Z45 25 J DC Parts Manual
Z45 25 J DC Parts Manual
Z45 25 J DC Parts Manual
Bi-Energy
Table of Contents
100 Decals
700 Pumps and Manifolds
101.1 Word Decals - Bi-Energy...........................................12
701.1 Hydraulic Power Unit.................................................96
102.1 Symbol Decals - Bi-Energy........................................16
702.1 Function Manifold......................................................98
103.1 Word Decals - DC Power...........................................18
703.1 Jib Boom and Platform Rotate Manifolds................100
104.1 Symbol Decals - DC Power.......................................22
800 Hydraulic Hoses and Fittings
200 Drive Chassis Components 801.1 Drive and Steer Hoses............................................102
201.1 Steer End...................................................................24
802.1 Turntable Components.............................................104
202.1 Non-steer End...........................................................26
803.1 Boom Components - Z-45/25..................................106
203.1 Battery Packs.............................................................30
804.1 Boom Components - Z-45/25J................................108
204.1 Battery Charger.........................................................32
205.1 Power Cables.............................................................34 900 Accessories
901.1 Flashing Beacon......................................................110
300 Engine Components 902.1 Platform Options......................................................112
301.1 Engine Components..................................................36
903.1 Half-height Mesh and Swing Gate Options - Side Swing
302.1 Kubota Z482 E4B-1 Engine, View 1..........................38 Gate...................................................................................114
303.1 Kubota Z482 E4B-1 Engine, View 2..........................40 903.2 Half-height mesh and Swing Gate Options - Front Single
304.1 Kubota Z482 E4B-1 Engine, View 3..........................42 Entry..................................................................................116
904.1 Air Line to Platform..................................................118
400 Turntable Components 905.1 Cold Start Package..................................................120
401.1 Turntable Rotator.......................................................44
906.1 Platform Overload Option........................................122
402.1 Turntable Components - View 1 - Bi-Energy Models..46
907.1 Hostile Environment Package - View 1....................124
403.1 Turntable Components - View 1 - DC Models............48
908.1 Hostile Environment Package - View 2....................126
404.1 Turntable Components - View 2.................................50
909.1 Drive Lights..............................................................128
405.1 Turntable Components - View 3.................................52
910.1 Tow Package............................................................130
406.1 Ground Control Box - View 1.....................................54
911.1 Aircraft Protection Package.....................................132
407.1 Ground Control Box - View 2.....................................58
912.1 Aircraft Protection Package with Swing Gate..........134
408.1 Turntable Covers - View 1..........................................60
913.1 Pipe Cradle Accessory............................................136
Indices
Part Number Index.............................................................150
Part Description Index.......................................................155
Cross References
Fittings Cross Reference...................................................164
Notes
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
58 1264308GT DECAL,LABEL,RELAYS,Z45DC,BE
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
A 230062GT ASSEMBLY, AXLE, STEER, Z45DC.......1 23C 1267784GT TIRE/WH ASSY,9 LG,REPNEU,S...........2
(steer end)
B 54436GT GROUND STRAP,18"LG
(models with non-marking tires and/or 23D 1267786GT TIRE/WH ASSY,9 LG,NM,REPNEU,S.....2
models with EE rating) (steer end)
1 50770GT COVER,DR CHASSIS 24 50396GT YOKE MACHINING R.H.(2WD)..............1
FRONT,NON-OSC..................................1 -- 25817GT BEARING,1.00IDX1.25ODX1.00L..........2
2 Ref. Battery Charger -- 50394GT YOKE WELDMENT R.H.(2WD)
refer to 204.1
25 824060GT SCREW,HHC,1/4-20X1,8,ZAG...............4
3 824081GT SCREW,HHF,1/4-20X1.5,8,ZAG.............4
26 824113GT WASHER,FLAT,USS,1/4,ZAG.................4
4 824037GT NUT,HH JAM,1/4-20,A,ZAG....................4
27 56912GT SPRING
5 88337GT CYLINDER,STEER.................................2 CLIP,1/4-20,.025-.15X.54,ZAG................4
-- 88338GT SEAL KIT, 88337
6 824127GT PIN,CLEVIS,1.0X2.41,SAE,ZAG............6
-- 824129GT RUE RING,1.0,ZAG
7 50397-SGT TIE ROD WELDMENT NARROW...........1
8 50395GT YOKE MACHINING L.H.(2WD)...............1
-- 25817GT BEARING,1.00IDX1.25ODX1.00L..........2
-- 50393GT YOKE WELDMENT L.H.(2WD)
9 54840GT HUB ASSEMBLY,9 BOLT***....................2
-- 45112GT WASHER,SPINDLE
-- 45113GT NUT,SPINDLE,1-14
-- 45114GT PIN,COTTER,.219 X 1.75
-- 54959GT CAP,DUST (54840 HUB ASSY)
-- 54960GT SEAL-GREASE,9-BOLT HUB 54840
-- 54961GT BEARING,INNER,9 BOLT HUB***
-- 54962GT BEARING,OUTER,9 BOLT HUB***
10 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45.....18
11 88752GT PIN,1.50DIAX4.25LG,GR/H....................4
12 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........4
13 825019GT ROD END,.375X3.69,ZAG......................5
14 45074GT WASHER,THRUST,1.5 X 3.5 X .187.......2
15 119619GT BEARING,1.5IDX1.75ODX1.5L,PTFE.....6
16 1251565GT WASHER,SHIM,1.56X2.5X.061,ZAG.....6
17 825796GT SNAP RING,EXTERNAL,1.50,ZAG........4
18 215235GT FRONT AXLE,NARROW........................1
-- 25817GT BEARING,1.00IDX1.25ODX1.00L..........2
19 54542GT PIN,1.50DIAX20.00LG,CHAMFER.........1
20 1256693GT SCREW,HHF,3/8-16X2.25,8,ZAG...........1
21 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................1
22 228973GT KIT,ASSY,LED,IES CHARGER...............1
refer to 204.1
23A 1267779GT TIRE/WH ASSY,9 LG,FOAM,S FRONT...2
(steer end)
23B 1267781GT TIRE/WH ASSY,9 LG,NM,FOAM,S FR....2
(steer end)
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
1 1259857GT SCREW,FHS,3/8-16X1.75,F835,ZAG.....3
2 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................3
3 50519GT LOAD PAD,ENGINE TRAY SUPPORT....1
4 1263234GT SCREW,HHC,5/8-11X2.75,8,ZAG........12
5 1256182GT WASHER,FLAT,5/8,F436,HRD,ZAG.....34
6 1256170GT SCREW,HHC,5/8-11X4,8,ZAG...............6
7 107651GT PROTECTOR,SLEW BOLT.....................1
8 1256109GT SCREW,HHC,3/8-16X.75,8,ZAG............2
9 50469GT BRACKET,DRIVE SENSOR,ENABLE.....1
10 88719GT HARNESS,FUNCTION,Z45 DC/BI
11 88356-11103GT SWITCH,LIMIT,W/RLR ARM,NO/NC**....1
-- 106427GT LS ROT.HEAD W/O LEVER (ZCE01)
-- 110160GT HARNESS,LS,D.E. Z45
-- 97128GT ROLLER ARM,LIMIT SWITCH***
12 824216GT SCREW,PHPM,10-32X1.5,ZAG..............2
13 824036GT NUT,TL,10-32,A,ZAG..............................2
14 54145-800GT RETAINING PIN, ASSY..........................1
15 50776GT PLATE,SWING LOCK***.........................1
16 1251997GT NUT,TL FLG,1/2-13,G,ZAG.....................1
17 1255760GT WASHER,FLAT,1/2,USS,ZAG.................2
18 824103GT SCREW,SHC,1/2-13X3,A574,ZAG.........1
19 101815GT BEARING,SWING CHASSIS..................1
-- 88635-4024GT HOSE ASSY 1/4,STR FEM,PIPETHRE
20 1263142GT SCREW,HHC,5/8-11,4.5,8,ZAG............16
21 120269GT FORMING,BELLY PAN...........................1
22 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............4
23 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................4
24 824050GT SWING DRIVE ASSEMBLY....................1
-- 48904GT ELBOW,90D,520220-4-4
not included, must order separately
-- 824051GT SEAL KIT, SWING DRIVE
-- 824052GT VALVE BLOCK, SWING DRIVE
25 1263232GT SCREW,SHC,1/2-13X4.5,A574,ZAG......4
1 824068GT SCREW,HHC,3/8-16X1.25,8,ZAG..........2
2 1255758GT WASHER,FLAT,3/8,USS,ZAG.................4
3 824029GT NUT,TL FLG,3/8-16,G,ZAG...................11
4 150026GT INVERTER,48VDC,120VAC/60HZ..........1
5A 94981GT STUD,POWER 3/8" RED........................1
red
5B 94982GT STANDOFF, 3/8" BLACK.........................1
black
6 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........4
7A 110382GT LEVEL SENSOR,LS60,YL,2.5X4.5........1
CE
7B 94077GT SENSOR,LEVEL,4.5 DEG......................1
ANSI/CSA/Australia
8 824090GT SCREW,HHF,3/8-16X1,8,ZAG................2
9 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............3
10 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................9
11 60106PGT FORMING,SWING CHASSIS TRAY
PTD.........................................................1
12 REF. HYDRAULIC POWER UNIT
Refer to 701.1
13 36179GT POWER UNIT,AUX PUMP 24VDC.........1
14 824085GT SCREW,HHF,5/16-18X.75,8,ZAG...........2
15 1264261GT NUT,SERRATED,10-32,ZAG...................4
16 824215GT SCREW,PHPM,10-32X.75,ZAG..............4
17 128319GT FORMING,DRAW LATCH MOUNT.........1
18 45363GT LATCH,FLEXIBLE DRAW W/O
KEEPER.................................................1
19 824079GT SCREW,HHF,1/4-20X1,8,ZAG................6
20 13268GT CLAMP,0.75,#12 X 1/4,RUB CUSH........2
21 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............2
22 50974GT BUMPER,RUBBER,COVERS.................2
23 54363GT BRACKET,RUBBER
BUMPER,ENGCOVER...........................2
24 1256118GT SCREW,HHC,3/8-16X1.5,8,ZAG............2
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
1 824074GT SCREW,HHC,1-8X3,8,ZAG....................4
2 1264259GT WASHER,LOCK,1.0,ZAG.......................4
3 1256469GT WASHER,FLAT,1.0,USS,ZAG.................4
4A 50924GT COUNTERWEIGHT,CAST,Z45 DC.........1
(Z-45/25)
4B 60145GT COUNTERWEIGHT,CAST,DC/BI,W/JIB..1
(Z-45/25J)
5 55753GT BUMPER, PLASTIC, 1.25 O.D................1
6 54455GT TUBE,PROP ROD,12.25"LG..................1
7 77034GT FORMING,CLEVIS PROP ROD,DC/BI....1
8 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................7
9 1253485GT SCREW,HHF,1/4-20X2,8,ZAG................1
10 824060GT SCREW,HHC,1/4-20X1,8,ZAG.............12
11 824119GT WASHER,FLAT,.25X1.25X.062,ZAG......6
12A 101858GT COVER ASSY W/WRD DECALS,RH
BI.............................................................1
Bi-Energy
-- 77524GT TUBE,PROP ROD,18.63",W/CAP
12B 101859GT COVER ASSY W/WRD DECALS,RH
DC...........................................................1
DC
12C 101862GT COVER ASSY W/SYM DECLS,RH
BIDC.......................................................1
Bi-Energy and DC
12D 77032GT COVER,TANK SIDE,DC/BI.....................1
decals not included, refer to section 1 for
decals
13 824207GT RIVET, STL, STL, DOME, 1/4 X .375,
ZAG.........................................................4
14 75076GT KEEPER,LATCH (45363)........................1
15 824215GT SCREW,PHPM,10-32X.75,ZAG..............4
16 1264261GT NUT,SERRATED,10-32,ZAG...................4
17 139417PGT DOUBLER,BENT,COVER,DC/BI,RH......1
18 824113GT WASHER,FLAT,USS,1/4,ZAG...............12
19 824024GT NUT,TL,1/4-20,C,ZAG.............................9
20 75073GT HINGE,.375X.120THK.,SLOTTED..........2
21 45363GT LATCH,FLEXIBLE DRAW W/O
KEEPER.................................................1
22 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............3
23 60015GT PLATE,DRAW LATCH MOUNT...............1
Item Part No. Description Qty. Item Part No. Description Qty.
A 1264822GT KIT, TRC RETROFIT, STNDRD 19B 1259322GT HARNESS,BASE BOX Z45DC...............1
Telematics (includes 1264834) DC models
-- 1264834GT INSTRN, TRC RETROFIT, STNDRD 20 1262512GT HARNESS, JIB, BASE BOX....................1
jib models
1 1262220GT HARNESS, PBOX, Z45DC/BE................1
21A 822777GT HARNESS, DRIVE CHASSIS, Z45DC.....1
2 1266606GT HARN, AC PROTECTION BYPASS........1
DC models
option, aircraft protection
21B 822778GT HARNESS, DRIVE CHASSIS, Z45BE.....1
3 110657GT HARNESS,PROX.KILL,24V....................1
Bi-Energy models
option, aircraft protection
22 1259639GT HARN,GBOX Z45DC/BE RELAY
-- 27391GT PROXIMITY SENSOR***
ASSY......................................................1
-- 78098GT RELAY,24VDC,40/30A,SLD W/BRKT*
23A 1261899GT HARNESS,Z45DC,TELEMATICS
4 101080GT HARNESS,JIB SELECT MANIFOLD......1 READY....................................................1
5 1261221GT HARN,RELAY Z45DC/BE,PBOX............1 DC models
6 128941GT HARNESS LVI/BCI ENGAGE II..............1 23B 1261900GT HARNESS,Z45BE,TELEMATICS
READY....................................................1
7 REF: Foot Switch....................................1 Bi-Energy models
refer to 601.1
24 128812GT HARN FUNCTION MAN Z45DC/BE.......1
8 1284282GT HARNESS,PLAT,Z45DC/BI,JIB...............1
25 1260173GT HARNESS ASSY, RELAY, CE.................1
-- 56445GT DIODE,6 AMP 200 PIV,REEL CE models
9 216769GT HARNESS,JUMPER,LOAD SENSE.......1 26 88832GT HARNESS,PLUG,NON-LOAD
10 823774GT HARNESS, 48V DRIVE LIGHTS............1 WEIGHING.............................................1
option 27 128816GT HARN LIMIT SW DE Z45DC/BE.............1
11 121848GT ASSY,LS,LOAD SENSE,38.5 IN.............1 28 88724GT HARNESS,LS,PRIM/EXT/SEC...............1
12 1262223GT HARNESS,RELAY,PBOX,Z45DC,CE......1 29 88725GT HARNESS,LS,PRIM/EXT.......................1
CE models
30 REF: Flashing Beacon............................1
13A 30794GT WIRE,12/3 refer to 901.1
SJEOW,BK-WH-GR/YL...........756-inches
non-jib models 31 139368GT HARNESS,ENGINE,Z45BE....................1
Bi-Energy models
13B 30794GT WIRE,12/3
SJEOW,BK-WH-GR/YL...........732-inches 32A 1255858GT HARN,PBOX,OPA,HW,24V.....................1
jib models option
1 88676GT PIN,2.00DIAX24.00LG,CHAMFER***.....1
2 1253498GT SCREW,HHF,1/2-13X1.5,8,ZAG.............4
3 1256267GT ROD END,.5 X 3.75,ZAG........................6
4 107859GT PIN,2.00DIAX12.88LG,CHAMFER***.....2
5 18720GT BEARING,2.0IDX2.25ODX1.50L..........16
6 45071GT BEARING,1.5IDX1.75ODX1.5L..............4
7 107727GT PIN,1.50DIAX7.50LG,1HOLE***.............2
8 54156GT BEARING,FL,1.5IDX1.75ODX1.10LG.....4
9 107588GT PIN,2.00DIAX10.88LG,CHAMFER.........4
10 1256844GT SCREW,HHC,1/2-13X1.5,8,ZAG............4
11 824111GT WASHER,LOCK,1/2,ZAG.......................4
12 1260940GT SCREW,HHC,3/8-16X3,8,ZAG...............6
13 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................6
14 50455GT PIN,1.50DIAX13.88LG,2HOLE...............2
15 54726GT WEAR PAD,SECONDARY
CYL,NON/JIB..........................................1
16 88203GT CYLINDER,ELEVATE,Z45/25***.............2
-- 77303GT VALVE, CNTRBAL 3500 PSI, ATM VEN
-- 77521GT SEAL KIT,ELEVATE (88203)
17 1256267GT ROD END,.5 X 3.75,ZAG........................2
18 107590GT PIN,2.00DIAX12.88LG,CHAMFER***.....1
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
1 824087GT SCREW,HHF,5/16-18X1.25,8,ZAG.........4
2 824028GT NUT,TL FLG,5/16-18,G,ZAG...................4
3 77181GT CLAMP,1.63,#26 X 3/8,RUB CUSH........1
4 106163GT FORMING,CABLE GUIDE......................1
order 55067 grommet separately
-- 55067GT GROMMET,RUBBER 3 X .19 X 3.5........2
5 110671GT PLATE,JIB,ROTATE MANIFOLD.............1
6 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............2
7 1256109GT SCREW,HHC,3/8-16X.75,8,ZAG............6
8 826793GT WASHER,FLAT,3/8,SAE,HRD,ZAG........6
9 1273205GT SCREW,HHC,3/4-10X9.5,8,ZAG............1
10 1256863GT WASHER,FLAT,.75,SAE,HRD,ZAG
11 1257458GT NUT,TL,3/4-10,C,ZAG.............................1
12 Ref. Jib Manifold
(refer to 703.1)
13 233715GT ROTATOR,PLAT,Z45J/Z51J....................1
replacement for 94401
-- 233745GT SEAL AND BRG KIT,4.5K ROTATOR
for 233715
-- 30222GT BEARING,FL,1.25IDX1.41ODX1.50L.....4
for 233715
-- 88516GT SCREW,BLEEDER,M5X0.8....................2
for 233715
14 1256803GT SCREW,HHC,1/4-20X2.75,8,ZAG..........1
15 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................1
16 54510-SGT WELDMENT,PLATFORM SUPPORT.....1
for models with the Platform Overload
option, refer to 906.1
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
A 28678GT SLEEVE,NYLON,2"I.D.,BULK(100').18-inches
protective hose sleeve, 2.00" diameter
B 28750GT O-RING KIT,FIELD SVC,ALL PROD*
C 33994GT PLUG AND CAP KIT-SERVICE,37 **
D 48767GT SLEEVE,NYLON,1.42 ID..........33-inches
protective hose sleeve, 1.42" diameter
E 49612GT O-RING KIT (ORFS FITTINGS)
F 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
G 77103GT SLEEVE,NYLON,3.13 ID..........48-inches
protective hose sleeve, 3.13" diameter
1 48904GT ELBOW,90D,520220-4-4.........................2
2 49121-25688GT HOSE ASSY 1/4,STR FEM,STR MALE..2
3 48912GT CONN,520120-4-6***............................21
4 48917GT CONN,LONG,520122-6..........................2
5 49119-26078GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
6 49119-27478GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
7 48919GT TEE,BRANCH,520429-6.........................2
8 49120-33381GT HOSE ASSY 1/4, STR FEM,STR FEM....2
9 49119-2178GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
10 49119-39378GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
11 49119-34378GT HOSE ASSY 1/4, STR FEM,STR FEM....1
12 48916GT CONN, 520120-6....................................5
13 48923GT PLUG,090109A-6....................................2
14 49119-13978GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
15 49119-36378GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
16 49119-35678GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
17 Ref. Hose Assembly................................1
refer to 801.1
18 48942GT ELBOW,90D,520220-8-6.........................1
1 1258189GT SCREW,PHPM,8-32X1,ZAG...................3
2 56704GT STROBE,FIREBOLT,12-80VDC,AMB**...1
(replaced 20189)
-- 122019GT FLASHTUBE,U SHAPED,360DEG,BULB
-- 226393GT FLASHTUBE,STRAIGHT,360DEG,BULB
-- 72282GT LENS,AMBER,STROBE,FIREBOLT
3 18605GT NUT,NYLOCK,8-32.................................3
903.1 Half-height Mesh and Swing Gate Options - Side Swing Gate
903.1 Half-height Mesh and Swing Gate Options - Side Swing Gate
1 1264101GT SCREW,HHC,5/16-18X1,8,ZAG
2 824028GT NUT,TL FLG,5/16-18,G,ZAG
3 825358GT WASHER,FLAT,5/16,USS,ZAG
4 1240313GT PANEL, HALF MESH..............................1
5 56424GT CLAMP,1.25X.5 RUBBER-CUSHION....22
6 1270314GT PANEL, HALF MESH..............................1
7 Ref. Platform Assembly
(refer to 601.1)
8 1271061GT PANEL, HALF MESH..............................1
9 1270316GT PANEL, HALF MESH..............................1
10 55753GT BUMPER, PLASTIC, 1.25 O.D................1
11 824027GT NUT,TL FLG,1/4-20,G,ZAG
12 1285700GT WELDMENT,SWING GATE PANEL........1
13 1268676GT WELDMENT,SWING GATE....................1
14 1267747GT LATCH, SWING GATE............................1
15 824027GT NUT,TL FLG,1/4-20,G,ZAG
16 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG
17 43392GT BUMPER,BATTERY BOX & RAILS........2
18 104804GT HINGE, SPRING, LONG LEG................2
903.2 Half-height mesh and Swing Gate Options - Front Single Entry
903.2 Half-height mesh and Swing Gate Options - Front Single Entry
1 824078GT SCREW,HHF,1/4-20X.75,8,ZAG...........26
2 824113GT WASHER,FLAT,USS,1/4,ZAG...............20
3 824027GT NUT,TL FLG,1/4-20,G,ZAG...................26
4 56424GT CLAMP,1.25X.5 RUBBER-CUSHION....14
5A 101853GT MESH,HALF,RH 5' PLATFORM..............1
5ft
5B 54465GT MESH,HALF,RH,6'PLATFORM...............1
6ft
6A 101852GT MESH,HALF,LH 5' PLATFORM..............1
5ft
6B 54458GT MESH,HALF,LH,6'PLATFORM...............1
6ft
7 55753GT BUMPER, PLASTIC, 1.25 O.D................2
8 REF: Platform Weldment.........................1
(refer to 601.1)
9 54165GT PLATE,FOOT SWITCH COVER.............1
10 54457GT MESH,HALF,SWING GATE***................1
11 43392GT BUMPER,BATTERY BOX & RAILS........1
12 42104GT SPRING,SHORT PLATFORM GATE......1
13A 128368GT KIT,SWING GATE W/SPRING
-- 128374GT WELDMENT,SWING
GATE,ALUMINUM..................................1
-- 42104GT SPRING,SHORT PLATFORM GATE
-- 43392GT BUMPER,BATTERY BOX & RAILS
13B 119950GT KIT,FIELD INSTALL,SWING GATE
includes 128368, 1487, 1488 and 33674
14 824207GT RIVET, STL, STL, DOME, 1/4 X .375,
ZAG.......................................................14
15 33674GT PIN,LOCK,SHORT***.............................1
16 1487GT GATE LATCH CASTING--DRILLED........1
17 1488GT RAILING CATCH CASTING--DRILLED...1
18 73901GT DECAL PLATE,MESH.............................1
1 822771GT WDMT,FRAME,AIRCRAFT
PROTECTION.........................................1
2 55753GT BUMPER, PLASTIC, 1.25 O.D................8
3 824227GT SCREW, BHC, 1/4-20 X 1, ZAG...........20
4 122073GT SUPPORT, RAILING.............................20
5 824027GT NUT,TL FLG,1/4-20,G,ZAG...................46
6 1278629GT PADDING,FOAM, 10.0"..........................4
7 106044GT U-BOLT,3/8-16X4X4.63X3.00.................1
8 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................6
9 66472GT U-BOLT, SQR, 3/8-16X2X5, PLTD..........2
10 822764GT WDMT,SKID PLATE................................1
11 822769GT SPRING,EXTENSION,1.92LB/IN...........4
12 88385GT SPRING, SS, 1/2-EO500-49-4500
13 824079GT SCREW,HHF,1/4-20X1,8,ZAG................2
14 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........1
15 75617-1550GT PADDING,FOAM 3.5"OD X 1.50"ID........2
16 75636GT PADDING,FOAM,3.0"X1.50ID
90DEG..................................................10
17 824078GT SCREW,HHF,1/4-20X.75,8,ZAG...........24
18 21618GT CLAMP,1.13,#18 X 1/4,RUB CUSH......24
19 56426-700GT CHAIN,NO.2 (11 LINKS).........................8
20 75617-2275GT PADDING,FOAM 3.5"OD X 1.50"ID........2
21 822759GT WDMT,AIRCRAFT SENSOR BUMPER...1
22 77797GT WELDMENT, SENSOR MOUNT............1
23 88390GT NUT,HEX,M8,PLASTIC...........................2
24 1261292GT HARNESS ASSY,PCON,PROX KILL......1
includes 27391 proximity sensor
-- 27391GT PROXIMITY SENSOR***
25 822768GT FOAM,AIRCRAFT PROTECTION..........1
26 75617-1025GT PADDING,FOAM 3.5"OD X 1.50"ID........2
27 128203GT SWITCH TOGGLE ASSY SPDT 2P MOM
includes item 28
-- 139882GT HARN, AC PROTECTION BYPASS
28 27246GT BOOT,TOGGLE SWITCH,SHORT*
29 Ref. DECAL,FUNCTION OVERRIDE
(refer to 101.1 or 103.1)
30 1259329GT PADDING, FOAM, 46.5".........................4
31 75617-2075GT PADDING,FOAM 3.5"OD X 1.50"ID........2
1 1256856GT SCREW,HHF,3/8-16X2.5,8,ZAG.............4
2 1256389GT FORMING,INNER HANGER..................2
3 1251997GT NUT,TL FLG,1/2-13,G,ZAG.....................2
4 1256851GT SCREW,HHF,1/2-13X3.5,8,ZAG.............2
5 1260892GT END STOP,TRACK,FALL ARREST
BAR.........................................................2
6 36388GT BUMPER,RUBBER,.75 X .50H,STUD.....2
7 1274322GT NUT,NYLOCK FLG,3/8-16,F,ZAG...........8
8 1256481GT SPACER, HANGER BRACKET..............8
9A 1256400GT DECAL,TRACK,FALL ARREST
BAR,WORD............................................1
9B 1260910GT DECAL,TRACK,FALL ARREST
BAR,SYMBOL.........................................1
9C 1256400FRGT DECAL,TRACK,FALL ARREST
BAR,WORD FR......................................1
10A 1256378GT ACC,FALL ARREST BAR,6FT WORD.....1
includes instructions and decals
-- 1256380GT ASSY,TRACK,FALL ARREST BAR,6FT
WORD
includes decals
10B 1261023GT ACC,FALL ARREST BAR,6FT SYM.......1
includes instructions and decals
-- 1261025GT ASSY,TRACK,FALL ARREST BAR,6FT
SYM
includes decals
10C 1261019GT ACC,FALL ARREST BAR,6FT FR..........1
includes instructions and decals
-- 1261021GT ASSY,TRACK,FALL ARREST BAR,6FT
FR
includes decals
11 40434GT DECAL,LANYARD ANCHORAGE
POINT.....................................................1
12 1256439GT TROLLEY, TRACK, FALL ARREST
BAR.........................................................1
Item Part No. Description Qty. Item Part No. Description Qty.
-- From January 2017, this option became a 21 1278144GT WELDMENT, LEFT CONTACT ALARM,
standard installation on all models unless LARGE....................................................1
the customer specifically request not to 22 1278982GT DECAL, INSTRUCTION, ACTUATOR
have it installed SWITCH SOCKET..................................1
-- 1279135GT KIT, LIFT GUARD CONTACT ALARM,6'-8'
PLATFORM,NON-ALC1000
measure platform before ordering - for 5',
6', and 8' platforms only.
-- 1278452GT HARNESS, OPA2, Z45DC/BE
-- 78098GT RELAY,24VDC,40/30A,SLD W/BRKT*
-- 1278121GT MODULE, PLUS+1, CONTACT ALARM
located inside the Platform Control Box
1 1264934GT SCREW,HHF,10-24X.5
2 73575GT SPRING CLIP,10-24,.025-.125X.468,ZAG
3 12344GT NUT,NYLOCK,6-32
4 1256859GT SCREW,PHPM,6-32X.875,ZAG
5 1278111GT ASSEMBLY, LIGHT, CONTACT
ALARM....................................................2
6 1278542GT DECAL, INSTRUCTION, CONTACT
ALARM
7 824078GT SCREW,HHF,1/4-20X.75,8,ZAG
8 1277924GT NUT,NYLOCK FLG,1/4-20,F,ZAG
9 1278119GT ASSEMBLY, SENSOR, PROX, CONTACT
ALARM....................................................1
10 1278433GT ASSY, SENSOR W/HOUSING
(Includes holder item 1277877 and sensor
part 1278119)
-- 1277877GT HOLDER, SENSOR................................1
11 1277873GT FORMING, SENSOR HOLDER..............1
12 1278416GT ASSEMBLY,CONTACT ALARM CABLE,
LARGE....................................................1
-- 1261184GT NUT,1/4-20,8,ZAG
Part of assembly 1278416
-- 1278124GT MAGNET, 1/4-20, 15 LB.
Part of assembly 1278416
-- 1278368GT GRIP, CABLE
Part of assembly 1278416
-- 1278458GT CONTACT ALARM WIRE ASSY, LARGE
Part of assembly 1278416
13 825352GT SCREW,PHPM,10-32X1.25,ZAG
14 1264261GT NUT,SERRATED,10-32,ZAG
15 1278138GT WELDMENT, RIGHT CONTACT ALARM,
LARGE....................................................1
16 1277875GT PLATE, CABLE AND WIRE COVER.......1
17 1277876GT GUIDE, CABLE.......................................1
18 1274322GT NUT,NYLOCK FLG,3/8-16,F,ZAG
19 824090GT SCREW,HHF,3/8-16X1,8,ZAG
20 1278363GT CLAMP, 1.25 INCH TUBE.......................2
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
1000001GT ...............19–20 114025GT .................13–14, 17, 19– 1255024GT ...............141 1257733GT ...............11
1000027GT ...............14 20, 23 1255025GT ...............141 1257899GT ...............131
101055GT .................99 114114GT .................13–14, 17, 19– 1255027GT ...............141 1258189GT ...............111
101056GT .................99 20, 23 1255028GT ...............141 1258567GT ...............11
101057GT .................99 114117GT .................13–14, 19–20 1255029GT ...............141 1258768GT ...............59
101067GT .................99 114221GT .................13–14, 19–20 1255030GT ...............65 1259322GT ...............65
101069GT .................99 114247GT .................17, 23 1255033GT ...............141 1259323GT ...............65
101080GT .................65 114248GT .................17, 23 1255035GT ...............141 1259329GT ...............133, 135
101114GT .................99 114249GT .................17, 23 1255036GT ...............141 1259639GT ...............65
101277GT .................99 114251GT .................17 1255037GT ...............141 1259857GT ...............37, 45, 47
101425PGT ...............31 114252GT .................17, 23 1255038GT ...............141 1260173GT ...............65
101426PGT ...............31 114258GT .................13–14 1255047GT ...............141 1260372GT ...............37
101512GT .................123 114334GT .................17, 23 1255066GT ...............141 1260892GT ...............139
101815GT .................45 114343GT .................17, 23 1255067GT ...............141 1260910GT ...............139
101852GT .................117 114345GT .................17, 23 1255068GT ...............141 1260940GT ...............67
101853GT .................117 114350GT .................19–20, 23 1255452GT ...............37, 71 1261019GT ...............139
101858GT .................63 114389GT .................13–14, 19–20 1255469GT ...............37 1261021GT ...............139
101859GT .................63 114390GT .................13–14, 19–20 1255758GT ...............27–29, 33, 37, 1261023GT ...............139
101860GT .................61 114391GT .................17 49, 53, 61, 123, 1261025GT ...............139
101861GT .................61 114397GT .................13–14, 19–20 127, 145 1261184GT ...............143, 145
101862GT .................63 119058GT .................87 1255760GT ...............37, 45, 53, 69, 1261221GT ...............65
101863GT .................61 119060GT .................59 131 1261292GT ...............133, 135
101932GT .................127 119061GT .................56 1255763GT ...............31 1261845GT ...............65
102785PGT ...............113 119062GT .................56 1255805GT ...............27–29, 31 1261899GT ...............65
102786PGT ...............113 119063GT .................56 1255858GT ...............65 1261900GT ...............65
102992GT .................87 119064GT .................56 1255889GT ...............141 1262031GT ...............28–29, 59
104804GT .................87, 115 119209GT .................27–29 1255890GT ...............141 1262220GT ...............65
106044GT .................133, 135 119210GT .................27–29 1256106GT ...............37, 131 1262223GT ...............65
106069GT .................61 119242GT .................43 1256108GT ...............33, 127 1262512GT ...............65
106117GT .................27–29 119403GT .................51 1256109GT ...............45, 69, 71, 73, 81 1262633GT ...............71
106120GT .................27–29 119404GT .................51 1256112GT ...............37 1263056GT ...............71
106121GT .................27–29 119536PGT ...............83 1256118GT ...............27–29, 37, 49, 1263057GT ...............71
106122GT .................27–29 119542GT .................83 51, 61 1263142GT ...............45
106123GT .................27–29 119619GT .................25 1256119GT ...............131 1263232GT ...............45
106124GT .................27–29 119684GT .................41 1256127GT ...............73, 83 1263234GT ...............45
106125GT .................27–29 119685GT .................41 1256170GT ...............45 1263554GT ...............27–29
106126GT .................27–29 119767GT .................27–29 1256177GT ...............69 1264101GT ...............115
106148GT .................27–29 119784PGT ...............51 1256180GT ...............83 1264259GT ...............63
106163GT .................81 119787PGT ...............35 1256182GT ...............27–29, 37, 45 1264261GT ...............27–29, 49, 59,
106241GT .................31 119825GT .................99 1256231GT ...............75, 77 61, 63, 73, 90,
106339GT .................131 119950GT .................117 1256267GT ...............67, 71 123, 143
106427GT .................45, 69 120236GT .................59 1256284GT ...............41, 43 1264308GT ...............14, 20
106972GT .................69 120269GT .................45 1256312GT ...............28–29 1264822GT ...............65
106974GT .................69 120297GT .................90 1256378GT ...............139 1264834GT ...............65
106976GT .................69 120300GT .................90 1256380GT ...............139 1264934GT ...............143
106983GT .................69 121848GT .................65, 123 1256389GT ...............139 1265481GT ...............73
106986GT .................69 122019GT .................111 1256400FRGT ...........139 1266606GT ...............65
107588GT .................67 122073GT .................113, 133, 135, 1256400GT ...............139 1267570GT ...............101
107590GT .................67 147 1256439GT ...............139 1267746GT ...............87
107594GT .................61 122278GT .................113 1256460GT ...............87 1267747GT ...............87, 115
107651GT .................45 122279GT .................113 1256468GT ...............145 1267779GT ...............25
107727GT .................67 122513GT .................90 1256469GT ...............63 1267780GT ...............28–29
10775GT ...................90 122514GT .................89–90 1256481GT ...............139 1267781GT ...............25
10777GT ...................90 122994GT .................55–56 1256693GT ...............25, 27–29 1267782GT ...............28–29
107803GT .................37 12344GT ...................59, 143 1256803GT ...............75, 81 1267784GT ...............25
107805GT .................37 1240313GT ...............115 1256844GT ...............67, 69 1267785GT ...............28–29
107811GT .................37 1251565GT ...............25 1256847GT ...............61, 73, 127 1267786GT ...............25
107857GT .................113 1251600GT ...............39, 87, 119, 137, 1256848GT ...............37 1267787GT ...............28–29
107858GT .................113, 129 141, 145, 149 1256851GT ...............139 1268375GT ...............131
107859GT .................67 1251757GT ...............47, 59, 90 1256855GT ...............31, 69, 87, 113, 1268676GT ...............115
107881GT .................69 1251793GT ...............41 115, 149 1268954GT ...............28–29
110160GT .................45 1251794GT ...............41 1256856GT ...............139 1268GT .....................11
110286GT .................39 1251795GT ...............41 1256859GT ...............143 1270116GT ...............141
110310GT .................69 1251796GT ...............39 1256863GT ...............77, 81, 119 1270117GT ...............141
110382GT .................49, 61 1251997GT ...............37, 45, 139 1256922GT ...............73 1270118GT ...............141
110523GT .................43 1253185GT ...............56, 61, 90 1257227GT ...............37, 90 1270314GT ...............115
110651GT .................90 1253478GT ...............33, 37, 79 1257229GT ...............37 1270316GT ...............115
110657GT .................65 1253485GT ...............63, 123, 131 1257248GT ...............87 1270353GT ...............105
110671GT .................81 1253498GT ...............53, 67, 71 1257249GT ...............87 1270570GT ...............147
110749GT .................43 1255018GT ...............141 1257296GT ...............90 1270571GT ...............147
110789GT .................123 1255019GT ...............141 1257389GT ...............141 1271061GT ...............115
111051GT .................75 1255020GT ...............141 1257390GT ...............90 1271772GT ...............47
111052GT .................75 1255021GT ...............141 1257454GT ...............69 1271773GT ...............47
111053GT .................75 1255022GT ...............141 1257458GT ...............81 1272303GT ...............85
111526GT .................113 1255023GT ...............141 1257628GT ...............51, 53 1272307GT ...............87
Part Number Page Part Number Page Part Number Page Part Number Page
Part Number Page Part Number Page Part Number Page Part Number Page
Part Number Page Part Number Page Part Number Page Part Number Page
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BALANCER,HARMONIC,2-3V-500-SH.....41 BOOT-THUMB ROCKER** BLACK.....93
A BALL STUD**.....61 BOX,INSTRUCTION STORAGE.....87
BAR, AXLE ROTATION STOP.....27–29 BRACKET, AIRCLEANER MT......41
ACC, CATALIYTIC MUFFLER, KUB Z482.....39
BASE ENCLOSURE,RED,OPA.....141 BRACKET, ANGLE.....53
ACC,FALL ARREST BAR,6FT FR.....139
BASE, W/1 N.O. CONTACTS***.....90 BRACKET, CABLE CLAMP.....28–29
ACC,FALL ARREST BAR,6FT SYM.....139
BASE,W/3 NC CONTACTS.....55–56 BRACKET, CHARGER CORD AND LED.....33
ACC,FALL ARREST BAR,6FT WORD.....139
BASE,WITHOUT CONTACTS.....55–56, 89–90 BRACKET, HOSE CLAMP SUPPORT.....77
ACCESSORY,OPERATOR PROT
BATTERY CABLE ASSY,9.5"JUMPER.....31 BRACKET,AIR HOSE TO PLAT PAINT.....119
STRUCT.....145
BATTERY HOLD DOWN.....37 BRACKET,AIR INTAKE.....43
ACCESSORY,PANEL CRADLE,ANSI.....149
BATTERY TERMINAL PROTECTORS.....31 BRACKET,ALTERNATOR ADJ......37
ADAPTER FLANGE-PULLEY,Z482-E.....41
BATTERY, 390AH L16,WET.....31 BRACKET,ALTERNATOR MOUNT.....37
ADJUSTABLE STRAP ASSY.....149
BATTERY,450 CCA***.....37 BRACKET,CONTROL UNIT.....141
AIRCLEANER ASSEMBLY.....41
BATTERY,AGM,6V/390A,L16.....31 BRACKET,DRIVE SENSOR,ENABLE.....45
ALARM,CHIME TONE 5-25VDC***.....51, 59
BEARING KIT.....27–29 BRACKET,ENGINE MNT,KUBOTA 13HP.....43
ALARM,INTERMITTENT TONE 6-30V*.....51
BEARING KIT, AUSCO***.....27–29 BRACKET,ENGINE PLATE REST PTD......37
ALARM,WARBLE TONE 5-30 VDC***.....90
BEARING KIT, OMNI.....28–29 BRACKET,EXHAUST,Z45 BI.....39
ALTERNATOR BELT.....11, 41
BEARING KIT,4HP.....27–29 BRACKET,GROUND CONTROL BOX.....53
ALTERNATOR GUARD,Z482.....39
BEARING KIT,WHEEL DRIVE W/BRAKE BRACKET,HOSE CLAMP PAINTED***.....69
ALTERNATOR,KUBOTA,Z482.....39
(101584/101585).....27–29 BRACKET,HOSE CLAMP,PAINTED.....83
ALTRNTR,48VDC 100A,SERV VERS**.....37
BEARING NUT***.....28–29 BRACKET,IDLE LEVER.....41
ASSEMBLY RESET SWITCH.....141
BEARING,0.75IDX1.00ODX0.75L.....31 BRACKET,POWER TO PLAT,DOM......90
ASSEMBLY, AXLE, STEER, Z45DC.....25
BEARING,1.00IDX1.25ODX0.75L.....131 BRACKET,RELAY MOUNT W/INSERTS.....59,
ASSEMBLY, BATTERY BOX, LH.....31
BEARING,1.00IDX1.25ODX1.00L...25, 37, 131 90
ASSEMBLY, BATTERY BOX, RH.....31
BEARING,1.25 ID X 1.5 OD X .75.....77, 79 BRACKET,RETURN FILTER**.....53
ASSEMBLY, FUEL FILTER, Z482.....41
BEARING,1.25IDX1.5ODX1.00L.....71 B R A C K E T , R U B B E R
ASSEMBLY, LIGHT, CONTACT ALARM.....143
BEARING,1.5IDX1.75ODX1.5L.....27–29, 67 BUMPER,ENGCOVER.....49, 61
ASSEMBLY, OPA PROTECTION CAGE.....141
BEARING,1.5IDX1.75ODX1.5L,PTFE.....25 BRACKET,SOLENOID MOUNT PAINTED....41
ASSEMBLY, SENSOR, PROX, CONTACT
BEARING,2.0IDX2.25ODX1.50L.....67, 71, 131 BRACKET,STOP LEVER.....41
ALARM.....143
BEARING,FL,1.25IDX1.41ODX1.50L....77, 79, BRACKET,TOW PKG VALVE MOUNT***.....131
ASSEMBLY,CABLE,TAPESWITCH.....141
81 BRACKET,WORK LIGHT MOUNT 5/16".....113
ASSEMBLY,CONTACT ALARM CABLE,
BEARING,FL,1.25IDX1.5ODX1.25L.....79 BRACKET-RADIATOR SUPRT,INBOARD.....43
LARGE.....143
BEARING,FL,1.5IDX1.75ODX1.10LG.....67 BRACKET-RADIATOR SUPRT,OUTBRD.....43
ASSEMBLY,FOOT SWITCH.....87
BEARING,GARLOCK,12FDU12.....123 BRACKET-TOOL TRAY MOUNTING.....113
ASSEMBLY,TAPESWITCH.....141
BEARING,INNER,9 BOLT HUB***.....25 BRAKE REPLACEMENT KIT.....27–29
ASSY, CIRCUIT BREAKER 10A.....55–56
BEARING,MOTOR,36843,BRUSH END*....28– BRAKE, NEMA, 1200 IN/LB.....27–29
ASSY, CIRCUIT BREAKER 15A.....37
29 BRKT,AIRCLEAN,COOLRES.MNT,PNTD.....41
ASSY, SENSOR W/HOUSING.....143
BEARING,OUTER,9 BOLT HUB***.....25 BRUSH COVER -PLATE-(48504)*.....97
ASSY,4FT PLATFORM, NO DECALS.....85
BEARING,POLYGON,BM5120.....71 BRUSH HOLDER(56282).....28–29
ASSY,5FT PLATFORM, NO DECALS.....85
BEARING,SWING CHASSIS.....45 BRUSH KIT, DRIVE MOTOR.....28–29
ASSY,6' PLAT WELDMENT W/SIDE
BEARING,UHMW,2.75"DIAX.50"LG.....131 BRUSH SET 4 EA.....97
GATE.....85
BELLCRANK,JIB,WELD/Z45/25***.....79 BULB,WORKLIGHT,12V 35W.....113
ASSY,6FT PLAT DUAL LG,BLANK W/SIDE
BELLOWS,CYL.KIT,Z45&Z51 JIB.....125 BULKHEAD FITTING,PLASTIC X 8**.....53
SWING GATE.....85
BELLOWS,CYLINDER KIT,Z45 N/JIB.....125 BULKHEAD,SWING CHASSIS,LH,PAIN.....37
ASSY,6FT PLATFORM,NO DECALS.....85
BELLOWS,MASTER CYLINDER.....125 BULKHEAD,SWING,RIGHT,Z45 DC/BE.....53
ASSY,HOSE,HYD,BRKTOSTRCYL,Z45.....131
BELLOWS,PRIMARY CYLINDER,JIB.....125 BUMPER, PLASTIC, 1.25 O.D......63, 71, 113,
ASSY,LED,IES CHARGER.....33
BELLOWS,PRIMARY CYLINDER,N/JIB.....125 115, 117, 133, 135, 137, 147
ASSY,LS,LOAD SENSE,38.5 IN.....65, 123
B E L L O W S , S E C O N D A R Y, E L E V AT E BUMPER,BATTERY BOX & RAILS.....87, 113,
ASSY,MODULE,CONTROL UNIT,OPA.....141
CYL......125 115, 117, 141
ASSY,RELAY SOCKET, AUTO.....37, 59, 90
BELLOWS,SLAVE CYLINDER.....125 BUMPER,RUBBER***.....123
ASSY,SIDE SWING GATE.....87
BELLOWS,STEERING CYLINDER.....125 BUMPER,RUBBER,.75 X .50H,STUD.....139
ASSY,TERMINAL RAIL,Z45DC/BE.....59
BELT,FAN,KUBOTA DF972/Z482-E.....11, 39 BUMPER,RUBBER,COVERS.....49, 61
ASSY,TRACK,FALL ARREST BAR,6FT
BLANKET,BATTERY.....121 BUSHING,SH 1-1/8.....41
FR.....139
BOLT,CARRIAGE,1/4-20X.75,5,ZAG.....73, 75, BUSHING,STRAIN RELIEF,.875/.30.....33, 51
ASSY,TRACK,FALL ARREST BAR,6FT
127 BUSHING,STRAIN RELIEF,.875/.40.....33
SYM.....139
BOLT,CARRIAGE,1/4-20X1.5,ZAG.....73, 83 BUTTON,PUSH,BLACK W/SEAL***.....90
ASSY,TRACK,FALL ARREST BAR,6FT
BOLT,CARRIAGE,1/4-20X1.75,5,ZA.....28–29 BUTTON,PUSH,RED MUSHROOM
WORD.....139
BOLT,CARRIAGE,1/4-20X2.75,5,ZAG.....83 HEAD.....55–56, 89–90
AUX RAIL, 6' PLAT, SIDE ENTRY.....147
BOLT,CARRIAGE,3/8-16X1,5,ZAG.....31
AUX TOP RAIL,6'(1.25")SERVICE.....113
BOOT(BELLOWS),E-STOP,BLACK.....89–90 C
AUX TOP RAIL,6',SWG GT, SRV.....113
BOOT,CABLE TERMINAL,LG,RED,2/0......31,
AUX TOP RAIL,8'(1.25")SERVICE.....113 CABLE ASSY #2 BLK ALT(-)/GND.....35
35
AUX TOP RAIL,8',SWG GT, SRV.....113 CABLE ASSY #2 BLK AP-A2/GND.....35
BOOT,CONTROLLER**.....93
AXLE COVER, NARROW.....27–29 CABLE ASSY #2 BLK AP-A2/LP-A1.....35
BOOT,PLUG 4 WAY.....87
CABLE ASSY #2 BLK AP1/AP2 BATT.....35
BOOT,THROTTLE SOLENOID.....41
B CABLE ASSY #2 BLK AP1/AP2 DRIV.....35
BOOT,TOGGLE SWITCH.....56
CABLE ASSY #2 BLK AP2/FU1 DRIV.....35
BACKING PLATE, HOSE BLOCK, JIB.....83 BOOT,TOGGLE SWITCH,SHORT*......55–56,
CABLE ASSY #2 BLK B(+)/A2.....35
BACKING PLATE, PULLTUBE.....75 89–90, 129, 133, 135
PLUG, NYLON .250 BLACK DOMED.....59, 90 RETAINING RING, FUEL FILTER.....41 SCREW,HHC,M8-1.25X20,DIN933,10....41, 43
PLUG, TYPE F, 230A, 50HZ, 16A, IP44.....33, RING GEAR, Z482 T4.....41 SCREW,HHF,1/2-13X.75,8,ZAG.....69
51 RIVET, STL, STL, DOME, 1/4 X .375, SCREW,HHF,1/2-13X1.25,8,ZAG.....37
PLUG,090109A-6.....107, 109 ZAG.....63, 117 SCREW,HHF,1/2-13X1.5,8,ZAG.....53, 67, 71
PLUG,3/4 MAGNETIC PIPE SQ.DRV.....53 RIVET,ALUM,ALUM,3/16BUTTONHEAD....113 SCREW,HHF,1/2-13X1.75,ZAG.....37
PLUG,BLANKING.....65 RIVET,STL,STL,P,.125 X .25.....59 SCREW,HHF,1/2-13X3.5,8,ZAG.....139
PLUG,ENGINE OIL DRAIN,D-905***.....39 ROCKER ASSY W/ROLLPIN***.....93 SCREW,HHF,1/4-20X.625,8,ZAG....31, 69, 87,
PLUG,FUSED,250V,13AMP,U.K.**.....33, 51 ROD END, .25 X 2.75, ZAG.....123 113, 115, 149
PLUG,NYLON .188 BLACK DOMED.....90 ROD END,.375 X 2.25,ZAG.....37, 71 SCREW,HHF,1/4-20X.75,8,ZAG.....29, 33, 43,
PLUG,NYLON .313 BLACK DOMED.....90 ROD END,.375X3.69,ZAG........25, 27–29, 71, 45, 49, 53, 59, 63, 69, 75, 81, 83, 87, 90, 113,
PLUG,NYLON .38 BLACK DOMED.....55–56 73, 77, 79 117, 123, 133, 135, 141, 143
PLUG,NYLON .875 BLACK DOMED.....59, 90 ROD END,.5 X 3.75,ZAG.....67, 71 SCREW,HHF,1/4-20X1,8,ZAG........28–29, 37,
PLUG,NYLON 1.12 BLACK DOMED.....59 ROD,CHOKE Z45 BI ENERGY.....41 41, 49, 59, 61, 75, 77, 87, 123, 133, 135, 147
PLUG,NYLON 2.00 BLACK DOMED.....90 ROD,DISCONNECT 4HP/4HB***.....27–29 SCREW,HHF,1/4-20X1.25,8,ZAG....28–29, 35,
PLUG,OIL FILLER Z482,Z34/22BE*.....39 ROD,DISCONNECT,OMNI***.....28–29 83, 141
PLUG,PWR,UK,16AMP,3PIN,BLK.....33, 51 ROD,ENGINE IDLE & STOP.....41 SCREW,HHF,1/4-20X1.5,8,ZAG.....25, 77, 79,
PLUG,SANTOPRENE .5 BLACK DOME.....55– ROLLER ARM,LIMIT SWITCH***.....45, 69, 73 113
56, 89–90 ROTATIONAL CONTROLLER,24V***....89–90, SCREW,HHF,1/4-20X1.75,8,ZAG.....37, 69, 73
PLUG,SEAL,12-18 GA.....59 95 SCREW,HHF,1/4-20X2,8,ZAG.....63, 123, 131
POTENTIOMETER (56773).....93 ROTATOR,PLAT,Z45.....77 SCREW,HHF,1/4-20X2.5,8,ZAG.....137
POTENTIOMETER,56886.....95 ROTATOR,PLAT,Z45J/Z51J.....81 SCREW,HHF,1/4-20X2.75,8,ZAG.....75, 77
POWER RELAY, 24V COIL.....37, 129 RUE RING,1.0,ZAG.....25, 131 SCREW,HHF,10-24X.5.....143
POWER UNIT,AUX PUMP 24VDC.....49, 51 SCREW,HHF,10-24X.75,ZAG.....28–29, 59
PROGRAMMER, PMC 1313K-4401.....27–29 S SCREW,HHF,3/8-16X.75,8,ZAG.....51, 83
PROTECTOR,SLEW BOLT.....45 SCREW,HHF,3/8-16X1,8,ZAG........33, 37, 49,
SCREW.....93
PROXIMITY SENSOR***.....65, 133, 135 87, 90, 129, 143
SCREW T-SWITCH PH/PH 6-32X1/4....55–56,
PULLEY,3.15 OD.....37 SCREW,HHF,3/8-16X1.25,8,ZAG....25, 39, 43,
89–90
PULLEY,FAN,WG750B***.....39 49, 51, 53, 77
SCREW, BHC, 1/4-20 X 1, ZAG.......113, 133,
PUMP ASSEMBLY (36179).....51 SCREW,HHF,3/8-16X1.5,8,ZAG.....49, 51, 53,
135
PUMP ASSY-FUEL, KUBOTA Z482-E.....41 61, 69, 71, 77, 79
SCREW, HHF, 1/4-20 X .5, 8, ZAG.....37
PUMP,LIFT,3CC,CCW***.....97 SCREW,HHF,3/8-16X1.75,8,ZAG.....131
SCREW, SHC, M4-0.7X8, DIN912,.....87
PUMP-INJECTION, KUBOTA Z482-E.....41 SCREW,HHF,3/8-16X2,8,ZAG.....33, 37, 79
SCREW,BLEEDER,M5X0.8.....81
SCREW,HHF,3/8-16X2.25,8,ZAG.....25, 27–29
SCREW,FHPM,10-32X.1,00,ZAG.....27–29
Q SCREW,HHF,3/8-16X2.5,8,ZAG.....139
SCREW,FHPM,10-32X.75,ZAG.....28–29
SCREW,HHF,3/8-16X2.75,8,ZAG.....28–29
QUICK DISCONNECT CASING,BATT**.....35 SCREW,FHS,3/8-16X1.75,F835,ZAG....37, 45,
SCREW,HHF,3/8-16X3,8,ZAG.....37
47
SCREW,HHF,3/8-16X3.5,8,ZAG.....37
R SCREW,HANDLE42032,40612,36867.....93
SCREW,HHF,5/16-18X.75,8,ZAG.........41, 49,
SCREW,HH TAPETITE THRD8-32X.50.....97
RADIATOR ASSY,KUBOTA Z482E AL.....43 113, 129
SCREW,HHC,1-8X3,8,ZAG.....63
RADIATOR STAY, KUBOTA 1702.....43 SCREW,HHF,5/16-18X1,8,ZAG......29, 31, 41,
SCREW,HHC,1/2-13X1.5,8,ZAG.....67, 69
RAILING CATCH CASTING--DRILLED.....117 147
SCREW,HHC,1/2-13X6,8,ZAG.....37
RAILING,PINCH GAURD,4 FT......147 SCREW,HHF,5/16-18X1.25,8,ZAG.....51, 81
SCREW,HHC,1/4-20X.75,8,ZAG.....31, 37, 56,
RAILING,PINCH GAURD,5 FT......147 SCREW,HHF,5/16-18X1.5,8,ZAG.....31
59, 75, 90
REAR END PLATE, Z482.....41 SCREW,HHF,M6-1.0X12,DIN6921,10.....141
SCREW,HHC,1/4-20X1,8,ZAG.......25, 27–29,
RECEPTACLE,UK,110V.....90 SCREW,HHF,M6-1.0X16,DIN6921,10.9,ZAB.43
37, 41, 53, 61, 63, 145
REF. HOSE GUIDE, JIB.....119 SCREW,HHTAPTITE THREAD8-32X.38.....97
SCREW,HHC,1/4-20X1.25,8,ZAG.....27–29
REF. HYDRAULIC POWER UNIT.....49 SCREW,M5X16 BHD.....141
SCREW,HHC,1/4-20X1.75,8,ZAG.....73
REF. PIN.....71 SCREW,M6X8.....141
SCREW,HHC,1/4-20X2.75,8,ZAG.....75, 81
REF. PLATE,ENGINE MOUNT PAINTED.....37 SCREW,PHIL,PHM,10-32 X .5,SSTL....41, 90,
SCREW,HHC,3/4-10X9,8,ZAG.....77
REF: Flashing Beacon.....65 129
SCREW,HHC,3/4-10X9.5,8,ZAG.....81
REF: Foot Switch.....65 SCREW,PHILLIPS,PHM,6-32 X .5.....90
SCREW,HHC,3/8-16X.75,8,ZAG.....45, 69, 71,
REF: Harness, Z45 Drive Lights.....113, 129 SCREW,PHILLIPS,PHM,8-32 X.25**.....55–56
73, 81
REF: Jib Platform rotator.....79 SCREW,PHM,M3 X .5 X 12MM.....93
SCREW,HHC,3/8-16X1,8,ZAG....37, 47, 53, 71
Ref: LATCH,DRAW,ADJUSTABLE.....61 SCREW,PHM,M3.5 X 12MM (57890).....93
SCREW,HHC,3/8-16X1.25,8,ZAG.....49, 61, 73
REF: Platform Weldment.....117 SCREW,PHPM,10-24X1,ZAG.....87
SCREW,HHC,3/8-16X1.5,8,ZAG.....27–29, 37,
REGULATOR,48 VOLTAGE,BI ENERGY.....37 SCREW,PHPM,10-32X.38,ZAG.....28–29
49, 51, 61
REGULATOR-VOLTAGE(Z482-E).....37, 39 SCREW,PHPM,10-32X.50,ZAG.....47, 59, 90
SCREW,HHC,3/8-16X1.75,8,ZAG...61, 73, 127
RELAY PANEL COVER.....37 SCREW,PHPM,10-32X.625,ZAG.....37, 90
SCREW,HHC,3/8-16X2,8,ZAG.....33, 127
RELAY,24VDC,40/30A,SEALED***.......37, 59, SCREW,PHPM,10-32X.75,ZAG.....49, 61, 63
SCREW,HHC,3/8-16X2.5,8,ZAG.....53, 145
90 SCREW,PHPM,10-32X1.25,ZAG.....143
SCREW,HHC,3/8-16X2.75,8,ZAG.....37
RELAY,24VDC,40/30A,SLD W/BRKT*........65, SCREW,PHPM,10-32X1.5,ZAG.....45, 123
SCREW,HHC,3/8-16X3,8,ZAG.....67
143 SCREW,PHPM,10-32X1.75,ZAG.....69
SCREW,HHC,3/8-16X3.25,8,ZAG.....123
RELAY,SPDT,12V(AUTO) PLUG IN**.....59 SCREW,PHPM,10-32X2,ZAG.....73
SCREW,HHC,5/16-18X1,8,ZAG.....115
REPAIR END BRKT SET,NP400-7***.....75 SCREW,PHPM,10-32X2.25,ZAG.....73
SCREW,HHC,5/8-11,4.5,8,ZAG.....45
REPAIR LINK,7 LINKS NP400-7***.....75 SCREW,PHPM,6-32X.5,ZAG.....59, 90
SCREW,HHC,5/8-11X1.75,8,ZAG.....37
REPAIR LINK,NP400-7***.....75 SCREW,PHPM,6-32X.875,ZAG.....143
SCREW,HHC,5/8-11X2.75,8,ZAG.....45
RETAINER,SPRING,1.21 X .375.....123 SCREW,PHPM,8-32X1,ZAG.....111
SCREW,HHC,5/8-11X4,8,ZAG.....45
RETAINING PIN, ASSY.....45 SCREW,PHPM-ST,8-32X.50,TYPE F,ZAG....90
SCREW,HHC,M10-1.5X30,DIN933,10....41, 43
RETAINING PIN,ASSY.....131 SCREW,PHPSH,#12-11X.75,ZAG.....59, 90
SCREW,HHC,M8 X 20MM.....39
1263373GT
Part No.
Rev B4
from SN Z452516N-56106 to Z452516N-57199
Z-45/25 from SN Z4525N-57200 to 58604
Z-45/25J DC & Bi-Energy