MANUAL AMETEK DPMStalk
MANUAL AMETEK DPMStalk
MANUAL AMETEK DPMStalk
POWER
MEASUREMENT
SYSTEM
Operation Manual
Publication 1081-851
Rev. F
August 2001
Signature
Paul Ernst DN: cn=Paul Ernst,
o=RiS,
ou=Engineering
Services, c=US
Date: 2001.08.06
Digitally signed by Engineering Services
Date: 2001.08.06 13:50:19 -05'00'
Reason: Document is released
Version Compatibility
1. This DPMS Transducer requires version 2.0 or higher of DPMSTalk
software for configuration. Use of an earlier version of DPMSTalk may
cause a loss of factory configuration parameters, thus rendering the
transducer inoperable. If you do not have the correct software, please
contact the factory immediately.
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Table Of Contents
Introduction..........................................................................................................1
Description...........................................................................................................2
Factory Options ...................................................................................................3
Ordering Information............................................................................................4
User Interface ......................................................................................................5
Status Indicators..................................................................................................5
Analog Outputs....................................................................................................5
Digital Outputs .....................................................................................................6
Storage Registers................................................................................................6
Troubleshooting.................................................................................................72
Specifications ....................................................................................................74
Maintenance ......................................................................................................80
Accessories....................................................................................................... 80
Glossary ............................................................................................................ 81
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Digital Power Measurement System
INTRODUCTION
Thank you for your purchase of the Digital Power Measurement System! We are
certain that you will find the advanced capabilities of our product a useful tool for
your energy management requirements. Rochester Instrument Systems and
Scientific Columbus have supplied innovative products to the utility industry for
many years, and we are proud to continue that tradition with the DPMS.
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Digital Power Measurement System
DESCRIPTION
The Digital Power Measurement System (DPMS) is a multi-function device used
to measure parameters associated with alternating current (AC) electrical power.
The DPMS operates with standard 3 phase power system configurations of either
3 or 4 wires. The versatility of the product allows a single model designation
capable of configuration as 2, 2½, or 3 elements.
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Digital Power Measurement System
• TRANSFORMER LOSS
COMPENSATION: 3 WIRE AND 4 WIRE
FACTORY OPTIONS
The DPMS may be specified with various features at the time of order. These
options include:
• CHOICE OF “1MA” OR “20MA” ANALOG OUTPUT RANGE
• REMOTE VACUUM FLUORESCENT PANEL-MOUNT DISPLAY
• CONTACT OUTPUTS (USER SETTABLE FOR KYZ OR TRIP FUNCTIONS)
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Digital Power Measurement System
ORDERING INFORMATION
The following chart defines the order codes necessary when specifying a DPMS
model number.
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USER INTERFACE
The DPMS has no external user adjustments or potentiometers. All configuration
and calibration functions are performed using DPMSTalk Software via the
Configuration Port COM1, located on the front panel.
The Configuration Port is an asynchronous serial port using RS485 signal levels,
half duplex. The communications format is ASCII serial data sent at 9600 baud
with 8 data bits, 1 stop bit, no parity. Handshaking signals are not implemented.
STATUS INDICATORS
Two LED indicators are provided on the front panel of the DPMS Transducer.
• Power Indicator (PWR) is the green LED. This will be illuminated
whenever power is applied.
• Transducer “health” status (ERR) is the red LED. In normal operation,
this indicator will be off. When an error occurs, the LED will light and
“lock-in”. To reset the indicator, you must cycle power to the DPMS. If the
LED goes out after power is restored, the error has cleared itself, and
should not require further attention. Errors that could trigger the indicator
may be a temporary low voltage condition, or a momentary conflict in the
microprocessor. If the LED remains lit after re-powering the unit, you
should contact the factory for assistance.
ANALOG OUTPUTS
The DPMS can be optionally equipped with three analog output channels. Each
channel is programmable via DPMSTalk software to any input function (excluding
Watthours and VARhours).
The minimum and maximum analog output values will correspond to any
configured value of the selected input function. There is no need for re-
calibration when output functions are changed.
Note: All three analog output channels must be configured for the same range
(i.e.: 0-1 mA, or 4-20 mA).
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Digital Power Measurement System
DIGITAL OUTPUTS
The DPMS can be optionally ordered with six solid state outputs. Each digital
output simulates a Form C (1NO/1NC) contact that can be individually configured
via the DPMSTalk software for either KYZ or Alarm operation.
When the output is set up for KYZ, the user can configure it to provide a pulse
count output for Watthour or VARhour indications.
Alarm outputs can be configured for any selected event corresponding to any
measured or calculated parameters (over current, under voltage, distortion,
power factor etc.). Trip and Reset points are programmable for each alarm to
permit hysteresis compensation.
The digital outputs are electrically rated 50 mA @ 135 VAC/VDC, with less than a
5 volt drop across the output. All digital outputs revert to the open state when
power is removed from the DPMS. When power is re-applied, they return to their
former state.
STORAGE REGISTERS
Measured energy quantities are stored in non-volatile registers on the DPMS.
This information is used to operate the KYZ pulse outputs, and also to report
data via the optional DNP or MODBUS port.
Energy (Watthours)
The DPMS contains two registers for accumulation of energy data. One register
indicates delivered energy flow, the second indicates received flow.
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A wiring detail is provided on the side label of your DPMS to identify the terminal
block connections. The barrier-style terminal blocks use #8 screws that will
accept up to 14 AWG wire. The following diagrams are provided to show typical
PT and CT connections for various power circuits.
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Analog Outputs
Analog outputs are factory installed options for either 1mA or 20mA full-scale.
You can order your DPMS with either of the following output ranges:
0 to 1 mA
4 to 20 mA
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Digital Power Measurement System
When configured for Power Factor, the Analog output is scaled to be centered
around Unity.
Example: An Analog output (0 to 1 mA range) is configured for Power Factor;
0 mA output = 1.0 PF, -1 mA output = - 0.5 PF (leading) *
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Digital Power Measurement System
Digital Outputs
The DPMS can be ordered to include the Digital Output Option, which consists of
six solid state outputs. Each digital output simulates a FORM-C contact (SPDT)
and can be individually configured via the DPMSTalk software for either KYZ or
Alarm operation.
Use the KYZ setting to provide a pulse train corresponding to a given input
quantity. For example, configure an output for WattHours, which will generate a
series of contact pulses equivalent to the measured input quantity. You can then
wire this output to a pulse counter for remote data logging. The maximum
number of counts per hour that can be set is 54,000.
Use the Alarm setting to provide a switch contact for driving external monitor
devices or controls. Each alarm output can be configured to switch at any
desired trip level. This procedure is fully described under DPMSTalk Software.
The Digital Output connections are wired via a 25-pin male D-subminiature
connector located on the front of the unit. All outputs are dry contacts and each
Form - C output is isolated from each other. Refer to the Specification section of
this manual for output ratings and further details. The contacts are shown below
in the ALARM condition, and will be in the opposite state under NORMAL
conditions.
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Digital Power Measurement System
The alarm contacts will change state when the input value exceeds (more
positive than) the Trip setting that you have configured in DPMSTalk. The
contacts will maintain this state until the input value goes below (more negative
than) the Reset value.
Example: The Alarm output is configured for System Watts, Trip = 500, Reset = 450.
If the Trip is set for a negative value, the Reset value must be more negative (if
deadband is desired).
Example: The Alarm output is configured for System Watts, Trip = - 450, Reset = - 500.
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Digital Power Measurement System
Power Factor alarms are configured to change state when the input value is
more lagging than the Trip setting, and maintain that state until the input value
goes more leading than the Reset value.
Example: The Alarm output is configured for System Power Factor, Trip = 0.7, Reset = 0.9.
If both Trip and Reset are set for leading Power Factors, the Reset value must be
more leading than the Trip value, if deadband is desired.
Example: The Alarm output is configured for System Power Factor, Trip = - 0.9, Reset = - 0.7.
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Digital Power Measurement System
* “Terminator ON” means that the resistor is switched into the circuit.
Using DPMSTalk software, you can configure the COM2 port for either RS-232C
or RS-485 serial data. RS-232C data is normally used for a single
communication device and is usually limited to a 50 ft. cable length. RS-485 can
be used for multiple devices and will operate with cable lengths up to 4000 ft.
total. However, please note that maximum cable lengths can vary greatly,
depending on type of cable, shielding, grounding, external noise, etc.
Important: All RJ-45 cables should use straight-thru (one-to-one) pinning for data
communications. Do not utilize cross-wired cables such as those used for
telephone wiring.
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Digital Power Measurement System
RS-232C RS-485
COM2 Function COM2 Function
1,3,6,8 N/C 1,3,6,8 N/C
2,7 Ground 2,7 Ground
4 XMT Data 4 - XMT/RCV
5 RCV Data 5 + XMT/RCV
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CONNECTING POWER
The DPMS requires an external power source to drive the unit. Depending upon
your company’s procedures, you can use either a remote AC/DC source or
simply jumper 120 VAC from the voltage input terminals (if that is your input
voltage). For compliance with UL requirements, a switch or circuit breaker must
be installed within close proximity to the unit as a means of disconnecting power.
Although the input power is fused internally, the fuse is not user replaceable. If
you choose to protect the input power line externally, use a breaker rated for 2.5
amps. The power terminal connections are shown in the diagrams below. Note
that the power connections (AC or DC) are not polarity sensitive.
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* Be sure that your cable is wired pin 1 to pin1, pin 2 to pin 2, etc.
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DISPLAY OPERATION
The DPMS-D Display operates as a “master device”, polling the DPMS
transducer(s) via an RS-485 serial port to retrieve measurement quantities. The
display will then scale these quantities to primary-side values using the
appropriate PT and CT ratios (automatically read from the DPMS settings), and
display the quantities in their proper engineering units.
The display contains a set of standard screens that are not modifiable by the
user. The Standard Screen list consists of a series of display selections that are
used most regularly. The standard screens contain all of the basic measurement
quantities that can be reported by the DPMS, and are grouped in a logical
arrangement. By pressing the “Next” button, you can scroll through these
screens.
The display also has a set of four user-defined, custom screen displays. You
can select the energy quantities to be displayed on each of these screens. The
screen configurations are saved in non-volatile memory and restored whenever
the display is powered up. Pressing the “Mode” button causes the display to
alternate between the standard and custom screen displays.
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Digital Power Measurement System
1. Power up the DPMS-D display unit. The display will automatically run a
pixel check, where all segments are lit for about three seconds.
2. Next, you will see the Sign on Message shown below (displayed for 5
seconds after pixel check)
R O C H E S T E R
S C I E N T I F I C C O L U M B U S
D P M S - D
R E V x . x x
3. The display will then default to Custom Screen 1. Press the MODE button
to switch to Standard Screen. The following screen is displayed for 3
seconds.
S T A N D A R D
S C R E E N D I S P L A Y
4. The display then changes to Standard Screen 1 of either the Single Mode,
or Multiple Mode (if previously set up). Press the MODE and DONE
buttons simultaneously and the following screen will appear.
M U L T I P L E D P M S
C O N F I G U R A T I O N
P r e s s N E X T f o r S e t u p
P r e s s M O D E t o S k i p
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Digital Power Measurement System
5. Press the NEXT button, and you will see the following:
S C A N N I N G F O R D P M S
A d d r e s s : n
I D : m m m m m m m m
Where:
• “n” is the address of the DPMS (1 through 15), previously
configured in DPMSTalk.
• “mmmmmmmm” is the optional unit ID that you may have
assigned along with the address (up to 8 alphanumeric
characters)
6. The Display will start at address #1 and look for a Transducer with that
number. If none are found, it will increment to the next address and
continue. If a DPMS is found, the information will be displayed on-screen
for two seconds, and then the scan will proceed to the next address.
When Setup is completed, the Display will enter the Standard Screen
mode and display Screen 1 for Multiple Transducers. If you want to go to
the Custom Screen mode, press the MODE button.
1. Power up the DPMS-D display unit. The display will automatically run a pixel
check, where all segments are lit for about three seconds.
2. Next, you will see the Sign on Message shown below (displayed for 5
seconds after pixel check)
R O C H E S T E R
S C I E N T I F I C C O L U M B U S
D P M S - D
R E V x . x x
3. The display will then default to Custom Screen 1. Press the MODE button to
switch to Standard Screen. The following screen is displayed for 3 seconds.
S T A N D A R D
S C R E E N D I S P L A Y
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5. Press the NEXT button repeatedly to scroll through the Standard Screens
until the desired screen appears. The display will remain at this screen
until changed or power is removed.
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The following Standard Screens are shown in the Multiple Transducer Mode.
(nn = the transducer’s address; mmmmmmmm = optional user name)
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W h D E L 1 2 3 . 4 K W h
W h R E C 3 . 8 9 K W h
V A R h D E L 1 2 3 . 4 K V h
V A R h R E C 3 . 8 9 K V h
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The DPMS-D will automatically enter the Custom Screen display mode
immediately after displaying the initial power-up banner. At that point, the first
custom screen in the series will be displayed. Pressing the “Next” button will
cause the display to step to the next screen in the series. Pressing “Next” while
the last screen in the series is displayed will cause the display to return to the
first screen in the series. If no button is pushed, the display will remain on the
current screen indefinitely.
CUSTOM SCREENS
The user has the ability to select which measurement quantity is displayed on
each line of the custom screen display. Any measurement quantity may be
selected for any line of a given screen. Alternatively, you can configure blank
line(s) on any custom screen.
1. Upon power up, the display will automatically run a pixel check, where all
segments are lit for about three seconds.
2. Next, you will see the Sign on Message shown below (displayed for 5
seconds after pixel check)
R O C H E S T E R
S C I E N T I F I C C O L U M B U S
D P M S - D
R E V X . X X
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Digital Power Measurement System
Note: The Custom Screens shown below are factory default settings and
used for examples only. Since these screens are configurable, your actual
screens may be different.
4. To scroll through Custom Screens, repeatedly press the NEXT key. The last
screen selected remains active until you change it.
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Digital Power Measurement System
In Multiple Transducer Mode, pressing the “Done” button will cause the display to
advance to the next valid DPMS address.
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C U S T O M
S C R E E N D I S P L A Y
5. Press the NEXT key to scroll through the available measurement quantities
until the desired quantity label is displayed.
6. Press the DONE key to accept the selection and advance to the next line.
7. Repeat steps 5 and 6 for display lines 2 through 4. The flashing cursor
advances to the line to be modified.
8. Press the DONE key on line 4 to accept the line 4 selection and return the
display to Custom Display Mode. The selected screen setup will be saved to
nonvolatile memory when the “Done” key is pressed on the last setup line of
the display.
No communications with the transducer will occur while in the custom screen
setup mode. After the setup for a given custom screen is complete, the display
will immediately interrogate the transducer and update the display values for that
screen.
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ERROR SCREEN
If the display does not receive a response from a transducer within 2 seconds of
a data request, the following screen is displayed. The display will continue to
repeat the data request indefinitely at intervals of 10 seconds. If you are in
Multiple Transducer mode, the display will advance to the next active address
when the DONE button is pressed.
T R A N S D U C E R N O T
R E S P O N D I N G !
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Implementation Details
1. DNP communications is available at the DPMS COM2 serial port. This
port may be factory configured for either DNP 3.0 communications or
MODBUS protocol, but not both simultaneously.
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The following list defines the DNP point allocations associated with the DPMS
parameters:
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(1) The “Quantity” column is defined as the measured parameter read at the
output of the DPMS.
(2) The “Multiply By” column defines what to multiply the Quantity by to obtain
actual system values.
PT = the actual PT ratios, both Internal and External
(a 480:120 ratio would mean multiply by 4)
CT = the actual CT ratios, both Internal and External
(a 100:5 ratio would mean multiply by 20)
BOTH PT&CT = multiply by the product of the PT ratios and CT ratios
(Internal and External)
(3) The “Scale Factor” column is the divisor used to arrive at system values.
(4) The “External PT ratio” refers to the voltage ratio of the external PT
transformer connected to the DPMS input terminals. These ratios are
configured using DPMSTalk software.
(5) The “Internal PT ratio” refers to the voltage ratio of the internal DPMS
instrument transformer. This parameter is factory configured for the input
range option selected at time of order.
Example
To determine the actual system value of Va RMS, multiply the reading of Point
00 by the External PT ratio (point 39), then by the Internal PT ratio (Point 41).
Divide by 100 (as defined in the preceding list for Point 00), then divide by 10 (as
required by Scale Factor for Point 41).
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DNP V3.00
DEVICE PROFILE DOCUMENT
This document must be accompanied by a table having the following headings:
Notable objects, functions, and/or qualifiers supported in addition to the Highest DNP Levels
Supported (the complete list is described in the attached table):
none
Maximum Data Link Frame Size (octets): Maximum Application Fragment Size (octets):
[ ] Never
[ ] Always
[ ] Sometimes If 'Sometimes', when? ___________________
[x] Configurable If 'Configurable', how? Configured with DPMSTalk software.
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Digital Power Measurement System
[ ] Never
[ ] Always (not recommended)
[ ] When reporting Event Data (Slave devices only)
[x] When sending multi-fragment responses (Slave devices only)
Application Confirm
[ ] None
[ ] Fixed at ________
[ ] Variable
[x] Configurable
Others ________________________________________________________
All timeouts and retry counts are configured with DPMSTalk software.
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[x]Never [x]Never
[ ]Only time-tagged [ ]Binary Input Change With Time
[ ]Only non-time-tagged [ ]Binary Input Change With Relative Time
[ ]Configurable to send both, one or the other [ ]Configurable (attach explanation)
(attach explanation)
[x]Never [x]Never
[ ]Configurable (attach explanation) [ ]When Device Restarts
[ ]Only certain objects [ ]When Status Flags Change
[ ]Sometimes (attach explanation)
[ ]ENABLE/DISABLE UNSOLICITED No other options are permitted.
Function codes supported
Default Counter Object/Variation: Counters Roll Over at:
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Digital Power Measurement System
MODBUS INTRODUCTION
The MODBUS protocol defines a message structure that electronic
communications equipment will recognize and use, regardless of the type of
networks over which they communicate. It describes the procedure a host piece
of equipment called the MASTER uses to request access to another device
called the SLAVE, how it will respond to requests from other devices, and how
errors will be detected and reported. A common format is defined for the layout
and contents of message fields.
The MODBUS protocol has two distinct forms, RTU mode and ASCII mode.
RTU mode essentially means binary mode, where each byte of information is
transmitted as an actual 8-bit binary byte. ASCII mode packages each byte in
two ASCII coded hexadecimal characters. In addition, the two different modes
use different methods to calculate their checksums and message packet
boundaries, which is detailed later in this section.
www.modicon.com/techpubs/toc7.html
Communications
The following MODBUS communications parameters are configurable via
DPMSTalk:
ASCII or RTU mode
7 or 8 bit mode (ASCII only)
Parity (Even/Odd/None)
Baud Rate (1200,9600,19200,38400)
RS-232 (full duplex) or RS-485 (half duplex) signal levels
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Note: The DPMS does not implement hardware handshaking signals with RS-
232 or RS-485 serial data. The MODBUS port is connected via an 8 position RJ-
45 modular phone jack (COM2).
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Digital Power Measurement System
The Preset Single Register command with the holding register for PLC address
set to 40057 (which is Modbus Address 0x0038) and the Preset Value set to
0x0000, will clear the Accumulated Quantities. A Preset Single Register
command with any other values will be rejected.
The DPMS MODBUS interface can access data as either Holding Registers or
Input Registers, in either RTU or ASCII mode. The supported Register Sets and
the MODBUS Function Codes (FC) used to retrieve the data are as follows:
The DPMS MODBUS interface is a read only device. That is, a MODBUS
Master device can read data from the DPMS, but cannot write data to it.
The LRC value is calculated by the transmitting device that appends the LRC to
the message. The receiving device recalculates the LRC and compares it to the
value in the message. If the values are not the same, the receiver ignores the
message.
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Digital Power Measurement System
The DPMS MODBUS implementation will not monitor the network bus
continuously, and thus will not detect any silence interval. Consequently, the
strict rules about silence intervals will not be enforced. The start of a new
message will be detected using a synchronization algorithm.
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Digital Power Measurement System
The allowable characters transmitted for all other fields are hexadecimal 0-9 and
A-F. SLAVE Devices monitor the network bus continuously for the colon
character. When one is received, each device decodes the next field (the
address field) to determine if the query is directed at it.
Intervals of up to one second can elapse between characters within the
message. If a greater interval occurs, the receiving device assumes that an error
has occurred.
Communication Errors
Communication errors, consisting of an illegal character in ASCII mode, a Parity,
LRC or CRC error, will result in the message causing the error to be ignored by
the DPMS. The MASTER Device will timeout and retransmit the message.
Exception Responses
The DPMS MODBUS implementation can produce 1 of 3 possible exceptions:
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Digital Power Measurement System
The Data Address is the Holding Register or Input Register address. For
example, an Illegal Data Address for a Function 03 command would be either a
register value greater that 0x3F or a register value that begins at the 2nd word
(Lo Order Word) of a 32-bit quantity. An Illegal Data Address for a Function 06
command would be any register other that 0x16.
The meaning of the Data Value depends upon the command. The Data Value
for a Function 03 command is the number of Holding registers requested, starting
with the 1st (Data Address) register. If the sum of the 1st register and the number
of registers is either greater that 0x3F, or results in the request of only one word
of any 32-bit quantity, an Illegal Data Value exception is generated.
An Exception Response is the DPMS’s Device Address, the function value with
the High Order Bit set to 1, and the Exception Code followed by either the LRC
(ASCII mode) or the CRC (RTU mode). For example, in RTU mode an Illegal
Data Address exception to a function 03 request would be:
Timeouts
RTU Mode
The timeout period from the reception of a matching Device Address until that
message is completed is software assignable using DPMSTalk software. If a
timeout occurs, the portion of the message already processed is discarded and
the DPMS will again look for a matching Device Address. The default timeout is
1 second.
ASCII Mode
In ASCII mode, the timeout is meaningless to the DPMS since it is always the
SLAVE Device. Whenever a colon (‘:’) character is encountered, the MODBUS
logic automatically interprets it as the start of a new message and discards any
portion of the previous message. Similarly, if a timeout were to occur, any
portion of the previous message would be discarded and the logic would wait for
the next colon (‘:’) character, which essentially accomplishes the same purpose.
However, since the Carriage Return – Line Feed pair is optional at the end of a
query message, a 1 second timer is automatically started at the end of the CRC
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Digital Power Measurement System
to allow for these optional characters. If the Carriage Return – Line Feed pair is
not received at the end of this 1 second timeout, the logic proceeds with
processing the message.
The Output Values of the DPMS are stored as signed and unsigned 16-bit
integers, and signed and unsigned 32-bit integers. These integers represent a
value in some Engineering Unit, with a 'Scale Factor' of some number of decimal
places. For example, Phase A Current is in an Unsigned Integer with a Scale
Factor of 1000, meaning the whole number value represents 1000 times Amps,
or milliAmps.
The DPMS Output Values are visible via Modbus in this form as Modbus Holding
Registers. The 32-bit integers are mapped as two consecutive registers, with the
High Order 16-bit segment first. Any or all of these Modbus Registers can be
accessed via the Modbus Read Holding Registers (03) command.
The following two pages show the MODBUS memory map as 2 distinct tables.
The first table is for Holding Registers 40001 through 40032 and the second
table is for Holding Registers 40033 through 40064. Although the 16-bit
quantities memory map table and the 32-bit quantities memory map table are
separated for clarity, a single query can request any contiguous combination of
these registers, including all of them.
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(1) The “Quantity” column is defined as the measured parameter read at the
output of the DPMS.
(2) The “Mult By” column defines what to multiply the Quantity by to obtain
actual system values.
PT = the actual PT ratios, both Internal and External
(a 480:120 ratio would mean multiply by 4)
CT = the actual CT ratios, both Internal and External
(a 100:5 ratio would mean multiply by 20)
BOTH PT&CT = multiply by the product of the PT ratios and CT ratios
(Internal and External)
(3) The “Scale Factor” column is the divisor used to arrive at system values.
(4) The “External PT ratio” refers to the voltage ratio of the external PT
transformer connected to the DPMS input terminals. These ratios are
configured using DPMSTalk software.
(5) The “Internal PT ratio” refers to the voltage ratio of the internal DPMS
instrument transformer. This parameter is factory configured for the input
range option selected at time of order.
Example
To determine the actual system value of Phase A Volts, multiply the reading of
PLC Address 40001 by the External PT ratio (PLC Address 40028), then by the
Internal PT ratio (PLC Address 40030). Divide by 100 (as defined in the
preceding list for PLC Address 40001), then divide by 10 (as required by the
Scale Factor for PLC Address 40030).
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These same Output Values are also mapped as Modbus Input Registers. All the
Modbus Input Registers that contain Real Values (register 30001 through 30034)
use Register Scaling. The scaled registers are scaled across the range from 0 to
32,767. The four Watt/VAR Hour Accumulators are mapped as Cascaded
Counters with ranges from 0 through 9999, resulting in a concatenated value of
0 through 99,999,999.
Please note that Watt/VAR Hour Accumulators are stored in unsigned 32-bit
registers, which can store a value of up to 4,294,967,296. Consequently, the
(Mapped Cascaded Counter) Watt/VAR Hour Accumulators will NOT turn over at
99,999,999. Once 99,999,999 has been reached, it will remain there (as viewed
by registers 30035 through 30042) until it is reset (Function 06). The Watt Hour
Accumulators are mapped in their 32-bit binary form at Modbus alias addresses
40057 through 40064, accessible via the 03 command.
In the DPMS, the Preset Data Register command, Modbus function 06, is used
only to reset the DPMS Accumulators. Since the first Modbus register to be reset
(cleared) is at Modbus alias address 40057, the only valid form of this command
is with a register address of 0x0038 with a Preset Value of 0x0000, as shown
below in RTU message frame format:
The Input Registers can be accessed via the Read Input Registers (04)
command. The Input Register Map is shown in the following table.
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* Cascaded Registers
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DPMSTALK SOFTWARE
OVERVIEW
DPMSTalk is a Microsoft® Windows™95/98/NT based program used to configure
and communicate with the AMETEK Digital Power Measurement System. The
primary function of the program is to configure analog and digital output
parameters from a Personal Computer. By saving a specific configuration file on
your computer, you can easily download it to any number of DPMS transducers,
making the process quick while ensuring uniformity. DPMSTalk can also be
used to view and print setup information about the DPMS. Each operation is
accessible through simple Windows pull-down menus.
Uninstalling DPMSTalk
There are two ways to run the uninstall program. Each method will have the
same results.
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Digital Power Measurement System
Method 1: Select the "Uninstall DPMSTalk" icon in the Start Menu Program
Folder in which DPMSTalk was placed during setup. Follow the simple
instructions to remove the program.
Method 2: Click on Start, then Settings. In the Control Panel, double-click on the
"Add/Remove Programs" icon. Select "DPMSTalk" from the list and click on the
"Add/Remove" button. If you then click on the Yes button, all files and shortcuts
installed during setup will be removed.
Note: If you have a DPMS-D display connected to COM1, you must disconnect it
while you are using DPMSTalk.
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Digital Power Measurement System
If you are creating your own cable, the following table defines the DPMS COM1
pin connections.
NOTE: Don’t confuse the Com port (on your PC) with COM1 (on the DPMS)!
Tip: You can always build a new configuration file (or edit an existing
configuration file) on your PC without connecting to a DPMS.
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Digital Power Measurement System
The first item to configure MUST be "Elements". This will permit access to the
other setup menus.
TIP: Instead of using the pull-down menus to select an item, simply move your
mouse pointer to the area of the main screen that you want to change, and click.
The configuration screen for that section will appear, and you can edit that item
immediately.
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Digital Power Measurement System
To make changes, select “Configuration”, then select the menu item that you
want to change. For example, to change the Analog Output parameters, select
“Configuration I Outputs I Analog”, and edit the settings as necessary.
If you want to reset the Watthour and VARhour registers to zero, check the
“Clear Accumulated” box in the lower left corner of the Main Screen before you
download the new configuration. If you do not check the box, the counters will
continue to accumulate from their last quantities.
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Digital Power Measurement System
MENU DESCRIPTIONS
When you open the DPMSTalk program, the following Main Screen will appear.
You can configure any parameter from the Configuration pull-down menu at the
top of the screen, or simply by clicking on the edit field that you want to change.
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Digital Power Measurement System
File Menu
File | New
Creates a default template for a new file.
File | Open
Opens an existing file. You can browse through any file
locations available on your computer.
File | Save
Allows you to save the active file. If the file has already
been saved, it will automatically write over the old
version.
File | Save As
Allows you to save the active file. When clicked, it will ask you for a filename
before proceeding. If the filename already exists, it will ask if you want to
overwrite the old version.
File | Print
Allows standard Windows™ Print functions.
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Digital Power Measurement System
Configuration Menu
The Configuration menu provides functions for viewing
and setting up all DPMS parameters for use.
If you want to reset the Watthour and VARhour registers to zero, check the
“Clear Accumulated” box in the lower left corner of the Main Screen before you
download the new configuration. You must check the box each time before you
download to a DPMS; this insures that a reset only occurs when you specify.
If you do not check the box, the counters will continue to accumulate from their
last quantities.
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Digital Power Measurement System
The Unit Address is required when you have Multiple Transducers assigned to a
single DPMS-D Display. The Display uses this address to differentiate between
up to 15 Transducers in a network. If you do not have a Display, or the Display is
only connected to one transducer, leave this field set to the default address 1.
With Multiple transducers networked to a DPMS-D Display, make sure that every
transducer has a different address number assigned; the valid addresses are 1
through 15.
The Nominal Inputs menu is used to select the proper voltage and current inputs
from your PT and CT secondaries. The voltage and current parameters must be
chosen to coincide with the input of your DPMS; check the label on the side of
the Transducer to verify this information.
Voltage inputs available: 69, 120, 277, 480
Current inputs available: 5 Amp (1 Amp range for future use)
Note: Transformer Loss Compensation (TLC) is only available when using 120
volt inputs.
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Digital Power Measurement System
Note: When you enter your ratio, DPMSTalk will automatically interpret the ratio
in its lowest form (for example, 100:5 will reduce to 20:1).
Configuration I Outputs
To gain access to this menu item, you must either Upload the existing
configuration from a DPMS, or start a New configuration. When you click on
Outputs, two submenus will appear: Analog and Contact. Choose the
appropriate setup screen to configure these outputs.
Analog Outputs
Always select Primary or Secondary Units (lower right corner) before entering
your numerical values for the Input Ranges. This will insure that the DPMS
interprets the calculations correctly.
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Digital Power Measurement System
Note: When selecting a current output range (0-1mA, 4-20mA) in the Analog
Output screen above, you must choose one range for all outputs, and that range
must be available in the DPMS you are configuring. To verify which output is
installed, check the model number or go to “Configuration | Device Info” for a
report of the hardware installed.
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Digital Power Measurement System
Contact Outputs
The KYZ outputs can be configured for Counts per Hour (CPH), Ke, or Primary
Ke (PKe). Choose the method that best suits your application, and then enter
the Watthour or VARhour constants to be associated with each KYZ pulse.
The Alarm Outputs can be configured for any selected event corresponding to
any measured parameters. Trip and Reset points are programmable for each
alarm to permit hysteresis compensation. If you configure the alarm outputs for
voltage trips, they can be assigned to Line-to-Neutral or Line-to-Line voltages.
Refer to the previous section for further details.
Power transformers are tested for losses by the manufacturer prior to shipping,
and test results are usually provided for each transformer. You will need specific
data concerning the transformers involved. If specific test reports are not
available, you may be able to obtain information from the transformer data plate.
When the proper information is entered on the TLC Setup screen, the DPMS will
calculate and add the transformer losses to the actual reading at the input
terminals of the transducer. The resultant output of the DPMS will accurately
reflect the amount of power used prior to the transformer.
IMPORTANT: TLC is only available for the 120 Volt input range!
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Digital Power Measurement System
Using TLC
Choose TLC Compensation from the Configuration menu, and the following
screen will appear. Mathematical constants, derived from the TLC Setup data,
are displayed.
Setting up TLC
1. On the right side of the TLC Constants dialog box, click on TLC Setup. You
will proceed to the TLC Setup screen shown below.
2. Choose Enable to activate the TLC function.
3. Enter the appropriate data in the three columns of edit fields labeled
Transformer A, B, and C. Transformer rating information should be taken
from the transformer spec. sheet or rating plate.
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Digital Power Measurement System
Also presented on this screen is a list of output boards that are installed (if any):
20mA analog, 1mA analog, and digital contact.
Note that this menu choice is “read-only”; you cannot make changes in this
screen.
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Digital Power Measurement System
Help Menu
The Help menu provides documentation on this product and instructions on how
to view this documentation.
TROUBLESHOOTING
Error Message: Could not open serial port
Select "Communication..." from the Configuration menu. Click on the port you
are using. Click on the OK button. If you get another error message, then you
did not select an open port on your system. Try to select different ports until you
find one that works. If you are still unable to establish communications, contact
AMETEK for assistance.
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Digital Power Measurement System
The DPMS-D Display does not recognize all the Transducers in the string:
Each Transducer in the string must have a unique address assigned using
DPMSTalk software. You will need to configure the addresses individually before
you connect the Display cabling. Refer to the DPMSTalk section of this manual
for full details.
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Digital Power Measurement System
SPECIFICATIONS
INPUT INFORMATION
Number of Number of Voltage Number of Current
Elements inputs required inputs required
2 2 2
2½ 2 3
3 3 3
The number of inputs is user configurable.
Distortion
Range: 0 to 50%
Frequency: up to 13th harmonic
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Digital Power Measurement System
Power (watts)
Nominal 2 2½ 3
Voltage ELEMENT ELEMENT ELEMENT
Input Watts Watts Watts
Nominal (RO) 600 900 900
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Over range with accuracy 1200 1800 1800
Nominal (RO) 1000 1500 1500
120
Over range with accuracy 2000 3000 3000
Nominal (RO) 2100 3150 3150
277
Over range with accuracy 4200 6300 6300
Nominal (RO) 3700 5550 5550
480
Over range with accuracy 7400 11100 11100
Nominal 2 2½ 3
Voltage ELEMENT ELEMENT ELEMENT
Input Vars Vars Vars
Nominal (RO) 600 900 900
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Over range with accuracy 1200 1800 1800
Nominal (RO) 1000 1500 1500
120
Over range with accuracy 2000 3000 3000
Nominal (RO) 2100 3150 3150
277
Over range with accuracy 4200 6300 6300
Nominal (RO) 3700 5550 5550
480
Over range with accuracy 7400 11100 11100
Watthour Registers
Two registers: one register indicates positive energy flow, a second indicates
flow in the negative direction.
VARhour Registers
Two registers: one indicates positive reactive energy flow (lagging power factor),
a second indicates flow in the negative direction (leading power factor).
Long Term Drift: less than ±0.1% of rated output shift per year, non-
cumulative.
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Digital Power Measurement System
Analog Outputs
Number of Channels: 3
Compliance:
0 to 1 mA outputs: 10 VDC
4 to 20 mA outputs: 12 VDC
Digital Outputs
Number of Channels: 6
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Digital Power Measurement System
Response Time
Data registers: Updated once per every 3 line cycles
User Interface
LED indicators: Power
Health Status (monitors microprocessor functions)
Power Supply
Operating Range: 95 - 265 Volts; AC (50/60 Hz) or DC
PIV: 400 volts
Power Consumption: 12 VA max.
Warm Up Time: 5 minutes max. for rated accuracy
Environmental
Operating Temperature: -20 to +70 °C (-4 to +158 °F)
Relative Humidity
Operating Range: 20 to 90 %, non-condensing
Humidity Effect: Less than 0.05 % of rated output for a change in RH
from 20 to 90 % at 23 °C
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Digital Power Measurement System
ESD Effects: When tested per IEC 801-2 level 3 (8kV), there
will be no permanent damage. The unit may
reset, but it will return to normal operation.
Mechanical
Size:
DPMS: 3.75”(H) x 5.25”(W) x 6.5”(D)
DPMS-D: 3.75”(H) x 5.25”(W) x 4.5”(D)
Weight:
DPMS: 3 pounds
DPMS-D: 2 pounds
DPMS inputs: Barrier style terminal blocks with #8 screws and terminal
blocks that will accept up to 14 AWG wire
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Digital Power Measurement System
MAINTENANCE
All configurations of the DPMS operating parameters are performed through the
COM1 port using DPMSTalk software, therefore you do not need internal access
to the unit when setting it up or making changes.
Although the input power is fused internally, there are no user serviceable parts
in the DPMS. If you suspect or find a blown fuse, return the unit to AMETEK for
repair.
Under normal operating conditions, the DPMS does not require cleaning. If
cleaning should be necessary, remove power first. Do not use any chemicals
that may damage the housing or label material.
ACCESSORIES
Description AMETEK
Part Number
MWB-8; 2-way cable for series-connecting multiple DPMS 3007-178
units to a DNP/MODBUS Master (COM2)
MWB-6; 2-way cable for series-connecting multiple DPMS 3007-179
units to a DPMS-D Display (COM1)
TECHNICAL SUPPORT
Thank you for your purchase of the Digital Power Measurement System. As
with all our products, we want you to be completely satisfied. If you need help
installing or using your DPMS, call AMETEK at 1-800-374-4835, or 1-800-950-
5503. Normal service hours are 8:30 AM to 5:00 PM, USA Eastern Time.
We would also be interested in your application of this product, and any other
features you would like to see. Please feel free to call us. Our application
engineers will make sure that your opinions are heard.
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Digital Power Measurement System
GLOSSARY
Element A voltage and current input, typically from the same phase. A half
element takes advantage of mathematical relationships present in a
three-phase power system to eliminate the need for one voltage
measurement.
PT Potential Transformer
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Digital Power Measurement System
RMS Root Mean Square; The square root of the average of the square of
the value of the function taken throughout one period (IEEE Std
100-1988). For a sine wave, 0.707 x Peak Value.
VA Volt Amps
VA Arithmetic Derived from the product of RMS voltage and RMS current
VA Vectorial Derived from the square root of the sum of watts squared and
VARs squared
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Digital Power Measurement System
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