

3.4 Drain outlet

Place a funnel connected to a sewer beneath the drain outlet of the chamber, see drawings
chapter Mechanical Drawings.

3.5 Electric connections

The electric power is 230 VAC 50/60 Hz and should be connected at terminal 1, 2 and ground
in the control cabinet, see chapter Electrical drawings for more information.

3.6 External alarm connection

The external alarm connects to terminal 3, 4 or 4, 5 dependable if you need a normally closed
signal or a normally open signal. 3, 4 is NC and 4, 5 is NO. For more information see chapter
Electrical drawings.
Date: 2006-09-18 JOWA UV-STERILISER
Rev: E JOWA UV
Sign: AS/MÖ

4.0 Operation
4.1 Initial check

Before starting up check following items:

• Check voltage (230 VAC 50/60 Hz)

• Fill the chamber by:
o Opening the upper drain valve.
o Open valve on water inlet slowly to avoid breaking the quarts-jackets.
o Let the chamber fill up till water comes from upper drain valve and close this
one.
o Open water inlet valve completely.
• Make sure no leakage.
• Make sure lamps are mounted and connected.
• Make sure external alarm is connected in a proper way.

4.2 Operation instructions

1. Open manual valves for inlet- and outlet water.

2. Turn POWER-switch to ON.

3. The main/default screen on the LCD display shows the status of the sterilizer.

4. The solenoid valve is time delayed by 2 minutes for lamps to reach full output. If the
solenoid valve is closed “Preparing lamps..” is shown on the first row of the LCD
display. When the solenoid valve is opened the status information is changed to
“Sterilizing”.

5. The UV-unit operates fully automatic and calls for attention if anything is wrong
(internal alarm + external alarm). Everytime the lamp/lamps has/have been turned off
the solenoid valve is delayed by 2 minutes.

4.3 Valve settings during normal operation

• Close the drain valves.

• Open valves for inlet and outlet.
• Close bypass valve if there is one.
• The solenoid valve is controlled by the control cabinet.
Date: 2006-09-18 JOWA UV-STERILISER
Rev: E JOWA UV
Sign: AS/MÖ

4.4 Control cabinet

• Turn power switch ON, green diode lights up.

• All necessary information can be read in the display window. Normally you can read
UV-intensity and hourmeter. You can get further information such as alarm values, total
operating time etc by navigating in the meny system. An overview of the menysystem is
shown in diagram 4.5.1.
• If an alarm/warning arise the alarm diode is lit up and the display gives you information
about the error and what to do to about it. There are two different alarm that will shut
off the chamber i.e pull the alarm relay and close the solenoid valve:

1. Intensity alarm
2. Lamp failure

There are also two different warnings that might occur, if they occur the alarmrelay is
pulled but the UV sterilizer will continue functioning as normal:

1. Hourmeteralarm1
2. Hourmeteralarm2

The possible error/warning screens are shown in diagram 4.6.1-4.6.4.

Date: 2006-09-18 JOWA UV-STERILISER
Rev: E JOWA UV
Sign: AS/MÖ

4.5 The Menu System

Sterilizing / Preparing lamps..

Intensity: xx %
Hourmeter: xxx h

UP / DOWN

Intensity: xx %

Alarm at: 49 %

UP / DOWN

Hourmeter: xx h
Alarm1: 7300h
Alarm2: 8000h
Total time: xxxx h
UP / DOWN YES / NO

Reset Hourmeter? This will reset

NO Reset Hourmeter when YES Hourmeter.
All lamps changed. Are you sure?
YES=OK NO=Cancel YES=OK NO=Cancel

UP / DOWN

Change language? Choose language: English

YES
NO
YES=OK NO=Cancel Press UP/DOWN YES
YES=OK NO=Cancel
UP / DOWN

Program rev. x.x

Serial number:
xxx-xxxx
UP / DOWN

JOWA AB
Tel: +46-31 726 54 00
Fax: +46-31 795 45 40
info@jowa.se

UP / DOWN

read more about

JOWA at:
www.jowa.se
UP / DOWN

Do you want to
NO Perform a selftest? YES Please wait . .

YES=OK NO=Cancel 25 seconds

Problem with lamp/HF

nr: x, x, x, x, x Selftest successful!
Test one more time? …
Yes_OK NO=Cancel

Diagram 4.5.1 -Overwiew of the menu system

Date: 2006-09-18 JOWA UV-STERILISER
Rev: E JOWA UV
Sign: AS/MÖ

4.6 The alarm / warning screens

Intensity alarm! Low intensity

Chamber is shut off. YES Clean chamber
More info? Press YES to clear
YES=OK NO=Cancel

NO YES

Sterilizing / Preparing lamps..

Press YES to clear! YES

Intensity: xx %
Hourmeter: xxx h

Diagram 4.6.1 -Alarm screen for Intensity alarm

Lampfailure! Sterilizing / Preparing lamps..

YES
Change lamp: x
Press YES to clear! Intensity: xx %
Hourmeter: xxx h

Diagram 4.6.2 -Alarm screen for Lampfailure alarm

Hourmeteralarm1: 700h Order +46-31 726 54 00

left to change lamps YES Part # 37000-00011
More info? Press YES to clear!
YES=OK NO=Cancel
YES

Sterilizing / Preparing lamps.. Order +46-31 726 54 00

Part # 37000-00012
Intensity: xx % Press YES to clear!
Hourmeter: xxx h

Diagram 4.6.3 -Warning screen for Hour meter alarm1

Date: 2006-09-18 JOWA UV-STERILISER
Rev: E JOWA UV
Sign: AS/MÖ

Hourmeteralarm2: This will reset

Change all lamps! YES Hourmeter.
Reset Hourmeter? Are you sure?
YES=OK NO=Cancel YES=OK NO=Cancel

NO

Sterilizing / Preparing lamps..

YES / NO
Intensity: xx %
Hourmeter: xxx h

Diagram 4.6.4 -Warning screen for Hour meter alarm2

4.7 UV-lamps

The JOWA UV-steriliser is equipped with special made, high quality UV-lamps.
The length of life is 8000 hours. It is important to change lamps after this time to avoid
unnecessary breakdowns. The wavelength is 254 nm.

To change lamps read chapter Maintenance and service chapter - Replacement of UV-lamps.
Date: 2006-09-18 JOWA UV-STERILISER
Rev: E JOWA UV
Sign: AS/MÖ

5.0 Maintenance and service

To reach maximum output of this unit it is important to do the regular cleaning procedure.
The interval between cleaning depends on the water quality, normally about four times a year,
but if the intensity is becoming weak it might depend on scaling on quartz-jackets and UV-
sensor sight-port. The scaling can be removed by cleaning.

The regular cleaning procedure takes about 40 minutes and the unit has to be closed while
cleaning. If the regular cleaning frequency is too low, the scale may be hard to remove with
this normal cleaning procedure, in this case the quartz-jackets has to be dismounted and
cleaned by hand.

5.1 Regular cleaning procedure for UV-chamber:

To obtain maximum disinfection it is important to perform this regular cleaning procedure.

1. Close inlet and outlet valves. Let the UV-lamps be in operation.

2. Open the drain valves and drain out a bucket (5-10 litres).
3. Fill a bucket with hot water, the same amount that was drained out, and mix
it with citric acid according to this table:
UV1 0,2 kg
UV2 0,2 kg
UV3 0,3 kg
UV4 0,4 kg
UV5 0,6 kg
UV31 0,6 kg
UV41 0,8 kg
UV51 1,2 kg
4. Fill the chamber with the solution through the upper drain valve. Use a
funnel.
5. Let the solution work for about 30 minutes.
6. Drain out the cleaning solution.
7. Slowly open the valve for water inlet and let fresh water flush trough the
chamber for a while.
8. Close the lower drain valve and let the chamber get filled.
9. Close upper drain valve.
10. Open inlet and outlet valves.
11. The UV-unit is ready for normal use.
Date: 2006-09-18 JOWA UV-STERILISER
Rev: E JOWA UV
Sign: AS/MÖ

5.2 Advanced cleaning procedure (manual cleaning)

Once and a while, or when the regular cleaning procedure is not enough, do this
complete and more advanced cleaning procedure.

1. Close inlet and outlet valves.

2. Turn the power off.
3. Open drain valves and drain the chamber completely.
4. Disconnect the lamps and unscrew them.
5. Dismount the quartz-jackets.
6. Clean them with a soft cloth and industrial alcohol.
7. Remount the quartz-jackets.
8. Disconnect the UV-sensor and dismount it.
9. Dismount the UV-sensor quartz-glass.
10. Clean it with a soft cloth and industrial alcohol.
11. Remount the UV-sensor quartz-glass and gaskets.
12. Close lower drain valve and open inlet valve slowly till the chamber is full.
Then close upper drain valve and pressurise the chamber. Check for leakage.
13. Remount UV-lamps and connect them.
14. Remount UV-sensor and connect it.
15. Open inlet and outlet valves.
16. Turn the power on.
17. The UV-unit is ready for normal use.

5.3 Service of the UV-sensor sight port

To give the UV-sensor sight port full service do the following procedure.

1. Close inlet and outlet valves.

2. Turn the power off.
3. Drain the chamber completely.
4. Disconnect the UV-sensor and dismount it.
5. Dismount the UV-sensor quartz-glass.
6. Clean it with a soft cloth and industrial alcohol.
7. Check gaskets and replace them if necessary.
8. Remount the UV-sensor quartz-glass and gaskets.
9. Close lower drain valve and open inlet valve slowly till the chamber is full.
Then close upper drain valve and pressurise the chamber. Check for leakage.
10. Remount UV-sensor and connect it.
11. Open inlet and outlet valves.
12. Turn the power on.
13. The UV-unit is ready for normal use.
Date: 2006-09-18 JOWA UV-STERILISER
Rev: E JOWA UV
Sign: AS/MÖ

5.4 Replacement of UV-lamps

It is very important to change all lamps every 8000 hours, as the lifetime is limited. Do
follow the computers recommendations. It will tell you when to change the lamps. It
also gives you a warning 700 hours before so you can check if you have enough spare
lamps.
Change all lamps at the same time to avoid unnecessary breakdowns.

To change the lamps do as follows:

1. Turn the power off.
2. Disconnect lamp number one (fast-coupling).
3. Unscrew it.
4. Wipe the new lamp with a soft cloth and industrial alcohol.
5. Screw the new lamp in and connect it. Do not touch it with bare hands after
cleaning it.
6. Repeat this procedure for the rest of the lamps, in order of number to avoid
mixing of new and old lamps.
7. Reset hour-meter by entering the menu, using the arrow-buttons on the cabinet,
and chose “Reset hour-meter” and then press “YES”. This will reset the hour-
meter but the total time of use will be left.
8. Make sure to order new lamps to avoid stoppage.

5.5 Replacement of quartz-jackets and O-rings

If a quartz-jacket breaks the unit is unusable. Therefore it is very important to have at

least one for spare.
The O-rings are suitable for UV-light but they need to be changed some time.
Service procedure:
1. Close inlet and outlet valves.
2. Open drain valves and empty the chamber.
3. Disconnect and unscrew the lamps.
4. Unscrew the quartz-jacket.
5. Put a new O-ring on the new quartz-jacket.
6. Wipe the new jacket off with a soft cloth and industrial alcohol. Do not touch it with
bare hands after cleaning it.
7. Mount it in the chamber and tighten it by hand.
8. Pressurise the chamber with water and check for leakage.
Date: 2006-09-18 JOWA UV-STERILISER
Rev: E JOWA UV
Sign: AS/MÖ

6.0 Troubleshooting
The alarm indication lamp on the front of the control cabinet and the external alarm output is
affected by the UV-sensor and the lamp monitoring system.
The alarm output is by delivery connected to the terminals 3, 4 and 5, this means that terminal
4 is COMMON, terminal 3 is NC and terminal 5 is NO.

Inside the control cabinet there is one glass fuse 5x20mm located on the interface-board.

F1: 1A fuse for circuit-board

Date: 2006-09-18 JOWA UV-STERILISER
Rev: E JOWA UV
Sign: AS/MÖ

6.1 Trouble shooting chart:

SYMPTOM PROBABLE CAUSE ACTION

1. Low reading on 1. Bad UV-lamp(s) 1. Change lamp(s), see 5.4
intensity meter. 2. Dirty chamber 2. Follow procedure 5.1 or 5.2 to
clean the chamber
3. Dirty UV-sensor sight-port. 3. Clean sight-port, follow
procedure 5.3
4. UV-sensor faulty. 4. Take out the UV-sensor and
shine on it with a flashlight.
Check if the intensity meter
respond. If not, change UV-
sensor.
5. Bad water quality. The water is 5. Pre-treat the water in a way to
to dirty to sterilise. get better transmission.

2. Solenoid valve 1. Alarm value on intensity 1. Follow instructions for

does not open. meter. symptom 1.
2. Check voltage to solenoid
2. Solenoid valve is faulty. valve. Correct value is
230VAC. If correct value
change solenoid valve.
3. If no voltage to solenoid valve
from circuit board, and no
alarm exists, circuit board may
be faulty and needs to be
3. Circuit board faulty. changed. Contact JOWA AB.
(Do think about the 2 minutes
time delay for solenoid valve
to open after power off)
4. New UV-lamp not 1. UV-lamp faulty. 1. Change lamp. See 5.4
working. (If the lamp 2. Electronic ballast faulty. 2. Check voltage to ballast from
monitoring system circuit board. Correct voltage
tells you to change a is 230VAC. If correct voltage
lamp you just but lamp does not work, the
changed.) electronic ballast may be
faulty and needs to be
changed. Contact JOWA AB.
3. Circuit board faulty. 3. If no voltage to ballast from
the circuit board it may be
faulty and needs to be
changed. Contact JOWA AB.
Date: 2006-09-18 JOWA UV-STERILISER
Rev: E JOWA UV
Sign: AS/MÖ

7.0 Mechanical Drawings

 6 5 4 3 2 1

2 AIR INLET DN15

FEMALE THREAD

D 8 D

117
20
6

Water inlet DN32

Female thread

98
25

593
5
263

273
9 4

365
C 3 C
9
5

8
n 11 (4x) 7
DRAIN DN15 Water outlet
FEMALE THREAD DN25
Female thread
770 10 4 UV LAMP 15W GLASS 0.5 kg 37000-00011
730 9 1 UV SENSOR PTFE 0 kg 37000-00040
B 8 2 Ballvalve w Butterfly Handl DN15 Brass 0.2 kg 19001-15157 B
7 1 SOLENOID VALVE DN25 Brass 2 kg 22304-01000
191
6 1 Chamber UV4 AISI316L 9.6 kg 37-0040-01-03
97 5 3 VIBRATION DAMBER NITRIL 0 kg 37010-00023
11
4 1 Right Bracing S235 0.6 kg 37-0099-01-28
3 1 Left bracing S235 0.6 kg 37-0099-01-27
2 1 Electrical Cabinet UV3-51 AISI 316L 3.2 kg 37000-00010
120

1 1 MOUNTING FRAME S235 5.8 kg 37-0099-01-26

156

ITE QT DESCRIPTION MATERIAL MASS ID NUMBER

192

FILE NAME SIZE MODEL ID SCALE

37-0040-01-01 UV4.iam A3 37-0040-01-01 1:5
240

DRAWN 2006-08-31 anna s

CHECK JOWA AB
A APPR. TULEBO 865 A
Göteborg-SWEDEN
REV #4 100616 MA Teleph. +46 31 726 54 00
Dry mass: 32 kg GA
Maintenance area: 500mm infront and 600mm under unit
Working pressure: max 10 bar
JOWA UV 4 ID NO

37-0040-01-01
JOWA UV STERILIZER
6 5 4 3 2 1
Date: 2006-09-18 JOWA UV-STERILISER
Rev: E JOWA UV
Sign: AS/MÖ

8.0 Electrical drawings

Date: 2006-09-18 JOWA UV-STERILISER
Rev: E JOWA UV
Sign: AS/MÖ

9.0 Flow diagram

 Date: 2006-09-18 JOWA UV-STERILISER
Rev: E JOWA UV
Sign: AS/MÖ

10.0 Spare parts

Spare part: JOWA art.no:

UV-lamp JOWA 15W (for UV 1-5) 37000-00011

UV-lamp JOWA 55W (for UV 31-51) 37000-00012

Quartz-jacket (for JOWA UV1-5) 37000-00021

Quartz-jacket (for JOWA UV 31-51) 37000-00022

O-ring 30.0x2.0 epdm (1st/ UV-lamp) 37010-00012

O-ring 32.0x3.0 edpm (3st/ UV-lamp) 37010-00013

UV-sensor 37000-00040

UV-sensor quartz-glass 37000-00023

Electronic ballast PC 18 E011 (for UV 1-5) 37000-00041

Electronic ballast PC 58 E011 (for UV 31-51) 37000-00051

JOWA UV Control panel 37000-00085

JOWA UV Interface kort 37000-00086

Cpu-Lcd kort 19000-00089

Drain valve (Ball valve DN15 with butterfly handl) 19001-15157

Cleaning compound 37010-00011

Solenoid valve DN25 (for UV 1-5) 22304-01000

Solenoid valve DN32 (for UV 31-51) 22304-01506

This spare part list is intended for the ship owners future needs for spares.Parts are
not included in the scope of supply.
 Baureihe 40 - Type 40
2/2 - Wege Magnetventil
2/2 - way solenoid valve

Standardtype
Ventil in Ruhestellung geschlossen - (NC). Bei erregtem Magnet baut
sich die Druckdifferenz von der Sekundärseite der Membrane über
die Servobohrung ab. Die wirksame Druckdifferenz hebt die
Membrane vom Ventilsitz ab. Der angegebene Mindestdruck muß
als Druckdifferenz immer vorhanden sein.

Standard type
Valve non-energised closed by spring power - NC. When energised,
the pressure decomposes on the secondary side of the diaphragm.
Then the pressure differential (Dp) lifts the diaphragm from the seat
(orifice). A pressure (Dp) is necessary for accurate operation.

Steuerungsart: servogesteuert metall. Innenteile: Messing und Edelstahl 1.4104

type of control: pilot operated metallic internals: brass and stainless steel (AISI 430F)

Konstruktion: Sitzventil mit Membrandichtung Dichtung: NBR

construction: diaphragm design seal: NBR

Anschluß: G1/4-G2, DIN ISO 228 Einbaulage: beliebig, Magnet vorzugsweise stehend
connection: G1/4-G2, DIN ISO 228 installation: actuator in any position, preferable upright

Druck: 0,3-20 bar (s. Tabelle) Anschlußspannung: AC: 24,42,110,230V 50Hz

pressure: 0,3-20 bar (see table) supply voltage: DC: 24,110,196V=

Durchflußmedium: neutrale, gasförmige u. flüssige Medien Spannungstoleranz: +5% / -10%

medium: neutral, gaseous and liquid medium voltage tolerance: +5% / -10%

Viskosität: 22mm²/s Leistungsaufnahme: 1182 = 6,8 Watt 0182 = 14,5/10,5 VA

viscosity: 22mm²/s power-consumption: 1032 = 11 Watt 0032 = 24/15 VA
1012 = 18,5 Watt 0012 = 35/24 VA
1147 = 10 Watt 0147 = 9 VA

Mediumtemperatur: -10 bis +80°C Schutzart: IP65 nach DIN 40050

medium temperature: -10 up to +80°C enclosure standard: IP65 according to DIN 40050

Umgebungstemperatur: +35°C Einschaltdauer: 100% ED-VDE 0580

ambient temperature: +35°C operating factor: 100% ED-VDE 0580

Ventilgehäuse: ../10../.. = Messing / brass Kabelanschluß: Gerätestecker DIN 43650

body material: ../08../.. = Edelst.1.4581 / st. steel (AISI 316Ti) electric connection: DIN 43650 - plug

max. Druck bei Magnettype / max. pressure reg. solen. type

DN Sitz Kv-Wert Standardtype Ex-Schutz
orifice flow-rate standard type EExmII T4
G Ømm m³/h .182 .032 .012-NO .147
1/4 13,5 1,6 D4021/1001/.... 0,3-20 0,3-20 0,3-20 0,3-20
3/8 13,5 3,3 D4022/1001/.... 0,3-20 0,3-20 0,3-20 0,3-20
1/2 13,5 3,8 D4023/1001/.... 0,3-20 0,3-20 0,3-20 0,3-20
3/4 27,5 11,0 D4024/1001/.... 0,3-16 0,3-20 0,3-20 0,3-20
1 27,5 13,0 D4025/1001/.... 0,3-16 0,3-20 0,3-20 0,3-20
5/4 40 30,0 B4026/1001/.... 0,5-16 0,5-16 0,5-16 0,5-16
6/4 40 32,0 B4027/1001/.... 0,5-16 0,5-16 0,5-16 0,5-16
2 50 45,0 B4028/1001/.... 0,5-16 0,5-16 0,5-16 0,5-16

Edelstahl 1.4581/ st. steel 1.4581 (AISI 316 Ti)

1/4 13 1,6 D4021/0801/.... - 0,3-20 0,3-20 0,3-20

3/8 13 3,3 D4022/0801/.... - 0,3-20 0,3-20 0,3-20
1/2 13 3,8 D4023/0801/.... - 0,3-20 0,3-20 0,3-20
3/4 25 11,0 D4024/0801/.... - 0,3-20 0,3-20 0,3-20
1 25 13,0 D4025/0801/.... - 0,3-20 0,3-20 0,3-20
5/4 40 30,0 B4026/0801/.... - 0,5-16 0,5-16 0,5-16
6/4 40 32,0 B4027/0801/.... - 0,5-16 0,5-16 0,5-16
2 50 45,0 B4028/0801/.... - 0,5-16 0,5-16 0,5-16
Stand: 01/2001
DB-40-GSR-MK-ML
Maßzeichnung Standardausfürung A Schaltfunktion/function:
dimensional drawing of standard type in Ruhestellung gesperrt - NC.
normally closed - NC.
P

um 90° umsteckbar Anschlußplan / connection diagramm

K
H

AC,DC AC
t
L
Für Wechsel- und Mit vorgeschaltetem Gleichrichter
Gleichspannung. für Wechselspannung.
For AC and DC. With rectifier for AC connection.

Erdung oder Schutzschaltung nach Vorschrift des zuständigen EVU.

Grounding or earthing of the protective circuit in accordance with
regulations of the responsible electric supply company.

Absicherung entsprechend der Stromaufnahme vorsehen.

Appropiate protection according to the power-consumption.

SW
A

Magnet
solenoid .182 .032 / .147 / .012
Type 4021-4023 4024-4025 4021-4023 4024-4025 4026-4027 4028
G 1/4-1/2 3/4-1 1/4-1/2 3/4-1 5/4-6/4 2
A V.45x45 V.70x70 V.45x45 V.70x70 V.96x96 V.112x112
H 95 106 105 121 143 161
K 75 82 90 97 110 121
L 67 95 67 95 140 168
SW 27 41 27 41 58 70
t 12 16 12 16 22 25
Pg 11 11 11 11 11 11
kg 0,8 1,2 0,8 1,2 2,8 3,9

Alle Angaben sind freibleibend und unverbindlich / all technical specifications are without obligation

Weitere Ventilausführungen / optional extras

stromlos geöffnet= NO Handbetätigung= HA

non energised open= NO manual override= HA

Dichtung= FKM, EPDM regulierbare Schließdämpfung (ab G3/4)= SR

seal= FKM, EPDM variable close muting (from G3/4)= SR

andere Durchflußmedien und Viskositäten Öl- und fettfrei= OF

varying medium and viscosity ranges free of oil and grease= OF (for oxygen applications)

abweichende Temperaturen und Drücke buntmetallfrei= BF

varying temperature and pressure ranges free of brass and bronze= BF

Stellungsanzeiger (Endschalter ab G3/4)= EH Temperaturausführung bis +130°C= TM

position indicator (reed contact from G3/4)= EH design for high temperature up to +130°C= TM

Ex-Schutz= EEx d II cT4 abgedichteter Ankerraum= AA

explosion proof=EEx d II cT4 sealed plunger= AA
Stückliste - parts list Baureihe / type D4021 - D4025
Edelstahl und Messingausführung
K1.1 Armatur / valve body stainless steel and brass design
K2.1 Deckel / bonnet
*K3.1 Membrane / diaphragm
*K3.4 Feder / spring 7.1
K3.10 Verschlußstopfen / stopper
5.4
*K3.12 O-Ring / o-ring
K3.13 Dämpfungsschraube / damping screw 5.5
K3.15 Filteraufnahme / filter holder
K3.21 Zylinderschraube / cylinder screw 5.7
K3.22 Federring / spring washer
*K3.23 O-Ring / o-ring 6.1
*K3.24 O-Ring / o-ring
K3.25 Filtersieb / filtersieve 5.1
K3.28 6-kt. Mutter / hexagon nut
K5.1 Magnethülse / solenoid tube
3.21
K5.2 Magnetanker / solenoid plunger
K5.3 Feder / spring
K5.4 Mutter / nut 2.1
K5.5 Wellscheibe / corrugated disk
K5.6 Dichtung / seal 3.12
K5.7 O-Ring / o-ring
K6.1 Magnet / solenoid 3.1
K7.1 Gerätestecker / plug
3.4
*= Bestandteil des Ersatzteilpäckchens 1.1
(je nach Ausführung freibleibend)
*= all components of spare parts and service
sets are variable in reference to different
versions and executions.
(The specifications are without obligation)

Regulierbare Schließdämpfung - SR (von G5/4-G2 serienmäßig) Baureihe / type B4026 - B4028

variable close muting - SR (from G5/4-G2 standard)

Schraube nach rechts drehen : Ventil schließt langsamer

screw to the right site : valve closes- slower
Schraube nach links drehen : Ventil schließt schneller
screw to the left site : valve closes - faster

Stücklisten siehe Innenseiten / parts list see inside pages!

7.1
5.4
5.5
5.7
6.1
3.28 3.13 3.22 3.21
5.2
3.23
3.10 3.28 5.6
3.15 3.23 5.1
3.24
3.10 5.3
3.25
3.15
2.1
3.24
3.12
3.25
3.4

3.1

1.1
 Ventiloptionen / optional extras

Handbetätigung - HA
manual override - HA

K3.62 Spindel / stem

K3.65 O-Ring / o-ring 5.1
K2.1 Deckel / bonnet
K5.1 Magnethülse / solenoid tube 3.62

3.65

2.1

Stellungsanzeiger - EH (ab G3/4)

position indicator - EH (from G3/4)

K3.75 Zwischenverschraubung / screw joint

K3.76 Spindel / stem
K3.79 O-Ring / o-ring
K3.82 Senkschraube / screw
K3.83 Permanentmagnet / permanent magnet
K3.84 Klemmring / clamp ring
K3.85 Verschraubung / screw joint 3.76
K3.86 Endschalter / position indicator
3.79

3.83

3.82

3.75

3.84

3.85

3.86

Schaltleistungsdiagramm Anschlußplan
V
300
breaking capacity-graph Connection plan
Endschalter / position indicator
250

max. 50VA
200

150

100

50

0
0,0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 A

GSR Ventiltechnik GmbH & Co. KG

Postfach 2060 Ÿ D-32595 Vlotho Ÿ Im Meisenfeld 1 Ÿ D-32602 Vlotho
Telefon (05228) 779-0 Ÿ Telefax (05228) 779-90
E-mail: info@ventiltechnik.de http://www.ventiltechnik.de
 JOWA F-2

RE-HARDENING FILTER

MANUAL

JOWA AB Tulebo 865, 428 34 KÅLLERED GÖTEBORG, Sweden

Telephone: +46-31 795 00 40, Telefax: +46-31 795 45 40, Telex: 21358 JOWA S
Date: 1999-03-03 JOWA F-2
Sign MH
Rev b Re-hardening filter

Table of Contents

Page

1.0 Introduction 3
1.1 Filter Description 3
1.2 Filter Installation 3
1.3 Mounting Instructions 4

2.0 Filter Start Up and Operation 5

2.1 Filter in Operation 5
2.2 Back Flushing of Filter 5

3.0 Filter Shut Off 6

4.0 Safety 7

5.0 Spare Parts

5.1 JOWA F-300-2 8

6.0 Drawings 14

K:\filter\manual\F2manual99 2/15
Date: 1999-03-03 JOWA F-2
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Rev b Re-hardening filter

1.0 Introduction
The JOWA F-2 re-hardening filter is manufactured to remove solid particles and
contaminants and to adjust pH value of desalinated water to 7.0-8.5 in order to
reduce corrosion of pipes, heat exchangers, pressure tanks etc. to a minimum.

1.1 Filter Description

The filter vessel contains filter media for the removal of solid particles as well as
alteration of the pH-value.

The filter tank is made of stainless steel (SIS 2353), corresponding to (AISI 316
L).The filter is equipped internally with a feed-pipe with a strainer at the top as well
as at the bottom. The filter material is normally delivered separately to be filled into
the vessel after installation. The filter is delivered complete in accordance with
drawings: 50-0010-01-01 to 50-0060-01-01.

1.2 Filter Installation

The filter tank should preferably be installed between the evaporator and the fresh
water storage tanks.

To prevent self-draining the back pressure should be at least 0.2 bar. The water
inlet pipe should be connected to the vertical pipe (between the three-way valves).
The outlet water supply pipe should be connected to the connection at the lower
three-way valve. The backflush-water outlet pipe should be connected to the upper
three-way valve. According to drawing No: 50-0090-99-02

When the filter tank has been installed, it should be filled with the Jowa filter
material, consisting of special filter sand and pH-adjusting material. Filling should
be done carefully through the upper manhole, first the sand to cover approx. 10 cm
over the bottom strainer and then the pH-adjusting material to approx. 15 cm from
the top strainer.

K:\filter\manual\F2manual99 3/15
Date: 1999-03-03 JOWA F-2
Sign MH
Rev b Re-hardening filter

1.3 Mounting Instructions

The tank should be secured to the floor by means of tightening bolts in the
supporting legs. At the top of the 750 –2000 l tank stay supports shall be attached
to the lifting lugs on the tank. The stay supports should in the other end be fastened
to ships bulkhead. Min. service area se fig.1

Fig.1

K:\filter\manual\F2manual99 4/15
Date: 1999-03-03 JOWA F-2
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Rev b Re-hardening filter

2.0 Filter Start Up and Operation

When the filter material has been filled in to the tank it should be filled with water
through the inlet and then flushed as described in 2.2 below. When clear water
comes out through the outlet the filter is ready for operation and the valves should
be set as described in 2.1 below

The filter should be back-flushed regularly. The frequency will depend on the extent
of water contamination and varies from once a week to twice a week. The
adjusting media is used up in proportion to the alkalinity of water and should be
refilled in proportion to the consumption. It is therefore necessary to check the pH-
value regularly. New filter material should be filled through the upper manhole.

2.1 Filter in Operation

When the filter is in operation both handles of the three-way valves should point
downwards. See fig.2.

2.2 Back Flushing of Filter

During flushing the handles should be turned to an upward position (see fig.3) and
the water direction in the filter is changed. Flushing should proceed for about 10
minutes or until relatively clear water comes out through the flushing outlet. After
flushing, the handles should be re-set as described in (2.1) above.

Filter in operation Back flushing of filter

Both handles point downwards. Both handles point upwards.

FIG.2 FIG.3

K:\filter\manual\F2manual99 5/15
Date: 1999-03-03 JOWA F-2
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Rev b Re-hardening filter

3.0 Filter Shut Off

When shutting off the filter for example when refilling, both handles on the three way
valve should be turned to an intermediate position so that the water flow is
completely stopped.

K:\filter\manual\F2manual99 6/15
Date: 1999-03-03 JOWA F-2
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Rev b Re-hardening filter

4.0 Safety

For safety reasons a safety valve is installed on the top of the tank together with a
manual air release valve (normally closed).

The safety valve will open at a pre set value (6-10 bar) when the pressure in the
tank exceeds the pre set value, the valves open automaticully and relese the
pressure.

K:\filter\manual\F2manual99 7/15
Date: 1999-03-03 JOWA F-2
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Rev b Re-hardening filter

5.1 JOWA F-300-2

17002-40000 Filter Material pH Adjusting 125 kg

17001-30000 Filter Sand 125 kg
50300-21002 Streamer Top Complete 1 pce
50300-22002 Streamer Bottom Complete 1 pce
10109-00002 Manometer 0-10 bar 1 pce
50000-60003 Safety Valve 6 bar 1 pce
(50000-80003 Safety Valve 8 bar 1 pce)
(50000-90003 Safety Valve 9 bar 1 pce)
(50000-10003 Safety Valve 10 bar 1 pce)
19001-15156 Ball Valve Top 2 way dn 15 1 pce
19059-25256 Ball Valve Side 3 way dn 25 2 pce
50300-16013 Type Plate 1 pce
50300-14003 Tank 300 l 1 pce
50300-12002 Rubber Seal 2 pce
50300-13003 Hatch 2 pce
10001-15203 Bolt 16 pce
10001-15103 Nut 16 pce

This spare part list is intended for the ship owners future needs for spares.Parts are
not included in the scope of supply.

K:\filter\manual\F2manual99 10/15
Date: 1999-03-03 JOWA F-2
Sign MH
Rev b Re-hardening filter

6.0 Drawings

K:\filter\manual\F2manual99 14/15
 6 5 4 3 2 1
4 5 6
AIR INLET FOR DRAIN
FEMALE THREAD DN15 9

D 7 D
2
BACKFLUSH OUTLET
FLANGE DN25
3

1.1
1676

10 2
1406

C C

INLET
FLANGE DN25

8
B B OUTLET
529

FLANGE DN25 DRAIN

10
366

FLANGE DN25
91 10 4 Flange JIS 10K-25A AISI304 1.2 kg 99-0090-01-07
153

147
9 1 Pressure Gauge Valve 0.1 kg 10107-08436
634 8 1 Filterscreen bottom 0,5mm PVC 0.2 kg 50150 - 22002
B 413 B
B-B 60 7 1 Filterscreen top 1,0mm.ipt PVC 0.2 kg 50150 - 20002
355 15 6 1 Pressure gauge, 0-10 Bar 0.1 kg 10109-00002
5 1 Safety Valve SYR DN15 6BAR Brass 0.3 kg 50000-60003
4 1 Ball Valve DN15 Brass 0.2 kg 19001-15156

60
25 3 2 3-Way Ball valve DN25 Brass Brass 1.0 kg 19059-25256
2 2 Rubber Gasket D=212 NITRIL 0.1 kg 50-0300-01-11
455

395

1 1 Filter Tank 300L 81 kg 50-0300-01-01

607

ITE QT DESCRIPTION MATERIAL MASS ID NUMBER

FILE NAME SIZE MODEL ID SCALE
50-5452-01-01 Filter 300L w_flanges.iam A3 50-5452-01-01 1:10
DRAWN 2008-01-28 D Wahlberg
395 CHECK JOWA AB
A n556 APPR. TULEBOVÄGEN 104
Göteborg-SWEDEN
A
MASS DRY: APPROX 95 KG 455 REV #0 080715 DW Teleph. +46 31 726 54 00
SERVICE AND REPAIR ZONE: 800mm GA
WORKING PRESSURE: MAX 6 BAR Hyundai Mipo ID NO

TEST PRESSURE: 9 BAR JOWA 300L RE-HARD FILTER 50-5452-01-01

6 5 4 3 2 1