Mazak Qtu Series
Mazak Qtu Series
Mazak Qtu Series
200 | 200M | 200MS | 200MY | 200MSY | 250 | 250M | 250MS | 250MY | 250MSY |
350 | 350M | 350MS | 350MY | 350MSY
1 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction ........................................................................................3
Optimum Plus Service and Support ................................................. 4-5
Top 10 Advantages ..............................................................................6
Structure .............................................................................................7
Headstock and Spindle.................................................................... 8-9
Servo Turret........................................................................................10
Tailstock.............................................................................................11
Milling Option....................................................................................12
Y-Axis Option......................................................................................13
Second Spindle Option.......................................................................14
Optional Equipment...........................................................................15
Fast, Easy and Efficient Programming......................................... 16-17
MAZATROL SmoothC Control......................................................... 18-19
Mazak Automation Systems......................................................... 20-21
Mazak Digital Solutions............................................................... 22-23
Tooling System Schematics.......................................................... 24-29
Tool Interference Diagrams.......................................................... 30-39
External Dimensions.................................................................... 40-43
Machine Specifications................................................................ 44-49
Spindle and Unit Rebuild...................................................................50
Environmentally Friendly....................................................................51
Mazak Technology + Technical Centers........................................ 52-53
Financing...........................................................................................54
Resources and Links..........................................................................55
2 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
INTRODUCTION
QTU SERIES
200 | 200M | 200MS | 200MY | 200MSY
250 | 250M | 250MS | 250MY | 250MSY
350 | 350M | 350MS | 350MY | 350MSY
MACHINE CONFIGURATIONS:
• QTU-200
• QTU-200M
• QTU-200MS
• QTU-200MY
• QTU-200MSY
QTU-200
• QTU-250
• QTU-250M
• QTU-250MS
• QTU-250MY
• QTU-250MSY
• QTU-350
• QTU-350M
• QTU-350MS
• QTU-350MY
• QTU-350MSY
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 3
OPTIMUM PLUS SERVICE AND SUPPORT
Single-source service
Mazak is a single point of contact for any Mazak-related service
need, whether it involves a machine, control, accessory or automation
solution. This effective service approach helps customers maintain
the highest possible level of productivity.
4 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
OPTIMUM PLUS SERVICE AND SUPPORT
Parts support
Mazak's spare parts fulfillment ensures the fastest possible reaction
time. The state-of-the-art Mazak North American Parts Center
uses the latest AS/RS fully automated warehouse storage system
technology and maintains a $65 million parts inventory.
Progressive Learning
Mazak’s Progressive Learning represents a unique, phased approach
to education and training for customers, combining hands-on
training, web-based instruction and real-world examples. The
program’s tiers of offerings — Pyramid of Learning — range from
self-paced coursework to highly advanced classes. Every Mazak
machine includes three years of programming training at no charge
to customers.
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 5
TOP 10 ADVANTAGES
TOP 10 ADVANTAGES
While basic in their designs, QTU Series machines feature new and
innovative technologies that bring high productivity, precision,
performance and value to job shops as well as first and second tier
manufacturing suppliers. The series provides the perfect balance of
technology and minimized operational costs.
6 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
STRUCTURE
STRUCTURE
BASE
New high-rigidity base/bed design ensures thermal stability and
ample part capacity.
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 7
HEADSTOCK AND SPINDLE
• Variable-speed AC inverter eliminates need for belts and pulleys MAIN TURNING SPINDLE
• Short acceleration/deceleration times
• Reliable and maintenance free
• Integrated direct-drive, programmable full 360-degree
C-axis positioning at 0.0001-degree increments
SPECIFICATIONS
QTU-200
• Spindle bore diameter of 2.4" (61 mm)
• Maximum bar diameter of 1.7" (42 mm)
• Speeds from 35 to 6,000 rpm with 90 ft-lb torque
• A2-6, 20 hp (15 kW) (15% ED)
QTU-250
• Spindle bore diameter of 3.0" (76 mm)
• Maximum bar diameter of 2.0" (51 mm)
• Speeds up to 4,500 rpm with 123 ft-lb torque HEADSTOCK AND SPINDLE
• A2-6, 20 hp (15 kW) (40% ED)
QTU-350
• Spindle bore diameter of 3.5" (91 mm)
• Maximum bar diameter of 3.0" (76 mm)
• Speeds up to 3,500 rpm with 246 ft-lb torque
• A2-8, 20 hp (15 kW) (25% ED)
8 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
HEADSTOCK AND SPINDLE
QTU-250/M/MS/MY/MSY
11
7.5
QTU-350/M/MS/MY/MSY
15
11
10.7
7.5 7.8
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 9
SERVO TURRET
SERVO TURRET
QTU Series machines feature innovative turrets that use roller gear
cam drive systems for smooth, high-speed, high-accuracy digital
indexing as well as expandability.
10 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TAILSTOCK
TAILSTOCK
NC SERVO-DRIVEN TAILSTOCK
Mazak’s fully programmable NC servo-driven tailstock provides
simple, precise and automatic operation to reduce setup time and
increase productivity. The QTU tailstock includes drilling capability
as standard.
LOW-THRUST OPERATION
For extremely delicate and soft workpiece materials such as phenolic
and resins, a low-thrust function provides holding force settings
below 225 ft-lb (1 kN).
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 11
MILLING OPTION
MILLING OPTION
(kW)
(kW) 35
35ft-lbf
ft-lbf(47
(47Nm)
Nm)
10
10min.
min.
5.5
5.5
18
18ft-lbf
ft-lbf(24
(24Nm)
Nm)
CONT.
CONT.
3.7
3.7
00
00 1,125
1,125 1,500
1,500 4,500
4,500 (min
(min-1-1))
(kW)
(kW) 17
17ft-lbf
ft-lbf(23
(23Nm)
Nm)
10
10min
min
5.5
5.5
99ft-lbf
ft-lbf(12
(12Nm)
Nm)
CONT.
CONT.
3.7
3.7
00
00 2,250
2,250 3,000
3,000 6,000
6,000 (min
(min-1-1))
12 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
Y-AXIS OPTION
Y-AXIS OPTION
Y-axis option
The machine X-axis ballscrews work in tandem with Y-axis
ballscrews that are inclined at 30 degrees to move machine
turrets +/- 2" (50 mm) in the Y axis.
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 13
SECOND SPINDLE OPTION
7.5
5.5
5.0
3.7
14 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
OPTIONAL EQUIPMENT
OPTIONAL EQUIPMENT
Mazak offers a wide array of options from which to choose for the QTU Series
that further enhance machine performance, increase uptime and boost overall
operational efficiency.
• Bar feeder and automatic parts catchers for easily implemented, unattended
operations
• Tool eye automatically measures tool tip positions and detects wear/damage
and greatly reduces setup time
• Automatic front door open/close for M-code controlled opening and closing
CHIP CONVEYOR
• High-power coolant delivers efficient chip evacuation for longer tool life
• Turret air blast keeps tool positions clear of chips and debris
• Chuck air blast removes sticking chips from chuck and workpiece
MIST COLLECTOR
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 15
FAST, EASY AND EFFICIENT PROGRAMMING
CONVERSATIONAL PROGRAMMING
The industry standard MAZATROL conversational programming
makes it possible for inexperienced operators to quickly and easily
develop machining programs for QTU Series machines. Operators
answer conversationally displayed questions concerning the intended
workpiece. These queries include type of material, OD/ID dimensions,
part lengths and several others. Then, according to the input
data, the MAZATROL control automatically calculates intersection
coordinates and tool index positioning in addition to optimized
cutting conditions and machining processes. Number of program lines
89% REDUCTION
16 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
FAST, EASY AND EFFICIENT PROGRAMMING
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 17
MAZATROL SmoothC CONTROL
18 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
MAZATROL SMOOTHC CONTROL
*
Option
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 19
MAZAK AUTOMATION SYSTEMS
Mazak automation further increases the productivity, throughput and part quality of the
QTU Series machines. Standard and customized Mazak automation solutions paired with
extensive and ongoing support ensure the best fit for individual production needs and
that output goals are achieved.
STANDARD AUTOMATION
20 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
MAZAK AUTOMATION SYSTEMS
ENGINEERED SOLUTIONS
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 21
MAZAK DIGITAL SOLUTIONS
For the QTU Series and all its machines, Mazak offers digital
solutions for fully integrated, data-driven smart manufacturing.
These progressive solutions include SMOOTH TECHNOLOGY,
MTConnect®, Mazak SMOOTH Link and the Mazak SmartBox.
SMOOTH TECHNOLOGY
Spanning the entire part-production landscape, Mazak’s SMOOTH
TECHNOLOGY platform significantly boosts productivity at every
stage of the metal cutting process — from programming and setup
to actual metal removal operations to automation to monitoring/
data collection and transfer.
22 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
MAZAK DIGITAL SOLUTIONS
MTCONNECT
As an open-source, royalty-free manufacturing protocol, ®
MTConnect easily connects devices and systems from different
suppliers to capture and share information in a common format
such as XML. It then gives manufacturers the means to gather
valuable data from machines and automated systems for use in
process improvement and increased equipment utilization.
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 23
TOOLING SYSTEM (2 AXIS) – QTU-200/250/350 MODELS
(FOR REFERENCE ONLY)
BORING BAR HOLDER
BORING BAR SOCKET Ø1
-1/
2"
Ø1-1/2"
Ød
FACING HOLDER
STD. QTY.
d
8" 10"
Ø3/4"
1"
Ø5/8"
Ø1/2"
1"
Ø3/8"
Ø5/16"
STD. QTY.
8" 10"
1.5"
M.T. DRILLSOCKET
Ø1-1/2"
M.T.
STD. QTY.
M.T.
8" 10"
M.T.3
M.T.2 1 1
M.T.1
U DRILL HOLDER
U DRILL SOCKET Ø4
0
Ø40
Ød
24 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TOOLING SYSTEM SCHEMATICS
05 04
03
06
02
07
01
08
12
09
10 11
75 25
1"
1"
14
1"
1"
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 25
TOOLING SYSTEM – M/MS/MY/MSY 1ST PROCESS
(FOR REFERENCE ONLY)
TURRET
CAP PLATE
STD. QTY
M/MY MS/MSY
CAP PLATE 2 1
DRILL
CHUCK COLLET
MILL
d
REMOVAL TOOL H-TYPE MILLING HOLDER
(FOR H-TYPE MILLING HOLDER) (WITH Ø20 CHUCK COLLET)
STD. QTY. MAX. STD. QTY
M/MY MS/MSY MILLING SPEED M/MY MS/MSY
1 1
6000 rpm 1 1
6000 rpm
(for through coolant)
REMOVAL TOOL d
HOOK SPANNER (FOR V-TYPE MILLING HOLDER)
STD. QTY. STD. QTY. V-TYPE MILLING HOLDER
M/MY MS/MSY
M/MY MS/MSY
1 1
(WITH Ø20 CHUCK COLLET)
1 1
MAX. STD. QTY
MILLING SPEED M/MY MS/MSY
6000 rpm 1 1
6000 rpm
(for through coolant)
REMOVAL TOOL d
(FOR V-TYPE LONG NOSE MILLING HOLDER)
STD. QTY.
M/MY MS/MSY V-TYPE LONG NOSE MILLING HOLDER
1 1 (WITH Ø20 CHUCK COLLET)
MAX. STD. QTY
MILLING SPEED M/MY MS/MSY
6000 rpm
6000 rpm
(for through coolant)
FACE MILL
Ø50
26 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TOOLING SYSTEM SCHEMATICS
38.6 64
CHUCK COLLET
1"X1"X6" 1"X1"X6"
TYPE STD. QTY
ER32-2
80
80
ER32-2.5
ER32-3
ER32-3.5
TURNING HOLDER OFFSET TURNING HOLDER
ER32-4
STD. QTY STD. QTY.
M/MY MS/MSY ER32-4.5
8" CHUCK 10" CHUCK
ER32-5
M/MY MS/MSY M/MY MS/MSY
ER32-6
4 4 2 2
ER32-7
38.6
60.8
ER32-8
1"X1"X6" 1"X1"X6" ER32-9
ER32-10
ER32-11
ER32-12 1
100
100
ER32-13
ER32-14
TURNING HOLDER FOR 10"CHUCK OFFSET TURNING HOLDER FOR 10"CHUCK ER32-15
STD. QTY. ER32-16 1
UNIT NO. PARTS CODE NO. STD. QTY.
M/MY MS/MSY ER32-17
M/MY MS/MSY
Ø1-1/2"
2 2 5B078013001 2B078001920
ER32-18
ER32-19
ER32-20
d
BORING BAR
M.T. AR32-OH-11.5
AR32-OH-12
AR32-OH-12.5
d
DRILL AR32-OH-13
DRILL SOCKET STD. QTY BORING BAR HOLDER STD. QTY AR32-OH-13.5
M.T. d
M/MY MS/MSY M/MY MS/MSY AR32-OH-14
NO.1 Ø1-1/2" 2 2 AR32-OH-14.5
NO.2 1 1 AR32-OH-15
NO.3 AR32-OH-15.5
AR32-OH-16
AR32-OH-16.5
Ø40
AR32-OH-17
AR32-OH-17.5
d
d
U DRILL AR32-OH-18
U DRILL SOCKET U DRILL HOLDER AR32-OH-18.5
STD. QTY STD. QTY
d d AR32-OH-19
M/MY MS/MSY M/MY MS/MSY
AR32-OH-19.5
Ø20 Ø40 1 0
AR32-OH-20
Ø25
Ø32
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 27
TOOLING SYSTEM – MS/MSY 2ND PROCESS
(FOR REFERENCE ONLY)
TURRET
DRILL
MILL
STD. QTY
H-TYPE BACK MILLING HOLDER
(WITH Ø20 CHUCK COLLET
COLLET
d STD. QTY
0.079" (Ø2) STD. QTY
0.098"(Ø2.5)
0.118" (Ø3)
0.138"(Ø3.5)
0.157" (Ø4) REMOVAL TOOL
0.177"(Ø4.5) (FOR H-TYPE BACK MILLING HOLDER)
0.197" (Ø5)
0.236" (Ø6)
0.276" (Ø7)
0.315" (Ø8)
0.354" (Ø9)
0.394"(Ø10)
0.433"(Ø11)
0.472"(Ø12)
0.512"(Ø13)
0.551"(Ø14)
0.591"(Ø15)
0.630"(Ø16)
0.669"(Ø17) HOOK SPANNER
0.709"(Ø18)
0.748"(Ø19)
0.789"(Ø20)
28 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TOOLING SYSTEM SCHEMATICS
1"X1"X4.5" 1"X1"X4.5"
Ø1"
BORING BAR 1
M.T.
DRILL
NO.1 Ø1" 1
NO.2
STD. QTY
CUT-OFF HOLDER 1
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 29
TOOLING INTERFERENCE DIAGRAM – 2-AXIS FOR 6"/8" CHUCK
(FOR REFERENCE ONLY)
FACING HOLDER (FWD.)
"
Ø9.13
Ø40 U DRILL HOLDER
"
.43
WITH SOCKET
Ø8
Ø 10
.01
Ø8
"
.63
" "
.65
Ø8 4"
Ø7.9
2.75"
1.5"
Ø40 U DRILL HOLDER
WITH SOCKET Ø40 U DRILL HOLDER
Ø8.0 WITH SOCKET
4"
5"
Ø1.57
Ø7.94" ING)
X. SW
Ø2.283" " (MA
Ø8.72" Ø22.05
Ø1.5" BORING BAR
HOLDER WITH SOCKET TURNING
HOLDER LESS
2"
9"
Ø7.6
1.375"
Ø8.4"
Ø8.65" Ø7.75"
4"
Ø7.9
Ø7.69"
Ø8.43
" "
.47
Ø8 Ø9
.21
"
Ø10.01"
TURNING HOLDER LESS
78"
2"
1.3
53"
2.7
Ø2
75"
.28
3"
1.3
Ø1.5"
Ø8.43"
Ø9
72"
Ø7.94"
.21
Ø8.
"
7.874" 7.874"
15.748"
30 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TOOLING INTERFERENCE DIAGRAM
Ø8.
.14
43"
"
Ø8
.43
"
Ø10.6
3"
Ø8.63"
3"
0.6
Ø1
Ø8.
3"6
TURNING HOLDER
FACING HOLDER (REV.) TURNING HOLDER LESS
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 31
TOOLING INTERFERENCE DIAGRAM – 2-AXIS FOR 10" CHUCK
(FOR REFERENCE ONLY)
FACING HOLDER
"
.13
Ø10.01"
Ø9
U DRILL HOLDER
Ø1
(Ø40)
43"
0.6
FACING HOLDER
3"
Ø8.
3"
" )
8"
Ø8.6
.94 ING
Ø1.5
Ø7 5" SW
"
Ø8.6 .
.28
AX
1.5"
Ø2
2.75"
(M
Ø8.
2"
0
Ø2
(Ø40)
2"
Ø8.72"
U DRILL HOLDER
(Ø40)
Ø7.94"
.4"
Ø8
69"
Ø7.
BORING BAR
HOLDER (Ø1-1/2") Ø6.5" WITHOUT
Ø1.5" TURNING HOLDER
"
.28 1.375" Ø7.7
Ø2 5"
2"
Ø7.68"
Ø8.47" Ø9.21"
WITHOUT
FACING HOLDER
Ø8.
TURNING HOLDER
43"
5"
3.7
TURNING HOLDER
Ø9.38"
BORING BAR
Ø10.13"
94"
BORING BAR
HOLDER (Ø1-1/2")
7.87" 7.87" BORING BAR
HOLDER (Ø1-1/2")
Ø8
15.75"
.04
"
63"
Ø8.
Ø11
.62
TURNING HOLDER
"
2.75" 3"
0.6
Ø1
TURNING
Ø9.13"
U DRILL HOLDER Ø8
HOLDER
(Ø40) .43
"
Ø8.65"
32 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TOOLING INTERFERENCE DIAGRAM
TURNING HOLDER
4.63"
(FOR 10" CHUCK)
6"
2.56"
3.75"
1.38"
0.25" 1"
WITHOUT
1.19"
1" 2.15"
0.25" 3.15" TURNING HOLDER
BORING BAR
TURNING HOLDER HOLDER (Ø1-1/2")
1.38"
Ø2.28"
Ø1.5"
2"
2.75"
3.15"
1.37"
2"
2.75"
2.5"
3.15"
1"
0.25"
1.6" 0.25"
1.15"
0.79"
1.85" 3.15" 0.25"
5" 6.25" (MAX) 3.15"
RNING
LDER
Metric available upon request.
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 33
TOOLING INTERFERENCE DIAGRAM – M/MY/MS/MSY FOR 6"/8" CHUCK
1ST PROCESS (FOR REFERENCE ONLY)
V-TYPE LONG NOSE
"
.22
MILLING HOLDER
Ø8
"
.38
V-TYPE
Ø8
"
Ø8.53 MILLING
HOLDER
R)
TE
ME TURNING HOLDER (FWD)
Ø9 DIA
4"
G
.24 IN
2.8
X
DE
" IN
FACE MILL
Ø2
Ø14.17"
7"
AX
(M TURNING HOLDER (FWD)
1"
.1
Ø8.1 HOLDER H-TYPE MILLING HOLDER
Ø7.75
Ø14
Ø8.47" FACING
Ø2.91"
"
63" HOLDER
Ø8.
Ø7
TURNING FACE MILL .99
HOLDER "
HOLDER
Ø8.44" (FWD) Ø7.47" Ø14.17"
3.1
5"
Ø8
.59
" R)
TE
ME
Ø9 DIA
.24 DE
XIN
G
"
4"
X IN
Ø8 Ø14.17
2.8
A
(M
.59 " "
Ø10.63
Ø2
"
V-TYPE LONG NOSE .75" Ø8.62"
MILLING HOLDER Ø7
TURNING
HOLDER (FWD)
U DRILL
3.7
5" Ø8 HOLDER (Ø40)
U DRILL HOLDER (Ø40) H-TYPE MILLING HOLDER .40
"
Ø2.2
BORING BAR
1"
HOLDER (Ø1-1/2")
Ø9.0 2"
"
Ø8
"
.03
Ø8
3"
.21
.3
Ø9 Ø8
Ø2.21"
.40
Ø8.3
Ø2
.03 9"
"
Ø8.1
6"
"
Ø8.1
9"
"
Ø8.23
HOLDER (Ø1-1/2")
BORING BAR V-TYPE MILLING HOLDER
"
Ø8
Ø9 "
1.5 HOLDER (Ø1-1/2")
.32
.03 Ø
"
28"
"
Ø 1.5" Ø1.5"
Ø2.
Ø2.28"
Ø2.28"
R)
TE
V-TYPE MILLING 3.7 DIA
ME
HOLDER 5" IN
G
"
4"
X
.54
DE
2.8
IN
Ø8
AX
(M
Ø2
Ø8.23
"
" Ø8.25"
Ø8.05 TURNING HOLDER (FWD)
Ø7. TURNING
10"
Ø14.17"
HOLDER (FWD)
Ø14.17"
Ø7.51" "
.23
3"
"
FACING HOLDER Ø8
Ø7.51
6" Ø8
Ø8.1 V-TYPE .62
Ø7
"
.44
"
.23
MILLING HOLDER
4.125"
"
Ø8
(FOR THROUGH
V-TYPE MILLING HOLDER " COOLANT) BORING BAR
.21 Ø8
(FOR THROUGH COOLANT) Ø2 .31 HOLDER (Ø1-1/2")
"
U DRILL Ø7.45"
U DRILL Ø1.5"
FACING HOLDER HOLDER (Ø40) 2.21"
Ø14.17"
Ø
23"
"
R)
4"
TE
Ø8.
ME
DIA
4"
4.88"
IN .8
G
XIN
Ø2.
2
DE
91" 3"
AX
(M
Ø8.16" Ø8.2
Ø8.05"
H-TYPE
MILLING HOLDER V-TYPE
3.15"
MILLING HOLDER
(FOR THROUGH
COOLANT)
Ø7.45" Ø8.0
FACING 5"
3"
0.6
Ø8
HOLDER
Ø1
.03
V-TYPE
"
COOLANT)
Ø8.
Ø8.54"
.78
Ø9.25"
FACING HOLDER
"
Ø8.31
Ø7.45"
Ø1.5
Ø2
"
.28
"
34 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TOOLING INTERFERENCE DIAGRAM
(3.75")
95.25
TURNING HOLDER (FWD) U DRILL HOLDER (Ø40)
(2.205")
(Ø1.575")
(4.125") MAX
104.775
56
Ø40
(4.125")
104.775
(3.15")
80
FACING HOLDER H-TYPE MILLING HOLDER
25.4 (1")
37.09 (1.46")
12.7 (0.5") 70.35 (2.77") 5.569
(141.44")
212.44 (8.364")
MAX
6.35 (0.25")
(2.244")
Ø58 (Ø2.283")
57
Ø38.1 (Ø1.5")
(4.882")
(Ø1-1/2")
124
16.35 (0.644")
(3.75")
(2.638")
95.25
Ø20
67
15 (0.591") (Ø0.787")
64 (2.52")
70.35 (2.77")
(3.268")
83
(2.48")
63
(4.882")
123
16.35 (0.644")
124
16.35 (0.644")
(2.402")
(1.575")
61
40
Ø20
(Ø0.787")
Ø50 (Ø1.969")
70.35 (2.77")
70.35 (2.77")
(3.346")
85
16.35 (0.644")
(1.575")
Ø20
40
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 35
TOOLING INTERFERENCE DIAGRAM – M/MY/MS/MSY FOR 10" CHUCK
1ST PROCESS (FOR REFERENCE ONLY)
TURNING HOLDER
Ø1
0.8
FACING 27 FACE MILL
6"
"
Ø7
HOLDER HOLDER
.9
9"
Ø7.47"
4.125"
TURNING
HOLDER H-TYPE
MILLING TURNING HOLDER
3"
Ø9
H-TYPE .5 "
.62
Ø7 .3"
MILLING Ø8.7 3"
"
Ø9
Ø6
FACING
.07
" 4"
.66
Ø7 HOLDER Ø8.28" HOLDER
Ø2
H-TYPE .1
Ø2.9 3"
5.13"
Ø9.24"
Ø11
MILLING HOLDER 1" TURNING HOLDER
.62
Ø7.91
(FOR 10" CHUCK)
Ø7.99
"
"
FACE MILL
"
"
3"
Ø10.05
4.1
HOLDER
3.1
Ø9.34"
5"
Ø7.47" "
.40
Ø7 4.8
FACING 4"
HOLDER
Ø7.
U DRILL
75"
"
.75
Ø8.53"
Ø9
Ø7
(Ø40) Ø9.03"
.25
TURNING HOLDER
"
Ø1 .83"
.58
Ø2
(Ø40)
Ø9.34 "
5
"
0.0
"
75"
Ø1
Ø3.
4.92"
BORING U DRILL
Ø8.
Ø8
.27
Ø9
Ø1.5"
32"
BORING BAR
Ø2.28"
Ø8
.27
H-TYPE
Ø9.03"
.22
Ø8
Ø8.
Ø8
"
MILLING HOLDER
"
MILLING HOLDER
Ø8.
Ø9
6.50" 6.50"
32"
.03
12.99"
"
BORING
BAR HOLDER BORING BAR
(Ø1-1/2") HOLDER (Ø1-1/2")
Ø10.29"
Ø7.4
"
Ø8.
.25
7" V-TYPE
Ø9
54"
Ø7.
HOLDER 15" Ø9
.25 (FOR 10" CHUCK)
Ø8.5 "
4"
)
. S 2"
NG
Ø8.
AX 3.6
U DRILL
WI
Ø8.
(M Ø2
31"
10"
Ø7.5
6" HOLDER Ø7
V-TYPE (Ø40) .40
" FACE MILL
MILLING V-TYPE Ø8.24"
MILLING HOLDER
HOLDER
Ø7.48"
Ø8.59
HOLDER Ø7.45"
"
Ø6.90
"
Ø8.22" Ø8.44
" Ø8.0
V-TYPE 8" "
H-TYPE Ø8.79" .33
MILLING HOLDER Ø8
"
MILLING
Ø8.44"
Ø8 HOLDER Ø8
.99
6" "
HOLDER Ø9.8
Ø8.07"
"
Ø7.75 V-TYPE
FACING MILLING
"
.63
HOLDER HOLDER
Ø10
Ø8.63"
H-TYPE
FACING MILLING HOLDER
Ø8.54"
HOLDER
Ø8.0
Ø6
Ø8.79"
.90
8"
"
31"
Ø7 .24"
Ø9.25"
BORING
Ø8
.48
Ø8.
(Ø1-1/2")
36 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TOOLING INTERFERENCE DIAGRAM
3.75"
3.15"
HOLDER
Ø2.283"
(Ø40)
4.125"
Ø1.575"
0.975"
2.77" 6" (MAX)
3.937"
3.15"
Ø2.913"
Ø2.126"
TURNING HOLDER H-TYPE
(FOR 10" CHUCK) MILLING
5.125"
HOLDER
0.311"
0.74"
1.188"
1.46"
5.594"
8.364" (MAX)
2.244"
V-TYPE
FACING HOLDER 1" MILLING
4.125"
4.921"
HOLDER 0.644"
2.677"
0.5" 2.77"
Ø0.787"
2.77"
0.25"
V-TYPE
2.48"
MILLING HOLDER
Ø2.283"
Ø1.5"
4.921"
HOLDER (Ø1-1/2")
0.644"
2.441"
0.591"
Ø0.787"
6" (MAX) 2.52"
2.77"
3.346"
0.644"
1.575"
Ø0.787"
TOOL TIP LOCATION OF EACH TOOL
2.77"
3.268"
FACE MILL
HOLDER
4.843"
0.644"
1.575"
Ø1.969"
2.77"
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 37
TOOLING INTERFERENCE DIAGRAM – M/MY/MS/MSY FOR 10" CHUCK
1ST PROCESS (FOR REFERENCE ONLY)
SS BORING BAR HOLDER
MAIN SPINDLE
Ø1"
"
.18
Ø6
5".6
4"
Ø10
SS TURNING V-TYPE
HOLDER BORING BAR
MILLING HOLDER CUT-OFF HOLDER HOLDER (Ø40)
3.9 Ø10.83" Ø7.4
.28
"
Ø1
4" 4"
Ø2
.5"
5"
"
3.7
Ø9.34
5.32"
" 3"
.06 0.1
Ø6 " Ø1 SS TURNING HOLDER
4.8
5.13
8"
H-TYPE BACK CUT-OFF Ø9.62"
Ø11.62"
SS TURNING
HOLDER
SS TURNING
Ø8.
27"
HOLDER
3.1
5"
Ø9
H-TYPE BACK V-TYPE .56
"
MILLING
Ø7.44"
MILLING HOLDER
Ø6 9 " SS BORING HOLDER
.06 7.0 H-TYPE
Ø7.15"
CUT-OFF
Ø1"
" Ø BAR HOLDER
HOLDER MILLING HOLDER
"
Ø2.76" .18 Ø8" SS BORING BAR HOLDER
Ø6
H-TYPE
BACK FACING
MILLING HOLDER
3.9
HOLDER
4"
Ø6.06"
"
.06
Ø6
H-TYPE 2"
Ø23.6G DIAMETER)
H-TYPE
MILLING INDEX
IN BACK
3.47"
3.34"
(MAX
HOLDER MILLING
3.54" HOLDER
3.5
3.54"
"
BAR HOLDER
.01
LONG NOSE
.91
BACK
Ø9.87"
"
Ø7
5"
3.1 SS BORING SS TURNING
H-TYPE BACK
"
.16
Ø9.06 2"
" Ø23.6G DIAMETER)
V-TYPE (MAX
INDEX
IN Ø8.52" SS BORING
LONG NOSE 95" Ø1" BAR HOLDER
Ø7.
MILLING
HOLDER
Ø9.93"
H-TYPE
BACK Ø2 FACING
.28
MILLING "
HOLDER
Ø8.39
HOLDER
"
8"
Ø6.7 Ø7.0
H-TYPE BACK
Ø7.96"
3"
BORING BAR MILLING HOLDER
"
.46
"
Ø9.25
38 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
TOOLING INTERFERENCE DIAGRAM
5.125"
5.125"
4.125"
0.5" 2.77"
2.913"
0.909"
1.181"
3.75"
SS BORING BORING BAR
4"
BAR HOLDER HOLDER (Ø40) 0.25"
2.625"
Ø2.283"
0.145" 1.25"
Ø1.5"
0.591"
Ø1"
3.543"
3.15"
2.255" 1.46"
0.419" 3.846" (MAX) 5.594" 2.77"
2.77" 8.364" (MAX)
0.298"
2.244"
CUT-OFF HOLDER V-TYPE
MILLING HOLDER
3.937"
4.882"
5.315"
1.181"
0.644"
Ø0.787"
2.638"
0.298"
2.48"
V-TYPE
MILLING HOLDER
(FOR THROUGH COOLANT)
4.882"
0.644"
Ø0.787"
2.402"
0.298"
3.346"
SS BORING
BAR HOLDER 0.644"
Ø0.787"
1.575"
2.77" 3.605"
Metric available upon request.
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 39
EXTERNAL DIMENSIONS – REAR EXIT CONVEYOR (FOR REFERENCE ONLY)
BUCKET (OPTION)
)
.6"
(34
8.6
7
R8
CONTROL BOX
925 (36.4")
1690 (66.5")
800 (31.5")
506.3 (19.9")
DOOR
OPENING
SIZE
R4
06
.2
(16
340
(13.4") 530 (20.9") 668 (26.3") 2 (0.1")
*262 (10.
DOOR STROKE 2340 (92.1)" #254 (10
870 (34.3") 670 (26.3") 800 (31.5")
200 (7.9")
874 (34.4")
624.92 (24.6")
925 (36.4")
1925 (75.8")
1725 (67.9")
B
851 (33.5")
800 (31.5")
379.8 (15")
OILPAN
40 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
EXTERNAL DIMENSIONS
1747 (68.8")
40 (1.5")
610 (24")
665 (26.2")
705 (27.7")
925 (36.4")
CONTROL
BOX
CONTROL BOX
1500 (59.1")
1010 (39.8")
1020 (40.2")
855 (33.7")
800 (31.5")
OILPAN
10 (0.4")
250 (9.8")
225 (8.8")
540 (21.2") 780 (30.7") 1020 (40.2") 930 (36.6") 760 (29.9")
(11.5")
291.2
(53.7")
1364.3
A
1925 (75.8")
1510.4 (59.5")
1219.2 (48")
BUCKET (OPTION)
750 (29.5")
379.8 (15")
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 41
EXTERNAL DIMENSIONS – SIDE EXIT CONVEYOR (FOR REFERENCE ONLY)
OILPAN REMOVAL
862.2 (33.9")
)
.6"
(34
400 (15.7")
.6
78
R8
1086 (42.8")
1690 (66.5")
1260 (49.6")
453 (17.8")
151 (5.9")
505.8 (19.9")
DOOR
OPENING R4
SIZE 06
.2
(16
")
168 (6.6") 639 (25.2") 33 (1.3") 860 (33.9")
200
(7.9") 670 (26.4") 838 (33") 2 (0.1")
DOOR STROKE
CYLINDER
COVER 2600 (102.4") 1158 (45.6") 1570 (61.8")
291 (11.4")
*755 (29.8")
#874 (34.4")
925 (36.4")
624.92 (24.6")
B
1725 (67.9")
1535 (60.4")
1244 (49")
BUCKET (OPTION)
750 (29.5")
#851 (33.5")
*969 (38.1")
800 (31.5")
OILPAN
42 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
EXTERNAL DIMENSIONS
1747 (68.8")
1690 (66.5") 57 (2.3")
548.8 (21.6") 1151.2 (45.4") 900 (35.4") 1135 (44.7") 555 (21.8")
40 (1.5")
705 (27.7")
665 (26.2")
925 (36.4")
CONTROL BOX
1500 (59.1")
CONTROL
BOX
1010 (39.8")
1020 (40.2")
853 (33.7")
800 (31.5")
250 (9.8")
OILPAN
225 (18.8")
10 (0.4")
800 (31.5") 780 (30.7") 1020 (40.2") 930 (36.6") 760 (29.9")
400 (15.7") 900 (35.4") 390 (15.4")
A VIEW
POWER INLET B VIEW
141.4 (5.6")
AIR INLET
200 (7.9")
(OPTION)
1349.3 (53.1")
1925 (75.8")
379.8 (15")
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 43
MACHINE SPECIFICATIONS – QTU-200 SERIES
44 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
MACHINE SPECIFICATIONS
QTU-200MY QTU-200MSY
Bed length 500U 500U
Maximum swing in (mm) 27.4 (695)
Recommended turning diameter in (mm) 8.35 (212)
Maximum turning diameter in (mm) 13.5 (340)
Capacity
1st spindle chuck size in 6/8
2nd spindle chuck size in N/A 5
Bar working diameter in (mm) 1.65 (42)
Maximum speed rpm 6,000
Main spindle Spindle nose ASA JIS A2-6
Spindle through hole in (mm) 2.4 (61)
Maximum speed rpm 6,000
Second spindle Spindle nose FLAT JIS A2-5
Spindle through hole in (mm) 2.4 (61)
Number of tools – 12
OD tool size in (mm) 1 (25)
Maximum boring bar size in (mm) 1.5 (40)
Rotary drill in (mm) 0.75 (20)
Turret Rotary tap – M20
Rotary endmill in (mm) 0.75 (20)
Turret indexing time
s 0.19
(1 station swivel)
Maximum rotary tool speed rpm 4,500 (Option: 6,000)
Quill bore taper MT MT No. 5 N/A
Tailstock
Quill travel in (mm) 13.250 (340) N/A
Travel (X axis) in (mm) 8.5 (215)
Feed axes Travel (Y axis) in (mm) 4 (100)
Travel (Z axis) in (mm) 23.75 (605)
Rapid traverse rate (X axis) ipm (m/min) 1,181 (30)
Feed rate Rapid traverse rate (Y axis) in (mm) 10 (394)
Rapid traverse rate (Z axis) ipm (m/min) 1,417 (36)
Main spindle motor power hp (kW) 20 (40% ED)/15 (Cont.) [15 (40% ED)/11 (Cont.)]
Motors
Rotary tool motor power hp (kW) 7.3 (5.5)
Electric power supply
Power source kVA 29 28.5
(rated capacity)
Height in (mm) 67.9 (1,725)
Machine Width in (mm) 66.5 (1,690)
dimensions Length in (mm) 102.4 (2,600)
Weight Ibs (kg) 11,905 (5,400) 12,125 (5,500)
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 45
MACHINE SPECIFICATIONS – QTU-250 SERIES
46 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
MACHINE SPECIFICATIONS
QTU-250MY QTU-250MSY
Bed length 500U 500U
Maximum swing in (mm) 27.4 (695)
Recommended turning diameter in (mm) 8.35 (212)
Maximum turning diameter in (mm) 13.5 (340)
Capacity
1st spindle chuck size in 8/10
2nd spindle chuck size in N/A 6
Bar working diameter in (mm) 2 (51)
Maximum speed rpm 4,500
Main spindle Spindle nose ASA JIS A2-6
Spindle through hole in (mm) 3 (76)
Maximum speed rpm N/A 6,000
Second spindle Spindle nose FLAT N/A JIS A2-5
Spindle through hole in (mm) N/A 2.4 (61)
Number of tools – 12
OD tool size in (mm) 1 (25)
Maximum boring bar size in (mm) 1.5 (40)
Rotary drill in (mm) 0.75 (20)
Turret Rotary tap – M20
Rotary endmill in (mm) 0.75 (20)
Turret indexing time
s 0.19
(1 station swivel)
Maximum rotary tool speed rpm 4,500 (Option: 6,000)
Quill bore taper MT MT No. 5 N/A
Tailstock
Quill travel in (mm) 13.250 (340) N/A
Travel (X axis) in (mm) 8.5 (215)
Feed axes Travel (Y axis) in (mm) 4 (100)
Travel (Z axis) in (mm) 23.75 (605)
Rapid traverse rate (X axis) ipm (m/min) 1,181 (30)
Feed rate Rapid traverse rate (Y axis) in (mm) 10 (394)
Rapid traverse rate (Z axis) ipm (m/min) 1,417 (36)
Main spindle motor power hp (kW) 20 (40% ED)/15 (Cont.) [15 (40% ED)/11 (Cont.)]
Motors
Rotary tool motor power hp (kW) 7.3 (5.5)
Electric power supply
Power source kVA 28.3 28.4
(rated capacity)
Height in (mm) 67.9 (1,725)
Machine Width in (mm) 66.5 (1,680)
dimensions Length in (mm) 104.3 (2,650)
Weight Ibs (kg) 11,905 (5,400) 12,260 (5,560)
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 47
MACHINE SPECIFICATIONS – QTU-350 SERIES
48 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
MACHINE SPECIFICATIONS
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 49
SPINDLE AND UNIT REBUILD
Spindle rebuild
Mazak’s spindle exchange and rebuild program provides the option to
purchase a brand new spindle, have an existing spindle repaired or
acquire a Mazak rebuilt spindle. Mazak also offers high quality new
and remanufactured index tables, ATC shifters and milling turrets.
SPINDLE REPAIR
BEFORE AFTER
50 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
ENVIRONMENTALLY FRIENDLY
ENVIRONMENTALLY FRIENDLY
ENVIRONMENTAL CONSIDERATIONS
The environment and our impact on our natural surroundings have
always been important concerns of Mazak. This is shown by the
fact that all factories where Mazak machine tools are produced are
ISO 14001 certified, an international standard confirming that the
operation of our production facilities do not adversely affect air,
water or land.
QTU-200
Power Consumption
Display (Optional)
The electrical power meter displays
the machine's accumulated electrical
power consumption.
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 51
MAZAK TECHNOLOGY + TECHNICAL CENTERS
52 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
MAZAK TECHNOLOGY + TECHNICAL CENTERS
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 53
FINANCING
FINANCING
54 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
RESOURCES AND LINKS
Los Angeles
Carlos Santos
310-327-7172
800-511-8927
csantos@mazakcorp.com
Canada
Michael Cummings
519-230-3233
800-668-5449
mcummings@mazakcorp.com
Mexico
Gustavo Alarcon
011 52 818 221 0910
galarcon@mazakcorp.com
Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 55
QTU Series
www.MazakUSA.com
MAZAK CORPORATION
NORTH AMERICAN MANUFACTURING HEADQUARTERS
8025 Production Drive, Florence, KY 41042
Tel: (859) 342-1700 Fax: (859) 342-1865 05_17_SER_QTU_B