Serial Number Range

Z-45/25 IC from SN Z452507A-34011 to

Z452513A-47000

Z-45/25J IC from SN Z452507B-101 to

Z452513B-3300

Part No. 147545

Rev C1
April 2018
 April 2018

2 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018

How to Read Your Serial Number

Part No. 147545 Z-45/25 IC, Z-45/25J IC 3

 April 2018

Table of Contents

308.1 Wire Harness Diagram..............................................64

This manual is updated frequently. If you have a
printed manual, you can keep it up to date by 400 Engine Components
downloading new figures from the Genie website at 401.1 Deutz F3L 2011/ D2011L03i Engine - View 1............66
www.genielift.com. For the most up-to-date parts
402.1 Deutz F3L 2011/ D2011L03i Engine - View 2............68
information, visit the Parts Lookup System on the
Genie website at www.genielift.com. 403.1 Perkins 404-22 Engine - View 1.................................72
404.1 Perkins 404-22 Engine - View 2.................................74
405.1 Ford DSG-423 Engine - View 1.................................78
How to Read Your Serial Number..........................................3
406.1 Ford DSG-423 Engine - View 2.................................80
Parts Stocking List.................................................................7
407.1 Ford DSG-423 Engine - View 3.................................82
How to Order Parts................................................................8
408.1 Ford DSG-423 Engine - View 4.................................84
Service Parts Fax Order Form...............................................9
409.1 Engine Tray and Battery............................................86

500 Boom Components

Electronic Version 501.1 Boom Pins and Bearings...........................................88
502.1 Boom Linkage............................................................90
Click on any page number to view the figure.
503.1 Upper Pivot Components...........................................92
504.1 Primary and Extension Booms (to SN Z452508A-37889
100 Decals and Z452511B-1718)...........................................................94
101.1 Decals with Words.....................................................10 504.2 Primary and Extension Booms (from SN
102.1 Decals with Symbols.................................................14 Z452508A-37890 and Z452511B-1719)..............................96
505.1 Cable Track (to SN Z452508A-37889 and
200 Chassis Components Z452511B-1718)..................................................................98
201.1 Steer-End Wheels and Hubs, 4WD Models (to SN 505.2 Cable Track (from SN Z452508A-37890 and
Z452512A-43220 and Z452512B-1986)..............................16 Z452511B-1719)................................................................100
201.2 Steer-End Wheels and Hubs, 4WD Models (from SN 506.1 Non-Jib Platform Leveling and Rotation, Z-45/25.....102
Z452512A-43221 and Z452512B-1987)..............................20
507.1 Jib Boom and Platform Leveling (to SN Z452508A-35743
202.1 Steer-End Wheels and Hubs, 2WD Models...............24 and Z452508B-1360).........................................................104
203.1 Steer Axle Linkage....................................................26 507.2 Jib Detail, Z-45/25J (to SN Z452508A-35743 and
204.1 Steer Axle, Narrow Models........................................28 Z452508B-1360)................................................................106
205.1 Non-steer End Wheels and Hubs (to SN 507.3 Jib Boom and Platform Leveling (from SN
Z452512A-43220 and Z452512B-1986)..............................30 Z452508A-35744 and Z452508B-1361)............................108
205.2 Non-steer End Wheels and Hubs (from SN 508.1 Platform Rotation and Support, Z-45/25J................110
Z452512A-43221 and Z452512B-1987)..............................34
206.1 Non-steer Axle...........................................................38 600 Platforms
207.1 Oscillate Valve (to SN Z452511A-40627 and 601.1 Platform Configuration.............................................112
Z452512B-2296)..................................................................40 602.1 Platform Components..............................................114
207.2 Oscillate Valve (from SN Z452511A-40628 and 603.1 Platform Control Box - View 1..................................116
Z452512B-2297)..................................................................42 604.1 Platform Control Box - View 2..................................120
208.1 Drive Chassis Counterweight - Narrow Models.........44 605.1 Joysticks..................................................................122

300 Turntable Components 700 Manifolds and Pumps

301.1 Turntable Rotator.......................................................46 701.1 2WD Traction Manifold.............................................124
302.1 Fuel and Hydraulic Tanks..........................................50 702.1 4WD Traction Manifold.............................................126
303.1 Function Manifold and Ground Control Box 703.1 Function Manifold....................................................132
Placement............................................................................52
704.1 Jib and Platform Rotate Manifolds...........................136
304.1 Ground Control Box - View 1.....................................54
705.1 Pumps.....................................................................138
305.1 Ground Control Box - View 2.....................................58
306.1 Turntable Covers, Engine Side..................................60 800 Hydraulic Hoses and Fittings
307.1 Turntable Covers, Tank Side......................................62 801.1 2WD Drive and Steer...............................................140

4 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018

Table of Contents (continued)

802.1 2WD Drive and Steer - Narrow Models...................142

803.1 4WD Drive and Steer System..................................144
804.1 Oscillate System......................................................146
805.1 Turntable Components.............................................148
806.1 Boom Components, Z-45/25...................................150
807.1 Boom Components, Z-45/25J..................................152

900 Accessories
901.1 Alarm and Beacon Package....................................154
902.1 Platform Options......................................................156
904.1 Air Line to Platform..................................................158
905.1 Platform Overload Option........................................160
906.1 Hydraulic Generator Option - Gas/LPG Models......162
907.1 Hydraulic Hoses and Fittings - Generator Option.....164
908.1 Belt Driven Generator - Diesel Models....................166
909.1 Hostile Environment Package - View 1....................168
910.1 Hostile Environment Package - View 2 (to SN
Z452510A-39368)..............................................................170
910.2 Hostile Environment Package - View 2 (from SN
Z452510A-39369)..............................................................172
911.1 Hostile Environment Package - Engine Air Pre-cleaners
(Deutz)...............................................................................174
912.1 Hostile Environment Package - Engine Air Pre-cleaners
(Ford).................................................................................176
913.1 Hostile Environment Package - Engine Air Pre-cleaners
(Perkins)............................................................................178
914.1 Aircraft Protection Package, Standard (from SN
Z452508A-37297)..............................................................180
915.1 Aircraft Protection Package, Deluxe (from SN
Z452508A-37297)..............................................................182
916.1 Drive Lights..............................................................184
917.1 Pipe Cradle..............................................................186
918.1 Fall Arrest Bar..........................................................188
919.1 Gauge Option..........................................................190
920.1 Panel Cradle Option................................................192

Indices
Part Number Index.............................................................194
Part Description Index.......................................................200

Cross References
Fittings Cross Reference...................................................210

Part No. 147545 Z-45/25 IC, Z-45/25J IC 5

 April 2018

Notes

6 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018

Parts Stocking List

Part No. 147545 Z-45/25 IC, Z-45/25J IC 7

 April 2018

How To Order Parts

8 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018

Fax Order Form

Part No. 147545 Z-45/25 IC, Z-45/25J IC 9

 100 Decals April 2018

101.1 Decals with Words

10 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 100 Decals

101.1 Decals with Words

Item Part No. Description Qty. Item Part No. Description Qty.

A 162235GT DECAL KIT,Z45IC PLAT,WORD,ANSI 11 28165GT DECAL,INSTRUCT,FOOTSWITCH

from SN Z452507-33971 to OPER......................................................1
Z452513A-47000, from Z452507B-101 to 12 28174GT DECAL, POWER TO PLATFORM
Z452513B-3300, from Z452513D-101 230V**.....................................................2
B 162236GT DECAL KIT,Z45IC COMP,WORD,ANSI 13 28175GT DECAL,WARNING-COMPART
from SN Z452507-33971 to ACCESS.................................................1
Z452513A-47000, from Z452507B-101 to
Z452513B-3300, from Z452513D-101 14 28176GT DECAL,LABEL,MANUAL NOT HERE.....1
C 162315GT DECAL KIT,Z45JIC COMP,WRD,ANSI 15 28177GT DECAL,WARN,CRUSH HAZARD
from SN Z452507-33971 to PLAT.......................................................2
Z452513A-47000, from Z452507B-101 to 16 28181GT DECAL,WARN,FALL HAZARD...............1
Z452513B-3300, from Z452513D-101
17 28235GT DECAL, POWER TO PLATFORM
D 162343GT DECAL KIT,Z45IC PLAT,WRD,AUST 115V**.....................................................2
from SN Z452507-33971 to
Z452511A-40559, from Z452507B-101 to 18 28236GT DECAL,WARN,IMPROPER
Z452511B-1725 OPERATION...........................................1

E 162314GT DECAL KIT,Z45JIC PLAT,WRD,ANSI 19 30080GT DECAL,NOTICE,MAX LOAD 500 LBS....1

from SN Z452507-33971 to 20 31060GT DECAL,DANGER DO NOT ALTER
Z452513A-47000, from Z452507B-101 to SWTC.....................................................3
Z452513B-3300, from Z452513D-101
21 32728GT DECAL,OPTION GENERATOR***..........1
F 162344GT DECAL KIT,Z45IC COMP,WRD,AUST
22 40434GT DECAL,LANYARD ANCHORAGE
from SN Z452507-33971 to
POINT.....................................................8
Z452511A-40559, from Z452507B-101 to
Z452511B-1725 23 43595GT DECAL,DANGER,TIP-OVER,TIRES***...4
G 162348GT DECAL KIT,Z45JIC COMP,WRD,AUST 24 44248GT DECAL,NOTICE,MAX CAP 440 LBS
from SN Z452507-33971 to 25 44981GT DECAL,LABEL,AIR LINE 110 PSI..........2
Z452511A-40559, from Z452507B-101 to
Z452511B-1725 26 44986GT DECAL,INSTR,SIDE FRC/WIND,AUS.....1

H 162237GT DECAL KIT,Z45IC PLAT,WORD,AUST 27 46468GT DECAL,FUNCTION OVERRIDE.............1

from SN Z452511A-40560 to 28 52607GT DECAL,LABEL,TEST***.........................1
Z452513A-47000, from Z452511B-1726 to
29 52672GT DECAL,DANGER,TIPOVER
Z452513B-3300, from Z452513D-101
HAZARD***.............................................4
J 162238GT DECAL KIT,Z45IC COMP,WORD,AUST
30 52969GT DECAL,COSMETIC,GENIE
from SN Z452511A-40560 to
BOOM,HORZ..........................................1
Z452513A-47000, from Z452511B-1726 to
Z452513B-3300, from Z452513D-101 31A 62927GT DECAL,COSMETIC,GENIE Z-45/25......1
K 162317GT DECAL KIT,Z45JIC COMP,WRD,AUST 31B 62926GT DECAL,COSMETIC,GENIE Z-45/25J.....1
from SN Z452507-33971 to 32 62947GT DECAL,COSMETIC,IC POWER 4 X 2.....1
Z452513A-47000, from Z452507B-101 to
Z452513B-3300, from Z452513D-101 33 62948GT DECAL,COSMETIC,IC POWER 4 X 4.....1
1 25994GT DECAL,NOTICE,SHUTOFF VALVES......1 34 65301GT DECAL,NOTICE,FOAM-FILLED
TIRES.....................................................4
2 27204GT DECAL,ARROW BLUE...........................1
35 72442GT DECAL, GROUND CONTROL PANEL....1
3 27205GT DECAL,ARROW YELLOW LRG 9".........1
36 72847GT DECAL,NOTICE,HI FLOAT TIRES
4 27206GT DECAL,TRIANGLE,BLUE.......................2
37 72867GT DECAL,LABEL,LIGHTS***......................1
5 27207GT DECAL,TRIANGLE,YELLOW.................2 option
6 28158GT DECAL,LABEL,UNLEADED GAS 38 82238GT DECAL,PLATFORM CONTROL
ONLY.......................................................1 PANEL.....................................................1
7 28159GT DECAL,LABEL,DIESEL FUEL................1 39 82366GT DECAL, LABEL - CHEVRON RANDO.....1
8 28160GT DECAL,LABEL,LIQUID PROPANE.........2 40 82918GT DECAL,NOTICE, TIRE SPECS..............4
9 28161GT DECAL,WARN,CRUSH HAZARD 41 97548GT DECAL,ENGINE SPEC,DEUTZ 2011.....1
HAND......................................................3 Deutz models only
10 28164GT DECAL,NOTICE,HAZARDOUS 42 97602GT DECAL,EXPLOSION HAZARD..............1
MAT'LS*..................................................1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 11

 100 Decals April 2018

101.1 Decals with Words

(continued)

Item Part No. Description Qty.

43 97815GT DECAL,LABEL,LOWER MIDRAIL

44 97887GT DECAL,INSTR,MAX SIDE FRC,ANSI.....1
45 114389GT DECAL,DANGER,GENERAL SAFETY....2
46A 114023GT DECAL,LABEL,WHEEL LOAD Z4525.....4
46B 114024GT DECAL,LABEL,WHEEL LOAD Z4525J...4
47 114114GT DECAL,LABEL,TRANSPORT.................2
48 114169GT DECAL,FORD ENGINE SPEC
DSG423..................................................1
Ford models only
49 114220GT DECAL,LABEL,RELAYS,Z45IC,Z51.......1
50 114258GT DECAL,DANGER,NO SMOKING...........1
51 114390GT DECAL,DANGER,ELECT HAZARD***....2
53 114397GT DECAL,DANGER,TILT ALARM..............1
54 114277GT DECAL,LABEL,BELT ROUTING DSG.....1
Ford models only
55 133238GT DECAL,ENGINE SPEC,PERKINS***.....1
Perkins models only
56 133278GT DECAL,LOW/ULTRA LOW SULFR
FUEL.......................................................1
57 1000000GT DECAL,NOTICE,OPER INST.IXC...........2
for ANSI Models
58A 1000000GT DECAL,NOTICE,OPER INST.IXC...........2
for Australia models to SN
Z452511A-40559 and to Z452511B-1725
58B 227129GT DECAL,OPER INST,Z45/Z51 IC AUS
for Australia models from SN
Z452511A-40560 and from
Z452511B-1726

12 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 100 Decals

101.1 Decals with Words

(continued)

This Page Intentionally Left Blank

Part No. 147545 Z-45/25 IC, Z-45/25J IC 13

 100 Decals April 2018

102.1 Decals with Symbols

14 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 100 Decals

102.1 Decals with Symbols

Item Part No. Description Qty. Item Part No. Description Qty.

A 162241GT DECAL KIT,Z45IC PLAT,SYM,ANSI 19 82238GT DECAL,PLATFORM CONTROL

from SN Z452507-33971 to PANEL.....................................................1
Z452513A-47000 and from Z452507B-101 20 82240GT DECAL,LABEL,105 DB...........................1
to Z452513B-3300 and from
Z452513D-101 21 82472GT DECAL,WARNING,CRUSHING
HAZARD.................................................3
B 162442GT DECAL KIT,Z51JIC COMP,WRD,AUST
from SN Z452507-33971 to 22 82473GT DECAL,SYMBOL-COMP ACCESS........1
Z452513A-47000 and from Z452507B-101 23 82487GT DECAL, SYMBOL - READ THE
to Z452513B-3300 and from MANUAL.................................................2
Z452513D-101
24 82544GT DECAL,DANGER,ELEC.HAZ.STAY
C 162319GT DECAL KIT,Z45JIC COMP,SYM,ANSI CLR.........................................................3
from SN Z452507-33971 to
Z452513A-47000 and from Z452507B-101 24A 82544GT DECAL,DANGER,ELEC.HAZ.STAY
to Z452513B-3300 and from CLR.........................................................3
Z452513D-101 24B 133067GT DECAL,DANGER,ELEC.HAZ.STAY CLR
D 162254GT DECAL KIT,Z45IC PLAT,SYM,CE 25 82548GT DECAL,WARN,CRUSH HAZARD
from SN Z452507-33971 to PLAT.......................................................2
Z452513A-47000 and from Z452507B-101
26 82587GT DECAL,HIFLOT TIRE PRESS,S40/45.....4
to Z452513B-3300 and from
Z452513D-101 27 82601GT DECAL,LABEL,MAX CAPACITY***........1
E 162255GT DECAL KIT,Z45IC COMP,SYM,CE 28 82602GT DECAL,DANGER,MAX SIDE
from SN Z452507-33971 to FRC,667N...............................................1
Z452513A-47000 and from Z452507B-101 29 82604GT DECAL,DANGER,SIDE FRC 400N........1
to Z452513B-3300 and from
Z452513D-101 30 82612GT DECAL,DANGER,MAX CAP,200KG.......1

F 162321GT DECAL KIT,Z45JIC COMP,SYM,CE 31 82633GT DECAL,LABEL,TIRE PRESS Z45RT.....4

1 27204GT DECAL,ARROW BLUE...........................1 32 82646GT DECAL,DRIVE ENABLE PATCH............1

2 27205GT DECAL,ARROW YELLOW LRG 9".........1 33 97815GT DECAL,LABEL,LOWER MIDRAIL..........1

CE models
3 27206GT DECAL,TRIANGLE,BLUE.......................2
34A 114023GT DECAL,LABEL,WHEEL LOAD Z4525.....4
4 27207GT DECAL,TRIANGLE,YELLOW.................2
34B 114024GT DECAL,LABEL,WHEEL LOAD Z4525J...4
5 28158GT DECAL,LABEL,UNLEADED GAS Z-45/25J
ONLY.......................................................2
35 114114GT DECAL,LABEL,TRANSPORT.................2
6 28159GT DECAL,LABEL,DIESEL FUEL................2
36 114247GT DECAL,LABEL,FALL HAZARD***..........1
7 28160GT DECAL,LABEL,LIQUID PROPANE.........1
37 114248GT DECAL,LABEL,TIPOVER,TILT AL SY.....1
8 28174GT DECAL, POWER TO PLATFORM
230V**.....................................................2 38 114249GT DECAL,LABEL,TIPOVER,TIRES,SYMB.4

9 28235GT DECAL, POWER TO PLATFORM 39 114251GT DECAL,LABEL,NO SMOKING,SYMB.....2

115V**.....................................................2 40 114252GT DECAL,LABEL,TIP OVER LMT
10 32728GT DECAL,OPTION GENERATOR***..........1 SWTCH...................................................3

11 40434GT DECAL,LANYARD ANCHORAGE 41 114277GT DECAL,LABEL,BELT ROUTING DSG.....1

POINT.....................................................3 Ford models only

12 44981GT DECAL,LABEL,AIR LINE 110 PSI..........2 42 114420GT DECAL,EMERGENCY LOWERING IC....1

13 52969GT DECAL,COSMETIC,GENIE
BOOM,HORZ..........................................1
14A 62927GT DECAL,COSMETIC,GENIE Z-45/25......1
14B 62926GT DECAL,COSMETIC,GENIE Z-45/25J.....1
Z-45/25J
15 62947GT DECAL,COSMETIC,IC POWER 4 X 2.....1
16 62948GT DECAL,COSMETIC,IC POWER 4 X 4.....1
17 72442GT DECAL, GROUND CONTROL PANEL....1
18 72867GT DECAL,LABEL,LIGHTS***......................1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 15

 200 Chassis Components April 2018

201.1 Steer-End Wheels and Hubs, 4WD Models (to SN Z452512A-43220 and
Z452512B-1986)

16 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 200 Chassis Components

201.1 Steer-End Wheels and Hubs, 4WD Models (to SN Z452512A-43220 and
Z452512B-1986)

Item Part No. Description Qty. Item Part No. Description Qty.

1 18596GT WASHER,FLAT,1.56 X 2.5 X .061 -- 139967GT CAP,DISENGAGE,OMNI***

for 229763
2 825796GT SNAP RING,EXTERNAL,1.50,ZAG
-- 139968GT O-RING,END COVER,OMNI***
3 45071GT BEARING,1.5IDX1.75ODX1.5L..............2
for 229763
4 33432GT MOTOR,HYD,25CC FIXED***.................2
-- 147034GT PIPE PLUG KIT,OMNI***
-- 32675GT SEAL KIT,SUNSTRAND for 229763
5 19418GT SCREW,SHC,5/8-11 X 1.75....................6 -- 229833GT BEARING KIT, OMNI
6 13064GT WASHER,FLAT,.625 HARDENED..........6 for 229763

7 45074GT WASHER,THRUST,1.5 X 3.5 X .187 -- 229834GT SEAL KIT, OMNI

for 229763
8A 20193GT TORQUE HUB,35:1***............................2
Type: FAIRFIELD. Visually identify which -- 58531GT ORING,568-908 N552-90 NBR,10PK
hub before ordering parts. ID tag is on end for 229763
cover cap. Hubs are not interchangable, 9A 94656GT WHEEL & TIRE ASSY,RR/LF,AIR...........2
internal components are different for each RT, Air-filled, left
type. All four hubs must be the same to
-- 88728GT TIRE,355/55D625
avoid damage.
for 94656, 94657
-- 1286606GT SEAL KIT,TORQUE HUB (20193)
-- 94660GT WHEEL 24.5X11.75-9 HOLE
for 20193
for 94656, 94657
-- 1286607GT BEARING KIT,TORQUE HUB (20193)
9B 94657GT WHEEL & TIRE ASSY,LR/RF,AIR
for 20193
RT, Air-filled, right
-- 21142GT SEAL KIT (W1B) TORQUE HUBS
-- 88728GT TIRE,355/55D625
for 20193 (inventory limited to stock on
for 94656, 94657
hand as component is no longer available)
-- 94660GT WHEEL 24.5X11.75-9 HOLE
-- 21143GT BEARING KIT (45553) TORQUE HUB
for 94656, 94657
for 20193 (inventory limited to stock on
hand as component is no longer available) 9C 94666GT WHEEL & TIRE ASSY,RR/LF,AIR,NM
RT, Air-filled, Non-marking, left
-- 21144GT CAP,DISENGAGE-45553 TORQUE HUB
for 20193 9C 94667GT WHEEL & TIRE ASSY,LR/RF,AIR,NM
RT, Air-filled, Non-marking, right
-- 21145GT DISCONNECT ROD-45553 TQ.HUB
for 20193 -- 94536GT TIRE,355/55D625,14 PLY,NM
for 94666, 94667
-- 21146GT COVER CAP,TORQUE HUB***
for 20193 -- 94660GT WHEEL 24.5X11.75-9 HOLE
for 94666, 94667
-- 21148GT WASHER,THRUST,TORQUE HUB
for 20193 9D 94662GT WHEEL & TIRE ASSY,RR/LF,FF
RT, Foam-filled, left
-- 21149GT LUG,WHEEL STUD,5/8-18,W1/4HB**
for 20193 9D 94663GT WHEEL & TIRE ASSY,LR/RF,FF
RT, Foam-filled, right
-- 37097GT O-RING, TORQUE HUB
for 20193 9E 94670GT WHEEL & TIRE ASSY,RR/LF,FF,NM
RT, Foam-filled, Non-marking, left
-- 58438GT KIT,COVER,TORQUE HUB,45553***
for 20193 9E 94671GT WHEEL & TIRE ASSY,LR/RF,FF,NM
RT, Foam-filled, Non-marking, right
-- 58589GT THRUST CAP (20193)
for 20193 9F 110712GT TIRE/WHEEL ASSY,RT W/SEALANT
RT, Air-filled, with sealant, right
8B 229763GT WHEEL DRIVE, NON BRAKE, 35.9:1
Type: OMNI. Visually identify which hub 9F 110713GT TIRE/WHEEL ASSY,RT W/SEALANT
before ordering parts. ID tag is on end RT, Air-filled, with sealant, left
cover cap. Hubs are not interchangable, 9G 110718GT TIRE/WHEEL ASSY,RT NM W/SEALAN
internal components are different for each RT, Air-filled, Non-marking, with sealant,
type. All four hubs must be the same to right
avoid damage.
9G 110719GT TIRE/WHEEL ASSY,RT NM W/SEALAN
-- 139965GT WHEEL STUD,5/8-18,OMNI*** RT, Air-filled, Non-marking, with sealant,
for 229763 left
-- 139966GT ROD,DISCONNECT,OMNI*** 10A 52705-SGT YOKE ASSY,RH,4WD,Z45/25,IC............1
for 229763

Part No. 147545 Z-45/25 IC, Z-45/25J IC 17

 200 Chassis Components April 2018

201.1 Steer-End Wheels and Hubs, 4WD Models (to SN Z452512A-43220 and
Z452512B-1986)
(continued)

Item Part No. Description Qty.

-- 25817GT BEARING,1.00IDX1.25ODX1.00L
10B 52704-SGT YOKE ASSY,LH,4WD,Z45/25,IC.............1
-- 25817GT BEARING,1.00IDX1.25ODX1.00L
10C Ref. Steer Yoke, 2WD (refer to 203.1)
11 52087GT O-RING,2-044 BUNA***
12 88752GT PIN,1.50DIAX4.25LG,GR/H....................4
13 825019GT ROD END,.375X3.69,ZAG......................4
14 6175GT SCREW,HHC,3/8-16 X 1
15 6021GT WASHER,LOCK,.375
16 22788GT SCREW,HHC,1/2-13 X 1.75
17 6033GT WASHER,LOCK,0.5"

18 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 200 Chassis Components

201.1 Steer-End Wheels and Hubs, 4WD Models (to SN Z452512A-43220 and
Z452512B-1986)
(continued)
This Page Intentionally Left Blank

Part No. 147545 Z-45/25 IC, Z-45/25J IC 19

 200 Chassis Components April 2018

201.2 Steer-End Wheels and Hubs, 4WD Models (from SN Z452512A-43221 and
Z452512B-1987)

20 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 200 Chassis Components

201.2 Steer-End Wheels and Hubs, 4WD Models (from SN Z452512A-43221 and
Z452512B-1987)

Item Part No. Description Qty. Item Part No. Description Qty.

1 18596GT WASHER,FLAT,1.56 X 2.5 X .061 -- 139967GT CAP,DISENGAGE,OMNI***

for 229763
2 825796GT SNAP RING,EXTERNAL,1.50,ZAG
-- 139968GT O-RING,END COVER,OMNI***
3 45071GT BEARING,1.5IDX1.75ODX1.5L
for 229763
4 33432GT MOTOR,HYD,25CC FIXED***.................2
-- 147034GT PIPE PLUG KIT,OMNI***
-- 32675GT SEAL KIT,SUNSTRAND for 229763
5 19418GT SCREW,SHC,5/8-11 X 1.75..................12 -- 229833GT BEARING KIT, OMNI
6 13064GT WASHER,FLAT,.625 HARDENED........12 for 229763

7 45074GT WASHER,THRUST,1.5 X 3.5 X .187 -- 229834GT SEAL KIT, OMNI

for 229763
8A 20193GT TORQUE HUB,35:1***............................2
Type: FAIRFIELD. Visually identify which -- 58531GT ORING,568-908 N552-90 NBR,10PK
hub before ordering parts. ID tag is on end for 229763
cover cap. Hubs are not interchangable, 9 94656GT WHEEL & TIRE ASSY,RR/LF,AIR...........2
internal components are different for each RT, Air-filled, right
type. All four hubs must be the same to
9 94657GT WHEEL & TIRE ASSY,LR/RF,AIR
avoid damage.
RT, Air-filled, left
-- 1286606GT SEAL KIT,TORQUE HUB (20193)
9A 88728GT TIRE,355/55D625
for 20193
for 94656, 94657
-- 1286607GT BEARING KIT,TORQUE HUB (20193)
9A 94660GT WHEEL 24.5X11.75-9 HOLE
for 20193
for 94656, 94657
-- 21142GT SEAL KIT (W1B) TORQUE HUBS
9B 94666GT WHEEL & TIRE ASSY,RR/LF,AIR,NM
for 20193 (inventory limited to stock on
RT, Air-filled, Non-marking, right
hand as component is no longer available)
9B 94667GT WHEEL & TIRE ASSY,LR/RF,AIR,NM
-- 21143GT BEARING KIT (45553) TORQUE HUB
RT, Air-filled, Non-marking, left
for 20193 (inventory limited to stock on
hand as component is no longer available) -- 94536GT TIRE,355/55D625,14 PLY,NM
for 94666, 94667
-- 21144GT CAP,DISENGAGE-45553 TORQUE HUB
for 20193 -- 94660GT WHEEL 24.5X11.75-9 HOLE
for 94666, 94667
-- 21145GT DISCONNECT ROD-45553 TQ.HUB
for 20193 9C 94662GT WHEEL & TIRE ASSY,RR/LF,FF
RT, Foam-filled, right
-- 21146GT COVER CAP,TORQUE HUB***
for 20193 9C 94663GT WHEEL & TIRE ASSY,LR/RF,FF
RT, Foam-filled, left
-- 21148GT WASHER,THRUST,TORQUE HUB
for 20193 9D 94670GT WHEEL & TIRE ASSY,RR/LF,FF,NM
RT, Foam-filled, Non-marking, right
-- 21149GT LUG,WHEEL STUD,5/8-18,W1/4HB**
for 20193 9D 94671GT WHEEL & TIRE ASSY,LR/RF,FF,NM
RT, Foam-filled, Non-marking, left
-- 37097GT O-RING, TORQUE HUB
for 20193 9E 110712GT TIRE/WHEEL ASSY,RT W/SEALANT
RT, Air-filled, with sealant, left
-- 58438GT KIT,COVER,TORQUE HUB,45553***
for 20193 9E 110713GT TIRE/WHEEL ASSY,RT W/SEALANT
RT, Air-filled, with sealant, right
-- 58589GT THRUST CAP (20193)
for 20193 9F 110718GT TIRE/WHEEL ASSY,RT NM W/SEALAN
RT, Air-filled, Non-marking, with sealant,
8B 229763GT WHEEL DRIVE, NON BRAKE, 35.9:1
left
Type: OMNI. Visually identify which hub
before ordering parts. ID tag is on end 9F 110719GT TIRE/WHEEL ASSY,RT NM W/SEALAN
cover cap. Hubs are not interchangable, RT, Air-filled, Non-marking, with sealant,
internal components are different for each right
type. All four hubs must be the same to 10A 52705-SGT YOKE ASSY,RH,4WD,Z45/25,IC............1
avoid damage.
10B 52704-SGT YOKE ASSY,LH,4WD,Z45/25,IC.............1
-- 139965GT WHEEL STUD,5/8-18,OMNI***
for 229763 -- 25817GT BEARING,1.00IDX1.25ODX1.00L
-- 139966GT ROD,DISCONNECT,OMNI*** 11 52087GT O-RING,2-044 BUNA***..........................2
for 229763

Part No. 147545 Z-45/25 IC, Z-45/25J IC 21

 200 Chassis Components April 2018

201.2 Steer-End Wheels and Hubs, 4WD Models (from SN Z452512A-43221 and
Z452512B-1987)
(continued)

Item Part No. Description Qty.

12 88752GT PIN,1.50DIAX4.25LG,GR/H....................4
13 825019GT ROD END,.375X3.69,ZAG......................4
14 6175GT SCREW,HHC,3/8-16 X 1
15 6021GT WASHER,LOCK,.375
16 22788GT SCREW,HHC,1/2-13 X 1.75
17 6033GT WASHER,LOCK,0.5"

22 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 200 Chassis Components

201.2 Steer-End Wheels and Hubs, 4WD Models (from SN Z452512A-43221 and
Z452512B-1987)
(continued)
This Page Intentionally Left Blank

Part No. 147545 Z-45/25 IC, Z-45/25J IC 23

 200 Chassis Components April 2018

202.1 Steer-End Wheels and Hubs, 2WD Models

24 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 200 Chassis Components

202.1 Steer-End Wheels and Hubs, 2WD Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 1267779GT TIRE/WH ASSY,9 LG,FOAM,S FRONT...2 6 45112GT WASHER,SPINDLE................................2

Narrow models (steer end) 7 825796GT SNAP RING,EXTERNAL,1.50,ZAG........4
-- 110712GT TIRE/WHEEL ASSY,RT W/SEALANT 8 1251565GT WASHER,SHIM,1.56X2.5X.061,ZAG.....4
-- 110713GT TIRE/WHEEL ASSY,RT W/SEALANT 9 119619GT BEARING,1.5IDX1.75ODX1.5L,PTFE.....4
-- 110718GT TIRE/WHEEL ASSY,RT NM W/SEALAN 10 AXLE
-- 110719GT TIRE/WHEEL ASSY,RT NM W/SEALAN Refer to 203.1 or 204.1
-- 1267781GT TIRE/WH ASSY,9 LG,NM,FOAM,S FR 11 45074GT WASHER,THRUST,1.5 X 3.5 X .187.......4
Narrow models (steer end) 12A 50396GT YOKE MACHINING R.H.(2WD)..............1
-- 94658GT WHEEL & TIRE ASSY,2WD,LF,AIR........1 (shown)
-- 94659GT WHEEL & TIRE ASSY,2WD.RF.AOR 12B 50395GT YOKE MACHINING L.H.(2WD)...............1
-- 94664GT WHEEL & TIRE ASSY,2WD,LF,FF 13 88752GT PIN,1.50DIAX4.25LG,GR/H....................4
-- 94665GT WHEEL & TIRE ASSY,2WD,RF,FF 14 825796GT SNAP RING,EXTERNAL,1.50,ZAG........4
1A 54139GT WHEEL,14.5 X 7 15 824091GT SCREW, HHF, 3/8-16 X 1.25, 8, ZAG.....4
Narrow models 16 120269GT FORMING,BELLY PAN...........................1
-- 54140GT TUBELESS PNEUMATIC TIRE,9-14LT 17 6888GT SCREW,HHC,1/4-20 X 1
Narrow models
18 6356GT WASHER,LOCK,.25
-- 54234GT TUBELESS TIRE,9-14.5,NON-M 47#
Narrow models 19 6638GT WASHER,FLAT,USS,1/4"Y
-- 88728GT TIRE,355/55D625 20 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
-- 94536GT TIRE,355/55D625,14 PLY,NM
-- 94660GT WHEEL 24.5X11.75-9 HOLE
-- 94661GT WHEEL 24.5X11.75-8 HOLE,AIR
2 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45
-- 21166GT LUG BOLT,5/8-18,WHEEL HUB***
3 54840GT HUB ASSEMBLY,9 BOLT***....................2
Narrow models
-- 21166GT LUG BOLT,5/8-18,WHEEL HUB***
-- 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45
-- 54959GT CAP,DUST (54840 HUB ASSY)
-- 54960GT SEAL-GREASE,9-BOLT HUB 54840
-- 54961GT BEARING,INNER,9 BOLT HUB***
-- 54962GT BEARING,OUTER,9 BOLT HUB***
3A 45043GT HUB ASSEMBLY MODEL#60-8***.........2
Rough Terrain Tires
-- 21166GT LUG BOLT,5/8-18,WHEEL HUB***.........6
for 45043
-- 45107GT INNER CONE - MODEL 60-8
large bearing race not included
-- 45108GT OUTER CONE - MODEL 60-8
small bearing race not included
-- 45110GT SEAL-GREASE,MODEL 60-8
-- 45111GT CAP,DUST,45873 HUB KIT
-- 45873GT SEAL/BEARING KIT (45043,54840)
-- 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45
4 45114GT PIN,COTTER,.219 X 1.75.......................2
5 45113GT NUT,SPINDLE,1-14................................2

Part No. 147545 Z-45/25 IC, Z-45/25J IC 25

 200 Chassis Components April 2018

203.1 Steer Axle Linkage

26 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 200 Chassis Components

203.1 Steer Axle Linkage

Item Part No. Description Qty.

1 6888GT SCREW,HHC,1/4-20 X 1
2 6638GT WASHER,FLAT,USS,1/4"Y
3 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
4 52731GT COVER W/DECALS,STEER,OSC,Z45....1
5 6708GT SCREW,HHC,3/8-16 X 2.25
6 825019GT ROD END,.375X3.69,ZAG......................3
7 5397GT WASHER,FLAT,USS,5/16",Y
8 4828GT NUT,NYLOCK,3/8-16
9 54542GT PIN,1.50DIAX20.00LG,CHAMFER.........1
10 50742GT PIN,1.25DIAX3.75LG,1HOLE.................2
11 6175GT SCREW,HHC,3/8-16 X 1
12 6021GT WASHER,LOCK,.375
13 25284GT ROD END,.375 X 2.25***........................2
14 54567GT CYLINDER,OSCILLATE,Z45***..............2
models with oscillate option
-- 25683GT BEARING,POLYGON,20DU12
-- 65791GT SEAL KIT,CYL,Z45 (54567)
-- 77409GT VALVE,COUNTERBALANCE,1000 ATM
15 13009GT BEARING,1.25IDX1.50ODX1.50L
16 19440GT PIN,CLEVIS,1 X 2.5 LG..........................6
17 74389GT RUE RING,1.00.......................................6
18 36198GT PIN,1.25DIAX8.12LG,1HOLE.................2
19 88337GT CYLINDER,STEER.................................2
-- 88338GT SEAL KIT, 88337
20 50328-SGT TIE ROD WELDMENT............................1
21 70616GT BRACKET,OSC HOSE BULKHEAD.......1
22 50947GT BRACKET,FRONT DRIVE HOSES,RH...1
23 50901GT BRACKET,FRONT DRIVE HOSES,LH....1
24 119979GT AXLE ASSY,FRONT,WIDE Z45/Z51.......1
-- 25817GT BEARING,1.00IDX1.25ODX1.00L
-- 45071GT BEARING,1.5IDX1.75ODX1.5L
25 5224GT SCREW,HHC,3/8-16 X 2

Part No. 147545 Z-45/25 IC, Z-45/25J IC 27

 200 Chassis Components April 2018

204.1 Steer Axle, Narrow Models

28 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 200 Chassis Components

204.1 Steer Axle, Narrow Models

Item Part No. Description Qty.

1 54542GT PIN,1.50DIAX20.00LG,CHAMFER.........1
2 825019GT ROD END,.375X3.69,ZAG
3 6708GT SCREW,HHC,3/8-16 X 2.25
4 5397GT WASHER,FLAT,USS,5/16",Y
5 4828GT NUT,NYLOCK,3/8-16
6 19440GT PIN,CLEVIS,1 X 2.5 LG..........................6
7 74389GT RUE RING,1.00.......................................6
8 229798GT TIE ROD WELDMENT, NARROW..........1
9 88337GT CYLINDER,STEER.................................2
-- 88338GT SEAL KIT, 88337
10 25817GT BEARING,1.00IDX1.25ODX1.00L..........6
11 52733-SGT YOKE ASSY.LH'2WD'Z45IC...................1
includes item 10
12 825796GT SNAP RING,EXTERNAL,1.50,ZAG
13 88752GT PIN,1.50DIAX4.25LG,GR/H....................4
14 6175GT SCREW,HHC,3/8-16 X 1
15 6021GT WASHER,LOCK,.375
16 18596GT WASHER,FLAT,1.56 X 2.5 X .061...........2
17 45071GT BEARING,1.5IDX1.75ODX1.5L..............2
18 119981GT AXLE ASSY,FRONT,NARROW Z45/Z51
includes items 10 and 17
19 45074GT WASHER,THRUST,1.5 X 3.5 X .187
20 52734-SGT YOKE ASSY.RH'2WD'Z45IC...................1
includes 2 of item 10

Part No. 147545 Z-45/25 IC, Z-45/25J IC 29

 200 Chassis Components April 2018

205.1 Non-steer End Wheels and Hubs (to SN Z452512A-43220 and Z452512B-1986)

30 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 200 Chassis Components

205.1 Non-steer End Wheels and Hubs (to SN Z452512A-43220 and Z452512B-1986)

Item Part No. Description Qty. Item Part No. Description Qty.

1 110150GT COVER,REAR AXLE,WIDE....................2 -- 215777GT INPUT CARRIER, SUB-ASSEMBLY

for 101584
2 6888GT SCREW,HHC,1/4-20 X 1
-- 58320GT KIT,TORQUE HUB COVER(101584)**
3 6638GT WASHER,FLAT,USS,1/4"Y
for 101584
4 88296GT SCREW,HHC,7/16-14 X 1.25
10B 139330GT WHEEL DRIVE W/ BRAKE,57:1***
5 6097GT WASHER,FLAT,USS,3/8",Y Type: OMNI. Visually identify which hub
6 106151GT MOTOR,PISTON,LC30,1 DEG,13T........1 before ordering parts. ID tag is on end
4WD Models cover cap. Hubs are not interchangeable,
internal components are different for each
-- 106098GT SEAL KIT,MOTOR,LC/KC*** type. All four hubs must be the same to
2WD models avoid damage.
-- 106118GT O-RING,2-157,VITON*** -- 139965GT WHEEL STUD,5/8-18,OMNI***
O-ring on motor for 139330
7 28117GT SCREW,SHC,5/8-11 X 1.5......................6 -- 139966GT ROD,DISCONNECT,OMNI***
8 13064GT WASHER,FLAT,.625 HARDENED..........6 for 139330
9 6889GT NUT,LP NYLOCK,1/4-20 -- 139967GT CAP,DISENGAGE,OMNI***
for 139330
10A 101584GT WHEEL DRIVE W/BRAKE 57:1..............2
Type: FAIRFIELD. Visually identify which -- 139968GT O-RING,END COVER,OMNI***
hub before ordering parts. ID tag is on end for 139330
cover cap. Hubs are not interchangeable, -- 139969GT LINING KIT,BRAKE,OMNI***
internal components are different for each for 139330
type. All four hubs must be the same to
avoid damage. -- 139970GT SEAL KIT,BRAKE,OMNI***
for 139330
-- 106117GT O-RING,2-010,VITON
for 101584 (Mating O-ring for Brake -- 139971GT BEARING KIT,OMNI***
Port)(Extremely small) for 139330

-- 106119GT SEAL KIT, GEARBOX, 4HP -- 139972GT SEAL KIT,GEARBOX,OMNI***

for 101584 for 139330

-- 106120GT WHEEL STUD, 4HP, 5/8-18*** -- 147033GT O-RING,PIPE PLUG KIT,OMNI***

for 101584 for 139330

-- 106121GT ROD,DISCONNECT 4HP/4HB*** -- 147034GT PIPE PLUG KIT,OMNI***

for 101584 for 139330

-- 106122GT CAP,DISENGAGE,4HP/4HB*** 11 94656GT WHEEL & TIRE ASSY,RR/LF,AIR...........2

for 101584 RT, Air-filled, right

-- 106123GT O-RING,END COVER,4HP/4HB*** 11 94657GT WHEEL & TIRE ASSY,LR/RF,AIR

for 101584 RT, Air-filled, left

-- 106124GT LINING KIT, BRAKE, 4HP*** -- 88728GT TIRE,355/55D625

for 101584 for 94656, 94657

-- 106125GT SEAL KIT, BRAKE, 4HP -- 94660GT WHEEL 24.5X11.75-9 HOLE

for 101584 (inventory limited to stock on for 94656, 94657
hand as component is no longer available) 11A 94666GT WHEEL & TIRE ASSY,RR/LF,AIR,NM
-- 106126GT BEARING KIT,4HP RT, Air-filled, Non-marking, right
for 101584 (inventory limited to stock on 11A 94667GT WHEEL & TIRE ASSY,LR/RF,AIR,NM
hand as component is no longer available) RT, Air-filled, Non-marking, left
-- 1286602GT SEAL KIT,WHEEL DRIVE W/BRAKE -- 94536GT TIRE,355/55D625,14 PLY,NM
(101584/101585) for 94666, 94667
for 101584
-- 94660GT WHEEL 24.5X11.75-9 HOLE
-- 1286603GT BEARING KIT,WHEEL DRIVE W/BRAKE for 94666, 94667
(101584/101585)
11B 94662GT WHEEL & TIRE ASSY,RR/LF,FF
for 101584
RT, Foam-filled, right
-- 146051GT BEARING NUT***
11B 94663GT WHEEL & TIRE ASSY,LR/RF,FF
for 101584
RT, Foam-filled, left
-- 146052GT SET SCREW***
11C 94670GT WHEEL & TIRE ASSY,RR/LF,FF,NM
for 146051
RT, Foam-filled, Non-marking, right

Part No. 147545 Z-45/25 IC, Z-45/25J IC 31

 200 Chassis Components April 2018

205.1 Non-steer End Wheels and Hubs (to SN Z452512A-43220 and Z452512B-1986)
(continued)

Item Part No. Description Qty.

11C 94671GT WHEEL & TIRE ASSY,LR/RF,FF,NM

RT, Foam-filled, Non-marking, left
11D 110712GT TIRE/WHEEL ASSY,RT W/SEALANT
RT, Air-filled, with sealant, left
11D 110713GT TIRE/WHEEL ASSY,RT W/SEALANT
RT, Air-filled, with sealant, right
11E 110718GT TIRE/WHEEL ASSY,RT NM W/SEALAN
RT, Air-filled, Non-marking, with sealant,
left
11E 110719GT TIRE/WHEEL ASSY,RT NM W/SEALAN
RT, Air-filled, Non-marking, with sealant,
right
12 20912GT WASHER,LOCK,.437,PLTD.

32 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 200 Chassis Components

205.1 Non-steer End Wheels and Hubs (to SN Z452512A-43220 and Z452512B-1986)
(continued)

This Page Intentionally Left Blank

Part No. 147545 Z-45/25 IC, Z-45/25J IC 33

 200 Chassis Components April 2018

205.2 Non-steer End Wheels and Hubs (from SN Z452512A-43221 and Z452512B-1987)

34 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 200 Chassis Components

205.2 Non-steer End Wheels and Hubs (from SN Z452512A-43221 and Z452512B-1987)

Item Part No. Description Qty. Item Part No. Description Qty.

1 110150GT COVER,REAR AXLE,WIDE....................2 -- 215777GT INPUT CARRIER, SUB-ASSEMBLY

for 101584
2 6888GT SCREW,HHC,1/4-20 X 1
-- 58320GT KIT,TORQUE HUB COVER(101584)**
3 6638GT WASHER,FLAT,USS,1/4"Y
for 101584
4 88296GT SCREW,HHC,7/16-14 X 1.25
10B 139330GT WHEEL DRIVE W/ BRAKE,57:1***
5 6097GT WASHER,FLAT,USS,3/8",Y Type: OMNI. Visually identify which hub
6 106151GT MOTOR,PISTON,LC30,1 DEG,13T........1 before ordering parts. ID tag is on end
4WD Models cover cap. Hubs are not interchangeable,
internal components are different for each
-- 106098GT SEAL KIT,MOTOR,LC/KC*** type. All four hubs must be the same to
2WD models avoid damage.
-- 106118GT O-RING,2-157,VITON*** -- 139965GT WHEEL STUD,5/8-18,OMNI***
O-ring on motor for 139330
7 28117GT SCREW,SHC,5/8-11 X 1.5......................6 -- 139966GT ROD,DISCONNECT,OMNI***
8 13064GT WASHER,FLAT,.625 HARDENED..........6 for 139330
9 6889GT NUT,LP NYLOCK,1/4-20 -- 139967GT CAP,DISENGAGE,OMNI***
for 139330
10A 101584GT WHEEL DRIVE W/BRAKE 57:1..............2
Type: FAIRFIELD. Visually identify which -- 139968GT O-RING,END COVER,OMNI***
hub before ordering parts. ID tag is on end for 139330
cover cap. Hubs are not interchangeable, -- 139969GT LINING KIT,BRAKE,OMNI***
internal components are different for each for 139330
type. All four hubs must be the same to
avoid damage. -- 139970GT SEAL KIT,BRAKE,OMNI***
for 139330
-- 106117GT O-RING,2-010,VITON
for 101584 (Mating O-ring for Brake -- 139971GT BEARING KIT,OMNI***
Port)(Extremely small) for 139330

-- 106119GT SEAL KIT, GEARBOX, 4HP -- 139972GT SEAL KIT,GEARBOX,OMNI***

for 101584 for 139330

-- 106120GT WHEEL STUD, 4HP, 5/8-18*** -- 147033GT O-RING,PIPE PLUG KIT,OMNI***

for 101584 for 139330

-- 106121GT ROD,DISCONNECT 4HP/4HB*** -- 147034GT PIPE PLUG KIT,OMNI***

for 101584 for 139330

-- 106122GT CAP,DISENGAGE,4HP/4HB*** 11 94656GT WHEEL & TIRE ASSY,RR/LF,AIR...........2

for 101584 RT, Air-filled, right

-- 106123GT O-RING,END COVER,4HP/4HB*** 11 94657GT WHEEL & TIRE ASSY,LR/RF,AIR

for 101584 RT, Air-filled, left

-- 106124GT LINING KIT, BRAKE, 4HP*** -- 88728GT TIRE,355/55D625

for 101584 for 94656, 94657

-- 106125GT SEAL KIT, BRAKE, 4HP -- 94660GT WHEEL 24.5X11.75-9 HOLE

for 101584 (inventory limited to stock on for 94656, 94657
hand as component is no longer available) 11A 94666GT WHEEL & TIRE ASSY,RR/LF,AIR,NM
-- 106126GT BEARING KIT,4HP RT, Air-filled, Non-marking, right
for 101584 (inventory limited to stock on 11A 94667GT WHEEL & TIRE ASSY,LR/RF,AIR,NM
hand as component is no longer available) RT, Air-filled, Non-marking, left
-- 1286602GT SEAL KIT,WHEEL DRIVE W/BRAKE -- 94536GT TIRE,355/55D625,14 PLY,NM
(101584/101585) for 94666, 94667
for 101584
-- 94660GT WHEEL 24.5X11.75-9 HOLE
-- 1286603GT BEARING KIT,WHEEL DRIVE W/BRAKE for 94666, 94667
(101584/101585)
11B 94662GT WHEEL & TIRE ASSY,RR/LF,FF
for 101584
RT, Foam-filled, right
-- 146051GT BEARING NUT***
11B 94663GT WHEEL & TIRE ASSY,LR/RF,FF
for 101584
RT, Foam-filled, left
-- 146052GT SET SCREW***
11C 94670GT WHEEL & TIRE ASSY,RR/LF,FF,NM
for 146051
RT, Foam-filled, Non-marking, right

Part No. 147545 Z-45/25 IC, Z-45/25J IC 35

 200 Chassis Components April 2018

205.2 Non-steer End Wheels and Hubs (from SN Z452512A-43221 and Z452512B-1987)
(continued)

Item Part No. Description Qty.

11C 94671GT WHEEL & TIRE ASSY,LR/RF,FF,NM

RT, Foam-filled, Non-marking, left
11D 110712GT TIRE/WHEEL ASSY,RT W/SEALANT
RT, Air-filled, with sealant, left
11D 110713GT TIRE/WHEEL ASSY,RT W/SEALANT
RT, Air-filled, with sealant, right
11E 110718GT TIRE/WHEEL ASSY,RT NM W/SEALAN
RT, Air-filled, Non-marking, with sealant,
left
11E 110719GT TIRE/WHEEL ASSY,RT NM W/SEALAN
RT, Air-filled, Non-marking, with sealant,
right
12 20912GT WASHER,LOCK,.437,PLTD.

36 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 200 Chassis Components

205.2 Non-steer End Wheels and Hubs (from SN Z452512A-43221 and Z452512B-1987)
(continued)

This Page Intentionally Left Blank

Part No. 147545 Z-45/25 IC, Z-45/25J IC 37

 200 Chassis Components April 2018

206.1 Non-steer Axle

38 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 200 Chassis Components

206.1 Non-steer Axle

Item Part No. Description Qty.

1 6888GT SCREW,HHC,1/4-20 X 1
2 6638GT WASHER,FLAT,USS,1/4"Y
3 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
4 52707-SGT COVR W/DECALS,NON-STEER
Z45/25.....................................................1
5 14033GT SCREW,HHC,3/8-16 X 2.75
Oscillate models
-- 6708GT SCREW,HHC,3/8-16 X 2.25
Non-oscillate models
6 6021GT WASHER,LOCK,.375
7 5397GT WASHER,FLAT,USS,5/16",Y
8 Ref. Traction Manifold
(refer to 701.1 or 702.1)
9 Ref. Oscillate Valve
(refer to 207.1 or 207.2)
10 10597GT SCREW,HHC,1/2-13 X 1.25 GR5
11 6033GT WASHER,LOCK,0.5"
12 119978GT AXLE ASSY,REAR,WIDE Z45/Z51
-- 119980GT AXLE ASSY,REAR,NARROW Z45/Z51
-- 45071GT BEARING,1.5IDX1.75ODX1.5L
13 107914GT BAR,AXLE ROTATION STOP***.............1
14 119210GT SHIM,AXLE ROTATION STOP,12GA
as needed
15 119209GT SHIM,AXLE ROTATION STOP,22GA
as needed
16 54542GT PIN,1.50DIAX20.00LG,CHAMFER.........1
17 825019GT ROD END,.375X3.69,ZAG......................1
18 6708GT SCREW,HHC,3/8-16 X 2.25
19 4828GT NUT,NYLOCK,3/8-16
20 73464GT BOLT,CARRIAGE,1/4-20 X 1.75,G2.......3
21 6091GT NUT,NYLOCK,1/4-20..............................3
22 229131GT BRACKET, CABLE CLAMP....................1
23 229132GT CLAMP, CABLE......................................1
24 229133GT PLATE,CLAMP,TOP................................1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 39

 200 Chassis Components April 2018

207.1 Oscillate Valve (to SN Z452511A-40627 and Z452512B-2296)

40 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 200 Chassis Components

207.1 Oscillate Valve (to SN Z452511A-40627 and Z452512B-2296)

Item Part No. Description Qty.

1 Ref., PLATE,BRACKET,OSC VALVE.......1

refer to 207.2
2 14033GT SCREW,HHC,3/8-16 X 2.75
3 6021GT WASHER,LOCK,.375
4 5397GT WASHER,FLAT,USS,5/16",Y
5 49768GT VLV,MAN,3 POS/4 WAY,CLOSE CTR*....1
-- 32681GT SEAL KIT,CONTROL VALVE
6 6637GT SCREW,HHC,1/4-20 X 1.75
7 6356GT WASHER,LOCK,.25
8 6638GT WASHER,FLAT,USS,1/4"Y
9 21130GT CLEVIS YOKE-1/4-28,PLTD W/PIN
includes clevis pin and cotter pin
10 21496GT NUT,HEX,1/4-28
11 30785-600GT THREADED ROD,1/4-28 X 6 IN***
12 Ref., SPRING,OSC. LINKAGE,.75"LG.....2
refer to 207.2

Part No. 147545 Z-45/25 IC, Z-45/25J IC 41

 200 Chassis Components April 2018

207.2 Oscillate Valve (from SN Z452511A-40628 and Z452512B-2297)

42 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 200 Chassis Components

207.2 Oscillate Valve (from SN Z452511A-40628 and Z452512B-2297)

Item Part No. Description Qty.

-- T111453GT KIT,OSCILLATE LINKAGE

includes items 1 and 9-15
1 T107284GT BRACKET,OSCILLATING VALVE...........1
2 14033GT SCREW,HHC,3/8-16 X 2.75....................3
3 6021GT WASHER,LOCK,.375..............................3
4 5397GT WASHER,FLAT,USS,5/16",Y..................3
5 49768GT VLV,MAN,3 POS/4 WAY,CLOSE CTR*....1
-- 32681GT SEAL KIT,CONTROL VALVE
for 49768
6 6637GT SCREW,HHC,1/4-20 X 1.75....................2
7 6356GT WASHER,LOCK,.25................................2
8 6638GT WASHER,FLAT,USS,1/4"Y.....................2
9 21130GT CLEVIS YOKE-1/4-28,PLTD W/PIN........1
10 21496GT NUT,HEX,1/4-28.....................................2
11 30785-500GT THREADED ROD,1/4-28 X 5 IN.............1
12 81691GT ROD END,BALL JOINT 1/4-28...............1
13 5365GT NUT,NYLOCK,10-24...............................1
14 6146GT WASHER,FLAT,MS,#10,Y.......................1
15 6584GT SCREW,SHS,10-24 X .625.....................1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 43

 200 Chassis Components April 2018

208.1 Drive Chassis Counterweight - Narrow Models

44 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 200 Chassis Components

208.1 Drive Chassis Counterweight - Narrow Models

Item Part No. Description Qty.

1 119673GT BELLY WEIGHT, Z45,IC NARROW........1

2350 lbs. / 1065 kg.
2 128066GT SCREW, HHC, 1-8 X 4, GRID .2.............4
3 119815PGT PLATE,WASHER,FLAT,RETAINING,PT...4
4 107574PGT TUBE,CHASSIS SPACER PAINTED......4

Part No. 147545 Z-45/25 IC, Z-45/25J IC 45

 300 Turntable Components April 2018

301.1 Turntable Rotator

46 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 300 Turntable Components

301.1 Turntable Rotator

Item Part No. Description Qty. Item Part No. Description Qty.

1 74712GT SCREW,SHC,5/8-11 X 2.75,A574........12 -- 48904GT ELBOW,90D,520220-4-4

to SN Z452509A-38872, to SN not included, must order seperately
Z452512B-2231 -- 77246GT SEAL KIT,SWING MOTOR***
-- 139861GT SCREW,HHC,5/8-11 X 2.75 GR8 BO....12 for 77082; to SN Z452511A-40410 and to
from SN Z452509A-38873, from SN Z452511B-1713
Z452512B-2232 19B Ref: Swing Drive Assy.............................1
2 13064GT WASHER,FLAT,.625 HARDENED........36 147209 is no longer available; used from
SN Z452511A-40411 to Z452514A-47000
3 21175GT SCREW,SHC,5/8-11 X 4,A574...............6
and Z452511B-1714 to Z452514B-3300
to SN Z452509A-38872, to SN
Z452512B-2231 -- 147210GT SEAL KIT,SWING DRIVE***
for 147209; from SN Z452511A-40411 to
-- 139865GT SCREW,HHC,5/8-11 X 4.00 GR8 BO.....6
Z452513A-47000 and from
from SN Z452509A-38873, from SN
Z452511B-1714 to Z452514B-3300
Z452512B-2232
4 8255GT SCREW,HHC,3/8-16 X .75 -- 147211GT BRAKE KIT, SWING DRIVE
for 147209; from SN Z452511A-40411 to
5 6021GT WASHER,LOCK,.375 Z452513A-47000 and from
6 50469GT BRACKET,DRIVE SENSOR,ENABLE.....1 Z452511B-1714 to Z452514B-3300

7 107993GT HARNESS,IC FUNCTION MANIFOLD -- 147212GT MANIFOLD KIT, SW DRIVE

for 147209; from SN Z452511A-40411 to
8 110160GT HARNESS,LS,D.E. Z45 Z452513A-47000 and from
-- 106427GT LS ROT.HEAD W/O LEVER (ZCE01) Z452511B-1714 to Z452514B-3300
-- 88356-11105GT SWITCH,LIMIT,W/RLLR ARM,NO/NC.....1 -- 220255GT SEAL KIT,MANIFOLD TO MOTOR
for 147212; from SN Z452511A-40411 to
-- 97128GT ROLLER ARM,LIMIT SWITCH***
Z452513A-47000 and from
9 51063GT SCREW,PHILLIPS,RHM,10-32 X 1.5 Z452511B-1714 to Z452514B-3300
10 6146GT WASHER,FLAT,MS,#10,Y -- 48904GT ELBOW,90D,520220-4-4
11 6178GT NUT,NYLOCK,10-32 not included, must order seperately

12 54145-800GT RETAINING PIN, ASSY..........................1 19C 824050GT SWING DRIVE ASSEMBLY....................1

use from SN Z452507A-34011 to
13 50776PGT PLATE,SWING LOCK,PAINTED***.........1 Z452513A-47000, replaced PNs 77082 and
14 6198GT NUT,NYLOCK,1/2-13 147209
15 6095GT WASHER,FLAT,USS,1/2",Y -- 48904GT ELBOW,90D,520220-4-4
not included, must order seperately
16 50576GT SCREW,SHC,1/2-13 X 3.00
-- 824051GT SEAL KIT, SWING DRIVE
17 101815GT BEARING,SWING CHASSIS..................1 for 824050; from SN Z452507A-34011 to
-- 88635-4024GT HOSE ASSY 1/4,STR FEM,PIPETHRE..1 Z452513A-47000
1
Components: Genie part numbers 48805, -- 824052GT VALVE BLOCK, SWING DRIVE
54954 and 48751 @ 38 inches for 824050; from SN Z452507A-34011 to
Z452513A-47000
18 25068GT SCREW,SHC,5/8-11 X 4.5,A574..........16
to SN Z452509A-38872, to SN 20 56680GT SCREW,SHC,1/2-13 X 4.50 ZINC
Z452512B-2231 21 22788GT SCREW,HHC,1/2-13 X 1.75
-- 139866GT SCREW,HHC,5/8-11X4.50GR8 22 54207PGT BRACKET,GENERATOR
PLAIN....................................................16 MOUNT,PAINT........................................1
from SN Z452509A-38873, from SN
Z452512B-2232 23 17712GT SCREW,FHS,3/8-16 X 1.75

19A Ref: Swing Drive Assy 24 5397GT WASHER,FLAT,USS,5/16",Y

77082 is no longer available; used to SN 25 4828GT NUT,NYLOCK,3/8-16
Z452511A-40410 and to Z452511B-1713
26 50519GT LOAD PAD,ENGINE TRAY SUPPORT....1
-- 128446GT MANIFOLD,TURNTABLE ROTATION***
27 107651GT PROTECTOR,SLEW BOLT.....................1
for 77082; to SN Z452511A-40410 and to
Z452511B-1713
-- 220255GT SEAL KIT,MANIFOLD TO MOTOR
for 128446; to SN Z452511A-40410 and
to Z452511B-1713

Part No. 147545 Z-45/25 IC, Z-45/25J IC 47

 300 Turntable Components April 2018

301.1 Turntable Rotator

(continued)

Item Part No. Description Qty.

Footnotes
1: The length listed in the component
description is the length of the hose only.
Refer to the Fittings Cross Reference to match
with Parker part numbers.

48 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 300 Turntable Components

301.1 Turntable Rotator

(continued)

This Page Intentionally Left Blank

Part No. 147545 Z-45/25 IC, Z-45/25J IC 49

 300 Turntable Components April 2018

302.1 Fuel and Hydraulic Tanks

50 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 300 Turntable Components

302.1 Fuel and Hydraulic Tanks

Item Part No. Description Qty. Item Part No. Description Qty.

1 6888GT SCREW,HHC,1/4-20 X 1 26 21141GT GAUGE-SIGHT,LHA-LGTB***.................1

includes mounting fasteners
2 6356GT WASHER,LOCK,.25
27 53605GT TANK, 7 GAL/33.5 POUND, LP..............1
3 6638GT WASHER,FLAT,USS,1/4"Y
28 119055GT HOSE ASSY,LP GAS..............................1
4 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
144 inches
5 13268GT CLAMP,0.75,#12 X 1/4,RUB CUSH
-- 73599GT CAP,PROT.,RED,1.38ID X .75 DP
6 6090GT SCREW,HHC,1/4-20 X .75
29 106065GT TANK,HYDRAULIC ASSEMBLY***.........1
7 6091GT NUT,NYLOCK,1/4-20
30 6198GT NUT,NYLOCK,1/2-13
8 77066GT ASSEMBLY, AUX POWER UNIT,
31 8177GT SCREW,HHC,1/2-13 X 1.5
12VD.......................................................1
32 147419GT KIT,STRAINER REPLACEMENT............2
-- 58490GT PUMP ASSY (77066)
33A 110345GT FILTER ASSY,INTANK............................1
-- 77069GT MOTOR,12VDC,77066
includes item 33B
-- 77071GT SOLENOID,77066
-- 147223GT SEAL,FILTER LID
-- 77072GT CHECK VALVE KIT,77066
33B 77353GT KIT,ELEMENT**
9 8255GT SCREW,HHC,3/8-16 X .75
-- 77354GT FILTER LID,RFM165
10 6021GT WASHER,LOCK,.375
-- 77365GT BREATHER CAP,RFM165
11 5397GT WASHER,FLAT,USS,5/16",Y
-- 88917GT FILTER,ELEMENT,BETA(10)=200
12A 70602GT BRACKET, ANGLE.................................1
-- 94526GT GASKET,RETURN FILTER-77353
to SN 39871
34 120269GT FORMING,BELLY PAN...........................1
12B 128849GT BRACKET, FUEL TANK, TOP MOUNT
from SN 39872 35A 54333GT TUBE,FUEL PICKUP,3/8NPTX1/4PT.....1
to SN 39871
13A 119843GT TANK ASSY,GAS,17GAL PLASTIC........1
Gasoline/LPG models; to SN 39871 35B 119982GT FUEL PICKUP,3/8X1/4NPT X 1775........1
from SN 39872
13B 128850GT ASSEMBLY, FUEL TANK, Z45 GAS........1
Gasoline/LPG models; from SN 39872 36 119918GT CAP,FUEL,GASOLINE 3.5PSI
Gasoline/LPG models
-- 128851GT GAUGE, FUEL TANK, GAS
Gasoline/LPG models; from SN 39872 -- 101726GT CAP,FUEL,DIESEL,1/8"VENT(GRN)
Diesel models
13C 119798GT FUEL TANK ASSY, 17 GAL PLASTIC.....1
Diesel models
14 54205GT HOSE END,BARB,1/4 MNPTX5/16,90....1
Ford models
-- 107889GT HOSE END,BARB,3/16 MNPT,90D........1
Perkins models
-- 54204GT ELBOW,90DEG.1/4MPT-1/4 BARB........1
Deutz models
15 54325GT FITTING,BULKHEAD,1/4NPT,FUELTK....1
16 54437GT HOSE END,BARB,1/4 MNPTX5/16,ST....1
17 54324GT FITTING,BULKHEAD,3/8NPT,FUELTK....1
18 50416PGT PLATE,TANK SIDE,PAINTED.................1
19 10597GT SCREW,HHC,1/2-13 X 1.25 GR5
20 6095GT WASHER,FLAT,USS,1/2",Y
21 49000GT L.P.TANK LATCH.....................................1
Gasoline/LPG models
22 60143-SGT WELD, LPG TANK MOUNT....................1
Gasoline/LPG models
23 8516GT SCREW, HCC, 3/8-16 X 1.50
24 4828GT NUT,NYLOCK,3/8-16
25 60139GT FORMING,LP BRACKET MOUNT..........1
Gasoline/LPG models

Part No. 147545 Z-45/25 IC, Z-45/25J IC 51

 300 Turntable Components April 2018

303.1 Function Manifold and Ground Control Box Placement

52 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 300 Turntable Components

303.1 Function Manifold and Ground Control Box Placement

Item Part No. Description Qty.

1 8516GT SCREW, HCC, 3/8-16 X 1.50

2 5397GT WASHER,FLAT,USS,5/16",Y
3 4828GT NUT,NYLOCK,3/8-16
4 6888GT SCREW,HHC,1/4-20 X 1
5 6356GT WASHER,LOCK,.25
6 6638GT WASHER,FLAT,USS,1/4"Y
7 119784PGT COVER,CENTER SWING CHASSIS,PTD
8 70603GT BULKHEAD,TANKSIDE..........................1
9 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
10 70575PGT COVER,MANIFOLD BOX
MOUNT,PTD...........................................1
11 6090GT SCREW,HHC,1/4-20 X .75
12 6091GT NUT,NYLOCK,1/4-20
13 6175GT SCREW,HHC,3/8-16 X 1
14 Ref. Ground Control Box (refer to 304.1 or
305.1)
15 6889GT NUT,LP NYLOCK,1/4-20
16 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG
17 Ref. Function Manifold (refer to 703.1)
18A 119403GT CONN,PLUG 120 AC/15A DOMESTIC...1
-- FUSE,13 AMP,220V PLUG
(component no longer available) refer to
BS1362 BUSS TDC180-13A
-- 119404GT CONN,RECEP 120AC/15A DOMESTIC
-- 1280665GT PLUG, TYPE F, 230A, 50HZ, 16A, IP44
-- 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK
-- 25388GT PLUG,FUSED,250V,13AMP,U.K.**
18B 128646GT CORD AC IEC320-C19 TO 110UK.........1
UK
-- 139318GT BUSHING,STRAIN RELIEF,.875/.30......1
18C 128645GT CORD AC IEC320-C19 TO 220EU.........1
Europe
-- 139318GT BUSHING,STRAIN RELIEF,.875/.30......1
19 70675PGT BRACKET,MANIFOLD MOUNT PAINTED
20 6021GT WASHER,LOCK,.375
21 14033GT SCREW,HHC,3/8-16 X 2.75
22 50570GT WEAR PAD,PRIMARY BOOM,NON
JIB...........................................................1
23 43956GT WIRE CABLE,14/3 CON.TPE
JKT*.........................................756-inches
24 6935GT LOCKNUT,ELEC,1/2"..............................1
25 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 53

 300 Turntable Components April 2018

304.1 Ground Control Box - View 1

54 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 300 Turntable Components

304.1 Ground Control Box - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 101844GT GROUND CONTROL BOX ASSY 10A 128200GT SWITCH TOGGLE ASSY SPDT 3P
W/DEC*...................................................1 MOM.......................................................1
Glow Plug; includes boot and hardware
-- 88637GT GASKET,GROUND CONTROL BOX***
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
2 6090GT SCREW,HHC,1/4-20 X .75
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
3 6638GT WASHER,FLAT,USS,1/4"Y
10B 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR
4A 128201GT SWITCH TOGGLE ASSY DPDT 2P
MOM.......................................................1 -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
Auxiliary Power; includes boot and -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
hardware
10C 45384GT PLUG,NYLON .50 BLACK DOMED
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 Gas/LPG models from SN 34011 to 41670
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* 10D 229567GT PLUG,SANTOPRENE .5 BLACK DOME
4B 128581-SGT SWITCH TOGGLE DPDT 2P MOM SHDR Gas/LPG models from SN 41671
-- 128581-SGT SWITCH TOGGLE DPDT 2P MOM SHDR 11A 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................1
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
Engine Start; includes boot and hardware
5A 128205GT SWITCH TOGGLE ASSY DPDT 2P
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
MNT........................................................1
Fuel Select(Gas/LPG); includes boot and -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
hardware 11B 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
5B 128585GT SWITCH TOGGLE DPDT 2P MNT SHDR 12 147094GT ASSY, CIRCUIT BREAKER 15A.............2
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 13A 128202GT SWITCH TOGGLE ASSY DPDT 3P
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* MOM.......................................................1
Secondary Boom Up/Dn; includes boot and
5C 45384GT PLUG,NYLON .50 BLACK DOMED
hardware
Perkins and Deutz from SN 34011 to
A41670, from SN B101 to B1986 -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
5D 229567GT PLUG,SANTOPRENE .5 BLACK DOME -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
Perkins and Deutz from SN A41671; from 13B 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR
B1987
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
6A 96008-SGT KEYSWITCH,3 POS. W/KEYS***...........1
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 94506GT BASE,W/3 NC CONTACTS
14A 45384GT PLUG,NYLON .50 BLACK DOMED
6B 83131GT KEYSWITCH,3 POS Z-45/25 from SN 34011 to 41670
W/KEYS,LOCKING.................................1
14B 229567GT PLUG,SANTOPRENE .5 BLACK DOME
-- 85239GT NUT,RETAINER (96008) Z-45/25 from SN 41671
7 66812GT BUTTON,PUSH,RED MUSHROOM 14C 128200GT SWITCH TOGGLE ASSY SPDT 3P MOM
HEAD......................................................1 Z-45/25J; jib boom up/down; includes boot
-- 66818GT CONTACT,NC and hardware
-- 73805GT BASE,W/2 NC CONTACTS*** -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
includes 2 N.C. contacts -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
8A 824879GT LIGHT,LED IND. RED 12V NH................2 14D 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR
Deutz and Perkins models
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
8B 119800GT LAMP,INDICATOR,RED,14V,1.2W**.......1
Ford models -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
8C 45384GT PLUG,NYLON .50 BLACK DOMED 15 49820GT SCREW,PHILLIPS,PHM,6-32 X .5........16
from SN 34011 to 41670 16 73753GT CONN,RECEP 24 WAY,W/FLANGE.......1
8D 229567GT PLUG,SANTOPRENE .5 BLACK DOME -- 101849GT HARNESS,PERKINS ENGINE***
from SN 41671 Perkins
9 19506GT HOUR METER,10-80 VOLTS***.............1 -- 101886GT HARNESS,ENGINE,DEUTZ
includes mounting bracket Deutz

Part No. 147545 Z-45/25 IC, Z-45/25J IC 55

 300 Turntable Components April 2018

304.1 Ground Control Box - View 1

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 119776GT HARNESS,FORD DSG423,Z45 -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4

-- 48767GT SLEEVE,NYLON,1.42 ID..........30-inches -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 60757GT PLUG,SEAL,12-18 GA 24B 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR
-- 73714GT TERM,NI SOC,S&F,16-18GA,REEL -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 73749GT CONN,PLUG 24 WAY,DRC SERIES.......1 -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
17 73736GT CONN,RECEP 48 WAY,4 X 12................1 25A 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................1
-- 119061GT CONN PLUG 12 WAY ENDCAP DT GY
Platform Level; includes boot and hardware
-- 119062GT CONN PLUG 12 WAY ENDCAP DT BK
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 119063GT CONN PLUG 12 WAY ENDCAP DT GR
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 119064GT CONN PLUG 12 WAY ENDCAP DT BR
25B 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR
-- 54255GT LOCK,RECEP 12 WAY, 14-18GA
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 60435GT LOCK,PLUG 12 WAY,14-18GA,GRN
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 61801GT SEAL DT SERIES-12W
26A 128202GT SWITCH TOGGLE ASSY DPDT 3P
-- 88721-73000GT HARNESS,18/19 BOOM CABLE #1 MOM.......................................................1
-- 88722-73000GT HARNESS,18/19,BOOM CABLE #2 Platform Rotate; includes boot and
non-jib models hardware

18 45462GT ALARM,CHIME TONE 5-25VDC***........1 -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4

CE models (does not include 72326 nut) -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 72326GT NUT - PLASTIC,RING FOR ALARMS 26B 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR
19A 824879GT LIGHT,LED IND. RED 12V NH -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
CE models
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
19B 45384GT PLUG,NYLON .50 BLACK DOMED
27A 128202GT SWITCH TOGGLE ASSY DPDT 3P
from SN 34011 to 41670
MOM.......................................................1
19C 229567GT PLUG,SANTOPRENE .5 BLACK DOME Turntable Rotate; includes boot and
from SN 41671 hardware
20 73751GT CONN,PLUG 40 WAY,DRC SERIES.......1 -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 107993GT HARNESS,IC FUNCTION MANIFOLD -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 73754GT CONN,RECEP 40 WAY,W/FLANGE 27B 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR
21 60527GT CONN,PLUG 4 WAY,12-14GA................1 -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 60526GT LOCK,RECEP 4 WAY,12-14GA -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 60528GT LOCK,PLUG 4 WAY,12-14GA 28A 128200GT SWITCH TOGGLE ASSY SPDT 3P
-- 73717GT CONN,RECEP 4 WAY,12-14GA FL*** MOM.......................................................1
Primary Boom Ext/Ret; includes boot and
-- 88723-72700GT HARNESS,12/3,12V TO PLAT hardware
22 15243GT PLUG,NYLON .875 BLACK DOMED......1 -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
23A 128200GT SWITCH TOGGLE ASSY SPDT 3P -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
MOM.......................................................1
Function Enable; includes boot and 28B 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR
hardware -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* 29A 128205GT SWITCH TOGGLE ASSY DPDT 2P
23B 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR MNT........................................................1
Test; includes boot and hardware
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
24A 128202GT SWITCH TOGGLE ASSY DPDT 3P
MOM.......................................................1 29B 128585GT SWITCH TOGGLE DPDT 2P MNT SHDR
Primary Boom Up/Dn; includes boot and -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
hardware
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*

56 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 300 Turntable Components

304.1 Ground Control Box - View 1

(continued)

This Page Intentionally Left Blank

Part No. 147545 Z-45/25 IC, Z-45/25J IC 57

 300 Turntable Components April 2018

305.1 Ground Control Box - View 2

58 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 300 Turntable Components

305.1 Ground Control Box - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 121846GT RELAY,TIME DELAY,2 SEC,10A 11 8914GT SCREW,HHC,1/4-20 X .625

from SN 10A-39314, 10B-1488 12 6178GT NUT,NYLOCK,10-32
-- 30997GT CORROSION INHIBITOR,FOAM 13 128045GT MODULE,LOAD SENSE 2007................1
1 56057GT MODULE,IGNITION/START,12/24V.......1 14 6888GT SCREW,HHC,1/4-20 X 1
Deutz and Perkins
15 6091GT NUT,NYLOCK,1/4-20
2 49819GT SCREW,PHILLIPS,PHM,10-32 X .5
3A ASSEMBLY,TERMINAL RAIL.................1
(94593 no longer available, use kit 217046)
-- 216793GT TERMINAL BLOCK END PLATE............2
(for 94593)
-- 74911GT TERMINAL BLOCK, WIELAND***........33
(for 94593)
-- 74913GT END STOP, DIN RAIL,SCREW CLAMP
(for 94593)
-- 74917GT JUMPER COMB, 2-WAY,WIELAND
(for 94593)
-- 74920GT MARKING TAGS,# 1-10,WIELAND
(for 94593)
-- 74921GT MARKING TAGS,# 11-20,WIELAND
(for 94593)
-- 74922GT MARKING TAGS,# 21-30,WIELAND
(for 94593)
-- 74923GT MARKING TAGS,# 31-40,WIELAND
(for 94593)
-- 74924GT MARKING TAGS,# 41-50,WIELAND**
(for 94593)
-- 77430GT CAPACITOR,3 MF,50VDC
TB41 (for 94593)
3B 217046GT KIT, TERMINAL BLOCK
use to replace 94593
-- 216791GT TERMINAL BLOCK,WIELAND
(for 217046)
-- 74917GT JUMPER COMB, 2-WAY,WIELAND
(for 217046)
4 89575GT RESISTOR,7.5 OHM,25 WATT,1PCNT....1
-- 6272GT RIVET,STL,STL,P,.125 X .25
5 34052GT RELAY,SPDT,12V(AUTO) PLUG IN**.....8
-- 34053GT ASSY,RELAY SOCKET, AUTO
-- 34054GT TERM,RELAY N-INSULATED 10-12 G
-- 34055GT TERM RELAY,N-INSULATE 14-16 GA
6 54534GT ANGLE,RELAY
MNT,W/NUTSERTS,PNT........................1
-- 23404GT NUTSERT,1/4-20,STEEL CAD PLTD
7 54525GT BRACKET-PANEL-WIRE MOUNTING
99............................................................1
-- 23404GT NUTSERT,1/4-20,STEEL CAD PLTD
8 12343GT SCREW,HHC,1/4-20 X 3
9 6638GT WASHER,FLAT,USS,1/4"Y
10 101010GT RESISTOR,20 OHMS,25W,ADJ***.........1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 59

 300 Turntable Components April 2018

306.1 Turntable Covers, Engine Side

60 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 300 Turntable Components

306.1 Turntable Covers, Engine Side

Item Part No. Description Qty. Item Part No. Description Qty.

1 106069GT STRUT,GAS,200 LB***...........................2 -- 58222GT O-RING,FILTER ASSY (60334)***

-- 27377GT RETAINER,GAS SPRING*** -- 58223GT SEAL,FILTER ASSY (60334)***
2 33555GT BALL STUD**..........................................2 -- 60857GT FILTER,ELEMENT,BETA(5)=1000
3 5397GT WASHER,FLAT,USS,5/16",Y 35 107803GT PIN,1.00DIAX15.56LG,CHAMFER.........1
4 6782GT NUT,NYLOCK,5/16-18 36 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
5 6888GT SCREW,HHC,1/4-20 X 1 37 25284GT ROD END,.375 X 2.25***........................1
6 6638GT WASHER,FLAT,USS,1/4"Y 38 ASSEMBLY, ENGINE TRAY....................1
refer to section 411.1
7 12906GT WASHER,FENDER,.25 X 1.25 X.062
-- 25817GT BEARING,1.00IDX1.25ODX1.00L
8 6091GT NUT,NYLOCK,1/4-20
39 8255GT SCREW,HHC,3/8-16 X .75
9 8915GT SCREW,HHC,1/4-20 X 1.25
40 30973GT BUMPER,RUBBER-1 X 1.25..................1
10 106676GT FORMING,COVER PLATE.....................1
41 70606GT BLOCK,CABLE CLAMP,2/0 DOUBLE.....4
11 110483PGT FORMING,COVER SUPPORT,PNTD
42 4266GT SCREW,HHC,1/4-20 X 2
12 75073GT HINGE,.375X.120THK.,SLOTTED..........2
43 30138GT WEAR PAD,5 X 1.5 X .625 W/NUTS.......1
13 54363GT BRACKET,RUBBER
BUMPER,ENGCOVER...........................2 44 34619GT BUMPER,RUBBER***.............................2
14 50974GT BUMPER,RUBBER,COVERS.................2 45 110941PGT FORMING,STRUT SUPPORT,PNTD
15 13918GT SCREW,HHC,3/8-16 X 1.75,GRD.8
16 6097GT WASHER,FLAT,USS,3/8",Y
17 4828GT NUT,NYLOCK,3/8-16
18 45363GT LATCH,FLEXIBLE...................................2
19 75041GT SCREW,PHILLIPS,PHM,10-32 X 1
20 6146GT WASHER,FLAT,MS,#10,Y
21 6178GT NUT,NYLOCK,10-32
22 101137PGT DUCT,AIR INTAKE PAINTED..................1
Deutz models
23 6175GT SCREW,HHC,3/8-16 X 1
24 6021GT WASHER,LOCK,.375
25 54616GT SEAL,RUBBER,BAFFLE,PERKIN/FORD.1
Ford and Perkins models
26 54723GT PLUG,1/4 X .400",BLK
Ford and Perkins models
27 110864GT BAFFLE,FORD,Z45/51
Ford models
-- 54608PGT PLATE,AIR BAFFLE,FORD,PAINTED
Perkins models
28 6090GT SCREW,HHC,1/4-20 X .75
29 50581PGT PLATE,AIR INTAKE ADAPTER,PAINT....1
Deutz models
30 75076GT KEEPER,LATCH (45363)........................1
31 119411GT COVER ASSY,IC,ENGINE SIDE.............1
does not include decals. refer to section 1
for decals
32 119628GT WELDMENT,BULKHEAD,ENG SIDE
IC............................................................1
33 88269GT BRACKET,HIGH PRESSURE FILTER.....1
34 60334GT FILTER ASSY,HIGH PRESS SAE-12*.....1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 61

 300 Turntable Components April 2018

307.1 Turntable Covers, Tank Side

62 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 300 Turntable Components

307.1 Turntable Covers, Tank Side

Item Part No. Description Qty. Item Part No. Description Qty.

1 75073GT HINGE,.375X.120THK.,SLOTTED..........2 24 65888GT CONN. BODY, 6.35 X 14.1, FORD..........1

2 50965PGT PLATE,COVER SPACER,PAINTED........1 25 27089GT HOSE,5/16 FUEL,SAE 30R7.....32-inches
3 6145GT SCREW,HHC,1/4-20 X 1.5 26 27089GT HOSE,5/16 FUEL,SAE 30R7.....31-inches
4 12906GT WASHER,FENDER,.25 X 1.25 X.062 27 1272019GT FILTER, FUEL.........................................1
5A 101574GT COVER,TRNTBL,RH,W/SYM DECALS -- 27089GT HOSE,5/16 FUEL,SAE 30R7.....25-inches
5B 228783GT ASSY,COVER,HYD TANK,Z45/51 IC -- 66031GT CLAMP,1.88,#30 X 3/8,RUB CUSH........1
Australia 28 45363GT LATCH,FLEXIBLE...................................1
6 29883GT SCREW,HHC,5/8-11 X 1.75 GRD.8........2 29 17712GT SCREW,FHS,3/8-16 X 1.75
7 49816GT SCREW,PHILLIPS,PHM,10-32 X .75 30 5397GT WASHER,FLAT,USS,5/16",Y
8 6146GT WASHER,FLAT,MS,#10,Y 31 4828GT NUT,NYLOCK,3/8-16
9 6178GT NUT,NYLOCK,10-32 32 54073GT WEAR PAD,TANK SIDE BUMPER..........1
10 6036GT WASHER,LOCK,.625 PLTD 33 6884GT SCREW,HHC,1/4-20 X 2.5
11 13064GT WASHER,FLAT,.625 HARDENED..........2 34 6889GT NUT,LP NYLOCK,1/4-20
12 107805PGT EAR, ENGINE TRAY PIVOT,PAINTED....1 35 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH
13 75076GT KEEPER,LATCH (45363)........................1 36 81578GT HORN,12VDC,SPADE TERMINALS***....1
14 77524GT TUBE,PROP ROD,18.63",W/CAP...........1 37 6175GT SCREW,HHC,3/8-16 X 1
includes item 15
38 60037GT COUNTERWEIGHT,CAST,3500LBS......1
15 55753GT BUMPER, PLASTIC, 1.25 O.D................1 refer to items 45-47 for fasteners
16 119168GT FUEL PUMP,DSG-423 AND MSG-425....1 39 10597GT SCREW,HHC,1/2-13 X 1.25 GR5
-- 65892GT CONN. ASSY,7.9 TUBE X6.35 HOSE 40 6033GT WASHER,LOCK,0.5"
-- 66031GT CLAMP,1.88,#30 X 3/8,RUB CUSH........1 41 6095GT WASHER,FLAT,USS,1/2",Y
17 231645GT HOSE,FUEL,5/16 HIGH PRESSURE 28 42 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........1
IN............................................................1
28 inches 43 6888GT SCREW,HHC,1/4-20 X 1
-- 231642GT HOSE,FUEL,5/16 HIGH PRESSURE 132 44 18666GT CLAMP,1.00,#16 X 1/4,RUB CUSH........1
IN............................................................1 45 42078GT SCREW,HHC,1-8 X 3 GRD.5..................4
132 inches
46 29605GT WASHER,LOCK,1".................................4
-- 231643GT HOSE,FUEL,5/16 HIGH PRESSURE 55
IN............................................................1 47 38859GT WASHER,FLAT,USS,1",Y.......................4
55 inches
-- 231644GT HOSE,FUEL,5/16 HIGH PRESSURE 50
IN............................................................1
50 inches
-- 231646GT HOSE,FUEL,5/16 HIGH PRESSURE 2
IN............................................................1
2 inches
18 119423PGT PLATE,FUEL PUMP,PNTD.....................1
19 6090GT SCREW,HHC,1/4-20 X .75
20 6638GT WASHER,FLAT,USS,1/4"Y
21 6091GT NUT,NYLOCK,1/4-20
22 4266GT SCREW,HHC,1/4-20 X 2
23 119170GT FUEL SENSOR ASSY............................1
-- 119483GT FUEL JUMPER HARNESS
-- 217828GT FITTING, SAE 6, MSG425
not included with 11970, order seperately
-- 217829GT FITTING, SAE 3, MSG425
not included with 11970, order seperately

Part No. 147545 Z-45/25 IC, Z-45/25J IC 63

 300 Turntable Components April 2018

308.1 Wire Harness Diagram

64 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 300 Turntable Components

308.1 Wire Harness Diagram

Item Part No. Description Qty. Item Part No. Description Qty.

B 1264822GT KIT, TRC RETROFIT, STNDRD 16 106564GT HARNESS,GEN GROUND.....................1

Telematics (includes 1264834) 17A 110269GT HARNESS PERKINS ENGINE Z45
-- 1264834GT INSTRN, TRC RETROFIT, STNDRD ALT..........................................................1
1 T108153GT HARNESS KIT,Z45/51 PLAT BOX..........1 17B 101886GT HARNESS,ENGINE,DEUTZ...................1
(from SN 22051 to 31327) (direct 17C 119776GT HARNESS,FORD DSG423,Z45.............1
replacement for 94721)
-- 119483GT FUEL JUMPER HARNESS
-- 119611GT HARNESS,PBOX JOYSTICKS (from SN 38133)
(from SN 22051 to 31327)
-- 147428GT HARNESS, FORD STARTER
-- 119612GT HARNESS,PBOX WIRING*** (from SN 39705)
(from SN 22051 to 31327)
18A 77285GT HARNESS,GAUGE OPT.,Z45
-- 122125GT ADAPTER CABLE, JS100 JOYSTICK DEUTZ**.................................................1
(from SN 22051 to 31327) (Ford and Perkins models)
2A 101080GT HARNESS,JIB SELECT MANIFOLD......1 18B 107551GT HARNESS,GAUGE OPT.,Z45 DEUTZ
2B 119867GT WIRING KIT,JIB TIME DELAY IC............1 (Deutz models)
-- 19274GT RELAY,SPDT,12V(AUTO)** 19 110160GT HARNESS,LS,D.E. Z45...........................1
-- 43181GT CAPACITOR,TIME DELAY 20 88724GT HARNESS,LS,PRIM/EXT/SEC...............1
3 147031GT HARNESS, LOAD SENSE......................1 21 88725GT HARNESS,LS,PRIM/EXT.......................1
4 228449GT HARNESS,PROX KILL...........................1 22 128064GT HARNESS, POSITIVE AIR SHUTOFF....1
(Australia models)
5 119611GT HARNESS,PBOX JOYSTICKS...............1
23A 94682GT HARNESS,BASE DD/PD........................1
6 Ref. Foot Switch......................................1
(Perkins and Deutz models)
(refer to 601.1)
23B 94681GT HARNESS,BASE FORD.........................1
7A 121848GT ASSY,LS,LOAD SENSE,38.5 IN.............1
(Ford models)
(jib models)
24 107993GT HARNESS,IC FUNCTION MANIFOLD....1
7B 147786GT ASSY, LS, LOAD SENSE, 89 IN.............1
(non-jib models) 25A 147225GT S60 ASSEMBLY, GBOX..........................1
8 77419GT HARNESS,PLATFORM,Z45/25,IC,JIB.....1 25B 216754GT HARNESS,JUMPER,LOAD SENSE.......1
(jib models) (Australia models)
9 Ref. Work Lights......................................1 26 88832GT HARNESS,PLUG,NON-LOAD
(refer to 916.1) WEIGHING.............................................1
10 T108109GT LIFT/DRIVE CUTOUT, Z45/Z51IC..........1 27 119985GT HARNESS,ALARM OPTION,Z45...........1
11 43955GT WIRE CABLE,12/3 CON.TPE 28 147532GT HARNESS,DRIVE LIGHT OPTION........1
JKT..........................................756-inches 29 70609GT BATTERY CABLE,1/0,BLK,91"***...........1
12A 88723-72700GT HARNESS,12/3,12V TO PLAT................1 30 70608GT BATTERY CABLE,1/0,RED,105"***........1
(non-jib models)
31 70646GT BATTERY CABLE,BLK,#2,5/16,3/8*.......1
12B 88723-71000GT HARNESS,12/3,12V TO PLAT................1
(green and brown connectors) 32 70645GT BATTERY CABLE,RED#2,5/16,5/16.......1
13A 88721-73000GT HARNESS,18/19 BOOM CABLE #1.......1 33 1264947GT KIT, LEVEL SENSOR, 6 PIN CONN.......1
(non-jib models) (Z-45/25; green and brown For ANSI/CSA models with 6-pin wire
connectors) harness connector, includes instructions
13B 88721-72000GT HARNESS,18/19 BOOM CABLE #1.......1 34 1260218GT HARNESS,TILT ALARM,12V..................1
(brown and green; IC JIB / DC non jib) for CSA models
14A 88722-73000GT HARNESS,18/19,BOOM CABLE #2.......1
(non-jib models) (Z-45/25 non-jib; gray and
black connectors)
14B 88722-72000GT HARNESS,18/19,BOOM CABLE #2.......1
(black and gray; IC JIB / DC non jib)
15A 101939GT HARNESS, BD GEN.110V/60HZ Z45P...1
(Perkins models)
15B 106030GT HARNESS, BD GEN.110V/60HZ Z45D...1
(Deutz models)

Part No. 147545 Z-45/25 IC, Z-45/25J IC 65

 400 Engine Components April 2018

401.1 Deutz F3L 2011/ D2011L03i Engine - View 1

66 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 400 Engine Components

401.1 Deutz F3L 2011/ D2011L03i Engine - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 70453GT ENGINE,DEUTZ D2011L03I 24 6091GT NUT,NYLOCK,1/4-20

F3L1011 AND F3L1011F Engines only 25 50581PGT PLATE,AIR INTAKE ADAPTER,PAINT....1
1 50761GT EXHAUST PIPE,DEUTZ 3 CYL DSL......1 26 101137PGT DUCT,AIR INTAKE PAINTED..................1
2 16584GT U-BOLT, KIT 5/16-18 X 2.5 *** 27 63463GT AIR CLEANER,NELSON***....................1
3 6638GT WASHER,FLAT,USS,1/4"Y -- 52866GT EVACUATOR VALVE-AIR CLEANER
4 18503GT NUT,LOCKING-LG.FLANGE,5/16-18 for 63463
5 32695GT MUFFLER,DEUTZ..................................1 -- 53952GT BRKT,AIR CLEANER ORIENTATION**
-- 119117GT MUFFLER,CAT/SPARK,DEUTZ -- 62420GT FILTER,AIR***
option 28 101006GT TUBE,AIR CLEANER INLET..................1
-- 29559GT GASKET,EXHAUST................................3 29 8516GT SCREW, HCC, 3/8-16 X 1.50
for 119117, 3 required
30 4828GT NUT,NYLOCK,3/8-16
-- 54563GT MUFFLER,SPARK ARRESTOR,DEUTZ
option 31 13000GT SCREW,HHC,5/16-18 X 1.25
-- 70385GT CLAMP,EXHAUST,2.00 PLATED 32 6097GT WASHER,FLAT,USS,3/8",Y
option 33 34619GT BUMPER,RUBBER***.............................2
6 30438GT CLAMP,MUFFLER,2 1/4" ID....................1
7 6090GT SCREW,HHC,1/4-20 X .75
8 50696PGT BRACKET,MID PRES OIL FILTER,PA.....1
9 FILTER ASY,M PRESS,SAE8,WOIND*
(77139)....................................................1
component no longer available
-- 60857GT FILTER,ELEMENT,BETA(5)=1000
for 77139
9A 1267807GT ASSEMBLY, MED. PRESS. FILTER,
-- 1268229GT ELEMENT-5 MIC, PAPER, W/BYPASS
for 1267807
10 139709GT STARTER, 12V.......................................1
-- 139621GT KIT, HEAT GUARD, DEUTZ STARTER
-- 139622GT HEAT SHIELD,DEUTZ STARTER
from SN 10A-39771, 10B-1528
-- 49915GT SOLENOID-STARTR DEUTZF4L1011F*
11 22558GT SCREW,HHC,M14 X 40MM,GR 8.8
12 49411GT WASHER,FLAT,M14
13 70461PGT FORMING,ENGINE MOUNT,FL
PAINT*....................................................1
14 70452GT ISOLATOR,ENGINE VIBRATION***........2
15 8357GT SCREW,HHC,1/2-13 X 3.5
16 6095GT WASHER,FLAT,USS,1/2",Y
17 101730GT SPACER,ENGINE MOUNT.....................2
18 101729GT WASHER,VIBRATION ISOLATING.........2
19 24040GT WASHER,1/2 PLATE(1/2X2.25X3/16
20 6198GT NUT,NYLOCK,1/2-13
21 101130PGT Air Cleaner Bracket.................................1
22 BATTERY, 12V,900 CCA.........................1
refer to section 411.1
23 54207PGT BRACKET,GENERATOR
MOUNT,PAINT........................................1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 67

 400 Engine Components April 2018

402.1 Deutz F3L 2011/ D2011L03i Engine - View 2

68 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 400 Engine Components

402.1 Deutz F3L 2011/ D2011L03i Engine - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 89780GT FUEL LINE, DEUTZ F3L 2011F,1 METER 18 101129PGT BRACKET,SOLENOID MOUNT PAINT....1
LG 19 22558GT SCREW,HHC,M14 X 40MM,GR 8.8
-- 89791GT PUMP,INJECTION,DEUTZ F3L2011F 20 49411GT WASHER,FLAT,M14
verify letter code (A, B, C or D) before
ordering 21 77245PGT BRACKET,SOLEN.MOUNT
BRACE,PNTD.........................................1
-- 89792GT INJECTOR, FUEL(DEUTZ F3L2011F)
22 70381GT COVER,FLYWHEEL CASTING..............1
-- 102588GT OIL TEMP SENSOR, DEUTZ F4L2011
23 10598GT SCREW,HHC,1/2-13 X 3
-- 139624GT SWITCH, OIL PRESSURE 1.5 BAR.......1
(replaced 65765) 24 6095GT WASHER,FLAT,USS,1/2",Y
-- 139666GT KIT,OP SWITCH,DEUTZ 25 70452GT ISOLATOR,ENGINE VIBRATION***........4
(oil pressure kit for models with ALC-500 26 101730GT SPACER,ENGINE MOUNT.....................4
control system. replaces 65765. includes
item 139624 and instructions) 27 101729GT WASHER,VIBRATION ISOLATING.........4

-- T114678GT SHUTDOWN SOLENOID,12V, DEUTZ 28 24040GT WASHER,1/2 PLATE(1/2X2.25X3/16

(if replacing 32752 for the first time, also 29 6198GT NUT,NYLOCK,1/2-13
order 58256) (includes o-ring)
30 8516GT SCREW, HCC, 3/8-16 X 1.50
-- 58256GT SOLENOID CABLE ASSY***
31 6097GT WASHER,FLAT,USS,3/8",Y
-- 72255GT CONNECTOR, DEUTZ FUEL SHUTOFF*
32 4828GT NUT,NYLOCK,3/8-16
1 70375GT HOSE,AIR CLEANER.............................1
33 33024GT FLYWHEEL FLANGE,GREEN
2 35586GT ALTERNATOR, DEUTZ F3L10/F4L10*....1 PLASTIC.................................................1
-- 32698GT BELT,V, DEUTZ DIESEL ENGINE 34 37003GT COUPLER,HUB,15 TOOTH
3 101140P-SGT AIR INTAKE TUBE ASSY.......................1 7/16BOLT*...............................................1

4 31523GT CLAMP,HOSE,8.50 DIA***......................1 -- 128023GT KIT,FBA STYLE COUPLER,SAE8..........1

replaces flex plate and coupler
5 33239GT SHEET,RUBBER,AIR INTAKE................1
35 8177GT SCREW,HHC,1/2-13 X 1.5
6 49924GT FILTER,OIL,DEUTZ F4L1011F...............1
Genie Genuine Part. See PN 1255653 for 36 6033GT WASHER,LOCK,0.5"
compatible aftermarket replacement. 37 67631GT SCREW,HHC,M10 X 80 GR 8.8
-- 1255653GT FILTER,OIL,DEUTZ,REPLACEMENT.....1 38 22700GT WASHER,LOCK,M10
Genie Aftermarket Part. Compatible with
39 101138PGT BRACKET,MUFFLER,DEUTZ 3 CYL
Genie Genuine Part 49924.
PN...........................................................1
7 29560GT FILTER,FUEL/WTR SEP, DTZ 1008.......1
40 111668GT PUMP,FUEL 2011 DEUTZ ***.................1
Genie Genuine Part. See PN 1254826 for
compatible aftermarket replacement. -- 119344GT KIT,PRIMER BULB
-- 1254826GT FUEL FILTER W/SEP,DEUTZ,1008........1 41 8915GT SCREW,HHC,1/4-20 X 1.25
Genie Aftermarket Part. Filter for Deutz 42 6638GT WASHER,FLAT,USS,1/4"Y
F3L 1011F Engine.
43 6091GT NUT,NYLOCK,1/4-20
8 70460PGT FORMING,ENGINE MOUNT,FR
PAINT*....................................................1 44 REF: Level Sensor..................................1
refer to section 409.1
9 50787-SGT LEVER, GOVERNOR ACTUATOR.........1
45 101592GT FORMING,ENGINE MOUNT,REAR.......1
10 22578GT SCREW,HHC,M6 X 20MM,GR8.8
46 45454GT CLAMP,RUB CUSH,0.75,#12 X 3/8*.......4
11 49407GT WASHER,LOCK,M6
47 61110GT SCREW,SHC,M10X1.5X30 GR 12.9
12 6584GT SCREW,SHS,10-24 X .625
48 61225GT RELAY,12VDC,70AMP,SEALED.............1
13 25926GT WASHER,FLAT,M6 PLTD.
49 49816GT SCREW,PHILLIPS,PHM,10-32 X .75
14 5365GT NUT,NYLOCK,10-24
50 6146GT WASHER,FLAT,MS,#10,Y
15 94485GT THROTTLE LINKAGE,DIESEL***...........1
51 6178GT NUT,NYLOCK,10-32
16 21130GT CLEVIS YOKE-1/4-28,PLTD W/PIN
includes clevis pin and cotter pin 52 147243GT DIPSTICK, OIL, D2011...........................1

17 77402GT SOLENOID,THROTTLE ACTUATOR 52A 139596GT SERVICE KIT,DEUTZ DIPSTICK,Z45

DSL.........................................................1 over-engine dipstick accessory kit

Part No. 147545 Z-45/25 IC, Z-45/25J IC 69

 400 Engine Components April 2018

402.1 Deutz F3L 2011/ D2011L03i Engine - View 2

(continued)

Item Part No. Description Qty.

-- 139595GT DIPSTICK,INDICATOR,DEUTZ,Z45
for use only after installation of 139596

70 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 400 Engine Components

402.1 Deutz F3L 2011/ D2011L03i Engine - View 2

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Part No. 147545 Z-45/25 IC, Z-45/25J IC 71

 400 Engine Components April 2018

403.1 Perkins 404-22 Engine - View 1

72 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 400 Engine Components

403.1 Perkins 404-22 Engine - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 139072GT KIT,PERKINS T2 ENGINE REPLCMNT 20 24040GT WASHER,1/2 PLATE(1/2X2.25X3/16

Tier II Engine conversion kit for first time 21 6198GT NUT,NYLOCK,1/2-13
replacement; to SN 38092
22 88987PGT FORMING,ENGINE MOUNT,LH
-- 128831GT ENGINE,PERKINS,DIESEL 404D-22 PAINTE...................................................1
from SN 38093
23 21019GT SCREW,PHIL,PHM,10-24 X.5,SEMS
-- 228457GT STARTER, PERKINS, 404D
24 6146GT WASHER,FLAT,MS,#10,Y
-- 111028GT SWITCH,WATER TEMP,PRKNS,404***
25 101773PGT GUARD,FAN,PERKINS PAINTED...........1
-- 85155GT PUMP,PRIMER,PERKINS***
26 13014GT CLAMP,HOSE,2.25" DIA.........................1
-- 72348GT PUMP,LIFT(FUEL) PERKINS(54555).....1
replaced 128989 26 54578GT HOSE,UPPER RADIATOR,PERKINS.....1
-- 147348GT SEAL-VALVE SYSTEM (A) 27 101041PGT BRACKET,COOLANT TANK MOUNT
(for 70253 engine) PNT.........................................................1
-- 147349GT SEAL-VALVE SYSTEM (B) 28 60585GT ISOLATOR,VIBRATION,M8
(for 70253 engine) MALE/FEM..............................................1
-- 147350GT GASKET-CYLINDER HEAD 29 128313GT PLATE, COVER, BULKHEAD, Z45/51.....1
(for 70253 engine) to SN Z452508A-36014 (plate mounts onto
chassis)
-- 147351GT SEAL-ROCKER BOX
(for 70253 engine) 30 77476GT HOUSING,THERMOSTAT,PERKINS
104..........................................................1
-- 147352GT SEAL-INJECTOR 404C-22; to SN Z452508A-38092
(for 70253 engine)
-- 128986GT WATER OUTLET, VERTICAL
-- 147353GT SEAL-INJECTOR 404D-22; from SN Z452508A-38093
(for 70253 engine)
31 77478GT THERMOSTAT (PERKINS 104-22).........1
-- 147355GT GASKET-THERMOSTAT HSG 404C-22; to SN Z452508A-38092
(for 70253 engine)
-- 128991GT THERMOSTAT
1 23057GT SCREW,HHC,M8 X 20MM 404D-22; from SN Z452508A-38093
2 33277GT WASHER,FLAT,M8,YELLOW ZINC -- 77477GT GASKET, THERMOSTAT HOUSING
3 34162-800GT HOSE,AIR INTAKE 2.5 ID 8.00LG..........1 for 128991
4 94927GT HOSE,AIR INTAKE,PERKINS***............1 32 72343GT GASKET,EXH
FLANGE-FORD/PERKINS.....................1
5 54543GT MUFFLER,PERKINS 404-22DSL...........1
-- 110399GT MUFFLER,SCRUBBER,PERK 404-22DS
6 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
7 6097GT WASHER,FLAT,USS,3/8",Y
8 4828GT NUT,NYLOCK,3/8-16
9 94914PGT BRACKET,PERKINS MUFFLER
PAINTD...................................................1
10 70367GT BOTTLE,COOLANT
RECOVERY,3.7***..................................1
-- 115431GT CAP ASSY,COOLANT BOTTLE***
11 111029GT ALTERNATOR,65 AMP,PERKINS 404.....1
12 54687GT SCREW,HHC,M14 X 1.5X40MM,GR8.8
13 37505GT WASHER,LOCK,M14
14 49411GT WASHER,FLAT,M14
15 70452GT ISOLATOR,ENGINE VIBRATION***........4
16 8357GT SCREW,HHC,1/2-13 X 3.5
17 6095GT WASHER,FLAT,USS,1/2",Y
18 101730GT SPACER,ENGINE MOUNT.....................4
19 101729GT WASHER,VIBRATION ISOLATING.........4

Part No. 147545 Z-45/25 IC, Z-45/25J IC 73

 400 Engine Components April 2018

404.1 Perkins 404-22 Engine - View 2

74 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 400 Engine Components

404.1 Perkins 404-22 Engine - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 110304GT RADIATOR,FORD/PERKINS***..............1 25 101729GT WASHER,VIBRATION ISOLATING.........2

-- 111028GT SWITCH,WATER TEMP,PRKNS,404*** 26 24040GT WASHER,1/2 PLATE(1/2X2.25X3/16
-- 1252943GT SPACER,FAN,PERKINS 404F 27 6198GT NUT,NYLOCK,1/2-13
-- 128987GT WATER PUMP 28A 128022GT KIT,FBA STYLE COUPLER,PERKINS....1
404D-22; from SN Z452508A-38093 includes 15-tooth coupler (128003),
fastener kit (1263209) and grease
-- 24038GT SHOCK MOUNT,SMALL
-- 29749GT COUPLER,SMALL METAL,15T,***.........1
-- 58354GT GASKET,WATER PUMP
for 89763, 128987 -- 89771GT HOUSING,PUMP MOUNT (54573)........1
-- 65473GT CAP,RADIATOR,PERKINS/FORD -- 89772GT FLEX PLATE (54573)***.........................1
-- 77482GT PULLEY, WATER PUMP 28B 89773GT KIT, HARDWARE (54573).......................1
-- 89763GT PUMP WATER (PERKINS 404)*** 29 94889GT FUEL FILTER ASSEMBLY......................1
404C-22; to SN Z452508A-38092 -- 62421GT FILTER,FUEL,PERKINS
-- 89765GT BELT, V (PERKINS 404) 30 63463GT AIR CLEANER,NELSON***....................1
2 21019GT SCREW,PHIL,PHM,10-24 X.5,SEMS -- 52866GT EVACUATOR VALVE-AIR CLEANER
3 6146GT WASHER,FLAT,MS,#10,Y for 63463
4 6888GT SCREW,HHC,1/4-20 X 1 -- 53952GT BRKT,AIR CLEANER ORIENTATION**
5 6638GT WASHER,FLAT,USS,1/4"Y -- 62420GT FILTER,AIR***
6 6091GT NUT,NYLOCK,1/4-20 -- 88846GT HOSE,AIR INLET
7 88989PGT FORMING,UPPER RAD SUPPORT -- 88847GT HOSE,AIR CLEANER TO INTAKE
PNTD......................................................1 31 Refer to Detail A
8 54579GT HOSE,LOWER,RADIATOR,PERKINS.....1 33 80391GT U-BOLT,5/16 -18 X 2IN**
-- 13014GT CLAMP,HOSE,2.25" DIA. 34 18503GT NUT,LOCKING-LG.FLANGE,5/16-18
9 54687GT SCREW,HHC,M14 X 1.5X40MM,GR8.8 35 236426GT SOLENOID KIT,SHUT DN,PERKINS.....1
10 37505GT WASHER,LOCK,M14 36A 111027GT SWITCH,OIL PRESS-PERKINS 404
11 49411GT WASHER,FLAT,M14 to SN 38092
12 88988PGT FORMING,ENGINE MOUNT RH 36B 119809GT SWITCH, OIL PRESSURE
PAINTE...................................................1 from SN 38093
13 94762GT OIL FILTER - PERKINS..........................1 37 89953GT FLATBAR,ALUM,THROTTLE
LINKAGE................................................1
14 77402GT SOLENOID,THROTTLE ACTUATOR
DSL.........................................................1 38 119866GT SCREW,SHS,M6X12MM,8MM
15 8915GT SCREW,HHC,1/4-20 X 1.25 39 33277GT WASHER,FLAT,M8,YELLOW ZINC
16 94378PGT FORMING,SOLENOID MOUNT 40 49364GT NUT,NYLOCK,M6X1.00
PAINTED.................................................1 41 89759GT DIPSTICK, OIL (PERKINS 404).............1
to SN Z452508A-38092 404C-22; to SN Z452508A-38092
-- 128588GT FORMING,SOLENOID MOUNT -- 128984GT DIPSTICK, STRAIGHT SHORT..............1
from SN Z452508A-38093 404D-22; from SN Z452508A-38093
17 75020GT SEPRTR/FLTR,FUEL DSL,15GPH,.30....1 42 97461GT DIPSTICK TUBE,PERKINS(403C-11).....1
-- 62433GT FILTER,ELEMENT,30 MIC,75020 404C-22; to SN Z452508A-38092
18 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 128985GT DIPSTICK TUBE, STRAIGHT SHORT....1
404D-22; from SN Z452508A-38093
19 5397GT WASHER,FLAT,USS,5/16",Y
43 65636GT CAP, OIL FILLER....................................1
20 4828GT NUT,NYLOCK,3/8-16
44 65638GT SEAL, OIL FILLER CAP.........................1
21 ASSEMBLY, ENGINE TRAY....................1
refer to section 411.1 45 128061GT SCREW, HHC, M10 X 1.5 X 50..............2
22 8357GT SCREW,HHC,1/2-13 X 3.5 46 60868GT SCREW,HHC,M12 X 45..........................2
23 6095GT WASHER,FLAT,USS,1/2",Y 47 85059GT SCREW,HHC,M10 X 1.5 X 35................3
24 101730GT SPACER,ENGINE MOUNT.....................2 48 22699GT WASHER,FLAT,M10,ZINC PLTD............7

Part No. 147545 Z-45/25 IC, Z-45/25J IC 75

 400 Engine Components April 2018

404.1 Perkins 404-22 Engine - View 2

(continued)

Item Part No. Description Qty.

49 22736GT NUT,NYLOCK,M10X1.50........................7
50 85053GT SCREW,HHC,M10 X 1.5 X70,GR 8.8.....4
51 88990PGT SHROUD,FAN PAINTED.........................1

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April 2018 400 Engine Components

404.1 Perkins 404-22 Engine - View 2

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Part No. 147545 Z-45/25 IC, Z-45/25J IC 77

 400 Engine Components April 2018

405.1 Ford DSG-423 Engine - View 1

78 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 400 Engine Components

405.1 Ford DSG-423 Engine - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 15 119139GT OIL FILTER,DSG-423.............................1

-- 119472GT HARNESS,ENGINE FORD DSG-423 16 119137GT STARTER,DSG-423................................1
Genie genuine part
-- 128165GT RELAY,PWR/FUEL,FORD DSG423
-- Ref. Harness,Ford Starter (refer to 308.1)
-- 128166GT RELAY,STARTER,FORD DSG/MSG
Ford Models (from serial number 39705)
1 119135GT MIXER,LPG,DSG-423............................1
-- 119963GT PLUG,DUST,STARTER,FORD DSG423
-- 119500GT GASKET,MIXER, FORD DSG423
-- 1259057GT STARTER, DSG-423RING
-- 119547GT O-RING,MIXER,SMOOTHED,DSG-423 Genie aftermarket
-- 119548GT O-RING,MIXER,RIBBED,DSG-423 17 119545GT MANIFOLD,INTAKE FORD DSG-423.....1
2 119142GT ADAPTER,MIXER/THROTTLE BODY.....1 -- 147016GT CAP,EPDM,5/16".....................................2
-- 119466GT GASKET,ACTUATOR PLATE -- 58390GT GASKET,INTAKE FORD DSG-423.........4
3 119498GT SENSOR,KNOCK DSG-423 FORD........1 18 119475GT MAP SENSOR, DSG-423.......................1
4 119551GT THERMOSTAT,FORD DSG423..............1 19 88451GT THROTTLE ACTUATOR*(BOSCH).........1
5 119475GT MAP SENSOR, DSG-423.......................1 -- 88452GT GASKET,THROTTLE ACTUATOR***
-- 119965GT COVER,DUST,IDLER,FORD DSG423 20 147016GT CAP,EPDM,5/16".....................................3
6 119479GT FUEL INJECTOR FORD DSG423,YL.....4 21 119568GT CLAMP,SPRING,1/2"..............................3
yellow injector
6 233365GT FUEL INJECTOR FORD DSG423, BK
black injector
7 119478GT COIL ASSEMBLY....................................4
-- 119961GT SCREW,GROMET-COIL,FORD DSG423
-- 119962GT GROMMET,COIL,FORD DSG423
8 119495GT SPARK PLUG, FORD DSG-423.............4
9 234005GT SENSOR KIT, TEMPERATURE..............1
Required for first time replacement of older
temperature sensor part 119480 (kit
includes sensor part 233437 and wire
harness part 234006); to SN 39564
-- 233437GT SENSOR, FORD TEMPERATURE
from SN 39565
-- 234006GT WIRE HARNESS, SENSOR, TEMP
from SN 39565
10 119497GT SENSOR,CAM POSITION DSG-423......1
11A 214803GT KIT, DSG423 COOLANT OUTLET.........1
for SN to 43943; Required for first time
replacement of older adapter and hose (kit
includes water outlet 214796 and hose
214798)
11B 214796GT WATER OUTLET, FORD DSG423
from SN 43944
12A 214803GT KIT, DSG423 COOLANT OUTLET.........1
for SN to 43943; Required for first time
replacement of older adapter and hose (kit
includes water outlet 214796 and hose
214798)
-- 214798GT HOSE, COOLANT BYPASS, DSG423
from SN 43944
13 119465GT FLYWHEEL ASSEMBLY,DSG-423
FORD......................................................1
14 119481GT SWITCH,OIL PRESSURE......................1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 79

 400 Engine Components April 2018

406.1 Ford DSG-423 Engine - View 2

80 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 400 Engine Components

406.1 Ford DSG-423 Engine - View 2

Item Part No. Description Qty.

1 13000GT SCREW,HHC,5/16-18 X 1.25

2 5397GT WASHER,FLAT,USS,5/16",Y
3 18503GT NUT,LOCKING-LG.FLANGE,5/16-18
4 54365GT SCREW,PHIL,PHM,10-32 X .5,SSTL
5 25926GT WASHER,FLAT,M6 PLTD.
6 119474GT VALVE,PCV FORD DSG-423.................1
-- 75631GT HOSE,AIR 3/8
7 119468GT WATER PUMP W/GASKET....................1
8 32309GT SCREW,HHC,M8 X 60MM X 1.25
9 49408GT WASHER,LOCK,M8
10 119153GT FAN (FORD TIER 3)...............................1
11 119138GT BELT,SERPENTINE,DSG-423................1
12 119964GT PLATE,BLANKING,FORD DSG423........1
13 119469GT PULLEY AND TENSIONER,DSG423.....1
14 119496GT SENSOR,CRANK POSITION
DSG-423.................................................1
15 119471GT BRACKET,TENSIONER..........................1
16 119544GT LOWER IDLER FORD DSG-423............1
17 119588GT OIL DRAIN PLUG,FORD DSG423.........1
18 119473GT DIPSTICK, FORD DSG 423...................1
18A 139557GT SERVICE KIT, FORD DIPSTICK,Z45
wrap-around dipstick accessory kit
-- 139556GT DIPSTICK, INDICATOR, FORD,Z45
for use only after installation of 139557
19 13002GT SCREW,HHC,5/16-18 X 1 GR5
20 6090GT SCREW,HHC,1/4-20 X .75
21 6638GT WASHER,FLAT,USS,1/4"Y
22 6091GT NUT,NYLOCK,1/4-20
23 110768GT BRACKET,RELAY BLOCK MOUNT........1
24 58632GT CAP,OIL FILLER,FORD DSG 423..........1
25A 237856GT FUSE BOX COVER
decal not included
25B 237857GT FUSE BOX RELAY STICKER
(not shown) not included with 237856,
order seperately
25C 237858GT FUSE BOX MOUNTING,LEFT
(not shown) not included with 237856,
order seperately
25D 237859GT FUSE BOX MOUNTING,RIGHT
(not shown) not included with 237856,
order seperately

Part No. 147545 Z-45/25 IC, Z-45/25J IC 81

 400 Engine Components April 2018

407.1 Ford DSG-423 Engine - View 3

82 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 400 Engine Components

407.1 Ford DSG-423 Engine - View 3

Item Part No. Description Qty. Item Part No. Description Qty.

1 14033GT SCREW,HHC,3/8-16 X 2.75 -- 111748GT SCREW,SHC,M10X1.5 X 60 GR8.8.......2

2 22692GT WASHER,WAVE SPRG,1X.635X.015 -- 119052GT PUMP MOUNT,FORD DSG423
3 4828GT NUT,NYLOCK,3/8-16 30 10597GT SCREW,HHC,1/2-13 X 1.25 GR5
4 88450GT SENSOR,OXYGEN LRG425EFI.............1 31 13066GT WASHER,FLAT,.5 HARDENED
5 139610GT SENSOR,AIR,CAT MONITOR................1 32 6033GT WASHER,LOCK,0.5"
6 111634GT AIR CLEANER,FORD,T3........................1 33 110480GT WELDMENT,CAT MOUNT......................1
-- 1277991GT CLIP,AIR CLEANER COVER (58247) 34 119484GT CAP,COOLANT 3/4.................................1
for 58247 35 46131GT CLAMP,HOSE,.63...................................1
-- 227988GT VACUATOR VALVE 36 147016GT CAP,EPDM,5/16".....................................1
-- 38922GT ELBOW,90DEG.1/8MPT-5/16 BARB 37 147015GT CLAMP,SPRING,7/16"............................1
-- 53952GT BRKT,AIR CLEANER ORIENTATION** 38 25548GT SCREW,HHC,M10 X 40MM,GRD8
sold separately
39 22699GT WASHER,FLAT,M10,ZINC PLTD.
-- 58247GT AIR CLEANER CAP/ FORD/NOLFF***
40 22700GT WASHER,LOCK,M10
-- 77295GT FILTER ELEMENT,AIR,NOLFF LPG
41 119051GT MOUNTING BAND,MUFFLER,8.0"........2
7 45435GT CLAMP,HOSE,2.50"***............................2
42 111666GT WELDMENT,MUFFLER,DSG423...........1
8 110421GT HOSE,AIR INTAKE.................................1
43 102121GT CLAMP,MUFFLER,1-7/8 IN....................3
-- 45435GT CLAMP,HOSE,2.50"***
44 128020GT TAILPIPE,Z45,FORD DSG423...............1
9 110422GT HOSE,AIR,MIXER..................................1
45 110424GT HOSE,RETURN,ENGINE.......................1
10 13000GT SCREW,HHC,5/16-18 X 1.25
46 110407GT WELDMENT,HEADER PIPE...................1
11 5397GT WASHER,FLAT,USS,5/16",Y
47 72343GT GASKET,EXH
12 18503GT NUT,LOCKING-LG.FLANGE,5/16-18 FLANGE-FORD/PERKINS.....................1
13 119394GT CLAMP,1.38,#212X3/8,RUB CUSH........3 48 44064GT SCREW,HHC,M10 X 30MM,
14 111614GT FORMING,AIR CLEANER MOUNT........1 49 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
15 110758GT HOSE,UPPER RADIATOR.....................1 50 13002GT SCREW,HHC,5/16-18 X 1 GR5
16 119053GT CLAMP,HOSE,1.50.................................2
17 119140GT ALTERNATOR,FORD
DSG423,MSG425...................................1
heat shield not included
17A 227309GT HEAT SHIELD,ALTERNATOR,FORD
not included, must order separately
18 119463GT MANIFOLD,EXHAUST TURBO..............1
19 112285GT PIPE,COOLANT RETURN,FORD 2.3L...1
20 110777GT PLATE,REAR LIFTING EYE...................1
21 89813GT FLEX PLATE,COUPLER (64079)...........1
-- 128021GT KIT,FBA STYLE COUPLER,FORD
replaces flex plate and coupler
22 55014GT SCREW,SHC,M8 X 1.25 X 25
23 33277GT WASHER,FLAT,M8,YELLOW ZINC
24 37003GT COUPLER,HUB,15 TOOTH
7/16BOLT*...............................................1
25 6096GT SCREW,HHC,1/2-13 X 2 GR5
26 6095GT WASHER,FLAT,USS,1/2",Y
27 6198GT NUT,NYLOCK,1/2-13
28 119223GT PLATE,REAR ENGINE SUPPORT.........1
29 110405GT BELL HOUSING KIT,FORD DSG423.....1
includes items 27 and 30

Part No. 147545 Z-45/25 IC, Z-45/25J IC 83

 400 Engine Components April 2018

408.1 Ford DSG-423 Engine - View 4

84 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 400 Engine Components

408.1 Ford DSG-423 Engine - View 4

Item Part No. Description Qty. Item Part No. Description Qty.

1 25368GT NUT,NYLOCK,M8X1.25 33 110932GT PLATE,FAN GUARD...............................1

2 6638GT WASHER,FLAT,USS,1/4"Y 34 110417PGT FORMING,RADIATOR
SUPPORT,PNTD....................................1
3 110892PGT BRACKET,REGULATOR
SUPPORT,PNTD....................................1 35 24038GT SHOCK MOUNT,SMALL.........................4
4 110919GT ISOLATOR,VIBRATION,M8 M/M............4 36 8516GT SCREW, HCC, 3/8-16 X 1.50
5 110890PGT FORMING,REGULATOR MOUNT,PTD...1 37 6097GT WASHER,FLAT,USS,3/8",Y
6 33277GT WASHER,FLAT,M8,YELLOW ZINC 38 4828GT NUT,NYLOCK,3/8-16
7 119826GT REGULATOR,LPG,DSG-423..................1 39 110865GT FORMING,BAFFLE,RADIATOR.............1
-- 119546GT KIT,FITTING,REGULATOR DSG-423 40A 110406GT RADIATOR,FORD DSG423 &
MSG425..................................................1
7A 102119GT HOSE,3/4,LP...............................8-inches
from regulator to mixer 40B 131589GT HOSE,OVERFLOW,RADIATOR
8 119232GT LOCKOFF,LP,FORD DSG/MSG..............1 40C 65473GT CAP,RADIATOR,PERKINS/FORD
9 19363GT ELBOW,130239-4-4................................1 41 110413GT FORMING,FAN SHROUD.......................1
10 75159GT SCREW,HHC,M8X1.25X 25MM,GR8.8 42 110419GT FORMING,RADIATOR BRACE LEFT.....1
11 49386GT SCREW,HHC,M8 X 40 -- 18503GT NUT,LOCKING-LG.FLANGE,5/16-18
12 49408GT WASHER,LOCK,M8 -- 219437GT ISOLATOR,VIBRATION
13 10598GT SCREW,HHC,1/2-13 X 3 43 25926GT WASHER,FLAT,M6 PLTD.
14 6095GT WASHER,FLAT,USS,1/2",Y 44 48425GT NUT,LOCKING-LRG.FLANGE,3/8-16
15 70452GT ISOLATOR,ENGINE VIBRATION***........4 45 15086GT WASHER,FLAT,.375 X 1.5 X .125
16 101730GT SPACER,ENGINE MOUNT.....................4 46 119476GT PULLEY,UPPER IDLER
17 101729GT WASHER,VIBRATION ISOLATING.........4 -- 119477GT IDLER BRACKET
18 24040GT WASHER,1/2 PLATE(1/2X2.25X3/16 47 119073GT HOSE,COOLANT,REG INTAKE
19 6198GT NUT,NYLOCK,1/2-13 -- 119053GT CLAMP,HOSE,1.50
20 112283GT FORMING,FORD GCP MOUNT.............1 48 112400GT PLATE,FRONT LIFTING EYE.................1
21A 119169GT CONTROL MODULE,DSG-423..............1 49 19358GT CONNECTOR,010102-6-4......................1
to SN 39639 (models with YELLOW fuel 50 119055GT HOSE ASSY,LP GAS..............................1
injectors)
21B T112018GT CONTROL MODULE,DSG-423
from SN 39640 except 39655 (models with
BLACK fuel injectors)
22 6145GT SCREW,HHC,1/4-20 X 1.5
23 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
24 25927GT SCREW,HHC,M10 X 55MM,GRD 8.8
25 22700GT WASHER,LOCK,M10
26 22699GT WASHER,FLAT,M10,ZINC PLTD.
27 42662GT COOLANT RECOVERY BOTTLE1.5
QT*..........................................................1
-- 72284GT CAP,COOLANT RECOV.BOTTLE
28 ASSEMBLY, ENGINE TRAY....................1
refer to section 411.1
29 110423GT HOSE,LOWER RADIATOR.....................1
-- 119053GT CLAMP,HOSE,1.50.................................2
30 110416GT FORMING,LEFT ENGINE SUPPORT.....1
-- 110414GT FORMING,RIGHT ENGINE SUPPORT
31 21019GT SCREW,PHIL,PHM,10-24 X.5,SEMS
32 6146GT WASHER,FLAT,MS,#10,Y

Part No. 147545 Z-45/25 IC, Z-45/25J IC 85

 400 Engine Components April 2018

409.1 Engine Tray and Battery

86 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 400 Engine Components

409.1 Engine Tray and Battery

Item Part No. Description Qty.

1 6091GT NUT,NYLOCK,1/4-20
2 6638GT WASHER,FLAT,USS,1/4"Y
3A 94077GT SENSOR,LEVEL,4.5 DEG......................1
USA/Canada/ Australia models. PN
1261449 may be required, see below.
3B 110382GT LEVEL SENSOR,LS60,YL,2.5X4.5
European models
3C 1264947GT KIT, LEVEL SENSOR, 6 PIN CONN.
For ANSI/CSA models with 6-pin wire
harness connector
4 8915GT SCREW,HHC,1/4-20 X 1.25
5 107807GT ASSEMBLY, ENGINE TRAY....................1
-- 25817GT BEARING,1.00IDX1.25ODX1.00L
6 6145GT SCREW,HHC,1/4-20 X 1.5
7 54432GT LANYARD,LYNCH PIN ASSY.................1
8 54244-SGT BRACKET,LATCH MOUNT,RH**............1
9 27126GT LATCH,DRAW,ADJUSTABLE.................1
10 18504GT NUT,LOCKING-LG.FLANGE,1/4-20
11 27506GT THREADED ROD,(1/4-20),8.5"
12 36872GT BATTERY, 12V,900 CCA.........................1
13 T107827GT BATTERY HOLD DOWN.........................1
14 119802GT BATTERY CABLE,1/0,RED,94"...............1
15 70645GT BATTERY CABLE,RED#2,5/16,5/16.......1
16 119803GT BATTERY CABLE,1/0,BLACK,102"........1
17 70646GT BATTERY CABLE,BLK,#2,5/16,3/8*.......1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 87

 500 Boom Components April 2018

501.1 Boom Pins and Bearings

88 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 500 Boom Components

501.1 Boom Pins and Bearings

Item Part No. Description Qty.

1 88676GT PIN,2.00DIAX24.00LG,CHAMFER***.....1
2 8177GT SCREW,HHC,1/2-13 X 1.5
3 6033GT WASHER,LOCK,0.5"
4 1256267GT ROD END,.5 X 3.75,ZAG
5 107859GT PIN,2.00DIAX12.88LG,CHAMFER***.....1
6 18720GT BEARING,2.0IDX2.25ODX1.50L..........16
7 45071GT BEARING,1.5IDX1.75ODX1.5L..............4
8 107727GT PIN,1.50DIAX7.50LG,1HOLE***.............2
9A 54156GT BEARING,FL,1.5IDX1.75ODX1.10LG.....4
9B 1258159GT KIT, BOOM BEARING.............................1
jib models from SN Z452511B-1727 to
Z452513B-2766
10 107588GT PIN,2.00DIAX10.88LG,CHAMFER.........4
11 4828GT NUT,NYLOCK,3/8-16
12 14033GT SCREW,HHC,3/8-16 X 2.75
13 50455GT PIN,1.50DIAX13.88LG,2HOLE...............4
14 54726GT WEAR PAD,SECONDARY
CYL,NON/JIB..........................................1
Z-45/25
15 6326GT SCREW,HHC,3/8-16 X 3
Z-45/25
16 5397GT WASHER,FLAT,USS,5/16",Y
Z-45/25
17 7713GT NUT, LP NYLOCK, 3/8-16
Z-45/25
18 88203GT CYLINDER,ELEVATE,Z45/25***.............2
-- 77303GT VALVE, CNTRBAL 3500 PSI, ATM VEN
-- 77521GT SEAL KIT,ELEVATE (88203)
19 107590GT PIN,2.00DIAX12.88LG,CHAMFER***.....1
20 107859GT PIN,2.00DIAX12.88LG,CHAMFER***.....1
(replaced 107589)

Part No. 147545 Z-45/25 IC, Z-45/25J IC 89

 500 Boom Components April 2018

502.1 Boom Linkage

90 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 500 Boom Components

502.1 Boom Linkage

Item Part No. Description Qty. Item Part No. Description Qty.

1 6175GT SCREW,HHC,3/8-16 X 1 28 50548PGT HOSE COVER,LOWER

LEVEL,BOT,PAI.......................................1
2 6021GT WASHER,LOCK,.375
29 49772GT WEAR PAD,6 X 1.5 X.50,W/INSERT......1
3 6097GT WASHER,FLAT,USS,3/8",Y
30 Ref. Upper Pivot Assembly (refer to 503.1)
4 237688GT COVER, UPPER PIVOT.........................1
31 94529GT CLAMPING BLOCK,HOSE***.................1
5 88356-11163GT SWITCH,LIMIT,W/RLLR ARM,NO/NC*...1
32 94531PGT BRACKET,HOSE CLAMP PAINTED***....1
-- 106427GT LS ROT.HEAD W/O LEVER (ZCE01)
33 94530GT CLAMPING BLOCK,CABLE...................1
-- 97128GT ROLLER ARM,LIMIT SWITCH***
to SN Z452508A-37889
6 43960GT WIRE CABLE,16/4 CON.TPE
-- 128998GT CLAMPING BLOCK, CABLE, Z45/51
JKT..........................................396-inches
from SN Z452508A-37890
7 110305GT UPPER SECONDARY ARM
34 6888GT SCREW,HHC,1/4-20 X 1
ASSY-Z45**.............................................1
35 88356-11205GT SWITCH,LIMIT,W/RLLR ARM NO/NC.....1
8 7713GT NUT, LP NYLOCK, 3/8-16
-- 89756GT NECK/HEAD-LIMIT SWITCH (88356)
9 6638GT WASHER,FLAT,USS,1/4"Y
-- 97128GT ROLLER ARM,LIMIT SWITCH***
10 88370PGT HOSE COVER,UPPER ARM,PAINTED
36 70685PGT FORMING, HOSE CLAMP, PAINTED
11 110306GT UPPER LEVEL ARM ASSY,SERV***.....1
37 56849GT PAD,REST,1"THICK,W/STUDS*.............1
12 50517-SGT HOSE COVER,LOWER
LEVEL,TOP,PAI.......................................1 38 1697-400GT TRIMLOCK,BLACK,3/16 X 4 INCHES.....2
13 110307GT LOWER LEVEL ARM ASSY***...............1 39 42941-75GT HOSE,3/8",FUEL,30R7
14 110310GT MIDPIVOT ASSY Z45IC***.....................1
USA/Canada/Australian
-- 106972GT WELDMENT,MID PIVOT,MACHINED***
Europe/Asia/ South America
15 Ref., WEAR PAD
refer to 504.1 or 504.2
15 50952-SGT BOOM REST WELDMENT
Z-45/25J
16A 10587GT SCREW,HHC,1/2-13 X.75
Z-45/25
16B 8177GT SCREW,HHC,1/2-13 X 1.5
Z-45/25J
17 6033GT WASHER,LOCK,0.5"
Z-45/25J
18 6095GT WASHER,FLAT,USS,1/2",Y
Z-45/25J
19A 107881GT WEAR PAD,MID PIVOT***......................2
Z-45/25
19B 107881GT WEAR PAD,MID PIVOT***......................1
Z-45/25J
20 6637GT SCREW,HHC,1/4-20 X 1.75
21 6091GT NUT,NYLOCK,1/4-20
22 50479-SGT CONNECTING LINK, Z45/25..................1
23 110308GT LOWER SECONDARY ARM ASSY***.....1
24 49775GT SCREW,PHILLIPS,PHM,10-32X 1.75
25 6178GT NUT,NYLOCK,10-32
26 8914GT SCREW,HHC,1/4-20 X .625
27 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH

Part No. 147545 Z-45/25 IC, Z-45/25J IC 91

 500 Boom Components April 2018

503.1 Upper Pivot Components

92 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 500 Boom Components

503.1 Upper Pivot Components

Item Part No. Description Qty. Item Part No. Description Qty.

1 6175GT SCREW,HHC,3/8-16 X 1 17 70671GT PIN,1.25 DIA X 3.19 LG, PLATE.............1

2 6021GT WASHER,LOCK,.375 18 1262633GT BEARING,POLYGON,BM5120...............4
3 25284GT ROD END,.375 X 2.25*** 19 8177GT SCREW,HHC,1/2-13 X 1.5
4 77362GT CYLINDER,MASTER,Z45***..................1 20 6033GT WASHER,LOCK,0.5"
-- 77364GT SEAL KIT,MASTER & SLAVE CYL 21 8516GT SCREW, HCC, 3/8-16 X 1.50
5 34276GT PIN,1.25DIAX3.37LG,1HOLE.................1 22 4828GT NUT,NYLOCK,3/8-16
6 50542GT PIN,1.75DIAX9.25LG,1HOLE.................1 23 8255GT SCREW,HHC,3/8-16 X .75
7 825019GT ROD END,.375X3.69,ZAG
8 18720GT BEARING,2.0IDX2.25ODX1.50L............2
9A 1263056GT CYLINDER,PRIM LIFT NON JIB,Z45
includes item 18 (used in production from
SN 19887 to SN 40637 and from SN
42132)
-- 77014GT VALVE,COUNTERBALANCE,3800 PSI
for 77187, 1263056 (from SN 19887 to SN
40637 and from SN 42132) (identify part
number on cylinder before ordering)
-- 77189GT SEAL KIT,CYL,Z45 (77187&77188)
for 77187, 1263056 (from SN 19887 to SN
40637 and from SN 42132) (identify part
number on cylinder before ordering)
9B 1263057GT CYLINDER,PRIM LIFT JIB,Z45..............1
includes item 18 (used in production from
SN 19887 to SN 40637 and from SN
42132)
-- 77014GT VALVE,COUNTERBALANCE,3800 PSI
for 77188, 1263057 (from SN 19887 to SN
40637 and from SN 42132) (identify part
number on cylinder before ordering)
-- 77189GT SEAL KIT,CYL,Z45 (77187&77188)
for 77188, 1263057 (from SN 19887 to SN
40637 and from SN 42132) (identify part
number on cylinder before ordering)
9C 50480GT VALVE,COUNTERBALANCE,3800 PSI*
for 147260 (from SN 40638 to SN 42131)
(identify part number on cylinder before
ordering)
9D 147284GT SEAL KIT,147260***
for 147260 (from SN 40638 to SN 42131)
(identify part number on cylinder before
ordering)
10 70534GT PIN,1.75DIAX11.88LG,CHAMFER.........1
11 110309GT UPPER PIVOT W/BEARING-Z45/25**
-- 55753GT BUMPER, PLASTIC, 1.25 O.D.
12 30370GT BEARING,1.25IDX1.5ODX1.00L............1
13 88676GT PIN,2.00DIAX24.00LG,CHAMFER***.....1
14 Ref. Primary Boom Tube Assembly (refer
to 504.1)
(refer to 504.1)
15 10597GT SCREW,HHC,1/2-13 X 1.25 GR5
16 1256267GT ROD END,.5 X 3.75,ZAG

Part No. 147545 Z-45/25 IC, Z-45/25J IC 93

 500 Boom Components April 2018

504.1 Primary and Extension Booms (to SN Z452508A-37889 and Z452511B-1718)

94 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 500 Boom Components

504.1 Primary and Extension Booms (to SN Z452508A-37889 and Z452511B-1718)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 150103GT WIRE LOOM,1.25"NYLON,HIGH 25 50552GT WEAR PAD,EXTENSION BOOM............1

TEMP......................................103-inches 26 30138GT WEAR PAD,5 X 1.5 X .625 W/NUTS.......8
1 88356-11205GT SWITCH,LIMIT,W/RLLR ARM NO/NC.....1 27 4828GT NUT,NYLOCK,3/8-16
-- 97128GT ROLLER ARM,LIMIT SWITCH*** 28 6097GT WASHER,FLAT,USS,3/8",Y
2 54239GT SCREW,PHILLIPS,PHM,10-32 X 2.0 Z-45/25J
3 6178GT NUT,NYLOCK,10-32 29 54530GT CLAMP,HOSE,ALUMINUM.....................1
4 50584GT PIN,1.25DIAX9.38LG,THREADED.........1 30 77106GT CLAMP,CABLE & HOSE,PLASTIC.........2
5 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5 31A 110384GT PRIMARY BOOM ASSY,STD,Z45/25
Z-45/25
6 6097GT WASHER,FLAT,USS,3/8",Y
31B 110385GT PRIMARY BOOM ASSY,JIB,Z45/25J......1
7 825019GT ROD END,.375X3.69,ZAG
Z-45/25J
8 94195GT SCREW,HHC,3/8-16 X .75,GR 8
32 77376GT SPACER,NYLON,2.00 X 1.33 X.310.......1
9A 34125GT WEAR PAD,5 X 1.5 X .75 W/NUTS.........1
33 77375GT SPACER,NYLON,2.01 X 1.28 X.135.......1
Z-45/25
9B 30138GT WEAR PAD,5 X 1.5 X .625 W/NUTS.......2
Z-45/25J
10 38620GT SHIM,WEAR PAD,5 X 1.5,14GA
11 34125GT WEAR PAD,5 X 1.5 X .75 W/NUTS.........4
12 38620GT SHIM,WEAR PAD,5 X 1.5,14GA
13 29080GT SHIM,WEAR PAD,5X 1.5 16GA
14 54157GT WEAR PAD,PRIMARY BOOM,JIB
5.5X3X1..................................................1
Z-45/25J
15A 8516GT SCREW, HCC, 3/8-16 X 1.50
Z-45/25
15B 13918GT SCREW,HHC,3/8-16 X 1.75,GRD.8
Z-45/25J
16A 54570GT CYLINDER,EXTEND,Z45 NON JIB........1
Z-45/25
-- 54063GT VALVE,CB.CBBC-LHN@1000***
-- 65788GT SEAL KIT CYL Z45 (54570)
-- 77410GT VALVE,COUNTERBALNCE,1500 PSI**
16B 54569GT CYLINDER,EXTEND,Z45J***.................1
Z-45/25J
-- 54063GT VALVE,CB.CBBC-LHN@1000***
-- 65790GT SEAL KIT CYL.Z45(54569)
-- 77410GT VALVE,COUNTERBALNCE,1500 PSI**
17 50698GT WEAR PAD,EXTENSION CYLINDER.....1
18 6091GT NUT,NYLOCK,1/4-20
19 6638GT WASHER,FLAT,USS,1/4"Y
20 6637GT SCREW,HHC,1/4-20 X 1.75
21 824164GT SNAP RING,EXTERNAL,1.25,ZAG
22 30255GT WASHER,SHIM,1.27 X 2.13 X .062
23A 50315GT EXTENSION BOOM WELDMNT,NON-JIB
Z-45/25
23B 119649GT WELDMNT,EXTENSION BOOM,JIB,Z45
Z-45/25J
24 50546GT PIN,1.25DIAX6.36LG,2RING..................1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 95

 500 Boom Components April 2018

504.2 Primary and Extension Booms (from SN Z452508A-37890 and Z452511B-1719)

96 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 500 Boom Components

504.2 Primary and Extension Booms (from SN Z452508A-37890 and Z452511B-1719)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 150103GT WIRE LOOM,1.25"NYLON,HIGH 23B 128304GT WELDMENT,EXT. BOOM,Z45 JIB

TEMP......................................103-inches Z-45/25J
1 88356-11205GT SWITCH,LIMIT,W/RLLR ARM NO/NC.....1 24 50546GT PIN,1.25DIAX6.36LG,2RING..................1
-- 97128GT ROLLER ARM,LIMIT SWITCH*** 25 50552GT WEAR PAD,EXTENSION BOOM............1
2 54239GT SCREW,PHILLIPS,PHM,10-32 X 2.0 26 30138GT WEAR PAD,5 X 1.5 X .625 W/NUTS.......8
3 6178GT NUT,NYLOCK,10-32 27 128601GT CLAMP, PRI, HOSE/CABLE, Z45/51......3
4 50584GT PIN,1.25DIAX9.38LG,THREADED.........1 28 79456GT BOLT,CARRIAGE,1/4-20 X 1.00,G2.......3
Z-45/25J
5 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
29 77376GT SPACER,NYLON,2.00 X 1.33 X.310.......1
6 6097GT WASHER,FLAT,USS,3/8",Y
30 77375GT SPACER,NYLON,2.01 X 1.28 X.135.......1
7 825019GT ROD END,.375X3.69,ZAG
8 94195GT SCREW,HHC,3/8-16 X .75,GR 8
9A 34125GT WEAR PAD,5 X 1.5 X .75 W/NUTS.........1
Z-45/25
9B 34125GT WEAR PAD,5 X 1.5 X .75 W/NUTS.........2
Z-45/25J
10 38620GT SHIM,WEAR PAD,5 X 1.5,14GA
11 34125GT WEAR PAD,5 X 1.5 X .75 W/NUTS.........4
12A 1257051GT ASSEMBLY,PRIMARY BOOM,Z45 NJ
Z-45/25
12B 1257052GT ASSEMBLY,PRIMARY BOOM,Z45 JIB
Z-45/25J
13 128995GT FORMING, HOSE CLAMP RETAINER....3
14 54157GT WEAR PAD,PRIMARY BOOM,JIB
5.5X3X1..................................................1
Z-45/25J only
15A 8516GT SCREW, HCC, 3/8-16 X 1.50
Z-45/25
15B 13918GT SCREW,HHC,3/8-16 X 1.75,GRD.8
Z-45/25J
16A 54570GT CYLINDER,EXTEND,Z45 NON JIB........1
Z-45/25
-- 54063GT VALVE,CB.CBBC-LHN@1000***
-- 65788GT SEAL KIT CYL Z45 (54570)
-- 77410GT VALVE,COUNTERBALNCE,1500 PSI**
16B 54569GT CYLINDER,EXTEND,Z45J***.................1
Z-45/25J
-- 54063GT VALVE,CB.CBBC-LHN@1000***
-- 65790GT SEAL KIT CYL.Z45(54569)
-- 77410GT VALVE,COUNTERBALNCE,1500 PSI**
17 50698GT WEAR PAD,EXTENSION CYLINDER.....1
18 6091GT NUT,NYLOCK,1/4-20
19 6638GT WASHER,FLAT,USS,1/4"Y
20 6637GT SCREW,HHC,1/4-20 X 1.75
21 824164GT SNAP RING,EXTERNAL,1.25,ZAG
22 30255GT WASHER,SHIM,1.27 X 2.13 X .062
23A 50315GT EXTENSION BOOM WELDMNT,NON-JIB
Z-45/25

Part No. 147545 Z-45/25 IC, Z-45/25J IC 97

 500 Boom Components April 2018

505.1 Cable Track (to SN Z452508A-37889 and Z452511B-1718)

98 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 500 Boom Components

505.1 Cable Track (to SN Z452508A-37889 and Z452511B-1718)

Item Part No. Description Qty.

1 Ref. Primary Boom Tube Assembly (refer

to Figure 504.1)
2 18504GT NUT,LOCKING-LG.FLANGE,1/4-20
3 6638GT WASHER,FLAT,USS,1/4"Y
4 54830GT SCREW,BHSC,1/4-20 X .88,Y/ZINC
5 6326GT SCREW,HHC,3/8-16 X 3
6 5397GT WASHER,FLAT,USS,5/16",Y
7 4828GT NUT,NYLOCK,3/8-16
8 106804PGT BACKING, HOSE CLAMP PTD..............2
9 106585GT CLAMP,HOSE Z-45 PRIMARY...............2
10 106581GT CLAMP,JIB HOSE Z45............................2
-- 107901GT CLAMP, ARCTIC HOSE
11A 54981GT WELDMENT,CABLE TRACK TRAY,NJIB
Z-45/25
11B 54983GT WLDMNT,CABLE TRACK TRAY,JIB.......1
Z-45/25J
12 6091GT NUT,NYLOCK,1/4-20
13 14297GT SCREW,BHHS,1/4-20 X .75
14 7713GT NUT, LP NYLOCK, 3/8-16
15A 54985PGT CHANNEL,CABLE TRACK COV,NONJ,P
Z-45/25
15B 54984PGT CHANNEL,CABLE TRK
COVER,JIB,PA........................................1
Z-45/25J
16A 50452GT CABLE TRACK,PLASTIC,35 LINK
Z-45/25
-- 58919GT REPAIR LINK,7 LINKS***
for 50452
-- 58920GT REPAIR LINK END SET (42763)*
for 50452
-- 58927GT LINK,NYLATRAC KS6-5.4***
for 50452
16B 50451GT CABLE TRACK,PLASTIC,26 LINK*........1
Z-45/25J
-- 58919GT REPAIR LINK,7 LINKS***
for 50451
-- 58920GT REPAIR LINK END SET (42763)*
for 50451
-- 58927GT LINK,NYLATRAC KS6-5.4***
for 50451
17A 54460GT TUBE,CABLE TRACK ARM NON-JIB
Z-45/25
17B 54461GT TUBE,CABLE TRACK ARM,JIB.............1
Z-45/25J

Part No. 147545 Z-45/25 IC, Z-45/25J IC 99

 500 Boom Components April 2018

505.2 Cable Track (from SN Z452508A-37890 and Z452511B-1719)

100 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 500 Boom Components

505.2 Cable Track (from SN Z452508A-37890 and Z452511B-1719)

Item Part No. Description Qty. Item Part No. Description Qty.

1 PRIMARY BOOM ASSY 16D 139702GT CABLE TRACK, NP400, 23 LINK...........1

refer to section 504 Z-45/25J (from SN Z452509A-38979) (from
SN Z452511B-1719)
2 6091GT NUT,NYLOCK,1/4-20
-- 111051GT REPAIR LINK,7 LINKS NP400-7***
3 6638GT WASHER,FLAT,USS,1/4"Y
for 139702
4 12343GT SCREW,HHC,1/4-20 X 3
-- 111052GT REPAIR LINK,NP400-7***
5 128862GT BACKING PLATE, PULLTUBE................1 for 139702
6 128310GT CLAMP, JIB HOSE/CABLE, Z45/51........1 -- 111053GT REPAIR END BRKT SET,NP400-7***
7 128311GT CLAMP, JIB HOSE/CABLE, Z45/51........1 for 139702

8 6888GT SCREW,HHC,1/4-20 X 1 17A 128597GT TUBE, CABLETRACK ARM, Z51...........1

Z-45/25
9 6878GT BOLT,CARRIAGE,1/4-20 X .75,G2
17B 128309GT TUBE, CABLETRACK ARM, Z40/45......1
10 12011GT SCREW,BHHS,1/4-20 X .5,Y/ZINC Z-45/25J
11 54271GT SPACER,HOSE CLAMP,RUBBER..........4 18 14297GT SCREW,BHHS,1/4-20 X .75
12 1274322GT NUT,NYLOCK FLG,3/8-16,F,ZAG
13
14A 128596GT COVER, CABLETRACK TRAY, Z51........1
Z-45/25
14B 128308GT COVER,CABLETRACK TRAY,Z40/45.....1
Z-45/25J
15A 139779GT WELDMENT, CABLETRACK TRAY........1
Z-45/25
15B 139781GT WELDMENT, CABLETRACK TRAY........1
Z-45/25J
16A 50452GT CABLE TRACK,PLASTIC,35 LINK
Z-45/25 from SN Z452507A-34011 to
Z452509A-38978
-- 58919GT REPAIR LINK,7 LINKS***
for 50452
-- 58920GT REPAIR LINK END SET (42763)*
for 50452
-- 58927GT LINK,NYLATRAC KS6-5.4***
for 50452
16B 139701GT CABLE TRACK, NP400, 31 LINK...........1
Z-45/25 from S452509A-38979
-- 111051GT REPAIR LINK,7 LINKS NP400-7***
for 139701
-- 111052GT REPAIR LINK,NP400-7***
for 139701
-- 111053GT REPAIR END BRKT SET,NP400-7***
for 139701
16C 50452GT CABLE TRACK,PLASTIC,35 LINK
Z-45/25J (from SN Z452507A-34011 to
Z452509A-38978) (from SN Z452507B-101
to Z452511B-1718)
-- 58919GT REPAIR LINK,7 LINKS***
for 50452
-- 58920GT REPAIR LINK END SET (42763)*
for 50452
-- 58927GT LINK,NYLATRAC KS6-5.4***
for 50452

Part No. 147545 Z-45/25 IC, Z-45/25J IC 101

 500 Boom Components April 2018

506.1 Non-Jib Platform Leveling and Rotation, Z-45/25

102 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 500 Boom Components

506.1 Non-Jib Platform Leveling and Rotation, Z-45/25

Item Part No. Description Qty. Item Part No. Description Qty.

-- 150103GT WIRE LOOM,1.25"NYLON,HIGH 27 21619GT CLAMP,1.50,#24 X 1/4,RUB CUSH

TEMP......................................103-inches 28 21618GT CLAMP,1.13,#18 X 1/4,RUB CUSH
1 Ref. Primary Extension Boom
(refer to 504.1)
2 8516GT SCREW, HCC, 3/8-16 X 1.50
3 5397GT WASHER,FLAT,USS,5/16",Y
4 7713GT NUT, LP NYLOCK, 3/8-16
5 825019GT ROD END,.375X3.69,ZAG
6 50543GT PIN,1.25DIAX8.88LG,1HOLE.................1
7 30222GT BEARING,FL,1.25IDX1.41ODX1.50L.....2
8 233716GT ROTATOR,PLAT,Z45...............................1
includes item 7; non-jib units
-- 147369GT SEAL AND BRG KIT,4.5K ROTATOR*
for 94402
-- 233745GT SEAL AND BRG KIT,4.5K ROTATOR
for 233716
9 Ref. Counterbalance Manifold
(refer to 704.1)
10 6145GT SCREW,HHC,1/4-20 X 1.5
11 6356GT WASHER,LOCK,.25
12 77051GT NUT,NYLOCK,3/4-10,GRD.8..................1
13 33278GT WASHER,FLAT,.75 HARDENED............1
14 54520-SGT WELDMNT,PLATFRM
SUPPORT,NJIB**....................................1
refer to 907.1 for models with load sense
option
15 56925GT SCREW,HHC,3/4-10 X 9.5 GR 8 YE.......1
16 T108075GT PIN,1.25DIAX5.25LG,1HOLE.................1
17 25683GT BEARING,POLYGON,20DU12...............4
18 77363GT CYLINDER,SLAVE,Z45***......................1
includes item 17
-- 54065GT VALVE,COUNTERBALANCE,3500***
-- 77364GT SEAL KIT,MASTER & SLAVE CYL
19 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
20 T107884GT PIN,1.25DIAX7.00LG,1HOLE.................1
21A 106526GT CLAMP,HOSE ROUTE,2X#4,LOOM.......1
(to SN 39070)
21B 139687GT CLAMP, #4 HOSE, AIR AND LOOM
(from SN 39071) (shown)
22A 107595GT BRACKET,HOSE CLAMP SUPPORT.....1
(to SN 39070)
22B 139688GT BRACKET, HOSE CLAMP SUPPORT
(from SN 39071) (shown)
23 36294GT SCREW,HHC,1/4-20 X 2.75
24 6638GT WASHER,FLAT,USS,1/4"Y
25 6091GT NUT,NYLOCK,1/4-20
26 6888GT SCREW,HHC,1/4-20 X 1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 103

 500 Boom Components April 2018

507.1 Jib Boom and Platform Leveling (to SN Z452508A-35743 and Z452508B-1360)

104 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 500 Boom Components

507.1 Jib Boom and Platform Leveling (to SN Z452508A-35743 and Z452508B-1360)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 150103GT WIRE LOOM,1.25"NYLON,HIGH 27 77363GT CYLINDER,SLAVE,Z45***......................1

TEMP......................................103-inches includes item 31
1 Ref. Primary and Extension Booms (refer -- 54065GT VALVE,COUNTERBALANCE,3500***
to 504.1) -- 77364GT SEAL KIT,MASTER & SLAVE CYL
2 50546GT PIN,1.25DIAX6.36LG,2RING..................1 28 T108075GT PIN,1.25DIAX5.25LG,1HOLE.................1
3 30255GT WASHER,SHIM,1.27 X 2.13 X .062 29 35675GT BEARING,FL,1.25IDX1.5ODX1.25L.......6
4 824164GT SNAP RING,EXTERNAL,1.25,ZAG 30 52760GT BELLCRANK ASSY,JIB,Z45/25..............1
5 50543GT PIN,1.25DIAX8.88LG,1HOLE.................1 includes item 29
6 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5 31 25683GT BEARING,POLYGON,20DU12...............2
7 5397GT WASHER,FLAT,USS,5/16",Y 32 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
8 825019GT ROD END,.375X3.69,ZAG 33 106581GT CLAMP,JIB HOSE Z45............................2
9 4828GT NUT,NYLOCK,3/8-16 -- 107901GT CLAMP, ARCTIC HOSE
arctic option
10 T107883GT PIN,1.25DIAX7.88LG,1HOLE.................2
34 119542GT CLAMP,TWO HOSE................................1
11 8516GT SCREW, HCC, 3/8-16 X 1.50
35 119536GT BRACKET,HOSE CLAMP***...................1
12 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....2
36 6888GT SCREW,HHC,1/4-20 X 1
13 SERVICE KIT, 5FT JIB............................1
refer to section 507.2 for jib detail
14 106540PGT CABLE COVER,JIB PAINTED................1
15 5224GT SCREW,HHC,3/8-16 X 2
16 6638GT WASHER,FLAT,USS,1/4"Y
17 T107884GT PIN,1.25DIAX7.00LG,1HOLE.................1
18 61306-SGT COMPR.LINK,MACHINED,GND
CONTR*..................................................2
19 54994GT CYLINDER,JIB,Z45,#4 PORTS***..........1
includes item 20
-- 147283GT SEAL KIT,147259
for 147259
-- 43018GT SEAL KIT (39345)
for 50480
-- 50480GT VALVE,COUNTERBALANCE,3800 PSI*
-- 65789GT SEAL KIT (54994)
for 54994
20 25683GT BEARING,POLYGON,20DU12...............4
21 233715GT ROTATOR,PLAT,Z45J/Z51J....................1
includes items 6 and 22 (from SN
Z4525A-43878 and from Z4525B-2432)
-- 147369GT SEAL AND BRG KIT,4.5K ROTATOR*
for 94401 (to SN Z4525A 43877 and to
Z4525B-2431)
-- 233745GT SEAL AND BRG KIT,4.5K ROTATOR
for 233715 (from SN Z4525A-43878 and
from Z4525B-2432)
22 30222GT BEARING,FL,1.25IDX1.41ODX1.50L.....4
23 Ref. Counterbalance Manifold (refer to
703.1)
24 8915GT SCREW,HHC,1/4-20 X 1.25
25 6356GT WASHER,LOCK,.25
26 81175GT PIN,1.25DIAX14.45LG,2HOLE...............2

Part No. 147545 Z-45/25 IC, Z-45/25J IC 105

 500 Boom Components April 2018

507.2 Jib Detail, Z-45/25J (to SN Z452508A-35743 and Z452508B-1360)

106 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 500 Boom Components

507.2 Jib Detail, Z-45/25J (to SN Z452508A-35743 and Z452508B-1360)

Item Part No. Description Qty.

1A 128513GT SERVICE KIT,5FT JIB

required for first time replacement (includes
part number 128534)
-- 128515GT SERVICE KIT, 5FT JIB, ARCTIC
required for first time replacement (includes
part number 128534); arctic option
1B 128534GT JIB BOOM ASSY W/WORD DECAL.......1
use ONLY if service kit 128513 has been
installed on the machine
2 8255GT SCREW,HHC,3/8-16 X .75
3 6021GT WASHER,LOCK,.375
4 81640GT WEAR PAD,3 X 1.5 X.625 W/NUTS........1
5 119542GT CLAMP,TWO HOSE................................1
6 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................1
7 119536GT BRACKET,HOSE CLAMP***...................1
8 6090GT SCREW,HHC,1/4-20 X .75
9 6638GT WASHER,FLAT,USS,1/4"Y
10 6091GT NUT,NYLOCK,1/4-20
11 8915GT SCREW,HHC,1/4-20 X 1.25
12 128482GT HOSE GUIDE, JIB..................................1
For welder and airline to platform options
only
13 128483GT BACKING PLATE, HOSE BLOCK, JIB....2
14 128510GT CLAMP,JIB HOSE/CABLE,Z45/51..........2
15 128724GT BOLT,CARRIAGE,1/4-20 X 2.75,G2
16 128454PGT COVER, JIB HOSES/CABLES...............1
17 79456GT BOLT,CARRIAGE,1/4-20 X 1.00,G2
18 5224GT SCREW,HHC,3/8-16 X 2
19 4828GT NUT,NYLOCK,3/8-16
20 77181GT CLAMP,1.63,#26 X 3/8,RUB CUSH........2

Part No. 147545 Z-45/25 IC, Z-45/25J IC 107

 500 Boom Components April 2018

507.3 Jib Boom and Platform Leveling (from SN Z452508A-35744 and Z452508B-1361)

108 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 500 Boom Components

507.3 Jib Boom and Platform Leveling (from SN Z452508A-35744 and Z452508B-1361)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 150103GT WIRE LOOM,1.25"NYLON,HIGH 27 77363GT CYLINDER,SLAVE,Z45***......................1

TEMP......................................103-inches includes item 31
1 Ref. Primary and Extension Booms -- 54065GT VALVE,COUNTERBALANCE,3500***
refer to section 504.1 -- 77364GT SEAL KIT,MASTER & SLAVE CYL
2 50546GT PIN,1.25DIAX6.36LG,2RING..................1 28 T108075GT PIN,1.25DIAX5.25LG,1HOLE.................1
3 30255GT WASHER,SHIM,1.27 X 2.13 X .062 29 35675GT BEARING,FL,1.25IDX1.5ODX1.25L.......6
4 824164GT SNAP RING,EXTERNAL,1.25,ZAG 30 52760GT BELLCRANK ASSY,JIB,Z45/25..............1
5 50543GT PIN,1.25DIAX8.88LG,1HOLE.................1 includes item 29
6 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5 31 25683GT BEARING,POLYGON,20DU12...............2
7 5397GT WASHER,FLAT,USS,5/16",Y 32 81640GT WEAR PAD,3 X 1.5 X.625 W/NUTS........1
8 825019GT ROD END,.375X3.69,ZAG 33 128510GT CLAMP,JIB HOSE/CABLE,Z45/51..........2
9 4828GT NUT,NYLOCK,3/8-16 -- 128511GT CLAMP,JIB HOSE/CABLE,ARCTIC
Arctic Option
10 T107883GT PIN,1.25DIAX7.88LG,1HOLE.................2
34 6888GT SCREW,HHC,1/4-20 X 1
11 8516GT SCREW, HCC, 3/8-16 X 1.50
35 119536GT BRACKET,HOSE CLAMP***...................1
12 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....2
36 119542GT CLAMP,TWO HOSE................................1
13 128534GT JIB BOOM ASSY W/WORD DECAL.......1
-- 119994GT CLAMP,TWO HOSE,ARCTIC
14 128454PGT COVER, JIB HOSES/CABLES...............1
Arctic Option
15 6091GT NUT,NYLOCK,1/4-20
37 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
16 6638GT WASHER,FLAT,USS,1/4"Y
38 128483GT BACKING PLATE, HOSE BLOCK, JIB....2
17 T107884GT PIN,1.25DIAX7.00LG,1HOLE.................1
39 128724GT BOLT,CARRIAGE,1/4-20 X 2.75,G2
18 61306-SGT COMPR.LINK,MACHINED,GND
40 79456GT BOLT,CARRIAGE,1/4-20 X 1.00,G2
CONTR*..................................................2
41 8255GT SCREW,HHC,3/8-16 X .75
19 25683GT BEARING,POLYGON,20DU12...............4
42 128482GT HOSE GUIDE, JIB..................................1
20 54994GT CYLINDER,JIB,Z45,#4 PORTS***..........1
(to SN Z452512B-2353)
includes item 19
43 5224GT SCREW,HHC,3/8-16 X 2
-- 147283GT SEAL KIT,147259
for 147259
-- 43018GT SEAL KIT (39345)
for 50480
-- 50480GT VALVE,COUNTERBALANCE,3800 PSI*
-- 65789GT SEAL KIT (54994)
for 54994
21 233715GT ROTATOR,PLAT,Z45J/Z51J....................1
includes items 6 and 22 (from SN
Z4525A-43878 and from Z4525B-2432)
-- 147369GT SEAL AND BRG KIT,4.5K ROTATOR*
for 94401 (to SN Z4525A-43877 and to
Z4525B-2431)
-- 233745GT SEAL AND BRG KIT,4.5K ROTATOR
for 233715 (from SN Z4525A-43878 and
from Z4525B-2432)
22 30222GT BEARING,FL,1.25IDX1.41ODX1.50L.....4
23 Ref. Counterbalance Manifold (refer to
703.1)
24 8915GT SCREW,HHC,1/4-20 X 1.25
25 6356GT WASHER,LOCK,.25
26 81175GT PIN,1.25DIAX14.45LG,2HOLE...............2

Part No. 147545 Z-45/25 IC, Z-45/25J IC 109

 500 Boom Components April 2018

508.1 Platform Rotation and Support, Z-45/25J

110 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 500 Boom Components

508.1 Platform Rotation and Support, Z-45/25J

Item Part No. Description Qty.

1 6091GT NUT,NYLOCK,1/4-20
2 6638GT WASHER,FLAT,USS,1/4"Y
3 36294GT SCREW,HHC,1/4-20 X 2.75
4 13000GT SCREW,HHC,5/16-18 X 1.25..................4
5 77181GT CLAMP,1.63,#26 X 3/8,RUB CUSH........1
6 5397GT WASHER,FLAT,USS,5/16",Y
7 6782GT NUT,NYLOCK,5/16-18
8 106163GT FORMING,CABLE GUIDE......................1
-- 55067GT GROMMET,RUBBER 3 X .19 X 3.5........2
9 110671GT PLATE,JIB,ROTATE MANIFOLD.............1
10 6090GT SCREW,HHC,1/4-20 X .75
11 6356GT WASHER,LOCK,.25
12 94195GT SCREW,HHC,3/8-16 X .75,GR 8............6
13 54510-SGT WELDMENT,PLATFORM SUPPORT
for models with the Platform Overload
option, refer to 907.1
14 56925GT SCREW,HHC,3/4-10 X 9.5 GR 8 YE.......1
15 33278GT WASHER,FLAT,.75 HARDENED
16 77051GT NUT,NYLOCK,3/4-10,GRD.8..................1
17 Ref. Jib Manifold
Refer to 704.1
18A ROTATOR,PLAT,JIB (94401)...................1
to SN A43877, to SN B2431; for
replacement, refer to 233715 below
-- 147369GT SEAL AND BRG KIT,4.5K ROTATOR*
for 94401
18B 233715GT ROTATOR,PLAT,Z45J/Z51J
from SN A43878
-- 233745GT SEAL AND BRG KIT,4.5K ROTATOR
for 233715
-- 30222GT BEARING,FL,1.25IDX1.41ODX1.50L.....4
for 94401, 233715
-- 88516GT SCREW,BLEEDER,M5X0.8....................2
for 94401, 233715

Part No. 147545 Z-45/25 IC, Z-45/25J IC 111

 600 Platforms April 2018

601.1 Platform Configuration

112 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 600 Platforms

601.1 Platform Configuration

Item Part No. Description Qty.

A Complete Platform Assemblies with Decals

--
-- 1275395GT PLAT ASSY,6' W/SIDE GATE,Z45/51 CE
European models
-- 1275396GT PLAT ASSY,6' W/SIDE GATE,Z45/51 ANSI
SYM
Asia/South America models
-- 1275398GT PLAT ASSY,6' W/SIDE GATE,Z45IC/Z51
ANSI WORD
USA and Canadian models
-- 1275399GT PLAT ASSY,6' W/SIDE GATE,Z45IC/Z51
AUS
Australian models (to SN a-405549)(from
SN B-101 to B-1725)
-- 1275400GT PLAT ASSY,6' W/SIDE GATE,Z45IC/Z51
AUS
Australian models (from SN a-40560 to
A-47000)(from SN B-101 to B-1725)
B Complete Platform Assemblies and
Platform Weldments without Decals
(Warning tape & decals not included, refer
to section 100 for decals)
--
1A 1272303GT ASSY,6FT PLAT DUAL LG,BLANK
W/SIDE SWING GATE
-- 1274858GT ASSY,6' PLAT WELDMENT W/SIDE GATE
flooring and decal plate not included
2A 161541GT ASSY,4FT PLATFORM, NO DECALS
Single entry
-- 60042GT WELDMENT,4 FT PLATFORM
flooring and decal plate not included
2B 161542GT ASSY,5FT PLATFORM, NO DECALS
Single entry
-- 50294GT WELDMENT,5 FT PLATFORM
flooring and decal plate not included
2C 160809GT ASSY,6FT PLATFORM,NO DECALS
Single entry
-- 73900GT WELDMNT,6 FT PLATFORM
flooring and decal plate not included

Part No. 147545 Z-45/25 IC, Z-45/25J IC 113

 600 Platforms April 2018

602.1 Platform Components

114 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 600 Platforms

602.1 Platform Components

Item Part No. Description Qty. Item Part No. Description Qty.

1 824029GT NUT,TL FLG,3/8-16,G,ZAG 23 1267747GT LATCH, SWING GATE............................1

2 824090GT SCREW,HHF,3/8-16X1,8,ZAG 24 1272307GT ASSY,SIDE SWING GATE......................1
3 Ref. Platform Control Box 25 104804GT HINGE, SPRING, LONG LEG................2
(refer to 603.1 and 604.1)
4 824079GT SCREW,HHF,1/4-20X1,8,ZAG
5 824027GT NUT,TL FLG,1/4-20,G,ZAG
6 73233GT ASSEMBLY,FOOT SWITCH***...............1
(to SN Z4512A-41836, to SN
Z4512B-2061)
-- 119058GT CONN PLUG 4 WAY ENDCAP DT
for PN 73233
-- 20262GT MICROSWITCH,13482 FOOTSWITCH
for PN 73233
-- 43960GT WIRE CABLE,16/4 CON.TPE
JKT............................................66-inches
for PN 73233
-- 73739GT BOOT,PLUG 4 WAY
for PN 73233
7 1256460GT SCREW,PHPM,10-24X1,ZAG.................2
8 73575GT SPRING
CLIP,10-24,.025-.125X.468,ZAG.............2
9 824078GT SCREW,HHF,1/4-20X.75,8,ZAG
10 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
11 147121GT COVER, FOOT SWITCH, LARGE..........1
12A 1267746GT FLOORING, 72X30 PLATFORM.............1
12B 73477PGT FLOORING, 6'FT PLATFORM................1
(for single entry)
12C 54247PGT FLOORING,5 FT
PLATFORM,PAINTED.............................1
12D 60160PGT FLOORING,4 FT
PLATFORM,PAINTED.............................1
13 Ref. Platform Weldment..........................1
(refer to 601.1)
14 102992GT SLIDING MIDRAIL KIT,PTD....................1
(includes fasteners)
15 73574-SGT DECAL PLATE ASSEMBLY....................1
(decals not included, refer to section 100)
16 24514GT BOX,INSTRUCTION STORAGE.............1
(decals not included, refer to section 100)
17 56424GT CLAMP,1.25X.5 RUBBER-CUSHION.....2
18 73610GT STEP PLATFORM ENTRY.....................1
19 94745GT TOEBOARD,ENTRY EUROPEAN
PNTD**...................................................1
20 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG
21A Ref. Platform Support, non-jib.................1
(refer to 506.1)
21B Ref. Platform Support, jib........................1
(refer to 508.1)
22 43392GT BUMPER,BATTERY BOX & RAILS........2

Part No. 147545 Z-45/25 IC, Z-45/25J IC 115

 600 Platforms April 2018

603.1 Platform Control Box - View 1

116 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 600 Platforms

603.1 Platform Control Box - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 110388GT PLAT. CONTROL BOX W/DECAL*** 6D 128584-SGT SWITCH TOGGLE SPDT 2P MNT SHDR
-- 122125GT ADAPTER CABLE, JS100 JOYSTICK.....1 -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
required for new (Deutsch) style joysticks -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
only
7 66812GT BUTTON,PUSH,RED MUSHROOM
-- 81488GT GASKET,PLATFORM CONTROL BOX HEAD......................................................1
-- T108153GT HARNESS KIT,Z45/51 PLAT BOX -- 146478GT BOOT(BELLOWS),E-STOP,BLACK
includes three adapter cables (from SN 39986)
1A 45384GT PLUG,NYLON .50 BLACK DOMED -- 66818GT CONTACT,NC
(Z-45/25) from SN 34011 to 41670
-- 94506GT BASE,W/3 NC CONTACTS.....................1
1B 229567GT PLUG,SANTOPRENE .5 BLACK DOME includes 3 N.C. contacts
(Z-45/25) from SN 41671
8A Ref. Joystick Controller, Multi-Axis
1C 128200GT SWITCH TOGGLE ASSY SPDT 3P (standard)
MOM.......................................................1
Jib Boom (Z-45/25J); includes boot and 8B Ref. Joystick Controller, Single Axis, with
hardware thumb rocker switch (optional)
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 9 824879GT LIGHT,LED IND. RED 12V NH................2
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* 10A 45384GT PLUG,NYLON .50 BLACK DOMED........2
Gasoline/LPG models from SN 34011 to
1D 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR 41670
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 10B 229567GT PLUG,SANTOPRENE .5 BLACK DOME
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* Gasoline/LPG models from SN 41671
2A 128200GT SWITCH TOGGLE ASSY SPDT 3P 10C 824879GT LIGHT,LED IND. RED 12V NH................1
MOM.......................................................1 Diesel models
Primary Boom Ext/Ret; includes boot and -- 56848GT WASHER,LOCK,IND,LAMP RETAINER
hardware
11 45383GT ALARM,WARBLE TONE 5-30 VDC***.....1
2B 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR Does not include 72326 nut
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 -- 72326GT NUT - PLASTIC,RING FOR ALARMS
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* 12 8914GT SCREW,HHC,1/4-20 X .625
3A 128201GT SWITCH TOGGLE ASSY DPDT 2P 13 6356GT WASHER,LOCK,.25
MOM.......................................................1
Auxiliary Power; includes boot and 14 6638GT WASHER,FLAT,USS,1/4"Y
hardware 15 66813GT BUTTON,PUSH,BLACK W/SEAL***.......1
3B 128581-SGT SWITCH TOGGLE DPDT 2P MOM SHDR -- 66815GT BASE, W/1 N.O. CONTACTS***
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 includes 1 N.O. contact
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* -- 66816GT CONTACT,N.O.***
4A 128204GT SWITCH TOGGLE ASSY SPDT 2P 16 Ref. Joystick Controller, Multi-Axis
MNT........................................................1 (refer to 604.1 and 604.2)
Drive Speed; includes boot and hardware 17A 128202GT SWITCH TOGGLE ASSY DPDT 3P
4B 128584-SGT SWITCH TOGGLE SPDT 2P MNT SHDR MOM.......................................................1
Platform Rotate; includes boot and
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 hardware
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* 17B 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR
5 Ref. Joystick Controller, Single Axis -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
(refer to 604.1 and 604.2)
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
6A 45384GT PLUG,NYLON .50 BLACK DOMED........1
Diesel models from SN 34011 to 41670 18 81096GT BRACKET,POWER TO PLAT, DOM........1
6B 229567GT PLUG,SANTOPRENE .5 BLACK DOME 19 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....2
Diesel models from SN 41671 -- 6935GT LOCKNUT,ELEC,1/2"
6C 128204GT SWITCH TOGGLE ASSY SPDT 2P 20A 57075GT SCREW,PHIL,8-32X.50,SELF TAP
MNT........................................................1
Fuel Select (Gasoline/LPG models); 21 5397GT WASHER,FLAT,USS,5/16",Y
includes boot and hardware 22 4828GT NUT,NYLOCK,3/8-16

Part No. 147545 Z-45/25 IC, Z-45/25J IC 117

 600 Platforms April 2018

603.1 Platform Control Box - View 1

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

23 10775GT T-BOX, 2.75 x 4.5 x 2.0...........................1 -- 27246GT BOOT,TOGGLE SWITCH,SHORT*

24 74006GT COVER,GFCI,HORIZONTAL,WEATHER.1 33A 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................1
-- 13585GT OUTLET,110V GFCI***
Platform Level; includes boot and hardware
USA/Canada
33B 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR
-- 80543GT RECEPTACLE, 120VAC, 20A, GFCI
USA/Canada -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
25 81096GT BRACKET,POWER TO PLAT, DOM........1 -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
26A T112563GT SVC KIT,UK 34A 62385GT SCREW,PHM,M5X.8X10MM SELF TAP
RECEPT.REPLACEMENT......................1 to SN Z452508A-37951; to SN
(Europe) to SN 43389 (need for first time Z452508B-1415
replacement) 34B 139338GT SCREW PH M5-0.8X20 DIN 7500CE
-- 57075GT SCREW,PHIL,8-32X.50,SELF TAP.........4 from SN Z452508A-37952; from SN
for 67506 Z452508B-1416
-- 63375GT SCREW,FHM,6-32 X .75........................2 35A 6178GT NUT,NYLOCK,10-32
for T112561 to SN Z452508A-37951; to SN
Z452508B-1415
-- 74052GT GASKET,COVER,GFCI,WEATHERPROOF
35B 104030GT NUT HEX M5-0.8 CLASS 8 ZINC
-- T112560GT RECEPTACLE,UK,110V.........................1
from SN Z452508A-37952; from SN
-- T112561GT PLATE,UK,POWER TO PLAT Z452508B-1416
26B T112560GT RECEPTACLE,UK,110V.........................1 36A 81570GT BRACKET,POWER TO PLAT, UK...........1
from SN 43390 to SN Z452508A-37127; to SN
27 10777GT COVER,BLANK.......................................1 Z452508B-1483

-- 81458GT GASKET, UK POWER TO PLAT 36B 81096GT BRACKET,POWER TO PLAT, DOM.

from SN Z452508A-37128; from SN
28 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5 Z452508B-1484
29A 128204GT SWITCH TOGGLE ASSY SPDT 2P MNT 37 49820GT SCREW,PHILLIPS,PHM,6-32 X .5..........2
Fuel Select (Gasoline/LPG models);
includes boot and hardware
29B 128584-SGT SWITCH TOGGLE SPDT 2P MNT SHDR
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
30A 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................1
Glow Plug; includes boot and hardware
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
30B 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR
-- 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
31A 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................1
Engine Start; includes boot and hardware
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
31B 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
32A 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................1
Drive Enable; includes boot and hardware
32B 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4

118 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 600 Platforms

603.1 Platform Control Box - View 1

(continued)

This Page Intentionally Left Blank

Part No. 147545 Z-45/25 IC, Z-45/25J IC 119

 600 Platforms April 2018

604.1 Platform Control Box - View 2

120 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 600 Platforms

604.1 Platform Control Box - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 121847GT RELAY,TIME DELAY,2 SEC,30A 8B 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM

from SN 10A-39314, 10B-1488 -- 101080GT HARNESS,JIB SELECT MANIFOLD
-- 128045GT MODULE,LOAD SENSE 2007 includes squeeze connector and locknut
-- 77351GT LANYARD,PLATFORM CONTROL BOX -- 6935GT LOCKNUT,ELEC,1/2"
-- 81487PGT PLATFORM CONTROL BOX,PAINTED 9 73723GT CONN RECEPT,FLANGED....................1
-- 81488GT GASKET,PLATFORM CONTROL BOX -- 54259GT TERM,NI PIN, 14-16GA,BULK
1 81551GT SCREW,PHIL,PHM,6-32 X 1/4 SS -- 60443GT LOCK,RECEP 4 WAY,14-18GA
2 81550GT STANDOFF,6-32 X 3/8L X 1/4 HEX -- 73233GT ASSEMBLY,FOOT SWITCH***
3 54365GT SCREW,PHIL,PHM,10-32 X .5,SSTL 10 49820GT SCREW,PHILLIPS,PHM,6-32 X .5
European models 11 12344GT NUT,NYLOCK,6-32
4 6178GT NUT,NYLOCK,10-32 12 73717GT CONN,RECEP 4 WAY,12-14GA FL***.....1
European models
-- 60526GT LOCK,RECEP 4 WAY,12-14GA
5 19274GT RELAY,SPDT,12V(AUTO)**.....................2
European models -- 73711GT TERM,DEUTSCH, PIN #12-14
6A 235473GT ASSY,PCB ALC500 GENII Z45 V201 -- 88723-71000GT HARNESS,12/3,12V TO PLAT
(from SN 22051) (machine model and serial Z-45/25J
number required when ordering) -- 88723-72700GT HARNESS,12/3,12V TO PLAT
-- 56029GT CONNECTOR,MOLEX 24-WAY** Z-45/25
-- 56030GT TERMINAL,MOLEX 16 GAUGE*** 13 73803GT SCREW,SHM,PHP, #12 X .75
-- 56561GT TOOL,TERMINAL CRIMPER,MOLEX*** 14 73736GT CONN,RECEP 48 WAY,4 X 12................1
-- 56562GT TOOL,TERMINAL EXTRACTOR,MOLEX -- 54255GT LOCK,RECEP 12 WAY, 14-18GA
-- 114246GT DECAL,OPTION CONTROL BOX -- 73713GT TERM,NI PIN,S&F,16-18GA,REEL
HEATR....................................................1 -- 88721-72000GT HARNESS,18/19 BOOM CABLE #1
-- 119250GT BRACKET,PLATFORM HEATER OPT.....1 Z-45/25
-- 119534GT STANDOFF,1/4X1/4 M-F 6-32 S/S..........5 -- 88721-73000GT HARNESS,18/19 BOOM CABLE #1
Z-45/25J
-- 119560GT WIRING KIT,CONTROL BOX HEATER...1
-- 88722-72000GT HARNESS,18/19,BOOM CABLE #2
-- 119641GT SWITCH,THERMOSTAT 85F OPEN......1 jib models
-- 128204GT SWITCH TOGGLE ASSY SPDT 2P -- 88722-73000GT HARNESS,18/19,BOOM CABLE #2
MNT........................................................1 non-jib
-- 147661GT PLATE,PLAT HEAT,ALC500 GEN II........1 15 30996GT PLUG,NYLON .313 BLACK DOMED......2
-- 218180GT HARNESS,CONTROL BOX HEATER.....1
-- 27287GT RESISTOR,10 OHM,25 WATT................2
for 119560
6C T111107GT ASSY,ALC500 BOARD HEATER
arctic option (from SN 10A-40341)
-- 114246GT DECAL,OPTION CONTROL BOX
HEATR....................................................1
-- 119534GT STANDOFF,1/4X1/4 M-F 6-32 S/S..........5
-- 119641GT SWITCH,THERMOSTAT 85F OPEN......1
-- 128204GT SWITCH TOGGLE ASSY SPDT 2P
MNT........................................................1
-- 147661GT PLATE,PLAT HEAT,ALC500 GEN II........1
-- 27287GT RESISTOR,10 OHM,25 WATT................2
7 45385GT PLUG,NYLON 1.12 BLACK DOMED......1
-- 94549GT SWITCH,LOAD LIMIT
European models
8A 45385GT PLUG,NYLON 1.12 BLACK DOMED......1
Z-45/25

Part No. 147545 Z-45/25 IC, Z-45/25J IC 121

 600 Platforms April 2018

605.1 Joysticks

122 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 600 Platforms

605.1 Joysticks

Item Part No. Description Qty.

-- 101174GT JOYSTICK,2 AXIS,DEUTSCH

OEM joystick (calibration required after
replacement)
-- 101174HGT JOYSTICK,DUAL AXIS W/KNOB
aftermarket joystick (calibration required
after replacement)
-- 101175GT JOYSTICK,1 AXIS,DEUTSCH
OEM joystick (calibration required after
replacement)
-- 101175HGT JOYSTICK,SINGLE AXIS W/KNOB
aftermarket joystick (calibration required
after replacement)
-- 101005GT JOYSTICK,1 AXIS ROCKER,DEUTSCH
OEM joystick (calibration required after
replacement)
-- 101005HGT JOYSTICK,SINGLE AXIS W/STEER
aftermarket joystick (calibration required
after replacement)
-- 83098GT TERM,AMP MTE,SOC,22-26 GA BULK
-- 119613GT HARN JOYSTICK ADAPTOR JS100
6-pin to 7-pin adapter (for 101174, 101175,
101005)
Z 1269501GT KIT, ISOLATION, 3 JOYSTICK
1 62392GT KNOB,JOYSTICK, 62390/62391............1
2 T112626GT SCREW, PHM, #6-32 X .625 ZINC.........1
3 139598GT BOOT,JOYSTICK....................................1
4 SPRING,JOYSTK CENTR,62390/91......1
no longer available from supplier
5 119915GT COLLAR,JOYSTICK,CENTER...............1
6 128000GT SEAL, CONNECTOR (DT
JOYSTICKS)...........................................1
7 128001GT SLEEVE,CONNECTOR,DT
JOYSTICKS............................................1
8 75449GT KNOB,ROCKER JOYSTICK 75565........1
9 75448GT SUPPORT,SENSOR,JOYSTICK.............1
10 75447GT SWITCH SHIELD,ROCK
JOYSTK75565........................................1
11 75446GT SPRING,SWITCH CENTERING,75565...1
12 75445GT ROCKER ASSY.,MAGNETIC 75565.......1
13 75444GT ROCKER,RETAINER, 75565..................1
14 75443GT BOOT, ROCKER JOYSTICK 75565........1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 123

 700 Manifolds and Pumps April 2018

701.1 2WD Traction Manifold

124 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 700 Manifolds and Pumps

701.1 2WD Traction Manifold

Item Part No. Description Qty.

-- 101590GT MANIFOLD,2WD TRACT W/O FIT***

-- 49612GT O-RING KIT (ORFS FITTINGS)
-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
1 62263GT VALVE,SOLENOID, 2 POS, 3 WAY
AF, Brake circuit
-- 52943GT NUT,SOLENOID VALVE COIL
-- 62273GT COIL,GREEN W/ 2 PIN CONNECTOR*
-- 72043GT SEAL KIT,SOLENOID VALVE
2 31406GT VALVE,RELIEF 250 PSI***
AD, Charge pressure circuit
-- 110194GT SEAL KIT, VALVE, #10
3 52726GT VALVE,FLOW DIVIDER/COMBINER
U, Controls flow to non-steer end drive
motors in forward and reverse
-- 84135GT SEAL KIT, VALVE
4 77163GT PLUG-ORIFICE,0.067 INCH
AL, Equalizes pressure on both sides of
flow divider/combiner valve U
5 27836GT VALVE,CHECK,5 PSI
S, Drive circuit
6 27836GT VALVE,CHECK,5 PSI
AA, Drive circuit
7 54572GT VALVE
R, Charge pressure circuit that directs hot
oil out of low pressure side of drive pump
and allows low pressure flow path for brake
release and 2-speed motor shift
-- 84134GT SEAL KIT, VALVE
8 49207GT NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV
Testing
-- 20224GT DIAGNOSTIC FEMALE Q-DSCNT
9 77162GT PLUG-ORIFICE 0.031 INCH
AE, Brake and 2-speed circuit
10 62263GT VALVE,SOLENOID, 2 POS, 3 WAY
AG 2-speed motor shift
-- 52943GT NUT,SOLENOID VALVE COIL
-- 62273GT COIL,GREEN W/ 2 PIN CONNECTOR*
-- 72043GT SEAL KIT,SOLENOID VALVE

Part No. 147545 Z-45/25 IC, Z-45/25J IC 125

 700 Manifolds and Pumps April 2018

702.1 4WD Traction Manifold

126 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 700 Manifolds and Pumps

702.1 4WD Traction Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

-- Ref. MANIFOLD,4WD 3B 139514GT VALVE,PRES CMP/FLW

(101589 was replaced by 139391, the old CTRL,1.0GPM........................................1
valves are still available and listed below) X, Steer end drive motor circuit (for
(to SN Z452510A-39750 and to SN manifold 139391, from SN
Z452511B-1606) Z452510A-39751 and from SN
Z452511B-1607)
-- 139391GT MANIFOLD ASSY, Z45/Z51 4WD
(from SN Z452510A-39751 and from SN -- 139515GT SEAL KIT, VALVE
Z452511B-1607) (for manifold 139391, from SN
Z452510A-39751 and from SN
-- 49612GT O-RING KIT (ORFS FITTINGS)
Z452511B-1607)
-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
4A 52720GT VALVE-DIRECT. CONTRL-2POS.
1A 52726GT VALVE,FLOW DIVIDER/COMBINER......1 2WA........................................................1
AB, Controls flow to non-steer end drive AE, 2 speed motor shift circuit/High speed
motors in forward and reverse (for manifold bypass (for manifold 101589, to SN
101589, to SN Z452510A-39750 and to SN Z452510A-39750 and to SN
Z452511B-1606) Z452511B-1606)
-- 84135GT SEAL KIT, VALVE -- 84135GT SEAL KIT, VALVE
(for manifold 101589, to SN (for manifold 101589, to SN
Z452510A-39750 and to SN Z452510A-39750 and to SN
Z452511B-1606) Z452511B-1606)
1B 139508GT VALVE, FLOW DIVIDE/COMBINE 1:1.....1 4B 139509GT VALVE, DIRECTION CONTROL, 2X2.....1
U, Controls flow to non-steer end drive AV, 2 speed motor shift circuit/High speed
motors in forward and reverse (for manifold bypass (for manifold 139391, from SN
139391, from SN Z452510A-39751 and Z452510A39751 and from SN
from SN Z452511B-1607) Z452511B-1607
-- 139512GT SEAL KIT, VALVE -- 139512GT SEAL KIT, VALVE
(for manifold 139391, from SN (for manifold 139391, from SN
Z452510A-39751 and from SN Z452510A-39751 and from SN
Z452511B-1607) Z452511B-1607)
2A 52723GT VALVE-FLOW REGULATOR 2 GPM.......1 5A 49207GT NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV..1
AC, Non-steer end drive motor circuit (for Testing, (for manifold 101589, to SN
manifold 101589, to SN Z452510A-39750 Z452510A-39750 and to SN
and to SN Z452511B-1606) Z452511B-1606)
-- 89310GT SEAL KIT, SOLENOID VALVE 5B 20224GT DIAGNOSTIC FEMALE Q-DSCNT.........1
(for manifold 101589, to SN Testing, (for manifold 139391, from SN
Z452510A-39750 and from SN Z452510A-39751 and from SN
Z452511B-1606) Z452511B-1607)
2B 139513GT VALVE,PRES CMP/FLW 6A 54572GT VALVE.....................................................1
CTRL,2.6GPM........................................1 AG, Charge pressure circuit that directs
Z, Non-steer end drive motor circuit (for hot oil out of low pressure side of drive
manifold 139391, from SN Z452510A39751 pump and allows low pressure flow path
and from SN Z452511B-1607) for brake release and 2-speed motor shift
-- 139515GT SEAL KIT, VALVE (for manifold 101589, to SN
(for manifold 139391, from SN Z452510A-39750 and to SN
Z452510A-39751 and from SN Z452511B-1606)
Z452511B-1607) -- 84134GT SEAL KIT, VALVE
3A 54815GT VALVE-FLOW REGULATOR 1.0GPM.....1 (for manifold 101589, to SN
AD, Steer end drive motor circuit (for Z452510A-39750 and to SN
manifold 101589, to SN Z452510A-39750 Z452511B-1606)
and to SN Z452511B-1606) 6B 139510GT VALVE, SHUTTLE, 3X3..........................1
-- 89310GT SEAL KIT, SOLENOID VALVE R, Charge pressure circuit that directs hot
(for manifold 101589, to SN oil out of low pressure side of drive pump
Z452510A-39750 and to SN and allows low pressure flow path for brake
Z452511B-1606) release and 2-speed motor shift (for
manifold 139391, from SN
Z452510A-39751 and from SN
Z452511B-1607)

Part No. 147545 Z-45/25 IC, Z-45/25J IC 127

 700 Manifolds and Pumps April 2018

702.1 4WD Traction Manifold

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 139512GT SEAL KIT, VALVE 9B 139522GT ORIFICE, 0.030".....................................1

(for manifold 139391, from SN AE, Brake and 2-speed circuit (for manifold
Z452510A-39751 and from SN 139391, from SN Z452510A-39751 and to
Z452511B-1607) SN Z452511B-1607)
7A 31406GT VALVE,RELIEF 250 PSI***.....................1 10A 62263GT VALVE,SOLENOID, 2 POS, 3 WAY.........1
AH, Charge pressure circuit (for manifold AK, Brake circuit (for manifold 101589, to
101589, to SN Z452510A-39750 and to SN SN Z452510A-39750 and to SN
Z452511B-1606) Z452511B-1606)
-- 110194GT SEAL KIT, VALVE, #10 -- 52943GT NUT,SOLENOID VALVE COIL
(for manifold 101589, to SN (for manifold 101589, to SN
Z452510A-39750 and to SN Z452510A-39750 and to SN
Z452511B-1606) Z452511B-1606)
7B 139516GT VALVE, RELIEF, 250PSI.........................1 -- 62273GT COIL,GREEN W/ 2 PIN CONNECTOR*
AD, Charge pressure circuit (for manifold (for manifold 101589, to SN
139391, from SN Z452510A-39751 and Z452510A-39750 and to SN
from SN Z452510B-1607) Z452511B-1606)
-- 139517GT SEAL KIT, VALVE -- 72043GT SEAL KIT,SOLENOID VALVE
(for manifold 139391, from SN (for manifold 101589, to SN
Z452510A-39751 and from SN Z452510A-39750 and to SN
Z452511B-1607) Z452511B-1606)
8A 62263GT VALVE,SOLENOID, 2 POS, 3 WAY.........1 10B 139518GT VALVE, SOLENOID, 2X3, 12V................1
AI, 2-speed motor shift (for manifold AF, Brake circuit (for manifold 139391, from
101589, to SN Z452510A-39750 and to SN SN Z452510A-39751 and from SN
Z452511B-1606) Z452511B-1607)
-- 52943GT NUT,SOLENOID VALVE COIL -- 139519GT COIL, SOLENOID VALVE, 12V 2PIN
(for manifold 101589, to SN (for manifold 139391, from SN
Z452510A-39750 and to SN Z452510A-39751 and from SN
Z452511B-1606) Z452511B-1607)
-- 62273GT COIL,GREEN W/ 2 PIN CONNECTOR* -- 139520GT NUT, SOLENOID VALVE
(for manifold 101589, to SN (for manifold 139391, from SN
Z452510A-39750 and to SN Z452510A-39751 and from SN
Z452511B-1606) Z452511B-1607)
-- 72043GT SEAL KIT,SOLENOID VALVE -- 139521GT SEAL KIT, VALVE
(for manifold 101589, to SN (for manifold 139391, from SN
Z452510A-39750 and to SN Z452510A-39751 and from SN
Z452511B-1606) Z452511B-1607)
8B 139518GT VALVE, SOLENOID, 2X3, 12V................2 11A 27807GT VALVE,CHECK***...................................1
AG, 2-speed motor shift (for manifold AL, 2 speed motor shift circuit (for manifold
139391, from SN Z452510A-39751 and 101589, to SN Z452510B-39750 and to SN
from SN Z452511B-1607) Z452511B-1606)
-- 139519GT COIL, SOLENOID VALVE, 12V 2PIN -- 110200GT SEAL KIT, VALVE, #4
(for manifold 139391, from SN (for manifold 101589, to SN
Z452510A-39751 and from SN Z452510A-39750 and to SN
Z452511B-1607) Z452511B-1606)
-- 139520GT NUT, SOLENOID VALVE 11B 139525GT VALVE, CHECK......................................1
(for manifold 139391, from SN AH, 2 speed motor shift (for manifold
Z452510A-39751 and from SN 139391, from SN Z452510B-39751 and
Z452511B-1607) from SN Z452511B-1607)
-- 139521GT SEAL KIT, VALVE -- 139526GT SEAL KIT, VALVE
(for manifold 139391, from SN (for manifold 139391, from SN
Z452510A-39751 and from SN Z452510A-39751 and from SN
Z452511B-1607) Z452511B-1607)
9A 52724GT PLUG,ORIFICE,0.030 (50684)...............1 12A 74990GT ORIFICE, 0.025"(74129)*.......................1
AJ, Brake and 2-speed circuit (for manifold AM, 2 speed motor shift circuit (for manifold
101589, to SN Z452510A-39750 and to SN 101589, to SN Z452510A-39750 and to SN
Z452511B-1606) Z452511B-1606)

128 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 700 Manifolds and Pumps

702.1 4WD Traction Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

12B 139523GT ORIFICE, 0.025".....................................1 16B 139527GT VALVE, CHECK, 5PSI.............................1

AI, 2 speed motor shift circuit (for manifold T, Steer end drive motor circuit (for
139391, from SN Z452510A-39751 and manifold 139391, from SN
from SN Z452511B-1607) Z452510B-39751 and from SN
Z452511B-1607)
13A 33521GT VALVE,FLOW DIVIDER/COMBINER......1
AN, Controls flow to flow divider/ combiner -- 139515GT SEAL KIT, VALVE
valves 1 and 17 (for manifold 101589, to (for manifold 139391, from SN
SN Z452510A-39750 and to SN Z452510A-39751 and from SN
Z452511B-1606) Z452511B-1607)
-- 84135GT SEAL KIT, VALVE 17A 52726GT VALVE,FLOW DIVIDER/COMBINER......1
(for manifold 101589, to SN AR, Controls flow to steer end drive motors
Z452510A-39750 and to SN in forward and reverse (for manifold
Z452511B-1606) 101589, to SN Z452510A-39750 and to SN
Z452511B-1606)
13B 139511GT VALVE, FLOW DIVIDE/COMBINE 2:1.....1
V, Controls flow to flow divider/ combiner -- 84135GT SEAL KIT, VALVE
valves 1 and 17 (for manifold 139391, from (for manifold 101589, to SN
SN Z452510A-39751 and from SN Z452510A-39750 and to SN
Z452511B-1607) Z452511B-1606)
-- 139512GT SEAL KIT, VALVE 17B 139508GT VALVE, FLOW DIVIDE/COMBINE 1:1.....1
(for manifold 139391, from SN W, Controls flow to steer end drive motors
Z452510A-39751 and from SN in forward and reverse (for manifold
Z452511B-1607) 139391, from SN Z452510A-39751 and
from SN Z452511B-1607)
14A 27836GT VALVE,CHECK,5 PSI..............................1
AO, Steer end drive motor circuit (for -- 139512GT SEAL KIT, VALVE
manifold 101589, to SN Z452510A-39750 (for manifold 139391, from SN
and to SN Z452511B-1606) Z452510A-39751 and from SN
Z452511B-1607)
-- 110194GT SEAL KIT, VALVE, #10
(for manifold 101589, to SN 18A 27836GT VALVE,CHECK,5 PSI..............................1
Z452510A-39750 and to SN AS, Non-steer end drive motor circuit (for
Z452511B-1606) manifold 101589, to SN Z452510A-39750
and to SN Z452511B-1606)
14B 139527GT VALVE, CHECK, 5PSI.............................1
AC, Steer end drive motor circuit (for -- 110194GT SEAL KIT, VALVE, #10
manifold 139391, from SN (for manifold 101589, to SN
Z452510A-39751 and from SN Z452510A-39750 and to SN
Z452511B-1607) Z452511B-1606)
-- 139515GT SEAL KIT, VALVE 18B 139527GT VALVE, CHECK, 5PSI.............................1
(for manifold 139391, from SN S, Non-steer end drive motor circuit (for
Z452510A-39751 and from SN manifold 139391, from SN
Z452511B-1607) Z452510A-39751 and from SN
Z452511B-1607)
15A 65449GT PLUG,ORIFICE, 0.052 (40033)..............1
AP, Drive circuit (for manifold 101589, to -- 139515GT SEAL KIT, VALVE
SN Z452510A-39750 and to SN (for manifold 139391, from SN
Z452511B-1606) Z452510A-39751 and from SN
Z452511B-1607)
15B 139524GT ORIFICE, 0.052".....................................1
Y, Drive circuit (for manifold 139391, from 19A 27836GT VALVE,CHECK,5 PSI..............................1
SN Z452510A-39751 and from SN AT, Non-steer end drive motor circuit (for
Z452511B-1607) manifold 101589, to SN Z452510A-39750
and to SN Z452511B-1606)
16A 27836GT VALVE,CHECK,5 PSI..............................1
AQ, Steer end drive motor circuit (for -- 110194GT SEAL KIT, VALVE, #10
manifold 101589, to SN Z452510A-39750 (for manifold 101589, to SN
and to SN Z452511B-1606) Z452510A-39750 and to SN
Z452511B-1606)
-- 110194GT SEAL KIT, VALVE, #10
(for manifold 101589, to SN 19B 139527GT VALVE, CHECK, 5PSI.............................1
Z452510A-39750 and to SN AA, Non-steer end drive motor circuit (for
Z452511B-1606) manifold 139391, from SN
Z452510A-39751 and from SN
Z452511B-1607)

Part No. 147545 Z-45/25 IC, Z-45/25J IC 129

 700 Manifolds and Pumps April 2018

702.1 4WD Traction Manifold

(continued)

Item Part No. Description Qty.

-- 139515GT SEAL KIT, VALVE

(for manifold 139391, from SN
Z452510A-39751 and from SN
Z452511B-1607)

130 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 700 Manifolds and Pumps

702.1 4WD Traction Manifold

(continued)

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Part No. 147545 Z-45/25 IC, Z-45/25J IC 131

 700 Manifolds and Pumps April 2018

703.1 Function Manifold

132 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 700 Manifolds and Pumps

703.1 Function Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

-- 110273GT MANIFOLD,FUNCTION,IC 13 48997GT NIPPLE,DIAGNOSTIC,#4

Testing
1 39346GT VALVE,SOLENOID 3 POS.4 WAY***
BM, Platform level up/down, valve with nut -- 20224GT DIAGNOSTIC FEMALE Q-DSCNT
and spacer only 14 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
-- 44229GT SEAL KIT, VALVE BT, Differential sensing circuit,secondary
boom down
-- 89863GT COIL,10V DC,DEUTCH W/DIODE***
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
2 39346GT VALVE,SOLENOID 3 POS.4 WAY***
CG, Platform rotate left/right and jib boom 15 44178GT VALVE,CHECK,5 PSI**
up/down, valve with nut and spacer only BW, Secondary boom circuit
-- 44229GT SEAL KIT, VALVE -- 44224GT SEAL KIT, VALVE
-- 89863GT COIL,10V DC,DEUTCH W/DIODE*** 16 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
BS, Differential sensing circuit, secondary
3 62346GT VALVE,FLOW REGULATOR, 2.0 GPM*
boom up
BZ, Primary boom extension circuit
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
-- 44228GT SEAL KIT, VALVE
17 94617GT VALVE,PRIO FLOW REG,1.5 GPM
4 62815GT VALVE,SOLENOID,2POS 3 WAY***
BB, Steer circuit
CA, Primary boom extend, valve with nut
and spacer only -- 44225GT SEAL KIT, VALVE
-- 52371GT SEAL KIT, VALVE 18 52906GT VALVE-RELIEF,3200 PSI
BA, System relief
-- 89863GT COIL,10V DC,DEUTCH W/DIODE***
-- 44227GT SEAL KIT, VALVE
5 94614GT VALVE,PROP,3 POS,4-WAY***
BY, Primary boom up/down, valve with nut 19 44216GT VALVE,SHUTTLE
and spacer only BO, Turntable rotate circuit
-- 44229GT SEAL KIT, VALVE -- 44235GT SEAL KIT-FOR PN.44216 & 826779
-- 89863GT COIL,10V DC,DEUTCH W/DIODE*** 20 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
BQ, Differential sensing circuit, turntable
6 94616GT VALVE,DIFF SENSING,160 PSI
rotate
BG, Meters flow to functions
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
-- 62337GT SEAL KIT, VALVE
21 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
7 107816GT VALVE,PROPORTIONAL 3 POS 4 WY*
CB, Differential sensing circuit,primary
BP, Turntable rotate left/right, valve with
boom retract
nut and spacer only
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
-- 44229GT SEAL KIT, VALVE
22 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
-- 89863GT COIL,10V DC,DEUTCH W/DIODE***
BC, Differential sensing circuit, platform
8 94614GT VALVE,PROP,3 POS,4-WAY*** rotate left / jib boom up
BU, Secondary boom up/down, valve with
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
nut and spacer only
23 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
-- 44229GT SEAL KIT, VALVE
BD, Differential sensing circuit,platform
-- 89863GT COIL,10V DC,DEUTCH W/DIODE*** rotate right / jib boom down
9 44168GT VALVE,SOLENOID,3POS 4WAY -- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
BF, Steer left/right, valve with nut and
24 32975GT VALVE,FLOW REGULATOR 0.1 GPM
spacer only
BX, Differential sensing circuit,primary
-- 44229GT SEAL KIT, VALVE boom up/down
-- 89863GT COIL,10V DC,DEUTCH W/DIODE*** -- 44228GT SEAL KIT, VALVE
10 101277GT VALVE,RELIEF,2100 PSI*** 25 54063GT VALVE,CB.CBBC-LHN@1000***
BV, Secondary boom down CD, Primary boom down circuit
-- 44227GT SEAL KIT, VALVE -- 43018GT SEAL KIT (39345)
11 Ref. Fitting (refer to Figure 805.1, 806.1 or 26 110180GT VALVE, COMPENSATOR, 80 PSI
807.1) BR, Turntable rotate circuit
12 47092GT ORIFICE DISC,.046",GREEN -- 44225GT SEAL KIT, VALVE
CF, Secondary boom down circuit (located
under fitting)

Part No. 147545 Z-45/25 IC, Z-45/25J IC 133

 700 Manifolds and Pumps April 2018

703.1 Function Manifold

(continued)

Item Part No. Description Qty.

27 44216GT VALVE,SHUTTLE
CE, Differential sensing circuit,primary
boom up/down
-- 44235GT SEAL KIT-FOR PN.44216 & 826779
28 94618GT VALVE,FLOW CONTROL,.4 GPM
BE, Platform rotate / jib boom circuit
primary boom up/down
-- 44228GT SEAL KIT, VALVE
29 101055GT VALVE,NEEDLE,FINE ADJUSTMENT**
BN, Platform level circuit
-- 44228GT SEAL KIT, VALVE
30 101114GT VALVE RELIEF,2500PSI(88513)**
BH, Platform level circuit
-- 44227GT SEAL KIT, VALVE
31 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
BK, Differential sensing circuit,platform
level up
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
32 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
BL, Differential sensing circuit,platform level
down
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
33 62815GT VALVE,SOLENOID,2POS 3 WAY***
CC, Primary boom retract (does not include
a coil)
-- 52371GT SEAL KIT, VALVE
-- 89863GT COIL,10V DC,DEUTCH W/DIODE***
(not a component of 62815)
34 44216GT VALVE,SHUTTLE
BI, Platform level circuit
-- 44235GT SEAL KIT-FOR PN.44216 & 826779
35 101958GT VALVE,CHECK,DUAL PILOT,135 PSI
BJ, Platform level circuit
-- 44229GT SEAL KIT, VALVE

134 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 700 Manifolds and Pumps

703.1 Function Manifold

(continued)

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Part No. 147545 Z-45/25 IC, Z-45/25J IC 135

 700 Manifolds and Pumps April 2018

704.1 Jib and Platform Rotate Manifolds

136 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 700 Manifolds and Pumps

704.1 Jib and Platform Rotate Manifolds

Item Part No. Description Qty.

1A 89862GT VALVE-SOLENOID,2POS 3WAY,JIB**

G, Platform rotate left/right and jib boom
up/down, for 88786, does not include the
coil or nut, 104759 or 44174
-- 104759GT COIL,12VDC #8 DTSCH IP69 ECOIL
-- 44174GT NUT-COIL SHORT
-- 89864GT SEAL KIT,SOLENOID VALVE, SV07
1B 52897GT VALVE,SOLENOID, 2POS/3WAY***
G, Platform rotate left/right and jib boom
up/down, for 1256670, does not include
the coil or nut, 104759 or 44174
-- 104759GT COIL,12VDC #8 DTSCH IP69 ECOIL
-- 44174GT NUT-COIL SHORT
-- 52371GT SEAL KIT, VALVE
2 1256670GT MANIFOLD,JIB SELECT W/QD PLUG
includes item 1, replaced 88786
-- 104759GT COIL,12VDC #8 DTSCH IP69 ECOIL
-- 44174GT NUT-COIL SHORT
-- 52371GT SEAL KIT, VALVE
for 52897
-- 52897GT VALVE,SOLENOID, 2POS/3WAY***
3 62506GT VALVE - COUNTERBALANCE**
F, Platform rotate right circuit
-- 43018GT SEAL KIT (39345)
for 62506
-- 62506GT VALVE - COUNTERBALANCE**
E, Platform rotate left circuit
4 73807GT MANIFOLD,ROTATOR,CB***
includes item 3
-- 43018GT SEAL KIT (39345)
-- 62507GT O-RING, ROTATOR MANIFOLD
for 62507

Part No. 147545 Z-45/25 IC, Z-45/25J IC 137

 700 Manifolds and Pumps April 2018

705.1 Pumps

138 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 700 Manifolds and Pumps

705.1 Pumps

Item Part No. Description Qty.

1 81013GT PUMP,PIGGBACK,11CC,11
TOOTH***...............................................1
-- 81669GT SEAL KIT,11 TOOTH PUMP***
2 43683GT O-RING,2-042 N674-70***......................1
3 77788GT PUMP,PISTON,49CC***..........................1
-- 101294GT KIT,CHARGE PUMP
-- 106835GT CONTROLLER W/O COILS (77788)
(first time replacement requires
1285505GT)
-- 106836GT O-RING,STEM,EATON
-- 106837GT NUT,STEM,EATON***
-- 107813GT SPACER,EATON PUMP SHAFT SEAL**
check pump date code, for pumps after
031505
-- 107814GT SEAL,SHAFT,EATON PUMP***
-- 107815GT SNAP RING,PUMP SHAFT SEAL***
-- 107842GT KIT,PUMP SHAFT SEAL W/INST***
includes PNs 107813, 107814, 107815
-- 128423GT KIT,CHARGE PUMP HOUSING
-- 1285505GT KIT,SOLENOID CONTROL SERVICE
includes two coils
-- 1285506GT SEAL RING,SOLENOID CONTROL
(for 1285505GT)
-- 43683GT O-RING,2-042 N674-70***
-- 58431GT SEAL KIT,PUMP SHAFT (EATON)***
check pump date code, if after 031505,
must also order 107813 qty 1
-- 82431GT HOSE ASM-JCAF310-06-41
4 33988GT SCREW,SHC,3/8-16 X 1.........................2
5 57201GT WASHER,FLAT,313, HARDENED..........2
6 22788GT SCREW,HHC,1/2-13 X 1.75....................2
7 13066GT WASHER,FLAT,.5 HARDENED..............2

Part No. 147545 Z-45/25 IC, Z-45/25J IC 139

 800 Hydraulic Hoses and Fittings April 2018

801.1 2WD Drive and Steer

140 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 800 Hydraulic Hoses and Fittings

801.1 2WD Drive and Steer

Item Part No. Description Qty.

-- The hose lengths below reflect the length

of the hose only. Refer to the ‘Fittings
Cross Reference’ to match Genie part
numbers to Parker part numbers.
1 48904GT ELBOW,90D,520220-4-4.........................4
2 48906GT TEE,RUN,520428-4................................2
3 49119-3203GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
4 49117-14391GT HOSE ASSY,1/4,90 FEM,STR FEM.......2
5 48960GT FITTING,CONN,520120-12***................3
6 48905GT CONN,520120-4***
oscillating models
6 49859GT PLUG,HEX,090109A-4...........................1
non-oscillating models
7 48932GT FITTING,ELBOW,90D,520220-8***.........1
8 48933GT CONN,520120-8***.................................4
9 49117-6091GT HOSE ASSY,1/4,90 FEM,STR FEM**.....1
10 48907GT ELBOW,45D,520320-4............................1
11 49117-5091GT HOSE ASSY,1/4,90 FEM,STR FEM.......2
12 81812-3992GT HOSE ASSY,1/2,STR FEM,STR FEM.....4
13 94464-4986GT HOSE ASSY,1/2"***................................1
14 48905GT CONN,520120-4***.................................2
15 48911GT ELBOW,90D,520220-4-6***....................2
16 48947GT ELBOW,90D,520220-8-12.......................4
17 48936GT TEE,BRANCH,520429-8.........................1
18 48891GT FITTING,TEE,BRANCH,520433-4..........1
19 94464-6286GT HOSE ASSY,1/2,STR FEM,STR FEM.....1
20 48936GT TEE,BRANCH,520429-8.........................1
21 48908GT FITTING,TEE,RUN,SWIVEL520432-4.....1
22 49119-5378GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
23 49207GT NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV..1
24 48880GT CAP,DIAGNOSTIC NIPPLE....................1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 141

 800 Hydraulic Hoses and Fittings April 2018

802.1 2WD Drive and Steer - Narrow Models

142 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 800 Hydraulic Hoses and Fittings

802.1 2WD Drive and Steer - Narrow Models

Item Part No. Description Qty.

-- The hose lengths below reflect the length

of the hose only. Refer to the ‘Fittings
Cross Reference’ to match Genie part
numbers to Parker part numbers.
1 48904GT ELBOW,90D,520220-4-4.........................4
2 48906GT TEE,RUN,520428-4................................2
3 49119-2078GT HOSE ASSY,1/4,STR FEM,STR FEM*....1
4 49117-11091GT HOSE ASSY,1/4,90 FEM,STR FEM.......1
5 48960GT FITTING,CONN,520120-12***................3
6 49859GT PLUG,HEX,090109A-4...........................1
7 48932GT FITTING,ELBOW,90D,520220-8***.........1
8 48933GT CONN,520120-8***.................................5
9 49117-5291GT HOSE ASSY,1/4,90 FEM,STR FEM.......1
10 48907GT ELBOW,45D,520320-4............................1
11 49119-3778GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
12 81812-3592GT HOSE ASSY,1/2,STR FEM,STR FEM.....1
13 94464-4386GT HOSE ASSY,1/2"....................................1
14 48908GT FITTING,TEE,RUN,SWIVEL520432-4.....1
15 94464-4886GT HOSE ASSY,1/2 STR FEM,STR FEM.....1
16 48912GT CONN,520120-4-6***..............................2
17 49117-3291GT HOSE ASSY,1/4,90 FEM,STR FEM**.....1
18 48891GT FITTING,TEE,BRANCH,520433-4..........1
19 48936GT TEE,BRANCH,520429-8.........................1
20 81812-3592GT HOSE ASSY,1/2,STR FEM,STR FEM.....3
21 48947GT ELBOW,90D,520220-8-12.......................4
22 48905GT CONN,520120-4***.................................2
23 49207GT NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV..1
24 48880GT CAP,DIAGNOSTIC NIPPLE....................1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 143

 800 Hydraulic Hoses and Fittings April 2018

803.1 4WD Drive and Steer System

144 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 800 Hydraulic Hoses and Fittings

803.1 4WD Drive and Steer System

Item Part No. Description Qty.

-- The hose lengths below reflect the length

of the hose only. Refer to the ‘Fittings
Cross Reference’ to match Genie part
numbers to Parker part numbers.
1 48904GT ELBOW,90D,520220-4-4.........................5
2 48906GT TEE,RUN,520428-4................................2
3 48946GT CONN,520120-8-10................................4
4 49119-3203GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
5 48930GT FITTING,CONN,520120-6-8***...............2
6 49117-14391GT HOSE ASSY,1/4,90 FEM,STR FEM.......2
7 61143-3963GT HOSE ASSY,1/2,45 FEM STR FEM.......3
8 49133-5140GT HOSE ASSY,T
FITTING/DRIVEMOTOR.........................2
9 77309GT NUT,BULKHEAD,520118-8.....................5
10 49110-7592GT HOSE ASSY,D.MANIF/FR D.MOTORS...4
11 48933GT CONN,520120-8***.................................8
12 48948GT CONN,520120-8-12................................1
13 77311-5906GT HOSE ASSY,BRKT./D.MANIFOLD..........1
14 48939GT TEE,BRANCH,520433-8.........................1
15 48936GT TEE,BRANCH,520429-8.........................1
16 48905GT CONN,520120-4***.................................3
17 49117-6141GT HOSE ASSY,1/4,90 FEM,STR FEM.......1
18 49117-5091GT HOSE ASSY,1/4,90 FEM,STR FEM.......1
19 81812-3892GT HOSE ASSY,1/2"....................................1
20 48908GT FITTING,TEE,RUN,SWIVEL520432-4.....2
21 48935GT TEE,RUN,520428-8................................2
22 48911GT ELBOW,90D,520220-4-6***....................2
23 94464-4886GT HOSE ASSY,1/2 STR FEM,STR FEM.....1
24 94464-6586GT HOSE ASSY,1/2"....................................1
25 48947GT ELBOW,90D,520220-8-12.......................4
26 49119-5203GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
27 49119-5778GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
28 77312-3577GT HOSE ASSY,DMANIF/LR&RR BRAKE...4
29 48960GT FITTING,CONN,520120-12***................2
30 49207GT NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV..1
31 48880GT CAP,DIAGNOSTIC NIPPLE....................1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 145

 800 Hydraulic Hoses and Fittings April 2018

804.1 Oscillate System

146 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 800 Hydraulic Hoses and Fittings

804.1 Oscillate System

Item Part No. Description Qty.

-- The hose lengths below reflect the length

of the hose only. Refer to the ‘Fittings
Cross Reference’ to match Genie part
numbers to Parker part numbers.
1 48912GT CONN,520120-4-6***..............................4
2 49117-2091-SGT HOSE ASSY,1/4,90 FEM,STR FEM.......2
3 49117-3191GT HOSE ASSY,1/4,90 FEM,STR FEM.......2
4 48891GT FITTING,TEE,BRANCH,520433-4..........2
5 75574GT NUT,BULKHEAD,520118-4
(item sold seperately)
5 88636-9073GT HOSE ASSY 1/4,STR FEM,STR BULK...2
6 94464-5086GT HOSE ASSY,1/2"....................................1
7 49117-3791GT HOSE ASSY,1/4,90 FEM,STR FEM**.....1
8 48914GT CONN,520120-4-8..................................1
9 48933GT CONN,520120-8***.................................1
10 48911GT ELBOW,90D,520220-4-6***....................2
11 48905GT CONN,520120-4***.................................1
12 75574GT NUT,BULKHEAD,520118-4.....................2

Part No. 147545 Z-45/25 IC, Z-45/25J IC 147

 800 Hydraulic Hoses and Fittings April 2018

805.1 Turntable Components

148 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 800 Hydraulic Hoses and Fittings

805.1 Turntable Components

Item Part No. Description Qty. Item Part No. Description Qty.

-- The hose lengths below reflect the length 36 48885GT CONNECTOR,BULKHEAD,FEMALE-4...1

of the hose only. Refer to the ‘Fittings 37 94643GT ZERK,GREASE,5/16-24,STRAIT...........1
Cross Reference’ to match Genie part
numbers to Parker part numbers. 38 48984GT CONN,520120-16...................................2
1 49141-2350GT HOSE ASSY,1/2,45 FEM,STR FEM.......2
2 48948GT CONN,520120-8-12................................3
3 49141-5863GT HOSE ASSY,1/2,45 FEM,STR FEM**.....1
4 48946GT CONN,520120-8-10................................1
5 48949GT CONN,520120-8-16................................1
6 48978GT ELBOW,45D,520320-12-16.....................2
7 48985GT ELBOW,45D,520320-16..........................1
8 48767GT SLEEVE,NYLON,1.42 ID..........20-inches
8 94374-10830GT HOSE ASSY,3/4,90 FEM,STR FEM.......2
9 48983GT ELBOW,90D,520220-16..........................1
10 48999GT VALVE,CHK,#8PORT-#8MALEORFS.....1
11 119993-3828GT HOSE ASSY 1",STR FEM,STR FEM.....1
11 28678GT SLEEVE,NYLON,2"I.D.,BULK(100').18-inches
12 119993-4928GT HOSE ASSY 1",STR FEM,STR FEM.....1
12 28678GT SLEEVE,NYLON,2"I.D.,BULK(100').29-inches
13 48977GT CONN,520120-12-16..............................1
14 48932GT FITTING,ELBOW,90D,520220-8***.........3
15 75278-1829GT HOSE ASSY,1/2,90 FEM,STR FEM.......1
15 75278-2229GT HOSE ASSY,1/2,90 FEM,STR FEM.......1
Models with hostile environment package
16 48930GT FITTING,CONN,520120-6-8***...............1
17 70639-2878GT HOSE ASSY,3/8,STR FEM,90D FEM.....1
18 147419GT KIT,STRAINER REPLACEMENT............2
19 48916GT FITTING,CONN,520120-6......................1
20 48912GT CONN,520120-4-6***..............................1
21 49150-3630GT HOSE ASSY,3/4,90 FEM,STR FEM.......1
22 49119-5878GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
23 75278-8229GT HOSE ASSY,1/2,90 FEM,STR FEM.......1
24 49119-5078GT HOSE ASSY,1/4,STR FEM,STR FEM*....2
25 48904GT ELBOW,90D,520220-4-4.........................2
26 48905GT CONN,520120-4***.................................3
27 48959GT FITTING,ELBOW,90D,520220-12...........1
28 48933GT CONN,520120-8***.................................2
29 48996GT VALVE,BALL,16 MSAE-16 FSAE***.......2
30 49183-10692-SGT HOSE ASSY,1/2,STR FEM,STR FEM.....1
31 48997GT NIPPLE,DIAGNOSTIC,#4.......................2
32 48914GT CONN,520120-4-8..................................1
33 49207GT NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV..1
34 48880GT CAP,DIAGNOSTIC NIPPLE....................3
35 88635-4024GT HOSE ASSY 1/4,STR FEM,PIPETHRE..1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 149

 800 Hydraulic Hoses and Fittings April 2018

806.1 Boom Components, Z-45/25

150 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 800 Hydraulic Hoses and Fittings

806.1 Boom Components, Z-45/25

Item Part No. Description Qty.

-- The hose lengths below reflect the length

of the hose only. Refer to the ‘Fittings
Cross Reference’ to match Genie part
numbers to Parker part numbers.
-- 28678GT SLEEVE,NYLON,2"I.D.,BULK(100').18-inches
protective hose sleeve, 2.00" diameter
-- 48767GT SLEEVE,NYLON,1.42 ID..........33-inches
protective hose sleeve, 1.42" diameter
-- 77103GT SLEEVE,NYLON,3.13 ID..........27-inches
protective hose sleeve, 3.13" diameter
1 48907GT ELBOW,45D,520320-4............................2
2 49119-2278GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
3 49121-25688GT HOSE ASSY 1/4,STR FEM,STR MALE..2
4 48912GT CONN,520120-4-6***..............................1
5 49119-26078GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
to SN Z452509A-38910
-- 49119-26078GT HOSE ASSY,1/4,STR FEM,STR FEM
from SN Z452509A-38911
6 48767GT SLEEVE,NYLON,1.42 ID............7-inches
6 49119-27478GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
to SN Z452509A-38910
-- 49119-27478GT HOSE ASSY,1/4,STR FEM,STR FEM
from SN Z452509A-38911
7 48917GT CONN,LONG,520122-6..........................2
8 48890GT FITTING,TEE,BRANCH,520429-4***.....2
9 49120-35381GT HOSE ASSY 1/4, STR FEM,STR FEM....2
10 48905GT CONN,520120-4***...............................21
11 49119-39378GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
12 49119-36178GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
13 49119-16178GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
14 49119-38578GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
15 49119-37678GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
16 49117-14391GT HOSE ASSY,1/4,90 FEM,STR FEM.......2
17 48923GT PLUG,090109A-6....................................2

Part No. 147545 Z-45/25 IC, Z-45/25J IC 151

 800 Hydraulic Hoses and Fittings April 2018

807.1 Boom Components, Z-45/25J

152 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 800 Hydraulic Hoses and Fittings

807.1 Boom Components, Z-45/25J

Item Part No. Description Qty.

-- The hose lengths below reflect the length

of the hose only. Refer to the ‘Fittings
Cross Reference’ to match Genie part
numbers to Parker part numbers.
-- 28678GT SLEEVE,NYLON,2"I.D.,BULK(100').18-inches
protective hose sleeve, 2.00" diameter
-- 48767GT SLEEVE,NYLON,1.42 ID..........25-inches
protective hose sleeve, 1.42" diameter
-- 77103GT SLEEVE,NYLON,3.13 ID..........48-inches
protective hose sleeve, 3.13" diameter
1 139099GT HOSE ASSY, 1/4", 22.00........................2
2 48904GT ELBOW,90D,520220-4-4.........................2
3 48905GT CONN,520120-4***...............................27
4 49121-27788GT HOSE ASSY 1/4,STR FEM,STR MALE..2
5 48767GT SLEEVE,NYLON,1.42 ID..........26-inches
5 49119-4178GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
6 48912GT CONN,520120-4-6***..............................1
7 48767GT SLEEVE,NYLON,1.42 ID............7-inches
7 49121-2088GT HOSE ASSY 1/4,STR FEM,STR MALE..2
8 48917GT CONN,LONG,520122-6..........................2
9 49119-20578GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
10 49119-21878GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
11 48890GT FITTING,TEE,BRANCH,520429-4***.....2
12 49120-35381GT HOSE ASSY 1/4, STR FEM,STR FEM....2
13 49119-2278GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
14 54132GT ELBOW,SWIVEL 90D, 520221-4............2
15 49119-39378GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
16 49119-36178GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
17 48923GT PLUG,090109A-6....................................2
18 49119-16178GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
19 49119-38578GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
20 49119-37678GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
21 49117-14391GT HOSE ASSY,1/4,90 FEM,STR FEM.......2
22 48907GT ELBOW,45D,520320-4............................2

Part No. 147545 Z-45/25 IC, Z-45/25J IC 153

 900 Accessories April 2018

901.1 Alarm and Beacon Package

154 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

901.1 Alarm and Beacon Package

Item Part No. Description Qty.

-- 60047-SGT ALARM PKG,ACC.Z45 IC

1 49817GT SCREW,PHILLIPS,PHM,10-32 X1.25
2 45462GT ALARM,CHIME TONE 5-25VDC***........1
Does not include 72326 nut
-- 72326GT NUT - PLASTIC,RING FOR ALARMS.....1
3 18963GT ALARM,INTERMITTENT TONE 6-30V*...1
Does not include 72326 nut
3 72326GT NUT - PLASTIC,RING FOR ALARMS.....1
4 6178GT NUT,NYLOCK,10-32
5 35461GT WASHER,FLAT,MS,#8,Y
6 56704GT STROBE,FIREBOLT,12-80VDC,AMB**...1
-- 122019GT FLASHTUBE,U SHAPED,360DEG,BULB
-- 226393GT FLASHTUBE,STRAIGHT,360DEG,BULB
-- 72282GT LENS,AMBER,STROBE,FIREBOLT

Part No. 147545 Z-45/25 IC, Z-45/25J IC 155

 900 Accessories April 2018

902.1 Platform Options

156 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

902.1 Platform Options

Item Part No. Description Qty. Item Part No. Description Qty.

-- 53157-SGT PINCH GUARD,6'(1.31")SERVICE** -- 30468GT LATCH,SLIDE, FLUSH MOUNT

STYLE.....................................................2
-- 53808-SGT AUX TOP RAIL,6'(1.25")SERVICE
(not included - sold seperately)
-- 88609-SGT CONTROL BOX COVER ASSY***
22 1284764GT WORKLIGHT,110V,250WATT,HALOGEN.2
includes mounting fasteners
23 34619GT BUMPER,RUBBER***.............................2
-- 60922GT OPTION,EURO TOEBOARD
includes item 2, 5, 9 and 10 24 54486GT RIVET,ALUM,ALUM,3/16BUTTONHEAD
-- 53807-SGT AUX TOP RAIL,8'(1.25")SERVICE 25 111526GT HINGE,PLAT CONTROL BOX COVER...1
-- 122278GT AUX TOP RAIL,6',SWG GT, SRV
-- 122279GT AUX TOP RAIL,8',SWG GT, SRV
-- T109328GT ACC,PLAT CONTROL COVER, SERV
1 7339GT SCREW, HHC, 1/4-20 X .5
2 6091GT NUT,NYLOCK,1/4-20
3 9599-SGT TOOL TRAY............................................1
-- 7746PGT TOOL TRAY BRACKET (GRAY) **.........2
4 28329GT RAILING,PINCH GAURD,4 FT................1
-- 28328GT RAILING,PINCH GAURD,5 FT.
5 94745PGT TOEBOARD,ENTRY EUROPEAN
PNTD**...................................................1
6A 122073GT SUPPORT, RAILING.............................20
(from SN 34909)
6B 139958GT KIT, AUX TOP RAIL SUPPORT
(to SN 34908)
7A 4266GT SCREW,HHC,1/4-20 X 2
(from SN 34909)
7B 122231GT SCREW,BHSC,1/4-20 X 1
(to SN 34908)
8 6889GT NUT,LP NYLOCK,1/4-20
9 8914GT SCREW,HHC,1/4-20 X .625
10 6638GT WASHER,FLAT,USS,1/4"Y
11 6356GT WASHER,LOCK,.25
-- 147532GT HARNESS,DRIVE LIGHT OPTION
(from SN Z4510A-39314 and from
Z4510B-1488)
12 6145GT SCREW,HHC,1/4-20 X 1.5
13 35956GT BRACKET,WORK LIGHT MOUNT
5/16"........................................................2
14 5397GT WASHER,FLAT,USS,5/16",Y
15 6886GT WASHER,LOCK,.313
16 13002GT SCREW,HHC,5/16-18 X 1 GR5
17 107857GT LIGHT, 12 VOLT......................................2
-- 35960GT BULB,WORKLIGHT,12V 35W
18 55753GT BUMPER, PLASTIC, 1.25 O.D................2
19 88607PGT COVER,CONTROL BOX LEFT
SIDE***...................................................1
20 88606PGT COVER,CONTROL BOX RIGHT
SIDE**.....................................................1
21 102785PGT CONTROL BOX COVER,LID,PTD..........1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 157

 900 Accessories April 2018

904.1 Air Line to Platform

158 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

904.1 Air Line to Platform

Item Part No. Description Qty.

1 70644-75792GT HOSE ASSY,3/8 STR FEM STR FEM*....1

-- 16073GT CLAMP,0.63,#10 X 1/4,RUB CUSH
2 49212GT FEMALE BULKHEAD CONNECTOR-8...2
3 49214GT MALE PIPE THD,1/4" SER,3/8"X18........1
4 70642PGT BRACKET,AIR HOSE TO PLAT PAINT....1
5 49215GT MPT,CPLR,1/4"SER,3/8"X18..................1
6 4828GT NUT,NYLOCK,3/8-16
7 122755GT UBOLT,FLATTENED,1.5DIAX3/8 UNC
8 13268GT CLAMP,0.75,#12 X 1/4,RUB CUSH........1
9 33278GT WASHER,FLAT,.75 HARDENED
10 45454GT CLAMP,RUB CUSH,0.75,#12 X 3/8*.......1
11 6091GT NUT,NYLOCK,1/4-20
12 6638GT WASHER,FLAT,USS,1/4"Y
13 8915GT SCREW,HHC,1/4-20 X 1.25
14 128482GT HOSE GUIDE, JIB..................................1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 159

 900 Accessories April 2018

905.1 Platform Overload Option

160 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

905.1 Platform Overload Option

Item Part No. Description Qty. Item Part No. Description Qty.

-- 94391-SGT KIT,LOAD SENSE MECH,Z45 JIB -- 94643GT ZERK,GREASE,5/16-24,STRAIT

(to SN Z4510A-39313 and to 27 110789GT WASHER,SHIM .0151 THK......as-needed
Z4510B-1487)
28 5365GT NUT,NYLOCK,10-24
-- 147509GT KIT,LOAD SENSE MECH,Z45 JIB
(from SN Z4510A-39314 and from
Z4510B-1488)
-- 128045GT MODULE,LOAD SENSE 2007
1 98154GT WELDMENT,PLAT SUPPORT,LS...........1
Z4525; non-jib models
2 4266GT SCREW,HHC,1/4-20 X 2
3 6091GT NUT,NYLOCK,1/4-20
4 94492PGT PANEL,ACCESS PAINTED.....................1
5 6090GT SCREW,HHC,1/4-20 X .75
6 6638GT WASHER,FLAT,USS,1/4"Y
7 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
8 61998PGT WELDMENT,PLATFORM SUPPORT.....1
Z4525J
9 6888GT SCREW,HHC,1/4-20 X 1
10 45748GT ROD END,.250 X 2.75 LG
11 61726GT PIN,0.75DIAX5.75LG,CHAMFER...........4
-- 94643GT ZERK,GREASE,5/16-24,STRAIT
12 25685GT BEARING,GARLOCK,12FDU12.............8
13 73634GT SCREW,PHIL,PHM,10-24X1.5 ZINC
14 6146GT WASHER,FLAT,MS,#10,Y
15 4828GT NUT,NYLOCK,3/8-16
16 61975GT RETAINER,SPRING,1.21 X .375............1
17 61974GT SPRING,COMP,1" OD,232 LB/IN............1
18 101512GT LOAD SUPPORT WITH BEARINGS......2
includes item 12
19A 94642GT SWITCH,LOAD LIMIT
(to SN Z452510A-39313 and
Z452510B-1487) Z-45/25
19B 147786GT ASSY, LS, LOAD SENSE, 89 IN
(from SN Z452510A-39314 and
Z452510B-1488) Z-45/25
19C 94549GT SWITCH,LOAD LIMIT.............................1
(to SN Z452510A-39313 and
Z452510B-1487) Z-45/25J
19D 121848GT ASSY,LS,LOAD SENSE,38.5 IN
(from SN Z452510A-39314 and
Z452510B-1488) Z-45/25J
20 6097GT WASHER,FLAT,USS,3/8",Y
21 61972GT MOUNT,SWITCH....................................1
22 34619GT BUMPER,RUBBER***.............................1
23 15086GT WASHER,FLAT,.375 X 1.5 X .125
24 21604GT SCREW,HHC,3/8-16 X 3.25
25 61987GT WELDMENT,ROTATOR MOUNT............1
26 99174GT PIN,0.75DIAX8.75LG,CHAMFER...........2

Part No. 147545 Z-45/25 IC, Z-45/25J IC 161

 900 Accessories April 2018

906.1 Hydraulic Generator Option - Gas/LPG Models

162 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

906.1 Hydraulic Generator Option - Gas/LPG Models

Item Part No. Description Qty. Item Part No. Description Qty.

-- 119095GT GEN.OPT.FORD,110V/3000W Z45DSG -- T111613GT SHAFT,MOTOR

for pump
-- 119096GT GEN.OPT.FORD,220V/2500W Z45DSG
2 8516GT SCREW, HCC, 3/8-16 X 1.50
1A 111381GT GEN,HYD,3000W,110V,60HZ.................1
includes rubber isolators 3 5397GT WASHER,FLAT,USS,5/16",Y
-- 147836GT SEAL, GASKET, .00075" *GOLD* 4 4828GT NUT,NYLOCK,3/8-16
-- 147837GT SEAL, GASKET, .0005" *SILVER* 5 77247GT POWER TO PLAT,CORD ASSY..............1
-- 147838GT SEAL, GASKET, .0010" -- 119403GT CONN,PLUG 120 AC/15A DOMESTIC
-- 147839GT ASSM, GEN. ONLY, 110V, 60HZ -- 119404GT CONN,RECEP 120AC/15A DOMESTIC
-- 32732GT RECTIFIER ASSEMBLY -- 43956-7200GT WIRE CABLE,14GA/3 CON.TPE JKT
-- 52001GT HYDRAULIC MOTOR 3000W GENER 6 28675GT MANIFOLD,ASSY,GENERATOR............1
-- 58402GT BRIDGE,50A FULL WAVE** -- 19970GT VALVE,SOLENOID (18660)
-- 58944GT BRUSH 3/8 X 1/4 X 15/16(36928) -- 44950GT VALVE,RELIEF,1500 PSI***
-- 58954GT O-RING,SPACER #115*** -- 54698GT MANIFOLD,GENERATOR,W/OUT FIT
-- 65841GT PRIORITY FLOW CONTROL VALVE*** 7 6884GT SCREW,HHC,1/4-20 X 2.5
for 3000W generators 8 6638GT WASHER,FLAT,USS,1/4"Y
-- 89718GT BRUSH ENDBELL ASSEMBLY (35659) 9 6091GT NUT,NYLOCK,1/4-20
-- T111608GT SEAL,RETAINING RING 10 119236PGT FORMING,GENERATOR
-- T111609GT SEAL,SHAFT MOUNT,PTD...........................................1
-- T111610GT SPACER 11 119237PGT FORMING,GENERATOR
SUPPORT,PTD.......................................1
-- T111611GT BEARING,MOTOR
12 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG
-- T111612GT RETAINING RING
13 6175GT SCREW,HHC,3/8-16 X 1
-- T111613GT SHAFT,MOTOR
14 119516PGT FORMING,GENERATOR GUIDE,PTD....1
1B 36928GT GENERATOR,2500W HYD.220/50HZ.....1
includes rubber isolators 15 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
-- 147836GT SEAL, GASKET, .00075" *GOLD*
for pump
-- 147837GT SEAL, GASKET, .0005" *SILVER*
for pump
-- 147838GT SEAL, GASKET, .0010"
for pump
-- 32732GT RECTIFIER ASSEMBLY
-- 32735GT VALVE,PRI. FLOW REG 4.3
for 2000W & 2500W generators
-- 52086-RGT MOTOR -HYD.2500W GENER REFURB.
-- 58402GT BRIDGE,50A FULL WAVE**
-- 58944GT BRUSH 3/8 X 1/4 X 15/16(36928)
-- 58954GT O-RING,SPACER #115***
-- 89719GT BRUSH ENDBELL ASSEMBLY (89719)
-- T111608GT SEAL,RETAINING RING
for pump
-- T111609GT SEAL,SHAFT
for pump
-- T111610GT SPACER
for pump
-- T111611GT BEARING,MOTOR
for pump
-- T111612GT RETAINING RING
for pump

Part No. 147545 Z-45/25 IC, Z-45/25J IC 163

 900 Accessories April 2018

907.1 Hydraulic Hoses and Fittings - Generator Option

164 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

907.1 Hydraulic Hoses and Fittings - Generator Option

Item Part No. Description Qty.

1 48933GT CONN,520120-8***.................................4
2 48946GT CONN,520120-8-10................................2
3 75278-5129GT HOSE ASSY,1/2,90 FEM,STR FEM**.....1
4 75278-4579GT HOSE ASSY,1/2,90 FEM,STR FEM.......1
5 49183-6492GT HOSE ASSY,1/2,STR FEM.STR FEM.....1
6 48935GT TEE,RUN,520428-8................................1
7 48932GT FITTING,ELBOW,90D,520220-8***.........1
8 75278-2054GT HOSE ASSY,1/2,90 FEM,STR FEM.......1
9 49143-1504GT HOSE ASSY,1/2,90 FEM,STR FEM.......1
10 48905GT CONN,520120-4***.................................1
11 49163-1844GT HOSE ASSEMBLY,1/4"...........................1
12 48875GT TEE,RUN,SWIVEL,520432-6..................1
13 48915GT ELBOW,90D,520220-6............................1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 165

 900 Accessories April 2018

908.1 Belt Driven Generator - Diesel Models

166 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

908.1 Belt Driven Generator - Diesel Models

Item Part No. Description Qty. Item Part No. Description Qty.

E 106030GT HARNESS, BD GEN.110V/60HZ Z45D 26 45400GT SPACER TUBE,.50 LG...........................1

Deutz models 27 6097GT WASHER,FLAT,USS,3/8",Y
F 106566GT HARNESS, BD GEN.220V/50HZ Z45D 28 20912GT WASHER,LOCK,.437,PLTD.
Deutz models
29 11210GT NUT,NYLOCK,7/16-14
G 101939GT HARNESS, BD GEN.110V/60HZ Z45P
Perkins models 30 4828GT NUT,NYLOCK,3/8-16
H 106565GT HARNESS, BD GEN.220V/50HZ Z45P 31 6021GT WASHER,LOCK,.375
Perkins models 32 5397GT WASHER,FLAT,USS,5/16",Y
1 128204GT SWITCH TOGGLE ASSY SPDT 2P 33 60790GT BOLT, CARRIAGE, 3/8-16 X 1.50, G5
MNT........................................................1
34 106535GT BELT,AX33***..........................................2
2 32728GT DECAL,OPTION GENERATOR***..........1
35 25927GT SCREW,HHC,M10 X 55MM,GRD 8.8
3 27246GT BOOT,TOGGLE SWITCH,SHORT*........1
36 22700GT WASHER,LOCK,M10
4 6178GT NUT,NYLOCK,10-32
37 22699GT WASHER,FLAT,M10,ZINC PLTD.
5 49826GT SCREW,PHILLIPS,PHM,10-32 X.625
38A 70389GT PULLEY,DEUTZ......................................1
6 70648PGT BRACKET,GEN.REGULATOR MT single belt models
PAINT......................................................1
38B 236460GT V-BELT DOUBLE PULLEY.....................1
7A 60738GT VOLTAGE REGULATOR,110V................1 double belt models
7B 60739GT VOLTAGE REGULATOR,220V 39 81069GT SPACER,PULLEY,DEUTZ GEN..............1
8 60887GT CIRCUIT BREAKER, 30 AMP................1 40 13918GT SCREW,HHC,3/8-16 X 1.75,GRD.8........2
9 69776GT TERMINAL,STRIP,4-POLE,600V***.......1 41 106740GT COVER,REWORK,DEUTZ
10A 61195GT CIRCUIT BREAKER, 12.5 AMP.............1 GENERATOR..........................................1
220V models 42 61225GT RELAY,12VDC,70AMP,SEALED.............1
10B 61211GT CIRCUIT BREAKER,15 AMP.................1
110V & 120V models
11 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....1
12 75041GT SCREW,PHILLIPS,PHM,10-32 X 1
13 8425GT ENCLOSURE,FG
ELEC.,STOCK,7X5X4.............................1
14 56093GT WEAR PAD ROUND...............................2
15 6637GT SCREW,HHC,1/4-20 X 1.75
16 6638GT WASHER,FLAT,USS,1/4"Y
17 6889GT NUT,LP NYLOCK,1/4-20
18 119533PGT FORMING,GENERATOR
MOUNT,PTD...........................................1
19A 60707GT GENERATOR,3500W,120V,60HZ**........1
-- 146062GT PULLY,GNRTR,120V,60HZ(60707)
for 60707 generator
19B 89908GT GENERATOR,3000W,220V,50HZ***
-- 102681GT PULLY, GNRTR,220V,50HZ(89908)
for 89908 generator
20 60528GT LOCK,PLUG 4 WAY,12-14GA.................1
21 60527GT CONN,PLUG 4 WAY,12-14GA................1
22 73712GT TERM,SOCKET,DEUTSCH,12-14GA.....3
23 60757GT PLUG,SEAL,12-18 GA............................1
24 106531GT WELDMENT,GENERATOR FAN
GUARD...................................................1
25 128364GT SCREW, HHC, 7/16-14 X 2, GR 5

Part No. 147545 Z-45/25 IC, Z-45/25J IC 167

 900 Accessories April 2018

909.1 Hostile Environment Package - View 1

168 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

909.1 Hostile Environment Package - View 1

Item Part No. Description Qty.

-- 54883GT BELLOWS,CYL.KIT,Z45&Z51 JIB

-- 54884GT BELLOWS,CYLINDER KIT,Z45 N/JIB
1A 54637GT BELLOWS,PRIMARY
CYLINDER,N/JIB....................................1
1B 54638GT BELLOWS,PRIMARY CYLINDER,JIB.....1
2 54640GT BELLOWS,MASTER CYLINDER............1
3 54989GT BELLOWS,STEERING CYLINDER........1
4 54652GT BELLOWS,SECONDARY,ELEVATE
CYL.........................................................1
5 54639GT BELLOWS,SLAVE CYLINDER...............1
6 54635GT BELLOWS,JIB CYLINDER.....................1
Z-45/25J

Part No. 147545 Z-45/25 IC, Z-45/25J IC 169

 900 Accessories April 2018

910.1 Hostile Environment Package - View 2 (to SN Z452510A-39368)

170 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

910.1 Hostile Environment Package - View 2 (to SN Z452510A-39368)

Item Part No. Description Qty.

1 8255GT SCREW,HHC,3/8-16 X .75

2 6097GT WASHER,FLAT,USS,3/8",Y
3 54841-0950GT BRUSH FILAMENT,SEALEZE,9.50"LG...2
4 56286GT SCREW,RHM,8-32 X .75
5 35461GT WASHER,FLAT,MS,#8,Y
6 18605GT NUT,NYLOCK,8-32
7 54882GT HOLDER,BRUSH,9.94LG,NON JIB........2
8 54841-0888GT BRUSH FILAMENT,SEALEZE,8.88"LG...2
9 54878GT HOLDER,BRUSH,9.25LG,JIB.................2
10 54876PGT BRACKET,EXT BOOM
SEAL,JIB,PNTD......................................2
11 54877GT HOLDER,BRUSH,7.19LG,BOTTOM.......1
12 54841-0463GT BRUSH FILAMENT,SEALEZE,4.63"LG...2
13 77275GT HOLDER,BRUSH,7.19LG,TOP..............1
14 54881GT BRKT,EXT.BOOMSEAL,BOTTOM,N/JIB.1
15 54880GT BRACKET,EXT.BOOMSEAL,TOP,N/JIB..1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 171

 900 Accessories April 2018

910.2 Hostile Environment Package - View 2 (from SN Z452510A-39369)

172 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

910.2 Hostile Environment Package - View 2 (from SN Z452510A-39369)

Item Part No. Description Qty.

-- 147183GT KIT, WIPER, Z-45/25

-- 147184GT KIT, WIPER, Z-45/25J
1 5224GT SCREW,HHC,3/8-16 X 2
2 6021GT WASHER,LOCK,.375
3 6097GT WASHER,FLAT,USS,3/8",Y
4 128852GT TUBE,RD,STL,DOM,.75X.438X1.25.......2
5 6878GT BOLT,CARRIAGE,1/4-20 X .75,G2
6 6021GT WASHER,LOCK,.375
7 6889GT NUT,LP NYLOCK,1/4-20
8 147042GT FORMING WIPER MOUNT....................2
9 101932GT TUBE,RD,STL,DOM,.75X.38X.78...........2
10 147041GT FORMING WIPER MOUNT....................2
11 45400GT SPACER TUBE,.50 LG...........................2
12 128973GT PLATE,WIPER BACKING.......................2
13 147181GT WIPER,PRIMARY BOOM.......................1
14 147044GT WIPER,PRIMARY BOOM.......................1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 173

 900 Accessories April 2018

911.1 Hostile Environment Package - Engine Air Pre-cleaners (Deutz)

174 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

911.1 Hostile Environment Package - Engine Air Pre-cleaners (Deutz)

Item Part No. Description Qty.

-- 110746GT ASSY,DEUTZ PRE FILTER

1A 128436GT COVER ASSY,DTZ HOST
ENV,WORD.............................................1
1B 128437GT COVER ASSY,DTZ HOST ENV,SYMB
2 34959GT PRECLEANER,AIR INTAKE***...............1
3 73612GT SCREW,PHM,10-24X.50,SELF TAP.......3
4 35461GT WASHER,FLAT,MS,#8,Y.........................3
5 110301GT WELDMENT, PRECLEANER MT............1
6 49375GT SCREW,HHC,M6 X 16............................1
7 44907GT HOSE,RADIATOR,5/16 ID X 86"............1
8 110631GT BRACKET, PRECLEANER TUBE...........1
9 70529GT CAP,PLASTIC,2.5 ID...............................1
10 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
11 60875GT TRIM MOLDING........................21-inches
12 110632GT FORMING, PRECLEANER TUBE..........1
13 4828GT NUT,NYLOCK,3/8-16
14 5397GT WASHER,FLAT,USS,5/16",Y
15 18503GT NUT,LOCKING-LG.FLANGE,5/16-18.....4
16 80391GT U-BOLT,5/16 -18 X 2IN**.........................2
17 33361GT ELBOW,45 DEGR,RUBBER,2.5"I.D........1
18 45435GT CLAMP,HOSE,2.50"***............................3
19 35067-200GT TUBE, RD, ALUM, 2.5 X .083 X 2.00......1
20 70488GT REDUCER,RUBBER 2.5 - 2...................1
21 110298GT WELDMENT, PRECLEANER CONN......1
22 23057GT SCREW,HHC,M8 X 20MM
23 49408GT WASHER,LOCK,M8

Part No. 147545 Z-45/25 IC, Z-45/25J IC 175

 900 Accessories April 2018

912.1 Hostile Environment Package - Engine Air Pre-cleaners (Ford)

176 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

912.1 Hostile Environment Package - Engine Air Pre-cleaners (Ford)

Item Part No. Description Qty.

-- 139574GT ASSY, FORD PRE FILTER

-- 139577GT TURNTABLE CVR, PRECLEANER OPT.
(cover only. Does not include decals, refer
to 101.1 or 102.1 for decals)
1 45435GT CLAMP,HOSE,2.50"***............................5
2 110421GT HOSE,AIR INTAKE.................................1
3 70649PGT PLATE,FRONT COVER,PAINTED..........1
4 13002GT SCREW,HHC,5/16-18 X 1 GR5..............2
5 5397GT WASHER,FLAT,USS,5/16",Y..................2
6 18503GT NUT,LOCKING-LG.FLANGE,5/16-18.....2
7 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........1
8 4828GT NUT,NYLOCK,3/8-16..............................4
9 139575GT WELDMENT, HOSE ANGLE
BRACKET...............................................1
10 34959GT PRECLEANER,AIR INTAKE***...............1
11 119770GT HOSE,2.5" FLEX....................................1
12 71911GT CLAMP,MUFFLER, 2.50 INCH...............1
13 139393GT TUBE, PRE-CLEANER, FORD...............1
14 139392GT BRACKET, PRE-CLEANER, FORD........1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 177

 900 Accessories April 2018

913.1 Hostile Environment Package - Engine Air Pre-cleaners (Perkins)

178 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

913.1 Hostile Environment Package - Engine Air Pre-cleaners (Perkins)

Item Part No. Description Qty.

-- 119686GT ASSY,PERKINS PRE FILTER

-- 128479GT COVER ASSY,PKNS HOST ENV,WORD
-- 128480GT COVER ASSY,PKNS HOST ENV,SYMB
1 45435GT CLAMP,HOSE,2.50"***............................3
2 119770GT HOSE,2.5" FLEX....................................1
3 35067-200GT TUBE, RD, ALUM, 2.5 X .083 X 2.00......1
4 50941GT HOSE,90DEG 2.5" AIR INTAKE.............1
5 70649PGT PLATE,FRONT COVER,PAINTED..........1
6 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........1
7 5397GT WASHER,FLAT,USS,5/16",Y..................2
8 4828GT NUT,NYLOCK,3/8-16..............................1
9 139575GT WELDMENT, HOSE ANGLE
BRACKET...............................................1
(replaced 35067-200, 119687, and 34167)
10 34959GT PRECLEANER,AIR INTAKE***...............1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 179

 900 Accessories April 2018

914.1 Aircraft Protection Package, Standard (from SN Z452508A-37297)

180 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

914.1 Aircraft Protection Package, Standard (from SN Z452508A-37297)

Item Part No. Description Qty.

1 128203GT SWITCH TOGGLE ASSY SPDT 2P

MOM.......................................................1
-- 139882GT HARN, AC PROTECTION BYPASS........1
2 27246GT BOOT,TOGGLE SWITCH,SHORT*........1
3 Ref. DECAL,FUNCTION OVERRIDE......1
(refer to 101.1)
4 106044GT U-BOLT,3/8-16X4X4.63X3.00.................1
5 66472GT U-BOLT, SQR, 3/8-16X2X5, PLTD..........2
6 139904GT WELDMENT, SKIDPLATE**....................1
7 88384GT SPRING, SS, 3/4-EO750-69-4500..........4
8 88385GT SPRING, SS, 1/2-EO500-49-4500..........4
9 4828GT NUT,NYLOCK,3/8-16
10 5397GT WASHER,FLAT,USS,5/16",Y
11 6888GT SCREW,HHC,1/4-20 X 1
12 6638GT WASHER,FLAT,USS,1/4"Y
13 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........1
14 6638GT WASHER,FLAT,USS,1/4"Y
15 6091GT NUT,NYLOCK,1/4-20
16 55753GT BUMPER, PLASTIC, 1.25 O.D................2
17 75617-1675GT PADDING,FOAM 3.5"OD X 1.50"ID........2
18 75636GT PADDING,FOAM,3.0"X1.50ID 90DEG.....4
19 21618GT CLAMP,1.13,#18 X 1/4,RUB CUSH......16
20 6090GT SCREW,HHC,1/4-20 X .75
21 56426-700GT CHAIN,NO.2 (11 LINKS).........................8
22 75617-2275GT PADDING,FOAM 3.5"OD X 1.50"ID........2
23 139181GT WELDMENT,AIRCRAFT SENSOR
BUMPR...................................................1
24 75617-6475GT PADDING,FOAM 3.5"OD X 1.50"ID........1
25 77797GT WELDMENT, SENSOR MOUNT............1
26 88390GT NUT,HEX,M8,PLASTIC
27 81532GT HARNESS,PROX.KILL...........................1
includes 27391 proximity sensor
-- 27391GT PROXIMITY SENSOR***

Part No. 147545 Z-45/25 IC, Z-45/25J IC 181

 900 Accessories April 2018

915.1 Aircraft Protection Package, Deluxe (from SN Z452508A-37297)

182 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

915.1 Aircraft Protection Package, Deluxe (from SN Z452508A-37297)

Item Part No. Description Qty.

-- 119811GT ACC,PLATFORM PADDING,6'

-- 822760GT ASSY,AIRCRFT PROT, LOWER, 6FT
1 46188GT WELDMENT, AIRCRAFT TOP
BUMPER.................................................1
2 55753GT BUMPER, PLASTIC, 1.25 O.D................4
3 122231GT SCREW,BHSC,1/4-20 X 1
4 122073GT SUPPORT, RAILING.............................20
5 6889GT NUT,LP NYLOCK,1/4-20
6 106044GT U-BOLT,3/8-16X4X4.63X3.00.................1
7 66472GT U-BOLT, SQR, 3/8-16X2X5, PLTD..........2
8 139904GT WELDMENT, SKIDPLATE**....................1
9 88384GT SPRING, SS, 3/4-EO750-69-4500..........4
10 88385GT SPRING, SS, 1/2-EO500-49-4500..........4
11 4828GT NUT,NYLOCK,3/8-16
12 5397GT WASHER,FLAT,USS,5/16",Y
13 6888GT SCREW,HHC,1/4-20 X 1
14 6638GT WASHER,FLAT,USS,1/4"Y
15 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........1
16 6091GT NUT,NYLOCK,1/4-20
17 75617-1675GT PADDING,FOAM 3.5"OD X 1.50"ID........2
18 75636GT PADDING,FOAM,3.0"X1.50ID 90DEG.....8
19 21618GT CLAMP,1.13,#18 X 1/4,RUB CUSH......16
20 6090GT SCREW,HHC,1/4-20 X .75
21 56426-700GT CHAIN,NO.2 (11 LINKS).........................8
22 75617-2275GT PADDING,FOAM 3.5"OD X 1.50"ID........4
23 139181GT WELDMENT,AIRCRAFT SENSOR
BUMPR...................................................1
24 75617-6475GT PADDING,FOAM 3.5"OD X 1.50"ID........1
25 77797GT WELDMENT, SENSOR MOUNT............1
26 88390GT NUT,HEX,M8,PLASTIC
27 81532GT HARNESS,PROX.KILL...........................1
includes 27391 proximity sensor
-- 27391GT PROXIMITY SENSOR***
28 128203GT SWITCH TOGGLE ASSY SPDT 2P
MOM.......................................................1
-- 139882GT HARN, AC PROTECTION BYPASS........1
29 27246GT BOOT,TOGGLE SWITCH,SHORT*........1
30 Ref. DECAL,FUNCTION OVERRIDE......1
(refer to 101.1)
31 75617-4788GT PADDING,FOAM 3.5"OD X 1.50"ID........4
32 75617-6275GT PADDING,FOAM 3.5"OD X 1.50"ID........1
33 75617-1538GT PADDING,FOAM 3.5"OD X 1.50"ID........2

Part No. 147545 Z-45/25 IC, Z-45/25J IC 183

 900 Accessories April 2018

916.1 Drive Lights

184 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

916.1 Drive Lights

Item Part No. Description Qty.

1 107857GT LIGHT, 12 VOLT......................................1

(includes items 3-5 and 7-8)
2 50770GT COVER,DR CHASSIS
FRONT,NON-OSC..................................1
3 10107GT SCREW,HHC,5/16-18 X .75....................1
4 5397GT WASHER,FLAT,USS,5/16",Y..................3
5 6782GT NUT,NYLOCK,5/16-18............................1
6 53517GT GROMMET,RUBBER .5 X .014 X .75.....2
7 4828GT NUT,NYLOCK,3/8-16..............................2
8 6175GT SCREW,HHC,3/8-16 X 1.........................2
9 78098GT RELAY,24VDC,40/30A,SLD W/BRKT*.....1
-- 54365GT SCREW,PHIL,PHM,10-32 X .5,SSTL.....1
-- 6178GT NUT,NYLOCK,10-32...............................1
10 72867GT DECAL,LABEL,LIGHTS***......................1
11 128204GT SWITCH TOGGLE ASSY SPDT 2P
MNT........................................................1
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
12 6578GT CABLE TIE,7 3/8"...................................5
13 147532GT HARNESS,DRIVE LIGHT OPTION........1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 185

 900 Accessories April 2018

917.1 Pipe Cradle

186 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

917.1 Pipe Cradle

Item Part No. Description Qty.

A 85300GT PIPE CRADLE ASSY. SERV (ONE)**

-- 65630GT INSTRUCTIONS-PIPE CRADLE,BOOMS
1 824083GT SCREW,HHF,1/4-20X2.5,8,ZAG
2
3 1277924GT NUT,NYLOCK FLG,1/4-20,F,ZAG
4 56570GT STRAP, CONDUIT HOLDER 60"***........2
5 55753GT BUMPER, PLASTIC, 1.25 O.D................4
6 19018GT TRIMLOCK,BLACK,5/32"..........11-inches
7 56525GT WELDMENT, PIPE CRADLE..................2
(decal not included order serperately)
-- 72875GT DECAL,WARNING,PIPE
CRADLE,BOOM.....................................4
(must be ordered seperately)
8 81368GT WELDMENT,PIPE CRADLE MOUNT.....4
9 1274322GT NUT,NYLOCK FLG,3/8-16,F,ZAG
10
11 1251600GT U-BOLT, FLATTENED, 1.5 X 3/8
UNC,ZAG................................................8

Part No. 147545 Z-45/25 IC, Z-45/25J IC 187

 900 Accessories April 2018

918.1 Fall Arrest Bar

188 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

918.1 Fall Arrest Bar

Item Part No. Description Qty.

1 1256856GT SCREW,HHF,3/8-16X2.5,8,ZAG.............4
2 1256389GT FORMING,INNER HANGER..................2
3 1251997GT NUT,TL FLG,1/2-13,G,ZAG.....................2
4 1256851GT SCREW,HHF,1/2-13X3.5,8,ZAG.............2
5 1260892GT END STOP,TRACK,FALL ARREST
BAR.........................................................2
6 36388GT BUMPER,RUBBER,.75 X .50H,STUD.....2
7 1274322GT NUT,NYLOCK FLG,3/8-16,F,ZAG...........8
8 1256481GT SPACER, HANGER BRACKET..............8
9A 1256400GT DECAL,TRACK,FALL ARREST
BAR,WORD............................................1
9B 1260910GT DECAL,TRACK,FALL ARREST
BAR,SYMBOL.........................................1
9C 1256400FRGT DECAL,TRACK,FALL ARREST
BAR,WORD FR......................................1
10A 1256378GT ACC,FALL ARREST BAR,6FT................1
includes instructions and decals
-- 1256380GT ASSY,TRACK,FALL ARREST BAR,6FT
includes decals
10B 1261023GT ACC,FALL ARREST BAR,6FT SYM.......1
includes instructions and decals
-- 1261025GT ASSY,TRACK,FALL ARREST BAR,6FT
SYM
includes decals
10C 1261019GT ACC,FALL ARREST BAR,6FT FR..........1
includes instructions and decals
-- 1261021GT ASSY,TRACK,FALL ARREST BAR,6FT
FR
includes decals
11 40434GT DECAL,LANYARD ANCHORAGE
POINT.....................................................1
12 1256439GT TROLLEY, TFASS TRACK......................1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 189

 900 Accessories April 2018

919.1 Gauge Option

190 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

919.1 Gauge Option

Item Part No. Description Qty.

1 106033GT ADAPTER,NPT 6-4

2 101232GT ENCLOSURE BOX,GAUGE
OPT,DRILLD...........................................1
-- 101227PGT FORMING,GAUGE OPTION BRKT
PNTD......................................................1
3 53761-SGT GAUGE,VOLTAGE..................................1
4 53758-SGT GAUGE,OIL PRESSURE W/O
SENDER.................................................1
5 53759-SGT GAUGE,WATER TEMP...........................1
6 34058GT SENDING
UNIT,TMP,FRD,GM,PRK704...................1
7 28607GT ADAPTER,140139-8-6............................1
8 30810GT SENDING UNIT,OIL PRESSURE***.......1
dual-terminal sender
9 71038GT ADAPTER, 1/8 X 1/4 F3H6-S.................1
10 119418GT ADAPTER,140130-4-4............................1
11 119417GT TEE,RUN,1/4" PIPE................................1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 191

 900 Accessories April 2018

920.1 Panel Cradle Option

192 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018 900 Accessories

920.1 Panel Cradle Option

Item Part No. Description Qty.

-- 77683GT ACCESSORY,PANEL CRADLE,ANSI

(ANSI/CSA models)
-- 94493-SGT KIT,PANEL CRADLE,CE
(CE/AUS models)
1 88377-1400GT FOAM PAD, 3" OD X 1.25" ID X 14 IN.....2
2 77664GT ADJUSTABLE STRAP ASSY..................1
3 73463-1175GT TUBE, RD, ALUM, 1.25 X .083 X 11.75...2
4 824038GT NUT,TL JAM,3/8-16,A,ZAG.....................4
5 228849GT FORMING,SECONDARY SUPPORT.....2
6 1274322GT NUT,NYLOCK FLG,3/8-16,F,ZAG...........8
7A 82410GT DECAL,WARNING,PANEL CRADLE......2
(ANSI/CSA models)
7B 82487GT DECAL, SYMBOL - READ THE
MANUAL.................................................2
(CE/AUS models)
8 228848GT FORMING PANEL CRADLE...................2
9 56934GT PAD,REST,1"THICK,FLANGED..............4
10 1251600GT U-BOLT, FLATTENED, 1.5 X 3/8
UNC,ZAG................................................2
11 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG...........1
12 1277924GT NUT,NYLOCK FLG,1/4-20,F,ZAG...........1
13 56424GT CLAMP,1.25X.5 RUBBER-CUSHION.....1

Part No. 147545 Z-45/25 IC, Z-45/25J IC 193

 April 2018

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

1000000GT ...............12 106540PGT ...............105 110671GT .................111 119153GT .................81

101005GT .................123 106564GT .................65 110712GT .................17–18, 21–22, 119168GT .................63
101005HGT ...............123 106565GT .................167 25, 32, 36 119169GT .................85
101006GT .................67 106566GT .................167 110713GT .................17–18, 21–22, 119170GT .................63
101010GT .................59 106581GT .................99, 105 25, 32, 36 119209GT .................39
101041PGT ...............73 106585GT .................99 110718GT .................17–18, 21–22, 119210GT .................39
101055GT .................134 106676GT .................61 25, 32, 36 119223GT .................83
10107GT ...................185 106740GT .................167 110719GT .................17–18, 21–22, 119232GT .................85
101080GT .................65, 121 106804PGT ...............99 25, 32, 36 119236PGT ...............163
101114GT .................134 106835GT .................139 110746GT .................175 119237PGT ...............163
101129PGT ...............69–70 106836GT .................139 110758GT .................83 119250GT .................121
101130PGT ...............67 106837GT .................139 110768GT .................81 119344GT .................69–70
101137PGT ...............61, 67 106972GT .................91 110777GT .................83 119394GT .................83
101138PGT ...............69–70 107551GT .................65 110789GT .................161 119403GT .................53, 163
101140P-SGT ...........69–70 107574PGT ...............45 110864GT .................61 119404GT .................53, 163
101174GT .................123 107588GT .................89 110865GT .................85 119411GT .................61
101174HGT ...............123 107590GT .................89 110890PGT ...............85 119417GT .................191
101175GT .................123 107595GT .................103 110892PGT ...............85 119418GT .................191
101175HGT ...............123 107651GT .................47 110919GT .................85 119423PGT ...............63
101227PGT ...............191 107727GT .................89 110932GT .................85 119463GT .................83
101232GT .................191 10775GT ...................118 110941PGT ...............61 119465GT .................79
101277GT .................133–134 10777GT ...................118 111027GT .................75–76 119466GT .................79
101294GT .................139 107803GT .................61 111028GT .................73, 75–76 119468GT .................81
101512GT .................161 107805PGT ...............63 111029GT .................73 119469GT .................81
101574GT .................63 107807GT .................87 111051GT .................101 119471GT .................81
101584GT .................31–32, 35–36 107813GT .................139 111052GT .................101 119472GT .................79
101590GT .................125 107814GT .................139 111053GT .................101 119473GT .................81
101592GT .................69–70 107815GT .................139 111381GT .................163 119474GT .................81
101726GT .................51 107816GT .................133–134 111526GT .................157 119475GT .................79
101729GT .................67, 69–70, 73, 107842GT .................139 111614GT .................83 119476GT .................85
75–76, 85 107857GT .................157, 185 111634GT .................83 119477GT .................85
101730GT .................67, 69–70, 73, 107859GT .................89 111666GT .................83 119478GT .................79
75–76, 85 107881GT .................91 111668GT .................69–70 119479GT .................79
101773PGT ...............73 107889GT .................51 111748GT .................83 119481GT .................79
101815GT .................47 107901GT .................99, 105 11210GT ...................167 119483GT .................63, 65
101844GT .................55–56 107914GT .................39 112283GT .................85 119484GT .................83
101849GT .................55–56 107993GT .................47, 56, 65 112285GT .................83 119495GT .................79
101886GT .................55–56, 65 110150GT .................31–32, 35–36 112400GT .................85 119496GT .................81
101932GT .................173 110160GT .................47, 65 114023GT .................12, 15 119497GT .................79
101939GT .................65, 167 110180GT .................133–134 114024GT .................12, 15 119498GT .................79
101958GT .................134 110194GT .................125, 128–130 114114GT .................12, 15 119500GT .................79
102119GT .................85 110200GT .................128–130 114169GT .................12 119516PGT ...............163
102121GT .................83 110269GT .................65 114220GT .................12 119533PGT ...............167
102588GT .................69–70 110273GT .................133–134 114246GT .................121 119534GT .................121
102681GT .................167 110298GT .................175 114247GT .................15 119536GT .................105, 107, 109
102785PGT ...............157 110301GT .................175 114248GT .................15 119542GT .................105, 107, 109
102992GT .................115 110304GT .................75–76 114249GT .................15 119544GT .................81
104030GT .................118 110305GT .................91 114251GT .................15 119545GT .................79
104759GT .................137 110306GT .................91 114252GT .................15 119546GT .................85
104804GT .................115 110307GT .................91 114258GT .................12 119547GT .................79
10587GT ...................91 110308GT .................91 114277GT .................12, 15 119548GT .................79
10597GT ...................39, 51, 63, 83, 93 110309GT .................93 114389GT .................12 119551GT .................79
10598GT ...................69–70, 85 110310GT .................91 114390GT .................12 119560GT .................121
106030GT .................65, 167 110345GT .................51 114397GT .................12 119568GT .................79
106033GT .................191 110382GT .................87 114420GT .................15 119588GT .................81
106044GT .................181, 183 110384GT .................95 115431GT .................73 119611GT .................65
106065GT .................51 110385GT .................95 119051GT .................83 119612GT .................65
106069GT .................61 110388GT .................117–118 119052GT .................83 119613GT .................123
106098GT .................31–32, 35–36 110399GT .................73 119053GT .................83, 85 119619GT .................25
106117GT .................31–32, 35–36 110405GT .................83 119055GT .................51, 85 119628GT .................61
106118GT .................31–32, 35–36 110406GT .................85 119058GT .................115 119641GT .................121
106119GT .................31–32, 35–36 110407GT .................83 119061GT .................56 119649GT .................95
106120GT .................31–32, 35–36 110413GT .................85 119062GT .................56 119673GT .................45
106121GT .................31–32, 35–36 110414GT .................85 119063GT .................56 119686GT .................179
106122GT .................31–32, 35–36 110416GT .................85 119064GT .................56 119770GT .................177, 179
106123GT .................31–32, 35–36 110417PGT ...............85 119073GT .................85 119776GT .................56, 65
106124GT .................31–32, 35–36 110419GT .................85 119095GT .................163 119784PGT ...............53
106125GT .................31–32, 35–36 110421GT .................83, 177 119096GT .................163 119798GT .................51
106126GT .................31–32, 35–36 110422GT .................83 119117GT .................67 119800GT .................55–56
106151GT .................31–32, 35–36 110423GT .................85 119135GT .................79 119802GT .................87
106163GT .................111 110424GT .................83 119137GT .................79 119803GT .................87
106427GT .................47, 91 110480GT .................83 119138GT .................81 119809GT .................75–76
106526GT .................103 110483PGT ...............61 119139GT .................79 119811GT .................183
106531GT .................167 110631GT .................175 119140GT .................83 119815PGT ...............45
106535GT .................167 110632GT .................175 119142GT .................79 119826GT .................85

194 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

119843GT .................51 1272019GT ...............63 128850GT .................51 139781GT .................101

119866GT .................75–76 1272303GT ...............113 128851GT .................51 139861GT .................47
119867GT .................65 1272307GT ...............115 128852GT .................173 139865GT .................47
119915GT .................123 1274322GT ...............101, 187, 189, 128862GT .................101 139866GT .................47
119918GT .................51 193 128973GT .................173 139882GT .................181, 183
119961GT .................79 1274858GT ...............113 128984GT .................75–76 139904GT .................181, 183
119962GT .................79 1275395GT ...............113 128985GT .................75–76 139958GT .................157
119963GT .................79 1275396GT ...............113 128986GT .................73 139965GT .................17–18, 21–22,
119964GT .................81 1275398GT ...............113 128987GT .................75–76 31–32, 35–36
119965GT .................79 1275399GT ...............113 128991GT .................73 139966GT .................17–18, 21–22,
119978GT .................39 1275400GT ...............113 128995GT .................97 31–32, 35–36
119979GT .................27 1277924GT ...............187, 193 128998GT .................91 139967GT .................17–18, 21–22,
119980GT .................39 1277991GT ...............83 12906GT ...................61, 63 31–32, 35–36
119981GT .................29 128000GT .................123 13000GT ...................67, 81, 83, 111 139968GT .................17–18, 21–22,
119982GT .................51 128001GT .................123 13002GT ...................81, 83, 157, 177 31–32, 35–36
119985GT .................65 128020GT .................83 13009GT ...................27 139969GT .................31–32, 35–36
119993-3828GT ........149 128021GT .................83 13014GT ...................73, 75–76 139970GT .................31–32, 35–36
119993-4928GT ........149 128022GT .................75–76 13064GT ...................17–18, 21–22, 139971GT .................31–32, 35–36
119994GT .................109 128023GT .................69–70 31–32, 35–36, 139972GT .................31–32, 35–36
12011GT ...................101 128045GT .................59, 121, 161 47, 63 14033GT ...................39, 41, 43, 53,
120269GT .................25, 51 128061GT .................75–76 13066GT ...................83, 139 83, 89
121846GT .................59 128064GT .................65 131589GT .................85 14297GT ...................99, 101
121847GT .................121 1280665GT ...............53 13268GT ...................51, 159 144161GT .................53
121848GT .................65, 161 128066GT .................45 133067GT .................15 146051GT .................31–32, 35–36
122019GT .................155 128165GT .................79 133238GT .................12 146052GT .................31–32, 35–36
122073GT .................157, 183 128166GT .................79 133278GT .................12 146062GT .................167
122125GT .................65, 117–118 128200GT .................55–56, 117–118 13585GT ...................118 146478GT .................117–118
122231GT .................157, 183 128201GT .................55–56, 117–118 139072GT .................73 147015GT .................83
122278GT .................157 128202GT .................55–56, 117–118 139099GT .................153 147016GT .................79, 83
122279GT .................157 128203GT .................181, 183 139181GT .................181, 183 147031GT .................65
122755GT .................159 128204GT .................117–118, 121, 13918GT ...................61, 95, 97, 167 147033GT .................31–32, 35–36
12343GT ...................59, 101 167, 185 139318GT .................53 147034GT .................17–18, 21–22,
12344GT ...................121 128205GT .................55–56 139330GT .................31–32, 35–36 31–32, 35–36
1251565GT ...............25 128304GT .................97 139338GT .................118 147041GT .................173
1251600GT ...............187, 193 128308GT .................101 139391GT .................127–130 147042GT .................173
1251997GT ...............189 128309GT .................101 139392GT .................177 147044GT .................173
1252943GT ...............75–76 128310GT .................101 139393GT .................177 147094GT .................55–56
1254826GT ...............69–70 128311GT .................101 139508GT .................127–130 147121GT .................115
1255653GT ...............69–70 128313GT .................73 139509GT .................127–130 147181GT .................173
1256267GT ...............89, 93 128364GT .................167 139510GT .................127–130 147183GT .................173
1256378GT ...............189 128423GT .................139 139511GT .................129–130 147184GT .................173
1256380GT ...............189 128436GT .................175 139512GT .................127–130 147210GT .................47
1256389GT ...............189 128437GT .................175 139513GT .................127–130 147211GT .................47
1256400FRGT ...........189 128446GT .................47 139514GT .................127–130 147212GT .................47
1256400GT ...............189 128454PGT ...............107, 109 139515GT .................127–130 147223GT .................51
1256439GT ...............189 1284764GT ...............157 139516GT .................128–130 147225GT .................65
1256460GT ...............115 128479GT .................179 139517GT .................128–130 147243GT .................69–70
1256481GT ...............189 128480GT .................179 139518GT .................128–130 147283GT .................105, 109
1256670GT ...............137 128482GT .................107, 109, 159 139519GT .................128–130 147284GT .................93
1256851GT ...............189 128483GT .................107, 109 139520GT .................128–130 147348GT .................73
1256855GT ...............115, 193 128510GT .................107, 109 139521GT .................128–130 147349GT .................73
1256856GT ...............189 128511GT .................109 139522GT .................128–130 147350GT .................73
1257051GT ...............97 128513GT .................107 139523GT .................129–130 147351GT .................73
1257052GT ...............97 128515GT .................107 139524GT .................129–130 147352GT .................73
1258159GT ...............89 128534GT .................107, 109 139525GT .................128–130 147353GT .................73
1259057GT ...............79 1285505GT ...............139 139526GT .................128–130 147355GT .................73
1260218GT ...............65 1285506GT ...............139 139527GT .................129–130 147369GT .................103, 105, 109,
1260892GT ...............189 128578GT .................55–56, 117–118 139556GT .................81 111
1260910GT ...............189 128580-SGT ..............55–56, 117–118 139557GT .................81 147419GT .................51, 149
1261019GT ...............189 128581-SGT ..............55–56, 117–118 139574GT .................177 147428GT .................65
1261021GT ...............189 128582-SGT ..............55–56, 117–118 139575GT .................177, 179 147509GT .................161
1261023GT ...............189 128584-SGT ..............117–118 139577GT .................177 147532GT .................65, 157, 185
1261025GT ...............189 128585GT .................55–56 139595GT .................70 147661GT .................121
1262633GT ...............93 128588GT .................75–76 139596GT .................69–70 147786GT .................65, 161
1263056GT ...............93 128596GT .................101 139598GT .................123 147836GT .................163
1263057GT ...............93 128597GT .................101 139610GT .................83 147837GT .................163
1264822GT ...............65 128601GT .................97 139621GT .................67 147838GT .................163
1264834GT ...............65 128645GT .................53 139622GT .................67 147839GT .................163
1264947GT ...............65, 87 128646GT .................53 139624GT .................69–70 150103GT .................95, 97, 103, 105,
1267746GT ...............115 1286602GT ...............31–32, 35–36 139666GT .................69–70 109
1267747GT ...............115 1286603GT ...............31–32, 35–36 139687GT .................103 15086GT ...................85, 161
1267779GT ...............25 1286606GT ...............17–18, 21–22 139688GT .................103 15243GT ...................56
1267781GT ...............25 1286607GT ...............17–18, 21–22 139701GT .................101 16073GT ...................159
1267807GT ...............67 128724GT .................107, 109 139702GT .................101 160809GT .................113
1268229GT ...............67 128831GT .................73 139709GT .................67 161541GT .................113
1269501GT ...............123 128849GT .................51 139779GT .................101 161542GT .................113

Part No. 147545 Z-45/25 IC, Z-45/25J IC 195

 April 2018

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

162235GT .................11–12 22700GT ...................69–70, 83, 85, 28158GT ...................11–12, 15 36198GT ...................27
162236GT .................11–12 167 28159GT ...................11–12, 15 36294GT ...................103, 111
162237GT .................11–12 227129GT .................12 28160GT ...................11–12, 15 36388GT ...................189
162238GT .................11–12 227309GT .................83 28161GT ...................11–12 36872GT ...................87
162241GT .................15 22736GT ...................76 28164GT ...................11–12 36928GT ...................163
162254GT .................15 22788GT ...................18, 22, 47, 139 28165GT ...................11–12 37003GT ...................69–70, 83
162255GT .................15 227988GT .................83 28174GT ...................11–12, 15 37097GT ...................17–18, 21–22
162314GT .................11–12 228449GT .................65 28175GT ...................11–12 37505GT ...................73, 75–76
162315GT .................11–12 228457GT .................73 28176GT ...................11–12 38620GT ...................95, 97
162317GT .................11–12 228783GT .................63 28177GT ...................11–12 38859GT ...................63
162319GT .................15 228848GT .................193 28181GT ...................11–12 38922GT ...................83
162321GT .................15 228849GT .................193 28235GT ...................11–12, 15 39346GT ...................133–134
162343GT .................11–12 229131GT .................39 28236GT ...................11–12 40434GT ...................11–12, 15, 189
162344GT .................11–12 229132GT .................39 28328GT ...................157 42078GT ...................63
162348GT .................11–12 229133GT .................39 28329GT ...................157 42662GT ...................85
162442GT .................15 229567GT .................55–56, 117–118 28607GT ...................191 4266GT .....................61, 63, 157, 161
16584GT ...................67 229763GT .................17–18, 21–22 28675GT ...................163 42941-75GT ..............91
1697-400GT ..............91 229798GT .................29 28678GT ...................149, 151, 153 43018GT ...................105, 109, 133–
17712GT ...................47, 63 229833GT .................17–18, 21–22 29080GT ...................95 134, 137
18503GT ...................67, 75–76, 81, 229834GT .................17–18, 21–22 29559GT ...................67 43181GT ...................65
83, 85, 175, 177 23057GT ...................73, 175 29560GT ...................69–70 43392GT ...................115
18504GT ...................87, 99 231642GT .................63 29605GT ...................63 43595GT ...................11–12
18596GT ...................17–18, 21–22, 29 231643GT .................63 29749GT ...................75–76 43683GT ...................139
18605GT ...................171 231644GT .................63 29868GT ...................53, 163 43955GT ...................65
18666GT ...................63 231645GT .................63 29883GT ...................63 43956-7200GT ..........163
18720GT ...................89, 93 231646GT .................63 30080GT ...................11–12 43956GT ...................53
18963GT ...................155 233365GT .................79 30138GT ...................61, 95, 97 43960GT ...................91, 115
19018GT ...................187 233437GT .................79 30222GT ...................103, 105, 109, 44064GT ...................83
19274GT ...................65, 121 233715GT .................105, 109, 111 111 44168GT ...................133–134
19358GT ...................85 233716GT .................103 30255GT ...................95, 97, 105, 109 44174GT ...................137
19363GT ...................85 233745GT .................103, 105, 109, 30370GT ...................93 44178GT ...................133–134
19418GT ...................17–18, 21–22 111 30438GT ...................67 44216GT ...................133–134
19440GT ...................27, 29 234005GT .................79 30468GT ...................157 44224GT ...................133–134
19506GT ...................55–56 234006GT .................79 30785-500GT ............43 44225GT ...................133–134
19970GT ...................163 23404GT ...................59 30785-600GT ............41 44227GT ...................133–134
20193GT ...................17–18, 21–22 235473GT .................121 30810GT ...................191 44228GT ...................133–134
20224GT ...................125, 127–130, 236426GT .................75–76 30973GT ...................61 44229GT ...................133–134
133–134 236460GT .................167 30996GT ...................121 44235GT ...................133–134
20262GT ...................115 237688GT .................91 30997GT ...................59 44248GT ...................11–12
20912GT ...................32, 36, 167 237856GT .................81 31060GT ...................11–12 44907GT ...................175
21019GT ...................73, 75–76, 85 237857GT .................81 31406GT ...................125, 128–130 44950GT ...................163
21130GT ...................41, 43, 69–70 237858GT .................81 31523GT ...................69–70 44981GT ...................11–12, 15
21141GT ...................51 237859GT .................81 32309GT ...................81 44986GT ...................11–12
21142GT ...................17–18, 21–22 24038GT ...................75–76, 85 32675GT ...................17–18, 21–22 45043GT ...................25
21143GT ...................17–18, 21–22 24040GT ...................67, 69–70, 73, 32681GT ...................41, 43 45071GT ...................17–18, 21–22,
21144GT ...................17–18, 21–22 75–76, 85 32695GT ...................67 27, 29, 39, 89
21145GT ...................17–18, 21–22 24514GT ...................115 32698GT ...................69–70 45074GT ...................17–18, 21–22,
21146GT ...................17–18, 21–22 25068GT ...................47 32728GT ...................11–12, 15, 167 25, 29
21148GT ...................17–18, 21–22 25284GT ...................27, 61, 93 32732GT ...................163 45107GT ...................25
21149GT ...................17–18, 21–22 25368GT ...................85 32735GT ...................163 45108GT ...................25
21166GT ...................25 25388GT ...................53 32975GT ...................133–134 45110GT ...................25
21175GT ...................47 25548GT ...................83 33024GT ...................69–70 45111GT ...................25
214796GT .................79 25683GT ...................27, 103, 105, 109 33239GT ...................69–70 45112GT ...................25
214798GT .................79 25685GT ...................161 33277GT ...................73, 75–76, 83, 85 45113GT ...................25
214803GT .................79 25817GT ...................18, 21–22, 27, 33278GT ...................103, 111, 159 45114GT ...................25
21496GT ...................41, 43 29, 61, 87 33361GT ...................175 45363GT ...................61, 63
215777GT .................31–32, 35–36 25926GT ...................69–70, 81, 85 33432GT ...................17–18, 21–22 45383GT ...................117–118
21604GT ...................161 25927GT ...................85, 167 33521GT ...................129–130 45384GT ...................55–56, 117–118
21618GT ...................103, 181, 183 25994GT ...................11–12 33555GT ...................61 45385GT ...................121
21619GT ...................103 27089GT ...................63 33988GT ...................139 45400GT ...................167, 173
216754GT .................65 27126GT ...................87 34052GT ...................59 45435GT ...................83, 175, 177, 179
216791GT .................59 27204GT ...................11–12, 15 34053GT ...................59 45454GT ...................69–70, 159
216793GT .................59 27205GT ...................11–12, 15 34054GT ...................59 45462GT ...................56, 155
217046GT .................59 27206GT ...................11–12, 15 34055GT ...................59 45748GT ...................161
217828GT .................63 27207GT ...................11–12, 15 34058GT ...................191 45873GT ...................25
217829GT .................63 27246GT ...................55–56, 117–118, 34125GT ...................95, 97 46131GT ...................83
218180GT .................121 167, 181, 183, 34162-800GT ............73 46188GT ...................183
219437GT .................85 185 34276GT ...................93 46468GT ...................11–12
220255GT .................47 27287GT ...................121 34619GT ...................61, 67, 157, 161 47092GT ...................133–134
22558GT ...................67, 69–70 27377GT ...................61 34959GT ...................175, 177, 179 4828GT .....................27, 29, 39, 47,
22578GT ...................69–70 27391GT ...................181, 183 35067-200GT ............175, 179 51, 53, 61, 63,
226393GT .................155 27497GT ...................105, 109 35461GT ...................155, 171, 175 67, 69–70, 73,
22692GT ...................83 27506GT ...................87 35586GT ...................69–70 75–76, 83, 85,
22699GT ...................75–76, 83, 85, 27807GT ...................128–130 35675GT ...................105, 109 89, 93, 95, 99,
167 27836GT ...................125, 129–130 35956GT ...................157 105, 107, 109,
28117GT ...................31–32, 35–36 35960GT ...................157 117–118, 159,

196 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

161, 163, 167, 49119-4178GT ..........153 50947GT ...................27 54461GT ...................99

175, 177, 179, 49119-5078GT ..........149 50952-SGT ................91 54486GT ...................157
181, 183, 185 49119-5203GT ..........145 50965PGT .................63 54510-SGT ................111
48425GT ...................85 49119-5378GT ..........141 50974GT ...................61 54520-SGT ................103
48767GT ...................56, 149, 151, 153 49119-5778GT ..........145 51063GT ...................47 54525GT ...................59
48875GT ...................165 49119-5878GT ..........149 52001GT ...................163 54530GT ...................95
48880GT ...................141, 143, 145, 49120-35381GT ........151, 153 52086-RGT ................163 54534GT ...................59
149 49121-2088GT ..........153 52087GT ...................18, 21–22 54542GT ...................27, 29, 39
48885GT ...................149 49121-25688GT ........151 5224GT .....................27, 105, 107, 54543GT ...................73
48890GT ...................151, 153 49121-27788GT ........153 109, 173 54563GT ...................67
48891GT ...................141, 143, 147 49133-5140GT ..........145 52371GT ...................133–134, 137 54567GT ...................27
48904GT ...................47, 141, 143, 49141-2350GT ..........149 52607GT ...................11–12 54569GT ...................95, 97
145, 149, 153 49141-5863GT ..........149 52672GT ...................11–12 54570GT ...................95, 97
48905GT ...................141, 143, 145, 49143-1504GT ..........165 52704-SGT ................18, 21–22 54572GT ...................125, 127–130
147, 149, 151, 49150-3630GT ..........149 52705-SGT ................17–18, 21–22 54578GT ...................73
153, 165 49163-1844GT ..........165 52707-SGT ................39 54579GT ...................75–76
48906GT ...................141, 143, 145 49183-10692-SGT ......149 52720GT ...................127–130 54608PGT .................61
48907GT ...................141, 143, 151, 49183-6492GT ..........165 52723GT ...................127–130 54616GT ...................61
153 49207GT ...................125, 127–130, 52724GT ...................128–130 54627GT ...................25
48908GT ...................141, 143, 145 141, 143, 145, 52726GT ...................125, 127–130 54635GT ...................169
48911GT ...................141, 145, 147 149 52731GT ...................27 54637GT ...................169
48912GT ...................143, 147, 149, 49212GT ...................159 52733-SGT ................29 54638GT ...................169
151, 153 49214GT ...................159 52734-SGT ................29 54639GT ...................169
48914GT ...................147, 149 49215GT ...................159 52760GT ...................105, 109 54640GT ...................169
48915GT ...................165 49364GT ...................75–76 52866GT ...................67, 75–76 54652GT ...................169
48916GT ...................149 49375GT ...................175 52897GT ...................137 54687GT ...................73, 75–76
48917GT ...................151, 153 49386GT ...................85 52906GT ...................133–134 54698GT ...................163
48923GT ...................151, 153 49407GT ...................69–70 52907GT ...................133–134 54723GT ...................61
48930GT ...................145, 149 49408GT ...................81, 85, 175 52943GT ...................125, 128–130 54726GT ...................89
48932GT ...................141, 143, 149, 49411GT ...................67, 69–70, 73, 52969GT ...................11–12, 15 54815GT ...................127–130
165 75–76 53157-SGT ................157 54830GT ...................99
48933GT ...................141, 143, 145, 49612GT ...................125, 127–130 53517GT ...................185 54840GT ...................25
147, 149, 165 49613GT ...................125, 127–130 53605GT ...................51 54841-0463GT ..........171
48935GT ...................145, 165 49768GT ...................41, 43 5365GT .....................43, 69–70, 161 54841-0888GT ..........171
48936GT ...................141, 143, 145 49772GT ...................91 53758-SGT ................191 54841-0950GT ..........171
48939GT ...................145 49775GT ...................91 53759-SGT ................191 54876PGT .................171
48946GT ...................145, 149, 165 49816GT ...................63, 69–70 53761-SGT ................191 54877GT ...................171
48947GT ...................141, 143, 145 49817GT ...................155 53807-SGT ................157 54878GT ...................171
48948GT ...................145, 149 49819GT ...................59 53808-SGT ................157 54880GT ...................171
48949GT ...................149 49820GT ...................55–56, 118, 121 53952GT ...................67, 75–76, 83 54881GT ...................171
48959GT ...................149 49826GT ...................167 5397GT .....................27, 29, 39, 41, 54882GT ...................171
48960GT ...................141, 143, 145 49859GT ...................141, 143 43, 47, 51, 53, 54883GT ...................169
48977GT ...................149 49915GT ...................67 61, 63, 75–76, 54884GT ...................169
48978GT ...................149 49924GT ...................69–70 81, 83, 89, 99, 54959GT ...................25
48983GT ...................149 50294GT ...................113 103, 105, 109, 54960GT ...................25
48984GT ...................149 50315GT ...................95, 97 111, 117–118, 54961GT ...................25
48985GT ...................149 50328-SGT ................27 157, 163, 167, 54962GT ...................25
48996GT ...................149 50395GT ...................25 175, 177, 179, 54981GT ...................99
48997GT ...................133–134, 149 50396GT ...................25 181, 183, 185 54983GT ...................99
48999GT ...................149 50416PGT .................51 54063GT ...................95, 97, 133–134 54984PGT .................99
49000GT ...................51 50451GT ...................99 54065GT ...................103, 105, 109 54985PGT .................99
49110-7592GT ..........145 50452GT ...................99, 101 54073GT ...................63 54989GT ...................169
49117-11091GT ........143 50455GT ...................89 54132GT ...................153 54994GT ...................105, 109
49117-14391GT ........141, 145, 151, 50469GT ...................47 54139GT ...................25 55014GT ...................83
153 50479-SGT ................91 54140GT ...................25 55067GT ...................111
49117-2091-SGT .......147 50480GT ...................93, 105, 109 54145-800GT ............47 55753GT ...................63, 93, 157, 181,
49117-3191GT ..........147 50517-SGT ................91 54156GT ...................89 183, 187
49117-3291GT ..........143 50519GT ...................47 54157GT ...................95, 97 56029GT ...................121
49117-3791GT ..........147 50542GT ...................93 54204GT ...................51 56030GT ...................121
49117-5091GT ..........141, 145 50543GT ...................103, 105, 109 54205GT ...................51 56057GT ...................59
49117-5291GT ..........143 50546GT ...................95, 97, 105, 109 54207PGT .................47, 67 56093GT ...................167
49117-6091GT ..........141 50548PGT .................91 54234GT ...................25 56286GT ...................171
49117-6141GT ..........145 50552GT ...................95, 97 54239GT ...................95, 97 56424GT ...................115, 193
49119-16178GT ........151, 153 50570GT ...................53 54244-SGT ................87 56426-700GT ............181, 183
49119-20578GT ........153 50576GT ...................47 54247PGT .................115 56525GT ...................187
49119-2078GT ..........143 50581PGT .................61, 67 54255GT ...................56, 121 56561GT ...................121
49119-21878GT ........153 50584GT ...................95, 97 54259GT ...................121 56562GT ...................121
49119-2278GT ..........151, 153 50696PGT .................67 54271GT ...................101 56570GT ...................187
49119-26078GT ........151 50698GT ...................95, 97 54324GT ...................51 56680GT ...................47
49119-27478GT ........151 50742GT ...................27 54325GT ...................51 56704GT ...................155
49119-3203GT ..........141, 145 50761GT ...................67 54333GT ...................51 56848GT ...................117–118
49119-36178GT ........151, 153 50770GT ...................185 54363GT ...................61 56849GT ...................91
49119-37678GT ........151, 153 50776PGT .................47 54365GT ...................81, 121, 185 56912GT ...................25, 27, 39, 51,
49119-3778GT ..........143 50787-SGT ................69–70 54432GT ...................87 85, 105, 107,
49119-38578GT ........151, 153 50901GT ...................27 54437GT ...................51 109, 115, 161
49119-39378GT ........151, 153 50941GT ...................179 54460GT ...................99 56925GT ...................103, 111

Part No. 147545 Z-45/25 IC, Z-45/25J IC 197

 April 2018

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

56934GT ...................193 73, 85, 91, 95, 43, 51, 53, 55– 72867GT ...................11–12, 15, 185
57075GT ...................117–118 97, 161, 167, 56, 59, 61, 63, 72875GT ...................187
57201GT ...................139 171, 173 67, 69–70, 75– 73233GT ...................115, 121
58222GT ...................61 61110GT ...................69–70 76, 81, 85, 87, 7339GT .....................157
58223GT ...................61 61143-3963GT ..........145 91, 95, 97, 99, 73463-1175GT ..........193
58247GT ...................83 61195GT ...................167 101, 103, 105, 73464GT ...................39
58256GT ...................69–70 61211GT ...................167 107, 109, 111, 73477PGT .................115
58320GT ...................31–32, 35–36 61225GT ...................69–70, 167 117–118, 157, 73574-SGT ................115
58354GT ...................75–76 61306-SGT ................105, 109 159, 161, 163, 73575GT ...................115
58390GT ...................79 6145GT .....................63, 85, 87, 103, 167, 181, 183 73599GT ...................51
58402GT ...................163 157 66472GT ...................181, 183 73610GT ...................115
58431GT ...................139 6146GT .....................43, 47, 61, 63, 66812GT ...................55–56, 117–118 73612GT ...................175
58438GT ...................17–18, 21–22 69–70, 73, 75– 66813GT ...................117–118 73634GT ...................161
58490GT ...................51 76, 85, 161 66815GT ...................117–118 73711GT ...................121
58531GT ...................17–18, 21–22 61726GT ...................161 66816GT ...................117–118 73712GT ...................167
58589GT ...................17–18, 21–22 6175GT .....................18, 22, 27, 29, 66818GT ...................55–56, 117–118 73713GT ...................121
58632GT ...................81 53, 61, 63, 91, 6708GT .....................27, 29, 39 73714GT ...................56
58919GT ...................99, 101 93, 163, 185 67631GT ...................69–70 73717GT ...................56, 121
58920GT ...................99, 101 6178GT .....................47, 59, 61, 63, 6782GT .....................61, 111, 185 73723GT ...................121
58927GT ...................99, 101 69–70, 91, 95, 6833GT .....................63, 91, 181, 183 73736GT ...................56, 121
58944GT ...................163 97, 118, 121, 6878GT .....................101, 173 73739GT ...................115
58954GT ...................163 155, 167, 185 6884GT .....................63, 163 73749GT ...................56
60037GT ...................63 61801GT ...................56 6886GT .....................157 73751GT ...................56
60042GT ...................113 61972GT ...................161 6888GT .....................25, 27, 31–32, 73753GT ...................55–56
60047-SGT ................155 61974GT ...................161 35–36, 39, 51, 73754GT ...................56
60139GT ...................51 61975GT ...................161 53, 59, 61, 63, 73803GT ...................121
60143-SGT ................51 61987GT ...................161 75–76, 91, 101, 73805GT ...................55–56
60160PGT .................115 6198GT .....................47, 51, 67, 69– 103, 105, 109, 73807GT ...................137
6019GT .....................53, 61, 73, 75– 70, 73, 75–76, 161, 181, 183 73900GT ...................113
76, 83, 95, 97, 83, 85 6889GT .....................31–32, 35–36, 74006GT ...................118
103, 105, 109, 61998PGT .................161 53, 63, 157, 167, 74052GT ...................118
118, 163, 175, 62263GT ...................125, 128–130 173, 183 74389GT ...................27, 29
177, 179 62273GT ...................125, 128–130 6935GT .....................53, 117–118, 121 74712GT ...................47
6021GT .....................18, 22, 27, 29, 62337GT ...................133–134 69776GT ...................167 74911GT ...................59
39, 41, 43, 47, 62341GT ...................133–134 70367GT ...................73 74913GT ...................59
51, 53, 61, 91, 62346GT ...................133–134 70375GT ...................69–70 74917GT ...................59
93, 107, 167, 173 62385GT ...................118 70381GT ...................69–70 74920GT ...................59
60334GT ...................61 62392GT ...................123 70385GT ...................67 74921GT ...................59
6033GT .....................18, 22, 39, 63, 62420GT ...................67, 75–76 70389GT ...................167 74922GT ...................59
69–70, 83, 89, 62421GT ...................75–76 70452GT ...................67, 69–70, 73, 85 74923GT ...................59
91, 93 62433GT ...................75–76 70453GT ...................67 74924GT ...................59
6036GT .....................63 62506GT ...................137 70460PGT .................69–70 74990GT ...................128–130
60435GT ...................56 62507GT ...................137 70461PGT .................67 75020GT ...................75–76
60443GT ...................121 6272GT .....................59 70488GT ...................175 75041GT ...................61, 167
60526GT ...................56, 121 62815GT ...................133–134 70529GT ...................175 75073GT ...................61, 63
60527GT ...................56, 167 62926GT ...................11–12, 15 70534GT ...................93 75076GT ...................61, 63
60528GT ...................56, 167 62927GT ...................11–12, 15 7056GT .....................53, 117–118, 75159GT ...................85
60585GT ...................73 62947GT ...................11–12, 15 121, 167 75278-1829GT ..........149
60707GT ...................167 62948GT ...................11–12, 15 70575PGT .................53 75278-2054GT ..........165
60738GT ...................167 6326GT .....................89, 99 70602GT ...................51 75278-2229GT ..........149
60739GT ...................167 63375GT ...................118 70603GT ...................53 75278-4579GT ..........165
60757GT ...................56, 167 63463GT ...................67, 75–76 70606GT ...................61 75278-5129GT ..........165
60790GT ...................167 6356GT .....................25, 41, 43, 51, 70608GT ...................65 75278-8229GT ..........149
60857GT ...................61, 67 53, 103, 105, 70609GT ...................65 75443GT ...................123
60868GT ...................75–76 109, 111, 117– 70616GT ...................27 75444GT ...................123
60875GT ...................175 118, 157 70639-2878GT ..........149 75445GT ...................123
60887GT ...................167 65301GT ...................11–12 70642PGT .................159 75446GT ...................123
6090GT .....................51, 53, 55–56, 65449GT ...................129–130 70644-75792GT ........159 75447GT ...................123
61, 63, 67, 81, 65473GT ...................75–76, 85 70645GT ...................65, 87 75448GT ...................123
107, 111, 161, 65630GT ...................187 70646GT ...................65, 87 75449GT ...................123
181, 183 65636GT ...................75–76 70648PGT .................167 75574GT ...................147
6091GT .....................39, 51, 53, 59, 65638GT ...................75–76 70649PGT .................177, 179 75617-1538GT ..........183
61, 63, 67, 69– 65788GT ...................95, 97 70671GT ...................93 75617-1675GT ..........181, 183
70, 75–76, 81, 65789GT ...................105, 109 70675PGT .................53 75617-2275GT ..........181, 183
87, 91, 95, 97, 6578GT .....................185 70685PGT .................91 75617-4788GT ..........183
99, 101, 103, 65790GT ...................95, 97 71038GT ...................191 75617-6275GT ..........183
107, 109, 111, 65791GT ...................27 71911GT ...................177 75617-6475GT ..........181, 183
157, 159, 161, 65841GT ...................163 72043GT ...................125, 128–130 75631GT ...................81
163, 181, 183 6584GT .....................43, 69–70 72255GT ...................69–70 75636GT ...................181, 183
60922GT ...................157 65888GT ...................63 72282GT ...................155 77014GT ...................93
6095GT .....................47, 51, 63, 67, 65892GT ...................63 72284GT ...................85 77051GT ...................103, 111
69–70, 73, 75– 66031GT ...................63 72326GT ...................56, 117–118, 155 77066GT ...................51
76, 83, 85, 91 6637GT .....................41, 43, 91, 95, 72343GT ...................73, 83 77069GT ...................51
6096GT .....................83 97, 167 72348GT ...................73 77071GT ...................51
6097GT .....................31–32, 35–36, 6638GT .....................25, 27, 31–32, 72442GT ...................11–12, 15 77072GT ...................51
61, 67, 69–70, 35–36, 39, 41, 72847GT ...................11–12 77103GT ...................151, 153

198 Z-45/25 IC, Z-45/25J IC Part No. 147545

April 2018

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

77106GT ...................95 824078GT .................115 88728GT ...................17–18, 21–22, 94663GT ...................17–18, 21–22,
7713GT .....................89, 91, 99, 103 824079GT .................115 25, 31–32, 35–36 31–32, 35–36
77162GT ...................125 824083GT .................187 88752GT ...................18, 22, 25, 29 94664GT ...................25
77163GT ...................125 824090GT .................115 88832GT ...................65 94665GT ...................25
77181GT ...................107, 111 824091GT .................25 88846GT ...................75–76 94666GT ...................17–18, 21–22,
77189GT ...................93 82410GT ...................193 88847GT ...................75–76 31–32, 35–36
77245PGT .................69–70 824164GT .................95, 97, 105, 109 88917GT ...................51 94667GT ...................17–18, 21–22,
77246GT ...................47 82431GT ...................139 88987PGT .................73 31–32, 35–36
77247GT ...................163 82472GT ...................15 88988PGT .................75–76 94670GT ...................17–18, 21–22,
77275GT ...................171 82473GT ...................15 88989PGT .................75–76 31–32, 35–36
77285GT ...................65 824879GT .................55–56, 117–118 88990PGT .................76 94671GT ...................17–18, 21–22,
77295GT ...................83 82487GT ...................15, 193 8914GT .....................59, 91, 117–118, 32, 36
77303GT ...................89 825019GT .................18, 22, 27, 29, 157 94681GT ...................65
77309GT ...................145 39, 93, 95, 97, 8915GT .....................61, 69–70, 75– 94682GT ...................65
77311-5906GT ..........145 103, 105, 109 76, 87, 105, 107, 94745GT ...................115
77312-3577GT ..........145 82544GT ...................15 109, 159 94745PGT .................157
77351GT ...................121 82548GT ...................15 89310GT ...................127–130 94762GT ...................75–76
77353GT ...................51 8255GT .....................47, 51, 61, 93, 89575GT ...................59 94889GT ...................75–76
77354GT ...................51 107, 109, 171 89718GT ...................163 94914PGT .................73
77362GT ...................93 825796GT .................17–18, 21–22, 89719GT ...................163 94927GT ...................73
77363GT ...................103, 105, 109 25, 29 89756GT ...................91 9599-SGT ..................157
77364GT ...................93, 103, 105, 109 82587GT ...................15 89759GT ...................75–76 96008-SGT ................55–56
77365GT ...................51 82601GT ...................15 89763GT ...................75–76 97128GT ...................47, 91, 95, 97
77375GT ...................95, 97 82602GT ...................15 89765GT ...................75–76 97461GT ...................75–76
77376GT ...................95, 97 82604GT ...................15 89771GT ...................75–76 97548GT ...................11–12
77402GT ...................69–70, 75–76 82612GT ...................15 89772GT ...................75–76 97602GT ...................11–12
77409GT ...................27 82633GT ...................15 89773GT ...................75–76 97815GT ...................12, 15
77410GT ...................95, 97 82646GT ...................15 89780GT ...................69–70 97887GT ...................12
77419GT ...................65 82918GT ...................11–12 89791GT ...................69–70 98154GT ...................161
77430GT ...................59 83098GT ...................123 89792GT ...................69–70 99174GT ...................161
7746PGT ...................157 83131GT ...................55–56 89813GT ...................83 T107284GT ...............43
77476GT ...................73 8357GT .....................67, 73, 75–76 89862GT ...................137 T107827GT ...............87
77477GT ...................73 84134GT ...................125, 127–130 89863GT ...................133–134 T107883GT ...............105, 109
77478GT ...................73 84135GT ...................125, 127–130 89864GT ...................137 T107884GT ...............103, 105, 109
77482GT ...................75–76 8425GT .....................167 89908GT ...................167 T108075GT ...............103, 105, 109
77521GT ...................89 85053GT ...................76 89953GT ...................75–76 T108109GT ...............65
77524GT ...................63 85059GT ...................75–76 94077GT ...................87 T108153GT ...............65, 117–118
77664GT ...................193 85155GT ...................73 94195GT ...................95, 97, 111 T109328GT ...............157
77683GT ...................193 8516GT .....................51, 53, 67, 69– 94374-10830GT ........149 T111107GT ...............121
77788GT ...................139 70, 85, 93, 95, 94378PGT .................75–76 T111453GT ...............43
77797GT ...................181, 183 97, 103, 105, 94391-SGT ................161 T111608GT ...............163
78098GT ...................185 109, 163 94464-4386GT ..........143 T111609GT ...............163
79456GT ...................97, 107, 109 85239GT ...................55–56 94464-4886GT ..........143, 145 T111610GT ...............163
80391GT ...................75–76, 175 85300GT ...................187 94464-4986GT ..........141 T111611GT ...............163
80543GT ...................118 88203GT ...................89 94464-5086GT ..........147 T111612GT ...............163
81013GT ...................139 88269GT ...................61 94464-6286GT ..........141 T111613GT ...............163
81069GT ...................167 88296GT ...................31–32, 35–36 94464-6586GT ..........145 T112018GT ...............85
81096GT ...................117–118 88337GT ...................27, 29 94485GT ...................69–70 T112560GT ...............118
81175GT ...................105, 109 88338GT ...................27, 29 94492PGT .................161 T112561GT ...............118
81368GT ...................187 88356-11105GT ........47 94493-SGT ................193 T112563GT ...............118
81458GT ...................118 88356-11163GT ........91 94506GT ...................55–56, 117–118 T112626GT ...............123
81487PGT .................121 88356-11205GT ........91, 95, 97 94526GT ...................51 T114678GT ...............69–70
81488GT ...................117–118, 121 88370PGT .................91 94529GT ...................91
81532GT ...................181, 183 88377-1400GT ..........193 94530GT ...................91
81550GT ...................121 88384GT ...................181, 183 94531PGT .................91
81551GT ...................121 88385GT ...................181, 183 94536GT ...................17–18, 21–22,
81570GT ...................118 88390GT ...................181, 183 25, 31–32, 35–36
81578GT ...................63 88450GT ...................83 94549GT ...................121, 161
81640GT ...................107, 109 88451GT ...................79 94614GT ...................133–134
81669GT ...................139 88452GT ...................79 94616GT ...................133–134
81691GT ...................43 88516GT ...................111 94617GT ...................133–134
8177GT .....................51, 69–70, 89, 88606PGT .................157 94618GT ...................134
91, 93 88607PGT .................157 94642GT ...................161
81812-3592GT ..........143 88609-SGT ................157 94643GT ...................149, 161
81812-3892GT ..........145 88635-4024GT ..........47, 149 94656GT ...................17–18, 21–22,
81812-3992GT ..........141 88636-9073GT ..........147 31–32, 35–36
82238GT ...................11–12, 15 88637GT ...................55–56 94657GT ...................17–18, 21–22,
82240GT ...................15 88676GT ...................89, 93 31–32, 35–36
822760GT .................183 88721-72000GT ........65, 121 94658GT ...................25
82366GT ...................11–12 88721-73000GT ........56, 65, 121 94659GT ...................25
824027GT .................115 88722-72000GT ........65, 121 94660GT ...................17–18, 21–22,
824029GT .................115 88722-73000GT ........56, 65, 121 25, 31–32, 35–36
824038GT .................193 88723-71000GT ........65, 121 94661GT ...................25
824050GT .................47 88723-72700GT ........56, 65, 121 94662GT ...................17–18, 21–22,
824051GT .................47 88724GT ...................65 31–32, 35–36
824052GT .................47 88725GT ...................65

Part No. 147545 Z-45/25 IC, Z-45/25J IC 199

 April 2018

Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
AUX TOP RAIL,6',SWG GT, SRV.....157 B E L L O W S , S E C O N D A R Y, E L E V AT E
A AUX TOP RAIL,8'(1.25")SERVICE.....157 CYL......169
AUX TOP RAIL,8',SWG GT, SRV.....157 BELLOWS,SLAVE CYLINDER.....169
ACC,FALL ARREST BAR,6FT.....189
AXLE.....25 BELLOWS,STEERING CYLINDER.....169
ACC,FALL ARREST BAR,6FT FR.....189
AXLE ASSY,FRONT,NARROW Z45/Z51.....29 BELLY WEIGHT, Z45,IC NARROW.....45
ACC,FALL ARREST BAR,6FT SYM.....189
AXLE ASSY,FRONT,WIDE Z45/Z51.....27 BELT, V (PERKINS 404).....75–76
ACC,PLAT CONTROL COVER, SERV.....157
AXLE ASSY,REAR,NARROW Z45/Z51.....39 BELT,AX33***.....167
ACC,PLATFORM PADDING,6'.....183
AXLE ASSY,REAR,WIDE Z45/Z51.....39 BELT,SERPENTINE,DSG-423.....81
ACCESSORY,PANEL CRADLE,ANSI.....193
BELT,V, DEUTZ DIESEL ENGINE.....69–70
ADAPTER CABLE, JS100 JOYSTICK........65,
B BLOCK,CABLE CLAMP,2/0 DOUBLE.....61
117–118
BOLT, CARRIAGE, 3/8-16 X 1.50, G5.....167
ADAPTER, 1/8 X 1/4 F3H6-S.....191 BACKING PLATE, HOSE BLOCK, JIB.....107,
BOLT,CARRIAGE,1/4-20 X .75,G2.....101, 173
ADAPTER,140130-4-4.....191 109
BOLT,CARRIAGE,1/4-20 X 1.00,G2....97, 107,
ADAPTER,140139-8-6.....191 BACKING PLATE, PULLTUBE.....101
109
ADAPTER,MIXER/THROTTLE BODY.....79 BACKING, HOSE CLAMP PTD.....99
BOLT,CARRIAGE,1/4-20 X 1.75,G2.....39
ADAPTER,NPT 6-4.....191 BAFFLE,FORD,Z45/51.....61
BOLT,CARRIAGE,1/4-20 X 2.75,G2....107, 109
ADJUSTABLE STRAP ASSY.....193 BALL STUD**.....61
BOOM REST WELDMENT.....91
Air Cleaner Bracket.....67 BAR,AXLE ROTATION STOP***.....39
BOOT(BELLOWS),E-STOP,BLACK.....117–118
AIR CLEANER CAP/ FORD/NOLFF***.....83 BASE, W/1 N.O. CONTACTS***.....117–118
BOOT, ROCKER JOYSTICK 75565.....123
AIR CLEANER,FORD,T3.....83 BASE,W/2 NC CONTACTS***.....55–56
BOOT,JOYSTICK.....123
AIR CLEANER,NELSON***.....67, 75–76 BASE,W/3 NC CONTACTS.....55–56, 117–118
BOOT,PLUG 4 WAY.....115
AIR INTAKE TUBE ASSY.....69–70 BATTERY CABLE,1/0,BLACK,102".....87
BOOT,TOGGLE SWITCH,SHORT*......55–56,
ALARM PKG,ACC.Z45 IC.....155 BATTERY CABLE,1/0,BLK,91"***.....65
117–118, 167, 181, 183, 185
ALARM,CHIME TONE 5-25VDC***.....56, 155 BATTERY CABLE,1/0,RED,105"***.....65
BOTTLE,COOLANT RECOVERY,3.7***.....73
ALARM,INTERMITTENT TONE 6-30V*.....155 BATTERY CABLE,1/0,RED,94".....87
BOX,INSTRUCTION STORAGE.....115
ALARM,WARBLE TONE 5-30 VDC***......117– BATTERY CABLE,BLK,#2,5/16,3/8*.....65, 87
BRACKET, ANGLE.....51
118 BATTERY CABLE,RED#2,5/16,5/16.....65, 87
BRACKET, CABLE CLAMP.....39
ALTERNATOR, DEUTZ F3L10/F4L10*.......69– BATTERY HOLD DOWN.....87
BRACKET, FUEL TANK, TOP MOUNT.....51
70 BATTERY, 12V,900 CCA.....67, 87
BRACKET, HOSE CLAMP SUPPORT.....103
ALTERNATOR,65 AMP,PERKINS 404.....73 BEARING KIT (45553) TORQUE HUB.......17–
BRACKET, PRE-CLEANER, FORD.....177
ALTERNATOR,FORD DSG423,MSG425.....83 18, 21–22
BRACKET, PRECLEANER TUBE.....175
ANGLE,RELAY MNT,W/NUTSERTS,PNT.....59 BEARING KIT, OMNI.....17–18, 21–22
BRACKET,AIR HOSE TO PLAT PAINT.....159
ASSEMBLY, AUX POWER UNIT, 12VD.....51 BEARING KIT,4HP.....31–32, 35–36
BRACKET,COOLANT TANK MOUNT PNT....73
ASSEMBLY, ENGINE TRAY......61, 75–76, 85, BEARING KIT,OMNI***.....31–32, 35–36
BRACKET,DRIVE SENSOR,ENABLE.....47
87 BEARING KIT,TORQUE HUB (20193).......17–
BRACKET,EXT BOOM SEAL,JIB,PNTD.....171
ASSEMBLY, FUEL TANK, Z45 GAS.....51 18, 21–22
BRACKET,EXT.BOOMSEAL,TOP,N/JIB.....171
ASSEMBLY, MED. PRESS. FILTER,.....67 BEARING KIT,WHEEL DRIVE W/BRAKE
BRACKET,FRONT DRIVE HOSES,LH.....27
ASSEMBLY,FOOT SWITCH***.....115, 121 (101584/101585).....31–32, 35–36
BRACKET,FRONT DRIVE HOSES,RH.....27
ASSEMBLY,PRIMARY BOOM,Z45 JIB.....97 BEARING NUT***.....31–32, 35–36
BRACKET,GEN.REGULATOR MT PAINT...167
ASSEMBLY,PRIMARY BOOM,Z45 NJ.....97 BEARING,1.00IDX1.25ODX1.00L...18, 21–22,
BRACKET,GENERATOR MOUNT,PAINT....47,
ASSEMBLY,TERMINAL RAIL.....59 27, 29, 61, 87
67
ASSM, GEN. ONLY, 110V, 60HZ.....163 BEARING,1.25IDX1.50ODX1.50L.....27
BRACKET,HIGH PRESSURE FILTER.....61
ASSY, CIRCUIT BREAKER 15A.....55–56 BEARING,1.25IDX1.5ODX1.00L.....93
BRACKET,HOSE CLAMP PAINTED***.....91
ASSY, FORD PRE FILTER.....177 BEARING,1.5IDX1.75ODX1.5L......17–18, 21–
BRACKET,HOSE CLAMP SUPPORT.....103
ASSY, LS, LOAD SENSE, 89 IN.....65, 161 22, 27, 29, 39, 89
BRACKET,HOSE CLAMP***.....105, 107, 109
ASSY,4FT PLATFORM, NO DECALS.....113 BEARING,1.5IDX1.75ODX1.5L,PTFE.....25
BRACKET,LATCH MOUNT,RH**.....87
ASSY,5FT PLATFORM, NO DECALS.....113 BEARING,2.0IDX2.25ODX1.50L.....89, 93
BRACKET,MANIFOLD MOUNT PAINTED....53
ASSY,6' PLAT WELDMENT W/SIDE BEARING,FL,1.25IDX1.41ODX1.50L.......103,
BRACKET,MID PRES OIL FILTER,PA.....67
GATE.....113 105, 109, 111
BRACKET,MUFFLER,DEUTZ 3 CYL PN....69–
ASSY,6FT PLAT DUAL LG,BLANK W/SIDE BEARING,FL,1.25IDX1.5ODX1.25L....105, 109
70
SWING GATE.....113 BEARING,FL,1.5IDX1.75ODX1.10LG.....89
BRACKET,OSC HOSE BULKHEAD.....27
ASSY,6FT PLATFORM,NO DECALS.....113 BEARING,GARLOCK,12FDU12.....161
BRACKET,OSCILLATING VALVE.....43
ASSY,AIRCRFT PROT, LOWER, 6FT.....183 BEARING,INNER,9 BOLT HUB***.....25
BRACKET,PERKINS MUFFLER PAINTD.....73
ASSY,ALC500 BOARD HEATER.....121 BEARING,MOTOR.....163
BRACKET,PLATFORM HEATER OPT.....121
ASSY,COVER,HYD TANK,Z45/51 IC.....63 BEARING,OUTER,9 BOLT HUB***.....25
BRACKET,POWER TO PLAT, DOM..........117–
ASSY,DEUTZ PRE FILTER.....175 BEARING,POLYGON,20DU12....27, 103, 105,
118
ASSY,LS,LOAD SENSE,38.5 IN.....65, 161 109
BRACKET,POWER TO PLAT, UK.....118
ASSY,PCB ALC500 GENII Z45 V201.....121 BEARING,POLYGON,BM5120.....93
B R A C K E T , R E G U L A T O R
ASSY,PERKINS PRE FILTER.....179 BEARING,SWING CHASSIS.....47
SUPPORT,PNTD.....85
ASSY,RELAY SOCKET, AUTO.....59 BELL HOUSING KIT,FORD DSG423.....83
BRACKET,RELAY BLOCK MOUNT.....81
ASSY,SIDE SWING GATE.....115 BELLCRANK ASSY,JIB,Z45/25.....105, 109
B R A C K E T , R U B B E R
ASSY,TRACK,FALL ARREST BAR,6FT.....189 BELLOWS,CYL.KIT,Z45&Z51 JIB.....169
BUMPER,ENGCOVER.....61
ASSY,TRACK,FALL ARREST BAR,6FT BELLOWS,CYLINDER KIT,Z45 N/JIB.....169
B R A C K E T, S O L E N . M O U N T
FR.....189 BELLOWS,JIB CYLINDER.....169
BRACE,PNTD.....69–70
ASSY,TRACK,FALL ARREST BAR,6FT BELLOWS,MASTER CYLINDER.....169
BRACKET,SOLENOID MOUNT PAINT......69–
SYM.....189 BELLOWS,PRIMARY CYLINDER,JIB.....169
70
AUX TOP RAIL,6'(1.25")SERVICE.....157 BELLOWS,PRIMARY CYLINDER,N/JIB.....169
BRACKET,TENSIONER.....81

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Part Description Index (continued)

BRACKET,WORK LIGHT MOUNT 5/16".....157 CLAMP, PRI, HOSE/CABLE, Z45/51.....97 CONN,520120-8-10.....145, 149, 165
BRACKET-PANEL-WIRE MOUNTING 99.....59 CLAMP,0.50,#8 X 1/4,RUB CUSH........63, 91, CONN,520120-8-12.....145, 149
BRAKE KIT, SWING DRIVE.....47 181, 183 CONN,520120-8-16.....149
BREATHER CAP,RFM165.....51 CLAMP,0.63,#10 X 1/4,RUB CUSH.....159 CONN,LONG,520122-6.....151, 153
BRIDGE,50A FULL WAVE**.....163 CLAMP,0.75,#12 X 1/4,RUB CUSH.....51, 159 CONN,PLUG 120 AC/15A DOMESTIC......53,
BRKT,AIR CLEANER ORIENTATION**......67, CLAMP,1.00,#16 X 1/4,RUB CUSH.....63 163
75–76, 83 CLAMP,1.13,#18 X 1/4,RUB CUSH...103, 181, CONN,PLUG 24 WAY,DRC SERIES.....56
BRKT,EXT.BOOMSEAL,BOTTOM,N/JIB.....171 183 CONN,PLUG 4 WAY,12-14GA.....56, 167
BRUSH 3/8 X 1/4 X 15/16(36928).....163 CLAMP,1.25X.5 RUBBER-CUSHION.......115, CONN,PLUG 40 WAY,DRC SERIES.....56
BRUSH ENDBELL ASSEMBLY (35659).....163 193 CONN,RECEP 120AC/15A DOMESTIC.....53,
BRUSH ENDBELL ASSEMBLY (89719).....163 CLAMP,1.38,#212X3/8,RUB CUSH.....83 163
BRUSH FILAMENT,SEALEZE,4.63"LG.....171 CLAMP,1.50,#24 X 1/4,RUB CUSH.....103 CONN,RECEP 24 WAY,W/FLANGE.....55–56
BRUSH FILAMENT,SEALEZE,8.88"LG.....171 CLAMP,1.63,#26 X 3/8,RUB CUSH.....107, 111 CONN,RECEP 4 WAY,12-14GA FL***........56,
BRUSH FILAMENT,SEALEZE,9.50"LG.....171 CLAMP,1.88,#30 X 3/8,RUB CUSH.....63 121
BULB,WORKLIGHT,12V 35W.....157 CLAMP,CABLE & HOSE,PLASTIC.....95 CONN,RECEP 40 WAY,W/FLANGE.....56
BULKHEAD,TANKSIDE.....53 CLAMP,EXHAUST,2.00 PLATED.....67 CONN,RECEP 48 WAY,4 X 12.....56, 121
BUMPER, PLASTIC, 1.25 O.D......63, 93, 157, CLAMP,HOSE ROUTE,2X#4,LOOM.....103 CONN,SQUEEZE,1/2NPT .38-.50,SM.......53,
181, 183, 187 CLAMP,HOSE Z-45 PRIMARY.....99 117–118, 121, 167
BUMPER,BATTERY BOX & RAILS.....115 CLAMP,HOSE,.63.....83 CONN. ASSY,7.9 TUBE X6.35 HOSE.....63
BUMPER,RUBBER***.....61, 67, 157, 161 CLAMP,HOSE,1.50.....83, 85 CONN. BODY, 6.35 X 14.1, FORD.....63
BUMPER,RUBBER,.75 X .50H,STUD.....189 CLAMP,HOSE,2.25" DIA......73, 75–76 CONNECTING LINK, Z45/25.....91
BUMPER,RUBBER,COVERS.....61 CLAMP,HOSE,2.50"***.....83, 175, 177, 179 CONNECTOR, DEUTZ FUEL SHUTOFF*..69–
BUMPER,RUBBER-1 X 1.25.....61 CLAMP,HOSE,8.50 DIA***.....69–70 70
BUSHING,STRAIN RELIEF,.875/.30.....53 CLAMP,HOSE,ALUMINUM.....95 CONNECTOR,010102-6-4.....85
BUTTON,PUSH,BLACK W/SEAL***....117–118 CLAMP,JIB HOSE Z45.....99, 105 CONNECTOR,BULKHEAD,FEMALE-4.....149
BUTTON,PUSH,RED MUSHROOM CLAMP,JIB HOSE/CABLE,ARCTIC.....109 CONNECTOR,MOLEX 24-WAY**.....121
HEAD.....55–56, 117–118 CLAMP,JIB HOSE/CABLE,Z45/51.....107, 109 CONTACT,N.O.***.....117–118
CLAMP,MUFFLER, 2.50 INCH.....177 CONTACT,NC.....55–56, 117–118
C CLAMP,MUFFLER,1-7/8 IN......83 CONTROL BOX COVER ASSY***.....157
CLAMP,MUFFLER,2 1/4" ID......67 CONTROL BOX COVER,LID,PTD.....157
CABLE COVER,JIB PAINTED.....105
CLAMP,RUB CUSH,0.75,#12 X 3/8*.....69–70, CONTROL MODULE,DSG-423.....85
CABLE TIE,7 3/8".....185
159 CONTROLLER W/O COILS (77788).....139
CABLE TRACK, NP400, 23 LINK.....101
CLAMP,RUBBER CUSHIONED-2 5/32.....105, COOLANT RECOVERY BOTTLE1.5 QT*.....85
CABLE TRACK, NP400, 31 LINK.....101
109 CORD AC IEC320-C19 TO 110UK.....53
CABLE TRACK,PLASTIC,26 LINK*.....99
CLAMP,SPRING,1/2".....79 CORD AC IEC320-C19 TO 220EU.....53
CABLE TRACK,PLASTIC,35 LINK.....99, 101
CLAMP,SPRING,7/16".....83 CORROSION INHIBITOR,FOAM.....59
CAP ASSY,COOLANT BOTTLE***.....73
CLAMP,TWO HOSE.....105, 107, 109 COUNTERWEIGHT,CAST,3500LBS.....63
CAP, OIL FILLER.....75–76
CLAMP,TWO HOSE,ARCTIC.....109 COUPLER,HUB,15 TOOTH 7/16BOLT*.....69–
CAP,COOLANT 3/4.....83
CLAMPING BLOCK, CABLE, Z45/51.....91 70, 83
CAP,COOLANT RECOV.BOTTLE.....85
CLAMPING BLOCK,CABLE.....91 COUPLER,SMALL METAL,15T,***.....75–76
CAP,DIAGNOSTIC NIPPLE......141, 143, 145,
CLAMPING BLOCK,HOSE***.....91 COVER ASSY,DTZ HOST ENV,SYMB.....175
149
CLEVIS YOKE-1/4-28,PLTD W/PIN......41, 43, COVER ASSY,DTZ HOST ENV,WORD.....175
CAP,DISENGAGE,4HP/4HB***.......31–32, 35–
69–70 COVER ASSY,IC,ENGINE SIDE.....61
36
CLIP,AIR CLEANER COVER (58247).....83 COVER ASSY,PKNS HOST ENV,SYMB.....179
CAP,DISENGAGE,OMNI***......17–18, 21–22,
COIL ASSEMBLY.....79 COVER ASSY,PKNS HOST ENV,WORD....179
31–32, 35–36
COIL, SOLENOID VALVE, 12V 2PIN........128– COVER CAP,TORQUE HUB***......17–18, 21–
CAP,DISENGAGE-45553 TORQUE HUB....17–
130 22
18, 21–22
COIL,10V DC,DEUTCH W/DIODE***.......133– COVER W/DECALS,STEER,OSC,Z45.....27
CAP,DUST (54840 HUB ASSY).....25
134 COVER, CABLETRACK TRAY, Z51.....101
CAP,DUST,45873 HUB KIT.....25
COIL,12VDC #8 DTSCH IP69 ECOIL.....137 COVER, FOOT SWITCH, LARGE.....115
CAP,EPDM,5/16".....79, 83
COIL,GREEN W/ 2 PIN CONNECTOR*....125, COVER, JIB HOSES/CABLES.....107, 109
CAP,FUEL,DIESEL,1/8"VENT(GRN).....51
128–130 COVER, UPPER PIVOT.....91
CAP,FUEL,GASOLINE 3.5PSI.....51
COLLAR,JOYSTICK,CENTER.....123 COVER,BLANK.....118
CAP,OIL FILLER,FORD DSG 423.....81
C O M P R . L I N K , M AC H I N E D, G N D COVER,CABLETRACK TRAY,Z40/45.....101
CAP,PLASTIC,2.5 ID.....175
CONTR*.....105, 109 COVER,CENTER SWING CHASSIS,PTD....53
CAP,PROT.,RED,1.38ID X .75 DP.....51
CONN PLUG 12 WAY ENDCAP DT BK.....56 COVER,CONTROL BOX LEFT SIDE***.....157
CAP,RADIATOR,PERKINS/FORD.....75–76, 85
CONN PLUG 12 WAY ENDCAP DT BR.....56 COVER,CONTROL BOX RIGHT SIDE**.....157
CAPACITOR,3 MF,50VDC.....59
CONN PLUG 12 WAY ENDCAP DT GR.....56 COVER,DR CHASSIS
CAPACITOR,TIME DELAY.....65
CONN PLUG 12 WAY ENDCAP DT GY.....56 FRONT,NON-OSC.....185
CHAIN,NO.2 (11 LINKS).....181, 183
CONN PLUG 4 WAY ENDCAP DT.....115 COVER,DUST,IDLER,FORD DSG423.....79
CHANNEL,CABLE TRACK COV,NONJ,P.....99
CONN RECEPT,FLANGED.....121 COVER,FLYWHEEL CASTING.....69–70
CHANNEL,CABLE TRK COVER,JIB,PA.....99
CONN,520120-12-16.....149 COVER,GFCI,HORIZONTAL,WEATHER....118
CHECK VALVE KIT,77066.....51
CONN,520120-16.....149 COVER,MANIFOLD BOX MOUNT,PTD.....53
CIRCUIT BREAKER, 12.5 AMP.....167
CONN,520120-4***....141, 143, 145, 147, 149, COVER,REAR AXLE,WIDE.....31–32, 35–36
CIRCUIT BREAKER, 30 AMP.....167
151, 153, 165 COVER,REWORK,DEUTZ GENERATOR...167
CIRCUIT BREAKER,15 AMP.....167
CONN,520120-4-6***...143, 147, 149, 151, 153 COVER,TRNTBL,RH,W/SYM DECALS.....63
CLAMP, #4 HOSE, AIR AND LOOM.....103
CONN,520120-4-8.....147, 149 COVR W/DECALS,NON-STEER Z45/25.....39
CLAMP, ARCTIC HOSE.....99, 105
CONN,520120-8***....141, 143, 145, 147, 149, CYLINDER,ELEVATE,Z45/25***.....89
CLAMP, CABLE.....39
165 CYLINDER,EXTEND,Z45 NON JIB.....95, 97
CLAMP, JIB HOSE/CABLE, Z45/51.....101

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 April 2018

Part Description Index (continued)

CYLINDER,EXTEND,Z45J***.....95, 97 DECAL,EMERGENCY LOWERING IC.....15 DECAL,WARN,IMPROPER OPERATION...11–

CYLINDER,JIB,Z45,#4 PORTS***.....105, 109 DECAL,ENGINE SPEC,DEUTZ 2011.....11–12 12
CYLINDER,MASTER,Z45***.....93 DECAL,ENGINE SPEC,PERKINS***.....12 DECAL,WARNING,CRUSHING HAZARD.....15
CYLINDER,OSCILLATE,Z45***.....27 DECAL,EXPLOSION HAZARD.....11–12 DECAL,WARNING,PANEL CRADLE.....193
CYLINDER,PRIM LIFT JIB,Z45.....93 DECAL,FORD ENGINE SPEC DSG423.....12 D E C A L , W A R N I N G , P I P E
CYLINDER,PRIM LIFT NON JIB,Z45.....93 DECAL,FUNCTION OVERRIDE.....11–12 CRADLE,BOOM.....187
CYLINDER,SLAVE,Z45***.....103, 105, 109 DECAL,HIFLOT TIRE PRESS,S40/45.....15 DECAL,WARNING-COMPART ACCESS....11–
CYLINDER,STEER.....27, 29 DECAL,INSTR,MAX SIDE FRC,ANSI.....12 12
DECAL,INSTR,SIDE FRC/WIND,AUS.....11–12 DIAGNOSTIC FEMALE Q-DSCNT....125, 127–
D D E C A L , I N S T R U C T, F O O T S W I T C H 130, 133–134
OPER.....11–12 DIPSTICK TUBE, STRAIGHT SHORT....75–76
DECAL KIT,Z45IC COMP,SYM,CE.....15
DECAL,LABEL,105 DB.....15 DIPSTICK TUBE,PERKINS(403C-11).....75–76
DECAL KIT,Z45IC COMP,WORD,ANSI......11–
DECAL,LABEL,AIR LINE 110 PSI.....11–12, 15 DIPSTICK, FORD DSG 423.....81
12
DECAL,LABEL,BELT ROUTING DSG.....12, 15 DIPSTICK, INDICATOR, FORD,Z45.....81
DECAL KIT,Z45IC COMP,WORD,AUST.....11–
DECAL,LABEL,DIESEL FUEL.....11–12, 15 DIPSTICK, OIL (PERKINS 404).....75–76
12
DECAL,LABEL,FALL HAZARD***.....15 DIPSTICK, OIL, D2011.....69–70
DECAL KIT,Z45IC COMP,WRD,AUST........11–
DECAL,LABEL,LIGHTS***.....11–12, 15, 185 DIPSTICK, STRAIGHT SHORT.....75–76
12
DECAL,LABEL,LIQUID PROPANE.......11–12, DIPSTICK,INDICATOR,DEUTZ,Z45.....70
DECAL KIT,Z45IC PLAT,SYM,ANSI.....15
15 DISCONNECT ROD-45553 TQ.HUB.....17–18,
DECAL KIT,Z45IC PLAT,SYM,CE.....15
DECAL,LABEL,LOWER MIDRAIL.....12, 15 21–22
DECAL KIT,Z45IC PLAT,WORD,ANSI.....11–12
DECAL,LABEL,MANUAL NOT HERE.....11–12 DUCT,AIR INTAKE PAINTED.....61, 67
DECAL KIT,Z45IC PLAT,WORD,AUST.......11–
DECAL,LABEL,MAX CAPACITY***.....15
12
DECAL,LABEL,NO SMOKING,SYMB.....15 E
DECAL KIT,Z45IC PLAT,WRD,AUST.....11–12
DECAL,LABEL,RELAYS,Z45IC,Z51.....12
DECAL KIT,Z45JIC COMP,SYM,ANSI.....15 EAR, ENGINE TRAY PIVOT,PAINTED.....63
DECAL,LABEL,TEST***.....11–12
DECAL KIT,Z45JIC COMP,SYM,CE.....15 ELBOW,130239-4-4.....85
DECAL,LABEL,TIP OVER LMT SWTCH.....15
DECAL KIT,Z45JIC COMP,WRD,ANSI.......11– ELBOW,45 DEGR,RUBBER,2.5"I.D......175
DECAL,LABEL,TIPOVER,TILT AL SY.....15
12 ELBOW,45D,520320-12-16.....149
DECAL,LABEL,TIPOVER,TIRES,SYMB.....15
DECAL KIT,Z45JIC COMP,WRD,AUST......11– ELBOW,45D,520320-16.....149
DECAL,LABEL,TIRE PRESS Z45RT.....15
12 ELBOW,45D,520320-4.....141, 143, 151, 153
DECAL,LABEL,TRANSPORT.....12, 15
DECAL KIT,Z45JIC PLAT,WRD,ANSI.....11–12 ELBOW,90D,520220-16.....149
DECAL,LABEL,UNLEADED GAS ONLY.....11–
DECAL KIT,Z51JIC COMP,WRD,AUST.....15 ELBOW,90D,520220-4-4.....47, 141, 143, 145,
12, 15
DECAL PLATE ASSEMBLY.....115 149, 153
DECAL,LABEL,WHEEL LOAD Z4525.....12, 15
DECAL, GROUND CONTROL PANEL.......11– ELBOW,90D,520220-4-6***.....141, 145, 147
DECAL,LABEL,WHEEL LOAD Z4525J......12,
12, 15 ELBOW,90D,520220-6.....165
15
DECAL, LABEL - CHEVRON RANDO.....11–12 ELBOW,90D,520220-8-12.....141, 143, 145
DECAL,LANYARD ANCHORAGE POINT...11–
DECAL, POWER TO PLATFORM 115V**...11– ELBOW,90DEG.1/4MPT-1/4 BARB.....51
12, 15, 189
12, 15 ELBOW,90DEG.1/8MPT-5/16 BARB.....83
DECAL,LOW/ULTRA LOW SULFR FUEL.....12
DECAL, POWER TO PLATFORM 230V**...11– ELBOW,SWIVEL 90D, 520221-4.....153
DECAL,NOTICE, TIRE SPECS.....11–12
12, 15 ELEMENT-5 MIC, PAPER, W/BYPASS.....67
DECAL,NOTICE,FOAM-FILLED TIRES.....11–
DECAL, SYMBOL - READ THE MANUAL...15, ENCLOSURE B OX , G AU G E
12
193 OPT,DRILLD.....191
DECAL,NOTICE,HAZARDOUS MAT'LS*....11–
DECAL,ARROW BLUE.....11–12, 15 ENCLOSURE,FG ELEC.,STOCK,7X5X4....167
12
DECAL,ARROW YELLOW LRG 9".......11–12, END STOP, DIN RAIL,SCREW CLAMP.....59
DECAL,NOTICE,HI FLOAT TIRES.....11–12
15 END STOP,TRACK,FALL ARREST BAR.....189
DECAL,NOTICE,MAX CAP 440 LBS.....11–12
D E C A L , C O S M E T I C , G E N I E ENGINE,DEUTZ D2011L03I.....67
DECAL,NOTICE,MAX LOAD 500 LBS....11–12
BOOM,HORZ.....11–12, 15 ENGINE,PERKINS,DIESEL 404D-22.....73
DECAL,NOTICE,OPER INST.IXC.....12
DECAL,COSMETIC,GENIE Z-45/25.....11–12, EVACUATOR VALVE-AIR CLEANER.....67, 75–
DECAL,NOTICE,SHUTOFF VALVES.....11–12
15 76
DECAL,OPER INST,Z45/Z51 IC AUS.....12
DECAL,COSMETIC,GENIE Z-45/25J....11–12, EXHAUST PIPE,DEUTZ 3 CYL DSL.....67
DECAL,OPTION CONTROL BOX
15 E X T E N S I O N B O O M
HEATR.....121
DECAL,COSMETIC,IC POWER 4 X 2.......11– WELDMNT,NON-JIB.....95, 97
DECAL,OPTION GENERATOR***........11–12,
12, 15
15, 167
DECAL,COSMETIC,IC POWER 4 X 4.......11– F
DECAL,PLATFORM CONTROL PANEL.....11–
12, 15
12, 15 FAN (FORD TIER 3).....81
DECAL,DANGER DO NOT ALTER
DECAL,SYMBOL-COMP ACCESS.....15 FEMALE BULKHEAD CONNECTOR-8.....159
SWTC.....11–12
DECAL,TRACK,FALL ARREST FILTER ASSY,HIGH PRESS SAE-12*.....61
DECAL,DANGER,ELEC.HAZ.STAY CLR.....15
BAR,SYMBOL.....189 FILTER ASSY,INTANK.....51
DECAL,DANGER,ELECT HAZARD***.....12
DECAL,TRACK,FALL ARREST FILTER ASY,M PRESS,SAE8,WOIND*
DECAL,DANGER,GENERAL SAFETY.....12
BAR,WORD.....189 (77139).....67
DECAL,DANGER,MAX CAP,200KG.....15
DECAL,TRACK,FALL ARREST BAR,WORD FILTER ELEMENT,AIR,NOLFF LPG.....83
DECAL,DANGER,MAX SIDE FRC,667N.....15
FR.....189 FILTER LID,RFM165.....51
DECAL,DANGER,NO SMOKING.....12
DECAL,TRIANGLE,BLUE.....11–12, 15 FILTER, FUEL.....63
DECAL,DANGER,SIDE FRC 400N.....15
DECAL,TRIANGLE,YELLOW.....11–12, 15 FILTER,AIR***.....67, 75–76
DECAL,DANGER,TILT ALARM.....12
DECAL,WARN,CRUSH HAZARD HAND....11– FILTER,ELEMENT,30 MIC,75020.....75–76
DECAL,DANGER,TIP-OVER,TIRES***......11–
12 FILTER,ELEMENT,BETA(10)=200.....51
12
DECAL,WARN,CRUSH HAZARD PLAT.....11– FILTER,ELEMENT,BETA(5)=1000.....61, 67
DECAL,DANGER,TIPOVER HAZARD***....11–
12, 15 FILTER,FUEL,PERKINS.....75–76
12
DECAL,WARN,FALL HAZARD.....11–12 FILTER,FUEL/WTR SEP, DTZ 1008.....69–70
DECAL,DRIVE ENABLE PATCH.....15

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Part Description Index (continued)

FILTER,OIL,DEUTZ F4L1011F.....69–70 FORMING,SOLENOID MOUNT HARNESS, BD GEN.110V/60HZ Z45P......65,

FILTER,OIL,DEUTZ,REPLACEMENT.....69–70 PAINTED.....75–76 167
FITTING, SAE 3, MSG425.....63 FORMING,STRUT SUPPORT,PNTD.....61 HARNESS, BD GEN.220V/50HZ Z45D.....167
FITTING, SAE 6, MSG425.....63 FORMING,UPPER RAD SUPPORT HARNESS, BD GEN.220V/50HZ Z45P.....167
FITTING,BULKHEAD,1/4NPT,FUELTK.....51 PNTD.....75–76 HARNESS, FORD STARTER.....65
FITTING,BULKHEAD,3/8NPT,FUELTK.....51 FUEL FILTER ASSEMBLY.....75–76 HARNESS, LOAD SENSE.....65
FITTING,CONN,520120-12***.....141, 143, 145 FUEL FILTER W/SEP,DEUTZ,1008.....69–70 HARNESS, POSITIVE AIR SHUTOFF.....65
FITTING,CONN,520120-6.....149 FUEL INJECTOR FORD DSG423, BK.....79 HARNESS,12/3,12V TO PLAT.....56, 65, 121
FITTING,CONN,520120-6-8***.....145, 149 FUEL INJECTOR FORD DSG423,YL.....79 HARNESS,18/19 BOOM CABLE #1.....56, 65,
FITTING,ELBOW,90D,520220-12.....149 FUEL JUMPER HARNESS.....63, 65 121
FITTING,ELBOW,90D,520220-8***....141, 143, FUEL LINE, DEUTZ F3L 2011F,1 METER HARNESS,18/19,BOOM CABLE #2.....56, 65,
149, 165 LG.....69–70 121
FITTING,TEE,BRANCH,520429-4***.......151, FUEL PICKUP,3/8X1/4NPT X 1775.....51 HARNESS,ALARM OPTION,Z45.....65
153 FUEL PUMP,DSG-423 AND MSG-425.....63 HARNESS,BASE DD/PD.....65
FITTING,TEE,BRANCH,520433-4....141, 143, FUEL SENSOR ASSY......63 HARNESS,BASE FORD.....65
147 FUEL TANK ASSY, 17 GAL PLASTIC.....51 HARNESS,CONTROL BOX HEATER.....121
FITTING,TEE,RUN,SWIVEL520432-4.....141, FUSE BOX COVER.....81 HARNESS,DRIVE LIGHT OPTION.....65, 157,
143, 145 FUSE BOX MOUNTING,LEFT.....81 185
FLASHTUBE,STRAIGHT,360DEG,BULB....155 FUSE BOX MOUNTING,RIGHT.....81 HARNESS,ENGINE FORD DSG-423.....79
FLASHTUBE,U SHAPED,360DEG,BULB...155 FUSE BOX RELAY STICKER.....81 HARNESS,ENGINE,DEUTZ.....55–56, 65
FLATBAR,ALUM,THROTTLE LINKAGE.....75– FUSE,13 AMP,220V PLUG.....53 HARNESS,FORD DSG423,Z45.....56, 65
76 HARNESS,GAUGE OPT.,Z45 DEUTZ.....65
FLEX PLATE (54573)***.....75–76 G HARNESS,GAUGE OPT.,Z45 DEUTZ**.....65
FLEX PLATE,COUPLER (64079).....83 HARNESS,GEN GROUND.....65
GASKET, THERMOSTAT HOUSING.....73
FLOORING, 6'FT PLATFORM.....115 HARNESS,IC FUNCTION MANIFOLD.......47,
GASKET, UK POWER TO PLAT.....118
FLOORING, 72X30 PLATFORM.....115 56, 65
GASKET,ACTUATOR PLATE.....79
FLOORING,4 FT PLATFORM,PAINTED.....115 HARNESS,JIB SELECT MANIFOLD.....65, 121
GASKET,COVER,GFCI,WEATHERPROOF.118
FLOORING,5 FT PLATFORM,PAINTED.....115 HARNESS,JUMPER,LOAD SENSE.....65
GASKET,EXH FLANGE-FORD/PERKINS...73,
FLYWHEEL ASSEMBLY,DSG-423 FORD.....79 HARNESS,LS,D.E. Z45.....47, 65
83
FLYWHEEL FLANGE,GREEN PLASTIC.....69– HARNESS,LS,PRIM/EXT.....65
GASKET,EXHAUST.....67
70 HARNESS,LS,PRIM/EXT/SEC.....65
GASKET,GROUND CONTROL BOX***......55–
FOAM PAD, 3" OD X 1.25" ID X 14 IN.....193 HARNESS,PBOX JOYSTICKS.....65
56
FORMING PANEL CRADLE.....193 HARNESS,PBOX WIRING***.....65
GASKET,INTAKE FORD DSG-423.....79
FORMING WIPER MOUNT.....173 HARNESS,PERKINS ENGINE***.....55–56
GASKET,MIXER, FORD DSG423.....79
FORMING, HOSE CLAMP RETAINER.....97 HARNESS,PLATFORM,Z45/25,IC,JIB.....65
GASKET,PLATFORM CONTROL BOX.....117–
FORMING, HOSE CLAMP, PAINTED.....91 HARNESS,PLUG,NON-LOAD WEIGHING...65
118, 121
FORMING, PRECLEANER TUBE.....175 HARNESS,PROX KILL.....65
GASKET,RETURN FILTER-77353.....51
FORMING,AIR CLEANER MOUNT.....83 HARNESS,PROX.KILL.....181, 183
GASKET,THROTTLE ACTUATOR***.....79
FORMING,BAFFLE,RADIATOR.....85 HARNESS,TILT ALARM,12V.....65
GASKET,WATER PUMP.....75–76
FORMING,BELLY PAN.....25, 51 HEAT SHIELD,ALTERNATOR,FORD.....83
GASKET-CYLINDER HEAD.....73
FORMING,CABLE GUIDE.....111 HEAT SHIELD,DEUTZ STARTER.....67
GASKET-THERMOSTAT HSG.....73
FORMING,COVER PLATE.....61 HINGE, SPRING, LONG LEG.....115
GAUGE, FUEL TANK, GAS.....51
FORMING,COVER SUPPORT,PNTD.....61 HINGE,.375X.120THK.,SLOTTED.....61, 63
GAUGE,OIL PRESSURE W/O SENDER....191
FORMING,ENGINE MOUNT RH PAINTE...75– HINGE,PLAT CONTROL BOX COVER.....157
GAUGE,VOLTAGE.....191
76 HOLDER,BRUSH,7.19LG,BOTTOM.....171
GAUGE,WATER TEMP.....191
FORMING,ENGINE MOUNT,FL PAINT*.....67 HOLDER,BRUSH,7.19LG,TOP.....171
GAUGE-SIGHT,LHA-LGTB***.....51
FORMING,ENGINE MOUNT,FR PAINT*.....69– HOLDER,BRUSH,9.25LG,JIB.....171
GEN,HYD,3000W,110V,60HZ.....163
70 HOLDER,BRUSH,9.94LG,NON JIB.....171
GEN.OPT.FORD,110V/3000W Z45DSG.....163
FORMING,ENGINE MOUNT,LH PAINTE.....73 HORN,12VDC,SPADE TERMINALS***.....63
GEN.OPT.FORD,220V/2500W Z45DSG.....163
FORMING,ENGINE MOUNT,REAR.....69–70 HOSE ASM-JCAF310-06-41.....139
GENERATOR,2500W HYD.220/50HZ.....163
FORMING,FAN SHROUD.....85 HOSE ASSEMBLY,1/4".....165
GENERATOR,3000W,220V,50HZ***.....167
FORMING,FORD GCP MOUNT.....85 HOSE ASSY 1",STR FEM,STR FEM.....149
GENERATOR,3500W,120V,60HZ**.....167
FORMING,GAUGE OPTION BRKT HOSE ASSY 1/4, STR FEM,STR FEM.....151,
GROMMET,COIL,FORD DSG423.....79
PNTD.....191 153
GROMMET,RUBBER .5 X .014 X .75.....185
FORMING,GENERATOR GUIDE,PTD.....163 HOSE ASSY 1/4,STR FEM,PIPETHRE.....47,
GROMMET,RUBBER 3 X .19 X 3.5.....111
FORMING,GENERATOR MOUNT,PTD.....163, 149
GROUND CONTROL BOX ASSY
167 HOSE ASSY 1/4,STR FEM,STR BULK.....147
W/DEC*.....55–56
F O R M I N G , G E N E R A T O R HOSE ASSY 1/4,STR FEM,STR MALE....151,
GUARD,FAN,PERKINS PAINTED.....73
SUPPORT,PTD.....163 153
FORMING,INNER HANGER.....189 HOSE ASSY, 1/4", 22.00.....153
FORMING,LEFT ENGINE SUPPORT.....85 H HOSE ASSY,1/2 STR FEM,STR FEM......143,
FORMING,LP BRACKET MOUNT.....51 HARN JOYSTICK ADAPTOR JS100.....123 145
FORMING,RADIATOR BRACE LEFT.....85 HARN, AC PROTECTION BYPASS....181, 183 HOSE ASSY,1/2".....143, 145, 147
FORMING,RADIATOR SUPPORT,PNTD.....85 HARNESS KIT,Z45/51 PLAT BOX......65, 117– HOSE ASSY,1/2"***.....141
FORMING,REGULATOR MOUNT,PTD.....85 118 HOSE ASSY,1/2,45 FEM STR FEM.....145
FORMING,RIGHT ENGINE SUPPORT.....85 HARNESS PERKINS ENGINE Z45 ALT.....65 HOSE ASSY,1/2,45 FEM,STR FEM.....149
FORMING,SECONDARY SUPPORT.....193 HARNESS, BD GEN.110V/60HZ Z45D......65, HOSE ASSY,1/2,45 FEM,STR FEM**.....149
FORMING,SOLENOID MOUNT.....75–76 167 HOSE ASSY,1/2,90 FEM,STR FEM....149, 165
HOSE ASSY,1/2,90 FEM,STR FEM**.....165

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Part Description Index (continued)

HOSE ASSY,1/2,STR FEM,STR FEM......141, ISOLATOR,ENGINE VIBRATION***.....67, 69–

LIGHT, 12 VOLT.....157, 185
143, 149 70, 73, 85 LIGHT,LED IND. RED 12V NH......55–56, 117–
HOSE ASSY,1/2,STR FEM.STR FEM.....165 ISOLATOR,VIBRATION.....85 118
HOSE ASSY,1/4,90 FEM,STR FEM.........141, ISOLATOR,VIBRATION,M8 M/M.....85 LINING KIT, BRAKE, 4HP***.....31–32, 35–36
143, 145, 147, 151, 153 ISOLATOR,VIBRATION,M8 MALE/FEM.....73 LINING KIT,BRAKE,OMNI***.....31–32, 35–36
HOSE ASSY,1/4,90 FEM,STR FEM**......141, LINK,NYLATRAC KS6-5.4***.....99, 101
143, 147 J LOAD PAD,ENGINE TRAY SUPPORT.....47
HOSE ASSY,1/4,STR FEM,STR FEM......141, LOAD SUPPORT WITH BEARINGS.....161
JIB BOOM ASSY W/WORD DECAL...107, 109
143, 145, 149, 151, 153 LOCK,PLUG 12 WAY,14-18GA,GRN.....56
JOYSTICK,1 AXIS ROCKER,DEUTSCH.....123
HOSE ASSY,1/4,STR FEM,STR FEM*.....143, LOCK,PLUG 4 WAY,12-14GA.....56, 167
JOYSTICK,1 AXIS,DEUTSCH.....123
149 LOCK,RECEP 12 WAY, 14-18GA.....56, 121
JOYSTICK,2 AXIS,DEUTSCH.....123
HOSE ASSY,3/4,90 FEM,STR FEM.....149 LOCK,RECEP 4 WAY,12-14GA.....56, 121
JOYSTICK,DUAL AXIS W/KNOB.....123
HOSE ASSY,3/8 STR FEM STR FEM*.....159 LOCK,RECEP 4 WAY,14-18GA.....121
JOYSTICK,SINGLE AXIS W/KNOB.....123
HOSE ASSY,3/8,STR FEM,90D FEM.....149 LOCKNUT,ELEC,1/2".....53, 117–118, 121
JOYSTICK,SINGLE AXIS W/STEER.....123
HOSE ASSY,BRKT./D.MANIFOLD.....145 LOCKOFF,LP,FORD DSG/MSG.....85
JUMPER COMB, 2-WAY,WIELAND.....59
HOSE ASSY,D.MANIF/FR D.MOTORS.....145 LOWER IDLER FORD DSG-423.....81
HOSE ASSY,DMANIF/LR&RR BRAKE.....145 LOWER LEVEL ARM ASSY***.....91
HOSE ASSY,LP GAS.....51, 85 K LOWER SECONDARY ARM ASSY***.....91
HOSE ASSY,T FITTING/DRIVEMOTOR.....145 KEEPER,LATCH (45363).....61, 63 LS ROT.HEAD W/O LEVER (ZCE01).....47, 91
HOSE COVER,LOWER LEVEL,BOT,PAI.....91 KEYSWITCH,3 POS W/KEYS,LOCKING....55– LUG BOLT,5/8-18,WHEEL HUB***.....25
HOSE COVER,LOWER LEVEL,TOP,PAI.....91 56 LUG,WHEEL STUD,5/8-18,W1/4HB**........17–
HOSE COVER,UPPER ARM,PAINTED.....91 KEYSWITCH,3 POS. W/KEYS***.....55–56 18, 21–22
HOSE END,BARB,1/4 MNPTX5/16,90.....51 KIT, AUX TOP RAIL SUPPORT.....157
HOSE END,BARB,1/4 MNPTX5/16,ST.....51 KIT, BOOM BEARING.....89 M
HOSE END,BARB,3/16 MNPT,90D.....51 KIT, DSG423 COOLANT OUTLET.....79
MALE PIPE THD,1/4" SER,3/8"X18.....159
HOSE GUIDE, JIB.....107, 109, 159 KIT, HARDWARE (54573).....75–76
MANIFOLD ASSY, Z45/Z51 4WD.....127–130
HOSE, COOLANT BYPASS, DSG423.....79 KIT, HEAT GUARD, DEUTZ STARTER.....67
MANIFOLD KIT, SW DRIVE.....47
HOSE,2.5" FLEX.....177, 179 KIT, ISOLATION, 3 JOYSTICK.....123
MANIFOLD,2WD TRACT W/O FIT***.....125
HOSE,3/4,LP.....85 KIT, LEVEL SENSOR, 6 PIN CONN......65, 87
MANIFOLD,ASSY,GENERATOR.....163
HOSE,3/8",FUEL,30R7.....91 KIT, TERMINAL BLOCK.....59
MANIFOLD,EXHAUST TURBO.....83
HOSE,5/16 FUEL,SAE 30R7.....63 KIT, TRC RETROFIT, STNDRD.....65
MANIFOLD,FUNCTION,IC.....133–134
HOSE,90DEG 2.5" AIR INTAKE.....179 KIT, WIPER, Z-45/25.....173
MANIFOLD,GENERATOR,W/OUT FIT.....163
HOSE,AIR 3/8.....81 KIT, WIPER, Z-45/25J.....173
MANIFOLD,INTAKE FORD DSG-423.....79
HOSE,AIR CLEANER.....69–70 KIT,CHARGE PUMP.....139
MANIFOLD,JIB SELECT W/QD PLUG.....137
HOSE,AIR CLEANER TO INTAKE.....75–76 KIT,CHARGE PUMP HOUSING.....139
MANIFOLD,ROTATOR,CB***.....137
HOSE,AIR INLET.....75–76 KIT,COVER,TORQUE HUB,45553***....17–18,
MANIFOLD,TURNTABLE ROTATION***.....47
HOSE,AIR INTAKE.....83, 177 21–22
MAP SENSOR, DSG-423.....79
HOSE,AIR INTAKE 2.5 ID 8.00LG.....73 KIT,ELEMENT**.....51
MARKING TAGS,# 1-10,WIELAND.....59
HOSE,AIR INTAKE,PERKINS***.....73 KIT,FBA STYLE COUPLER,FORD.....83
MARKING TAGS,# 11-20,WIELAND.....59
HOSE,AIR,MIXER.....83 KIT,FBA STYLE COUPLER,PERKINS....75–76
MARKING TAGS,# 21-30,WIELAND.....59
HOSE,COOLANT,REG INTAKE.....85 KIT,FBA STYLE COUPLER,SAE8.....69–70
MARKING TAGS,# 31-40,WIELAND.....59
HOSE,FUEL,5/16 HIGH PRESSURE 132 KIT,FITTING,REGULATOR DSG-423.....85
MARKING TAGS,# 41-50,WIELAND**.....59
IN.....63 KIT,LOAD SENSE MECH,Z45 JIB.....161
MICROSWITCH,13482 FOOTSWITCH.....115
HOSE,FUEL,5/16 HIGH PRESSURE 2 IN....63 KIT,OP SWITCH,DEUTZ.....69–70
MIDPIVOT ASSY Z45IC***.....91
HOSE,FUEL,5/16 HIGH PRESSURE 28 IN..63 KIT,OSCILLATE LINKAGE.....43
MIXER,LPG,DSG-423.....79
HOSE,FUEL,5/16 HIGH PRESSURE 50 IN..63 KIT,PANEL CRADLE,CE.....193
MODULE,IGNITION/START,12/24V.....59
HOSE,FUEL,5/16 HIGH PRESSURE 55 IN..63 KIT,PERKINS T2 ENGINE REPLCMNT.....73
MODULE,LOAD SENSE 2007.....59, 121, 161
HOSE,LOWER RADIATOR.....85 KIT,PRIMER BULB.....69–70
MOTOR -HYD.2500W GENER REFURB....163
HOSE,LOWER,RADIATOR,PERKINS.....75–76 KIT,PUMP SHAFT SEAL W/INST***.....139
MOTOR,12VDC,77066.....51
HOSE,OVERFLOW,RADIATOR.....85 KIT,SOLENOID CONTROL SERVICE.....139
MOTOR,HYD,25CC FIXED***.....17–18, 21–22
HOSE,RADIATOR,5/16 ID X 86".....175 KIT,STRAINER REPLACEMENT.....51, 149
MOTOR,PISTON,LC30,1 DEG,13T......31–32,
HOSE,RETURN,ENGINE.....83 KIT,TORQUE HUB COVER(101584)**.......31–
35–36
HOSE,UPPER RADIATOR.....83 32, 35–36
MOUNT,SWITCH.....161
HOSE,UPPER RADIATOR,PERKINS.....73 KNOB,JOYSTICK, 62390/62391.....123
MOUNTING BAND,MUFFLER,8.0".....83
HOUR METER,10-80 VOLTS***.....55–56 KNOB,ROCKER JOYSTICK 75565.....123
MPT,CPLR,1/4"SER,3/8"X18.....159
HOUSING,PUMP MOUNT (54573).....75–76
MUFFLER,CAT/SPARK,DEUTZ.....67
HOUSING,THERMOSTAT,PERKINS 104.....73
HUB ASSEMBLY MODEL#60-8***.....25
L MUFFLER,DEUTZ.....67
L.P.TANK LATCH.....51 MUFFLER,PERKINS 404-22DSL.....73
HUB ASSEMBLY,9 BOLT***.....25
HYDRAULIC MOTOR 3000W GENER.....163 LAMP,INDICATOR,RED,14V,1.2W**.....55–56 MUFFLER,SCRUBBER,PERK 404-22DS.....73
LANYARD,LYNCH PIN ASSY.....87 MUFFLER,SPARK ARRESTOR,DEUTZ.....67
LANYARD,PLATFORM CONTROL BOX.....121
I LATCH, SWING GATE.....115 N
IDLER BRACKET.....85 LATCH,DRAW,ADJUSTABLE.....87
NECK/HEAD-LIMIT SWITCH (88356).....91
INJECTOR, FUEL(DEUTZ F3L2011F)....69–70 LATCH,FLEXIBLE.....61, 63
NIPPLE,DIAGNOSTIC,#4.....133–134, 149
INNER CONE - MODEL 60-8.....25 LATCH,SLIDE, FLUSH MOUNT STYLE.....157
NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV....125,
INPUT CARRIER, SUB-ASSEMBLY.....31–32, LENS,AMBER,STROBE,FIREBOLT.....155
127–130, 141, 143, 145, 149
35–36 LEVEL SENSOR,LS60,YL,2.5X4.5.....87
NUT - PLASTIC,RING FOR ALARMS........56,
INSTRN, TRC RETROFIT, STNDRD.....65 LEVER, GOVERNOR ACTUATOR.....69–70
117–118, 155
INSTRUCTIONS-PIPE CRADLE,BOOMS...187 LIFT/DRIVE CUTOUT, Z45/Z51IC.....65

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 April 2018

Part Description Index (continued)

NUT HEX M5-0.8 CLASS 8 ZINC.....118 OIL DRAIN PLUG,FORD DSG423.....81 PLATE,FAN GUARD.....85
NUT, LP NYLOCK, 3/8-16.....89, 91, 99, 103 OIL FILTER - PERKINS.....75–76 PLATE,FRONT COVER,PAINTED.....177, 179
NUT, SOLENOID VALVE.....128–130 OIL FILTER,DSG-423.....79 PLATE,FRONT LIFTING EYE.....85
NUT,BULKHEAD,520118-4.....147 OIL TEMP SENSOR, DEUTZ F4L2011......69– PLATE,FUEL PUMP,PNTD.....63
NUT,BULKHEAD,520118-8.....145 70 PLATE,JIB,ROTATE MANIFOLD.....111
NUT,HEX,1/4-28.....41, 43 OPTION,EURO TOEBOARD.....157 PLATE,PLAT HEAT,ALC500 GEN II.....121
NUT,HEX,M8,PLASTIC.....181, 183 ORIFICE DISC,.046",GREEN.....133–134 PLATE,REAR ENGINE SUPPORT.....83
NUT,LOCKING-LG.FLANGE,1/4-20.....87, 99 ORIFICE, 0.025".....129–130 PLATE,REAR LIFTING EYE.....83
NUT,LOCKING-LG.FLANGE,5/16-18....67, 75– ORIFICE, 0.025"(74129)*.....128–130 PLATE,SWING LOCK,PAINTED***.....47
76, 81, 83, 85, 175, 177 ORIFICE, 0.030".....128–130 PLATE,TANK SIDE,PAINTED.....51
NUT,LOCKING-LRG.FLANGE,3/8-16.....85 ORIFICE, 0.052".....129–130 PLATE,UK,POWER TO PLAT.....118
NUT,LP NYLOCK,1/4-20.....31–32, 35–36, 53, ORING,568-908 N552-90 NBR,10PK....17–18, PLATE,WASHER,FLAT,RETAINING,PT.....45
63, 157, 167, 173, 183 21–22 PLATE,WIPER BACKING.....173
NUT,LUG,5/8-18 X 90 DEGREE,Z45.....25 OUTER CONE - MODEL 60-8.....25 PLATFORM CONTROL BOX,PAINTED.....121
NUT,NYLOCK FLG,1/4-20,F,ZAG.....187, 193 OUTLET,110V GFCI***.....118 PLUG AND CAP KIT-SERVICE,ORFS*.....125,
NUT,NYLOCK FLG,3/8-16,F,ZAG.....101, 187, 127–130
189, 193 P PLUG, TYPE F, 230A, 50HZ, 16A, IP44.....53
NUT,NYLOCK,1/2-13.....47, 51, 67, 69–70, 73, PLUG,090109A-6.....151, 153
PAD,REST,1"THICK,FLANGED.....193
75–76, 83, 85 PLUG,1/4 X .400",BLK.....61
PAD,REST,1"THICK,W/STUDS*.....91
NUT,NYLOCK,1/4-20.....39, 51, 53, 59, 61, 63, PLUG,DUST,STARTER,FORD DSG423.....79
PADDING,FOAM 3.5"OD X 1.50"ID.....181, 183
67, 69–70, 75–76, 81, 87, 91, 95, 97, 99, 101, PLUG,FUSED,250V,13AMP,U.K.**.....53
PADDING,FOAM,3.0"X1.50ID 90DEG.....181,
103, 107, 109, 111, 157, 159, 161, 163, 181, PLUG,HEX,090109A-4.....141, 143
183
183 PLUG,NYLON .313 BLACK DOMED.....121
PANEL,ACCESS PAINTED.....161
NUT,NYLOCK,10-24.....43, 69–70, 161 PLUG,NYLON .50 BLACK DOMED......55–56,
PIN,0.75DIAX5.75LG,CHAMFER.....161
NUT,NYLOCK,10-32.....47, 59, 61, 63, 69–70, 117–118
PIN,0.75DIAX8.75LG,CHAMFER.....161
91, 95, 97, 118, 121, 155, 167, 185 PLUG,NYLON .875 BLACK DOMED.....56
PIN,1.00DIAX15.56LG,CHAMFER.....61
NUT,NYLOCK,3/4-10,GRD.8.....103, 111 PLUG,NYLON 1.12 BLACK DOMED.....121
PIN,1.25 DIA X 3.19 LG, PLATE.....93
NUT,NYLOCK,3/8-16.....27, 29, 39, 47, 51, 53, PLUG,ORIFICE, 0.052 (40033).....129–130
PIN,1.25DIAX14.45LG,2HOLE.....105, 109
61, 63, 67, 69–70, 73, 75–76, 83, 85, 89, 93, PLUG,ORIFICE,0.030 (50684).....128–130
PIN,1.25DIAX3.37LG,1HOLE.....93
95, 99, 105, 107, 109, 117–118, 159, 161, 163, PLUG,PWR,UK,16AMP,3PIN,BLK.....53
PIN,1.25DIAX3.75LG,1HOLE.....27
167, 175, 177, 179, 181, 183, 185 PLUG,SANTOPRENE .5 BLACK DOME.....55–
PIN,1.25DIAX5.25LG,1HOLE.....103, 105, 109
NUT,NYLOCK,5/16-18.....61, 111, 185 56, 117–118
PIN,1.25DIAX6.36LG,2RING...95, 97, 105, 109
NUT,NYLOCK,6-32.....121 PLUG,SEAL,12-18 GA.....56, 167
PIN,1.25DIAX7.00LG,1HOLE.....103, 105, 109
NUT,NYLOCK,7/16-14.....167 PLUG-ORIFICE 0.031 INCH.....125
PIN,1.25DIAX7.88LG,1HOLE.....105, 109
NUT,NYLOCK,8-32.....171 PLUG-ORIFICE,0.067 INCH.....125
PIN,1.25DIAX8.12LG,1HOLE.....27
NUT,NYLOCK,M10X1.50.....76 POWER TO PLAT,CORD ASSY......163
PIN,1.25DIAX8.88LG,1HOLE.....103, 105, 109
NUT,NYLOCK,M6X1.00.....75–76 PRECLEANER,AIR INTAKE***....175, 177, 179
PIN,1.25DIAX9.38LG,THREADED.....95, 97
NUT,NYLOCK,M8X1.25.....85 PRIMARY BOOM ASSY.....101
PIN,1.50DIAX13.88LG,2HOLE.....89
NUT,RETAINER (96008).....55–56 PRIMARY BOOM ASSY,JIB,Z45/25J.....95
PIN,1.50DIAX20.00LG,CHAMFER....27, 29, 39
NUT,SOLENOID VALVE COIL.....125, 128–130 PRIMARY BOOM ASSY,STD,Z45/25.....95
PIN,1.50DIAX4.25LG,GR/H.....18, 22, 25, 29
NUT,SPINDLE,1-14.....25 PRIORITY FLOW CONTROL VALVE***.....163
PIN,1.50DIAX7.50LG,1HOLE***.....89
NUT,STEM,EATON***.....139 PROTECTOR,SLEW BOLT.....47
PIN,1.75DIAX11.88LG,CHAMFER.....93
NUT,TL FLG,1/2-13,G,ZAG.....189 PROXIMITY SENSOR***.....181, 183
PIN,1.75DIAX9.25LG,1HOLE.....93
NUT,TL FLG,1/4-20,G,ZAG.....115 PULLEY AND TENSIONER,DSG423.....81
PIN,2.00DIAX10.88LG,CHAMFER.....89
NUT,TL FLG,3/8-16,G,ZAG.....115 PULLEY, WATER PUMP.....75–76
PIN,2.00DIAX12.88LG,CHAMFER***.....89
NUT,TL JAM,3/8-16,A,ZAG.....193 PULLEY,DEUTZ.....167
PIN,2.00DIAX24.00LG,CHAMFER***.....89, 93
NUT-COIL SHORT.....137 PULLEY,UPPER IDLER.....85
PIN,CLEVIS,1 X 2.5 LG......27, 29
NUTSERT,1/4-20,STEEL CAD PLTD.....59 PULLY, GNRTR,220V,50HZ(89908).....167
PIN,COTTER,.219 X 1.75.....25
PULLY,GNRTR,120V,60HZ(60707).....167
PINCH GUARD,6'(1.31")SERVICE**.....157
O PUMP ASSY (77066).....51
PIPE CRADLE ASSY. SERV (ONE)**.....187
PUMP MOUNT,FORD DSG423.....83
O-RING KIT (ORFS FITTINGS).......125, 127– PIPE PLUG KIT,OMNI***.....17–18, 21–22, 31–
PUMP WATER (PERKINS 404)***.....75–76
130 32, 35–36
PUMP,FUEL 2011 DEUTZ ***.....69–70
O-RING, ROTATOR MANIFOLD.....137 PIPE,COOLANT RETURN,FORD 2.3L.....83
PUMP,INJECTION,DEUTZ F3L2011F.....69–70
O-RING, TORQUE HUB.....17–18, 21–22 PLAT ASSY,6' W/SIDE GATE,Z45/51 ANSI
PUMP,LIFT(FUEL) PERKINS(54555).....73
O-RING,2-010,VITON.....31–32, 35–36 SYM.....113
PUMP,PIGGBACK,11CC,11 TOOTH***.....139
O-RING,2-042 N674-70***.....139 PLAT ASSY,6' W/SIDE GATE,Z45/51 CE....113
PUMP,PISTON,49CC***.....139
O-RING,2-044 BUNA***.....18, 21–22 PLAT ASSY,6' W/SIDE GATE,Z45IC/Z51 ANSI
PUMP,PRIMER,PERKINS***.....73
O-RING,2-157,VITON***.....31–32, 35–36 WORD.....113
O-RING,END COVER,4HP/4HB***......31–32, PLAT ASSY,6' W/SIDE GATE,Z45IC/Z51
35–36 AUS.....113 R
O-RING,END COVER,OMNI***......17–18, 21– PLAT. CONTROL BOX W/DECAL***.........117– RADIATOR,FORD DSG423 & MSG425.....85
22, 31–32, 35–36 118 RADIATOR,FORD/PERKINS***.....75–76
O-RING,FILTER ASSY (60334)***.....61 PLATE, COVER, BULKHEAD, Z45/51.....73 RAILING,PINCH GAURD,4 FT......157
O-RING,MIXER,RIBBED,DSG-423.....79 PLATE,AIR BAFFLE,FORD,PAINTED.....61 RAILING,PINCH GAURD,5 FT......157
O-RING,MIXER,SMOOTHED,DSG-423.....79 PLATE,AIR INTAKE ADAPTER,PAINT.......61, RECEPTACLE, 120VAC, 20A, GFCI.....118
O-RING,PIPE PLUG KIT,OMNI***...31–32, 35– 67 RECEPTACLE,UK,110V.....118
36 PLATE,BLANKING,FORD DSG423.....81 RECTIFIER ASSEMBLY.....163
O-RING,SPACER #115***.....163 PLATE,CLAMP,TOP.....39 REDUCER,RUBBER 2.5 - 2.....175
O-RING,STEM,EATON.....139 PLATE,COVER SPACER,PAINTED.....63 REF: Level Sensor.....69–70

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 April 2018

Part Description Index (continued)

Ref: Swing Drive Assy.....47 SCREW,HHC,1/2-13 X 1.5.......51, 69–70, 89, SCREW,HHF,1/4-20X.625,8,ZAG.....115, 193
Refer to Detail A.....75–76 91, 93 SCREW,HHF,1/4-20X.75,8,ZAG.....115
REGULATOR,LPG,DSG-423.....85 SCREW,HHC,1/2-13 X 1.75.....18, 22, 47, 139 SCREW,HHF,1/4-20X1,8,ZAG.....115
RELAY,12VDC,70AMP,SEALED.....69–70, 167 SCREW,HHC,1/2-13 X 2 GR5.....83 SCREW,HHF,1/4-20X2.5,8,ZAG.....187
RELAY,24VDC,40/30A,SLD W/BRKT*.....185 SCREW,HHC,1/2-13 X 3.....69–70, 85 SCREW,HHF,3/8-16X1,8,ZAG.....115
RELAY,PWR/FUEL,FORD DSG423.....79 SCREW,HHC,1/2-13 X 3.5.....67, 73, 75–76 SCREW,HHF,3/8-16X2.5,8,ZAG.....189
RELAY,SPDT,12V(AUTO) PLUG IN**.....59 SCREW,HHC,1/2-13 X.75.....91 SCREW,PHIL,8-32X.50,SELF TAP.....117–118
RELAY,SPDT,12V(AUTO)**.....65, 121 SCREW,HHC,1/4-20 X .625..59, 91, 117–118, SCREW,PHIL,PHM,10-24 X.5,SEMS....73, 75–
RELAY,STARTER,FORD DSG/MSG.....79 157 76, 85
RELAY,TIME DELAY,2 SEC,10A.....59 SCREW,HHC,1/4-20 X .75.......51, 53, 55–56, SCREW,PHIL,PHM,10-24X1.5 ZINC.....161
RELAY,TIME DELAY,2 SEC,30A.....121 61, 63, 67, 81, 107, 111, 161, 181, 183 SCREW,PHIL,PHM,10-32 X .5,SSTL..81, 121,
REPAIR END BRKT SET,NP400-7***.....101 SCREW,HHC,1/4-20 X 1.....25, 27, 31–32, 35– 185
REPAIR LINK END SET (42763)*.....99, 101 36, 39, 51, 53, 59, 61, 63, 75–76, 91, 101, 103, SCREW,PHIL,PHM,6-32 X 1/4 SS.....121
REPAIR LINK,7 LINKS NP400-7***.....101 105, 109, 161, 181, 183 SCREW,PHILLIPS,PHM,10-32 X .5.....59
REPAIR LINK,7 LINKS***.....99, 101 SCREW,HHC,1/4-20 X 1.25.....61, 69–70, 75– SCREW,PHILLIPS,PHM,10-32 X .75....63, 69–
REPAIR LINK,NP400-7***.....101 76, 87, 105, 107, 109, 159 70
RESISTOR,10 OHM,25 WATT.....121 SCREW,HHC,1/4-20 X 1.5.....63, 85, 87, 103, SCREW,PHILLIPS,PHM,10-32 X 1.....61, 167
RESISTOR,20 OHMS,25W,ADJ***.....59 157 SCREW,PHILLIPS,PHM,10-32 X 2.0.....95, 97
RESISTOR,7.5 OHM,25 WATT,1PCNT.....59 SCREW,HHC,1/4-20 X 1.75.....41, 43, 91, 95, SCREW,PHILLIPS,PHM,10-32 X.625.....167
RETAINER,GAS SPRING***.....61 97, 167 SCREW,PHILLIPS,PHM,10-32 X1.25.....155
RETAINER,SPRING,1.21 X .375.....161 SCREW,HHC,1/4-20 X 2.....61, 63, 157, 161 SCREW,PHILLIPS,PHM,10-32X 1.75.....91
RETAINING PIN, ASSY.....47 SCREW,HHC,1/4-20 X 2.5.....63, 163 SCREW,PHILLIPS,PHM,6-32 X .5.......55–56,
RETAINING RING.....163 SCREW,HHC,1/4-20 X 2.75.....103, 111 118, 121
RIVET,ALUM,ALUM,3/16BUTTONHEAD....157 SCREW,HHC,1/4-20 X 3.....59, 101 SCREW,PHILLIPS,RHM,10-32 X 1.5.....47
RIVET,STL,STL,P,.125 X .25.....59 SCREW,HHC,3/4-10 X 9.5 GR 8 YE....103, 111 SCREW,PHM,10-24X.50,SELF TAP.....175
ROCKER ASSY.,MAGNETIC 75565.....123 SCREW,HHC,3/8-16 X .75.......47, 51, 61, 93, SCREW,PHM,M5X.8X10MM SELF TAP.....118
ROCKER,RETAINER, 75565.....123 107, 109, 171 SCREW,PHPM,10-24X1,ZAG.....115
ROD END,.250 X 2.75 LG.....161 SCREW,HHC,3/8-16 X .75,GR 8.....95, 97, 111 SCREW,RHM,8-32 X .75.....171
ROD END,.375 X 2.25***.....27, 61, 93 SCREW,HHC,3/8-16 X 1.....18, 22, 27, 29, 53, SCREW,SHC,1/2-13 X 3.00.....47
ROD END,.375X3.69,ZAG........18, 22, 27, 29, 61, 63, 91, 93, 163, 185 SCREW,SHC,1/2-13 X 4.50 ZINC.....47
39, 93, 95, 97, 103, 105, 109 SCREW,HHC,3/8-16 X 1.25 GRD 5.....53, 61, SCREW,SHC,3/8-16 X 1.....139
ROD END,.5 X 3.75,ZAG.....89, 93 73, 75–76, 83, 95, 97, 103, 105, 109, 118, 163, SCREW,SHC,5/8-11 X 1.5.....31–32, 35–36
ROD END,BALL JOINT 1/4-28.....43 175, 177, 179 SCREW,SHC,5/8-11 X 1.75.....17–18, 21–22
ROD,DISCONNECT 4HP/4HB***....31–32, 35– SCREW,HHC,3/8-16 X 1.75,GRD.8......61, 95, SCREW,SHC,5/8-11 X 2.75,A574.....47
36 97, 167 SCREW,SHC,5/8-11 X 4,A574.....47
ROD,DISCONNECT,OMNI***....17–18, 21–22, SCREW,HHC,3/8-16 X 2.....27, 105, 107, 109, SCREW,SHC,5/8-11 X 4.5,A574.....47
31–32, 35–36 173 SCREW,SHC,M10X1.5 X 60 GR8.8.....83
ROLLER ARM,LIMIT SWITCH***....47, 91, 95, SCREW,HHC,3/8-16 X 2.25.....27, 29, 39 SCREW,SHC,M10X1.5X30 GR 12.9.....69–70
97 SCREW,HHC,3/8-16 X 2.75.....39, 41, 43, 53, SCREW,SHC,M8 X 1.25 X 25.....83
ROTATOR,PLAT,JIB (94401).....111 83, 89 SCREW,SHM,PHP, #12 X .75.....121
ROTATOR,PLAT,Z45.....103 SCREW,HHC,3/8-16 X 3.....89, 99 SCREW,SHS,10-24 X .625.....43, 69–70
ROTATOR,PLAT,Z45J/Z51J.....105, 109, 111 SCREW,HHC,3/8-16 X 3.25.....161 SCREW,SHS,M6X12MM,8MM.....75–76
RUE RING,1.00.....27, 29 SCREW,HHC,5/16-18 X .75.....185 SEAL AND BRG KIT,4.5K ROTATOR.......103,
SCREW,HHC,5/16-18 X 1 GR5.....81, 83, 157, 105, 109, 111
S 177 SEAL AND BRG KIT,4.5K ROTATOR*......103,
SCREW,HHC,5/16-18 X 1.25....67, 81, 83, 111 105, 109, 111
S60 ASSEMBLY, GBOX.....65
SCREW,HHC,5/8-11 X 1.75 GRD.8.....63 SEAL DT SERIES-12W.....56
SCREW PH M5-0.8X20 DIN 7500CE.....118
SCREW,HHC,5/8-11 X 2.75 GR8 BO.....47 SEAL KIT (39345).....105, 109, 133–134, 137
SCREW T-SWITCH PH/PH 6-32X1/4....55–56,
SCREW,HHC,5/8-11 X 4.00 GR8 BO.....47 SEAL KIT (54994).....105, 109
117–118
SCREW,HHC,5/8-11X4.50GR8 PLAIN.....47 SEAL KIT (W1B) TORQUE HUBS........17–18,
SCREW, HCC, 3/8-16 X 1.50....51, 53, 67, 69–
SCREW,HHC,7/16-14 X 1.25.....31–32, 35–36 21–22
70, 85, 93, 95, 97, 103, 105, 109, 163
SCREW,HHC,M10 X 1.5 X 35.....75–76 SEAL KIT CYL Z45 (54570).....95, 97
SCREW, HHC, 1-8 X 4, GRID .2.....45
SCREW,HHC,M10 X 1.5 X70,GR 8.8.....76 SEAL KIT CYL.Z45(54569).....95, 97
SCREW, HHC, 1/4-20 X .5.....157
SCREW,HHC,M10 X 30MM,.....83 SEAL KIT, 88337.....27, 29
SCREW, HHC, 7/16-14 X 2, GR 5.....167
SCREW,HHC,M10 X 40MM,GRD8.....83 SEAL KIT, BRAKE, 4HP.....31–32, 35–36
SCREW, HHC, M10 X 1.5 X 50.....75–76
SCREW,HHC,M10 X 55MM,GRD 8.8....85, 167 SEAL KIT, GEARBOX, 4HP.....31–32, 35–36
SCREW, HHF, 3/8-16 X 1.25, 8, ZAG.....25
SCREW,HHC,M10 X 80 GR 8.8.....69–70 SEAL KIT, OMNI.....17–18, 21–22
SCREW, PHM, #6-32 X .625 ZINC.....123
SCREW,HHC,M12 X 45.....75–76 SEAL KIT, SOLENOID VALVE.....127–130
SCREW,BHHS,1/4-20 X .5,Y/ZINC.....101
SCREW,HHC,M14 X 1.5X40MM,GR8.8.....73, SEAL KIT, SWING DRIVE.....47
SCREW,BHHS,1/4-20 X .75.....99, 101
75–76 SEAL KIT, VALVE......125, 127–130, 133–134,
SCREW,BHSC,1/4-20 X .88,Y/ZINC.....99
SCREW,HHC,M14 X 40MM,GR 8.8.....67, 69– 137
SCREW,BHSC,1/4-20 X 1.....157, 183
70 SEAL KIT, VALVE, #10.....125, 128–130
SCREW,BLEEDER,M5X0.8.....111
SCREW,HHC,M6 X 16.....175 SEAL KIT, VALVE, #4.....128–130
SCREW,FHM,6-32 X .75.....118
SCREW,HHC,M6 X 20MM,GR8.8.....69–70 SEAL KIT,11 TOOTH PUMP***.....139
SCREW,FHS,3/8-16 X 1.75.....47, 63
SCREW,HHC,M8 X 20MM.....73, 175 SEAL KIT,147259.....105, 109
SCREW,GROMET-COIL,FORD DSG423.....79
SCREW,HHC,M8 X 40.....85 SEAL KIT,147260***.....93
SCREW,HHC,1-8 X 3 GRD.5.....63
SCREW,HHC,M8 X 60MM X 1.25.....81 SEAL KIT,52907,SIZE 4, 2 WAY.....133–134
SCREW,HHC,1/2-13 X 1.25 GR5....39, 51, 63,
SCREW,HHC,M8X1.25X 25MM,GR8.8.....85 SEAL KIT,BRAKE,OMNI***.....31–32, 35–36
83, 93
SCREW,HHF,1/2-13X3.5,8,ZAG.....189 SEAL KIT,CONTROL VALVE.....41, 43

206 Z-45/25 IC, Z-45/25J IC Part No. 147545

 April 2018

Part Description Index (continued)

SEAL KIT,CYL,Z45 (54567).....27 SLEEVE,NYLON,2"I.D.,BULK(100')..149, 151, SWITCH TOGGLE DPDT 3P MOM

SEAL KIT,CYL,Z45 (77187&77188).....93 153 SHDR.....55–56, 117–118
SEAL KIT,ELEVATE (88203).....89 SLEEVE,NYLON,3.13 ID.....151, 153 SWITCH TOGGLE SPDT 2P MNT
SEAL KIT,GEARBOX,OMNI***....31–32, 35–36 SLIDING MIDRAIL KIT,PTD.....115 SHDR.....117–118
SEAL KIT,MANIFOLD TO MOTOR.....47 SNAP RING,EXTERNAL,1.25,ZAG......95, 97, SWITCH TOGGLE SPDT 3P MOM
SEAL KIT,MASTER & SLAVE CYL.....93, 103, 105, 109 SHDR.....55–56, 117–118
105, 109 SNAP RING,EXTERNAL,1.50,ZAG......17–18, SWITCH, OIL PRESSURE.....75–76
SEAL KIT,MOTOR,LC/KC***.....31–32, 35–36 21–22, 25, 29 SWITCH, OIL PRESSURE 1.5 BAR.....69–70
SEAL KIT,PUMP SHAFT (EATON)***.....139 SNAP RING,PUMP SHAFT SEAL***.....139 SWITCH,LIMIT,W/RLLR ARM NO/NC........91,
SEAL KIT,SOLENOID VALVE.....125, 128–130 SOLENOID CABLE ASSY***.....69–70 95, 97
SEAL KIT,SOLENOID VALVE, SV07.....137 SOLENOID KIT,SHUT DN,PERKINS.....75–76 SWITCH,LIMIT,W/RLLR ARM,NO/NC.....47
SEAL KIT,SUNSTRAND.....17–18, 21–22 SOLENOID,77066.....51 SWITCH,LIMIT,W/RLLR ARM,NO/NC*.....91
SEAL KIT,SWING DRIVE***.....47 SOLENOID,THROTTLE ACTUATOR SWITCH,LOAD LIMIT.....121, 161
SEAL KIT,SWING MOTOR***.....47 DSL.....69–70, 75–76 SWITCH,OIL PRESS-PERKINS 404.....75–76
SEAL KIT,TORQUE HUB (20193)...17–18, 21– SOLENOID-STARTR DEUTZF4L1011F*.....67 SWITCH,OIL PRESSURE.....79
22 SPACER.....163 SWITCH,THERMOSTAT 85F OPEN.....121
SEAL KIT,WHEEL DRIVE W/BRAKE SPACER TUBE,.50 LG.....167, 173 SWITCH,WATER TEMP,PRKNS,404***......73,
(101584/101585).....31–32, 35–36 SPACER, HANGER BRACKET.....189 75–76
SEAL KIT-FOR PN.44216 & 826779...133–134 SPACER,EATON PUMP SHAFT SEAL**.....139
SEAL RING,SOLENOID CONTROL.....139 SPACER,ENGINE MOUNT.......67, 69–70, 73, T
SEAL, CONNECTOR (DT JOYSTICKS).....123 75–76, 85
T-BOX, 2.75 x 4.5 x 2.0.....118
SEAL, GASKET, .0005" *SILVER*.....163 SPACER,FAN,PERKINS 404F.....75–76
TAILPIPE,Z45,FORD DSG423.....83
SEAL, GASKET, .00075" *GOLD*.....163 SPACER,HOSE CLAMP,RUBBER.....101
TANK ASSY,GAS,17GAL PLASTIC.....51
SEAL, GASKET, .0010".....163 SPACER,NYLON,2.00 X 1.33 X.310.....95, 97
TANK, 7 GAL/33.5 POUND, LP.....51
SEAL, OIL FILLER CAP.....75–76 SPACER,NYLON,2.01 X 1.28 X.135.....95, 97
TANK,HYDRAULIC ASSEMBLY***.....51
SEAL,FILTER ASSY (60334)***.....61 SPACER,PULLEY,DEUTZ GEN.....167
TEE,BRANCH,520429-8.....141, 143, 145
SEAL,FILTER LID.....51 SPARK PLUG, FORD DSG-423.....79
TEE,BRANCH,520433-8.....145
SEAL,RETAINING RING.....163 SPRING CLIP,1/4-20,.025-.15X.54,ZAG.....25,
TEE,RUN,1/4" PIPE.....191
SEAL,RUBBER,BAFFLE,PERKIN/FORD.....61 27, 39, 51, 85, 105, 107, 109, 115, 161
TEE,RUN,520428-4.....141, 143, 145
SEAL,SHAFT.....163 SPRING CLIP,10-24,.025-.125X.468,ZAG...115
TEE,RUN,520428-8.....145, 165
SEAL,SHAFT,EATON PUMP***.....139 SPRING CLIP,3/8-16,.05-.20X.73,ZAG.......53,
TEE,RUN,SWIVEL,520432-6.....165
SEAL-GREASE,9-BOLT HUB 54840.....25 163
TERM RELAY,N-INSULATE 14-16 GA.....59
SEAL-GREASE,MODEL 60-8.....25 SPRING, SS, 1/2-EO500-49-4500.....181, 183
TERM,AMP MTE,SOC,22-26 GA BULK.....123
SEAL-INJECTOR.....73 SPRING, SS, 3/4-EO750-69-4500.....181, 183
TERM,DEUTSCH, PIN #12-14.....121
SEAL-ROCKER BOX.....73 SPRING,COMP,1" OD,232 LB/IN.....161
TERM,NI PIN, 14-16GA,BULK.....121
SEAL-VALVE SYSTEM (A).....73 SPRING,JOYSTK CENTR,62390/91.....123
TERM,NI PIN,S&F,16-18GA,REEL.....121
SEAL-VALVE SYSTEM (B).....73 SPRING,SWITCH CENTERING,75565.....123
TERM,NI SOC,S&F,16-18GA,REEL.....56
SEAL/BEARING KIT (45043,54840).....25 STANDOFF,1/4X1/4 M-F 6-32 S/S.....121
TERM,RELAY N-INSULATED 10-12 G.....59
SENDING UNIT,OIL PRESSURE***.....191 STANDOFF,6-32 X 3/8L X 1/4 HEX.....121
TERM,SOCKET,DEUTSCH,12-14GA.....167
SENDING UNIT,TMP,FRD,GM,PRK704.....191 STARTER, 12V.....67
TERMINAL BLOCK END PLATE.....59
SENSOR KIT, TEMPERATURE.....79 STARTER, DSG-423RING.....79
TERMINAL BLOCK, WIELAND***.....59
SENSOR, FORD TEMPERATURE.....79 STARTER, PERKINS, 404D.....73
TERMINAL BLOCK,WIELAND.....59
SENSOR,AIR,CAT MONITOR.....83 STARTER,DSG-423.....79
TERMINAL,MOLEX 16 GAUGE***.....121
SENSOR,CAM POSITION DSG-423.....79 STEP PLATFORM ENTRY.....115
TERMINAL,STRIP,4-POLE,600V***.....167
SENSOR,CRANK POSITION DSG-423.....81 STRAP, CONDUIT HOLDER 60"***.....187
THERMOSTAT.....73
SENSOR,KNOCK DSG-423 FORD.....79 STROBE,FIREBOLT,12-80VDC,AMB**.....155
THERMOSTAT (PERKINS 104-22).....73
SENSOR,LEVEL,4.5 DEG.....87 STRUT,GAS,200 LB***.....61
THERMOSTAT,FORD DSG423.....79
SENSOR,OXYGEN LRG425EFI.....83 SUPPORT, RAILING.....157, 183
THREADED ROD,(1/4-20),8.5".....87
SEPRTR/FLTR,FUEL DSL,15GPH,.30.......75– SUPPORT,SENSOR,JOYSTICK.....123
THREADED ROD,1/4-28 X 5 IN.....43
76 SVC KIT,UK RECEPT.REPLACEMENT.....118
THREADED ROD,1/4-28 X 6 IN***.....41
SERVICE KIT, 5FT JIB.....105 SWING DRIVE ASSEMBLY.....47
THROTTLE ACTUATOR*(BOSCH).....79
SERVICE KIT, 5FT JIB, ARCTIC.....107 SWITCH SHIELD,ROCK JOYSTK75565.....123
THROTTLE LINKAGE,DIESEL***.....69–70
SERVICE KIT, FORD DIPSTICK,Z45.....81 SWITCH TOGGLE ASSY DPDT 2P MNT...55–
THRUST CAP (20193).....17–18, 21–22
SERVICE KIT,5FT JIB.....107 56
TIE ROD WELDMENT.....27
SERVICE KIT,DEUTZ DIPSTICK,Z45.....69–70 SWITCH TOGGLE ASSY DPDT 2P MOM..55–
TIE ROD WELDMENT, NARROW.....29
SET SCREW***.....31–32, 35–36 56, 117–118
TIRE,355/55D625....17–18, 21–22, 25, 31–32,
SHAFT,MOTOR.....163 SWITCH TOGGLE ASSY DPDT 3P MOM..55–
35–36
SHEET,RUBBER,AIR INTAKE.....69–70 56, 117–118
TIRE,355/55D625,14 PLY,NM....17–18, 21–22,
SHIM,AXLE ROTATION STOP,12GA.....39 SWITCH TOGGLE ASSY SPDT 2P
25, 31–32, 35–36
SHIM,AXLE ROTATION STOP,22GA.....39 MNT.....117–118, 121, 167, 185
TIRE/WH ASSY,9 LG,FOAM,S FRONT.....25
SHIM,WEAR PAD,5 X 1.5,14GA.....95, 97 SWITCH TOGGLE ASSY SPDT 2P
TIRE/WH ASSY,9 LG,NM,FOAM,S FR.....25
SHIM,WEAR PAD,5X 1.5 16GA.....95 MOM.....181, 183
TIRE/WHEEL ASSY,RT NM W/SEALAN.....17–
SHOCK MOUNT,SMALL.....75–76, 85 SWITCH TOGGLE ASSY SPDT 3P MOM...55–
18, 21–22, 25, 32, 36
SHROUD,FAN PAINTED.....76 56, 117–118
TIRE/WHEEL ASSY,RT W/SEALANT...17–18,
SHUTDOWN SOLENOID,12V, DEUTZ......69– SWITCH TOGGLE DPDT 2P MNT SHDR...55–
21–22, 25, 32, 36
70 56
TOEBOARD,ENTRY EUROPEAN
SLEEVE,CONNECTOR,DT JOYSTICKS....123 SWITCH TOGGLE DPDT 2P MOM
PNTD**.....115, 157
SLEEVE,NYLON,1.42 ID.....56, 149, 151, 153 SHDR.....55–56, 117–118
TOOL TRAY.....157
TOOL TRAY BRACKET (GRAY) **.....157

Part No. 147545 Z-45/25 IC, Z-45/25J IC 207

 April 2018

Part Description Index (continued)

TOOL,TERMINAL CRIMPER,MOLEX***.....121 VALVE,COUNTERBALANCE,3800 PSI.....93 WASHER,FLAT,MS,#10,Y.........43, 47, 61, 63,

TOOL,TERMINAL EXTRACTOR,MOLEX...121 VALVE,COUNTERBALANCE,3800 PSI*.....93, 69–70, 73, 75–76, 85, 161
TORQUE HUB,35:1***.....17–18, 21–22 105, 109 WASHER,FLAT,MS,#8,Y.....155, 171, 175
TRIM MOLDING.....175 VALVE,COUNTERBALNCE,1500 PSI**.....95, WASHER,FLAT,USS,1",Y.....63
TRIMLOCK,BLACK,3/16 X 4 INCHES.....91 97 WASHER,FLAT,USS,1/2",Y......47, 51, 63, 67,
TRIMLOCK,BLACK,5/32".....187 VALVE,DIFF SENSING,160 PSI.....133–134 69–70, 73, 75–76, 83, 85, 91
TROLLEY, TFASS TRACK.....189 VALVE,FLOW CONTROL,.4 GPM.....134 WASHER,FLAT,USS,1/4"Y.......25, 27, 31–32,
TUBE, CABLETRACK ARM, Z40/45.....101 VALVE,FLOW DIVIDER/COMBINER........125, 35–36, 39, 41, 43, 51, 53, 55–56, 59, 61, 63,
TUBE, CABLETRACK ARM, Z51.....101 127–130 67, 69–70, 75–76, 81, 85, 87, 91, 95, 97, 99,
TUBE, PRE-CLEANER, FORD.....177 VALVE,FLOW REGULATOR 0.1 GPM......133– 101, 103, 105, 107, 109, 111, 117–118, 157,
TUBE, RD, ALUM, 1.25 X .083 X 11.75.....193 134 159, 161, 163, 167, 181, 183
TUBE, RD, ALUM, 2.5 X .083 X 2.00........175,
VALVE,FLOW REGULATOR, 2.0 GPM*....133– WASHER,FLAT,USS,3/8",Y......31–32, 35–36,
179 134 61, 67, 69–70, 73, 85, 91, 95, 97, 161, 167,
TUBE,AIR CLEANER INLET.....67 VALVE,NEEDLE,FINE ADJUSTMENT**.....134 171, 173
TUBE,CABLE TRACK ARM NON-JIB.....99 VALVE,PCV FORD DSG-423.....81 WASHER,FLAT,USS,5/16",Y.....27, 29, 39, 41,
TUBE,CABLE TRACK ARM,JIB.....99 VALVE,PRES CMP/FLW CTRL,1.0GPM...127– 43, 47, 51, 53, 61, 63, 75–76, 81, 83, 89, 99,
TUBE,CHASSIS SPACER PAINTED.....45 130 103, 105, 109, 111, 117–118, 157, 163, 167,
TUBE,FUEL PICKUP,3/8NPTX1/4PT.....51 VALVE,PRES CMP/FLW CTRL,2.6GPM...127– 175, 177, 179, 181, 183, 185
TUBE,PROP ROD,18.63",W/CAP.....63 130 WASHER,LOCK,.25....25, 41, 43, 51, 53, 103,
TUBE,RD,STL,DOM,.75X.38X.78.....173 VALVE,PRI. FLOW REG 4.3.....163 105, 109, 111, 117–118, 157
TUBE,RD,STL,DOM,.75X.438X1.25.....173 VALVE,PRIO FLOW REG,1.5 GPM.....133–134 WASHER,LOCK,.313.....157
TUBELESS PNEUMATIC TIRE,9-14LT.....25 VALVE,PROP,3 POS,4-WAY***.....133–134 WASHER,LOCK,.375....18, 22, 27, 29, 39, 41,
TUBELESS TIRE,9-14.5,NON-M 47#.....25 VALVE,PROPORTIONAL 3 POS 4 WY*....133– 43, 47, 51, 53, 61, 91, 93, 107, 167, 173
TURNTABLE CVR, PRECLEANER OPT.....177 134 WASHER,LOCK,.437,PLTD......32, 36, 167
VALVE,RELIEF 250 PSI***.....125, 128–130 WASHER,LOCK,.625 PLTD.....63
U VALVE,RELIEF,1500 PSI***.....163 WASHER,LOCK,0.5".....18, 22, 39, 63, 69–70,
VALVE,RELIEF,2100 PSI***.....133–134 83, 89, 91, 93
U-BOLT, FLATTENED, 1.5 X 3/8
VALVE,SHUTTLE.....133–134 WASHER,LOCK,1".....63
UNC,ZAG.....187, 193
VALVE,SOLENOID (18660).....163 WASHER,LOCK,IND,LAMP RETAINER....117–
U-BOLT, KIT 5/16-18 X 2.5 ***.....67
VALVE,SOLENOID 3 POS.4 WAY***........133– 118
U-BOLT, SQR, 3/8-16X2X5, PLTD.....181, 183
134 WASHER,LOCK,M10.....69–70, 83, 85, 167
U-BOLT,3/8-16X4X4.63X3.00.....181, 183
VALVE,SOLENOID, 2 POS, 3 WAY....125, 128– WASHER,LOCK,M14.....73, 75–76
U-BOLT,5/16 -18 X 2IN**.....75–76, 175
130 WASHER,LOCK,M6.....69–70
UBOLT,FLATTENED,1.5DIAX3/8 UNC.....159
VALVE,SOLENOID, 2POS/3WAY***.....137 WASHER,LOCK,M8.....81, 85, 175
UPPER LEVEL ARM ASSY,SERV***.....91
VALVE,SOLENOID,2POS 3 WAY***....133–134 WASHER,SHIM .0151 THK......161
UPPER PIVOT W/BEARING-Z45/25**.....93
VALVE,SOLENOID,3POS 4WAY.....133–134 WASHER,SHIM,1.27 X 2.13 X .062.....95, 97,
UPPER SECONDARY ARM ASSY-Z45**.....91
VALVE-CHECK, #4 SAE, 5 PSI*.....133–134 105, 109
VALVE-DIRECT. CONTRL-2POS. 2WA.....127– WASHER,SHIM,1.56X2.5X.061,ZAG.....25
V 130 WASHER,SPINDLE.....25
V-BELT DOUBLE PULLEY.....167 VALVE-FLOW REGULATOR 1.0GPM......127– WASHER,THRUST,1.5 X 3.5 X .187.....17–18,
VACUATOR VALVE.....83 130 21–22, 25, 29
VALVE.....125, 127–130 VALVE-FLOW REGULATOR 2 GPM........127– WASHER,THRUST,TORQUE HUB......17–18,
VALVE - COUNTERBALANCE**.....137 130 21–22
VALVE BLOCK, SWING DRIVE.....47 VALVE-RELIEF,3200 PSI.....133–134 WASHER,VIBRATION ISOLATING.......67, 69–
VALVE RELIEF,2500PSI(88513)**.....134 VALVE-SOLENOID,2POS 3WAY,JIB**.....137 70, 73, 75–76, 85
VALVE, CHECK.....128–130 VLV,MAN,3 POS/4 WAY,CLOSE CTR*.......41, WASHER,WAVE SPRG,1X.635X.015.....83
VALVE, CHECK, 5PSI.....129–130 43 WATER OUTLET, FORD DSG423.....79
VALVE, CNTRBAL 3500 PSI, ATM VEN.....89 VOLTAGE REGULATOR,110V.....167 WATER OUTLET, VERTICAL.....73
VALVE, COMPENSATOR, 80 PSI.....133–134 VOLTAGE REGULATOR,220V.....167 WATER PUMP.....75–76
VALVE, DIRECTION CONTROL, 2X2......127– WATER PUMP W/GASKET.....81
130 W WEAR PAD ROUND.....167
VALVE, FLOW DIVIDE/COMBINE 1:1......127– WEAR PAD,3 X 1.5 X.625 W/NUTS....107, 109
WASHER,1/2 PLATE(1/2X2.25X3/16....67, 69–
130 WEAR PAD,5 X 1.5 X .625 W/NUTS.....61, 95,
70, 73, 75–76, 85
VALVE, FLOW DIVIDE/COMBINE 2:1......129– 97
WASHER,FENDER,.25 X 1.25 X.062.....61, 63
130 WEAR PAD,5 X 1.5 X .75 W/NUTS.....95, 97
WASHER,FLAT,.375 X 1.5 X .125.....85, 161
VALVE, RELIEF, 250PSI.....128–130 WEAR PAD,6 X 1.5 X.50,W/INSERT.....91
WASHER,FLAT,.5 HARDENED.....83, 139
VALVE, SHUTTLE, 3X3.....127–130 WEAR PAD,EXTENSION BOOM.....95, 97
WASHER,FLAT,.625 HARDENED........17–18,
VALVE, SOLENOID, 2X3, 12V.....128–130 WEAR PAD,EXTENSION CYLINDER.....95, 97
21–22, 31–32, 35–36, 47, 63
VALVE,BALL,16 MSAE-16 FSAE***.....149 WEAR PAD,MID PIVOT***.....91
WASHER,FLAT,.75 HARDENED......103, 111,
VALVE,CB.CBBC-LHN@1000***...95, 97, 133– WEAR PAD,PRIMARY BOOM,JIB
159
134 5.5X3X1.....95, 97
WASHER,FLAT,1.56 X 2.5 X .061.........17–18,
VALVE,CHECK***.....128–130 WEAR PAD,PRIMARY BOOM,NON JIB.....53
21–22, 29
VALVE,CHECK,5 PSI.....125, 129–130 WEAR PAD,SECONDARY CYL,NON/JIB.....89
WASHER,FLAT,313, HARDENED.....139
VALVE,CHECK,5 PSI**.....133–134 WEAR PAD,TANK SIDE BUMPER.....63
WASHER,FLAT,M10,ZINC PLTD.....75–76, 83,
VALVE,CHECK,DUAL PILOT,135 PSI.....134 WELD, LPG TANK MOUNT.....51
85, 167
VALVE,CHK,#8PORT-#8MALEORFS.....149 WELDMENT, AIRCRAFT TOP BUMPER....183
WASHER,FLAT,M14.....67, 69–70, 73, 75–76
VALVE,COUNTERBALANCE,1000 ATM.....27 WELDMENT, CABLETRACK TRAY.....101
WASHER,FLAT,M6 PLTD......69–70, 81, 85
VALVE,COUNTERBALANCE,3500***......103, WELDMENT, HOSE ANGLE BRACKET...177,
WASHER,FLAT,M8,YELLOW ZINC......73, 75–
105, 109 179
76, 83, 85

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Part Description Index (continued)

WELDMENT, PIPE CRADLE.....187 WORKLIGHT,110V,250WATT,HALOGEN....157

WELDMENT, PRECLEANER CONN......175
WELDMENT, PRECLEANER MT......175 Y
WELDMENT, SENSOR MOUNT.....181, 183
YOKE ASSY,LH,4WD,Z45/25,IC.....18, 21–22
WELDMENT, SKIDPLATE**.....181, 183
YOKE ASSY,RH,4WD,Z45/25,IC.....17–18, 21–
WELDMENT,4 FT PLATFORM.....113
22
WELDMENT,5 FT PLATFORM.....113
YOKE ASSY.LH'2WD'Z45IC.....29
WELDMENT,AIRCRAFT SENSOR
YOKE ASSY.RH'2WD'Z45IC.....29
BUMPR.....181, 183
YOKE MACHINING L.H.(2WD).....25
WELDMENT,BULKHEAD,ENG SIDE IC.....61
YOKE MACHINING R.H.(2WD).....25
WELDMENT,CABLE TRACK TRAY,NJIB.....99
WELDMENT,CAT MOUNT.....83
WELDMENT,EXT. BOOM,Z45 JIB.....97 Z
WELDMENT,GENERATOR FAN GUARD....167 ZERK,GREASE,5/16-24,STRAIT.....149, 161
WELDMENT,HEADER PIPE.....83
WELDMENT,MID PIVOT,MACHINED***.....91
WELDMENT,MUFFLER,DSG423.....83
WELDMENT,PIPE CRADLE MOUNT.....187
WELDMENT,PLAT SUPPORT,LS.....161
WELDMENT,PLATFORM SUPPORT.......111,
161
WELDMENT,ROTATOR MOUNT.....161
WELDMNT,6 FT PLATFORM.....113
WELDMNT,EXTENSION BOOM,JIB,Z45.....95
WELDMNT,PLATFRM SUPPORT,NJIB**....103
WHEEL & TIRE ASSY,2WD,LF,AIR.....25
WHEEL & TIRE ASSY,2WD,LF,FF.....25
WHEEL & TIRE ASSY,2WD,RF,FF.....25
WHEEL & TIRE ASSY,2WD.RF.AOR.....25
WHEEL & TIRE ASSY,LR/RF,AIR.........17–18,
21–22, 31–32, 35–36
WHEEL & TIRE ASSY,LR/RF,AIR,NM........17–
18, 21–22, 31–32, 35–36
WHEEL & TIRE ASSY,LR/RF,FF.....17–18, 21–
22, 31–32, 35–36
WHEEL & TIRE ASSY,LR/RF,FF,NM.....17–18,
21–22, 32, 36
WHEEL & TIRE ASSY,RR/LF,AIR.........17–18,
21–22, 31–32, 35–36
WHEEL & TIRE ASSY,RR/LF,AIR,NM........17–
18, 21–22, 31–32, 35–36
WHEEL & TIRE ASSY,RR/LF,FF.....17–18, 21–
22, 31–32, 35–36
WHEEL & TIRE ASSY,RR/LF,FF,NM.....17–18,
21–22, 31–32, 35–36
WHEEL 24.5X11.75-8 HOLE,AIR.....25
WHEEL 24.5X11.75-9 HOLE.....17–18, 21–22,
25, 31–32, 35–36
WHEEL DRIVE W/ BRAKE,57:1***......31–32,
35–36
WHEEL DRIVE W/BRAKE 57:1......31–32, 35–
36
WHEEL DRIVE, NON BRAKE, 35.9:1...17–18,
21–22
WHEEL STUD, 4HP, 5/8-18***.....31–32, 35–36
WHEEL STUD,5/8-18,OMNI***.......17–18, 21–
22, 31–32, 35–36
WHEEL,14.5 X 7.....25
WIPER,PRIMARY BOOM.....173
WIRE CABLE,12/3 CON.TPE JKT.....65
WIRE CABLE,14/3 CON.TPE JKT*.....53
WIRE CABLE,14GA/3 CON.TPE JKT.....163
WIRE CABLE,16/4 CON.TPE JKT.....91, 115
WIRE HARNESS, SENSOR, TEMP.....79
WIRE LOOM,1.25"NYLON,HIGH TEMP.....95,
97, 103, 105, 109
WIRING KIT,CONTROL BOX HEATER.....121
WIRING KIT,JIB TIME DELAY IC.....65
WLDMNT,CABLE TRACK TRAY,JIB.....99

Part No. 147545 Z-45/25 IC, Z-45/25J IC 209

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Fitting Cross References

210 Z-45/25 IC, Z-45/25J IC Part No. 147545

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Fitting Cross References (Continued)

Part No. 147545 Z-45/25 IC, Z-45/25J IC 211

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212 Z-45/25 IC, Z-45/25J IC Part No. 147545

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Fitting Cross References (Continued)

Part No. 147545 Z-45/25 IC, Z-45/25J IC 213

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Fitting Cross References (Continued)

214 Z-45/25 IC, Z-45/25J IC Part No. 147545

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Fitting Cross References (Continued)

Part No. 147545 Z-45/25 IC, Z-45/25J IC 215

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Fitting Cross References (Continued)

216 Z-45/25 IC, Z-45/25J IC Part No. 147545

Parts Manual

Part No.
147545

Rev C1
from SN Z452507A-34011 to Z452513A-47000
Z-45/25 IC from SN Z452507B-101 to Z452513B-3300
Z-45/25J IC