Mazak Qtu Series

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QTU Series

200 | 200M | 200MS | 200MY | 200MSY | 250 | 250M | 250MS | 250MY | 250MSY |
350 | 350M | 350MS | 350MY | 350MSY

1 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TABLE OF CONTENTS

TABLE OF CONTENTS

Introduction ........................................................................................3
Optimum Plus Service and Support ................................................. 4-5
Top 10 Advantages ..............................................................................6
Structure .............................................................................................7
Headstock and Spindle.................................................................... 8-9
Servo Turret........................................................................................10
Tailstock.............................................................................................11
Milling Option....................................................................................12
Y-Axis Option......................................................................................13
Second Spindle Option.......................................................................14
Optional Equipment...........................................................................15
Fast, Easy and Efficient Programming......................................... 16-17
MAZATROL SmoothC Control......................................................... 18-19
Mazak Automation Systems......................................................... 20-21
Mazak Digital Solutions............................................................... 22-23
Tooling System Schematics.......................................................... 24-29
Tool Interference Diagrams.......................................................... 30-39
External Dimensions.................................................................... 40-43
Machine Specifications................................................................ 44-49
Spindle and Unit Rebuild...................................................................50
Environmentally Friendly....................................................................51
Mazak Technology + Technical Centers........................................ 52-53
Financing...........................................................................................54
Resources and Links..........................................................................55

2 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
INTRODUCTION

QTU SERIES
200 | 200M | 200MS | 200MY | 200MSY
250 | 250M | 250MS | 250MY | 250MSY
350 | 350M | 350MS | 350MY | 350MSY

Built at the Mazak iSMART Factory in


Florence, Kentucky, the simple but innovative
compact QTU Series machines represent the
next-generation of world-class CNC Turning
Centers that deliver both high productivity
and cost effectiveness.

MACHINE CONFIGURATIONS:
• QTU-200
• QTU-200M
• QTU-200MS
• QTU-200MY
• QTU-200MSY
QTU-200
• QTU-250
• QTU-250M
• QTU-250MS
• QTU-250MY
• QTU-250MSY

• QTU-350
• QTU-350M
• QTU-350MS
• QTU-350MY
• QTU-350MSY

M = turret with rotary milling


S = second spindle
Y = Y-axis off-centerline capability

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 3
OPTIMUM PLUS SERVICE AND SUPPORT

MAZAK OPTIMUM PLUS


To maximize machine tool investments, the Mazak Optimum Plus
program represents a company-wide commitment to provide the best
possible, most comprehensive support.

The Optimum Plus program encompasses Five Pillars — distinct,


yet interrelated areas:
• Single-source service
• Technical support — machine and CNC
• Parts support
• Progressive Learning
• Spindle and unit rebuild

Single-source service
Mazak is a single point of contact for any Mazak-related service
need, whether it involves a machine, control, accessory or automation
solution. This effective service approach helps customers maintain
the highest possible level of productivity.

Benefits of Mazak’s single-source approach include:


• Free technical phone support and software upgrades for the
life of a Mazak machine
• Software support that provides instantaneous diagnostic
services via remote real-time systems
• Guaranteed phone response to any technical question
within one hour via a 24/7 technical phone support system
• More than 350 factory-trained Mazak service representatives
and certified distributor personnel that can be at a customer’s
site within 24 hours under most circumstances
• Wide variety of services, including laser calibration to ISO,
ANSI and JIS standards; ball bar qualification and analysis;
preventive maintenance plans and programs; and vibration
analysis and benchmarking

Technical support — machine and CNC


Comprehensive warranties on every Mazak machine tool component, THE MAZAK OPTIMUM PLUS PROGRAM ENABLES CUSTOMERS TO
including a two-year part warranty on CNC control components. MAXIMIZE THE VALUE OF THEIR MAZAK PURCHASE.

Technical support for machines and CNCs also includes:


• Additional warranty coverage (available upon request)

4 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
OPTIMUM PLUS SERVICE AND SUPPORT

Parts support
Mazak's spare parts fulfillment ensures the fastest possible reaction
time. The state-of-the-art Mazak North American Parts Center
uses the latest AS/RS fully automated warehouse storage system
technology and maintains a $65 million parts inventory.

Benefits of the North American Parts Center include:


• Average 97% same day parts shipment and after hours shipping
• 52,000 part numbers in stock
• Call center open Monday-Saturday
• Convenient web-based parts ordering
• Experienced part specialists
• Lifetime CNC parts support
FULLY AUTOMATED WAREHOUSE STORAGE SYSTEMS ENSURE
Click here for more information on parts support. THE FASTEST DELIVERY OF MAZAK SPARE PARTS.

Progressive Learning
Mazak’s Progressive Learning represents a unique, phased approach
to education and training for customers, combining hands-on
training, web-based instruction and real-world examples. The
program’s tiers of offerings — Pyramid of Learning — range from
self-paced coursework to highly advanced classes. Every Mazak
machine includes three years of programming training at no charge
to customers.

Mazak’s Pyramid of Learning is a visual representation of its


approach to training. The lower levels at the base of the pyramid
represent basic skills education for new machinists, while the upper User Groups
levels signify advanced training for highly experienced programmers and On-Site
Custom Training
ELITE
and operators.
PALLETECH Optimization
Pyramid of Learning levels include: and Hands-on Training (H.O.T.)
for Multi-Tasking Machines
• Simple online training ADVANCED
• Introductory programming training
• Traditional hands-on training
Instructor Led Traditional Classroom
• Advanced training TRADITIONAL Training on Programming and Maintenance
• Customized training CLASSROOM

BASIC Web-based EIA and MAZATROL Programming


PROGRAMMIN
G

Web-based Courses for Customers on Operations, Safety, etc.


INTRODUCT (over 450 tutorials)
ORY

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 5
TOP 10 ADVANTAGES

TOP 10 ADVANTAGES

While basic in their designs, QTU Series machines feature new and
innovative technologies that bring high productivity, precision,
performance and value to job shops as well as first and second tier
manufacturing suppliers. The series provides the perfect balance of
technology and minimized operational costs.

TOP 10 ADVANTAGES OF THE QTU SERIES

1. New design concept for a wide range of machine configurations


up to 5-axis including C-axis, Y-axis and A-axis capability and
single or double spindles.

2. Extremely rigid base with low center of gravity for stability


and vibration dampening.

3. Proven advanced integral spindle motor/headstock technology


ensures reliable, maintenance-free high performance.

4. High-precision C-axis delivers 360 degrees of programmable


motion for processing flexibility.

5. Innovative servo turret expands for added tooling capacity.

6. NC servo-driven tailstock is fully programmable for


simple and precise operation.

7. Large swing capacity minimizes interference.

8. MAZATROL SmoothC CNC further enhances overall performance.

9. Green, energy efficient and ergonomic features make for ease


of use, environmentally friendly, low-maintenance operation.

10. Optional seamless automation integration increases uptime


and lights-out production.

6 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
STRUCTURE

STRUCTURE

An innovative base design outfitted with the industry’s leading


guideway system forms the perfect foundation for the outstanding
performance of the QTU Series machines.

BASE
New high-rigidity base/bed design ensures thermal stability and
ample part capacity.

• Finite Element Method (FEM) yields maximum cooling


and expansion control
• Low center of gravity provides the foundation and durability
for sustained heavy cutting
• Bed lengths range from 20" (508 mm) to 40" (1,016 mm)
• Hand scraped to ensure quality and high precision accuracy
• Large 27.4" (696 mm) swing capacity for less interference
• Maximum turning diameter of 16.25" (410 mm) on QTU-200/QTU-
250/QTU-350 and 13.5" (340 mm) on QTU-200/250/350M/MS/MSY
• Rapid traverse rates of 1,181 ipm (30 m/min) in X axes
and 1,417 ipm (36 m/min) in Z axes

ROLLER GUIDEWAY SYSTEM


Mazak’s MX Hybrid Roller Guide System incorporates a special
X-design that efficiently distributes load in four directions — radial
(clockwise and counterclockwise), reverse radial and lateral.

MX Hybrid Roller Guide benefits:


• Best combination of consistent performance, accuracy,
rigidity and durability
• More surface contact than ball guide systems, yet less friction
than boxways
• Heavy load capacity
• Unparalleled levels of vibration dampening extends tool life
• Less elastic deformation with rollers
• Minimal lubricant consumption for greener operation
• Maintenance free system

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 7
HEADSTOCK AND SPINDLE

QTU main spindles are supported in the headstock by triple angular


ball bearings in the front and cylindrical roller bearings in the rear,
and the spindles are driven directly by integral spindle motors.
Thermal distortion is minimized through air cooling systems in the
QTU-200/QTU-250 headstocks and with liquid cooling systems in
the QTU-350 headstocks.

Spindle cooling systems further ensure stable and continuous


precision machining by maintaining constant headstock
temperatures. With optional spindle C axis milling, the QTUs offer
high-accuracy complex and prismatic machining and 3D contouring
capabilities.

• Variable-speed AC inverter eliminates need for belts and pulleys MAIN TURNING SPINDLE
• Short acceleration/deceleration times
• Reliable and maintenance free
• Integrated direct-drive, programmable full 360-degree
C-axis positioning at 0.0001-degree increments

SPECIFICATIONS
QTU-200
• Spindle bore diameter of 2.4" (61 mm)
• Maximum bar diameter of 1.7" (42 mm)
• Speeds from 35 to 6,000 rpm with 90 ft-lb torque
• A2-6, 20 hp (15 kW) (15% ED)

QTU-250
• Spindle bore diameter of 3.0" (76 mm)
• Maximum bar diameter of 2.0" (51 mm)
• Speeds up to 4,500 rpm with 123 ft-lb torque HEADSTOCK AND SPINDLE
• A2-6, 20 hp (15 kW) (40% ED)

QTU-350
• Spindle bore diameter of 3.5" (91 mm)
• Maximum bar diameter of 3.0" (76 mm)
• Speeds up to 3,500 rpm with 246 ft-lb torque
• A2-8, 20 hp (15 kW) (25% ED)

8 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
HEADSTOCK AND SPINDLE

PRIMARY SPINDLE MOTOR CHARACTERISTICS QTU-200MS, 200MY, 200MSY

Bore: Ø2.4 in (Ø62 mm) 25%ED


(kW) 40%ED
Output: AC15.0 kW (25%ED)
SPINDLE POWER-TORQUE DIAGRAMS Torque 91.46 lb-ftf (124 Nm) (25%ED)
1H rating
Continuous rating
The Mazak integral spindle/motor headstock 15
design delivers increased rigidity, high
11.3
speed and high torque for heavy-duty 11

machining performance. This balance of 8.3


7.5
power and speed boosts material removal
rates and shortens machining cycle times.
Torque 39.09 lb-ftf (53 Nm) (Continuous rating)

Torque 53.1 lb-ftf (72 Nm) (1H)

0 850 1,000 1,350 1,704 1,833 2,500 4,500 6,000 (min-1)

(FOR REFERENCE ONLY)

QTU-250/M/MS/MY/MSY

Bore: Ø3 in (Ø76 mm) 25%ED


(kW) 40%ED
Output: AC15.0 kW (40%ED)
1H rating
Torque 123 lb-ftf (167 Nm) (25%ED) Continuous rating
15

11

7.5

Torque 67.8 lb-ftf (92 Nm) (Continuous rating)

Torque 90 lb-ftf (122 Nm) (1H)

0 585 630 780 1,364 1,467 2,000 4,500 (min-1)

(FOR REFERENCE ONLY)

QTU-350/M/MS/MY/MSY

Bore: Ø3.6 in (Ø91 mm) 25%ED


(kW) Continuous rating
Output: AC15.0 kW (25%ED)

15

11
10.7
7.5 7.8

Torque 133 lb-ftf (181 Nm) (Continuous rating)

Torque 246 lb-ftf (334 Nm) (25%ED)

0 315 395 682 733 1,000 2,500 3,500 (min-1)

(FOR REFERENCE ONLY)

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 9
SERVO TURRET

SERVO TURRET

QTU Series machines feature innovative turrets that use roller gear
cam drive systems for smooth, high-speed, high-accuracy digital
indexing as well as expandability.

Benefits of the enhanced 12-position, integral-motor turrets:


• High-speed, high-accuracy indexing
• Maximum rigidity
• Expandability and versatility
• Low maintenance

FAST, INTERFERENCE-FREE OPERATION


For significantly reduced non-cut times, QTU turrets are bi-directional
and thus rotate — via the shortest path possible — to quickly
bring up the next programmed tool. Brushless servomotors provide
hydraulic clamping strength, while non-lift indexing capability
prevents contamination.

ROLLER GEAR CAM DRIVE SYSTEM


QTU turrets feature industry-proven drive systems that enhance
overall machine productivity and performance. The system delivers
smooth acceleration/deceleration and extreme durability along with
cost-effective and easy maintainability. 3-AXIS SERVO TURRET

ROLLER GEAR CAM DRIVE SYSTEM


The Mazak Roller Gear Cam Drive System provides ample accessibility for
fast and easy routine maintenance.

10 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TAILSTOCK

TAILSTOCK

NC SERVO-DRIVEN TAILSTOCK
Mazak’s fully programmable NC servo-driven tailstock provides
simple, precise and automatic operation to reduce setup time and
increase productivity. The QTU tailstock includes drilling capability
as standard.

Through the part program, the tailstock moves to a known position


and the center makes contact with the part at a programmed thrust.
With its positive independent drive system, the tailstock has on
centerline drilling capability to add part processing versatility.

Servo motor-controlled movement and thrust give Mazak’s NC


tailstock increased operability and ease of use. The servo motor
monitors tailstock thrust and adjusts on-the-fly while a workpiece
is being held.

Thrust settings are adjustable in increments of 22.5 ft-lb (0.1 kN)


of force. The tailstock gives users the option to set thrust levels NC SERVO-DRIVEN TAILSTOCK
according to workpiece material and shape. This eliminates the risk
of part damage while simultaneously providing safe and secure
holding and support.

Tailstock specifications include:


• C enter bore Morse taper MT No.5 live center
• T ravels (depending on machine model) from
13.250" (340 mm) to 22.125" (565 mm)

LOW-THRUST OPERATION
For extremely delicate and soft workpiece materials such as phenolic
and resins, a low-thrust function provides holding force settings
below 225 ft-lb (1 kN).

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 11
MILLING OPTION

MILLING OPTION

For increased flexibility and Multi-Tasking MILLING TOOL SPECIFICATION


part processing, QTU-200/250/350
Item Unit QTU-200/250/350 M/MS/MY/MSY
M/MS/MY/MSY machines feature rotary tool
spindles for milling (M) capabilities. Rotary tool speed 4,500 min-1 (standard) 6,000 min-1 (optional)
Output hp (kW) 7.3 (5.5)
Rotary tool speed – Variable automatic speed
Rotary tool speed min-1 4,500 6,000
Rotary tool torque ft-lbf (Nm) 34.7 (47) 17 (23)

MILLING SPINDLE MOTOR 4,500 MIN-1 (STANDARD)

(kW)
(kW) 35
35ft-lbf
ft-lbf(47
(47Nm)
Nm)
10
10min.
min.
5.5
5.5

18
18ft-lbf
ft-lbf(24
(24Nm)
Nm)
CONT.
CONT.
3.7
3.7

00
00 1,125
1,125 1,500
1,500 4,500
4,500 (min
(min-1-1))

(FOR REFERENCE ONLY)

MILLING SPINDLE MOTOR 6,000 MIN -1 (OPTIONAL)

(kW)
(kW) 17
17ft-lbf
ft-lbf(23
(23Nm)
Nm)
10
10min
min
5.5
5.5

99ft-lbf
ft-lbf(12
(12Nm)
Nm)
CONT.
CONT.
3.7
3.7

00
00 2,250
2,250 3,000
3,000 6,000
6,000 (min
(min-1-1))

(FOR REFERENCE ONLY)

12 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
Y-AXIS OPTION

Y-AXIS OPTION

QTU MY and MSY models with Y-axis off-centerline machining


capability feature Mazak’s special high-gain servo-control turret/
feed axis-motion. The double-slide design ensures rigid high-speed,
high-precision positioning and machining along with smooth axis
acceleration/deceleration.

X-, Y- and Z-axis positioning


For desired machine motion, the X, Y and Z axes are driven by AC
servo motors. Direct coupling of motors to pretension ballscrews
deliver exact positioning and precise motion control.

Y-axis option
The machine X-axis ballscrews work in tandem with Y-axis
ballscrews that are inclined at 30 degrees to move machine
turrets +/- 2" (50 mm) in the Y axis.

QTU Series machine rapid traverse speeds:


• 1,181 ipm (30 m/min) in X axis
• 1,418 ipm (36 m/min) in Z axis
• 394 ipm (10 m/min) in Y axis

The addition of Y-axis tandem tooling takes advantage of the


Y-axis shift to create multiple tool positions at each turret
pocket for increased turret tooling capacity.

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 13
SECOND SPINDLE OPTION

SECOND SPINDLE OPTION

QTU MS or MSY machines feature second spindles for more


productivity and to further reduce cost per part.

In operation, second spindles automatically transfer parts from one


spindle to another for secondary operations to eliminate manual
part handling. Part transfer capabilities also allow the machines
to process both faces or sides of workpieces/backwork through
secondary operations such as drilling and tapping.

With C-axis option, second spindles position in programmed


0.0001-degree increments and synchronize with machine X and Z
axes for complex 3D part contouring on M and S designated models.

Features and benefits of second spindles:


• A dd Mazak’s DONE IN ONE® part processing capability
• S peed range of 35 to 6,000 rpm
• A ir cooled SECOND SPINDLE
• P rovide chuck-to-chuck part transfer capability for
backworking/secondary operations
• P rogrammable C-axis motion
• Full C-axis brake

SECONDARY SPINDLE MOTOR CHARACTERISTICS QTU-250MS/350MS/250MSY/350MSY

Bore: Ø2.09 in (Ø53 mm) 40%ED


(kW)
Output: AC7.5 kW (40%ED) Continuous rating

7.5

5.5
5.0

3.7

Torque 28.7 Ib-ftf (39 Nm) (Continuous rating)

Torque 38.3 Ib-ftf (52 Nm) (25%ED)

0 910 2,000 2,152 3,000 3,200 6,000 (min-1)

(FOR REFERENCE ONLY)

14 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
OPTIONAL EQUIPMENT

OPTIONAL EQUIPMENT

Mazak offers a wide array of options from which to choose for the QTU Series
that further enhance machine performance, increase uptime and boost overall
operational efficiency.

• Bar feeder and automatic parts catchers for easily implemented, unattended
operations

• Automated loading systems (pre-engineered or custom systems) are available


for lights out production

• Tool eye automatically measures tool tip positions and detects wear/damage
and greatly reduces setup time

• Automatic front door open/close for M-code controlled opening and closing
CHIP CONVEYOR

• Chip conveyor designs for a wide variety of materials

• High-power coolant delivers efficient chip evacuation for longer tool life

• Mist collector maintains clean, safe work areas

• Probe kit RMP40M/LP2 provides in-process workpiece measurement

• Turret air blast keeps tool positions clear of chips and debris

• Chuck air blast removes sticking chips from chuck and workpiece

MIST COLLECTOR

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 15
FAST, EASY AND EFFICIENT PROGRAMMING

The continuously innovative Mazak MAZATROL Smooth CNC controls


make programming QTU Series machines easy, fast and efficient. The
highly versatile controls allow for both EIA/ISO and conversational
programming capabilities, while they also significantly shorten
programming time and streamline control navigation.

EIA/ISO COMPATIBILITY STANDARD


MAZATROL G-codes are the same as those used in conventional
EIA CNC machines. This allows QTU Series machine users to run
programs made for other machine brands by simply editing M codes
and confirming axis strokes along with cutting conditions.

CONVERSATIONAL PROGRAMMING
The industry standard MAZATROL conversational programming
makes it possible for inexperienced operators to quickly and easily
develop machining programs for QTU Series machines. Operators
answer conversationally displayed questions concerning the intended
workpiece. These queries include type of material, OD/ID dimensions,
part lengths and several others. Then, according to the input
data, the MAZATROL control automatically calculates intersection
coordinates and tool index positioning in addition to optimized
cutting conditions and machining processes. Number of program lines
89% REDUCTION

EIA / ISO MAZATROL


language language

16 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
FAST, EASY AND EFFICIENT PROGRAMMING

PROCESS HOME SCREENS


Innovative touch operation of the MAZATROL
SmoothC CNC streamlines data entry and
minimizes the number of displays to reduce
programming times for QTU Series machines.
Five different home process screens each
display their appropriate data in an easy to
understand manner. Operators can touch
icons to quickly navigate to additional
screen displays.

Process home screens include:


• Programming
• Tool data
• Setup
• Machining
• Maintenance

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 17
MAZATROL SmoothC CONTROL

Mazak’s MAZATROL SmoothC technology is simple but innovative


and sports several features that enhance cutting capabilities.
The MAZATROL SmoothC makes it easy for operators to generate
programs for basic turning, milling, drilling and tapping operations.

The control incorporates a wide variety of advanced programming


functions that allow it to offer complete ease of use and ensure
high-speed, high-accuracy machining performance.

FEATURES AND FUNCTIONS INCLUDE:


• Rapid Overlap uses arcing motion between programmed
stopping points to shorten cycle times
• Smooth CAM RS simulates SMOOTH controls on a remote PC
• Intelligent Pocket Milling engages a high-efficiency
toolpath when milling part cavities
• Smooth Corner Control makes cutter path adjustments
to help shorten cycle times
• Orbit Machining allows a machining center with a C-axis
to turn complex features on parts
• EIA/ISO and conversational programming capabilities

18 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
MAZATROL SMOOTHC CONTROL

MAZATROL SmoothC SPECIFICATIONS


MAZATROL EIA
Number of controlled axes Simultaneous 2 ~ 4 axes
Least input increment 0.00001 inch, 0.0001 mm, 0.0001º
Shape error designation, Smooth corner control,
High speed, Shape error designation, Smooth corner control, Rapid traverse overlap, Rotary axis shape compensation,
high-precision control Rapid traverse overlap, Rotary axis shape compensation High-speed machining mode,
High-speed smoothing control function
Positioning (Linear interpolation), Positioning (Independent
interpolation), Linear interpolation, Circular interpolation,
Positioning (Linear interpolation), Positioning (Independent Spiral interpolation, Helical interpolation, Cylindrical
Interpolation interpolation), Linear interpolation, Circular interpolation, coordinate interpolation*, Fine spline interpolation*,
Synchronized milling spindle tapping* NURBS interpolation*, Polar coordinate interpolation*,
Synchronized milling spindle tapping*
Rapid traverse, Cutting feed, Cutting feed (per minute),
Rapid traverse, Cutting feed, Cutting feed (per minute), Inverse time feed, Dwell (specified time, specified number of
Dwell (specified time, specified number of rotation), Rapid rotation), Rapid traverse override, Cutting feed override,
Feed rate traverse override, Cutting feed override, G0 speed variable G0 speed variable control, Feedrate clamp, Time constant
control, Feedrate clamp, Variable acceleration/deceleration changing for G1, Variable acceleration/deceleration control,
control, Constant control for G0 tilting* Constant control for G0 tilting*
Program registration Max. number of programs: 960, Program storage: 2 MB, Program storage expansion: 8 MB*, Program storage expansion: 32 MB*
Control display Display: 10.4" touch panel, Resolution: VGA
S code output, Spindle speed clamp, Spindle speed override, Spindle speed reaching detection, Multiple position orient, Constant
Spindle functions surface speed, Spindle speed command with decimal digits, Synchronized spindle control, Max. speed control for spindle
Tool offset pairs: 4000, T code output for tool number, Tool offset pairs: 4000, T code output for tool number,
Tool functions Tool life monitoring (time), T code output for group number, Tool life monitoring (time),
Tool life monitoring (number of machined workpieces) Tool life monitoring (number of machined workpieces)
Miscellaneous functions M code output, Simultaneous output of multiple M codes
Tool offset functions Tool position offset, Tool length offset, Tool diameter/tool nose R offset, Tool wear offset
Tool offset pairs 128
Coordinate system Machine coordinate system, Work coordinate system, Local coordinate system, Additional work coordinates (300 set)
Machine functions — Hobbing*, Shaping function*, Dynamic compensation*
Machine compensation G0/G1 independent backlash compensation, Pitch error compensation, Volumetric compensation*
Protection functions Emergency stop, Interlock, Stroke check before travelling, Retraction function for the vertical axis
Memory operation, Tape operation, MDI operation,
Automatic operation mode Memory operation EtherNet operation*
Optional block skip, Optional stop, Dry run, Automatic handle
Automatic operation Optional stop, Dry run, Automatic handle control, MDI control, control, MDI control, TPS, Restart, Restart 2, Collation stop,
control TPS, Restart, Machine lock Machine lock
Tool length and tip teach, Touch sensor coordinates Tool length and tip teach, Tool offset teach, Touch sensor
Manual measuring measurement, Workpiece offset measurement, WPC coordinate coordinates measurement, Workpiece offset measurement,
functions measurement, Measurement on machine WPC coordinate measurement, Measurement on machine
WPC coordinate measurement, Auto tool length measurement,
Automatic measuring Auto tool length measurement, Sensor calibration,
Sensor calibration, Tool eye auto tool measurement,
functions Tool breakage detection, External tool breakage detection*
Tool breakage detection, External tool breakage detection*
MDI measurement Partial auto tool length measurement, Auto tool length measurement, Coordinate measurement
Interface PROFIBUS-DP*, EtherNet I/P*, CC-Link*, USB
Card interface SD card interface
EtherNet 10 M / 100 M / 1 G bps

*
Option

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 19
MAZAK AUTOMATION SYSTEMS

Mazak automation further increases the productivity, throughput and part quality of the
QTU Series machines. Standard and customized Mazak automation solutions paired with
extensive and ongoing support ensure the best fit for individual production needs and
that output goals are achieved.

STANDARD AUTOMATION

BAR FEEDER GANTRY LOADER

BAR FEEDERS GANTRY LOADERS


Bar feeders are the simplest, most cost-effective forms of automating Gantry loaders quickly load and unload workpieces into and from
the loading and feeding of bar material into a QTU Series machine. machines and are ideal for small batch runs of common part
families. The automation is easy to install and operate and is most
Bar feeders provide the capability to: suitable for chucker-style work, but can handle certain length sizes
• Easily and affordably boost machining efficiency and productivity for shaft applications.
• Increase throughput by not having to individually feed slug
material Gantry loaders provide the capability to:
• Automatically sequence workpiece machining for minimal bar • Economically boost efficiency through unsupervised workpiece
material scrap loading and unloading
• Machine multiple part types from one piece of bar material • Achieve continuous operation with accurate and consistent
• Save workspace via side storage and bar loading performance
• Precisely machine at high speeds as the machine’s spindle • Shorten workpiece change times for an overall increase in
remains unaffected productivity
• Process bar materials with imperfect shapes and dimensions • Increase versatility via a variety of loading stations and
robot hands
• Effectively run multiple machines with only one operator

20 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
MAZAK AUTOMATION SYSTEMS

ENGINEERED SOLUTIONS

CELLS AND SYSTEMS ARTICULATED ROBOT

CUSTOM ENGINEERED SOLUTIONS ARTICULATED ROBOTS


A variety of custom automation solutions tailored specifically to Articulated robots automate part transfers and peripheral operations.
individual customer needs are available for QTU Series They also eliminate the challenges associated with handling large,
machines. Mazak’s expert applications engineers design and heavy or cumbersome parts. Robot configurations range from two
implement systems and software that will boost productivity and jointed to seven jointed to meet the needs of various applications.
ensure maximum return on customer automation investments.

Custom engineered solutions provide the capability to:


• Boost machine throughput and part quality
• Ensure production reliability and repeatability
• Service one or more machines with minimal operator intervention
• Perform multiple tasks and eliminate the number of necessary
components in a system
• Keep machines running 24/7 without additional night
or weekend shifts
• Reduce in-process inventory and accomplish just-in-time
production

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 21
MAZAK DIGITAL SOLUTIONS

For the QTU Series and all its machines, Mazak offers digital
solutions for fully integrated, data-driven smart manufacturing.
These progressive solutions include SMOOTH TECHNOLOGY,
MTConnect®, Mazak SMOOTH Link and the Mazak SmartBox.

SMOOTH TECHNOLOGY
Spanning the entire part-production landscape, Mazak’s SMOOTH
TECHNOLOGY platform significantly boosts productivity at every
stage of the metal cutting process — from programming and setup
to actual metal removal operations to automation to monitoring/
data collection and transfer.

Features and benefits of SMOOTH TECHNOLOGY:


• All-encompassing continuously evolving process-performance
technology platform
• Combines advanced capabilities of machine tools and
leading-edge CNC processing and software technologies
• Makes machine tools easy to use
• Boosts machining speed and performance accuracy

22 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
MAZAK DIGITAL SOLUTIONS

MTCONNECT
As an open-source, royalty-free manufacturing protocol, ®
MTConnect easily connects devices and systems from different
suppliers to capture and share information in a common format
such as XML. It then gives manufacturers the means to gather
valuable data from machines and automated systems for use in
process improvement and increased equipment utilization.

With MTConnect, manufacturers can:


• Gain real-time data sharing throughout a manufacturing facility
• Calculate overall equipment efficiency
• Monitor all equipment from one system
• Reduce production losses
• Identify lean manufacturing strategies

Mazak builds all its machines, including those


in the QTU Series, to be MTConnect compliant
and offers affordable adapters for existing
Mazak machines in the field.

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 23
TOOLING SYSTEM (2 AXIS) – QTU-200/250/350 MODELS
(FOR REFERENCE ONLY)
BORING BAR HOLDER
BORING BAR SOCKET Ø1
-1/
2"

Ø1-1/2"
Ød

STD. QTY. STD. QTY.


d
8" 10" 8" 10"
Ø1-1/4" 1 1 2" 2 2
Ø1" 1 1
Ø1-1/2"
Ød

FACING HOLDER

STD. QTY.
d
8" 10"
Ø3/4"

1"
Ø5/8"
Ø1/2"

1"
Ø3/8"
Ø5/16"
STD. QTY.
8" 10"
1.5"
M.T. DRILLSOCKET
Ø1-1/2"

M.T.

STD. QTY.
M.T.
8" 10"
M.T.3
M.T.2 1 1
M.T.1

U DRILL HOLDER
U DRILL SOCKET Ø4
0
Ø40
Ød

STD. QTY. STD. QTY.


d 8" 10"
8" 10" 2"
Ø32 1 1
Ø25
Ø20

Metric available upon request.

24 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TOOLING SYSTEM SCHEMATICS

TOOLING SYSTEM (2 AXIS) – QTU-200/250/350 MODELS


(FOR REFERENCE ONLY)

05 04
03
06

02
07

01
08

12

09
10 11

TURNING HOLDER TURNING HOLDER TURNING BLOCK


FOR 10" CHUCK

75 25
1"

1"

14
1"

1"

STD. QTY. STD. QTY. STD. QTY.


8" 10" 8" 10" 8" 10"
35 2 65 2 5 3

Metric available upon request.

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 25
TOOLING SYSTEM – M/MS/MY/MSY 1ST PROCESS
(FOR REFERENCE ONLY)

TURRET

CAP PLATE
STD. QTY
M/MY MS/MSY
CAP PLATE 2 1

DRILL
CHUCK COLLET

MILL

d
REMOVAL TOOL H-TYPE MILLING HOLDER
(FOR H-TYPE MILLING HOLDER) (WITH Ø20 CHUCK COLLET)
STD. QTY. MAX. STD. QTY
M/MY MS/MSY MILLING SPEED M/MY MS/MSY
1 1
6000 rpm 1 1
6000 rpm
(for through coolant)

DRILL MILL CHUCK COLLET

REMOVAL TOOL d
HOOK SPANNER (FOR V-TYPE MILLING HOLDER)
STD. QTY. STD. QTY. V-TYPE MILLING HOLDER
M/MY MS/MSY
M/MY MS/MSY
1 1
(WITH Ø20 CHUCK COLLET)
1 1
MAX. STD. QTY
MILLING SPEED M/MY MS/MSY
6000 rpm 1 1
6000 rpm
(for through coolant)

DRILL MILL CHUCK COLLET

REMOVAL TOOL d
(FOR V-TYPE LONG NOSE MILLING HOLDER)
STD. QTY.
M/MY MS/MSY V-TYPE LONG NOSE MILLING HOLDER
1 1 (WITH Ø20 CHUCK COLLET)
MAX. STD. QTY
MILLING SPEED M/MY MS/MSY
6000 rpm
6000 rpm
(for through coolant)

FACE MILL

Ø50

FACE MILL HOLDER


STD. QTY
d
M/MY MS/MSY
Ø50

Metric available upon request.

26 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TOOLING SYSTEM SCHEMATICS

TOOLING SYSTEM – M/MS/MY/MSY 1ST PROCESS


(FOR REFERENCE ONLY)

38.6 64
CHUCK COLLET
1"X1"X6" 1"X1"X6"
TYPE STD. QTY
ER32-2
80

80
ER32-2.5
ER32-3
ER32-3.5
TURNING HOLDER OFFSET TURNING HOLDER
ER32-4
STD. QTY STD. QTY.
M/MY MS/MSY ER32-4.5
8" CHUCK 10" CHUCK
ER32-5
M/MY MS/MSY M/MY MS/MSY
ER32-6
4 4 2 2
ER32-7
38.6
60.8
ER32-8
1"X1"X6" 1"X1"X6" ER32-9
ER32-10
ER32-11
ER32-12 1
100

100
ER32-13
ER32-14
TURNING HOLDER FOR 10"CHUCK OFFSET TURNING HOLDER FOR 10"CHUCK ER32-15
STD. QTY. ER32-16 1
UNIT NO. PARTS CODE NO. STD. QTY.
M/MY MS/MSY ER32-17
M/MY MS/MSY
Ø1-1/2"

2 2 5B078013001 2B078001920
ER32-18
ER32-19
ER32-20
d

BORING BAR

BORING BAR SOCKET 1"X1"X6" CHUCK COLLET


STD. QTY (applicable to through coolant)
d
M/MY MS/MSY
Ø5/16" TYPE STD. QTY
Ø3/8" FACING HOLDER AR32-OH-8
STD. QTY.
Ø1/2" M/MY MS/MSY AR32-OH-8.5
Ø5/8" 1 AR32-OH-9
Ø3/4" AR32-OH-9.5
Ø1" 1 1 AR32-OH-10
Ø1-1/4" 1 1 AR32-OH-10.5
AR32-OH-11
Ø1-1/2"

M.T. AR32-OH-11.5
AR32-OH-12
AR32-OH-12.5
d

DRILL AR32-OH-13
DRILL SOCKET STD. QTY BORING BAR HOLDER STD. QTY AR32-OH-13.5
M.T. d
M/MY MS/MSY M/MY MS/MSY AR32-OH-14
NO.1 Ø1-1/2" 2 2 AR32-OH-14.5
NO.2 1 1 AR32-OH-15
NO.3 AR32-OH-15.5
AR32-OH-16
AR32-OH-16.5
Ø40

AR32-OH-17
AR32-OH-17.5
d
d

U DRILL AR32-OH-18
U DRILL SOCKET U DRILL HOLDER AR32-OH-18.5
STD. QTY STD. QTY
d d AR32-OH-19
M/MY MS/MSY M/MY MS/MSY
AR32-OH-19.5
Ø20 Ø40 1 0
AR32-OH-20
Ø25
Ø32

Metric available upon request.

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 27
TOOLING SYSTEM – MS/MSY 2ND PROCESS
(FOR REFERENCE ONLY)
TURRET

DRILL

MILL

STD. QTY
H-TYPE BACK MILLING HOLDER
(WITH Ø20 CHUCK COLLET

COLLET
d STD. QTY
0.079" (Ø2) STD. QTY
0.098"(Ø2.5)
0.118" (Ø3)
0.138"(Ø3.5)
0.157" (Ø4) REMOVAL TOOL
0.177"(Ø4.5) (FOR H-TYPE BACK MILLING HOLDER)
0.197" (Ø5)
0.236" (Ø6)
0.276" (Ø7)
0.315" (Ø8)
0.354" (Ø9)
0.394"(Ø10)
0.433"(Ø11)
0.472"(Ø12)
0.512"(Ø13)
0.551"(Ø14)
0.591"(Ø15)
0.630"(Ø16)
0.669"(Ø17) HOOK SPANNER
0.709"(Ø18)
0.748"(Ø19)
0.789"(Ø20)

Metric available upon request.

28 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TOOLING SYSTEM SCHEMATICS

TOOLING SYSTEM – MS/MSY 2ND PROCESS


(FOR REFERENCE ONLY)

1"X1"X4.5" 1"X1"X4.5"

Ø1"

TURNING HOLDER (SS) STD. QTY


d

BORING BAR 1

BORING BAR SOCKET d STD. QTY


Ø5/16"
Ø3/8"
Ø1/2"
Ø5/8"
Ø3/4"
Ø1"

M.T.
DRILL

DRILL SOCKET BORING BAR HOLDER (SS) d STD. QTY


M.T. STD. QTY

NO.1 Ø1" 1

NO.2

STD. QTY
CUT-OFF HOLDER 1

Metric available upon request.

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 29
TOOLING INTERFERENCE DIAGRAM – 2-AXIS FOR 6"/8" CHUCK
(FOR REFERENCE ONLY)
FACING HOLDER (FWD.)

FACING HOLDER (FWD.)

"
Ø9.13
Ø40 U DRILL HOLDER

"
.43
WITH SOCKET

Ø8

Ø 10
.01
Ø8

"
.63
" "
.65
Ø8 4"
Ø7.9

2.75"
1.5"
Ø40 U DRILL HOLDER
WITH SOCKET Ø40 U DRILL HOLDER
Ø8.0 WITH SOCKET
4"
5"
Ø1.57
Ø7.94" ING)
X. SW
Ø2.283" " (MA
Ø8.72" Ø22.05
Ø1.5" BORING BAR
HOLDER WITH SOCKET TURNING
HOLDER LESS
2"
9"
Ø7.6
1.375"
Ø8.4"
Ø8.65" Ø7.75"
4"
Ø7.9

Ø7.69"
Ø8.43
" "
.47
Ø8 Ø9
.21
"

Ø10.01"
TURNING HOLDER LESS
78"

2"
1.3

53"
2.7

Ø2
75"

.28
3"
1.3

Ø1.5"
Ø8.43"

Ø9

72"

Ø7.94"
.21

Ø8.
"

Ø1.5" BORING BAR HOLDER


TURNING HOLDER WITH SOCKET
Ø1.5" BORING BAR HOLDER
WITH SOCKET

7.874" 7.874"

15.748"

Metric available upon request.

30 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TOOLING INTERFERENCE DIAGRAM

TOOLING INTERFERENCE DIAGRAM – 2-AXIS FOR 6"/8" CHUCK


(FOR REFERENCE ONLY)
TURNING HOLDER

Ø1.5" BORING BAR HOLDER


WITH SOCKET Ø9

Ø8.
.14

43"
"

Ø8 Ø40 U DRILL HOLDER


.04
" WITH SOCKET

FACING HOLDER (REV.)


Ø9.2
1"

Ø8
.43
"
Ø10.6
3"

Ø8.63"

FACING HOLDER (FWD.)

FACING HOLDER (REV.)


"
.64
Ø9

3"
0.6
Ø1
Ø8.
3"6

TURNING HOLDER
FACING HOLDER (REV.) TURNING HOLDER LESS

Metric available upon request.

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 31
TOOLING INTERFERENCE DIAGRAM – 2-AXIS FOR 10" CHUCK
(FOR REFERENCE ONLY)
FACING HOLDER

"
.13

Ø10.01"
Ø9
U DRILL HOLDER

Ø1
(Ø40)

43"
0.6
FACING HOLDER

3"

Ø8.
3"
" )

8"
Ø8.6
.94 ING

Ø1.5
Ø7 5" SW

"
Ø8.6 .

.28
AX

1.5"

Ø2
2.75"
(M
Ø8.

2"
0

U DRILL HOLDER 3.6


4"

Ø2
(Ø40)

2"
Ø8.72"
U DRILL HOLDER
(Ø40)
Ø7.94"

.4"
Ø8
69"
Ø7.
BORING BAR
HOLDER (Ø1-1/2") Ø6.5" WITHOUT
Ø1.5" TURNING HOLDER
"
.28 1.375" Ø7.7
Ø2 5"
2"
Ø7.68"

Ø8.47" Ø9.21"

WITHOUT
FACING HOLDER
Ø8.

TURNING HOLDER
43"
5"
3.7

TURNING HOLDER
Ø9.38"

BORING BAR
Ø10.13"

(FOR 10" CHUCK)


HOLDER (Ø1-1/2")
Ø10.01"
Ø7.
Ø8.72"

94"

BORING BAR
HOLDER (Ø1-1/2")
7.87" 7.87" BORING BAR
HOLDER (Ø1-1/2")
Ø8

15.75"
.04
"

FACING HOLDER TURNING HOLDER


Ø8.43"
Ø9.2
1"

63"
Ø8.
Ø11
.62

TURNING HOLDER
"

(FOR 10" CHUCK)


Ø9.35" FACING HOLDER
"
Ø10.06

2.75" 3"
0.6
Ø1
TURNING
Ø9.13"
U DRILL HOLDER Ø8
HOLDER
(Ø40) .43
"

Ø8.65"

Ø7.94" U DRILL HOLDER


(Ø40)
BORING BAR
HOLDER (Ø1-1/2")
Ø9.64"

TURNING HOLDER WITHOUT TURNING HOLDER


(FOR 10" CHUCK)
Ø9.62"

Metric available upon request. FACING HOLDER

32 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TOOLING INTERFERENCE DIAGRAM

TOOLING INTERFERENCE DIAGRAM – 2-AXIS FOR 10" CHUCK


(FOR REFERENCE ONLY)

0.25" 3.15" 0.25" 3.15"

TURNING HOLDER

4.63"
(FOR 10" CHUCK)

6"
2.56"
3.75"

1.38"
0.25" 1"

WITHOUT
1.19"

1" 2.15"
0.25" 3.15" TURNING HOLDER

BORING BAR
TURNING HOLDER HOLDER (Ø1-1/2")
1.38"

Ø2.28"
Ø1.5"

2"
2.75"

3.15"
1.37"

1" 2.15" 1.18" 1.15"


0.25" 3.15" 0.25"
6.25" (MAX) 3.15"

FACING HOLDER U DRILL HOLDER


Ø2.28"
Ø1.58"
1.5"

2"
2.75"
2.5"

3.15"
1"
0.25"

1.6" 0.25"
1.15"

0.79"
1.85" 3.15" 0.25"
5" 6.25" (MAX) 3.15"

RNING
LDER
Metric available upon request.

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 33
TOOLING INTERFERENCE DIAGRAM – M/MY/MS/MSY FOR 6"/8" CHUCK
1ST PROCESS (FOR REFERENCE ONLY)
V-TYPE LONG NOSE

"
.22
MILLING HOLDER

Ø8

"
.38
V-TYPE

Ø8
"
Ø8.53 MILLING
HOLDER
R)
TE
ME TURNING HOLDER (FWD)
Ø9 DIA
4"

G
.24 IN
2.8

X
DE
" IN
FACE MILL
Ø2

Ø14.17"
7"
AX
(M TURNING HOLDER (FWD)
1"

.1
Ø8.1 HOLDER H-TYPE MILLING HOLDER

Ø7.75

Ø14
Ø8.47" FACING

Ø2.91"

"
63" HOLDER
Ø8.

Ø7
TURNING FACE MILL .99
HOLDER "
HOLDER
Ø8.44" (FWD) Ø7.47" Ø14.17"

3.1
5"
Ø8
.59
" R)
TE
ME
Ø9 DIA
.24 DE
XIN
G

"

4"
X IN
Ø8 Ø14.17

2.8
A
(M
.59 " "
Ø10.63

Ø2
"
V-TYPE LONG NOSE .75" Ø8.62"
MILLING HOLDER Ø7

TURNING
HOLDER (FWD)
U DRILL
3.7
5" Ø8 HOLDER (Ø40)
U DRILL HOLDER (Ø40) H-TYPE MILLING HOLDER .40
"

Ø2.2
BORING BAR

1"
HOLDER (Ø1-1/2")
Ø9.0 2"

FACE MILL HOLDER


4.88"
Ø8.19"

"
Ø8

"

.03

Ø8
3"

.21
.3

Ø9 Ø8

Ø2.21"

.40
Ø8.3

Ø2

.03 9"

"
Ø8.1
6"

"
Ø8.1
9"

BORING BAR Ø8.32


"

"
Ø8.23

U DRILL HOLDER (Ø40)


Ø8.16

HOLDER (Ø1-1/2")
BORING BAR V-TYPE MILLING HOLDER
"
Ø8

Ø9 "
1.5 HOLDER (Ø1-1/2")
.32

.03 Ø
"
28"
"

Ø 1.5" Ø1.5"
Ø2.

Ø2.28"
Ø2.28"
R)
TE
V-TYPE MILLING 3.7 DIA
ME

HOLDER 5" IN
G
"
4"

X
.54
DE
2.8

IN
Ø8
AX
(M
Ø2

Ø8.23
"
" Ø8.25"
Ø8.05 TURNING HOLDER (FWD)
Ø7. TURNING
10"
Ø14.17"

HOLDER (FWD)
Ø14.17"

V-TYPE MILLING HOLDER V-TYPE MILLING HOLDER


Ø10.6

Ø7.51" "
.23
3"

"

FACING HOLDER Ø8
Ø7.51

6" Ø8
Ø8.1 V-TYPE .62
Ø7

"
.44
"
.23

MILLING HOLDER
4.125"
"
Ø8

(FOR THROUGH
V-TYPE MILLING HOLDER " COOLANT) BORING BAR
.21 Ø8
(FOR THROUGH COOLANT) Ø2 .31 HOLDER (Ø1-1/2")
"
U DRILL Ø7.45"
U DRILL Ø1.5"
FACING HOLDER HOLDER (Ø40) 2.21"
Ø14.17"

HOLDER (Ø40) Ø2.28


Ø7.4

Ø
23"

"
R)
4"

TE
Ø8.

ME
DIA
4"

4.88"
IN .8
G
XIN

Ø2.
2
DE

V-TYPE MILLING HOLDER


Ø2

91" 3"
AX
(M

Ø8.16" Ø8.2
Ø8.05"
H-TYPE
MILLING HOLDER V-TYPE
3.15"
MILLING HOLDER
(FOR THROUGH
COOLANT)
Ø7.45" Ø8.0
FACING 5"
3"
0.6
Ø8

HOLDER
Ø1
.03

V-TYPE
"

Ø8.63" Ø2 MILLING HOLDER


.91
" (FOR THROUGH
Ø8 8"

COOLANT)
Ø8.
Ø8.54"

.78
Ø9.25"

FACING HOLDER
"
Ø8.31
Ø7.45"
Ø1.5

Ø2

H-TYPE MILLING HOLDER


"

"

.28
"

Metric available upon request. BORING BAR


HOLDER (Ø1-1/2")

34 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TOOLING INTERFERENCE DIAGRAM

TOOLING INTERFERENCE DIAGRAM – M/MY/MS/MSY FOR 6"/8" CHUCK


1ST PROCESS (FOR REFERENCE ONLY)
70.35 (2.77")
143 (5.63") 70.35 (2.77")
64 (2.52") 6.35 (0.25")

(3.75")
95.25
TURNING HOLDER (FWD) U DRILL HOLDER (Ø40)

70.35 (2.77") 152.4 (6")

(2.205")

(Ø1.575")
(4.125") MAX
104.775

56

Ø40
(4.125")
104.775

(3.15")
80
FACING HOLDER H-TYPE MILLING HOLDER
25.4 (1")

37.09 (1.46")
12.7 (0.5") 70.35 (2.77") 5.569
(141.44")
212.44 (8.364")
MAX
6.35 (0.25")

(2.244")
Ø58 (Ø2.283")

57
Ø38.1 (Ø1.5")

BORING BAR V-TYPE MILLING HOLDER


HOLDER

(4.882")
(Ø1-1/2")

124
16.35 (0.644")
(3.75")

(2.638")
95.25

Ø20

67
15 (0.591") (Ø0.787")
64 (2.52")
70.35 (2.77")
(3.268")
83

(2.48")
63

V-TYPE MILLING HOLDER


(FOR THROUGH COOLANT)
(4.843")

(4.882")
123

16.35 (0.644")
124

16.35 (0.644")
(2.402")
(1.575")

61
40

Ø20
(Ø0.787")
Ø50 (Ø1.969")
70.35 (2.77")
70.35 (2.77")
(3.346")
85

V-TYPE LONG NOSE


MILLING HOLDER
(4.921")
125

16.35 (0.644")
(1.575")

Ø20
40

TOOL TIP LOCATION OF EACH TOOL (Ø0.787")


70.35 (2.77")

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 35
TOOLING INTERFERENCE DIAGRAM – M/MY/MS/MSY FOR 10" CHUCK
1ST PROCESS (FOR REFERENCE ONLY)

TURNING HOLDER
Ø1
0.8
FACING 27 FACE MILL
6"
"

Ø7
HOLDER HOLDER

.9
9"
Ø7.47"
4.125"

TURNING
HOLDER H-TYPE
MILLING TURNING HOLDER
3"

HOLDER (FOR 10" CHUCK)


Ø8.6

Ø9
H-TYPE .5 "
.62

Ø7 .3"
MILLING Ø8.7 3"

"
Ø9

Ø6
FACING

.07
" 4"
.66
Ø7 HOLDER Ø8.28" HOLDER
Ø2
H-TYPE .1
Ø2.9 3"

5.13"
Ø9.24"

Ø11
MILLING HOLDER 1" TURNING HOLDER

.62
Ø7.91
(FOR 10" CHUCK)

Ø7.99
"

"
FACE MILL

"
"

3"
Ø10.05

4.1
HOLDER

3.1
Ø9.34"

5"
Ø7.47" "
.40
Ø7 4.8
FACING 4"
HOLDER
Ø7.

U DRILL
75"

Ø10.2 FACING HOLDER


9" HOLDER (Ø40)
H-TYPE .28
"
Ø8 U DRILL
MILLING HOLDER Ø7 .54 "
HOLDER Ø8.32
"

"
.75
Ø8.53"

Ø9
Ø7

(Ø40) Ø9.03"
.25

TURNING HOLDER
"

TURNING HOLDER (FOR 10" CHUCK) U DRILL


HOLDER

Ø1 .83"
.58
Ø2
(Ø40)
Ø9.34 "
5

"
0.0
"

75"
Ø1

Ø3.

4.92"
BORING U DRILL
Ø8.

Ø8
.27
Ø9

Ø1.5"
32"

BORING BAR
Ø2.28"

BAR HOLDER HOLDER (Ø40) "


.03
"

(Ø1-1/2") FACE MILL HOLDER (Ø1-1/2")


"

Ø8
.27

H-TYPE
Ø9.03"

.22
Ø8

Ø8.
Ø8

32" HOLDER V-TYPE


.54

"
MILLING HOLDER
"

MILLING HOLDER
Ø8.
Ø9

6.50" 6.50"
32"
.03

12.99"
"

BORING
BAR HOLDER BORING BAR
(Ø1-1/2") HOLDER (Ø1-1/2")
Ø10.29"

Ø7.4
"
Ø8.

.25

7" V-TYPE
Ø9
54"

TURNING FACING MILLING


"
.48

FACING HOLDER HOLDER HOLDER TURNING HOLDER


Ø7

Ø7.
HOLDER 15" Ø9
.25 (FOR 10" CHUCK)
Ø8.5 "
4"
)
. S 2"
NG
Ø8.

AX 3.6

U DRILL
WI

Ø8.
(M Ø2
31"

10"
Ø7.5
6" HOLDER Ø7
V-TYPE (Ø40) .40
" FACE MILL
MILLING V-TYPE Ø8.24"
MILLING HOLDER
HOLDER
Ø7.48"

Ø8.59

HOLDER Ø7.45"
"
Ø6.90
"

Ø8.22" Ø8.44
" Ø8.0
V-TYPE 8" "
H-TYPE Ø8.79" .33
MILLING HOLDER Ø8
"

V-TYPE LONG NOSE FACE MILL


Ø8.22

MILLING
Ø8.44"

(FOR THROUGH COOLANT) .4 7" MILLING HOLDER HOLDER


Ø7

Ø8 HOLDER Ø8
.99

FACE MILL .11


"

6" "
HOLDER Ø9.8

Ø8.07"
"
Ø7.75 V-TYPE
FACING MILLING
"
.63

HOLDER HOLDER
Ø10

Ø8.63"
H-TYPE
FACING MILLING HOLDER
Ø8.54"

HOLDER
Ø8.0

Ø6
Ø8.79"

.90
8"

"
31"

Ø7 .24"
Ø9.25"

BORING
Ø8
.48
Ø8.

Metric available upon request. BAR HOLDER


"

(Ø1-1/2")

36 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TOOLING INTERFERENCE DIAGRAM

TOOLING INTERFERENCE DIAGRAM – M/MY/MS/MSY FOR 10" CHUCK


1ST PROCESS (FOR REFERENCE ONLY)
2.77"
0.25" 5.63" 2.77"
2.52" 0.25" 2.52"
TURNING HOLDER (FWD) U DRILL

3.75"
3.15"
HOLDER

Ø2.283"
(Ø40)

4.125"

Ø1.575"
0.975"
2.77" 6" (MAX)

3.937"

3.15"
Ø2.913"
Ø2.126"
TURNING HOLDER H-TYPE
(FOR 10" CHUCK) MILLING
5.125"
HOLDER
0.311"
0.74"
1.188"

1.46"
5.594"
8.364" (MAX)

2.244"
V-TYPE
FACING HOLDER 1" MILLING
4.125"

4.921"
HOLDER 0.644"

2.677"
0.5" 2.77"
Ø0.787"
2.77"
0.25"
V-TYPE

2.48"
MILLING HOLDER
Ø2.283"
Ø1.5"

BORING BAR (FOR THROUGH COOLANT)


3.75"

4.921"
HOLDER (Ø1-1/2")
0.644"

2.441"
0.591"
Ø0.787"
6" (MAX) 2.52"
2.77"
3.346"

V-TYPE LONG NOSE


MILLING HOLDER
4.921"

0.644"
1.575"

Ø0.787"
TOOL TIP LOCATION OF EACH TOOL
2.77"
3.268"

FACE MILL
HOLDER
4.843"

0.644"
1.575"

Ø1.969"
2.77"

Metric available upon request.

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 37
TOOLING INTERFERENCE DIAGRAM – M/MY/MS/MSY FOR 10" CHUCK
1ST PROCESS (FOR REFERENCE ONLY)
SS BORING BAR HOLDER
MAIN SPINDLE
Ø1"

"
.18
Ø6

5".6
4"

Ø10
SS TURNING V-TYPE
HOLDER BORING BAR
MILLING HOLDER CUT-OFF HOLDER HOLDER (Ø40)
3.9 Ø10.83" Ø7.4
.28
"

Ø1
4" 4"
Ø2

.5"
5"

"
3.7

Ø9.34
5.32"
" 3"
.06 0.1
Ø6 " Ø1 SS TURNING HOLDER

4.8
5.13

8"
H-TYPE BACK CUT-OFF Ø9.62"

(MAX Ø23.6 MILLING HOLDER HOLDER


INDE
XING
2" Ø0.
DIAM
ETER 79"
)

V-TYPE LONG NOSE 2"


Ø23.6G DIAMETER)
MILLING HOLDER INDEX
IN
FACING HOLDER
(MAX
"
.48 4.92"
Ø7
4.5
"

Ø11.62"
SS TURNING
HOLDER
SS TURNING

Ø8.
27"
HOLDER

3.1
5"
Ø9
H-TYPE BACK V-TYPE .56
"
MILLING
Ø7.44"

MILLING HOLDER
Ø6 9 " SS BORING HOLDER
.06 7.0 H-TYPE
Ø7.15"
CUT-OFF
Ø1"
" Ø BAR HOLDER
HOLDER MILLING HOLDER
"
Ø2.76" .18 Ø8" SS BORING BAR HOLDER
Ø6
H-TYPE
BACK FACING
MILLING HOLDER
3.9

HOLDER
4"

Ø6.06"
"
.06
Ø6
H-TYPE 2"
Ø23.6G DIAMETER)
H-TYPE
MILLING INDEX
IN BACK
3.47"
3.34"

(MAX

HOLDER MILLING
3.54" HOLDER
3.5

Ø6.06" V-TYPE MILLING HOLDER


4"

V-TYPE H-TYPE SS BORING


Ø9

3.54"
"

BAR HOLDER
.01

LONG NOSE
.91

BACK
Ø9.87"

"

Ø7

MILLING MILLING H-TYPE BACK


HOLDER HOLDER MILLING HOLDER
"
Ø6.06
2.48"

5"
3.1 SS BORING SS TURNING
H-TYPE BACK
"
.16

BORING BAR HOLDER


Ø8

MILLING HOLDER HOLDER (Ø40) BAR HOLDER


4"

V-TYPE MILLING HOLDER Ø10.65"


(FOR THROUGH COOLANT) Ø1"

Ø9.06 2"
" Ø23.6G DIAMETER)
V-TYPE (MAX
INDEX
IN Ø8.52" SS BORING
LONG NOSE 95" Ø1" BAR HOLDER
Ø7.
MILLING
HOLDER
Ø9.93"
H-TYPE
BACK Ø2 FACING
.28
MILLING "
HOLDER
Ø8.39

HOLDER
"

8"
Ø6.7 Ø7.0
H-TYPE BACK
Ø7.96"

3"
BORING BAR MILLING HOLDER
"
.46
"
Ø9.25

Metric available upon request.


Ø8

HOLDER (Ø40) SS BORING


BAR HOLDER

38 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TOOLING INTERFERENCE DIAGRAM

TOOLING INTERFERENCE DIAGRAM – M/MY/MS/MSY FOR 10" CHUCK


1ST PROCESS (FOR REFERENCE ONLY)
2.77" 3.605" 2.77" 3.605"
0.25" 0.25"
1"
SS TURNING HOLDER FACING HOLDER

5.125"

5.125"

4.125"
0.5" 2.77"

2.913"

0.909"

1.181"

3.75"
SS BORING BORING BAR

4"
BAR HOLDER HOLDER (Ø40) 0.25"
2.625"

Ø2.283"
0.145" 1.25"

Ø1.5"
0.591"
Ø1"

4" 2.5" (MAX)


6" (MAX) 2.52"
3.875"
2.913"
0.512"

3.543"

H-TYPE BACK H-TYPE


MILLING HOLDER MILLING HOLDER

3.15"
2.255" 1.46"
0.419" 3.846" (MAX) 5.594" 2.77"
2.77" 8.364" (MAX)
0.298"

2.244"
CUT-OFF HOLDER V-TYPE
MILLING HOLDER
3.937"

4.882"
5.315"

1.181"

0.644"
Ø0.787"
2.638"

0.25" 2.52" 2.77"

0.298"
2.48"

V-TYPE
MILLING HOLDER
(FOR THROUGH COOLANT)
4.882"

0.644"
Ø0.787"
2.402"

TURNING TOOL TIP LOCATION OF EACH TOOL


LDER 2.77"

0.298"
3.346"

V-TYPE LONG NOSE


MILLING HOLDER
4.921"

SS BORING
BAR HOLDER 0.644"
Ø0.787"
1.575"

2.77" 3.605"
Metric available upon request.

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 39
EXTERNAL DIMENSIONS – REAR EXIT CONVEYOR (FOR REFERENCE ONLY)

1226 (48.3") 453 (17.8") 661 (26")

BUCKET (OPTION)

CHIP CONVEYOR (OPTION)


862.2 (33.9")

)
.6"
(34
8.6
7
R8

CONTROL BOX

925 (36.4")
1690 (66.5")

800 (31.5")
506.3 (19.9")

DOOR
OPENING
SIZE
R4
06
.2
(16

138 (5.4") 499 (19.6") 33 (1.3")


SIGNAL T
")

340
(13.4") 530 (20.9") 668 (26.3") 2 (0.1")
*262 (10.
DOOR STROKE 2340 (92.1)" #254 (10
870 (34.3") 670 (26.3") 800 (31.5")

9.8 (0.4") 435 (17.1")


OPERATING BOX

200 (7.9")
874 (34.4")
624.92 (24.6")
925 (36.4")

1925 (75.8")
1725 (67.9")

B
851 (33.5")
800 (31.5")

379.8 (15")

OILPAN

990 (39") 840 (33.1") 510 (20")


60 (2.

640 (25.2") 1330 (52.4") 370 (14.5") FLOOR RE

40 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
EXTERNAL DIMENSIONS

EXTERNAL DIMENSIONS – REAR EXIT CONVEYOR (FOR REFERENCE ONLY)

1747 (68.8")

1690 (66.5") 57 (2.3")

1135 (44.7") 555 (21.8")


548.8 (21.6") 891.2 (35.1") 900 (35.4")

40 (1.5")
610 (24")

665 (26.2")

705 (27.7")
925 (36.4")

CONTROL
BOX

CONTROL BOX
1500 (59.1")

1010 (39.8")

1020 (40.2")
855 (33.7")
800 (31.5")

OILPAN

10 (0.4")
250 (9.8")
225 (8.8")

540 (21.2") 780 (30.7") 1020 (40.2") 930 (36.6") 760 (29.9")

A VIEW 400 (15.7") 900 (35.4") 390 (15.4")


POWER INLET B VIEW
SIGNAL TOWER (OPTION) *3006.5 (118.3")
#2998.5 (118") 1680 (66.2")
*262 (10.3")
#254 (10") 2744.5 (108") 375.5 (14.8") FLOOR REQUIRED
FOR OILPAN REMOVAL
776 (30.5") 914 (36") 1054.5 (41.5")

117.4 (4.6") 570 (22.4") 860 (33.9") CHIP CONVEYOR


(OPTION)
200 (7.9")

(11.5")
291.2
(53.7")
1364.3

A
1925 (75.8")

1510.4 (59.5")
1219.2 (48")

BUCKET (OPTION)
750 (29.5")
379.8 (15")

AIR INLET (OPTION)


60 (2.4") 1300 (51.2") 400 (15.7")

FLOOR REQUIRED FOR OILPAN REMOVAL

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 41
EXTERNAL DIMENSIONS – SIDE EXIT CONVEYOR (FOR REFERENCE ONLY)

FLOOR REQUIRED FOR


1680 (66.2")

OILPAN REMOVAL
862.2 (33.9")

)
.6"
(34

400 (15.7")
.6
78
R8

CHIP CONVEYOR (OPTION)


CONTROL BOX
BUCKET (OPTION)

1086 (42.8")
1690 (66.5")

1260 (49.6")
453 (17.8")
151 (5.9")
505.8 (19.9")

DOOR
OPENING R4
SIZE 06
.2
(16
")
168 (6.6") 639 (25.2") 33 (1.3") 860 (33.9")
200
(7.9") 670 (26.4") 838 (33") 2 (0.1")
DOOR STROKE

CYLINDER
COVER 2600 (102.4") 1158 (45.6") 1570 (61.8")

870 (34.3") 840 (33.1") 890 (35")


10 (0.4")

OPERATING BOX CHIP CONVEYOR (OPTION)

291 (11.4")
*755 (29.8")

#874 (34.4")
925 (36.4")

624.92 (24.6")

B
1725 (67.9")

1535 (60.4")
1244 (49")

BUCKET (OPTION)
750 (29.5")

#851 (33.5")
*969 (38.1")
800 (31.5")

OILPAN

FLOOR REQUIRED FOR CHIP CONVEYOR REMOVAL


990 (39") 840 (33.1") 770 (30.3")
640 (25.2") 1330 (52.4") 630 (24.8")

42 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
EXTERNAL DIMENSIONS

EXTERNAL DIMENSIONS – SIDE EXIT CONVEYOR (FOR REFERENCE ONLY)

1747 (68.8")
1690 (66.5") 57 (2.3")

548.8 (21.6") 1151.2 (45.4") 900 (35.4") 1135 (44.7") 555 (21.8")

40 (1.5")

705 (27.7")
665 (26.2")
925 (36.4")

CONTROL BOX

1500 (59.1")
CONTROL
BOX

1010 (39.8")

1020 (40.2")
853 (33.7")
800 (31.5")

250 (9.8")
OILPAN
225 (18.8")

10 (0.4")
800 (31.5") 780 (30.7") 1020 (40.2") 930 (36.6") 760 (29.9")
400 (15.7") 900 (35.4") 390 (15.4")
A VIEW
POWER INLET B VIEW

SIGNAL TOWER (OPTION)


# 262 (10.3") #1952 (76.8")
# 254 (10") #1944 (76.5")

776 (30.5") 914 (36")

141.4 (5.6")

AIR INLET
200 (7.9")

(OPTION)
1349.3 (53.1")
1925 (75.8")

379.8 (15")

60 (2.4") 380 (15") 1300 (51.2")

FLOOR REQUIRED FOR OILPAN REMOVAL

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 43
MACHINE SPECIFICATIONS – QTU-200 SERIES

QTU-200 QTU-200M QTU-200MS


Bed length 500U 500U 500U
Maximum swing in (mm) 27.4 (695)
Recommended turning diameter in (mm) 8.35 (212)
Maximum turning diameter in (mm) 16.25 (410) 13.5 (340)
Capacity
1st spindle chuck size in 6/8
2nd spindle chuck size in N/A 5
Bar working diameter in (mm) 1.65 (42)
Maximum speed rpm 6,000
Main spindle Spindle nose ASA JIS A2-6
Spindle through hole in (mm) 2.4 (61)
Maximum speed rpm N/A 6,000
Second spindle Spindle nose FLAT N/A JIS A2-5
Spindle through hole in (mm) N/A 2.4 (61)
Number of tools – 12
OD tool size in (mm) 1 (25)
Maximum boring bar size in (mm) 1.5 (40)
Rotary drill in (mm) 0.75 (20)
Turret Rotary tap – M20
Rotary endmill in (mm) 0.75 (20)
Turret indexing time
s 0.18 0.19
(1 station swivel)
Maximum rotary tool speed rpm 4,500 (Option: 6,000)
Quill bore taper MT MT No. 5 N/A
Tailstock
Quill travel in (mm) 13.250 (340) N/A
Travel (X axis) in (mm) 8.5 (215)
Feed axes Travel (Y axis) in (mm) N/A
Travel (Z axis) in (mm) 24.5 (625) 23.75 (605)
Rapid traverse rate (X axis) ipm (m/min) 1,181 (30)
Feed rate Rapid traverse rate (Y axis) in (mm) N/A
Rapid traverse rate (Z axis) ipm (m/min) 1,417 (36)
Main spindle motor power hp (kW) 20 (40% ED)/15 (Cont.) [15 (40% ED)/11 (Cont.)]
Motors
Rotary tool motor power hp (kW) N/A 7.3 (5.5)
Electric power supply
Power source kVA 27.8 27.7 27.5
(rated capacity)
Height in (mm) 67.9 (1,725)
Machine Width in (mm) 66.5 (1,690)
dimensions Length in (mm) 102.4 (2,600)
Weight Ibs (kg) 11,244 (5,100) 11,464 (5,200) 11,685 (5,300)

44 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
MACHINE SPECIFICATIONS

QTU-200MY QTU-200MSY
Bed length 500U 500U
Maximum swing in (mm) 27.4 (695)
Recommended turning diameter in (mm) 8.35 (212)
Maximum turning diameter in (mm) 13.5 (340)
Capacity
1st spindle chuck size in 6/8
2nd spindle chuck size in N/A 5
Bar working diameter in (mm) 1.65 (42)
Maximum speed rpm 6,000
Main spindle Spindle nose ASA JIS A2-6
Spindle through hole in (mm) 2.4 (61)
Maximum speed rpm 6,000
Second spindle Spindle nose FLAT JIS A2-5
Spindle through hole in (mm) 2.4 (61)
Number of tools – 12
OD tool size in (mm) 1 (25)
Maximum boring bar size in (mm) 1.5 (40)
Rotary drill in (mm) 0.75 (20)
Turret Rotary tap – M20
Rotary endmill in (mm) 0.75 (20)
Turret indexing time
s 0.19
(1 station swivel)
Maximum rotary tool speed rpm 4,500 (Option: 6,000)
Quill bore taper MT MT No. 5 N/A
Tailstock
Quill travel in (mm) 13.250 (340) N/A
Travel (X axis) in (mm) 8.5 (215)
Feed axes Travel (Y axis) in (mm) 4 (100)
Travel (Z axis) in (mm) 23.75 (605)
Rapid traverse rate (X axis) ipm (m/min) 1,181 (30)
Feed rate Rapid traverse rate (Y axis) in (mm) 10 (394)
Rapid traverse rate (Z axis) ipm (m/min) 1,417 (36)
Main spindle motor power hp (kW) 20 (40% ED)/15 (Cont.) [15 (40% ED)/11 (Cont.)]
Motors
Rotary tool motor power hp (kW) 7.3 (5.5)
Electric power supply
Power source kVA 29 28.5
(rated capacity)
Height in (mm) 67.9 (1,725)
Machine Width in (mm) 66.5 (1,690)
dimensions Length in (mm) 102.4 (2,600)
Weight Ibs (kg) 11,905 (5,400) 12,125 (5,500)

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 45
MACHINE SPECIFICATIONS – QTU-250 SERIES

QTU-250 QTU-250M QTU-250MS


Bed length 500U 500U 500U
Maximum swing in (mm) 27.4 (695)
Recommended turning diameter in (mm) 8.35 (212)
Maximum turning diameter in (mm) 16.25 (410) 13.5 (340)
Capacity
1st spindle chuck size in 8/10
2nd spindle chuck size in N/A 6
Bar working diameter in (mm) 2 (51)
Maximum speed rpm 4,500
Main spindle Spindle nose ASA JIS A2-6
Spindle through hole in (mm) 3 (76)
Maximum speed rpm N/A 6,000
Second spindle Spindle nose FLAT N/A JIS A2-5
Spindle through hole in (mm) N/A 2.4 (61)
Number of tools – 12
OD tool size in (mm) 1 (25)
Maximum boring bar size in (mm) 1.5 (40)
Rotary drill in (mm) 0.75 (20)
Turret Rotary tap – M20
Rotary endmill in (mm) 0.75 (20)
Turret indexing time
s 0.18 0.19
(1 station swivel)
Maximum rotary tool speed rpm 4,500 (Option: 6,000)
Quill bore taper MT MT No. 5 N/A
Tailstock
Quill travel in (mm) 13.250 (340) N/A
Travel (X axis) in (mm) 8.5 (215)
Feed axes Travel (Y axis) in (mm) N/A
Travel (Z axis) in (mm) 25 (635) 23.75 (605)
Rapid traverse rate (X axis) ipm (m/min) 1,181 (30)
Feed rate Rapid traverse rate (Y axis) in (mm) N/A
Rapid traverse rate (Z axis) ipm (m/min) 1,417 (36)
Main spindle motor power hp (kW) 20 (40% ED)/15 (Cont.) [15 (40% ED)/11 (Cont.)]
Motors
Rotary tool motor power hp (kW) N/A 7.3 (5.5)
Electric power supply
Power source kVA 27.3 28.5 27.4
(rated capacity)
Height in (mm) 67.9 (1,725)
Machine Width in (mm) 66.5 (1,680)
dimensions Length in (mm) 104.3 (2,650)
Weight Ibs (kg) 11,310 (5,130) 11,510 (5,220) 11,860 (5,370)

46 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
MACHINE SPECIFICATIONS

QTU-250MY QTU-250MSY
Bed length 500U 500U
Maximum swing in (mm) 27.4 (695)
Recommended turning diameter in (mm) 8.35 (212)
Maximum turning diameter in (mm) 13.5 (340)
Capacity
1st spindle chuck size in 8/10
2nd spindle chuck size in N/A 6
Bar working diameter in (mm) 2 (51)
Maximum speed rpm 4,500
Main spindle Spindle nose ASA JIS A2-6
Spindle through hole in (mm) 3 (76)
Maximum speed rpm N/A 6,000
Second spindle Spindle nose FLAT N/A JIS A2-5
Spindle through hole in (mm) N/A 2.4 (61)
Number of tools – 12
OD tool size in (mm) 1 (25)
Maximum boring bar size in (mm) 1.5 (40)
Rotary drill in (mm) 0.75 (20)
Turret Rotary tap – M20
Rotary endmill in (mm) 0.75 (20)
Turret indexing time
s 0.19
(1 station swivel)
Maximum rotary tool speed rpm 4,500 (Option: 6,000)
Quill bore taper MT MT No. 5 N/A
Tailstock
Quill travel in (mm) 13.250 (340) N/A
Travel (X axis) in (mm) 8.5 (215)
Feed axes Travel (Y axis) in (mm) 4 (100)
Travel (Z axis) in (mm) 23.75 (605)
Rapid traverse rate (X axis) ipm (m/min) 1,181 (30)
Feed rate Rapid traverse rate (Y axis) in (mm) 10 (394)
Rapid traverse rate (Z axis) ipm (m/min) 1,417 (36)
Main spindle motor power hp (kW) 20 (40% ED)/15 (Cont.) [15 (40% ED)/11 (Cont.)]
Motors
Rotary tool motor power hp (kW) 7.3 (5.5)
Electric power supply
Power source kVA 28.3 28.4
(rated capacity)
Height in (mm) 67.9 (1,725)
Machine Width in (mm) 66.5 (1,680)
dimensions Length in (mm) 104.3 (2,650)
Weight Ibs (kg) 11,905 (5,400) 12,260 (5,560)

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 47
MACHINE SPECIFICATIONS – QTU-350 SERIES

QTU-350 QTU-350M QTU-350MS QTU-350MY QTU-350MSY


Bed length 500U 500U 500U 500U 500U
Maximum swing in (mm) 27.4 (695)
Recommended turning diameter in (mm) 10 (255)
Maximum turning diameter in (mm) 16.25 (410) 13.5 (340)
Capacity
1st spindle chuck size in 10/12
2nd spindle chuck size in N/A 6 N/A 6
Bar working diameter in (mm) 3.03 (77)
Maximum speed rpm 3,500
Main spindle Spindle nose ASA JIS A2-8
Spindle through hole in (mm) 3.5 (91)
Maximum speed rpm N/A 6,000 N/A 6,000
Second
Spindle nose FLAT N/A JIS A2-5 N/A JIS A2-5
spindle
Spindle through hole in (mm) N/A 2.4 (61) N/A 2.4 (61)
Number of tools – 12
OD tool size in (mm) 1 (25)
Maximum boring bar size in (mm) 1.5 (40)
Rotary drill in (mm) 0.75 (20)
Turret Rotary tap – M20
Rotary endmill in (mm) 0.75 (20)
Turret indexing time
s 0.18 0.19
(1 station swivel)
Maximum rotary tool speed rpm 4,500 (Option: 6,000)
Quill bore taper MT MT No. 5 N/A MT No. 5 N/A
Tailstock
Quill travel in (mm) 13.250 (340) N/A 13.250 (340) N/A
Travel (X axis) in (mm) 8.5 (215)
Feed axes Travel (Y axis) in (mm) N/A +/- 2 (50)
Travel (Z axis) in (mm) 25 (635) 23.75 (605)
Rapid traverse rate (X axis) ipm (m/min) 1,181 (30)
Feed rate Rapid traverse rate (Y axis) in (mm) N/A 10 (394)
Rapid traverse rate (Z axis) ipm (m/min) 1,417 (36)
Main spindle motor power hp (kW) 20 (40% ED)/15 (Cont.) [15 (40% ED)/11 (Cont.)]
Motors
Rotary tool motor power hp (kW) N/A Standard: 7.3 (5.5), Option: 10 (7.5)
Electric power supply
Power source kVA 27.3 28.5 27.4 28.3 28.4
(rated capacity)
Height in (mm) 67.9 (1,725)
Width in (mm) 66.5 (1,690)
Machine
dimensions Length in (mm) 106.3 (2,700)
11,685 11,890 12,200 12,324 12,640
Weight Ibs (kg)
(5,300) (5,390) (5,540) (5,590) (5,730)

48 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
MACHINE SPECIFICATIONS

QTU-350 QTU-350M QTU-350MY


Bed length 1000U 1000U 1000U
Maximum swing in (mm) 27.4 (695)
Recommended turning diameter in (mm) 10 (255)
Maximum turning diameter in (mm) 16.25 (410) 13.5 (340)
Capacity
1st spindle chuck size in 10/12
2nd spindle chuck size in N/A
Bar working diameter in (mm) 3.03 (77)
Maximum speed rpm 3,500
Main spindle Spindle nose ASA JIS A2-8
Spindle through hole in (mm) 3.5 (91)
Maximum speed rpm N/A 6,000
Second spindle Spindle nose FLAT N/A JIS A2-5
Spindle through hole in (mm) N/A 2.4 (61)
Number of tools – 12
OD tool size in (mm) 1 (25)
Maximum boring bar size in (mm) 1.5 (40)
Rotary drill in (mm) 0.75 (20)
Turret Rotary tap – M20
Rotary endmill in (mm) 0.75 (20)
Turret indexing time
s 0.18 0.19
(1 station swivel)
Maximum rotary tool speed rpm 4,500 (Option: 6,000)
Quill bore taper MT MT No. 5
Tailstock
Quill travel in (mm) 22.125 (565)
Travel (X axis) in (mm) 8.5 (215)
Feed axes Travel (Y axis) in (mm) N/A +/- 2 (50)
Travel (Z axis) in (mm) 46.25 (1,175) 45.5 (1,155)
Rapid traverse rate (X axis) ipm (m/min) 1,181 (30)
Feed rate Rapid traverse rate (Y axis) in (mm) N/A 10 (394)
Rapid traverse rate (Z axis) ipm (m/min) 1,181 (30)
Main spindle motor power hp (kW) 20 (40% ED)/15 (Cont.) [15 (40% ED)/11 (Cont.)]
Motors
Rotary tool motor power hp (kW) N/A Standard: 5 (3.7), Option: 9 (7.3)
Electric power supply
Power source kVA 27.3 28.5 28.3
(rated capacity)
Height in (mm) 72.4 (1,840)
Machine Width in (mm) 70.1 (1,780)
dimensions Length in (mm) 137.8 (3,500)
Weight Ibs (kg) 13,867 (6,290) 14,506 (6,580) 14,947 (6,780)

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 49
SPINDLE AND UNIT REBUILD

Spindle rebuild
Mazak’s spindle exchange and rebuild program provides the option to
purchase a brand new spindle, have an existing spindle repaired or
acquire a Mazak rebuilt spindle. Mazak also offers high quality new
and remanufactured index tables, ATC shifters and milling turrets.

Benefits of Mazak’s spindle and unit rebuild service include:


• More than 900 different spindle variations for all types of turning
centers, vertical and horizontal machining centers as well as
Multi-Tasking machines
• Over 300 available rebuilt spindles for a cost-effective spindle
solution delivered in as little as two or three days
• Spindle repairs are processed in a clean room environment and
overseen by quality control teams with ISO: 9001:2008 certification
• Spindle repairs/rebuilds occur within five days of receipt and
include 12 hours of test stand runoff
• A seven-month parts and labor warranty on rebuilt spindles
with Mazak installation
• Free technical support regarding replacement options
and processes

SPINDLE REPAIR

BEFORE AFTER

50 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
ENVIRONMENTALLY FRIENDLY

ENVIRONMENTALLY FRIENDLY

ENVIRONMENTAL CONSIDERATIONS
The environment and our impact on our natural surroundings have
always been important concerns of Mazak. This is shown by the
fact that all factories where Mazak machine tools are produced are
ISO 14001 certified, an international standard confirming that the
operation of our production facilities do not adversely affect air,
water or land.

The QTU Series utilizes a high efficiency lubrication system that


has reduced oil consumption more than 90% versus comparable
systems. High efficiency LED work lights are used for illumination
of the machining area. These lights and the optional chip conveyor
are automatically shut off after a predetermined time period for
lower power consumption when the machine is in the stand-by state.

QTU-200

Power Consumption
Display (Optional)
The electrical power meter displays
the machine's accumulated electrical
power consumption.

Personnel Chip Conveyor/Automatic


Sensor Power Off (Optional)
The work lights and CNC display The chip conveyor is
are automatically shut off after a automatically shut off after a
predetermined time period for lower power predetermined time period for lower power
consumption when the operator is not consumption when the machine is
near the machine. When the personnel in the stand-by state.
sensor has detected that the operator
has returned to the machine, these
lights are automatically
turned on.

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 51
MAZAK TECHNOLOGY + TECHNICAL CENTERS

MAZAK TECHNOLOGY AND TECHNICAL CENTERS


As a key component of Mazak’s comprehensive customer support,
its network of eight Technology Centers and a Technical Center
strategically located across North America put component machining
demonstrations, experienced applications engineers and training in
close proximity to customers. These centers also provide a channel for
customer input to Mazak manufacturing for the development of new
machine tool technology.

Technology and Technical Centers offer advanced application support,


education and training, new technology and manufacturing systems
along with on-site training and technology seminars.

Click here for more information on Mazak Technology Centers.

Advanced application support New technology and manufacturing systems


• Expert applications engineers help customers optimize • The latest, most advanced manufacturing systems that
part-production processes and create effective manufacturing can optimize the processing of industry-specific components
solutions • Productivity experts help customers select the best new
• Mazak-certified cutting tool, workholding and automation machine tool technology for their particular businesses
partners collaborate to develop optimized turnkey manufacturing
solutions On-Site Training and Technology Seminars
• Test cuts of customer parts run on the latest, most advanced • Hands-on applications and operator development courses
machine tools • Technical seminars held in conjunction with our Value
• Secure applications development and complete design privacy Inspired Partners (VIPs)
of each customer's individual manufacturing system • Regularly scheduled market-focused events that provide
valuable industry insight
Education and training
• Education, training and seminar events in cooperation with
Mazak technology partners
• Free access to the most advanced machine tools
• Industry-focused education

52 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
MAZAK TECHNOLOGY + TECHNICAL CENTERS

NATIONAL TECHNOLOGY CENTER MIDWEST TECHNOLOGY CENTER SOUTHWEST TECHNOLOGY CENTER


8025 Production Drive 300 East Commerce Drive 10950 Greenbend Blvd.
Florence, Kentucky 41042 Schaumburg, Illinois 60173 Houston, Texas 77067
(800) 331-9151 (847) 885-8311 (281) 931-7770

SOUTHEAST TECHNOLOGY CENTER WESTERN TECHNOLOGY CENTER NORTHEAST TECHNOLOGY CENTER


1075 Northbrook Parkway 1333 West 190th Street 700 Old County Circle
Suwanee, Georgia 30024 Gardena, California 90248 Windsor Locks, Connecticut 06096
(678) 985-4800 (310) 327-7172 (860) 292-4400

DALLAS TECHNICAL CENTER CANADA TECHNOLOGY CENTRE MEXICO TECHNOLOGY CENTER


935 South Kimball, Suite 151, 50 Commerce Court Spectrum 100 Parque Industrial Finsa
Southlake, Texas 76092 Cambridge, Ontario N3C 4P7 Apodaca Nuevo León 66600
(817) 329-6290 (519) 658-2021 +52-818-221-0910

Click here for more information on Mazak Technology Centers.

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 53
FINANCING

FINANCING

MAZAK CREDIT GROUP


As a wholly owned subsidiary of Mazak Corporation, MCC Credit Group
is the preferred one-stop choice for manufacturers throughout the
United States and Canada who want fast, hassle-free, low-cost
financing on a QTU Series machine or any other piece of Mazak
equipment. With a complete knowledge of Mazak’s product portfolio,
MCC Credit Group provides factory terms that can work to customer
advantages. Plus, its direct access to machine specifications,
delivery schedules and installation dates eliminates any additional
paperwork or a delay in the approval or shipment process.

Advantages of working with MCC Credit Group:


• Approval of up to $350,000 with a simple online credit application
(subject to credit approval)
• Quick turnarounds on highly competitive leases and loans with
no blanket liens
• Waive security deposits
• Apply machine deposits directly toward advanced rents,
fees or monthly rental payments
• Offer three to five years financing on all Mazak equipment
• Preserve bank credit lines for working capital and your
company’s growth
• Structure true leases for off-balance sheet accounting treatment
and maximum cash flow

Click here for more information on financing options.

54 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
RESOURCES AND LINKS

RESOURCES AND LINKS

NORTH AMERICAN SERVICE REGIONAL LOCATIONS AFTER HOURS SERVICE


800-231-1456
North American Customer Service Manager Atlanta
Greg Westrick Steve Carbonneau
859-342-1892 678-985-4800 AFTER HOURS PART SUPPORT
gwestrick@mazakcorp.com 800-505-1964 Click here to register for after hours
scarbonneau@mazakcorp.com parts support.
Assistant North American Service Manager
Hiroshi Ito Chicago
859-342-1466 Gary Summers
hito@mazakcorp.com 847-885-8311
800-677-8311
North American Parts Manager gsummers@mazakcorp.com
Steve Trammel
859-342-1790 Florence, Kentucky
strammel@mazakcorp.com Martin Wilber
859-342-1561
Parts Order Entry mwilber@mazakcorp.com
Toni Abdon
888-462-9251 Hartford
pparts@mazakcorp.com Kurt Petitti
860-292-4400
Training Supervisor 800-436-8900
Roy Gentry kpetitti@mazakcorp.com
859-342-1854
rgentry@mazakcorp.com Houston
Jim Jackson
281-931-7770
jjackson@mazakcorp.com

Los Angeles
Carlos Santos
310-327-7172
800-511-8927
csantos@mazakcorp.com

Canada
Michael Cummings
519-230-3233
800-668-5449
mcummings@mazakcorp.com

Mexico
Gustavo Alarcon
011 52 818 221 0910
galarcon@mazakcorp.com

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 55
QTU Series

www.MazakUSA.com

MAZAK CORPORATION
NORTH AMERICAN MANUFACTURING HEADQUARTERS
8025 Production Drive, Florence, KY 41042
Tel: (859) 342-1700 Fax: (859) 342-1865 05_17_SER_QTU_B

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