Lupo Current flow diagram No.

8/1

Air conditioning system,

from September 1998

● 1.0 ltr./37 kW Simos, engine code AHT

● 1.4 ltr./55 kW 4AV, engine code AHW, AKQ

For alternatives to relay and fuse positions as well as multi-pin connector wiring - see ”Fitting locations” sec- Fuse colours
tion.
30 A – green
25 A – white
20 A – yellow
15 A – blue
Relay locations on relay plate: 10 A – red
1 2 3 4 5 6 7.5 A – brown
N97–0079 9 X contact relief relay (100) 5 A – beige
3 A – lilac

7 8 9 10 11

Note:
97-22850 The number in brackets behind the part designa-
tion denotes the control number on the housing.

Edition 09.98
Lupo Current flow diagram No. 8/2
Fresh air and air recirculation switch, fresh air
blower, fresh/recirculating air flap positioning
motor

D – Ignition/starter switch
E20 – Switches and instruments - lighting control
E159 – Fresh air and air recirculation switch
J59 – X contact relief relay
K114 – Fresh air/air recirculation warning lamp
E 20 D /15 L16 – Fresh air controls light bulb
4,0
SB27 – Fuse -27- on relay plate fuse holder
sw T4 – 4-pin connector, black, centre behind dash
B145 B135
panel
1,5 T8g – 8-pin connector, in centre behind dash panel
bl/ro
T10u – 10-pin connector, in centre behind dash panel
27a
V2 – Fresh air blower
T4/3 28 SB27 V154 – Fresh/recirculating air flap control motor
5A
27b
45 – Earth point, behind dash panel - centre
0,5 0,5
gr/bl sw T4/4 162 – Earth connection, in blower motor wiring
0,5
sw/bl harness
D52 B135 – Connection -1- (15a), in interior wiring harness

T10u/3 T10u/4 55 B145– Positive connection (58a), in interior wiring

harness
58 15a D52 – Positive connection (15a), in engine
T8g/3 K114 T8g/5 E159 compartment wiring harness
a
L16 L66 – Connection, in heater blower wiring harness
T8g/4 T8g/7 T8g/8
31
0,5 0,5 0,5
br bl/ge ws/ro
L66 b

2,5
sw/bl

2 1 1
ws = white
M V154 M V2 sw = black
2
ro = red
3 br = brown
2,5
gn = green
0,5 bl = blue
br
br
2,5 gr = grey
br li = lilac
45
ge = yellow
162 162 162

1 2 3 4 5 6 7 8 9 10 11 12 13 14
1) Connectors see ”Fitting locations” section
97-23181

Edition 09.98
Lupo Current flow diagram No. 8/3
Fresh air blower switch, radiator fan control unit,
air conditioning system switch, ambient
temperature switch

E9 – Fresh air blower switch

E35 – Air conditioner switch
F38 – Ambient temperature switch
J59 – X contact relief relay
J293 – Radiator fan control unit, front left in engine
J 59 9 compartment
J... – Injection system control unit, centre in plenum
6,0
sw/ge chamber
B138
K84 – Air conditioning system warning lamp
N24 – Fresh air blower with overheating fuse series
resistor
48a SB48 – Fuse -48- on relay plate fuse holder
SB48 T4 – 4-pin connector, black, centre behind dash
25A
panel
48b
T4n – 4-pin connector, black, on fresh air blower
J 293 series resistance
T4/1 T6f – 6-pin connector, centre behind dash panel
2,5 T8g – 8-pin connector, centre behind dash panel
sw/ro T14b/8 T14b/3 T14b/9
T10u – 10-pin connector, centre behind dash panel
0,5 0,5 0,5 0,5 T14b – 14-pin connector, black1)
bl/ro br/ge gn/bl sw
T10u/1 T10u/2 T80 – 80-pin connector, black

B138 – Positive connection (X), in interior wiring

E9 6f/2 K84 T8g/1 harness
a D157
9
E35 D157 – Connection (air conditioner, on), in engine
compartment wiring harness
T6f/1 T6f/3 T6f/4 T6f/5 T8g/2 0,5
0,5 L45 – Connection, in air conditioner controls wiring
bl/ro
0,5 bl/ro
2,5 2,5 2,5 2,5
ws/sw harness
ge gn ws/bl bl
L66 – Connection, in heater blower wiring harness
b L66 L45

2,5
ws/sw
1
T4n/4 T4n/1 T4n/3 T4n/2 ϑ
J ... F 38 J 448 ws = white
í T80/10 T80/8
N24 2 sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = lilac
ge = yellow

15 16 17 18 19 20 21 22 23 24 25 26 27 28
1) Connectors see ”Fitting locations” section
97-23182

Edition 09.98
Lupo Current flow diagram No. 8/4
Radiator fan control unit, radiator fan, air
conditioner system magnetic coupling

J293 – Radiator fan control unit, front left in engine

compartment
N25 – Air conditioning system magnetic coupling
T3a – 3-pin connector, black, front left in engine
compartment
T4h – 4-pin connector, black
T4k – 4-pin connector, black1)
T14b – 14-pin connector, black1)
V7 – Radiator fan

12 – Earth point, in engine compartment, left

124 – Earth connection, in engine compartment right

wiring harness
K21 – Earth connection -4-, in engine compartment
wiring harness
J 293 201 – Earth connection -5-, in engine compartment
wiring harness
D135 – Connection (1st fan speed), in engine -
T14b/6 T14b/10 T4k/2 T4k/4
headlight wiring harness
0,5 1,0 2,5
br gn/sw ro/ws

T4h/3

1,0 4,0
br/ro ro/bl

1
T3a/1
N25
2

1,0 M V7
bl/gn
ws = white
sw = black
T4h/4 T3a/2 T3a/3 ro = red
br = brown
gn = green
1,0 2,5 4,0
br ro/ws br/sw bl = blue
0,5 2,5 B135 gr = grey
br br c li = lilac
12
ge = yellow
124 201 124 167

29 30 31 32 33 34 35 36 37 38 39 40 41 42
1) Connectors see ”Fitting locations” section
97-23183

Edition 09.98
Lupo Current flow diagram No. 8/5
Radiator fan control unit, thermo-switch for
radiator fan, high pressure sender

A – Battery
F18 – Radiator fan thermo-switch
G65 – High pressure sender
J293 – Radiator fan control unit, front left in engine
compartment
J361 – Simos control unit (injection system)
J448 – 4AV control unit (injection system)
SA4 – Fuse -4- (30), on battery fuse holder
D61 9 SA7 – Fuse -7- (30), on battery fuse holder
SA8 – Fuse -8- (30), on battery fuse holder
0,5 0,5 0,5 0,5 0,5
ro/ws ro/ws ro/ws ro/ws gn/ro
T4g – 4-pin connector, black, on battery fuse holder
T3c – 3-pin connector, black, on high pressure sender
T4k – 4-pin connector, black1)
T14b – 14-pin connector, black1)
J 448* J 361 ** T80 – 80-pin connector, black, on engine control unit
T80/13 T80/11
J 293 T14b/2 T3c/2 T3c/1
124 – Earth connection, in engine compartment right
wiring harness
T14b/7 T4k/3 T14b/ T4k/1 T3c/3
D61 – Connection (air conditioner), in engine
4
G 65 compartment wiring harness
0,5 4,0 1,0 4,0 0,5
ro/sw ro/ge ro ro br
K20 – Positive (+) connection (30), in radiator fan
wiring harness
B135 – Connection -1- (15a), in interior wiring harness

* – For engine codes AHW AKQ only

K20 ** – For engine code AHT only

T4g/3 T4g/4 4
F 18 2
ϑ ϑ SA7 SA8 SA4
20A 10A 30A ws = white
3 1 sw = black
ro = red
br = brown
2,5 gn = green
ro/ws bl = blue
A /+ gr = grey
c B135 li = lilac
ge = yellow
124

43 44 45 46 47 48 49 50 51 52 53 54 55 56
1) Connectors see ”Fitting locations” section
97-23184

Edition 09.98