Z45 25 J DC Parts Manual

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Serial Number Range

Z-45/25 from SN Z452516N-56106 to


Z452516N-57199

Z-45/25J DC & from SN Z4525N-57200 to 58604

Bi-Energy

Part No. 1263373GT


Rev B4
November 2018
November 2018

2 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018

How to Read Your Serial Number

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 3


November 2018

Table of Contents

409.1 Turntable Covers - View 2..........................................62


This manual is updated frequently. If you have a 410.1 Wire Harness Diagram - DC and Bi-Energy Models...64
printed manual, you can keep it up to date by
downloading new figures from the Genie website at
500 Boom Components
www.genielift.com. For the most up-to-date parts
501.1 Boom Pins and Bearings...........................................66
information, visit the Parts Lookup System on the
Genie website at www.genielift.com. 502.1 Secondary Linkage....................................................68
503.1 Upper Pivot................................................................70
504.1 Primary and Extension Booms..................................72
How to Read Your Serial Number..........................................3
505.1 Cable Track................................................................74
Parts Stocking List.................................................................7
506.1 Non-Jib Platform Leveling and Rotation (Z-45/25).....76
How to Order Parts................................................................8
507.1 Jib Platform Leveling (Z-45/25J)................................78
Service Parts Fax Order Form...............................................9
508.1 Jib Platform Rotation (Z-45/25J)................................80
509.1 Jib Detail (Z-45/25J)..................................................82

Electronic Version 600 Platform Components


Click on any page number to view the figure. 601.1 Platform Configuration...............................................84
602.1 Platform Components................................................86
603.1 Platform Controls.......................................................88
001 Parts Stocking List 604.1 Joystick Controller, Drive/Steer Functions.................92
001.1 Parts Stocking List.....................................................10
605.1 Rotational Controller..................................................94

100 Decals
700 Pumps and Manifolds
101.1 Word Decals - Bi-Energy...........................................12
701.1 Hydraulic Power Unit.................................................96
102.1 Symbol Decals - Bi-Energy........................................16
702.1 Function Manifold......................................................98
103.1 Word Decals - DC Power...........................................18
703.1 Jib Boom and Platform Rotate Manifolds................100
104.1 Symbol Decals - DC Power.......................................22
800 Hydraulic Hoses and Fittings
200 Drive Chassis Components 801.1 Drive and Steer Hoses............................................102
201.1 Steer End...................................................................24
802.1 Turntable Components.............................................104
202.1 Non-steer End...........................................................26
803.1 Boom Components - Z-45/25..................................106
203.1 Battery Packs.............................................................30
804.1 Boom Components - Z-45/25J................................108
204.1 Battery Charger.........................................................32
205.1 Power Cables.............................................................34 900 Accessories
901.1 Flashing Beacon......................................................110
300 Engine Components 902.1 Platform Options......................................................112
301.1 Engine Components..................................................36
903.1 Half-height Mesh and Swing Gate Options - Side Swing
302.1 Kubota Z482 E4B-1 Engine, View 1..........................38 Gate...................................................................................114
303.1 Kubota Z482 E4B-1 Engine, View 2..........................40 903.2 Half-height mesh and Swing Gate Options - Front Single
304.1 Kubota Z482 E4B-1 Engine, View 3..........................42 Entry..................................................................................116
904.1 Air Line to Platform..................................................118
400 Turntable Components 905.1 Cold Start Package..................................................120
401.1 Turntable Rotator.......................................................44
906.1 Platform Overload Option........................................122
402.1 Turntable Components - View 1 - Bi-Energy Models..46
907.1 Hostile Environment Package - View 1....................124
403.1 Turntable Components - View 1 - DC Models............48
908.1 Hostile Environment Package - View 2....................126
404.1 Turntable Components - View 2.................................50
909.1 Drive Lights..............................................................128
405.1 Turntable Components - View 3.................................52
910.1 Tow Package............................................................130
406.1 Ground Control Box - View 1.....................................54
911.1 Aircraft Protection Package.....................................132
407.1 Ground Control Box - View 2.....................................58
912.1 Aircraft Protection Package with Swing Gate..........134
408.1 Turntable Covers - View 1..........................................60
913.1 Pipe Cradle Accessory............................................136

4 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018

Table of Contents (continued)

914.1 Fall Arrest Bar..........................................................138


915.1 Operators Protection Alarm (to January 2017)........140
915.2 Lift Guard Contact Alarm (from January 2017)........142
916.1 Operator Protective Structure..................................144
917.1 Auxiliary Rail Option................................................146
918.1 Panel Cradle Option................................................148

Indices
Part Number Index.............................................................150
Part Description Index.......................................................155

Cross References
Fittings Cross Reference...................................................164

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 5


November 2018

Notes

6 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018

Parts Stocking List

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 7


November 2018

How To Order Parts

8 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018

Fax Order Form

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 9


001 Parts Stocking List November 2018

001.1 Parts Stocking List

10 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 001 Parts Stocking List

001.1 Parts Stocking List

Item Part No. Description Qty.

A — GENERAL SERVICE PARTS —


-- 1257733GT PAINT,WET,TRAFFIC BLACK (1 GL)**
1-gallon
-- 1258567GT PAINT, AEROSOL, TRAFFIC BLACK
12-ounce spray paint
-- 1268GT PAINT,AEROSOL,GENIE GRAY***
12-ounce spray paint
-- 1283776GT SEAL MARKER,CROSS
CHECK,BLUE,TUBE
-- 1484GT PAINT,AEROSOL,BRIGHT BLUE***
12-ounce spray paint
-- 28750GT O-RING KIT,FIELD SVC,ALL PROD*
O-ring kit, SAE
-- 32150GT PAINT,WET,GENIE BLUE (1 GL)**
1-gallon
-- 32151GT PAINT,WET,GENIE GRAY (1 GL)**
1-gallon
-- 33994GT PLUG AND CAP KIT-SERVICE,37 **
Plug and cap kit, SAE
-- 36555GT CHOCK,CYLINDER (SERVICE TOOL)
-- 49612GT O-RING KIT (ORFS FITTINGS)
O-ring kit, ORFS
-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
Plug and cap kit, ORFS
-- 66399GT GREASE,DIELECTRIC 4 OZ**
-- 93500GT PARKER DIGITAL PRESSURE GAUGE
--
1 — MANUALS —
-- 27581GT MANUAL,AEM SAFETY
-- 31779GT MANUAL,RESPON,A92.5 BOOM
2 — HYD FILTERS —
-- 44788GT FILTER ELEMENT,10MICRON,PAPER*
-- 78622GT FILTER ASSY,SAE8,10 MIC,PAPR**
3 — KUBOTA Z482 E4B-1 MODELS —
-- 139429GT ELEMENT, FUEL FILTER, Z482
-- 52816GT BELT,FAN,KUBOTA DF972/Z482-E
-- 52867GT FILTER,AIR***
-- 60112GT ALTERNATOR BELT
-- 866400GT KUBOTA OIL FILTER

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 11


100 Decals November 2018

101.1 Word Decals - Bi-Energy

12 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 100 Decals

101.1 Word Decals - Bi-Energy

Item Part No. Description Qty. Item Part No. Description Qty.

-- 822005GT DECAL KIT,Z45 PLAT,WORD,ANSI 30 43658GT DECAL,LABEL,PWR TO CHARGR


230V........................................................1
-- 822010GT DECAL KIT,Z45 COMP,WORD,ANSI
31 44248GT DECAL,NOTICE,MAX CAP 440 LBS......1
-- 822013GT DECAL KIT,Z45 PLAT,WORD,AUS
models with aircraft protection package
-- 822018GT DECAL KIT,Z45BE COMP,WORD,AUS
32 44980GT DECAL,LABEL,PWR TO CHARGR
1 27204GT DECAL,ARROW BLUE...........................1 115V........................................................1
2 27205GT DECAL,ARROW YELLOW LRG 9".........1 33 44981GT DECAL,LABEL, AIR LINE 110 PSI.........2
3 27206GT DECAL,TRIANGLE,BLUE.......................2 34 44986GT DECAL,INSTR,SIDE FRC/WIND,AUS.....1
4 27207GT DECAL,TRIANGLE,YELLOW.................2 35 46468GT DECAL,FUNCTION OVERRIDE.............1
5 114390GT DECAL,DANGER,ELECT HAZARD***....2 (for aircraft protection package)

6 28159GT DECAL,DIESEL......................................1 36 52664GT DECAL,LABEL,CONTRLR STATUS


LT............................................................1
7 28161GT DECAL,WARN,CRUSH HAZARD
HAND......................................................3 37 52672GT DECAL,DANGER,TIPOVER
HAZARD***.............................................1
8 28162GT DECAL,WARNING,CRUSHING..............1
38 52865GT DECAL,ANNUAL INSP***.......................1
9 28164GT DECAL,NOTICE,HAZARDOUS
MAT'LS*..................................................1 39 52969GT DECAL,COSMETIC,GENIE
BOOM,HORZ..........................................1
10 28165GT DECAL,INSTRUCT,FOOTSWITCH
OPER......................................................1 40 62068GT DECAL,COSMETIC,BI-ENERGY...........1
11 28171GT DECAL,DANGER,NO SMOKING ***......1 41 62926GT DECAL,COSMETIC,GENIE Z-45/25J.....1
jib
12 28174GT DECAL, POWER TO PLATFORM
230V**.....................................................2 42 62927GT DECAL,COSMETIC,GENIE Z-45/25......1
non-jib
13 28175GT DECAL,WARNING-COMPART
ACCESS.................................................1 43 65301GT DECAL,NOTICE,FOAM-FILLED
TIRES.....................................................4
14 28176GT DECAL,LABEL,MANUAL NOT HERE.....1
44 72444GT DECAL,GROUND CONTROL PANEL.....1
15 28177GT DECAL,WARN,CRUSH HAZARD
PLAT.......................................................2 45 72833GT DECAL,LABEL,OPEN,LATCH................2
16 28181GT DECAL,WARN,FALL HAZARD...............1 46 72867GT DECAL,LABEL,LIGHTS***......................1

17 28235GT DECAL,POWER TO PLATFORM 115V...2 47 82279GT DECAL,PLATFORM CONTROL


PANEL.....................................................1
18 28236GT DECAL,WARN,IMPROPER
OPERATION...........................................1 48 82366GT DECAL,CHEVRON RANDO HD.............1

19 28372GT DECAL,NOTICE,BATTERY CABLES.....2 49 97602GT DECAL,EXPLOSION HAZARD..............2

20 30080GT DECAL,NOTICE,MAX LOAD 500 LBS....1 50 97815GT DECAL,LABEL,LOWER MIDRAIL..........1

21 31060GT DECAL,DANGER DO NOT ALTER 51 97887GT DECAL,INSTR,MAX SIDE FRC,ANSI.....1


SWTC.....................................................3 52 114025GT DECAL,LABEL,WHEEL LOAD
22 31508GT DECAL,DANGER,ELECT Z4525DC.................................................4
HAZARD,PLUG.......................................1 53 114114GT DECAL,LABEL,TRANSPORT.................2
23 31785GT DECAL,NOTICE,CHARGER INSTRUC...2 54 114117GT DECAL,BATT CONN DIAGRAM.............2
24 31787GT DECAL,DANGER,TIP-OVER 55 114221GT DECAL,LABEL,RELAYS,Z45DC,BE.......2
BATTERY................................................2
56 114258GT DECAL,DANGER,NO SMOKING...........1
25 31788GT DECAL,DANGER,BATTERY
SAFETY***..............................................2 57 114389GT DECAL,DANGER,GENERAL SAFETY....2
58 114390GT DECAL,DANGER,ELECT HAZARD***....2
26 32728GT DECAL,OPTION GENERATOR***..........1
59 114397GT DECAL,DANGER,TILT ALARM..............1
27 33550GT TAPE,WARNING,BLK/YEL, 50'***
(sold by the roll. 648" per roll) (Required to 60 133278GT DECAL,LOW/ULTRA LOW SULFR
be iInstall at base of platform toeboard for FUEL.......................................................1
Australian market) 61 139306GT DECAL,NOTICE,SPEC,Z482..................1
28 40434GT DECAL,LANYARD ANCHORAGE 62 219160GT DECAL, INSTRUCTION, OPS................1
POINT.....................................................8 option
29 43595GT DECAL,DANGER,TIP-OVER,TIRES***...4

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 13


100 Decals November 2018

101.1 Word Decals - Bi-Energy


(continued)

Item Part No. Description Qty.

63 227214GT DECAL,OPER INST,Z45BE AUS............1


64 1000027GT DECAL,INSTR,OP INST,BI.....................2
ANSI
65 1264308GT DECAL,LABEL,RELAYS,Z45DC,BE

14 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 100 Decals

101.1 Word Decals - Bi-Energy


(continued)

This Page Intentionally Left Blank

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 15


100 Decals November 2018

102.1 Symbol Decals - Bi-Energy

16 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 100 Decals

102.1 Symbol Decals - Bi-Energy

Item Part No. Description Qty. Item Part No. Description Qty.

A 823153GT DECAL KIT,Z45 PLAT,SYM,ANSI 31 114025GT DECAL,LABEL,WHEEL LOAD


Z4525DC.................................................4
B 823158GT DECAL KIT,Z45BE COMP,SYM,ANSI
32 114114GT DECAL,LABEL,TRANSPORT.................2
C 823161GT DECAL KIT,Z45 PLAT,SYM,CE
33 114247GT DECAL,LABEL,FALL HAZARD***..........1
D 823166GT DECAL KIT,Z45BE COMP,SYM,CE
34 114248GT DECAL,LABEL,TIPOVER,TILT AL SY.....1
1 27204GT DECAL,ARROW BLUE...........................1
35 114249GT DECAL,LABEL,TIPOVER,TIRES,SYMB.4
2 27205GT DECAL,ARROW YELLOW LRG 9".........1
36 114251GT DECAL,LABEL,NO SMOKING,SYMB.....2
3 27206GT DECAL,TRIANGLE,BLUE.......................2
37 114252GT DECAL,LABEL,TIP OVER LMT
4 27207GT DECAL,TRIANGLE,YELLOW.................2
SWTCH...................................................2
5 28159GT DECAL,DIESEL......................................1
38 114334GT DECAL,SYM-ELEC HAZARD,PLUG......1
6 28174GT DECAL, POWER TO PLATFORM
39 114343GT DECAL,LABEL,EMERGENCY DOWN....1
230V**.....................................................2
7 28235GT 40 114345GT DECAL,LABEL,TIPOVER,BATTERIES....1
DECAL,POWER TO PLATFORM 115V...2
8 33550GT TAPE,WARNING,BLK/YEL, 50'*** 41 114391GT DECAL,WARNING,CRUSHING..............1
(sold by the roll. 648" per roll) (Required to 42 133067GT DECAL,DANGER,ELEC.HAZ.STAY
be iInstall at base of platform toeboard for CLR.........................................................2
CE market)
43 133286GT DECAL, POWER TO CHARGER,
9 40434GT DECAL,LANYARD ANCHORAGE UNIV.......................................................1
POINT.....................................................3 44 219160GT DECAL, INSTRUCTION, OPS................1
10 44981GT DECAL,LABEL, AIR LINE 110 PSI.........2 option
11 46468GT DECAL,FUNCTION OVERRIDE.............1 45 T112773GT TAPE, PROTECTIVE MASK...................2
12 52969GT DECAL,COSMETIC,GENIE
BOOM,HORZ..........................................1
13 62068GT DECAL,COSMETIC,BI-ENERGY...........1
14 62926GT DECAL,COSMETIC,GENIE Z-45/25J.....1
15 62927GT DECAL,COSMETIC,GENIE Z-45/25......1
16 72444GT DECAL,GROUND CONTROL PANEL.....1
17 72867GT DECAL,LABEL,LIGHTS***......................1
18 82240GT DECAL,LABEL,105 DB...........................1
19 82279GT DECAL,PLATFORM CONTROL
PANEL.....................................................1
20 82472GT DECAL,WARNING,CRUSHING
HAZARD.................................................3
21 82473GT DECAL,SYMBOL-COMP ACCESS........1
22 82481GT DECAL,SYMBOL-BATTERY SAFETY.....2
23 82487GT DECAL, SYMBOL - READ THE
MANUAL.................................................2
24 82548GT DECAL,WARN,CRUSH HAZARD
PLAT.......................................................2
25 82601GT DECAL,LABEL,MAX CAPACITY***........1
26 82602GT DECAL,DANGER,MAX SIDE
FRC,667N...............................................1
27 82604GT DECAL,DANGER,SIDE FRC 400N........1
28 82612GT DECAL,DANGER,MAX CAP,200KG.......1
29 82647GT DECAL,DRIVE ENABLE PATCH............1
30 97815GT DECAL,LABEL,LOWER MIDRAIL..........1
(CE models)

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 17


100 Decals November 2018

103.1 Word Decals - DC Power

18 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 100 Decals

103.1 Word Decals - DC Power

Item Part No. Description Qty. Item Part No. Description Qty.

-- 822005GT DECAL KIT,Z45 PLAT,WORD,ANSI 28 44980GT DECAL,LABEL,PWR TO CHARGR


115V........................................................1
-- 822006GT DECAL KIT,Z45 COMP,WORD,ANSI
29 44981GT DECAL,LABEL, AIR LINE 110 PSI.........2
-- 822013GT DECAL KIT,Z45 PLAT,WORD,AUS
30 44986GT DECAL,INSTR,SIDE FRC/WIND,AUS.....1
-- 822014GT DECAL KIT,Z45 COMP,WORD,AUS
Australia models
1 27204GT DECAL,ARROW BLUE...........................1
31 46468GT DECAL,FUNCTION OVERRIDE.............1
2 27205GT DECAL,ARROW YELLOW LRG 9".........1 (for aircraft protection package)
3 27206GT DECAL,TRIANGLE,BLUE.......................2 32 52664GT DECAL,LABEL,CONTRLR STATUS
4 27207GT DECAL,TRIANGLE,YELLOW.................2 LT............................................................1

5 114390GT DECAL,DANGER,ELECT HAZARD***....2 33 52672GT DECAL,DANGER,TIPOVER


HAZARD***.............................................4
6 28161GT DECAL,WARN,CRUSH HAZARD
HAND......................................................3 34 52865GT DECAL,ANNUAL INSP***.......................1

7 28165GT DECAL,INSTRUCT,FOOTSWITCH 35 52947GT DECAL,OPERATING


OPER......................................................1 INSTR,GROUND....................................1
ANSI models
8 28174GT DECAL, POWER TO PLATFORM
230V**.....................................................2 36 52969GT DECAL,COSMETIC,GENIE
BOOM,HORZ..........................................1
9 28175GT DECAL,WARNING-COMPART
ACCESS.................................................1 37 62070GT DECAL,COSMETIC,DC POWER...........1
10 28176GT DECAL,LABEL,MANUAL NOT HERE.....1 38 62926GT DECAL,COSMETIC,GENIE Z-45/25J.....1
Jib models
11 28177GT DECAL,WARN,CRUSH HAZARD
PLAT.......................................................2 39 62927GT DECAL,COSMETIC,GENIE Z-45/25......1
Non-Jib models
12 28181GT DECAL,WARN,FALL HAZARD...............1
40 65301GT DECAL,NOTICE,FOAM-FILLED
13 28235GT DECAL,POWER TO PLATFORM 115V...2 TIRES.....................................................4
14 28236GT DECAL,WARN,IMPROPER 41 72444GT DECAL,GROUND CONTROL PANEL.....1
OPERATION...........................................1
42 72833GT DECAL,LABEL,OPEN,LATCH................2
15 28372GT DECAL,NOTICE,BATTERY CABLES.....2
43 72867GT DECAL,LABEL,LIGHTS***......................1
16 30080GT DECAL,NOTICE,MAX LOAD 500 LBS....1
44 82279GT DECAL,PLATFORM CONTROL
17 31060GT DECAL,DANGER DO NOT ALTER PANEL.....................................................1
SWTC.....................................................3
45 82366GT DECAL,CHEVRON RANDO HD.............1
18 31508GT DECAL,DANGER,ELECT
HAZARD,PLUG.......................................1 46 97815GT DECAL,LABEL,LOWER MIDRAIL..........1

19 31785GT DECAL,NOTICE,CHARGER INSTRUC...2 47 97887GT DECAL,INSTR,MAX SIDE FRC,ANSI.....1


ANSI models
20 31787GT DECAL,DANGER,TIP-OVER
BATTERY................................................2 48 114025GT DECAL,LABEL,WHEEL LOAD
Z4525DC.................................................4
21 31788GT DECAL,DANGER,BATTERY
SAFETY***..............................................2 49 114114GT DECAL,LABEL,TRANSPORT.................2

22 32728GT DECAL,OPTION GENERATOR***..........1 50 114117GT DECAL,BATT CONN DIAGRAM.............2

23 33550GT TAPE,WARNING,BLK/YEL, 50'*** 51 114221GT DECAL,LABEL,RELAYS,Z45DC,BE.......1


(sold by the roll. 648" per roll) (Required to 52 114350GT DECAL,AC INVERTER POWER,115V....2
be iInstall at base of platform toeboard for
53 114389GT DECAL,DANGER,GENERAL SAFETY....2
Australian market)
54 219160GT DECAL, INSTRUCTION, OPS................1
24 114397GT DECAL,DANGER,TILT ALARM..............1
option
25 40434GT DECAL,LANYARD ANCHORAGE
55 227130GT DECAL,OPER INST,Z45DC PLAT
POINT.....................................................8
AUS.........................................................1
26 43658GT DECAL,LABEL,PWR TO CHARGR Australia models
230V........................................................1
56 227213GT DECAL,OPER INST,DC BOOM GND
27 44248GT DECAL,NOTICE,MAX CAP 440 LBS AU...........................................................1
(for aircraft protection package) Australia models
57 1000001GT DECAL, INSTR, OP INST,DC.................2
ANSI models

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 19


100 Decals November 2018

103.1 Word Decals - DC Power


(continued)

Item Part No. Description Qty.

58 1264308GT DECAL,LABEL,RELAYS,Z45DC,BE

20 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 100 Decals

103.1 Word Decals - DC Power


(continued)

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Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 21


100 Decals November 2018

104.1 Symbol Decals - DC Power

22 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 100 Decals

104.1 Symbol Decals - DC Power

Item Part No. Description Qty. Item Part No. Description Qty.

A 823153GT DECAL KIT,Z45 PLAT,SYM,ANSI 30 114025GT DECAL,LABEL,WHEEL LOAD


Z4525DC.................................................4
B 823154GT DECAL KIT,Z45DC COMP,SYM,ANSI
31 114114GT DECAL,LABEL,TRANSPORT.................2
C 823161GT DECAL KIT,Z45 PLAT,SYM,CE
32 114247GT DECAL,LABEL,FALL HAZARD***..........1
D 823162GT DECAL KIT,Z45DC COMP,SYM,CE
33 114248GT DECAL,LABEL,TIPOVER,TILT AL SY.....1
1 27204GT DECAL,ARROW BLUE...........................1
34 114249GT DECAL,LABEL,TIPOVER,TIRES,SYMB.4
2 27205GT DECAL,ARROW YELLOW LRG 9".........1
35 114252GT DECAL,LABEL,TIP OVER LMT
3 27206GT DECAL,TRIANGLE,BLUE.......................2
SWTCH...................................................3
4 27207GT DECAL,TRIANGLE,YELLOW.................2
36 114334GT DECAL,SYM-ELEC HAZARD,PLUG......1
5 28174GT DECAL, POWER TO PLATFORM
37 114343GT DECAL,LABEL,EMERGENCY DOWN....1
230V**.....................................................2
38 114345GT DECAL,LABEL,TIPOVER,BATTERIES....2
6 28235GT DECAL,POWER TO PLATFORM 115V...2
39 114350GT DECAL,AC INVERTER POWER,115V....2
7 33550GT TAPE,WARNING,BLK/YEL, 50'***
(sold by the roll. 648" per roll) (Required to 40 133067GT DECAL,DANGER,ELEC.HAZ.STAY CLR
be iInstall at base of platform toeboard for 41 133286GT DECAL, POWER TO CHARGER,
CE market) UNIV.......................................................1
8 40434GT DECAL,LANYARD ANCHORAGE 42 219160GT DECAL, INSTRUCTION, OPS................1
POINT.....................................................8 option
9 44981GT DECAL,LABEL, AIR LINE 110 PSI.........2 43 T112773GT TAPE, PROTECTIVE MASK...................2
10 46468GT DECAL,FUNCTION OVERRIDE.............1
11 52969GT DECAL,COSMETIC,GENIE
BOOM,HORZ..........................................1
12 62070GT DECAL,COSMETIC,DC POWER...........1
13 62926GT DECAL,COSMETIC,GENIE Z-45/25J
jib
14 62927GT DECAL,COSMETIC,GENIE Z-45/25......1
non-jib
15 72444GT DECAL,GROUND CONTROL PANEL.....1
16 72867GT DECAL,LABEL,LIGHTS***......................1
17 82279GT DECAL,PLATFORM CONTROL
PANEL.....................................................1
18 82472GT DECAL,WARNING,CRUSHING
HAZARD.................................................1
19 82473GT DECAL,SYMBOL-COMP ACCESS........1
20 82481GT DECAL,SYMBOL-BATTERY SAFETY.....2
21 82487GT DECAL, SYMBOL - READ THE
MANUAL.................................................1
22 82548GT DECAL,WARN,CRUSH HAZARD
PLAT.......................................................2
23 82601GT DECAL,LABEL,MAX CAPACITY***........1
24 82602GT DECAL,DANGER,MAX SIDE
FRC,667N...............................................1
25 82604GT DECAL,DANGER,SIDE FRC 400N........1
26 82612GT DECAL,DANGER,MAX CAP,200KG.......1
27 82647GT DECAL,DRIVE ENABLE PATCH............1
28 97815GT DECAL,LABEL,LOWER MIDRAIL..........1
CE models
29 133067GT DECAL,DANGER,ELEC.HAZ.STAY
CLR.........................................................2

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 23


200 Drive Chassis Components November 2018

201.1 Steer End

24 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 200 Drive Chassis Components

201.1 Steer End

Item Part No. Description Qty. Item Part No. Description Qty.

A 230062GT ASSEMBLY, AXLE, STEER, Z45DC.......1 23C 1267784GT TIRE/WH ASSY,9 LG,REPNEU,S...........2
(steer end)
B 54436GT GROUND STRAP,18"LG
(models with non-marking tires and/or 23D 1267786GT TIRE/WH ASSY,9 LG,NM,REPNEU,S.....2
models with EE rating) (steer end)
1 50770GT COVER,DR CHASSIS 24 50396GT YOKE MACHINING R.H.(2WD)..............1
FRONT,NON-OSC..................................1 -- 25817GT BEARING,1.00IDX1.25ODX1.00L..........2
2 Ref. Battery Charger -- 50394GT YOKE WELDMENT R.H.(2WD)
refer to 204.1
25 824060GT SCREW,HHC,1/4-20X1,8,ZAG...............4
3 824081GT SCREW,HHF,1/4-20X1.5,8,ZAG.............4
26 824113GT WASHER,FLAT,USS,1/4,ZAG.................4
4 824037GT NUT,HH JAM,1/4-20,A,ZAG....................4
27 56912GT SPRING
5 88337GT CYLINDER,STEER.................................2 CLIP,1/4-20,.025-.15X.54,ZAG................4
-- 88338GT SEAL KIT, 88337
6 824127GT PIN,CLEVIS,1.0X2.41,SAE,ZAG............6
-- 824129GT RUE RING,1.0,ZAG
7 50397-SGT TIE ROD WELDMENT NARROW...........1
8 50395GT YOKE MACHINING L.H.(2WD)...............1
-- 25817GT BEARING,1.00IDX1.25ODX1.00L..........2
-- 50393GT YOKE WELDMENT L.H.(2WD)
9 54840GT HUB ASSEMBLY,9 BOLT***....................2
-- 45112GT WASHER,SPINDLE
-- 45113GT NUT,SPINDLE,1-14
-- 45114GT PIN,COTTER,.219 X 1.75
-- 54959GT CAP,DUST (54840 HUB ASSY)
-- 54960GT SEAL-GREASE,9-BOLT HUB 54840
-- 54961GT BEARING,INNER,9 BOLT HUB***
-- 54962GT BEARING,OUTER,9 BOLT HUB***
10 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45.....18
11 88752GT PIN,1.50DIAX4.25LG,GR/H....................4
12 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........4
13 825019GT ROD END,.375X3.69,ZAG......................5
14 45074GT WASHER,THRUST,1.5 X 3.5 X .187.......2
15 119619GT BEARING,1.5IDX1.75ODX1.5L,PTFE.....6
16 1251565GT WASHER,SHIM,1.56X2.5X.061,ZAG.....6
17 825796GT SNAP RING,EXTERNAL,1.50,ZAG........4
18 215235GT FRONT AXLE,NARROW........................1
-- 25817GT BEARING,1.00IDX1.25ODX1.00L..........2
19 54542GT PIN,1.50DIAX20.00LG,CHAMFER.........1
20 1256693GT SCREW,HHF,3/8-16X2.25,8,ZAG...........1
21 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................1
22 228973GT KIT,ASSY,LED,IES CHARGER...............1
refer to 204.1
23A 1267779GT TIRE/WH ASSY,9 LG,FOAM,S FRONT...2
(steer end)
23B 1267781GT TIRE/WH ASSY,9 LG,NM,FOAM,S FR....2
(steer end)

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 25


200 Drive Chassis Components November 2018

202.1 Non-steer End

26 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 200 Drive Chassis Components

202.1 Non-steer End

Item Part No. Description Qty. Item Part No. Description Qty.

A 23083GT FUSE HOLDER,WATERPROOF 27 1255758GT WASHER,FLAT,3/8,USS,ZAG.................8


-- 13097GT FUSE,10 AMP 28 824104GT SCREW,SHC,5/8-11X1.75,A574,ZAG...12
1 50371GT COVER,DRIVE CHASSIS,REAR............1 29 1256182GT WASHER,FLAT,5/8,F436,HRD,ZAG.....12
2 824060GT SCREW,HHC,1/4-20X1,8,ZAG...............4 30 139351GT BRAKE, NEMA, 1200 IN/LB...................2
3 824113GT WASHER,FLAT,USS,1/4,ZAG...............12 -- 139353GT STACK KIT, AUSCO 1200 IN/LB
4 56912GT SPRING for 139351
CLIP,1/4-20,.025-.15X.54,ZAG..............13 -- 139354GT O-RING KIT, AUSCO 1200 IN/LB
for 139351
5 826783GT SCREW,FHPM,10-32X.1,00,ZAG...........2
-- 139355GT GASKET KIT, AUSCO 1200 IN/LB
6 1264261GT NUT,SERRATED,10-32,ZAG...................2
for 139351
7 1255805GT NUT,SERRATED,5/16-18,8,ZAG.............3
-- 233807GT BRAKE REPLACEMENT KIT.................1
8 18576GT FUSE,200 AMP.......................................2 for 101966 brake
9 66717GT FUSE BLOCK, ANN & ANL FUSE..........1 -- 65608GT BEARING KIT, AUSCO***
10 74268GT CONTACTOR,AUX PUMP 24V,80A***.....1 for 139351
-- 22262GT CONTACT,MOVING,19549RELAY* -- 65618GT SEAL KIT,BRAKE***
for 101966 brake
-- 22263GT CONTACT,STATIONARY,19549RELAY*
-- 94879GT LINING KIT***
-- 74495GT SPRING, RETURN (FOR 74268) for 101966 brake
11 74267GT CONTACTOR,DRIVE,24V,180A***.........1 -- 94880GT BEARING KIT
-- 74468GT SPRING, RETURN (FOR 74267) for 101966 brake
-- 74469GT FIXED CONTACT (FOR 74267) 31A 106148GT WHEEL DRIVE,4HB,48:1***...................2
(verify component before ordering) (Do Not
-- 74470GT MOVING CONTACT (FOR PN 74267)
use with 218570)
12 128337GT CONTROLLR,SEPEX
-- 106117GT O-RING,2-010,VITON
MOTOR,Z45DC/BE.................................1
for 106148 (Mating O-ring for Brake
-- 1263554GT PROGRAMMER, PMC 1313K-4401 Port)(Extremely small)
-- 128598GT HARNESS RETRO 24V RELAY -- 106120GT WHEEL STUD, 4HP, 5/8-18***
-- 56561GT TOOL,TERMINAL CRIMPER,MOLEX*** for 106148

-- 56562GT TOOL,TERMINAL EXTRACTOR,MOLEX -- 106121GT ROD,DISCONNECT 4HP/4HB***


for 106148
13 70657GT PLATE, CONTACTOR MOUNT, Z45.......1
-- 106122GT CAP,DISENGAGE,4HP/4HB***
-- 13268GT CLAMP,0.75,#12 X 1/4,RUB CUSH for 106148
(not shown)
-- 106123GT O-RING,END COVER,4HP/4HB***
14 1256693GT SCREW,HHF,3/8-16X2.25,8,ZAG...........6 for 106148
15 50668-SGT BAR, AXLE ROTATION STOP................2 -- 106124GT LINING KIT, BRAKE, 4HP***
16 119210GT SHIM,AXLE ROTATION STOP,12GA for 106148
as-needed -- 106125GT SEAL KIT, BRAKE, 4HP
17 119209GT SHIM,AXLE ROTATION STOP,22GA for 106148 (inventory limited to stock on
as-needed hand as component is no longer available)
18 54542GT PIN,1.50DIAX20.00LG,CHAMFER.........1 -- 106126GT BEARING KIT,4HP
for 106148 (inventory limited to stock on
19 825019GT ROD END,.375X3.69,ZAG......................1 hand as component is no longer available)
20 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................1 -- 1286600GT SEAL KIT,WHEEL DRIVE
21 824061GT SCREW,HHC,1/4-20X1.25,8,ZAG..........4 (106148/106445/107712)
for 106148 (inventory limited to stock on
22 824024GT NUT,TL,1/4-20,C,ZAG.............................4
hand as component is no longer available)
23 70655GT AXLE COVER, NARROW.......................2
-- 1286602GT SEAL KIT,WHEEL DRIVE W/BRAKE
24 119767GT WELDMENT,NARROW REAR AXLE.....1 (101584/101585)
-- 45071GT BEARING,1.5IDX1.75ODX1.5L..............2 for 106148

25 1256118GT SCREW,HHC,3/8-16X1.5,8,ZAG............8 -- 1286603GT BEARING KIT,WHEEL DRIVE W/BRAKE


(101584/101585)
26 824110GT WASHER,LOCK,3/8,ZAG.......................9 for 106148

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 27


200 Drive Chassis Components November 2018

202.1 Non-steer End


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 146051GT BEARING NUT*** -- 37189GT SPRING, BRUSH RETAINER, 36182*


for 106148 for AMD motor 56282
-- 146052GT SET SCREW*** -- 44778GT BEARING,MOTOR,36843,BRUSH END*
for 146051 for AMD motor 56282
-- 215777GT INPUT CARRIER, SUB-ASSEMBLY -- 56282GT MOTOR,SEP-EX,24V***
for 106148 AMD motor; check stamp on part prior to
ordering
-- 232486GT SNAP RING,WHEEL DRIVE
for 106148 -- 62105GT BRUSH HOLDER(56282)
for AMD motor 56282
-- 58320GT KIT,TORQUE HUB COVER(101584)**
for 106148 34B 56282GT MOTOR,SEP-EX,24V***
check stamp on part prior to ordering
-- 9990074GT COUPLING
for 106148 (brake coupler) -- 147187GT BRUSH KIT, DRIVE MOTOR
31B 218570GT for AMD motor 56282
WHEEL DRIVE, NON-BRAKE, 47.6:1.....2
(verify component before ordering) (Do Not -- 22811GT O-RING,MOTOR TO BRAKE***..............2
use with 106148) (not shown)
-- 139965GT WHEEL STUD,5/8-18,OMNI*** -- 37189GT SPRING, BRUSH RETAINER, 36182*
for 218570 for AMD motor 56282
-- 139966GT ROD,DISCONNECT,OMNI*** -- 44778GT BEARING,MOTOR,36843,BRUSH END*
for 218570 for AMD motor 56282
-- 139967GT CAP,DISENGAGE,OMNI*** -- 62105GT BRUSH HOLDER(56282)
for 218570 for AMD motor 56282
-- 139968GT O-RING,END COVER,OMNI*** 35 229133GT PLATE,CLAMP,TOP................................1
for 218570 36 229132GT CLAMP, CABLE......................................1
-- 147034GT PIPE PLUG KIT,OMNI*** 37 229131GT BRACKET, CABLE CLAMP....................1
for 218570
-- 56912GT SPRING
-- 229833GT BEARING KIT, OMNI CLIP,1/4-20,.025-.15X.54,ZAG................2
for 218570
-- 824079GT SCREW,HHF,1/4-20X1,8,ZAG................2
-- 229834GT SEAL KIT, OMNI
for 218570 38 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................3
-- 58531GT ORING,568-908 N552-90 NBR,10PK 39 1268954GT BOLT,CARRIAGE,1/4-20X1.75,5,ZA.......3
for 218570 40 824094GT SCREW,HHF,3/8-16X2.75,8,ZAG...........1
31C 218571GT WH DRV,NON-BRAKE,GENERIC, 41 825358GT WASHER,FLAT,5/16,USS,ZAG...............1
48:1.........................................................2
42 36372GT FUSE,50 AMP,VERY FAST ACTING......1
-- 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45.....18 DC models with Inverter
32A 1267780GT TIRE/WH ASSY,9 LG,FOAM,NS 43 66717GT FUSE BLOCK, ANN & ANL FUSE..........1
REAR......................................................2 DC models with Inverter
(non-steer end)
44 824028GT NUT,TL FLG,5/16-18,G,ZAG...................2
32B 1267782GT TIRE/WH ASSY,9LG,NM,FOAM,NS for 36372
RE...........................................................2
(non-steer end) 45 824225GT SCREW,FHPM,10-32X.75,ZAG..............2
for 66717
32C 1267785GT TIRE/WH ASSY,9 LG,REPNEU,NS........2
(non-steer end) 46 79452GT CONVERTER, DC-DC, 48-26 VOLT**.....1
(mounting hardware not included)
32D 1267787GT TIRE/WH ASSY,9
LG,NM,REPNEU,NS...............................2 -- 1262031GT SCREW,HHF,10-24X.75,ZAG.................4
(non-steer end) (not shown)

33 824103GT SCREW,SHC,1/2-13X3,A574,ZAG.........4 -- 73575GT SPRING


CLIP,10-24,.025-.125X.468,ZAG.............4
34A T108673GT KIT, 24V SEP-EX DRIVE MOTORS (not shown)
"Replacement kit for GE motor 94197;
check stamp on part prior to ordering (kit 47 824080GT SCREW,HHF,1/4-20X1.25,8,ZAG...........4
contains qty 2 x 56282 motor)" 48 825349GT SCREW,PHPM,10-32X.38,ZAG..............6
-- 147187GT BRUSH KIT, DRIVE MOTOR 49 1256312GT WASHER,LOCK,#10,ZAG......................6
for AMD motor 56282
50 74266GT CONTACTOR,LIFT PUMP 24V 180A**...1

28 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 200 Drive Chassis Components

202.1 Non-steer End


(continued)

Item Part No. Description Qty.

-- 62695GT CONTACT,STATIONARY (56434)**


-- 62696GT CONTACT-MOVEABLE (56434)**
-- 74471GT SPRING,RETURN (74266)
51 824086GT SCREW,HHF,5/16-18X1,8,ZAG..............1
52 43179GT FUSE,500 AMP,VERY FAST ACTING.....1
53 56930GT DIODE,PCB DRIVE CONTACTOR**......1
54 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............5

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 29


200 Drive Chassis Components November 2018

203.1 Battery Packs

30 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 200 Drive Chassis Components

203.1 Battery Packs

Item Part No. Description Qty.

A 230059GT ASSEMBLY, BATTERY BOX, LH.............1


B 230060GT ASSEMBLY, BATTERY BOX, RH............1
1 74704GT COVER,BATTERY BOX**.......................2
2 51147GT BOOT,CABLE
TERMINAL,LG,RED,2/0........................12
3 19520GT BATTERY CABLE ASSY,9.5"JUMPER....6
includes item 2
4A 823684GT BATTERY,AGM,6V/390A,L16..................8
models with AGM option
4B 56461GT BATTERY, 390AH L16,WET...................8
-- 1255805GT NUT,SERRATED,5/16-18,8,ZAG
-- 57162GT BATTERY TERMINAL
PROTECTORS.....................................16
-- 824086GT SCREW,HHF,5/16-18X1,8,ZAG
5 161554GT WELDMENT, BATTERY BOX, LH...........1
-- 36369GT BEARING,0.75IDX1.00ODX0.75L..........2
-- 824027GT NUT,TL FLG,1/4-20,G,ZAG
-- 824059GT SCREW,HHC,1/4-20X.75,8,ZAG
6 36212GT WASHER,THRUST,.75 X 1.38X.13.........4
7 161553GT WELDMENT, BATTERY BOX, RH..........1
-- 36369GT BEARING,0.75IDX1.00ODX0.75L..........2
-- 824027GT NUT,TL FLG,1/4-20,G,ZAG
-- 824059GT SCREW,HHC,1/4-20X.75,8,ZAG
8 45209GT WEAR PAD,4X2X.5 W/INSERT***..........2
9 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG...........4
10A 66900GT LATCH,ROTARY, W/KNOB,LEFT............1
(shown)
10B 66901GT LATCH,ROTARY, W/KNOB,RIGHT.........1
11A 101425PGT FORMING,BATTERY BOX LATCH LH.....1
(shown)
-- 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................3
-- 824125GT BOLT,CARRIAGE,3/8-16X1,5,ZAG.........3
11B 101426PGT FORMING,BATTERY BOX LATCH RH....1
-- 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................3
-- 824125GT BOLT,CARRIAGE,3/8-16X1,5,ZAG.........3
12 1255763GT SCREW,HHF,5/16-18X1.5,8,ZAG...........6
13 824028GT NUT,TL FLG,5/16-18,G,ZAG...................6
14 106241GT INSULATION,48V BATT.BOX LID...........2
models with AGM option
15 824228GT SCREW,THUMB,A-REG,3/8-16X1,ZAG..4
16 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG....4

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 31


200 Drive Chassis Components November 2018

204.1 Battery Charger

32 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 200 Drive Chassis Components

204.1 Battery Charger

Item Part No. Description Qty.

A 228946GT ASSY,LED,IES CHARGER


B 228947GT CLIP,RETAINING,IES CHARGER
1 128375GT CHARGER 48V/30A AUTO AC X-LED....1
(includes item 12) (order power cord
separately)
-- 133286GT DECAL, POWER TO CHARGER, UNIV
-- 139857GT HARN.CHARGER INTERLOCK Z45
(not shown)(option)
2 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............4
3 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........1
4 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................4
5 824090GT SCREW,HHF,3/8-16X1,8,ZAG................2
6 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................5
7 60060GT FORMING,CHARGER PLATE................1
8 1253478GT SCREW,HHF,3/8-16X2,8,ZAG................1
9 Ref. Chassis
10 1256108GT SCREW,HHC,3/8-16X2,8,ZAG...............2
11 1255758GT WASHER,FLAT,3/8,USS,ZAG.................2
12 228973GT KIT,ASSY,LED,IES CHARGER...............1
13A 1280665GT PLUG, TYPE F, 230A, 50HZ, 16A,
IP44.........................................................1
Euro 220V
13B 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK..........1
UK 110V
13C 25388GT PLUG,FUSED,250V,13AMP,U.K.**.........1
UK 220V
14A 128118GT BUSHING,STRAIN RELIEF,.875/.40......1
(domestic)
14B 139318GT BUSHING,STRAIN RELIEF,.875/.30......1
(UK)
15 128825GT BRACKET, CHARGER CORD AND
LED.........................................................1
16A 128645GT CORD AC IEC320-C19 TO 220EU.........1
EU 220V
16B 128377GT CORD AC IEC320-C19 TO 110US.........1
US 110V
16C 128376GT CORD EURO AC IEC320-C19PIGTAIL...1
EU 110V

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 33


200 Drive Chassis Components November 2018

205.1 Power Cables

34 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 200 Drive Chassis Components

205.1 Power Cables

Item Part No. Description Qty. Item Part No. Description Qty.

-- 51147GT BOOT,CABLE TERMINAL,LG,RED,2/0 19 139011-SGT SERV KIT,HARN ASSY,PWR BATT


PK...........................................................1
1 139058GT CABLE ASSY #2 RED PR3/AP-DI.........1
Bi-Energy only; right side
2 139049GT CABLE ASSY #2 BLK AP-A2/LP-A1......1
-- 128465GT CABLE ASSY #2 RED BATT
3 139063GT CABLE ASSY #2 BLK ALT(-)/GND.........1
-- 128466GT CABLE ASSY #2 BLK AP1/AP2 BATT
Bi-Energy only
4 139052GT CABLE ASSY #2 BLK AP-A2/GND........1
5 139064GT CABLE ASSY #2 RED ALT(+)/F2...........1
Bi-Energy only
6 139057GT CABLE ASSY #2 RED PR2/LP-D1.........1
7A 139048GT HARN ASSY,POWER PACK AP2...........1
DC only
-- 128488GT CABLE ASSY #2 RED AP1/FU1 DRIV
-- 128489GT CABLE ASSY #2 BLK AP1/AP2 DRIV
7B 139062GT HARN ASSY,POWER DRIVE CHASS
Bi-Energy only
-- 128491GT CABLE ASSY #2 RED AP2/FU2 DRIV
-- 128492GT CABLE ASSY #2 BLK AP2/FU1 DRIV
8 139047GT HARN ASSY,POWER PACK AP1...........1
-- 119787PGT FORMING,BATTERY CONN
HANDLE,PT............................................2
-- 128490GT CABLE ASSY #2 RED AP2/FU1............1
-- 128929-300GT SHRINK TUBE, BLACK 3/4,3:1..............1
-- 51147GT BOOT,CABLE TERMINAL,LG,RED,2/0...2
-- 66397GT QUICK DISCONNECT
CASING,BATT**......................................1
-- 824037GT NUT,HH JAM,1/4-20,A,ZAG
-- 824049GT CABLE ASSY #2 BLK AP1/AP2 DRIV.....1
-- 824080GT SCREW,HHF,1/4-20X1.25,8,ZAG
9 139020GT WIRE ASSY #10 RED F1/F2..................1
10 139054GT CABLE ASSY #2 RED B(+)/PR1............1
11 139050GT CABLE ASSY #2 BLK B(-)/GND.............1
12 139051GT CABLE ASSY #2 BLK B(+)/A2...............1
13 139055GT CABLE ASSY #2 RED M(-)/A2...............1
14 139056GT CABLE ASSY #2 RED A1/A1
15A 139011-SGT SERV KIT,HARN ASSY,PWR BATT
PK...........................................................1
DC only
-- 128465GT CABLE ASSY #2 RED BATT
-- 128466GT CABLE ASSY #2 BLK AP1/AP2 BATT
15B 139041GT HARN ASSY, POWER PACK AP2..........1
Bi-Energy only; left side
-- 128486GT CABLE ASSY #2 RED AP2 BATT
-- 128487GT CABLE ASSY #2 BLK BE AP2 BATT
16 139053GT CABLE ASSY #2 RED PR2/F2...............1
17 139059GT WIRE ASSY #10 RED F2/F1..................1
18 139060GT WIRE ASSY #10 RED F1/F2..................1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 35


300 Engine Components November 2018

301.1 Engine Components

36 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 300 Engine Components

301.1 Engine Components

Item Part No. Description Qty. Item Part No. Description Qty.

1 54193GT PLATE,ALTERNATOR ADJUSTMENT.....1 -- 25817GT BEARING,1.00IDX1.25ODX1.00L..........2


2 56057GT MODULE,IGNITION/START,12/24V.......1 36 54432GT LANYARD,LYNCH PIN ASSY.................1
3 824079GT SCREW,HHF,1/4-20X1,8,ZAG 37 824060GT SCREW,HHC,1/4-20X1,8,ZAG...............2
4 824027GT NUT,TL FLG,1/4-20,G,ZAG 38 27126GT LATCH,DRAW,ADJUSTABLE.................1
5 62085GT REGULATOR-VOLTAGE(Z482-E)...........1 39 56050GT BATTERY,450 CCA***.............................1
6A 56302GT RELAY,24VDC,40/30A,SEALED***.........6 40 60078GT BATTERY HOLD DOWN.........................2
-- 34053GT ASSY,RELAY SOCKET, AUTO 41 824082GT SCREW,HHF,1/4-20X1.75,8,ZAG...........2
6B 823226GT POWER RELAY, 24V COIL.....................1 42 24038GT SHOCK MOUNT,SMALL.........................8
7 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG 43 REF. PLATE,ENGINE MOUNT
PAINTED.................................................1
8 824059GT SCREW,HHC,1/4-20X.75,8,ZAG
Refer to 304.1
9 824109GT WASHER,LOCK,1/4,ZAG
44 1256848GT SCREW,HHC,3/8-16X2.75,8,ZAG..........4
10 824113GT WASHER,FLAT,USS,1/4,ZAG.................2
45 824120GT WASHER,FLAT,.375X1.50X.125,ZAG.....4
11 60146GT RELAY PANEL COVER...........................1
46 824067GT SCREW,HHC,3/8-16X1,8,ZAG...............1
12 147094GT ASSY, CIRCUIT BREAKER 15A.............1
47 60096GT BRACKET,ALTERNATOR ADJ................1
includes mounting fasteners
13 824032GT NUT,TL FLG,10-32,F,ZAG 48 54463-SGT ALTRNTR,48VDC 100A,SERV
VERS**...................................................1
14 1257227GT SCREW,PHPM,10-32X.625,ZAG
-- 45782GT DIODE,6 AMP,200 PIV,BULK
15 824077GT SCREW, HHF, 1/4-20 X .5, 8, ZAG
-- 54446GT REGULATOR,48 VOLTAGE,BI ENERGY
16 70658GT FORMING, RELAY PANEL, Z45 BE.......1
-- 56283GT PULLEY,3.15 OD
17 46036GT DIN RAIL, 5.63"......................................1
-- 56290GT NUT,LOCK,5/8-18
18 60000PGT BULKHEAD,SWING
-- 56291GT WASHER,HARDENED,5/8
CHASSIS,LH,PAIN..................................1
-- 56292GT KEY,WOODRUFF,5/32X3/4 KEY #506
19 1256118GT SCREW,HHC,3/8-16X1.5,8,ZAG
49 1255469GT SCREW,HHF,1/2-13X1.25,8,ZAG...........1
20 1255758GT WASHER,FLAT,3/8,USS,ZAG
50 1253478GT SCREW,HHF,3/8-16X2,8,ZAG................1
21 824029GT NUT,TL FLG,3/8-16,G,ZAG
51 49863GT CLAMP,1.13,#18 X 3/8,RUB CUSH*.......2
22 1260372GT SCREW,HHC,5/8-11X1.75,8,ZAG..........2
52 56007GT BRACKET,ALTERNATOR MOUNT.........1
23 1257229GT WASHER,LOCK,5/8,ZAG.......................2
24 1256182GT WASHER,FLAT,5/8,F436,HRD,ZAG.......2 53 824096GT SCREW,HHF,3/8-16X3.5,8,ZAG.............2
54 1256112GT SCREW,HHC,1/2-13X6,8,ZAG...............1
25 1259857GT SCREW,FHS,3/8-16X1.75,F835,ZAG.....2
55 1255760GT WASHER,FLAT,1/2,USS,ZAG.................2
26 50519GT LOAD PAD,ENGINE TRAY SUPPORT....1
56 1256106GT NUT,TL,1/2-13,C,ZAG.............................1
27 60100-SGT BRACKET,ENGINE PLATE REST
PTD.........................................................1 57 824095GT SCREW,HHF,3/8-16X3,8,ZAG................1
28 1251997GT NUT,TL FLG,1/2-13,G,ZAG.....................2
29 826171GT SCREW,HHF,1/2-13X1.75,ZAG..............2
30 824090GT SCREW,HHF,3/8-16X1,8,ZAG................1
31 1255452GT ROD END,.375 X 2.25,ZAG....................1
32 107803GT PIN,1.00DIAX15.56LG,CHAMFER.........1
-- 1255452GT ROD END,.375 X 2.25,ZAG....................1
not shown
33 107805GT EAR, ENGINE TRAY PIVOT...................1
34 94077GT SENSOR,LEVEL,4.5 DEG......................1
-- 23083-SGT FUSE HOLDER,WATERPROOF
-- 27488GT FUSE,1 AMP
35 107811GT WELDMENT,ENGINE TRAY, Z45 BE

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 37


300 Engine Components November 2018

302.1 Kubota Z482 E4B-1 Engine, View 1

38 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 300 Engine Components

302.1 Kubota Z482 E4B-1 Engine, View 1

Item Part No. Description Qty.

A 161884GT ENGINE KIT, KUBOTA Z482, E4B


B 62085GT REGULATOR-VOLTAGE(Z482-E)
1 52806GT GASKET-VALVE COVER Z482-E...........1
2 22903GT O-RING,OIL FILLER PLUG,KUBOTA*.....1
3 52808GT PLUG,OIL FILLER Z482,Z34/22BE*.......1
4 1251796GT CYLINDER HEAD COVER, Z482...........1
5 54332GT SWITCH,WATER TEMP..........................1
6 52810GT STARTER MOTOR Z482, Z34/22BE......1
-- 23457GT SOLENOID,STARTER,WG750B
7 23057GT SCREW,HHC,M8 X 20MM......................4
8 49408GT WASHER,LOCK,M8................................4
9A 1272998GT OPT, STD MUFFLER, Z45BE.................1
9B 77322GT ACC, CATALIYTIC MUFFLER, KUB
Z482........................................................1
10 832128GT GASKET,MUFFLER,KUBOTA
D905/11..................................................1
11 52812GT GASKET-EXHAUST MANIFOLD Z482....1
12 52813GT EXHAUST MANIFOLD, Z482-E..............1
13 84044GT STAY,ALTERNATOR***...........................1
14 110286GT ALTERNATOR,KUBOTA,Z482................1
15 824028GT NUT,TL FLG,5/16-18,G,ZAG...................2
16 54605GT BRACKET,EXHAUST,Z45 BI...................1
17 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........1
18 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................1
19 1251600GT U-BOLT, FLATTENED, 1.5 X 3/8
UNC,ZAG................................................1
20 139423GT ALTERNATOR GUARD,Z482
21 22934GT SWITCH,OIL,PRESSURE,KUBOTA.......1
22 866400GT KUBOTA OIL FILTER..............................1
23 52532GT PLUG,ENGINE OIL DRAIN,D-905***.....1
-- 52533GT GASKET (52532) OIL DRAIN, D905
24 32067GT HOSE,WATER PUMP,KUBOTA**............1
25 32066GT CLAMP,HOSE,KUBOTA WG750
26 52816GT BELT,FAN,KUBOTA DF972/Z482-E........1
27 23469GT PULLEY,FAN,WG750B***.......................1
28 52818GT FAN, KUBOTA Z482-E............................1
-- 54323GT GUARD,FAN,2 CYL.KUBOTA
29 139421GT WATER PUMP, Z482 T4
30 32069GT CLAMP,HOSE,KUBOTA WG750
31 23472GT GASKET,WATER
PUMPWG750B/Z482-E..........................1
32 62129GT HOSE,WATER PUMP RETURN
(Z482).....................................................1
33 62130GT PIPE,WATER RETURN (Z482-E)...........1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 39


300 Engine Components November 2018

303.1 Kubota Z482 E4B-1 Engine, View 2

40 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 300 Engine Components

303.1 Kubota Z482 E4B-1 Engine, View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 119684GT AIRCLEANER ASSEMBLY.....................1 33 1256284GT SCREW,HHC,M10-1.5X30,DIN933,10....2


-- 119685GT BRACKET, AIRCLEANER MT. 34 824142GT WASHER,LOCK,M10,ZAB......................2
2 52867GT FILTER,AIR***.........................................1 35 32077GT PETCOCK,DRAIN,KUBOTA WG750B.....1
3 22672GT CLAMP,HOSE,1.75.................................3 36 52836GT DIPSTICK, KUBOTA Z482-E..................1
4 60108GT HOSE,AIR CLEANER INTAKE...............1 37 1251795GT RING GEAR, Z482 T4
5 60107GT HOSE,AIR CLEANER TO ENGINE........1 38 52838GT ADAPTER FLANGE-PULLEY,Z482-E.....1
6 1251793GT GLOW PLUG, KUBOTA Z482.................1 39 824135GT SCREW,HHC,M8-1.25X20,DIN933,10....7
7 1251794GT INJECTOR, Z482 T4 40 824141GT WASHER,LOCK,M8,ZAB........................5
-- 139656GT SERVICE KIT, INJECTOR, Z482 41 56068GT BUSHING,SH 1-1/8................................1
8 52824GT PIPE, INJECTOR 2 KUBOTA Z482-E.....1 42 56067GT BALANCER,HARMONIC,2-3V-500-SH...1
9 52823GT PIPE, INJECTOR 1 KUBOTA Z482-E.....1 43 60112GT ALTERNATOR BELT...............................2
10 62043GT CLAMP-OVERFLOW PIPE(Z482-E).......1 44 824060GT SCREW,HHC,1/4-20X1,8,ZAG...............3
11 62044GT PIPE ASSY-OVERFLOW (Z482-E).........1 45 824109GT WASHER,LOCK,1/4,ZAG.......................3
12 52825GT PUMP-INJECTION, KUBOTA Z482-E.....1 46 56086GT KEY,1/4 X 1.25
13 52826GT GASKET-INJECTION PUMP, Z482-E.....1 47 139434GT REAR END PLATE, Z482
14 52949GT SPEED CONTROL ASSEMBLY**...........1 48 824144GT WASHER,FLAT,M8,DIN125,ZAB............2
15 54365GT SCREW,PHIL,PHM,10-32 X .5,SSTL.....3 49 824086GT SCREW,HHF,5/16-18X1,8,ZAG..............2
16 27082GT NUT,NYLOCK,M5X.80............................3 50 824028GT NUT,TL FLG,5/16-18,G,ZAG...................4
17 56101GT BRACKET,STOP LEVER........................1 51 42662GT COOLANT RECOVERY BOTTLE1.5
QT*..........................................................1
18 56102GT BRACKET,IDLE LEVER..........................1
-- 227833GT HOSE,PVC,CLEAR,36.00"
19 52832GT GASKET-SPEED CONTROL
not included with coolant bottle
ASSEMBLY.............................................1
52 54243-SGT BRKT,AIRCLEAN,COOLRES.MNT,PNTD.1
20 27089GT HOSE,5/16 FUEL,SAE 30R7
53 824085GT SCREW,HHF,5/16-18X.75,8,ZAG...........2
21 52834GT CLAMP-HOSE, .375, FUEL PUMP
54 52866GT EVACUATOR VALVE-AIR CLEANER......1
22 52835GT PUMP ASSY-FUEL, KUBOTA Z482-E.....1
23 27089GT HOSE,5/16 FUEL,SAE 30R7
24 56110GT ROD,ENGINE IDLE & STOP..................1
25 824041GT NUT,1/4-28,8,ZAG...................................4
26 20780GT SOLENOID,2 SPEED TROMBETTA***....2
-- 52514GT BOOT,THROTTLE SOLENOID
27 60105-SGT BRACKET,SOLENOID MOUNT
PAINTED.................................................1
28 147205GT ASSEMBLY, FUEL FILTER, Z482...........1
-- RETAINING RING, FUEL FILTER
(for illustration only; component not
available separately)
-- 139428GT HOUSING, FUEL FILTER, Z482
-- 139429GT ELEMENT, FUEL FILTER, Z482
-- 147206GT CUP ASSY, FUEL FILTER, Z482
-- 147208GT O-RING, FUEL FILTER, Z482
29 54760GT ROD,CHOKE Z45 BI ENERGY...............1
30 22446GT SPRING,COMPRESSION .835 X 2........1
31 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................2
32 824079GT SCREW,HHF,1/4-20X1,8,ZAG................2

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 41


300 Engine Components November 2018

304.1 Kubota Z482 E4B-1 Engine, View 3

42 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 300 Engine Components

304.1 Kubota Z482 E4B-1 Engine, View 3

Item Part No. Description Qty.

1 32066GT CLAMP,HOSE,KUBOTA WG750.............1


2 52841GT HOSE-RADIATOR,UPPER Z482-E........1
3 32087GT CLAMP,HOSE,KUBOTA WG750.............1
4 54323GT GUARD,FAN,2 CYL.KUBOTA.................1
5 119242GT RADIATOR ASSY,KUBOTA Z482E AL.....1
6 110523GT CAP,RADIATOR,AL,KUBOTA DF-752.....1
7 231513GT NUT,TL FLG,M6-1.0,DIN6927,10,ZAB....4
8 824131GT SCREW,HHF,M6-1.0X16,DIN6921,10.9,ZAB.6
9 110749GT BRACKET,AIR INTAKE...........................1
10 32090GT HOSE,LWR RADIATOR,KUBOTA
WG750....................................................1
11 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............4
12 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................4
13 28963GT RADIATOR STAY, KUBOTA 1702............1
14 52539GT WASHER,RADIATOR
CUSHION,KUBOTA................................4
15 865260GT KUBOTA 15263-12370CUSHION...........2
16 52847GT BRACKET-RADIATOR
SUPRT,OUTBRD....................................1
17 28156GT CUSHION,RADIATOR,KUBOTA
1702**.....................................................2
18 52540GT SCREW,RADIATOR MOUNT,
KUBOTA..................................................2
19 52541GT CLIP,RADIATOR MOUNT, KUBOTA........2
20 1256284GT SCREW,HHC,M10-1.5X30,DIN933,10....6
21 824142GT WASHER,LOCK,M10,ZAB......................6
22 60088-SGT BRACKET,ENGINE MNT,KUBOTA
13HP.......................................................2
23 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........4
24 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................4
25 60092-SGT PLATE,ENGINE MOUNT PAINTED........1
26 824135GT SCREW,HHC,M8-1.25X20,DIN933,10....4
27 824141GT WASHER,LOCK,M8,ZAB........................4
28 54316GT COVER,FLYWHEEL,2 CYL.KUBOTA.....1
29 52851GT BRACKET-RADIATOR
SUPRT,INBOARD...................................1
30 27367GT THERMOSTAT COVER,KUBOTA
GAS........................................................1
31 23473GT THERMOSTAT ASSY, WG750B.............1
32 866397GT KUBOTA GASKET,THERMOSTAT..........1
33 82851GT LABEL,RELAY A.....................................1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 43


400 Turntable Components November 2018

401.1 Turntable Rotator

44 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 400 Turntable Components

401.1 Turntable Rotator

Item Part No. Description Qty.

1 1259857GT SCREW,FHS,3/8-16X1.75,F835,ZAG.....3
2 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................3
3 50519GT LOAD PAD,ENGINE TRAY SUPPORT....1
4 1263234GT SCREW,HHC,5/8-11X2.75,8,ZAG........12
5 1256182GT WASHER,FLAT,5/8,F436,HRD,ZAG.....34
6 1256170GT SCREW,HHC,5/8-11X4,8,ZAG...............6
7 107651GT PROTECTOR,SLEW BOLT.....................1
8 1256109GT SCREW,HHC,3/8-16X.75,8,ZAG............2
9 50469GT BRACKET,DRIVE SENSOR,ENABLE.....1
10 88719GT HARNESS,FUNCTION,Z45 DC/BI
11 88356-11103GT SWITCH,LIMIT,W/RLR ARM,NO/NC**....1
-- 106427GT LS ROT.HEAD W/O LEVER (ZCE01)
-- 110160GT HARNESS,LS,D.E. Z45
-- 97128GT ROLLER ARM,LIMIT SWITCH***
12 824216GT SCREW,PHPM,10-32X1.5,ZAG..............2
13 824036GT NUT,TL,10-32,A,ZAG..............................2
14 54145-800GT RETAINING PIN, ASSY..........................1
15 50776GT PLATE,SWING LOCK***.........................1
16 1251997GT NUT,TL FLG,1/2-13,G,ZAG.....................1
17 1255760GT WASHER,FLAT,1/2,USS,ZAG.................2
18 824103GT SCREW,SHC,1/2-13X3,A574,ZAG.........1
19 101815GT BEARING,SWING CHASSIS..................1
-- 88635-4024GT HOSE ASSY 1/4,STR FEM,PIPETHRE
20 1263142GT SCREW,HHC,5/8-11,4.5,8,ZAG............16
21 120269GT FORMING,BELLY PAN...........................1
22 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............4
23 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................4
24 824050GT SWING DRIVE ASSEMBLY....................1
-- 48904GT ELBOW,90D,520220-4-4
not included, must order separately
-- 824051GT SEAL KIT, SWING DRIVE
-- 824052GT VALVE BLOCK, SWING DRIVE
25 1263232GT SCREW,SHC,1/2-13X4.5,A574,ZAG......4

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 45


400 Turntable Components November 2018

402.1 Turntable Components - View 1 - Bi-Energy Models

46 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 400 Turntable Components

402.1 Turntable Components - View 1 - Bi-Energy Models

Item Part No. Description Qty.

1 54694GT FUEL CAP,BI-ENERGY,Z45***%%.........1


2 1274551GT FUEL TANK 9 GAL..................................1
3 1282314GT STRAP ASSY, 44LG, W/RUBBER..........1
4 1251757GT SCREW,PHPM,10-32X.50,ZAG..............5
5 1271772GT CAP, TANK, FUEL SENSOR...................1
6 1271773GT GASKET, TANK, FUEL SENSOR...........1
7 54206GT HOSE END,BARB,1/4 MNPTX3/16,90....1
8 31982GT CLAMP,HOSE,1 EAR, 15/32...................1
9 54286GT HOSE,3/16,FUEL,SAE 30R7,103"
10 824067GT SCREW,HHC,3/8-16X1,8,ZAG...............2
11 824110GT WASHER,LOCK,3/8,ZAG.......................2
12 30138GT WEAR PAD,5 X 1.5 X .625 W/NUTS.......1
13 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................5
14 54287GT HOSE,5/16,FUEL,SAE 30R7,86"
15 54123GT CLAMP,HOSE,1 EAR, 5/8
16 54205GT HOSE END,BARB,1/4 MNPTX5/16,90....1
17 60102GT PLATE,FUEL TANK.................................1
18 1259857GT SCREW,FHS,3/8-16X1.75,F835,ZAG.....3
19 60170GT GAUGE,FUEL,SIDE MOUNT Z45..........1
includes mounting fasteners

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 47


400 Turntable Components November 2018

403.1 Turntable Components - View 1 - DC Models

48 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 400 Turntable Components

403.1 Turntable Components - View 1 - DC Models

Item Part No. Description Qty.

1 824068GT SCREW,HHC,3/8-16X1.25,8,ZAG..........2
2 1255758GT WASHER,FLAT,3/8,USS,ZAG.................4
3 824029GT NUT,TL FLG,3/8-16,G,ZAG...................11
4 150026GT INVERTER,48VDC,120VAC/60HZ..........1
5A 94981GT STUD,POWER 3/8" RED........................1
red
5B 94982GT STANDOFF, 3/8" BLACK.........................1
black
6 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........4
7A 110382GT LEVEL SENSOR,LS60,YL,2.5X4.5........1
CE
7B 94077GT SENSOR,LEVEL,4.5 DEG......................1
ANSI/CSA/Australia
8 824090GT SCREW,HHF,3/8-16X1,8,ZAG................2
9 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............3
10 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................9
11 60106PGT FORMING,SWING CHASSIS TRAY
PTD.........................................................1
12 REF. HYDRAULIC POWER UNIT
Refer to 701.1
13 36179GT POWER UNIT,AUX PUMP 24VDC.........1
14 824085GT SCREW,HHF,5/16-18X.75,8,ZAG...........2
15 1264261GT NUT,SERRATED,10-32,ZAG...................4
16 824215GT SCREW,PHPM,10-32X.75,ZAG..............4
17 128319GT FORMING,DRAW LATCH MOUNT.........1
18 45363GT LATCH,FLEXIBLE DRAW W/O
KEEPER.................................................1
19 824079GT SCREW,HHF,1/4-20X1,8,ZAG................6
20 13268GT CLAMP,0.75,#12 X 1/4,RUB CUSH........2
21 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............2
22 50974GT BUMPER,RUBBER,COVERS.................2
23 54363GT BRACKET,RUBBER
BUMPER,ENGCOVER...........................2
24 1256118GT SCREW,HHC,3/8-16X1.5,8,ZAG............2

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 49


400 Turntable Components November 2018

404.1 Turntable Components - View 2

50 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 400 Turntable Components

404.1 Turntable Components - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 824089GT SCREW,HHF,3/8-16X.75,8,ZAG.............2 20 825358GT WASHER,FLAT,5/16,USS,ZAG...............4


2 119784PGT COVER,CENTER SWING 21 824025GT NUT,TL,3/8-16,C,ZAG.............................4
CHASSIS,PTD........................................1 22 50570GT WEAR PAD,PRIMARY BOOM,NON
3 824087GT SCREW,HHF,5/16-18X1.25,8,ZAG.........2 JIB...........................................................1
4 36179GT POWER UNIT,AUX PUMP 24VDC.........1 23 1256118GT SCREW,HHC,3/8-16X1.5,8,ZAG............2
-- 37184GT MOTOR, 24V (36179)
-- 37185GT PUMP ASSEMBLY (36179)
-- 37186GT VALVE,CHECK (36179)
-- 37187GT SEAL KIT, 37185 PUMP
-- 37191GT GASKET, PUMP / MOTOR (36179)
-- 37192GT COUPLER, PUMP / MOTOR (36179)
-- 49878GT NYLON WASHER,(36179)
5 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........5
6 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................4
7 81579GT HORN,24VDC,SPADE TERMINALS***....1
8 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............1
9 49863GT CLAMP,1.13,#18 X 3/8,RUB CUSH*.......1
10 Ref. Hydraulic Power Unit
(refer to 701.1) Bi-energy models
11 1257628GT NUT,SERRATED,3/8-16,8,ZAG...............2
12 56849GT PAD,REST,1"THICK,W/STUDS*.............1
13 43956GT WIRE CABLE,14/3 CON.TPE
JKT*.........................................756-inches
14 70647GT PLATE,FRONT COVER***......................1
15 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....1
16 6935GT LOCKNUT,ELEC,1/2"..............................1
17A 119403GT CONN,PLUG 120 AC/15A DOMESTIC...1
-- FUSE,13 AMP,220V PLUG
(component no longer available) refer to
BS1362 BUSS TDC180-13A
-- 119404GT CONN,RECEP 120AC/15A DOMESTIC
-- 1280665GT PLUG, TYPE F, 230A, 50HZ, 16A, IP44
-- 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK
-- 25388GT PLUG,FUSED,250V,13AMP,U.K.**
17B 128646GT CORD AC IEC320-C19 TO 110UK.........1
UK
-- 139318GT BUSHING,STRAIN RELIEF,.875/.30
17C 128645GT CORD AC IEC320-C19 TO 220EU.........1
Europe
-- 139318GT BUSHING,STRAIN RELIEF,.875/.30
18 18963GT ALARM,INTERMITTENT TONE 6-30V*...1
Does not include 72326 nut
-- 72326GT NUT - PLASTIC,RING FOR ALARMS
19 45462GT ALARM,CHIME TONE 5-25VDC***........1
Does not include 72326 nut
-- 72326GT NUT - PLASTIC,RING FOR ALARMS

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 51


400 Turntable Components November 2018

405.1 Turntable Components - View 3

52 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 400 Turntable Components

405.1 Turntable Components - View 3

Item Part No. Description Qty.

1 54231GT WEAR PAD,4.88 X 1.5 X .5.....................1


2 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............2
3 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................4
4 824069GT SCREW,HHC,3/8-16X2.5,8,ZAG............2
5 825358GT WASHER,FLAT,5/16,USS,ZAG...............4
6 824025GT NUT,TL,3/8-16,C,ZAG.............................4
7 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........4
8 1255758GT WASHER,FLAT,3/8,USS,ZAG.................8
9 70602GT BRACKET, ANGLE.................................1
10 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............2
11 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................2
12 Ref. Ground Controls
(refer to 406.1 or 407.1)
13 88557GT BRACKET,GROUND CONTROL BOX.....1
14 39223GT BULKHEAD FITTING,PLASTIC X 8**.....1
Includes item 15
15 62088GT WASHER/BULKHEAD***........................1
16 60065GT TUBE,PLASTIC .5 NPT X 18".................1
17 50959GT FORMING,SWING CHASSIS,RH...........1
18 Ref. Function Manifold
(refer to 702.1)
19 1253498GT SCREW,HHF,1/2-13X1.5,8,ZAG.............3
20 1255760GT WASHER,FLAT,1/2,USS,ZAG.................3
21 824067GT SCREW,HHC,3/8-16X1,8,ZAG...............4
22 824110GT WASHER,LOCK,3/8,ZAG.......................4
23 42019GT TANK BREATHER,NYLON **.................1
24 77435GT STRAP ASSY,29.25LG,W/RUBBER.......1
25 50966GT TANK,HYDRAULIC,8 GALLON,DC/BI.....1
-- 56022GT PLUG,3/4 MAGNETIC PIPE SQ.DRV
26 45162GT STRAINER ASSEMBLY,1.25" NPT***.....1
27 54443GT BULKHEAD,SWING,RIGHT,Z45
DC/BE.....................................................1
28 1257628GT NUT,SERRATED,3/8-16,8,ZAG...............2
29 78622GT FILTER ASSY,SAE8,10 MIC,PAPR**......1
-- 44788GT FILTER ELEMENT,10MICRON,PAPER*
30 50744GT BRACKET,RETURN FILTER**................1
31 54360GT CUP,PROP ROD,DC/BI...........................1
32 824060GT SCREW,HHC,1/4-20X1,8,ZAG...............2
33 824113GT WASHER,FLAT,USS,1/4,ZAG.................2

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400 Turntable Components November 2018

406.1 Ground Control Box - View 1

54 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 400 Turntable Components

406.1 Ground Control Box - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1A 96008-SGT KEYSWITCH,3 POS. W/KEYS***...........1 9 128202GT SWITCH TOGGLE ASSY DPDT 3P


MOM.......................................................1
-- 21982GT KEY,SINGLE***
Secondary Boom Up/Down; includes boot
-- 37947GT KEYS,10 PACK*** and hardware
-- 83093GT KEY SINGLE*** -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
with rubber boot
-- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR
-- 88827GT GASKET,KEYSWITCH,PLASTIC***
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 94506GT BASE,W/3 NC CONTACTS
10 147093GT ASSY, CIRCUIT BREAKER 10A.............1
-- 96010GT SCREW,PHILLIPS,PHM,8-32 X.25** includes mounting fasteners
1B 83131GT KEYSWITCH,3 POS -- 122994GT NICKEL PLATED JAM NUT
W/KEYS,LOCKING.................................1
-- 147089GT CIRCUIT BREAKER, 10A
-- 83093GT KEY SINGLE***
-- 6700GT WASHER,STAR,EXTERNAL,.375
-- 85239GT NUT,RETAINER (96008)
11A 229567GT PLUG,SANTOPRENE .5 BLACK
2 66812GT BUTTON,PUSH,RED MUSHROOM DOME.....................................................1
HEAD......................................................1 (Z-45/25)
-- 66818GT CONTACT, N.C. 11B 128202GT SWITCH TOGGLE ASSY DPDT 3P
-- 66821GT BASE,WITHOUT CONTACTS MOM.......................................................1
Jib Boom Up/Down (Z-45/25J); includes
3 19506GT HOUR METER,10-80 VOLTS***.............1 boot and hardware
includes mounting bracket
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
4 229567GT PLUG,SANTOPRENE .5 BLACK
DOME.....................................................2 -- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR
5A 128200GT SWITCH TOGGLE ASSY SPDT 3P -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
MOM.......................................................1 12 128202GT SWITCH TOGGLE ASSY DPDT 3P
Glow Plug (Bi-Energy); includes boot and MOM.......................................................1
hardware Primary Boom Ext/Ret; includes boot and
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 hardware
-- 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* -- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR
5B 229567GT PLUG,SANTOPRENE .5 BLACK -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
DOME.....................................................1 13 128202GT SWITCH TOGGLE ASSY DPDT 3P
DC models MOM.......................................................1
6A 128200GT SWITCH TOGGLE ASSY SPDT 3P Primary Level; includes boot and hardware
MOM.......................................................1 -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
Engine Start; includes boot and hardware
-- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR
14 128202GT SWITCH TOGGLE ASSY DPDT 3P
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* MOM.......................................................1
6B 229567GT PLUG,SANTOPRENE .5 BLACK Turntable Rotate; includes boot and
DOME.....................................................1 hardware
DC models -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
7 128200GT SWITCH TOGGLE ASSY SPDT 3P -- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR
MOM.......................................................1
Function Enable; includes boot and -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
hardware 15 128202GT SWITCH TOGGLE ASSY DPDT 3P
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 MOM.......................................................1
Platform Rotate; includes boot and
-- 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR hardware
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
8 21858GT PLUG,NYLON .38 BLACK DOMED........1 -- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*

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400 Turntable Components November 2018

406.1 Ground Control Box - View 1


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

16 824059GT SCREW,HHC,1/4-20X.75,8,ZAG............2 -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4


17 1253185GT WASHER,FLAT,#10,USS,ZAG................2 -- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR
18A HARNESS,ENGINE,Z45BI -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
Bi-Energy models; refer to section 410.1 30 128201GT SWITCH TOGGLE ASSY DPDT 2P
-- 73749GT CONN,PLUG 24 WAY,DRC SERIES MOM.......................................................1
Auxiliary Power; includes boot and
-- 73753GT CONN,RECEP 24 WAY,W/FLANGE
hardware
18B 230501GT COVER PLATE, CONNECTOR..............1
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
DC models
-- 128581-SGT SWITCH TOGGLE DPDT 2P MOM SHDR
19 73736GT CONN,RECEP 48 WAY,4 X 12................1
-- 25553GT BOOT,TOGGLE SWITCH
-- 119061GT CONN PLUG 12 WAY ENDCAP DT GY
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 119062GT CONN PLUG 12 WAY ENDCAP DT BK
-- 54255GT LOCK,RECEP 12 WAY, 14-18GA 31A 229567GT PLUG,SANTOPRENE .5 BLACK
DOME.....................................................1
-- 60435GT LOCK,PLUG 12 WAY,14-18GA,GRN ANSI models
-- 61801GT SEAL DT SERIES-12W 31B 824878GT LIGHT,LED IND. RED 24V NH................1
-- 73713GT TERM,NI PIN,S&F,16-18GA,REEL AUS and CE models

20A 88722-72000GT HARNESS,18/19,BOOM CABLE #2.......1


(Z-45/25); gray and black connectors
20B 88722-70700GT HARNESS,18/19,BOOM CABLE #2.......1
(Z-45/25J); gray and black connectors
-- 119063GT CONN PLUG 12 WAY ENDCAP DT GR
-- 119064GT CONN PLUG 12 WAY ENDCAP DT BR
-- 60435GT LOCK,PLUG 12 WAY,14-18GA,GRN
-- 61801GT SEAL DT SERIES-12W
21A 88721-72000GT HARNESS,18/19 BOOM CABLE #1.......1
(Z-45/25); brown and green connectors
22 88719GT HARNESS,FUNCTION,Z45 DC/BI.........1
23 73751GT CONN,PLUG 40 WAY,DRC SERIES.......1
24 73754GT CONN,RECEP 40 WAY,W/FLANGE.......1
25A 88723-71000GT HARNESS,12/3,12V TO PLAT................1
(Z-45/25)
25B 88723-69700GT HARNESS,PLAT,Z45DC/BI,JIB...............1
(Z-45/25J)
26 60527GT CONN,PLUG 4 WAY,12-14GA................1
-- 60528GT LOCK,PLUG 4 WAY,12-14GA
27 73754GT CONN,RECEP 40 WAY,W/FLANGE.......1
-- 60526GT LOCK,RECEP 4 WAY,12-14GA
28A 128204GT SWITCH TOGGLE ASSY SPDT 2P
MNT........................................................1
Engine Idle; includes boot and hardware
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 128584-SGT SWITCH TOGGLE SPDT 2P MNT SHDR
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
28B 229567GT PLUG,SANTOPRENE .5 BLACK
DOME.....................................................1
29 128202GT SWITCH TOGGLE ASSY DPDT 3P
MOM.......................................................1
Primary Boom Up/Down; includes boot and
hardware

56 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 400 Turntable Components

406.1 Ground Control Box - View 1


(continued)

This Page Intentionally Left Blank

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400 Turntable Components November 2018

407.1 Ground Control Box - View 2

58 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 400 Turntable Components

407.1 Ground Control Box - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 128045GT MODULE,LOAD SENSE 2007................1 13 73754GT CONN,RECEP 40 WAY,W/FLANGE.......1


Australia and CE models -- 73713GT TERM,NI PIN,S&F,16-18GA,REEL
-- 1262031GT SCREW,HHF,10-24X.75,ZAG.................2 14 824019GT NUT,TL,6-32,A,ZAG................................9
CE models
15 73717GT CONN,RECEP 4 WAY,12-14GA FL***.....1
-- 1264261GT NUT,SERRATED,10-32,ZAG...................2
CE models -- 60526GT LOCK,RECEP 4 WAY,12-14GA
-- 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................2 -- 73711GT TERM,DEUTSCH, PIN #12-14
Australia models 16A 1258768GT CONN,PLUG 8WAY,BLOCKED
-- 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............2 GROMMET.............................................1
Australia models models without telematics
2A 218083GT ASSY,TERMINAL RAIL,Z45DC/BE 16B 119060GT CONN PLUG 8 WAY ENDCAP DT.........1
models with telematics
-- 216791GT TERMINAL BLOCK,WIELAND.............28
16C 60447GT LOCK,RECEP 8 WAY,14-18GA..............1
-- 216793GT TERMINAL BLOCK END PLATE models with telematics
-- 56994GT DIN RAIL,11.25" 16D 60433GT LOCK,PLUG 8 WAY, 14-18GA................1
-- 74913GT END STOP, DIN RAIL,SCREW not shown, models with telematics
CLAMP....................................................2 16E 60757GT PLUG,SEAL,12-18 GA............................1
-- 74917GT JUMPER COMB, 2-WAY,WIELAND not shown, models with telematics
2B 94639GT ASSY,TERMINAL RAIL,Z45DC/BE........1 17 87755GT CONN,RECEP 8 WAY 14-18GA,FL
-- 1251757GT SCREW,PHPM,10-32X.50,ZAG..............2 18 15243GT PLUG,NYLON .875 BLACK DOMED......1
-- 1264261GT NUT,SERRATED,10-32,ZAG...................2 19 120236GT WELDMENT,GROUND CONTROL
BOX***....................................................1
-- 56994GT DIN RAIL,11.25"
-- 42781GT PLUG, NYLON .250 BLACK DOMED
-- 74911GT TERMINAL BLOCK, WIELAND***........28
-- 6272GT RIVET,STL,STL,P,.125 X .25
-- 74912GT TERMINAL BLOCK END PLATE **
-- 88637GT GASKET,GROUND CONTROL BOX***
-- 74913GT END STOP, DIN RAIL,SCREW
CLAMP....................................................1
-- 74917GT JUMPER COMB, 2-WAY,WIELAND
3 T106699GT BRACKET,RELAY MOUNT
W/INSERTS............................................1
includes nutserts
-- 23404GT NUTSERT,1/4-20,STEEL CAD PLTD......2
-- 824059GT SCREW,HHC,1/4-20X.75,8,ZAG............2
4 56302GT RELAY,24VDC,40/30A,SEALED***.........6
-- 1251757GT SCREW,PHPM,10-32X.50,ZAG..............5
-- 34053GT ASSY,RELAY SOCKET, AUTO
components no longer available
-- 824036GT NUT,TL,10-32,A,ZAG..............................5
5 34052GT RELAY,SPDT,12V(AUTO) PLUG IN**.....1
6 824214GT SCREW,PHPM,6-32X.5,ZAG................13
7 12344GT NUT,NYLOCK,6-32.................................4
8 824226GT SCREW,PHPSH,#12-11X.75,ZAG..........6
9 824079GT SCREW,HHF,1/4-20X1,8,ZAG................1
10 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................1
11A 45462GT ALARM,CHIME TONE 5-25VDC***........1
Does not include 72326 nut
-- 72326GT NUT - PLASTIC,RING FOR ALARMS
11B 45385GT PLUG,NYLON 1.12 BLACK DOMED
12 824878GT LIGHT,LED IND. RED 24V NH

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400 Turntable Components November 2018

408.1 Turntable Covers - View 1

60 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 400 Turntable Components

408.1 Turntable Covers - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 106069GT STRUT,GAS,200 LB***...........................1 29F 50784GT COVER,TURNTABLE,LH,DC/BE............1


decals not included, refer to section one
2 824060GT SCREW,HHC,1/4-20X1,8,ZAG...............8
for decals
3 824119GT WASHER,FLAT,.25X1.25X.062,ZAG......8
4 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................8
5 1264261GT NUT,SERRATED,10-32,ZAG...................8
6 1253185GT WASHER,FLAT,#10,USS,ZAG................4
7 824215GT SCREW,PHPM,10-32X.75,ZAG..............8
8 50990GT FORMING,ENGINE COVER
SUPPORT...............................................1
9 33555GT BALL STUD**..........................................2
10 824028GT NUT,TL FLG,5/16-18,G,ZAG...................2
11 75073GT HINGE,.375X.120THK.,SLOTTED..........2
12 824079GT SCREW,HHF,1/4-20X1,8,ZAG................6
13 824113GT WASHER,FLAT,USS,1/4,ZAG.................6
14 824024GT NUT,TL,1/4-20,C,ZAG.............................6
15 1256847GT SCREW,HHC,3/8-16X1.75,8,ZAG..........1
16 1255758GT WASHER,FLAT,3/8,USS,ZAG.................4
17 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................6
18 1256118GT SCREW,HHC,3/8-16X1.5,8,ZAG............1
19A 110382GT LEVEL SENSOR,LS60,YL,2.5X4.5........1
CE models
19B 94077GT SENSOR,LEVEL,4.5 DEG......................1
ANSI/CSA/Australia models
20 824068GT SCREW,HHC,3/8-16X1.25,8,ZAG..........2
21 54363GT BRACKET,RUBBER
BUMPER,ENGCOVER...........................2
22 50974GT BUMPER,RUBBER,COVERS.................2
23 45363GT LATCH,FLEXIBLE DRAW W/O
KEEPER.................................................1
24 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............2
25 Ref: LATCH,DRAW,ADJUSTABLE
refer to 301.1
26 107594GT FORMING,GAS STRUT
MOUNT,PNTD**......................................1
27 75076GT KEEPER,LATCH (45363)........................1
28 60126GT COVER PLATE,AIR INTAKE...................1
29A 101860GT COVER ASSY W/WRD DECALS,LH BI...1
Bi-Energy
29B 101863GT COVER ASSY W/SYM DECLS,LH DC....1
Bi-Energy
29C 101861GT COVER ASSY W/WRD DECALS,LH
DC...........................................................1
DC
29D T115412GT COVER ASSY W/SYM DECALS,LH.......1
DC
29E 60110GT COVER,TURNTABLE,LH,BI-ENERGY....1
decals not included, refer to section one
for decals

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 61


400 Turntable Components November 2018

409.1 Turntable Covers - View 2

62 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 400 Turntable Components

409.1 Turntable Covers - View 2

Item Part No. Description Qty.

1 824074GT SCREW,HHC,1-8X3,8,ZAG....................4
2 1264259GT WASHER,LOCK,1.0,ZAG.......................4
3 1256469GT WASHER,FLAT,1.0,USS,ZAG.................4
4A 50924GT COUNTERWEIGHT,CAST,Z45 DC.........1
(Z-45/25)
4B 60145GT COUNTERWEIGHT,CAST,DC/BI,W/JIB..1
(Z-45/25J)
5 55753GT BUMPER, PLASTIC, 1.25 O.D................1
6 54455GT TUBE,PROP ROD,12.25"LG..................1
7 77034GT FORMING,CLEVIS PROP ROD,DC/BI....1
8 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................7
9 1253485GT SCREW,HHF,1/4-20X2,8,ZAG................1
10 824060GT SCREW,HHC,1/4-20X1,8,ZAG.............12
11 824119GT WASHER,FLAT,.25X1.25X.062,ZAG......6
12A 101858GT COVER ASSY W/WRD DECALS,RH
BI.............................................................1
Bi-Energy
-- 77524GT TUBE,PROP ROD,18.63",W/CAP
12B 101859GT COVER ASSY W/WRD DECALS,RH
DC...........................................................1
DC
12C 101862GT COVER ASSY W/SYM DECLS,RH
BIDC.......................................................1
Bi-Energy and DC
12D 77032GT COVER,TANK SIDE,DC/BI.....................1
decals not included, refer to section 1 for
decals
13 824207GT RIVET, STL, STL, DOME, 1/4 X .375,
ZAG.........................................................4
14 75076GT KEEPER,LATCH (45363)........................1
15 824215GT SCREW,PHPM,10-32X.75,ZAG..............4
16 1264261GT NUT,SERRATED,10-32,ZAG...................4
17 139417PGT DOUBLER,BENT,COVER,DC/BI,RH......1
18 824113GT WASHER,FLAT,USS,1/4,ZAG...............12
19 824024GT NUT,TL,1/4-20,C,ZAG.............................9
20 75073GT HINGE,.375X.120THK.,SLOTTED..........2
21 45363GT LATCH,FLEXIBLE DRAW W/O
KEEPER.................................................1
22 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............3
23 60015GT PLATE,DRAW LATCH MOUNT...............1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 63


400 Turntable Components November 2018

410.1 Wire Harness Diagram - DC and Bi-Energy Models

64 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 400 Turntable Components

410.1 Wire Harness Diagram - DC and Bi-Energy Models

Item Part No. Description Qty. Item Part No. Description Qty.

A 1264822GT KIT, TRC RETROFIT, STNDRD 19B 1259322GT HARNESS,BASE BOX Z45DC...............1
Telematics (includes 1264834) DC models
-- 1264834GT INSTRN, TRC RETROFIT, STNDRD 20 1262512GT HARNESS, JIB, BASE BOX....................1
jib models
1 1262220GT HARNESS, PBOX, Z45DC/BE................1
21A 822777GT HARNESS, DRIVE CHASSIS, Z45DC.....1
2 1266606GT HARN, AC PROTECTION BYPASS........1
DC models
option, aircraft protection
21B 822778GT HARNESS, DRIVE CHASSIS, Z45BE.....1
3 110657GT HARNESS,PROX.KILL,24V....................1
Bi-Energy models
option, aircraft protection
22 1259639GT HARN,GBOX Z45DC/BE RELAY
-- 27391GT PROXIMITY SENSOR***
ASSY......................................................1
-- 78098GT RELAY,24VDC,40/30A,SLD W/BRKT*
23A 1261899GT HARNESS,Z45DC,TELEMATICS
4 101080GT HARNESS,JIB SELECT MANIFOLD......1 READY....................................................1
5 1261221GT HARN,RELAY Z45DC/BE,PBOX............1 DC models
6 128941GT HARNESS LVI/BCI ENGAGE II..............1 23B 1261900GT HARNESS,Z45BE,TELEMATICS
READY....................................................1
7 REF: Foot Switch....................................1 Bi-Energy models
refer to 601.1
24 128812GT HARN FUNCTION MAN Z45DC/BE.......1
8 1284282GT HARNESS,PLAT,Z45DC/BI,JIB...............1
25 1260173GT HARNESS ASSY, RELAY, CE.................1
-- 56445GT DIODE,6 AMP 200 PIV,REEL CE models
9 216769GT HARNESS,JUMPER,LOAD SENSE.......1 26 88832GT HARNESS,PLUG,NON-LOAD
10 823774GT HARNESS, 48V DRIVE LIGHTS............1 WEIGHING.............................................1
option 27 128816GT HARN LIMIT SW DE Z45DC/BE.............1
11 121848GT ASSY,LS,LOAD SENSE,38.5 IN.............1 28 88724GT HARNESS,LS,PRIM/EXT/SEC...............1
12 1262223GT HARNESS,RELAY,PBOX,Z45DC,CE......1 29 88725GT HARNESS,LS,PRIM/EXT.......................1
CE models
30 REF: Flashing Beacon............................1
13A 30794GT WIRE,12/3 refer to 901.1
SJEOW,BK-WH-GR/YL...........756-inches
non-jib models 31 139368GT HARNESS,ENGINE,Z45BE....................1
Bi-Energy models
13B 30794GT WIRE,12/3
SJEOW,BK-WH-GR/YL...........732-inches 32A 1255858GT HARN,PBOX,OPA,HW,24V.....................1
jib models option

14 823774GT HARNESS, 48V DRIVE LIGHTS............1 32B 1255030GT PLUG,BLANKING...................................1


option 33 1261845GT HARNESS,TILT 24V,CSA PROD
15A 88723-71000GT HARNESS,12/3,12V TO PLAT................1 for CSA models
non-jib models 33A 1261845GT HARNESS,TILT 24V,CSA PROD
15B 88723-69700GT HARNESS,PLAT,Z45DC/BI,JIB...............1 for CSA models
jib models 33B 1285812GT KIT,TILT ALARM,DC AND BI-ENERGY
16A 88722-72000GT HARNESS,18/19,BOOM CABLE #2.......1 MODELS
non-jib models; gray and black connectors -- 1285689GT INSTRUCTIONS,INSTALL (LEVEL
16B 88722-70700GT HARNESS,18/19,BOOM CABLE #2.......1 SENSOR ALARM)
jib models; gray and black connectors for kit 1285812

17A 88721-72000GT HARNESS,18/19 BOOM CABLE #1.......1


non-jib models; brown and green
connectors
17B 88721-70700GT HARNESS,18/19 BOOM CABLE #1.......1
jib models
18 823774GT HARNESS, 48V DRIVE LIGHTS............1
option
19A 1259323GT HARNESS,BASE BOX
Z45BI-ENERGY......................................1
Bi-Energy models

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 65


500 Boom Components November 2018

501.1 Boom Pins and Bearings

66 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 500 Boom Components

501.1 Boom Pins and Bearings

Item Part No. Description Qty.

1 88676GT PIN,2.00DIAX24.00LG,CHAMFER***.....1
2 1253498GT SCREW,HHF,1/2-13X1.5,8,ZAG.............4
3 1256267GT ROD END,.5 X 3.75,ZAG........................6
4 107859GT PIN,2.00DIAX12.88LG,CHAMFER***.....2
5 18720GT BEARING,2.0IDX2.25ODX1.50L..........16
6 45071GT BEARING,1.5IDX1.75ODX1.5L..............4
7 107727GT PIN,1.50DIAX7.50LG,1HOLE***.............2
8 54156GT BEARING,FL,1.5IDX1.75ODX1.10LG.....4
9 107588GT PIN,2.00DIAX10.88LG,CHAMFER.........4
10 1256844GT SCREW,HHC,1/2-13X1.5,8,ZAG............4
11 824111GT WASHER,LOCK,1/2,ZAG.......................4
12 1260940GT SCREW,HHC,3/8-16X3,8,ZAG...............6
13 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................6
14 50455GT PIN,1.50DIAX13.88LG,2HOLE...............2
15 54726GT WEAR PAD,SECONDARY
CYL,NON/JIB..........................................1
16 88203GT CYLINDER,ELEVATE,Z45/25***.............2
-- 77303GT VALVE, CNTRBAL 3500 PSI, ATM VEN
-- 77521GT SEAL KIT,ELEVATE (88203)
17 1256267GT ROD END,.5 X 3.75,ZAG........................2
18 107590GT PIN,2.00DIAX12.88LG,CHAMFER***.....1

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500 Boom Components November 2018

502.1 Secondary Linkage

68 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 500 Boom Components

502.1 Secondary Linkage

Item Part No. Description Qty. Item Part No. Description Qty.

1 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............2 -- 89756GT NECK/HEAD-LIMIT SWITCH (88356)


2 824029GT NUT,TL FLG,3/8-16,G,ZAG...................12 -- 97128GT ROLLER ARM,LIMIT SWITCH***
3 237688GT COVER, UPPER PIVOT.........................1 27 1256177GT SCREW,PHPM,10-32X1.75,ZAG............4
4 88356-11163GT SWITCH,LIMIT,W/RLLR ARM,NO/NC*...1 28 6178GT NUT,NYLOCK,10-32...............................4
-- 106427GT LS ROT.HEAD W/O LEVER (ZCE01) 29 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG...........2
-- 97128GT ROLLER ARM,LIMIT SWITCH*** 30 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........2
5 43960GT WIRE CABLE,16/4 CON.TPE 31 50548PGT HOSE COVER,LOWER
JKT..........................................360-inches LEVEL,BOT,PAI.......................................1
6 94529GT CLAMPING BLOCK,HOSE***.................2 32 1697-400GT TRIMLOCK,BLACK,3/16 X 4 INCHES.....2
7 94531PGT BRACKET,HOSE CLAMP PAINTED***....1 33 1256109GT SCREW,HHC,3/8-16X.75,8,ZAG............2
8 128998GT CLAMPING BLOCK, CABLE, Z45/51.....1 34 824110GT WASHER,LOCK,3/8,ZAG.......................2
9 106983GT WELDMENT,UPPER SECONDARY***....1 35 49772GT WEAR PAD,6 X 1.5 X.50,W/INSERT......1
10 42941-75GT HOSE,3/8",FUEL,30R7.........................10 36 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............2
11 88370PGT HOSE COVER,UPPER 37 Ref. Upper Pivot Assembly
ARM,PAINTED........................................1 refer to 503.1
12 106986GT WELDMENT,UPPER LEVELING
ARM***....................................................1
13 50517-SGT HOSE COVER,LOWER
LEVEL,TOP,PAI.......................................1
14 70685GT FORMING, HOSE CLAMP.....................1
15 106974GT WELDMENT,LOWER LEVELING ARM...1
16A 110310GT MIDPIVOT ASSY Z45IC***.....................1
USA/Canada/Australian
16B 106972GT WELDMENT,MID PIVOT,MACHINED***
Europe/Asia/ South America
17A Ref., WEAR PAD
refer to 504.1
17B 50952GT WELDMENT,BOOM REST****................1
Z-45/25J
18A 1257454GT SCREW,HHF,1/2-13X.75,8,ZAG.............2
Z-45/25
18B 1256844GT SCREW,HHC,1/2-13X1.5,8,ZAG............2
Z-45/25J
19 824111GT WASHER,LOCK,1/2,ZAG.......................2
Z-45/25J
20 1255760GT WASHER,FLAT,1/2,USS,ZAG.................2
Z-45/25J
21A 107881GT WEAR PAD,MID PIVOT***......................2
Z-45/25
21B 107881GT WEAR PAD,MID PIVOT***......................1
Z-45/25J
22 824082GT SCREW,HHF,1/4-20X1.75,8,ZAG
23 824027GT NUT,TL FLG,1/4-20,G,ZAG
24 50479GT CONNECTING LINK,MACHINED ***......1
-- 50635GT CONNECTING LINK (WELDMENT)
25 106976GT WELDMENT,LOWER,SECONDARY***...1
26 88356-11205GT SWITCH,LIMIT,W/RLLR ARM NO/NC.....1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 69


500 Boom Components November 2018

503.1 Upper Pivot

70 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 500 Boom Components

503.1 Upper Pivot

Item Part No. Description Qty.

1 Ref. Primary Boom Tube Assembly


(refer to 504.1)
2 30370GT BEARING,1.25IDX1.5ODX1.00L............2
3 34276GT PIN,1.25DIAX3.37LG,1HOLE.................1
4 824067GT SCREW,HHC,3/8-16X1,8,ZAG...............1
5 824110GT WASHER,LOCK,3/8,ZAG.......................2
6 1255452GT ROD END,.375 X 2.25,ZAG....................1
7 77362GT CYLINDER,MASTER,Z45***..................1
-- 77364GT SEAL KIT,MASTER & SLAVE CYL
8 1256109GT SCREW,HHC,3/8-16X.75,8,ZAG............1
9 70671GT PIN,1.25 DIA X 3.19 LG, PLATE.............1
10 50542GT PIN,1.75DIAX9.25LG,1HOLE.................1
11 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............1
12 825019GT ROD END,.375X3.69,ZAG......................1
13 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................1
14 1253498GT SCREW,HHF,1/2-13X1.5,8,ZAG.............1
15 1256267GT ROD END,.5 X 3.75,ZAG........................1
16 1262633GT BEARING,POLYGON,BM5120...............4
17A 1263056GT CYLINDER,PRIM LIFT NON JIB,Z45.....1
Z-45/25
17B 1263057GT CYLINDER,PRIM LIFT JIB,Z45..............1
Z-45/25J
-- 77014GT VALVE,COUNTERBALANCE,3800
PSI..........................................................2
for 77188, 1263057, 1263056
-- 77189GT SEAL KIT,CYL,Z45 (77187&77188)........1
for 77188, 1263057, 1263056
18 70534GT PIN,1.75DIAX11.88LG,CHAMFER.........1
19 55753GT BUMPER, PLASTIC, 1.25 O.D.
20 70589GT UPPER PIVOT,MACHINING***...............1
-- 70588GT WELDMENT,UPPER PIVOT***
21 REF. PIN..................................................1
Refer to 501.1
22 18720GT BEARING,2.0IDX2.25ODX1.50L............2

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 71


500 Boom Components November 2018

504.1 Primary and Extension Booms

72 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 500 Boom Components

504.1 Primary and Extension Booms

Item Part No. Description Qty. Item Part No. Description Qty.

-- 150103GT WIRE LOOM,1.25"NYLON,HIGH -- 77410GT VALVE,COUNTERBALNCE,1500 PSI**


TEMP......................................129-inches 20B 54569GT CYLINDER,EXTEND,Z45J***.................1
1 88356-11205GT SWITCH,LIMIT,W/RLLR ARM NO/NC.....1 Z-45/25J
-- 97128GT ROLLER ARM,LIMIT SWITCH*** -- 54063GT VALVE,CB.CBBC-LHN@1000***
2A 1256922GT SCREW,PHPM,10-32X2.25,ZAG............2 -- 65790GT SEAL KIT CYL.Z45(54569)
Z-45/25 -- 77410GT VALVE,COUNTERBALNCE,1500 PSI**
2B 1265481GT SCREW,PHPM,10-32X2,ZAG.................2 21 50698GT WEAR PAD,EXTENSION CYLINDER.....1
Z-45/25J
22A 824082GT SCREW,HHF,1/4-20X1.75,8,ZAG...........2
3 1264261GT NUT,SERRATED,10-32,ZAG...................2 Z-45/25
4 50584GT PIN,1.25DIAX9.38LG,THREADED.........1 22B 824063GT SCREW,HHC,1/4-20X1.75,8,ZAG..........2
5A 824068GT SCREW,HHC,3/8-16X1.25,8,ZAG..........5 Z-45/25J
Z-45/25 23 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................5
5B 824068GT SCREW,HHC,3/8-16X1.25,8,ZAG........11 24 824164GT SNAP RING,EXTERNAL,1.25,ZAG........2
Z-45/25J
25 824151GT WASHER,SHIM,1.270X2.130X.062,Z
6A 824110GT WASHER,LOCK,3/8,ZAG.....................29
Z-45/25 26A 128605GT WELDMENT, EXT. BOOM,Z45 NJ..........1
Z-45/25
6B 824110GT WASHER,LOCK,3/8,ZAG.....................27
Z-45/25J 26B 128304GT WELDMENT,EXT. BOOM,Z45 JIB..........1
Z-45/25J
7 825019GT ROD END,.375X3.69,ZAG......................1
27 50546GT PIN,1.25DIAX6.36LG,2RING..................1
8A 128603GT WELDMENT,PRIMARY BOOM,Z45NJ....1
Z-45/25 28 50552GT WEAR PAD,EXTENSION BOOM............1
8B 128301GT WELDMENT,PRIMARY BOOM,Z45 29 128995GT FORMING, HOSE CLAMP RETAINER....3
JIB...........................................................1 30 128601GT CLAMP, PRI, HOSE/CABLE, Z45/51......3
Z-45/25J
31A 824124GT BOLT,CARRIAGE,1/4-20X.75,5,ZAG......3
9A 1256109GT SCREW,HHC,3/8-16X.75,8,ZAG..........24 Z-45/25
Z-45/25
31B 1256127GT BOLT,CARRIAGE,1/4-20X1.5,ZAG.........3
9B 1256109GT SCREW,HHC,3/8-16X.75,8,ZAG..........18 Z-45/25J
Z-45/25J
10 824113GT WASHER,FLAT,USS,1/4,ZAG.................4
Z-45/25J only
11A 34125GT WEAR PAD,5 X 1.5 X .75 W/NUTS.........5
Z-45/25
11B 34125GT WEAR PAD,5 X 1.5 X .75 W/NUTS.........6
Z-45/25J
12 29080GT SHIM,WEAR PAD,5X 1.5 16GA..............9
13 42502GT SHIM,SIDE PAD 22GA...........................8
14 54157GT WEAR PAD,PRIMARY BOOM,JIB..........1
Z-45/25J only
15 1256847GT SCREW,HHC,3/8-16X1.75,8,ZAG..........2
Z-45/25J only
16 825358GT WASHER,FLAT,5/16,USS,ZAG...............2
Z-45/25J only
17 30138GT WEAR PAD,5 X 1.5 X .625 W/NUTS.......8
18 77375GT SPACER,NYLON,2.01 X 1.28 X.135.......1
19 77376GT SPACER,NYLON,2.00 X 1.33 X.310.......1
20A 54570GT CYLINDER,EXTEND,Z45 NON JIB........1
Z-45/25
-- 54063GT VALVE,CB.CBBC-LHN@1000***
-- 65788GT SEAL KIT CYL Z45 (54570)

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 73


500 Boom Components November 2018

505.1 Cable Track

74 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 500 Boom Components

505.1 Cable Track

Item Part No. Description Qty.

1 Ref. PRIMARY BOOM ASSY


refer to section 504.1
2A 1256231GT SCREW,HHF,1/4-20X2.75,8,ZAG...........2
Z-45/25
2B 1256803GT SCREW,HHC,1/4-20X2.75,8,ZAG..........2
Z-45/25J
3 824027GT NUT,TL FLG,1/4-20,G,ZAG...................11
4 128862GT BACKING PLATE, PULLTUBE................1
5 128310GT CLAMP, JIB HOSE/CABLE, Z45/51........1
6 128311GT CLAMP, JIB HOSE/CABLE, Z45/51........1
7A 824079GT SCREW,HHF,1/4-20X1,8,ZAG................1
Z-45/25
7B 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............1
Z-45/25J
8 824124GT BOLT,CARRIAGE,1/4-20X.75,5,ZAG......4
9 824059GT SCREW,HHC,1/4-20X.75,8,ZAG............4
10 54271GT SPACER,HOSE CLAMP,RUBBER..........4
11 1274322GT NUT,NYLOCK FLG,3/8-16,F,ZAG...........2
12A 128596GT COVER, CABLETRACK TRAY, Z51........1
Z-45/25
12B 128308GT COVER,CABLETRACK TRAY,Z40/45.....1
Z-45/25J
13A 139779GT WELDMENT, CABLETRACK TRAY........1
Z-45/25
13B 139781GT WELDMENT, CABLETRACK TRAY........1
Z-45/25J
14A 139701GT CABLE TRACK, NP400, 31 LINK...........1
Z-45/25
-- 111051GT REPAIR LINK,7 LINKS NP400-7***
for 139701
-- 111052GT REPAIR LINK,NP400-7***
for 139701
-- 111053GT REPAIR END BRKT SET,NP400-7***
for 139701
14B 139702GT CABLE TRACK, NP400, 23 LINK...........1
Z-45/25J
-- 111051GT REPAIR LINK,7 LINKS NP400-7***
for 139702
-- 111052GT REPAIR LINK,NP400-7***
for 139702
-- 111053GT REPAIR END BRKT SET,NP400-7***
for 139702
15A 128597GT TUBE, CABLETRACK ARM, Z51...........1
Z-45/25
15B 128309GT TUBE, CABLETRACK ARM, Z40/45......1
Z-45/25J

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 75


500 Boom Components November 2018

506.1 Non-Jib Platform Leveling and Rotation (Z-45/25)

76 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 500 Boom Components

506.1 Non-Jib Platform Leveling and Rotation (Z-45/25)

Item Part No. Description Qty.

-- 150103GT WIRE LOOM,1.25"NYLON,HIGH


TEMP......................................129-inches
1 Ref. Primary Boom Tube Assembly
(refer to 504.1)
2 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............1
3 825019GT ROD END,.375X3.69,ZAG......................3
4 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................3
5 50543GT PIN,1.25DIAX8.88LG,1HOLE.................1
6 30222GT BEARING,FL,1.25IDX1.41ODX1.50L.....2
7 233716GT ROTATOR,PLAT,Z45...............................1
includes item 6; non-jib units
-- 233745GT SEAL AND BRG KIT,4.5K ROTATOR
for 233716
8 73807GT MANIFOLD,ROTATOR,CB***..................1
9 824081GT SCREW,HHF,1/4-20X1.5,8,ZAG.............3
10 824030GT NUT,TL FLG,3/4-10,G,ZAG.....................1
11 1256863GT WASHER,FLAT,.75,SAE,HRD,ZAG........1
12 54520-SGT WELDMNT,PLATFRM
SUPPORT,NJIB**....................................1
non-jib models
13 824073GT SCREW,HHC,3/4-10X9,8,ZAG...............1
14 T108075GT PIN,1.25DIAX5.25LG,1HOLE.................1
15 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........1
16 47377GT BEARING,1.25 ID X 1.5 OD X .75..........4
17 77363GT CYLINDER,SLAVE,Z45***......................1
includes item 16
-- 54065GT VALVE,COUNTERBALANCE,3500***
-- 77364GT SEAL KIT,MASTER & SLAVE CYL
18 139687GT CLAMP, #4 HOSE, AIR AND LOOM.......1
19 139688GT BRACKET, HOSE CLAMP SUPPORT.....1
20 1256231GT SCREW,HHF,1/4-20X2.75,8,ZAG...........1
21 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................2
22 824079GT SCREW,HHF,1/4-20X1,8,ZAG................1
23 21618GT CLAMP,1.13,#18 X 1/4,RUB CUSH........1
24 21619GT CLAMP,1.50,#24 X 1/4,RUB CUSH........1
25 T107884GT PIN,1.25DIAX7.00LG,1HOLE.................1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 77


500 Boom Components November 2018

507.1 Jib Platform Leveling (Z-45/25J)

78 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 500 Boom Components

507.1 Jib Platform Leveling (Z-45/25J)

Item Part No. Description Qty.

-- 150103GT WIRE LOOM,1.25"NYLON,HIGH


TEMP......................................129-inches
1 Ref. Primary and Extension Booms
(refer to 504.1)
2 50546GT PIN,1.25DIAX6.36LG,2RING..................1
3 824151GT WASHER,SHIM,1.270X2.130X.062,Z.....4
4 824164GT SNAP RING,EXTERNAL,1.25,ZAG........2
5 50543GT PIN,1.25DIAX8.88LG,1HOLE.................1
6 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............7
7 825019GT ROD END,.375X3.69,ZAG......................9
8 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................9
9 T107883GT PIN,1.25DIAX7.88LG,1HOLE.................2
10 1253478GT SCREW,HHF,3/8-16X2,8,ZAG................2
11 77181GT CLAMP,1.63,#26 X 3/8,RUB CUSH........2
12 SERVICE KIT, 5FT JIB............................1
Refer to section 509.1 for jib detail
13 T107884GT PIN,1.25DIAX7.00LG,1HOLE.................1
14 61306-SGT COMPR.LINK,MACHINED,GND
CONTR*..................................................2
-- 61306-SGT COMPR.LINK,MACHINED,GND CONTR*
15 54994GT CYLINDER,JIB,Z45,#4 PORTS***..........1
includes item 16
-- 50480GT VALVE,COUNTERBALANCE,3800 PSI*
-- 65789GT SEAL KIT (54994)
for 54994
16 47377GT BEARING,1.25 ID X 1.5 OD X .75..........8
17 REF: Jib Platform rotator.........................1
Refer to section 508.1 for jib rotator;
includes item 18
18 30222GT BEARING,FL,1.25IDX1.41ODX1.50L.....4
19 Ref. Counterbalance Manifold
(refer to 703.1)
20 824081GT SCREW,HHF,1/4-20X1.5,8,ZAG.............3
21 81175GT PIN,1.25DIAX14.45LG,2HOLE...............2
22 77363GT CYLINDER,SLAVE,Z45***......................1
includes item 16
-- 54065GT VALVE,COUNTERBALANCE,3500***
-- 77364GT SEAL KIT,MASTER & SLAVE CYL
23 T108075GT PIN,1.25DIAX5.25LG,1HOLE.................1
24 50466-SGT BELLCRANK,JIB,WELD/Z45/25***.........1
25 35675GT BEARING,FL,1.25IDX1.5ODX1.25L.......6

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 79


500 Boom Components November 2018

508.1 Jib Platform Rotation (Z-45/25J)

80 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 500 Boom Components

508.1 Jib Platform Rotation (Z-45/25J)

Item Part No. Description Qty.

1 824087GT SCREW,HHF,5/16-18X1.25,8,ZAG.........4
2 824028GT NUT,TL FLG,5/16-18,G,ZAG...................4
3 77181GT CLAMP,1.63,#26 X 3/8,RUB CUSH........1
4 106163GT FORMING,CABLE GUIDE......................1
order 55067 grommet separately
-- 55067GT GROMMET,RUBBER 3 X .19 X 3.5........2
5 110671GT PLATE,JIB,ROTATE MANIFOLD.............1
6 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............2
7 1256109GT SCREW,HHC,3/8-16X.75,8,ZAG............6
8 826793GT WASHER,FLAT,3/8,SAE,HRD,ZAG........6
9 1273205GT SCREW,HHC,3/4-10X9.5,8,ZAG............1
10 1256863GT WASHER,FLAT,.75,SAE,HRD,ZAG
11 1257458GT NUT,TL,3/4-10,C,ZAG.............................1
12 Ref. Jib Manifold
(refer to 703.1)
13 233715GT ROTATOR,PLAT,Z45J/Z51J....................1
replacement for 94401
-- 233745GT SEAL AND BRG KIT,4.5K ROTATOR
for 233715
-- 30222GT BEARING,FL,1.25IDX1.41ODX1.50L.....4
for 233715
-- 88516GT SCREW,BLEEDER,M5X0.8....................2
for 233715
14 1256803GT SCREW,HHC,1/4-20X2.75,8,ZAG..........1
15 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................1
16 54510-SGT WELDMENT,PLATFORM SUPPORT.....1
for models with the Platform Overload
option, refer to 906.1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 81


500 Boom Components November 2018

509.1 Jib Detail (Z-45/25J)

82 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 500 Boom Components

509.1 Jib Detail (Z-45/25J)

Item Part No. Description Qty.

1 128534GT JIB BOOM ASSY W/WORD DECAL.......1


2 824089GT SCREW,HHF,3/8-16X.75,8,ZAG.............4
3 824110GT WASHER,LOCK,3/8,ZAG.......................4
4 81640GT WEAR PAD,3 X 1.5 X.625 W/NUTS........2
5 119542GT CLAMP,TWO HOSE................................1
6 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................1
7 119536PGT BRACKET,HOSE CLAMP,PAINTED.......1
8 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............1
9 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................8
10 824080GT SCREW,HHF,1/4-20X1.25,8,ZAG...........2
11 128482GT HOSE GUIDE, JIB..................................1
12 128483GT BACKING PLATE, HOSE BLOCK, JIB....2
13 128997GT CLAMPING BLOCK, CABLE, Z45/51.....2
14 1256180GT BOLT,CARRIAGE,1/4-20X2.75,5,ZAG.....2
15 128454GT COVER, JIB HOSES/CABLES**.............1
16 1256127GT BOLT,CARRIAGE,1/4-20X1.5,ZAG.........4

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 83


600 Platform Components November 2018

601.1 Platform Configuration

84 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 600 Platform Components

601.1 Platform Configuration

Item Part No. Description Qty.

A Complete Platform Assemblies with Decals


--
-- 1275393GT PLAT ASSY,6' W/SIDE GATE,Z45DC/BI
ANSI WORD
USA and Canadian models
-- 1275395GT PLAT ASSY,6' W/SIDE GATE,Z45/51 CE
European models
-- 1275396GT PLAT ASSY,6' W/SIDE GATE,Z45/51 ANSI
SYM
Asia/South America models
-- 1275397GT PLAT ASSY,6' W/SIDE GATE,Z45DC/BI
AUS
Australian models
B Complete Platform Assemblies and
Platform Weldments without Decals
(Warning tape & decals not included, refer
to section 100 for decals)
--
1 1272303GT ASSY,6FT PLAT DUAL LG,BLANK
W/SIDE SWING GATE
-- 1274858GT ASSY,6' PLAT WELDMENT W/SIDE GATE
flooring and decal plate not included
2A 161541GT ASSY,4FT PLATFORM, NO DECALS
Single entry
-- 60042GT WELDMENT,4 FT PLATFORM
flooring and decal plate not included
2B 161542GT ASSY,5FT PLATFORM, NO DECALS
Single entry
-- 50294GT WELDMENT,5 FT PLATFORM
flooring and decal plate not included
2C 160809GT ASSY,6FT PLATFORM,NO DECALS
Single entry
-- 73900GT WELDMNT,6 FT PLATFORM
flooring and decal plate not included

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 85


600 Platform Components November 2018

602.1 Platform Components

86 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 600 Platform Components

602.1 Platform Components

Item Part No. Description Qty. Item Part No. Description Qty.

1 824029GT NUT,TL FLG,3/8-16,G,ZAG 25 104804GT HINGE, SPRING, LONG LEG................2


2 824090GT SCREW,HHF,3/8-16X1,8,ZAG 26 1251600GT U-BOLT, FLATTENED, 1.5 X 3/8 UNC,ZAG
3 Ref. Platform Control Box
(refer to 602.1 and 603.1)
4 824079GT SCREW,HHF,1/4-20X1,8,ZAG
5 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................2
6 227617GT ASSEMBLY,FOOT SWITCH....................1
-- 119058GT CONN PLUG 4 WAY ENDCAP DT
-- 1257248GT SCREW, SHC, M4-0.7X8, DIN912,
-- 1257249GT WASHER, LOCK, M4, SS
-- 227564GT FOOT SWITCH,20A IP65
-- 43960-6950GT WIRE CABLE,16GA/4 CON.TPE JKT*
-- 73739GT BOOT,PLUG 4 WAY
7 1256460GT SCREW,PHPM,10-24X1,ZAG.................2
8 73575GT SPRING
CLIP,10-24,.025-.125X.468,ZAG.............2
9 824078GT SCREW,HHF,1/4-20X.75,8,ZAG
10 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
11 147121GT COVER, FOOT SWITCH, LARGE..........1
12A 1267746GT FLOORING, 6FT PLAT,SIDE..................1
(sold seperately)
12B 73477PGT FLOORING, 6'FT PLATFORM................1
12C 54247-SGT PLAT. FLOOR, 5FT, PAINTED.................1
12D 60160PGT FLOORING,4 FT
PLATFORM,PAINTED.............................1
13 Ref. Platform Weldment..........................1
(refer to 601.1)
14 102992GT SLIDING MIDRAIL KIT,PTD....................1
(includes fasteners)
15 73574-SGT DECAL PLATE ASSEMBLY....................1
(decals not included, refer to section 100)
16 24514GT BOX,INSTRUCTION STORAGE.............1
(decals not included, refer to section 100)
17 56424GT CLAMP,1.25X.5 RUBBER-CUSHION.....2
18 73610PGT STEP PLATFORM ENTRY
PAINTED***.............................................1
19 94745GT TOEBOARD,ENTRY EUROPEAN
PNTD**...................................................1
20 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG
21B WELDMENT,PLATFORM SUPPORT.....1
(refer to 508.1) (jib models)
21C Ref. Platform Support..............................1
(refer to 906.1) (models with plarform
overload option)
22 43392GT BUMPER,BATTERY BOX & RAILS........2
23 1267747GT LATCH, SWING GATE............................1
24 1272307GT ASSY,SIDE SWING GATE......................1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 87


600 Platform Components November 2018

603.1 Platform Controls

88 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 600 Platform Components

603.1 Platform Controls

Item Part No. Description Qty. Item Part No. Description Qty.

A 147253GT TIME DELAY RELAY,2 SEC,24VDC.......1 -- 27246GT BOOT,TOGGLE SWITCH,SHORT*


1 128201GT SWITCH TOGGLE ASSY DPDT 2P 9B 229567GT PLUG,SANTOPRENE .5 BLACK
MOM.......................................................1 DOME.....................................................1
Auxiliary Power; includes boot and (DC)
hardware
10A 128206GT SWITCH TOGGLE ASSY DPDT 3P
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 MNT........................................................1
(BE)
-- 128581-SGT SWITCH TOGGLE DPDT 2P MOM SHDR
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* 10B 229567GT PLUG,SANTOPRENE .5 BLACK
DOME.....................................................1
2 824878GT LIGHT,LED IND. RED 24V NH................1 (DC)
3 128200GT SWITCH TOGGLE ASSY SPDT 3P 11A 824878GT LIGHT,LED IND. RED 24V NH................1
MOM.......................................................1 Australia and CE
Drive Enable; includes boot and hardware
11B 229567GT PLUG,SANTOPRENE .5 BLACK
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 DOME.....................................................1
-- 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR ANSI

-- 27246GT BOOT,TOGGLE SWITCH,SHORT* 12 824878GT LIGHT,LED IND. RED 24V NH................1


4B 229567GT PLUG,SANTOPRENE .5 BLACK 13 122514GT KIT,ESTOP SVC BB&SM BOOM............1
DOME.....................................................1 -- 146478GT BOOT(BELLOWS),E-STOP,BLACK
(Z-45/25)
-- 66812GT BUTTON,PUSH,RED MUSHROOM HEAD
5 128202GT SWITCH TOGGLE ASSY DPDT 3P
-- 66818GT CONTACT, N.C.
MOM.......................................................1
"Platform Rotate; includes boot and -- 66821GT BASE,WITHOUT CONTACTS
hardware" 14 229812GT PLAT. CONTROL BOX LID, DC/BE.........1
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 -- 81488GT GASKET,PLATFORM CONTROL BOX....1
-- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR 15 Ref. Joystick, Drive/Steer
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* refer to 604.1
6 128202GT SWITCH TOGGLE ASSY DPDT 3P 16 36557GT ROTATIONAL CONTROLLER,24V***.....1
MOM.......................................................1 17 128202GT SWITCH TOGGLE ASSY DPDT 3P
Platform Level; includes boot and hardware MOM.......................................................1
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 Primary Boom Ext/Ret; includes boot and
hardware
-- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR
7 229567GT PLUG,SANTOPRENE .5 BLACK
DOME.....................................................1 -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
8A 128200GT SWITCH TOGGLE ASSY SPDT 3P 18 128202GT SWITCH TOGGLE ASSY DPDT 3P
MOM.......................................................1 MOM.......................................................1
(BE) Glow Plug; includes boot and Primary Boom Up/Down; includes boot and
hardware hardware
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR -- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
8B 229567GT PLUG,SANTOPRENE .5 BLACK 19 128202GT SWITCH TOGGLE ASSY DPDT 3P
DOME.....................................................1 MOM.......................................................1
(DC) Secondary Boom Up/Down; includes boot
and hardware
9A 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................1 -- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
"(BE) Engine Start; includes boot and -- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR
hardware"
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR

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600 Platform Components November 2018

603.1 Platform Controls


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

20 128202GT SWITCH TOGGLE ASSY DPDT 3P 37 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2


MOM.......................................................1
38 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
Turntable Rotate; includes boot and
hardware 39 120297GT WELDMENT,PLATFORM CONTROL
BOX.........................................................1
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 1257227GT SCREW,PHPM,10-32X.625,ZAG
-- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR
-- 30996GT PLUG,NYLON .313 BLACK DOMED
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 42288GT PLUG,NYLON .188 BLACK DOMED
21 73736GT CONN,RECEP 48 WAY,4 X 12................1
-- 42781GT PLUG, NYLON .250 BLACK DOMED
-- 54255GT LOCK,RECEP 12 WAY, 14-18GA
40 T106699GT BRACKET,RELAY MOUNT
-- 73713GT TERM,NI PIN,S&F,16-18GA,REEL W/INSERTS............................................1
-- 824226GT SCREW,PHPSH,#12-11X.75,ZAG -- 1251757GT SCREW,PHPM,10-32X.50,ZAG
22 15243GT PLUG,NYLON .875 BLACK DOMED......1 -- 824036GT NUT,TL,10-32,A,ZAG
23 15243GT PLUG,NYLON .875 BLACK DOMED......1 -- 824078GT SCREW,HHF,1/4-20X.75,8,ZAG
24 15243GT PLUG,NYLON .875 BLACK DOMED......1
41 43181GT CAPACITOR,TIME DELAY
(Z-45/25)
42 13268GT CLAMP,0.75,#12 X 1/4,RUB CUSH
25 73723GT CONN RECEPT,FLANGED....................1
43 56302GT RELAY,24VDC,40/30A,SEALED***.........6
-- 60443GT LOCK,RECEP 4 WAY,14-18GA
44 34053GT ASSY,RELAY SOCKET, AUTO...............6
-- 73713GT TERM,NI PIN,S&F,16-18GA,REEL
45 54365GT SCREW,PHIL,PHM,10-32 X .5,SSTL.....4
-- 824019GT NUT,TL,6-32,A,ZAG
46 77351GT LANYARD,PLATFORM CONTROL
-- 824214GT SCREW,PHPM,6-32X.5,ZAG BOX.........................................................2
26 73717GT CONN,RECEP 4 WAY,12-14GA FL***.....1 47 1264261GT NUT,SERRATED,10-32,ZAG...................4
-- 60526GT LOCK,RECEP 4 WAY,12-14GA 48A 237145GT IND,BAT CHARGE,48V LEAD-ACID.......1
-- 73711GT TERM,DEUTSCH, PIN #12-14 (models with battery charge indicator)
-- 824019GT NUT,TL,6-32,A,ZAG 48B 110651GT LVI/BCI 36/48 VOLT ENGAGE II.............1
-- 824214GT SCREW,PHPM,6-32X.5,ZAG "(models with low voltage indicator/battery
charge indicator) "
27 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM
48C 45840GT PLUG,NYLON 2.00 BLACK DOMED......1
-- 6935GT LOCKNUT,ELEC,1/2"
49 824059GT SCREW,HHC,1/4-20X.75,8,ZAG............6
28 1257296GT SCREW,PHPM-ST,8-32X.50,TYPE
F,ZAG......................................................4 50 824109GT WASHER,LOCK,1/4,ZAG.......................6
51 1253185GT WASHER,FLAT,#10,USS,ZAG................6
29 1257390GT WASHER,FLAT,#8,SAE,ZAG..................4
52 122513GT KIT,HORN SVC BB&SM BOOM
30 120300GT BRACKET,POWER TO PLAT,DOM.........1
-- 66813GT BUTTON,PUSH,BLACK W/SEAL***
31 10775GT T-BOX,2.75 X 4.5 X 2.0
-- 66815GT BASE, W/1 N.O. CONTACTS***
32 13585GT OUTLET, 110V
USA/Canada 53 229567GT PLUG,SANTOPRENE .5 BLACK
DOME.....................................................1
-- 74006GT COVER,GFCI,HORIZONTAL,WEATHER
USA/Canada
33 T112560GT RECEPTACLE,UK,110V.........................1
34 10777GT COVER,BLANK.......................................1
-- 33724GT KIT,GASKET,UK POWER TO PLAT.
-- 49820GT SCREW,PHILLIPS,PHM,6-32 X .5
-- 81458GT GASKET, UK POWER TO PLAT
35 45383GT ALARM,WARBLE TONE 5-30 VDC***.....1
does not include 72326 nut
-- 72326GT NUT - PLASTIC,RING FOR ALARMS
must order separately
36 824090GT SCREW,HHF,3/8-16X1,8,ZAG................1

90 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 600 Platform Components

603.1 Platform Controls


(continued)

This Page Intentionally Left Blank

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 91


600 Platform Components November 2018

604.1 Joystick Controller, Drive/Steer Functions

92 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 600 Platform Components

604.1 Joystick Controller, Drive/Steer Functions

Item Part No. Description Qty.

A 234923GT JOYSTICK,5K-0 OHM,W/RELAY............1


1 52887GT HANDLE HALF (56274)..........................2
2 43038GT BOOT-THUMB ROCKER** BLACK.........1
3 65178GT ROCKER ASSY W/ROLLPIN***.............1
4 52895GT SCREW,PHM,M3 X .5 X 12MM..............4
5 52928GT NUT-HEX,3M X 0.5MM...........................4
6 21427GT BOOT,CONTROLLER**..........................1
7 43042GT GASKET,JOYSTK.SHAFT36867/42032..1
8 72298GT POTENTIOMETER (56773)....................1
9 65546GT SCREW,PHM,M3.5 X 12MM (57890).....6
10 74368GT SPACER-POT.PLATE,JOYSTICK56773..2
11 19721GT MICROSWITCH SPACER,45049............1
12 19712GT MICROSWITCH,V3L-139-D8.................4
13 52892GT SCREW,PHS,4-40 X 1.5.........................2
14 19713GT SPRING RETURN,HEAVY
DUTY,45049............................................1
15 Ref. SCREW, 4-40 x 1/18"......................2
illustration purpose only
16 74362GT WASHER,NYLON, JOYSTICK................2
17 226383GT SCREW...................................................2
18 43040GT NUT,JS,36867/42032/44988/40612........1
coupling
19 58985GT SCREW,HANDLE42032,40612,36867....2
20 19722GT MICROSWITCH-V319M***.....................2

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 93


600 Platform Components November 2018

605.1 Rotational Controller

94 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 600 Platform Components

605.1 Rotational Controller

Item Part No. Description Qty.

-- 36557GT ROTATIONAL CONTROLLER,24V***


1 35679GT KNOB, 45048 CONTROLLER................1
2 35680GT LEGEND,PLSTC,"CREEP TO 9"***........1
3 35678GT MOUNTING PLATE, 45048....................1
4 19731GT GEAR, SLAVE, MS4,45048....................1
5 40433GT PCB,ROTATOR CONTROLLER
36557*.....................................................1
includes item 6
6 19729GT POTENTIOMETER,56886......................1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 95


700 Pumps and Manifolds November 2018

701.1 Hydraulic Power Unit

96 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 700 Pumps and Manifolds

701.1 Hydraulic Power Unit

Item Part No. Description Qty.

1 48504GT MOTOR,FUNCTION,48V DC..................1


2 44750GT SPRING-BRUSH,40844, SCISSORS
3 58936GT BRUSH COVER -PLATE-(48504)*..........1
4 58932GT BRUSH SET 4 EA...................................1
5 52913GT SCREW,HH TAPETITE THRD8-32X.50
6 52914GT SCREW,HHTAPTITE THREAD8-32X.38
7 824100GT SCREW,SHC,3/8-24X1.25,A574,ZAG.....2
8 824110GT WASHER,LOCK,3/8,ZAG.......................2
9 826793GT WASHER,FLAT,3/8,SAE,HRD,ZAG........2
10 77981GT PUMP,LIFT,3CC,CCW***........................1
-- 77990GT KIT,SEAL,3CC PUMP***

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 97


700 Pumps and Manifolds November 2018

702.1 Function Manifold

98 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 700 Pumps and Manifolds

702.1 Function Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

A 94860GT MANIFOLD,FUNCTION DC/BI*** 12 94618GT VALVE,FLOW CONTROL,.4 GPM


1 52897GT VALVE,SOLENOID, 2POS/3WAY*** L, Platform rotate and turntable rotate
A, Primary boom retract circuits

-- 52371GT SEAL KIT, VALVE 13 101055GT VALVE,NEEDLE,FINE ADJUSTMENT**


M, Platform level circuit
-- 77709GT COIL,#8 20VDC,DEUTSCH W/DIOD
14A 101114GT VALVE RELIEF,2500PSI(88513)**
2 39346GT VALVE,SOLENOID 3 POS.4 WAY*** N, Platform level circuit (to SN 58175)
B, Primary boom up/down
-- 44227GT SEAL KIT, VALVE
-- 44229GT SEAL KIT, VALVE
14B 52374GT VALVE,RELIEF,3000PSI,GS68PUMP1
-- 44236GT SPACER-DUAL COIL,#8*** N, Platform level circuit (from SN 58176)
-- 77709GT COIL,#8 20VDC,DEUTSCH W/DIOD -- 44227GT SEAL KIT, VALVE
3 39346GT VALVE,SOLENOID 3 POS.4 WAY*** 15 52906GT VALVE-RELIEF,3200 PSI
C, Secondary boom up/down O, System relief
-- 44229GT SEAL KIT, VALVE 16 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
-- 44236GT SPACER-DUAL COIL,#8*** P, Brake circuit
-- 77709GT COIL,#8 20VDC,DEUTSCH W/DIOD 17 52910GT ORIFICE PLUG, 0.060
Q, Steer circuit
4 39346GT VALVE,SOLENOID 3 POS.4 WAY***
D, Turntable rotate left/right 18 101067GT ORIFICE PLUG,030,1/16-27 NPT
R, Proportional valve circuit
-- 44229GT SEAL KIT, VALVE
19 101056GT VALVE,DIRECTIONAL,2-WAY,3 POS
-- 44236GT SPACER-DUAL COIL,#8*** S, Brake circuit (coil not included, order
-- 77709GT COIL,#8 20VDC,DEUTSCH W/DIOD separately)
5 39346GT VALVE,SOLENOID 3 POS.4 WAY*** -- 101069GT ORIFICE DISK,.030
E, Platform rotate left/right and jib S, Brake circuit
-- 44229GT SEAL KIT, VALVE -- 46258GT NUT, CARTRIDGE VALVE
-- 44236GT SPACER-DUAL COIL,#8*** -- 84385GT COIL,20VDC DEUTCSH W/DIODE
S, Brake circuit
-- 77709GT COIL,#8 20VDC,DEUTSCH W/DIOD
boom up and down 20A 129021GT ORIFICE PLATE,0.037"
U
6 39346GT VALVE,SOLENOID 3 POS.4 WAY***
F, Platform level up/down 20B 48912GT CONN,520120-4-6***
T
-- 44229GT SEAL KIT, VALVE
21A 47010GT ORIFICE DISC,.037",BLACK *
-- 44236GT SPACER-DUAL COIL,#8***
T
-- 77709GT COIL,#8 20VDC,DEUTSCH W/DIOD
21B 75453GT VALVE,CHECK,DUAL PILOT***
7 826779GT VALVE,SHUTTLE V, Platform level circuit
G, Platform level circuit
22A 101277GT VALVE,RELIEF,2100 PSI***
8 52912GT VALVE,3POSITION,4WAY* W, Secondary boom down circuit
H, Steer left/right
22B 75453GT VALVE,CHECK,DUAL PILOT***
-- 44229GT SEAL KIT, VALVE U, Platform level circuit
-- 44236GT SPACER-DUAL COIL,#8*** 23 101277GT VALVE,RELIEF,2100 PSI***
-- 77709GT COIL,#8 20VDC,DEUTSCH W/DIOD V, Secondary boom down circuit

9 101057GT VALVE,PRESS COMP,PROP DIRECT


I, Controls flow to functions
-- 119825GT COIL, 24V, DEUTSCH NO DIODE
10 1287986GT SWITCH,PRESS,#6SAE,600 PSI
J, Brake circuit
11 52897GT VALVE,SOLENOID, 2POS/3WAY***
K, Primary boom extend
-- 77709GT COIL,#8 20VDC,DEUTSCH W/DIOD

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 99


700 Pumps and Manifolds November 2018

703.1 Jib Boom and Platform Rotate Manifolds

100 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 700 Pumps and Manifolds

703.1 Jib Boom and Platform Rotate Manifolds

Item Part No. Description Qty.

1 52897GT VALVE,SOLENOID, 2POS/3WAY***


G, Jib boom / platform rotate select
-- 44174GT NUT-COIL SHORT
-- 52371GT SEAL KIT, VALVE
-- 77709GT COIL,#8 20VDC,DEUTSCH W/DIOD
2 1267570GT MANIFOLD,JIB SELECT,20V***
-- 44174GT NUT-COIL SHORT
-- 52371GT SEAL KIT, VALVE
-- 52897GT VALVE,SOLENOID, 2POS/3WAY***
-- 77709GT COIL,#8 20VDC,DEUTSCH W/DIOD
3 62506GT VALVE - COUNTERBALANCE**
E, Platform Rotate Right Circuit
-- 43018GT SEAL KIT (39345)
4 73807GT MANIFOLD,ROTATOR,CB***
-- 62507GT O-RING, ROTATOR MANIFOLD
Manifold to Platform Rotator
5 62506GT VALVE - COUNTERBALANCE**
F, Platform Rotate Left Circuit
-- 43018GT SEAL KIT (39345)

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 101


800 Hydraulic Hoses and Fittings November 2018

801.1 Drive and Steer Hoses

102 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 800 Hydraulic Hoses and Fittings

801.1 Drive and Steer Hoses

Item Part No. Description Qty.

-- 28750GT O-RING KIT,FIELD SVC,ALL PROD*


-- 33994GT PLUG AND CAP KIT-SERVICE,37 **
-- 49612GT O-RING KIT (ORFS FITTINGS)
-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
1 48904GT ELBOW,90D,520220-4-4.........................2
2 48906GT TEE,RUN,520428-4................................2
3 49119-2078GT HOSE ASSY,1/4,STR FEM,STR FEM*....2
4 49117-11091GT HOSE ASSY,1/4,90 FEM,STR FEM.......2
5 49117-9991GT HOSE ASSY,1/4,90 FEM,STR FEM.......1
6 48890GT FITTING,TEE,BRANCH,520429-4***.....1
7 49117-4691GT HOSE ASSY,1/4,90 FEM,STR FEM.......1
8 48904GT ELBOW,90D,520220-4-4.........................1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 103


800 Hydraulic Hoses and Fittings November 2018

802.1 Turntable Components

104 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 800 Hydraulic Hoses and Fittings

802.1 Turntable Components

Item Part No. Description Qty.

A 28750GT O-RING KIT,FIELD SVC,ALL PROD*


B 33994GT PLUG AND CAP KIT-SERVICE,37 **
C 49612GT O-RING KIT (ORFS FITTINGS)
D 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
1 48944GT CONN,520102-8-8..................................2
2 49143-2535GT HOSE ASSY,1/2,90 FEM,STR FEM.......1
3 48947GT ELBOW,90D,520220-8-12.......................1
4 48948GT CONN,520120-8-12................................1
5 77059-2986GT HOSE ASSY,MULTI USE***....................1
6 45162GT STRAINER ASSEMBLY,1.25" NPT***
7 48916GT CONN, 520120-6....................................2
8 48911GT ELBOW,90D,520220-4-6***....................3
9 T115351GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
10A 1270353GT HOSE ASSY, 3/4, 90 FEM, 45 FEM.......1
DC only
10B 232574GT HOSE ASSY, 3/4, 90D, STR FEM...........1
BE only
11A 48975GT CONN,520120-12-10..............................1
(to SN 56361)
11B 48974GT ELBOW,90D,520220-12-10.....................1
(from SN 56362)
12 48999GT VALVE,CHK,#8PORT-#8MALEORFS.....1
13 48939GT TEE,BRANCH,520433-8.........................1
14 49119-3378GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
15A 214814GT HOSE ASSY, 1/2, 39.25..........................1
DC only
15B 214816GT HOSE ASSY, 1/2, 20.75..........................1
BE only
16 49143-2029GT HOSE ASSY,1/2,90 FEM,STR FEMM*....1
17 48912GT CONN,520120-4-6***............................15
18 48942GT ELBOW,90D,520220-8-6.........................1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 105


800 Hydraulic Hoses and Fittings November 2018

803.1 Boom Components - Z-45/25

106 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 800 Hydraulic Hoses and Fittings

803.1 Boom Components - Z-45/25

Item Part No. Description Qty.

A 28678GT SLEEVE,NYLON,2"I.D.,BULK(100').18-inches
protective hose sleeve, 2.00" diameter
B 28750GT O-RING KIT,FIELD SVC,ALL PROD*
C 33994GT PLUG AND CAP KIT-SERVICE,37 **
D 48767GT SLEEVE,NYLON,1.42 ID..........33-inches
protective hose sleeve, 1.42" diameter
E 49612GT O-RING KIT (ORFS FITTINGS)
F 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
G 77103GT SLEEVE,NYLON,3.13 ID..........48-inches
protective hose sleeve, 3.13" diameter
1 48904GT ELBOW,90D,520220-4-4.........................2
2 49121-25688GT HOSE ASSY 1/4,STR FEM,STR MALE..2
3 48912GT CONN,520120-4-6***............................21
4 48917GT CONN,LONG,520122-6..........................2
5 49119-26078GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
6 49119-27478GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
7 48919GT TEE,BRANCH,520429-6.........................2
8 49120-33381GT HOSE ASSY 1/4, STR FEM,STR FEM....2
9 49119-2178GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
10 49119-39378GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
11 49119-34378GT HOSE ASSY 1/4, STR FEM,STR FEM....1
12 48916GT CONN, 520120-6....................................5
13 48923GT PLUG,090109A-6....................................2
14 49119-13978GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
15 49119-36378GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
16 49119-35678GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
17 Ref. Hose Assembly................................1
refer to 801.1
18 48942GT ELBOW,90D,520220-8-6.........................1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 107


800 Hydraulic Hoses and Fittings November 2018

804.1 Boom Components - Z-45/25J

108 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 800 Hydraulic Hoses and Fittings

804.1 Boom Components - Z-45/25J

Item Part No. Description Qty.

A 28678-2250GT SLEEVE,NYLON, 2" ID


B 28750GT O-RING KIT,FIELD SVC,ALL PROD*
C 33994GT PLUG AND CAP KIT-SERVICE,37 **
D 48767-700GT SLEEVE,NYLON,1.42 ID
E 49612GT O-RING KIT (ORFS FITTINGS)
F 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
1 139099GT HOSE ASSY, 1/4", 22.00........................1
2 48904GT ELBOW,90D,520220-4-4.........................2
3 48905GT CONN,520120-4***.................................5
4 49121-27788GT HOSE ASSY 1/4,STR FEM,STR MALE..2
5 49119-4178GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
6 48912GT CONN,520120-4-6***............................23
7 49121-2088GT HOSE ASSY 1/4,STR FEM,STR MALE..2
8 48917GT CONN,LONG,520122-6..........................2
9 49119-20578GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
10 49119-21878GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
11 48919GT TEE,BRANCH,520429-6.........................2
12 49120-33381GT HOSE ASSY 1/4, STR FEM,STR FEM....2
13 49119-2178GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
14 49119-37978GT HOSE ASSY 1/4,STR FEM,STR FEM.....2
15 49119-34378GT HOSE ASSY 1/4, STR FEM,STR FEM....1
16 48923GT PLUG,090109A-6....................................4
17 48916GT CONN, 520120-6....................................1
18 49119-13978GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
19 49119-35678GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
20 49119-36378GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
21 49117-11091GT HOSE ASSY,1/4,90 FEM,STR FEM.......1
22 48942GT ELBOW,90D,520220-8-6.........................1
23 232575GT HOSE ASSY, 1/4", 21.24".......................1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 109


900 Accessories November 2018

901.1 Flashing Beacon

110 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

901.1 Flashing Beacon

Item Part No. Description Qty.

1 1258189GT SCREW,PHPM,8-32X1,ZAG...................3
2 56704GT STROBE,FIREBOLT,12-80VDC,AMB**...1
(replaced 20189)
-- 122019GT FLASHTUBE,U SHAPED,360DEG,BULB
-- 226393GT FLASHTUBE,STRAIGHT,360DEG,BULB
-- 72282GT LENS,AMBER,STROBE,FIREBOLT
3 18605GT NUT,NYLOCK,8-32.................................3

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 111


900 Accessories November 2018

902.1 Platform Options

112 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

902.1 Platform Options

Item Part No. Description Qty.

A 122278GT AUX TOP RAIL,6',SWG GT, SRV


B 122279GT AUX TOP RAIL,8',SWG GT, SRV
C 28322GT OPTION,PLAT.PINCH GUARD,5 FT.
D 28323GT OPTION,PLAT.PINCH GUARD,4 FT.
E 53157-SGT PINCH GUARD,6'(1.31")SERVICE**
F 53807-SGT AUX TOP RAIL,8'(1.25")SERVICE
G 53808-SGT AUX TOP RAIL,6'(1.25")SERVICE
H 60922GT OPTION,EURO TOEBOARD
includes item 11
1 55753GT BUMPER, PLASTIC, 1.25 O.D................2
2 9599-SGT TOOL TRAY ACCESSORY***.................1
-- 7746GT BRACKET-TOOL TRAY MOUNTING......2
3A Ref. RAILING,PINCH GAURD,4 FT.........1
(tri-entry platform) (refer to 917.1)
3B Ref. RAILING,PINCH GAURD,5 FT.........1
(tri-entry platform) (refer to 917.1)
4 43392GT BUMPER,BATTERY BOX & RAILS........2
5 102785PGT CONTROL BOX COVER,LID,PTD..........1
-- 102786PGT FORMING,LATCH,CTRL BOX LID PTD
(not included - sold seperately)
-- 30468GT LATCH,SLIDE, FLUSH MOUNT STYLE
(not included - sold seperately)
6 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............8
7 824027GT NUT,TL FLG,1/4-20,G,ZAG...................32
8 88606PGT COVER,CONTROL BOX RIGHT
SIDE**.....................................................1
9 122073GT SUPPORT, RAILING.............................20
10 824227GT SCREW, BHC, 1/4-20 X 1, ZAG...........20
11 94745PGT TOEBOARD,ENTRY EUROPEAN
PNTD**...................................................1
12 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG...........4
13 1284764GT WORKLIGHT,110V,250WATT,HALOGEN.2
14 88607PGT COVER,CONTROL BOX LEFT
SIDE***...................................................1
15A 107857GT LIGHT, 12 VOLT
-- REF: Harness, Z45 Drive Lights
refer to 410.1
-- 35960GT BULB,WORKLIGHT,12V 35W
15B 107858GT WORKLIGHT,48 VOLT
-- REF: Harness, Z45 Drive Lights
refer to 410.1
16 824085GT SCREW,HHF,5/16-18X.75,8,ZAG...........2
17 35956GT BRACKET,WORK LIGHT MOUNT
5/16"........................................................2
18 824081GT SCREW,HHF,1/4-20X1.5,8,ZAG.............4
19 111526GT HINGE,PLAT CONTROL BOX COVER...1
20 54486GT RIVET,ALUM,ALUM,3/16BUTTONHEAD.11

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 113


900 Accessories November 2018

903.1 Half-height Mesh and Swing Gate Options - Side Swing Gate

114 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

903.1 Half-height Mesh and Swing Gate Options - Side Swing Gate

Item Part No. Description Qty.

1 1264101GT SCREW,HHC,5/16-18X1,8,ZAG
2 824028GT NUT,TL FLG,5/16-18,G,ZAG
3 825358GT WASHER,FLAT,5/16,USS,ZAG
4 1240313GT PANEL, HALF MESH..............................1
5 56424GT CLAMP,1.25X.5 RUBBER-CUSHION....22
6 1270314GT PANEL, HALF MESH..............................1
7 Ref. Platform Assembly
(refer to 601.1)
8 1271061GT PANEL, HALF MESH..............................1
9 1270316GT PANEL, HALF MESH..............................1
10 55753GT BUMPER, PLASTIC, 1.25 O.D................1
11 824027GT NUT,TL FLG,1/4-20,G,ZAG
12 1285700GT WELDMENT,SWING GATE PANEL........1
13 1268676GT WELDMENT,SWING GATE....................1
14 1267747GT LATCH, SWING GATE............................1
15 824027GT NUT,TL FLG,1/4-20,G,ZAG
16 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG
17 43392GT BUMPER,BATTERY BOX & RAILS........2
18 104804GT HINGE, SPRING, LONG LEG................2

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 115


900 Accessories November 2018

903.2 Half-height mesh and Swing Gate Options - Front Single Entry

116 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

903.2 Half-height mesh and Swing Gate Options - Front Single Entry

Item Part No. Description Qty.

1 824078GT SCREW,HHF,1/4-20X.75,8,ZAG...........26
2 824113GT WASHER,FLAT,USS,1/4,ZAG...............20
3 824027GT NUT,TL FLG,1/4-20,G,ZAG...................26
4 56424GT CLAMP,1.25X.5 RUBBER-CUSHION....14
5A 101853GT MESH,HALF,RH 5' PLATFORM..............1
5ft
5B 54465GT MESH,HALF,RH,6'PLATFORM...............1
6ft
6A 101852GT MESH,HALF,LH 5' PLATFORM..............1
5ft
6B 54458GT MESH,HALF,LH,6'PLATFORM...............1
6ft
7 55753GT BUMPER, PLASTIC, 1.25 O.D................2
8 REF: Platform Weldment.........................1
(refer to 601.1)
9 54165GT PLATE,FOOT SWITCH COVER.............1
10 54457GT MESH,HALF,SWING GATE***................1
11 43392GT BUMPER,BATTERY BOX & RAILS........1
12 42104GT SPRING,SHORT PLATFORM GATE......1
13A 128368GT KIT,SWING GATE W/SPRING
-- 128374GT WELDMENT,SWING
GATE,ALUMINUM..................................1
-- 42104GT SPRING,SHORT PLATFORM GATE
-- 43392GT BUMPER,BATTERY BOX & RAILS
13B 119950GT KIT,FIELD INSTALL,SWING GATE
includes 128368, 1487, 1488 and 33674
14 824207GT RIVET, STL, STL, DOME, 1/4 X .375,
ZAG.......................................................14
15 33674GT PIN,LOCK,SHORT***.............................1
16 1487GT GATE LATCH CASTING--DRILLED........1
17 1488GT RAILING CATCH CASTING--DRILLED...1
18 73901GT DECAL PLATE,MESH.............................1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 117


900 Accessories November 2018

904.1 Air Line to Platform

118 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

904.1 Air Line to Platform

Item Part No. Description Qty.

1 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2


2 1251600GT U-BOLT, FLATTENED, 1.5 X 3/8
UNC,ZAG................................................1
3 70642PGT BRACKET,AIR HOSE TO PLAT PAINT....1
4 70644-75792GT HOSE ASSY,3/8 STR FEM STR FEM*....1
-- 16073GT CLAMP,0.63,#10 X 1/4,RUB CUSH
5 45454GT CLAMP,RUB CUSH,0.75,#12 X 3/8*.......6
6 13268GT CLAMP,0.75,#12 X 1/4,RUB CUSH........6
7 1256863GT WASHER,FLAT,.75,SAE,HRD,ZAG........2
8 49212GT FEMALE BULKHEAD CONNECTOR-8...2
9 66031GT CLAMP,1.88,#30 X 3/8,RUB CUSH........2
Jib models only
10 REF. HOSE GUIDE, JIB..........................1
Refer to 509.1
11 49214GT MALE PIPE THD,1/4" SER,3/8"X18........1
12 49215GT MPT,CPLR,1/4"SER,3/8"X18..................1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 119


900 Accessories November 2018

905.1 Cold Start Package

120 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

905.1 Cold Start Package

Item Part No. Description Qty.

-- 70707GT COLD START PKG,120V BI-ENERGY


1 28853GT BLANKET,BATTERY...............................1
2 70683GT FREEZE PLUG HEATER,Z45.................1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 121


900 Accessories November 2018

906.1 Platform Overload Option

122 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

906.1 Platform Overload Option

Item Part No. Description Qty.

A 147509GT KIT,LOAD SENSE MECH,Z45 JIB


B 128045GT MODULE,LOAD SENSE 2007
1 98154GT WELDMENT,PLAT SUPPORT,LS...........1
"non-jib models with platform overload
option"
2 1253485GT SCREW,HHF,1/4-20X2,8,ZAG................2
3 824027GT NUT,TL FLG,1/4-20,G,ZAG
4 94492PGT PANEL,ACCESS PAINTED.....................1
5 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............2
6 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................2
7 61998GT WELDMENT,PLATFORM SUPPORT.....1
jib models with platform overload option
8 825020GT ROD END, .25 X 2.75, ZAG....................4
9 824079GT SCREW,HHF,1/4-20X1,8,ZAG................5
10 61726GT PIN,0.75DIAX5.75LG,CHAMFER...........4
-- 94643GT ZERK,GREASE,5/16-24,STRAIT
11 25685GT BEARING,GARLOCK,12FDU12.............8
12 824216GT SCREW,PHPM,10-32X1.5,ZAG..............2
13 824025GT NUT,TL,3/8-16,C,ZAG.............................1
14 1255758GT WASHER,FLAT,3/8,USS,ZAG.................1
15 61975GT RETAINER,SPRING,1.21 X .375............1
16 61974GT SPRING,COMP,1" OD,232 LB/IN............1
17 101512GT LOAD SUPPORT WITH BEARINGS......2
includes items 11 and 18
-- 94191GT WELDMENT,LOAD SUPPORT
18 110789GT WASHER,SHIM .0151 THK......as-needed
19 121848GT ASSY,LS,LOAD SENSE,38.5 IN.............1
20 61972GT MOUNT,SWITCH....................................1
21 34619GT BUMPER,RUBBER***.............................2
22 824122GT WASHER,FLAT,.375X1.25X.062,ZAG.....1
23 824070GT SCREW,HHC,3/8-16X3.25,8,ZAG..........1
24 1264261GT NUT,SERRATED,10-32,ZAG...................2
25 61987GT WELDMENT,ROTATOR MOUNT............1
26 45470GT CLAMP,0.31,#5 X 1/4,RUB CUSH..........1
27 99174GT PIN,0.75DIAX8.75LG,CHAMFER...........2
(Z45/25)
-- 94643GT ZERK,GREASE,5/16-24,STRAIT

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 123


900 Accessories November 2018

907.1 Hostile Environment Package - View 1

124 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

907.1 Hostile Environment Package - View 1

Item Part No. Description Qty.

A 54884GT BELLOWS,CYLINDER KIT,Z45 N/JIB


B 54883GT BELLOWS,CYL.KIT,Z45&Z51 JIB
Z-45/25J
1A 54637GT BELLOWS,PRIMARY
CYLINDER,N/JIB....................................1
1B 54638GT BELLOWS,PRIMARY CYLINDER,JIB.....1
Z-45/25J
2 54640GT BELLOWS,MASTER CYLINDER............1
3 54989GT BELLOWS,STEERING CYLINDER........1
4 54652GT BELLOWS,SECONDARY,ELEVATE
CYL.........................................................1
5 54639GT BELLOWS,SLAVE CYLINDER...............1
6 54883GT BELLOWS,CYL.KIT,Z45&Z51 JIB...........1
Z-45/25J

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 125


900 Accessories November 2018

908.1 Hostile Environment Package - View 2

126 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

908.1 Hostile Environment Package - View 2

Item Part No. Description Qty.

A 147183GT KIT, WIPER, Z-45/25...............................1


B 147184GT KIT, WIPER, Z-45/25J.............................1
1 1256108GT SCREW,HHC,3/8-16X2,8,ZAG
2 824110GT WASHER,LOCK,3/8,ZAG.......................4
3 1255758GT WASHER,FLAT,3/8,USS,ZAG.................4
4 128852GT TUBE,RD,STL,DOM,.75X.438X1.25.......2
5 824124GT BOLT,CARRIAGE,1/4-20X.75,5,ZAG.....10
6 824027GT NUT,TL FLG,1/4-20,G,ZAG...................10
7 147042GT FORMING WIPER MOUNT....................1
8 147043GT FORMING WIPER MOUNT....................1
9 101932GT TUBE,RD,STL,DOM,.75X.38X.78...........2
10 147041GT FORMING WIPER MOUNT....................2
11 1256847GT SCREW,HHC,3/8-16X1.75,8,ZAG..........2
12 45400GT SPACER TUBE,.50 LG...........................2
13 128973GT PLATE,WIPER BACKING.......................2
14 147181GT WIPER,PRIMARY BOOM.......................1
15 147044GT WIPER,PRIMARY BOOM.......................1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 127


900 Accessories November 2018

909.1 Drive Lights

128 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

909.1 Drive Lights

Item Part No. Description Qty.

1 107858GT WORKLIGHT,48 VOLT............................2


includes items 2-3 and 6-7
2 824090GT SCREW,HHF,3/8-16X1,8,ZAG................2
3 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
4 53517GT GROMMET,RUBBER .5 X .014 X .75.....2
5 128956GT COVER, DRIVE, DRIVE LIGHT OPT......1
6 824085GT SCREW,HHF,5/16-18X.75,8,ZAG...........2
7 824028GT NUT,TL FLG,5/16-18,G,ZAG...................2
8 823226GT POWER RELAY, 24V COIL.....................1
-- 54365GT SCREW,PHIL,PHM,10-32 X .5,SSTL
-- 824032GT NUT,TL FLG,10-32,F,ZAG
9 72867GT DECAL,LABEL,LIGHTS***......................1
10 128204GT SWITCH TOGGLE ASSY SPDT 2P
MNT........................................................1
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
11 6578GT CABLE TIE,7 3/8"...................................5
12 REF: Harness, Z45 Drive Lights.............1
refer to 410.1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 129


900 Accessories November 2018

910.1 Tow Package

130 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

910.1 Tow Package

Item Part No. Description Qty.

A 29104GT DECAL,TOWING INSTRUCTIONS.........1


B 35526GT DECAL,CAUTION,TOWING SPEED......2
1 48908GT FITTING,TEE,RUN,SWIVEL520432-4.....2
2 1275193GT ASSY,HOSE,HYD,BRKTOSTRCYL,Z45..1
3 48912GT CONN,520120-4-6***..............................2
4 25282GT VALVE,NEEDLE,BRAKE RELEASE.......1
5 54145GT RETAINING PIN,ASSY...........................2
6 54787GT WELDMENT,TOW STORAGE
BRKT,Z45................................................2
7 1268375GT PIN,CLEVIS,1X3.5,ZAG..........................2
8 1256119GT WASHER,SHIM,1.01X1.63X.062,ZAG....3
9 51474GT BEARING,1.00IDX1.25ODX0.75L..........2
10 54793PGT PLATE,DRAG LINK,NRRW AXLE,PNT...1
11 824129GT RUE RING,1.0,ZAG................................2
12 25817GT BEARING,1.00IDX1.25ODX1.00L..........2
13 70638GT MACHINING,TOW HITCH***..................1
14 54789GT NUT,SLOTTED,2-4-1/2 UNC...................1
15 36937GT WASHER,THRUST,2.0 X 3.0 X .188.......1
16 54757GT BEARING,UHMW,2.75"DIAX.50"LG.......2
17 18720GT BEARING,2.0IDX2.25ODX1.50L............1
18 77087GT PIN,COTTER,.25 X 3.0...........................1
19 54786GT WELDMENT,HITCH TONGUE,Z45.........1
20 106339GT PIN,TOW HITCH,1.5DIAX8.25"GRIP.....1
21 1257899GT WASHER,FLAT,1.5,F436,HRD,ZAG.......1
22 824151GT WASHER,SHIM,1.270X2.130X.062,Z.....1
23 824093GT SCREW,HHF,3/8-16X1.75,8,ZAG...........1
24 54432GT LANYARD,LYNCH PIN ASSY.................1
25 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................1
26 70632GT WELDMENT,STEER AXLE TOW
CRADLE.................................................1
27 70633GT U-BOLT,1/2-13 X 3 X 5.25***..................2
28 1255760GT WASHER,FLAT,1/2,USS,ZAG.................4
29 1256106GT NUT,TL,1/2-13,C,ZAG.............................4
30 1275192GT ASSY,HOSE,HYD,BRKTOSTRCYL,Z45..1
31 70635PGT BRACKET,TOW PKG VALVE
MOUNT***...............................................1
32 1253485GT SCREW,HHF,1/4-20X2,8,ZAG................2
33 824113GT WASHER,FLAT,USS,1/4,ZAG.................2
34 824024GT NUT,TL,1/4-20,C,ZAG.............................2

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 131


900 Accessories November 2018

911.1 Aircraft Protection Package

132 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

911.1 Aircraft Protection Package

Item Part No. Description Qty.

1 46188GT WELDMENT, AIRCRAFT TOP


BUMPER.................................................1
2 55753GT BUMPER, PLASTIC, 1.25 O.D................6
3 824227GT SCREW, BHC, 1/4-20 X 1, ZAG...........20
4 122073GT SUPPORT, RAILING.............................20
5 824027GT NUT,TL FLG,1/4-20,G,ZAG...................46
6 106044GT U-BOLT,3/8-16X4X4.63X3.00.................1
7 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................6
8 66472GT U-BOLT, SQR, 3/8-16X2X5, PLTD..........2
9 822764GT WDMT,SKID PLATE................................1
10 822769GT SPRING,EXTENSION,1.92LB/IN...........4
11 88385GT SPRING, SS, 1/2-EO500-49-4500
12 824079GT SCREW,HHF,1/4-20X1,8,ZAG................2
13 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........1
14 75617-1550GT PADDING,FOAM 3.5"OD X 1.50"ID........2
15 75636GT PADDING,FOAM,3.0"X1.50ID
90DEG..................................................10
16 824078GT SCREW,HHF,1/4-20X.75,8,ZAG...........24
17 21618GT CLAMP,1.13,#18 X 1/4,RUB CUSH......24
18 56426-700GT CHAIN,NO.2 (11 LINKS).........................8
19 75617-2275GT PADDING,FOAM 3.5"OD X 1.50"ID........2
20 822759GT WDMT,AIRCRAFT SENSOR BUMPER...1
21 77797GT WELDMENT, SENSOR MOUNT............1
22 88390GT NUT,HEX,M8,PLASTIC...........................2
23 1261292GT HARNESS ASSY,PCON,PROX KILL......1
includes 27391 proximity sensor
-- 27391GT PROXIMITY SENSOR***
24 822768GT FOAM,AIRCRAFT PROTECTION..........1
25 75617-1025GT PADDING,FOAM 3.5"OD X 1.50"ID........2
26 128203GT SWITCH TOGGLE ASSY SPDT 2P MOM
includes item 27
-- 139882GT HARN, AC PROTECTION BYPASS
27 27246GT BOOT,TOGGLE SWITCH,SHORT*
28 Ref. DECAL,FUNCTION OVERRIDE
(refer to 101.1 or 103.1)
29 1259329GT PADDING, FOAM, 46.5".........................4
30 75617-6275GT PADDING,FOAM 3.5"OD X 1.50"ID........1
31 1278629GT PADDING,FOAM, 10.0"..........................2
32 75617-2075GT PADDING,FOAM 3.5"OD X 1.50"ID........2

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 133


900 Accessories November 2018

912.1 Aircraft Protection Package with Swing Gate

134 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

912.1 Aircraft Protection Package with Swing Gate

Item Part No. Description Qty.

1 822771GT WDMT,FRAME,AIRCRAFT
PROTECTION.........................................1
2 55753GT BUMPER, PLASTIC, 1.25 O.D................8
3 824227GT SCREW, BHC, 1/4-20 X 1, ZAG...........20
4 122073GT SUPPORT, RAILING.............................20
5 824027GT NUT,TL FLG,1/4-20,G,ZAG...................46
6 1278629GT PADDING,FOAM, 10.0"..........................4
7 106044GT U-BOLT,3/8-16X4X4.63X3.00.................1
8 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................6
9 66472GT U-BOLT, SQR, 3/8-16X2X5, PLTD..........2
10 822764GT WDMT,SKID PLATE................................1
11 822769GT SPRING,EXTENSION,1.92LB/IN...........4
12 88385GT SPRING, SS, 1/2-EO500-49-4500
13 824079GT SCREW,HHF,1/4-20X1,8,ZAG................2
14 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........1
15 75617-1550GT PADDING,FOAM 3.5"OD X 1.50"ID........2
16 75636GT PADDING,FOAM,3.0"X1.50ID
90DEG..................................................10
17 824078GT SCREW,HHF,1/4-20X.75,8,ZAG...........24
18 21618GT CLAMP,1.13,#18 X 1/4,RUB CUSH......24
19 56426-700GT CHAIN,NO.2 (11 LINKS).........................8
20 75617-2275GT PADDING,FOAM 3.5"OD X 1.50"ID........2
21 822759GT WDMT,AIRCRAFT SENSOR BUMPER...1
22 77797GT WELDMENT, SENSOR MOUNT............1
23 88390GT NUT,HEX,M8,PLASTIC...........................2
24 1261292GT HARNESS ASSY,PCON,PROX KILL......1
includes 27391 proximity sensor
-- 27391GT PROXIMITY SENSOR***
25 822768GT FOAM,AIRCRAFT PROTECTION..........1
26 75617-1025GT PADDING,FOAM 3.5"OD X 1.50"ID........2
27 128203GT SWITCH TOGGLE ASSY SPDT 2P MOM
includes item 28
-- 139882GT HARN, AC PROTECTION BYPASS
28 27246GT BOOT,TOGGLE SWITCH,SHORT*
29 Ref. DECAL,FUNCTION OVERRIDE
(refer to 101.1 or 103.1)
30 1259329GT PADDING, FOAM, 46.5".........................4
31 75617-2075GT PADDING,FOAM 3.5"OD X 1.50"ID........2

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 135


900 Accessories November 2018

913.1 Pipe Cradle Accessory

136 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

913.1 Pipe Cradle Accessory

Item Part No. Description Qty.

A 85300GT PIPE CRADLE ASSY. SERV (ONE)**


(single)
-- 65630GT INSTRUCTIONS-PIPE CRADLE,BOOMS
1 824083GT SCREW,HHF,1/4-20X2.5,8,ZAG.............4
2 1277924GT NUT,NYLOCK FLG,1/4-20,F,ZAG...........4
3 56570GT STRAP, CONDUIT HOLDER 60"***........2
4 55753GT BUMPER, PLASTIC, 1.25 O.D................4
5 19018GT TRIMLOCK,BLACK,5/32"..........11-inches
6 56525GT WELDMENT, PIPE CRADLE..................2
(decal not included order seperately)
-- 72875GT DECAL,WARNING,PIPE
CRADLE,BOOM.....................................4
(must be ordered seperately)
7 81368GT WELDMENT,PIPE CRADLE MOUNT.....4
8 1251600GT U-BOLT, FLATTENED, 1.5 X 3/8
UNC,ZAG................................................8
9 1274322GT NUT,NYLOCK FLG,3/8-16,F,ZAG.........16

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 137


900 Accessories November 2018

914.1 Fall Arrest Bar

138 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

914.1 Fall Arrest Bar

Item Part No. Description Qty.

1 1256856GT SCREW,HHF,3/8-16X2.5,8,ZAG.............4
2 1256389GT FORMING,INNER HANGER..................2
3 1251997GT NUT,TL FLG,1/2-13,G,ZAG.....................2
4 1256851GT SCREW,HHF,1/2-13X3.5,8,ZAG.............2
5 1260892GT END STOP,TRACK,FALL ARREST
BAR.........................................................2
6 36388GT BUMPER,RUBBER,.75 X .50H,STUD.....2
7 1274322GT NUT,NYLOCK FLG,3/8-16,F,ZAG...........8
8 1256481GT SPACER, HANGER BRACKET..............8
9A 1256400GT DECAL,TRACK,FALL ARREST
BAR,WORD............................................1
9B 1260910GT DECAL,TRACK,FALL ARREST
BAR,SYMBOL.........................................1
9C 1256400FRGT DECAL,TRACK,FALL ARREST
BAR,WORD FR......................................1
10A 1256378GT ACC,FALL ARREST BAR,6FT WORD.....1
includes instructions and decals
-- 1256380GT ASSY,TRACK,FALL ARREST BAR,6FT
WORD
includes decals
10B 1261023GT ACC,FALL ARREST BAR,6FT SYM.......1
includes instructions and decals
-- 1261025GT ASSY,TRACK,FALL ARREST BAR,6FT
SYM
includes decals
10C 1261019GT ACC,FALL ARREST BAR,6FT FR..........1
includes instructions and decals
-- 1261021GT ASSY,TRACK,FALL ARREST BAR,6FT
FR
includes decals
11 40434GT DECAL,LANYARD ANCHORAGE
POINT.....................................................1
12 1256439GT TROLLEY, TRACK, FALL ARREST
BAR.........................................................1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 139


900 Accessories November 2018

915.1 Operators Protection Alarm (to January 2017)

140 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

915.1 Operators Protection Alarm (to January 2017)

Item Part No. Description Qty.

B 1275537GT ASSEMBLY, OPA PROTECTION


CAGE......................................................1
1 1255018GT BASE ENCLOSURE,RED,OPA..............1
2 1255021GT SOUNDER,MIDI,OPA.............................1
3A 1255037GT SOUNDER LENS, OPA, BLUE...............1
(standard lens fitted to OPA)
3B 1270116GT SOUNDER LENS, OPA, RED.................1
3C 1270117GT SOUNDER LENS, OPA, AMBER............1
3D 1270118GT SOUNDER LENS, OPA, CLEAR............1
4 1255033GT HARN,PIGTAIL,TAPESWITCH,OPA.......1
5 1255028GT STAND OFF,CONTROL UNIT.................4
6 1255024GT BRACKET,CONTROL UNIT....................1
7 1255025GT SPACER,HEAT SINK..............................1
8 1255023GT ASSY,MODULE,CONTROL UNIT,OPA....1
9 1255022GT MODULE,CONTROL UNIT,PCB,OPA.....1
10 1255067GT NUT,M4 NYLOCK...................................4
11 1255066GT WASHER,M4 NYLON.............................4
12 1255035GT ASSEMBLY,CABLE,TAPESWITCH.........1
13 1275539GT FORMING, OPA CAP.............................1
14 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............5
15 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................9
16 1255038GT SCREW,M5X16 BHD..............................4
17 1255027GT WASHER,M5 NYLON.............................4
18 1255890GT DECAL,COSMETIC,GENIE....................1
19 1255020GT LID ENCLOSURE,RED,OPA..................1
20 1255019GT GASKET,ENCLOSURE..........................1
21 1255029GT ASSEMBLY,TAPESWITCH.....................1
"(6'/8' platforms) (includes j-box and
fasteners)"
22 1255036GT ASSEMBLY RESET SWITCH.................1
23 1255889GT DECAL,SYMBOL-READ THE
MANUAL.................................................1
24 1255068GT SCREW,M6X8........................................2
25 1255047GT SENSOR,RUBBER EDGE......................1
(6'/8' platforms)
26 43392GT BUMPER,BATTERY BOX & RAILS......17
27 824113GT WASHER,FLAT,USS,1/4,ZAG...............19
28 1275538GT FORMING, OPA CAGE...........................1
29 824080GT SCREW,HHF,1/4-20X1.25,8,ZAG...........4
30 1275540GT FORMING, OPA, BRACKET...................1
31 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................4
32 1251600GT U-BOLT, FLATTENED, 1.5 X 3/8
UNC,ZAG................................................2
33 237238GT SCREW,HHF,M6-1.0X12,DIN6921,10.....2
34 1257389GT WASHER, FLAT,
M6X18X1.6,DIN9021,ZAB......................2

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 141


900 Accessories November 2018

915.2 Lift Guard Contact Alarm (from January 2017)

142 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

915.2 Lift Guard Contact Alarm (from January 2017)

Item Part No. Description Qty. Item Part No. Description Qty.

-- From January 2017, this option became a 21 1278144GT WELDMENT, LEFT CONTACT ALARM,
standard installation on all models unless LARGE....................................................1
the customer specifically request not to 22 1278982GT DECAL, INSTRUCTION, ACTUATOR
have it installed SWITCH SOCKET..................................1
-- 1279135GT KIT, LIFT GUARD CONTACT ALARM,6'-8'
PLATFORM,NON-ALC1000
measure platform before ordering - for 5',
6', and 8' platforms only.
-- 1278452GT HARNESS, OPA2, Z45DC/BE
-- 78098GT RELAY,24VDC,40/30A,SLD W/BRKT*
-- 1278121GT MODULE, PLUS+1, CONTACT ALARM
located inside the Platform Control Box
1 1264934GT SCREW,HHF,10-24X.5
2 73575GT SPRING CLIP,10-24,.025-.125X.468,ZAG
3 12344GT NUT,NYLOCK,6-32
4 1256859GT SCREW,PHPM,6-32X.875,ZAG
5 1278111GT ASSEMBLY, LIGHT, CONTACT
ALARM....................................................2
6 1278542GT DECAL, INSTRUCTION, CONTACT
ALARM
7 824078GT SCREW,HHF,1/4-20X.75,8,ZAG
8 1277924GT NUT,NYLOCK FLG,1/4-20,F,ZAG
9 1278119GT ASSEMBLY, SENSOR, PROX, CONTACT
ALARM....................................................1
10 1278433GT ASSY, SENSOR W/HOUSING
(Includes holder item 1277877 and sensor
part 1278119)
-- 1277877GT HOLDER, SENSOR................................1
11 1277873GT FORMING, SENSOR HOLDER..............1
12 1278416GT ASSEMBLY,CONTACT ALARM CABLE,
LARGE....................................................1
-- 1261184GT NUT,1/4-20,8,ZAG
Part of assembly 1278416
-- 1278124GT MAGNET, 1/4-20, 15 LB.
Part of assembly 1278416
-- 1278368GT GRIP, CABLE
Part of assembly 1278416
-- 1278458GT CONTACT ALARM WIRE ASSY, LARGE
Part of assembly 1278416
13 825352GT SCREW,PHPM,10-32X1.25,ZAG
14 1264261GT NUT,SERRATED,10-32,ZAG
15 1278138GT WELDMENT, RIGHT CONTACT ALARM,
LARGE....................................................1
16 1277875GT PLATE, CABLE AND WIRE COVER.......1
17 1277876GT GUIDE, CABLE.......................................1
18 1274322GT NUT,NYLOCK FLG,3/8-16,F,ZAG
19 824090GT SCREW,HHF,3/8-16X1,8,ZAG
20 1278363GT CLAMP, 1.25 INCH TUBE.......................2

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 143


900 Accessories November 2018

916.1 Operator Protective Structure

144 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

916.1 Operator Protective Structure

Item Part No. Description Qty.

A Fits all 6' and 8' Booms


1 219158GT ACCESSORY,OPERATOR PROT
STRUCT..................................................1
(Complete) includes all fasteners
2 1256468GT NUT,3/8-16,8,ZAG...................................8
3 1255758GT WASHER,FLAT,3/8,USS,ZAG...............12
4 824069GT SCREW,HHC,3/8-16X2.5,8,ZAG............4
5 1251600GT U-BOLT, FLATTENED, 1.5 X 3/8
UNC,ZAG................................................4
6 1261184GT NUT,1/4-20,8,ZAG...................................4
7 824113GT WASHER,FLAT,USS,1/4,ZAG.................6
8 824120GT WASHER,FLAT,.375X1.50X.125,ZAG.....2
"Use only with the platform control box
cover option"
9 824060GT SCREW,HHC,1/4-20X1,8,ZAG...............4
10 Ref. DECAL, INSTRUCTION, OPS.........1
Refer to Section 100

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 145


900 Accessories November 2018

917.1 Auxiliary Rail Option

146 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

917.1 Auxiliary Rail Option

Item Part No. Description Qty.

A 1279765GT KIT,LATCH GUARD.................................1


1 55753GT BUMPER, PLASTIC, 1.25 O.D................4
2 1270570GT AUX RAIL, 6' PLAT, SIDE ENTRY...........1
3A 28329GT RAILING,PINCH GAURD,4 FT................1
(tri-entry with sliding mid-rails platform)
3B 28328GT RAILING,PINCH GAURD,5 FT................1
(tri-entry with sliding mid-rails platform)
4 824079GT SCREW,HHF,1/4-20X1,8,ZAG..............22
5 824027GT NUT,TL FLG,1/4-20,G,ZAG...................22
6 122073GT SUPPORT, RAILING.............................22
7 Ref.WELDMENT, PLATFORM................1
(refer to 602.1)
8 1277966GT TUBE,SQ,STL, 1.00 x 1.00 x .120..........1
9 1277952GT GUARD, SWING GATE...........................1
10 824086GT SCREW,HHF,5/16-18X1,8,ZAG..............5
11 56424GT CLAMP,1.25X.5 RUBBER-CUSHION.....5
12 824028GT NUT,TL FLG,5/16-18,G,ZAG...................5
13 1270571GT AUX RAIL, 6' PLAT, SIDE ENTRY...........1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 147


900 Accessories November 2018

918.1 Panel Cradle Option

148 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018 900 Accessories

918.1 Panel Cradle Option

Item Part No. Description Qty.

-- 77683GT ACCESSORY,PANEL CRADLE,ANSI


(ANSI/CSA models)
1 88377-1400GT FOAM PAD, 3" OD X 1.25" ID X 14 IN.....2
2 77664GT ADJUSTABLE STRAP ASSY..................1
3 73463-1175GT TUBE, RD, ALUM, 1.25 X .083 X 11.75...2
4 824038GT NUT, TL JAM, 3/8-16, A, ZAG.................4
5 228849GT FORMING,SECONDARY SUPPORT.....2
6 1274322GT NUT,NYLOCK FLG,3/8-16,F,ZAG...........8
7A 82410GT DECAL,WARNING,PANEL CRADLE......2
(ANSI/CSA models)
8 228848GT FORMING PANEL CRADLE...................2
9 56934GT PAD,REST,1"THICK,FLANGED..............4
10 1251600GT U-BOLT, FLATTENED, 1.5 X 3/8
UNC,ZAG................................................2
11 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG...........1
12 1277924GT NUT,NYLOCK FLG,1/4-20,F,ZAG...........1
13 56424GT CLAMP,1.25X.5 RUBBER-CUSHION.....1

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 149


November 2018

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

1000001GT ...............19–20 114025GT .................13–14, 17, 19– 1255024GT ...............141 1257733GT ...............11
1000027GT ...............14 20, 23 1255025GT ...............141 1257899GT ...............131
101055GT .................99 114114GT .................13–14, 17, 19– 1255027GT ...............141 1258189GT ...............111
101056GT .................99 20, 23 1255028GT ...............141 1258567GT ...............11
101057GT .................99 114117GT .................13–14, 19–20 1255029GT ...............141 1258768GT ...............59
101067GT .................99 114221GT .................13–14, 19–20 1255030GT ...............65 1259322GT ...............65
101069GT .................99 114247GT .................17, 23 1255033GT ...............141 1259323GT ...............65
101080GT .................65 114248GT .................17, 23 1255035GT ...............141 1259329GT ...............133, 135
101114GT .................99 114249GT .................17, 23 1255036GT ...............141 1259639GT ...............65
101277GT .................99 114251GT .................17 1255037GT ...............141 1259857GT ...............37, 45, 47
101425PGT ...............31 114252GT .................17, 23 1255038GT ...............141 1260173GT ...............65
101426PGT ...............31 114258GT .................13–14 1255047GT ...............141 1260372GT ...............37
101512GT .................123 114334GT .................17, 23 1255066GT ...............141 1260892GT ...............139
101815GT .................45 114343GT .................17, 23 1255067GT ...............141 1260910GT ...............139
101852GT .................117 114345GT .................17, 23 1255068GT ...............141 1260940GT ...............67
101853GT .................117 114350GT .................19–20, 23 1255452GT ...............37, 71 1261019GT ...............139
101858GT .................63 114389GT .................13–14, 19–20 1255469GT ...............37 1261021GT ...............139
101859GT .................63 114390GT .................13–14, 19–20 1255758GT ...............27–29, 33, 37, 1261023GT ...............139
101860GT .................61 114391GT .................17 49, 53, 61, 123, 1261025GT ...............139
101861GT .................61 114397GT .................13–14, 19–20 127, 145 1261184GT ...............143, 145
101862GT .................63 119058GT .................87 1255760GT ...............37, 45, 53, 69, 1261221GT ...............65
101863GT .................61 119060GT .................59 131 1261292GT ...............133, 135
101932GT .................127 119061GT .................56 1255763GT ...............31 1261845GT ...............65
102785PGT ...............113 119062GT .................56 1255805GT ...............27–29, 31 1261899GT ...............65
102786PGT ...............113 119063GT .................56 1255858GT ...............65 1261900GT ...............65
102992GT .................87 119064GT .................56 1255889GT ...............141 1262031GT ...............28–29, 59
104804GT .................87, 115 119209GT .................27–29 1255890GT ...............141 1262220GT ...............65
106044GT .................133, 135 119210GT .................27–29 1256106GT ...............37, 131 1262223GT ...............65
106069GT .................61 119242GT .................43 1256108GT ...............33, 127 1262512GT ...............65
106117GT .................27–29 119403GT .................51 1256109GT ...............45, 69, 71, 73, 81 1262633GT ...............71
106120GT .................27–29 119404GT .................51 1256112GT ...............37 1263056GT ...............71
106121GT .................27–29 119536PGT ...............83 1256118GT ...............27–29, 37, 49, 1263057GT ...............71
106122GT .................27–29 119542GT .................83 51, 61 1263142GT ...............45
106123GT .................27–29 119619GT .................25 1256119GT ...............131 1263232GT ...............45
106124GT .................27–29 119684GT .................41 1256127GT ...............73, 83 1263234GT ...............45
106125GT .................27–29 119685GT .................41 1256170GT ...............45 1263554GT ...............27–29
106126GT .................27–29 119767GT .................27–29 1256177GT ...............69 1264101GT ...............115
106148GT .................27–29 119784PGT ...............51 1256180GT ...............83 1264259GT ...............63
106163GT .................81 119787PGT ...............35 1256182GT ...............27–29, 37, 45 1264261GT ...............27–29, 49, 59,
106241GT .................31 119825GT .................99 1256231GT ...............75, 77 61, 63, 73, 90,
106339GT .................131 119950GT .................117 1256267GT ...............67, 71 123, 143
106427GT .................45, 69 120236GT .................59 1256284GT ...............41, 43 1264308GT ...............14, 20
106972GT .................69 120269GT .................45 1256312GT ...............28–29 1264822GT ...............65
106974GT .................69 120297GT .................90 1256378GT ...............139 1264834GT ...............65
106976GT .................69 120300GT .................90 1256380GT ...............139 1264934GT ...............143
106983GT .................69 121848GT .................65, 123 1256389GT ...............139 1265481GT ...............73
106986GT .................69 122019GT .................111 1256400FRGT ...........139 1266606GT ...............65
107588GT .................67 122073GT .................113, 133, 135, 1256400GT ...............139 1267570GT ...............101
107590GT .................67 147 1256439GT ...............139 1267746GT ...............87
107594GT .................61 122278GT .................113 1256460GT ...............87 1267747GT ...............87, 115
107651GT .................45 122279GT .................113 1256468GT ...............145 1267779GT ...............25
107727GT .................67 122513GT .................90 1256469GT ...............63 1267780GT ...............28–29
10775GT ...................90 122514GT .................89–90 1256481GT ...............139 1267781GT ...............25
10777GT ...................90 122994GT .................55–56 1256693GT ...............25, 27–29 1267782GT ...............28–29
107803GT .................37 12344GT ...................59, 143 1256803GT ...............75, 81 1267784GT ...............25
107805GT .................37 1240313GT ...............115 1256844GT ...............67, 69 1267785GT ...............28–29
107811GT .................37 1251565GT ...............25 1256847GT ...............61, 73, 127 1267786GT ...............25
107857GT .................113 1251600GT ...............39, 87, 119, 137, 1256848GT ...............37 1267787GT ...............28–29
107858GT .................113, 129 141, 145, 149 1256851GT ...............139 1268375GT ...............131
107859GT .................67 1251757GT ...............47, 59, 90 1256855GT ...............31, 69, 87, 113, 1268676GT ...............115
107881GT .................69 1251793GT ...............41 115, 149 1268954GT ...............28–29
110160GT .................45 1251794GT ...............41 1256856GT ...............139 1268GT .....................11
110286GT .................39 1251795GT ...............41 1256859GT ...............143 1270116GT ...............141
110310GT .................69 1251796GT ...............39 1256863GT ...............77, 81, 119 1270117GT ...............141
110382GT .................49, 61 1251997GT ...............37, 45, 139 1256922GT ...............73 1270118GT ...............141
110523GT .................43 1253185GT ...............56, 61, 90 1257227GT ...............37, 90 1270314GT ...............115
110651GT .................90 1253478GT ...............33, 37, 79 1257229GT ...............37 1270316GT ...............115
110657GT .................65 1253485GT ...............63, 123, 131 1257248GT ...............87 1270353GT ...............105
110671GT .................81 1253498GT ...............53, 67, 71 1257249GT ...............87 1270570GT ...............147
110749GT .................43 1255018GT ...............141 1257296GT ...............90 1270571GT ...............147
110789GT .................123 1255019GT ...............141 1257389GT ...............141 1271061GT ...............115
111051GT .................75 1255020GT ...............141 1257390GT ...............90 1271772GT ...............47
111052GT .................75 1255021GT ...............141 1257454GT ...............69 1271773GT ...............47
111053GT .................75 1255022GT ...............141 1257458GT ...............81 1272303GT ...............85
111526GT .................113 1255023GT ...............141 1257628GT ...............51, 53 1272307GT ...............87

150 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

1272998GT ...............39 128491GT .................35 139434GT .................41 218571GT .................28–29


1273205GT ...............81 128492GT .................35 139656GT .................41 21858GT ...................55–56
1274322GT ...............75, 137, 139, 128534GT .................83 139687GT .................77 219158GT .................145
143, 149 1285689GT ...............65 139688GT .................77 219160GT .................13–14, 17, 19–
1274551GT ...............47 1285700GT ...............115 139701GT .................75 20, 23
1274858GT ...............85 128578GT .................55–56, 89–90 139702GT .................75 21982GT ...................55–56
1275192GT ...............131 128580-SGT ..............55–56, 89–90 139779GT .................75 22262GT ...................27–29
1275193GT ...............131 128581-SGT ..............56, 89–90 139781GT .................75 22263GT ...................27–29
1275393GT ...............85 1285812GT ...............65 139857GT .................33 22446GT ...................41
1275395GT ...............85 128582-SGT ..............55–56, 89–90 139882GT .................133, 135 226383GT .................93
1275396GT ...............85 128584-SGT ..............56 139965GT .................28–29 226393GT .................111
1275397GT ...............85 128596GT .................75 139966GT .................28–29 22672GT ...................41
1275537GT ...............141 128597GT .................75 139967GT .................28–29 227130GT .................19–20
1275538GT ...............141 128598GT .................27–29 139968GT .................28–29 227213GT .................19–20
1275539GT ...............141 128601GT .................73 144161GT .................33, 51 227214GT .................14
1275540GT ...............141 128603GT .................73 146051GT .................28–29 227564GT .................87
1277873GT ...............143 128605GT .................73 146052GT .................28–29 227617GT .................87
1277875GT ...............143 128645GT .................33, 51 146478GT .................89–90 227833GT .................41
1277876GT ...............143 128646GT .................51 147034GT .................28–29 22811GT ...................28–29
1277877GT ...............143 1286600GT ...............27–29 147041GT .................127 228848GT .................149
1277924GT ...............137, 143, 149 1286602GT ...............27–29 147042GT .................127 228849GT .................149
1277952GT ...............147 1286603GT ...............27–29 147043GT .................127 228946GT .................33
1277966GT ...............147 1287986GT ...............99 147044GT .................127 228947GT .................33
1278111GT ...............143 128812GT .................65 147089GT .................55–56 228973GT .................25, 33
1278119GT ...............143 128816GT .................65 147093GT .................55–56 22903GT ...................39
1278121GT ...............143 128825GT .................33 147094GT .................37 229131GT .................28–29
1278124GT ...............143 128852GT .................127 147121GT .................87 229132GT .................28–29
1278138GT ...............143 128862GT .................75 147181GT .................127 229133GT .................28–29
1278144GT ...............143 128929-300GT ..........35 147183GT .................127 22934GT ...................39
1278363GT ...............143 128941GT .................65 147184GT .................127 229567GT .................55–56, 89–90
1278368GT ...............143 128956GT .................129 147187GT .................28–29 229812GT .................89–90
1278416GT ...............143 128973GT .................127 147205GT .................41 229833GT .................28–29
1278433GT ...............143 128995GT .................73 147206GT .................41 229834GT .................28–29
1278452GT ...............143 128997GT .................83 147208GT .................41 230059GT .................31
1278458GT ...............143 128998GT .................69 147253GT .................89–90 230060GT .................31
1278542GT ...............143 129021GT .................99 147509GT .................123 230062GT .................25
1278629GT ...............133, 135 13097GT ...................27–29 1484GT .....................11 230501GT .................56
1278982GT ...............143 13268GT ...................27–29, 49, 90, 1487GT .....................117 23057GT ...................39
1279135GT ...............143 119 1488GT .....................117 23083-SGT ................37
1279765GT ...............147 133067GT .................17, 23 150026GT .................49 23083GT ...................27–29
128045GT .................59, 123 133278GT .................13–14 150103GT .................73, 77, 79 231513GT .................43
1280665GT ...............33, 51 133286GT .................17, 23, 33 15243GT ...................59, 90 232486GT .................28–29
128118GT .................33 13585GT ...................90 16073GT ...................119 232574GT .................105
128200GT .................55–56, 89–90 139011-SGT ..............35 160809GT .................85 232575GT .................109
128201GT .................56, 89–90 139020GT .................35 161541GT .................85 233715GT .................81
128202GT .................55–56, 89–90 139041GT .................35 161542GT .................85 233716GT .................77
128203GT .................133, 135 139047GT .................35 161553GT .................31 233745GT .................77, 81
128204GT .................56, 129 139048GT .................35 161554GT .................31 233807GT .................27–29
128206GT .................89–90 139049GT .................35 161884GT .................39 23404GT ...................59
1282314GT ...............47 139050GT .................35 1697-400GT ..............69 23457GT ...................39
128301GT .................73 139051GT .................35 18576GT ...................27–29 23469GT ...................39
128304GT .................73 139052GT .................35 18605GT ...................111 23472GT ...................39
128308GT .................75 139053GT .................35 18720GT ...................67, 71, 131 23473GT ...................43
128309GT .................75 139054GT .................35 18963GT ...................51 234923GT .................93
128310GT .................75 139055GT .................35 19018GT ...................137 237145GT .................90
128311GT .................75 139056GT .................35 19506GT ...................55–56 237238GT .................141
128319GT .................49 139057GT .................35 19520GT ...................31 237688GT .................69
128337GT .................27–29 139058GT .................35 19712GT ...................93 24038GT ...................37
128368GT .................117 139059GT .................35 19713GT ...................93 24514GT ...................87
128374GT .................117 139060GT .................35 19721GT ...................93 25282GT ...................131
128375GT .................33 139062GT .................35 19722GT ...................93 25388GT ...................33, 51
128376GT .................33 139063GT .................35 19729GT ...................95 25553GT ...................56
1283776GT ...............11 139064GT .................35 19731GT ...................95 25685GT ...................123
128377GT .................33 139099GT .................109 20780GT ...................41 25817GT ...................25, 37, 131
1284282GT ...............65 139306GT .................13–14 21427GT ...................93 27082GT ...................41
128454GT .................83 139318GT .................33, 51 214814GT .................105 27089GT ...................41
128465GT .................35 139351GT .................27–29 214816GT .................105 27126GT ...................37
128466GT .................35 139353GT .................27–29 215235GT .................25 27204GT ...................13–14, 17, 19–
1284764GT ...............113 139354GT .................27–29 215777GT .................28–29 20, 23
128482GT .................83 139355GT .................27–29 21618GT ...................77, 133, 135 27205GT ...................13–14, 17, 19–
128483GT .................83 139368GT .................65 21619GT ...................77 20, 23
128486GT .................35 139417PGT ...............63 216769GT .................65 27206GT ...................13–14, 17, 19–
128487GT .................35 139421GT .................39 216791GT .................59 20, 23
128488GT .................35 139423GT .................39 216793GT .................59 27207GT ...................13–14, 17, 19–
128489GT .................35 139428GT .................41 218083GT .................59 20, 23
128490GT .................35 139429GT .................11, 41 218570GT .................28–29

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 151


November 2018

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

27246GT ...................55–56, 89–90, 35956GT ...................113 47010GT ...................99 50546GT ...................73, 79


129, 133, 135 35960GT ...................113 47377GT ...................77, 79 50548PGT .................69
27367GT ...................43 36179GT ...................49, 51 48504GT ...................97 50552GT ...................73
27391GT ...................65, 133, 135 36212GT ...................31 48767-700GT ............109 50570GT ...................51
27488GT ...................37 36369GT ...................31 48767GT ...................107 50584GT ...................73
27581GT ...................11 36372GT ...................28–29 48890GT ...................103 50635GT ...................69
28156GT ...................43 36388GT ...................139 48904GT ...................45, 103, 107, 109 50668-SGT ................27–29
28159GT ...................13–14, 17 36555GT ...................11 48905GT ...................109 50698GT ...................73
28161GT ...................13–14, 19–20 36557GT ...................89–90, 95 48906GT ...................103 50744GT ...................53
28162GT ...................13–14 36937GT ...................131 48908GT ...................131 50770GT ...................25
28164GT ...................13–14 37184GT ...................51 48911GT ...................105 50776GT ...................45
28165GT ...................13–14, 19–20 37185GT ...................51 48912GT ...................99, 105, 107, 50784GT ...................61
28171GT ...................13–14 37186GT ...................51 109, 131 50924GT ...................63
28174GT ...................13–14, 17, 19– 37187GT ...................51 48916GT ...................105, 107, 109 50952GT ...................69
20, 23 37189GT ...................28–29 48917GT ...................107, 109 50959GT ...................53
28175GT ...................13–14, 19–20 37191GT ...................51 48919GT ...................107, 109 50966GT ...................53
28176GT ...................13–14, 19–20 37192GT ...................51 48923GT ...................107, 109 50974GT ...................49, 61
28177GT ...................13–14, 19–20 37947GT ...................55–56 48939GT ...................105 50990GT ...................61
28181GT ...................13–14, 19–20 39223GT ...................53 48942GT ...................105, 107, 109 51147GT ...................31, 35
28235GT ...................13–14, 17, 19– 39346GT ...................99 48944GT ...................105 51474GT ...................131
20, 23 40433GT ...................95 48947GT ...................105 52371GT ...................99, 101
28236GT ...................13–14, 19–20 40434GT ...................13–14, 17, 19– 48948GT ...................105 52374GT ...................99
28322GT ...................113 20, 23, 139 48974GT ...................105 52514GT ...................41
28323GT ...................113 42019GT ...................53 48975GT ...................105 52532GT ...................39
28328GT ...................147 42104GT ...................117 48999GT ...................105 52533GT ...................39
28329GT ...................147 42288GT ...................90 49117-11091GT ........103, 109 52539GT ...................43
28372GT ...................13–14, 19–20 42502GT ...................73 49117-4691GT ..........103 52540GT ...................43
28678-2250GT ..........109 42662GT ...................41 49117-9991GT ..........103 52541GT ...................43
28678GT ...................107 42781GT ...................59, 90 49119-13978GT ........107, 109 52664GT ...................13–14, 19–20
28750GT ...................11, 103, 105, 42941-75GT ..............69 49119-20578GT ........109 52672GT ...................13–14, 19–20
107, 109 43018GT ...................101 49119-2078GT ..........103 52806GT ...................39
28853GT ...................121 43038GT ...................93 49119-2178GT ..........107, 109 52808GT ...................39
28963GT ...................43 43040GT ...................93 49119-21878GT ........109 52810GT ...................39
29080GT ...................73 43042GT ...................93 49119-26078GT ........107 52812GT ...................39
29104GT ...................131 43179GT ...................29 49119-27478GT ........107 52813GT ...................39
29868GT ...................31 43181GT ...................90 49119-3378GT ..........105 52816GT ...................11, 39
30080GT ...................13–14, 19–20 43392GT ...................87, 113, 115, 49119-34378GT ........107, 109 52818GT ...................39
30138GT ...................47, 73 117, 141 49119-35678GT ........107, 109 52823GT ...................41
30222GT ...................77, 79, 81 43595GT ...................13–14 49119-36378GT ........107, 109 52824GT ...................41
30370GT ...................71 43658GT ...................13–14, 19–20 49119-37978GT ........109 52825GT ...................41
30468GT ...................113 43956GT ...................51 49119-39378GT ........107 52826GT ...................41
30794GT ...................65 43960-6950GT ..........87 49119-4178GT ..........109 52832GT ...................41
30996GT ...................90 43960GT ...................69 49120-33381GT ........107, 109 52834GT ...................41
31060GT ...................13–14, 19–20 44174GT ...................101 49121-2088GT ..........109 52835GT ...................41
31508GT ...................13–14, 19–20 44227GT ...................99 49121-25688GT ........107 52836GT ...................41
31779GT ...................11 44229GT ...................99 49121-27788GT ........109 52838GT ...................41
31785GT ...................13–14, 19–20 44236GT ...................99 49143-2029GT ..........105 52841GT ...................43
31787GT ...................13–14, 19–20 44248GT ...................13–14, 19–20 49143-2535GT ..........105 52847GT ...................43
31788GT ...................13–14, 19–20 44750GT ...................97 49212GT ...................119 52851GT ...................43
31982GT ...................47 44778GT ...................28–29 49214GT ...................119 52865GT ...................13–14, 19–20
32066GT ...................39, 43 44788GT ...................11, 53 49215GT ...................119 52866GT ...................41
32067GT ...................39 44980GT ...................13–14, 19–20 49408GT ...................39 52867GT ...................11, 41
32069GT ...................39 44981GT ...................13–14, 17, 19– 49612GT ...................11, 103, 105, 52887GT ...................93
32077GT ...................41 20, 23 107, 109 52892GT ...................93
32087GT ...................43 44986GT ...................13–14, 19–20 49613GT ...................11, 103, 105, 52895GT ...................93
32090GT ...................43 45071GT ...................27–29, 67 107, 109 52897GT ...................99, 101
32150GT ...................11 45074GT ...................25 49772GT ...................69 52906GT ...................99
32151GT ...................11 45112GT ...................25 49820GT ...................90 52907GT ...................99
32728GT ...................13–14, 19–20 45113GT ...................25 49863GT ...................37, 51 52910GT ...................99
33550GT ...................13–14, 17, 19– 45114GT ...................25 49878GT ...................51 52912GT ...................99
20, 23 45162GT ...................53, 105 50294GT ...................85 52913GT ...................97
33555GT ...................61 45209GT ...................31 50371GT ...................27–29 52914GT ...................97
33674GT ...................117 45363GT ...................49, 61, 63 50393GT ...................25 52928GT ...................93
33724GT ...................90 45383GT ...................90 50394GT ...................25 52947GT ...................19–20
33994GT ...................11, 103, 105, 45385GT ...................59 50395GT ...................25 52949GT ...................41
107, 109 45400GT ...................127 50396GT ...................25 52969GT ...................13–14, 17, 19–
34052GT ...................59 45454GT ...................119 50397-SGT ................25 20, 23
34053GT ...................37, 59, 90 45462GT ...................51, 59 50455GT ...................67 53157-SGT ................113
34125GT ...................73 45470GT ...................123 50466-SGT ................79 53517GT ...................129
34276GT ...................71 45782GT ...................37 50469GT ...................45 53807-SGT ................113
34619GT ...................123 45840GT ...................90 50479GT ...................69 53808-SGT ................113
35526GT ...................131 46036GT ...................37 50480GT ...................79 54063GT ...................73
35675GT ...................79 46188GT ...................133 50517-SGT ................69 54065GT ...................77, 79
35678GT ...................95 46258GT ...................99 50519GT ...................37, 45 54123GT ...................47
35679GT ...................95 46468GT ...................13–14, 17, 19– 50542GT ...................71 54145-800GT ............45
35680GT ...................95 20, 23 50543GT ...................77, 79 54145GT ...................131

152 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

54156GT ...................67 56292GT ...................37 62696GT ...................29 73901GT ...................117


54157GT ...................73 56302GT ...................37, 59, 90 6272GT .....................59 74006GT ...................90
54165GT ...................117 56424GT ...................87, 115, 117, 62926GT ...................13–14, 17, 19– 74266GT ...................28–29
54193GT ...................37 147, 149 20, 23 74267GT ...................27–29
54205GT ...................47 56426-700GT ............133, 135 62927GT ...................13–14, 17, 19– 74268GT ...................27–29
54206GT ...................47 56445GT ...................65 20, 23 74362GT ...................93
54231GT ...................53 56461GT ...................31 65178GT ...................93 74368GT ...................93
54243-SGT ................41 56525GT ...................137 65301GT ...................13–14, 19–20 74468GT ...................27–29
54247-SGT ................87 56561GT ...................27–29 65546GT ...................93 74469GT ...................27–29
54255GT ...................56, 90 56562GT ...................27–29 65608GT ...................27–29 74470GT ...................27–29
54271GT ...................75 56570GT ...................137 65618GT ...................27–29 74471GT ...................29
54286GT ...................47 56704GT ...................111 65630GT ...................137 74495GT ...................27–29
54287GT ...................47 56849GT ...................51 65788GT ...................73 74704GT ...................31
54316GT ...................43 56912GT ...................25, 27–29, 37, 65789GT ...................79 74911GT ...................59
54323GT ...................39, 43 45, 83, 87, 123 6578GT .....................129 74912GT ...................59
54332GT ...................39 56930GT ...................29 65790GT ...................73 74913GT ...................59
54360GT ...................53 56934GT ...................149 66031GT ...................119 74917GT ...................59
54363GT ...................49, 61 56994GT ...................59 66397GT ...................35 75073GT ...................61, 63
54365GT ...................41, 90, 129 57162GT ...................31 66399GT ...................11 75076GT ...................61, 63
54432GT ...................37, 131 58320GT ...................28–29 66472GT ...................133, 135 75453GT ...................99
54436GT ...................25 58531GT ...................28–29 66717GT ...................27–29 75617-1025GT ..........133, 135
54443GT ...................53 58932GT ...................97 66812GT ...................55–56, 89–90 75617-1550GT ..........133, 135
54446GT ...................37 58936GT ...................97 66813GT ...................90 75617-2075GT ..........133, 135
54455GT ...................63 58985GT ...................93 66815GT ...................90 75617-2275GT ..........133, 135
54457GT ...................117 60000PGT .................37 66818GT ...................55–56, 89–90 75617-6275GT ..........133
54458GT ...................117 60015GT ...................63 66821GT ...................55–56, 89–90 75636GT ...................133, 135
54463-SGT ................37 60042GT ...................85 66900GT ...................31 77014GT ...................71
54465GT ...................117 60060GT ...................33 66901GT ...................31 77032GT ...................63
54486GT ...................113 60065GT ...................53 6700GT .....................55–56 77034GT ...................63
54510-SGT ................81 60078GT ...................37 6833GT .....................33, 69, 133, 135 77059-2986GT ..........105
54520-SGT ................77 60088-SGT ................43 6935GT .....................51, 90 77087GT ...................131
54542GT ...................25, 27–29 60092-SGT ................43 70534GT ...................71 77103GT ...................107
54569GT ...................73 60096GT ...................37 7056GT .....................51, 90 77181GT ...................79, 81
54570GT ...................73 60100-SGT ................37 70588GT ...................71 77189GT ...................71
54605GT ...................39 60102GT ...................47 70589GT ...................71 77303GT ...................67
54627GT ...................25, 28–29 60105-SGT ................41 70602GT ...................53 77322GT ...................39
54637GT ...................125 60106PGT .................49 70632GT ...................131 77351GT ...................90
54638GT ...................125 60107GT ...................41 70633GT ...................131 77362GT ...................71
54639GT ...................125 60108GT ...................41 70635PGT .................131 77363GT ...................77, 79
54640GT ...................125 60110GT ...................61 70638GT ...................131 77364GT ...................71, 77, 79
54652GT ...................125 60112GT ...................11, 41 70642PGT .................119 77375GT ...................73
54694GT ...................47 60126GT ...................61 70644-75792GT ........119 77376GT ...................73
54726GT ...................67 60145GT ...................63 70647GT ...................51 77410GT ...................73
54757GT ...................131 60146GT ...................37 70655GT ...................27–29 77435GT ...................53
54760GT ...................41 60160PGT .................87 70657GT ...................27–29 7746GT .....................113
54786GT ...................131 60170GT ...................47 70658GT ...................37 77521GT ...................67
54787GT ...................131 60433GT ...................59 70671GT ...................71 77524GT ...................63
54789GT ...................131 60435GT ...................56 70683GT ...................121 77664GT ...................149
54793PGT .................131 60443GT ...................90 70685GT ...................69 77683GT ...................149
54840GT ...................25 60447GT ...................59 70707GT ...................121 77709GT ...................99, 101
54883GT ...................125 60526GT ...................56, 59, 90 72282GT ...................111 77797GT ...................133, 135
54884GT ...................125 60527GT ...................56 72298GT ...................93 77981GT ...................97
54959GT ...................25 60528GT ...................56 72326GT ...................51, 59, 90 77990GT ...................97
54960GT ...................25 60757GT ...................59 72444GT ...................13–14, 17, 19– 78098GT ...................65, 143
54961GT ...................25 60922GT ...................113 20, 23 78622GT ...................11, 53
54962GT ...................25 61306-SGT ................79 72833GT ...................13–14, 19–20 79452GT ...................28–29
54989GT ...................125 61726GT ...................123 72867GT ...................13–14, 17, 19– 81175GT ...................79
54994GT ...................79 6178GT .....................69 20, 23, 129 81368GT ...................137
55067GT ...................81 61801GT ...................56 72875GT ...................137 81458GT ...................90
55753GT ...................63, 71, 113, 115, 61972GT ...................123 73463-1175GT ..........149 81488GT ...................89–90
117, 133, 135, 61974GT ...................123 73477PGT .................87 81579GT ...................51
137, 147 61975GT ...................123 73574-SGT ................87 81640GT ...................83
56007GT ...................37 61987GT ...................123 73575GT ...................28–29, 87, 143 822005GT .................13–14, 19–20
56022GT ...................53 61998GT ...................123 73610PGT .................87 822006GT .................19–20
56050GT ...................37 62043GT ...................41 73711GT ...................59, 90 822010GT .................13–14
56057GT ...................37 62044GT ...................41 73713GT ...................56, 59, 90 822013GT .................13–14, 19–20
56067GT ...................41 62068GT ...................13–14, 17 73717GT ...................59, 90 822014GT .................19–20
56068GT ...................41 62070GT ...................19–20, 23 73723GT ...................90 822018GT .................13–14
56086GT ...................41 62085GT ...................37, 39 73736GT ...................56, 90 82240GT ...................17
56101GT ...................41 62088GT ...................53 73739GT ...................87 822759GT .................133, 135
56102GT ...................41 62105GT ...................28–29 73749GT ...................56 822764GT .................133, 135
56110GT ...................41 62129GT ...................39 73751GT ...................56 822768GT .................133, 135
56282GT ...................28–29 62130GT ...................39 73753GT ...................56 822769GT .................133, 135
56283GT ...................37 62506GT ...................101 73754GT ...................56, 59 822771GT .................135
56290GT ...................37 62507GT ...................101 73807GT ...................77, 101 822777GT .................65
56291GT ...................37 62695GT ...................29 73900GT ...................85 822778GT .................65

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 153


November 2018

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page

82279GT ...................13–14, 17, 19– 824087GT .................51, 81 85239GT ...................55–56


20, 23 824089GT .................51, 83 85300GT ...................137
823153GT .................17, 23 824090GT .................33, 37, 49, 87, 865260GT .................43
823154GT .................23 90, 129, 143 866397GT .................43
823158GT .................17 824091GT .................25, 39, 43, 49, 866400GT .................11, 39
823161GT .................17, 23 51, 53, 77 87755GT ...................59
823162GT .................23 824092GT .................49, 51, 53, 61, 88203GT ...................67
823166GT .................17 69, 71, 77, 79 88337GT ...................25
823226GT .................37, 129 824093GT .................131 88338GT ...................25
82366GT ...................13–14, 19–20 824094GT .................28–29 88356-11103GT ........45
823684GT .................31 824095GT .................37 88356-11163GT ........69
823774GT .................65 824096GT .................37 88356-11205GT ........69, 73
824019GT .................59, 90 824100GT .................97 88370PGT .................69
824024GT .................27–29, 61, 63, 824103GT .................28–29, 45 88377-1400GT ..........149
131 824104GT .................27–29 88385GT ...................133, 135
824025GT .................51, 53, 123 824109GT .................37, 41, 90 88390GT ...................133, 135
824027GT .................28–29, 31, 33, 82410GT ...................149 88516GT ...................81
37, 41, 43, 49, 824110GT .................27–29, 47, 53, 88557GT ...................53
53, 59, 61, 63, 69, 71, 73, 83, 88606PGT .................113
69, 73, 75, 77, 97, 127 88607PGT .................113
81, 83, 87, 113, 824111GT .................67, 69 88635-4024GT ..........45
115, 117, 123, 824113GT .................25, 27–29, 37, 88637GT ...................59
127, 133, 135, 53, 61, 63, 73, 88676GT ...................67
141, 147 117, 131, 141, 88719GT ...................45, 56
824028GT .................28–29, 31, 39, 145 88721-70700GT ........65
41, 61, 81, 115, 824119GT .................61, 63 88721-72000GT ........56, 65
129, 147 824120GT .................37, 145 88722-70700GT ........56, 65
824029GT .................25, 27–29, 31, 824122GT .................123 88722-72000GT ........56, 65
33, 37, 39, 43, 824124GT .................73, 75, 127 88723-69700GT ........56, 65
45, 47, 49, 51, 824125GT .................31 88723-71000GT ........56, 65
53, 61, 67, 69, 824127GT .................25 88724GT ...................65
71, 77, 79, 87, 824129GT .................25, 131 88725GT ...................65
90, 119, 129, 824131GT .................43 88752GT ...................25
131, 133, 135, 824135GT .................41, 43 88827GT ...................55–56
141 824141GT .................41, 43 88832GT ...................65
824030GT .................77 824142GT .................41, 43 89756GT ...................69
824032GT .................37, 129 824144GT .................41 93500GT ...................11
824036GT .................45, 59, 90 824151GT .................73, 79, 131 94077GT ...................37, 49, 61
824037GT .................25, 35 824164GT .................73, 79 94191GT ...................123
824038GT .................149 824207GT .................63, 117 94492PGT .................123
824041GT .................41 824214GT .................59, 90 94506GT ...................55–56
824049GT .................35 824215GT .................49, 61, 63 94529GT ...................69
824050GT .................45 824216GT .................45, 123 94531PGT .................69
824051GT .................45 824225GT .................28–29 94618GT ...................99
824052GT .................45 824226GT .................59, 90 94639GT ...................59
824059GT .................31, 37, 56, 59, 824227GT .................113, 133, 135 94643GT ...................123
75, 90 824228GT .................31 94745GT ...................87
824060GT .................25, 27–29, 37, 82472GT ...................17, 23 94745PGT .................113
41, 53, 61, 63, 82473GT ...................17, 23 94860GT ...................99
145 82481GT ...................17, 23 94879GT ...................27–29
824061GT .................27–29 824878GT .................56, 59, 89–90 94880GT ...................27–29
824063GT .................73 82487GT ...................17, 23 94981GT ...................49
824067GT .................37, 47, 53, 71 825019GT .................25, 27–29, 71, 94982GT ...................49
824068GT .................49, 61, 73 73, 77, 79 9599-SGT ..................113
824069GT .................53, 145 825020GT .................123 96008-SGT ................55–56
824070GT .................123 825349GT .................28–29 96010GT ...................55–56
824073GT .................77 825352GT .................143 97128GT ...................45, 69, 73
824074GT .................63 825358GT .................28–29, 51, 53, 97602GT ...................13–14
824077GT .................37 73, 115 97815GT ...................13–14, 17, 19–
824078GT .................29, 33, 43, 45, 82548GT ...................17, 23 20, 23
49, 53, 59, 63, 825796GT .................25 97887GT ...................13–14, 19–20
69, 75, 81, 83, 82601GT ...................17, 23 98154GT ...................123
87, 90, 113, 117, 82602GT ...................17, 23 99174GT ...................123
123, 133, 135, 82604GT ...................17, 23 9990074GT ...............28–29
141, 143 82612GT ...................17, 23 T106699GT ...............59, 90
824079GT .................28–29, 37, 41, 826171GT .................37 T107883GT ...............79
49, 59, 61, 75, 82647GT ...................17, 23 T107884GT ...............77, 79
77, 87, 123, 133, 826779GT .................99 T108075GT ...............77, 79
135, 147 826783GT .................27–29 T108673GT ...............28–29
824080GT .................28–29, 35, 83, 826793GT .................81, 97 T112560GT ...............90
141 82851GT ...................43 T112773GT ...............17, 23
824081GT .................25, 77, 79, 113 83093GT ...................55–56 T115351GT ...............105
824082GT .................37, 69, 73 83131GT ...................55–56 T115412GT ...............61
824083GT .................137 832128GT .................39
824085GT .................41, 49, 113, 129 84044GT ...................39
824086GT .................29, 31, 41, 147 84385GT ...................99

154 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018

Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BALANCER,HARMONIC,2-3V-500-SH.....41 BOOT-THUMB ROCKER** BLACK.....93
A BALL STUD**.....61 BOX,INSTRUCTION STORAGE.....87
BAR, AXLE ROTATION STOP.....27–29 BRACKET, AIRCLEANER MT......41
ACC, CATALIYTIC MUFFLER, KUB Z482.....39
BASE ENCLOSURE,RED,OPA.....141 BRACKET, ANGLE.....53
ACC,FALL ARREST BAR,6FT FR.....139
BASE, W/1 N.O. CONTACTS***.....90 BRACKET, CABLE CLAMP.....28–29
ACC,FALL ARREST BAR,6FT SYM.....139
BASE,W/3 NC CONTACTS.....55–56 BRACKET, CHARGER CORD AND LED.....33
ACC,FALL ARREST BAR,6FT WORD.....139
BASE,WITHOUT CONTACTS.....55–56, 89–90 BRACKET, HOSE CLAMP SUPPORT.....77
ACCESSORY,OPERATOR PROT
BATTERY CABLE ASSY,9.5"JUMPER.....31 BRACKET,AIR HOSE TO PLAT PAINT.....119
STRUCT.....145
BATTERY HOLD DOWN.....37 BRACKET,AIR INTAKE.....43
ACCESSORY,PANEL CRADLE,ANSI.....149
BATTERY TERMINAL PROTECTORS.....31 BRACKET,ALTERNATOR ADJ......37
ADAPTER FLANGE-PULLEY,Z482-E.....41
BATTERY, 390AH L16,WET.....31 BRACKET,ALTERNATOR MOUNT.....37
ADJUSTABLE STRAP ASSY.....149
BATTERY,450 CCA***.....37 BRACKET,CONTROL UNIT.....141
AIRCLEANER ASSEMBLY.....41
BATTERY,AGM,6V/390A,L16.....31 BRACKET,DRIVE SENSOR,ENABLE.....45
ALARM,CHIME TONE 5-25VDC***.....51, 59
BEARING KIT.....27–29 BRACKET,ENGINE MNT,KUBOTA 13HP.....43
ALARM,INTERMITTENT TONE 6-30V*.....51
BEARING KIT, AUSCO***.....27–29 BRACKET,ENGINE PLATE REST PTD......37
ALARM,WARBLE TONE 5-30 VDC***.....90
BEARING KIT, OMNI.....28–29 BRACKET,EXHAUST,Z45 BI.....39
ALTERNATOR BELT.....11, 41
BEARING KIT,4HP.....27–29 BRACKET,GROUND CONTROL BOX.....53
ALTERNATOR GUARD,Z482.....39
BEARING KIT,WHEEL DRIVE W/BRAKE BRACKET,HOSE CLAMP PAINTED***.....69
ALTERNATOR,KUBOTA,Z482.....39
(101584/101585).....27–29 BRACKET,HOSE CLAMP,PAINTED.....83
ALTRNTR,48VDC 100A,SERV VERS**.....37
BEARING NUT***.....28–29 BRACKET,IDLE LEVER.....41
ASSEMBLY RESET SWITCH.....141
BEARING,0.75IDX1.00ODX0.75L.....31 BRACKET,POWER TO PLAT,DOM......90
ASSEMBLY, AXLE, STEER, Z45DC.....25
BEARING,1.00IDX1.25ODX0.75L.....131 BRACKET,RELAY MOUNT W/INSERTS.....59,
ASSEMBLY, BATTERY BOX, LH.....31
BEARING,1.00IDX1.25ODX1.00L...25, 37, 131 90
ASSEMBLY, BATTERY BOX, RH.....31
BEARING,1.25 ID X 1.5 OD X .75.....77, 79 BRACKET,RETURN FILTER**.....53
ASSEMBLY, FUEL FILTER, Z482.....41
BEARING,1.25IDX1.5ODX1.00L.....71 B R A C K E T , R U B B E R
ASSEMBLY, LIGHT, CONTACT ALARM.....143
BEARING,1.5IDX1.75ODX1.5L.....27–29, 67 BUMPER,ENGCOVER.....49, 61
ASSEMBLY, OPA PROTECTION CAGE.....141
BEARING,1.5IDX1.75ODX1.5L,PTFE.....25 BRACKET,SOLENOID MOUNT PAINTED....41
ASSEMBLY, SENSOR, PROX, CONTACT
BEARING,2.0IDX2.25ODX1.50L.....67, 71, 131 BRACKET,STOP LEVER.....41
ALARM.....143
BEARING,FL,1.25IDX1.41ODX1.50L....77, 79, BRACKET,TOW PKG VALVE MOUNT***.....131
ASSEMBLY,CABLE,TAPESWITCH.....141
81 BRACKET,WORK LIGHT MOUNT 5/16".....113
ASSEMBLY,CONTACT ALARM CABLE,
BEARING,FL,1.25IDX1.5ODX1.25L.....79 BRACKET-RADIATOR SUPRT,INBOARD.....43
LARGE.....143
BEARING,FL,1.5IDX1.75ODX1.10LG.....67 BRACKET-RADIATOR SUPRT,OUTBRD.....43
ASSEMBLY,FOOT SWITCH.....87
BEARING,GARLOCK,12FDU12.....123 BRACKET-TOOL TRAY MOUNTING.....113
ASSEMBLY,TAPESWITCH.....141
BEARING,INNER,9 BOLT HUB***.....25 BRAKE REPLACEMENT KIT.....27–29
ASSY, CIRCUIT BREAKER 10A.....55–56
BEARING,MOTOR,36843,BRUSH END*....28– BRAKE, NEMA, 1200 IN/LB.....27–29
ASSY, CIRCUIT BREAKER 15A.....37
29 BRKT,AIRCLEAN,COOLRES.MNT,PNTD.....41
ASSY, SENSOR W/HOUSING.....143
BEARING,OUTER,9 BOLT HUB***.....25 BRUSH COVER -PLATE-(48504)*.....97
ASSY,4FT PLATFORM, NO DECALS.....85
BEARING,POLYGON,BM5120.....71 BRUSH HOLDER(56282).....28–29
ASSY,5FT PLATFORM, NO DECALS.....85
BEARING,SWING CHASSIS.....45 BRUSH KIT, DRIVE MOTOR.....28–29
ASSY,6' PLAT WELDMENT W/SIDE
BEARING,UHMW,2.75"DIAX.50"LG.....131 BRUSH SET 4 EA.....97
GATE.....85
BELLCRANK,JIB,WELD/Z45/25***.....79 BULB,WORKLIGHT,12V 35W.....113
ASSY,6FT PLAT DUAL LG,BLANK W/SIDE
BELLOWS,CYL.KIT,Z45&Z51 JIB.....125 BULKHEAD FITTING,PLASTIC X 8**.....53
SWING GATE.....85
BELLOWS,CYLINDER KIT,Z45 N/JIB.....125 BULKHEAD,SWING CHASSIS,LH,PAIN.....37
ASSY,6FT PLATFORM,NO DECALS.....85
BELLOWS,MASTER CYLINDER.....125 BULKHEAD,SWING,RIGHT,Z45 DC/BE.....53
ASSY,HOSE,HYD,BRKTOSTRCYL,Z45.....131
BELLOWS,PRIMARY CYLINDER,JIB.....125 BUMPER, PLASTIC, 1.25 O.D......63, 71, 113,
ASSY,LED,IES CHARGER.....33
BELLOWS,PRIMARY CYLINDER,N/JIB.....125 115, 117, 133, 135, 137, 147
ASSY,LS,LOAD SENSE,38.5 IN.....65, 123
B E L L O W S , S E C O N D A R Y, E L E V AT E BUMPER,BATTERY BOX & RAILS.....87, 113,
ASSY,MODULE,CONTROL UNIT,OPA.....141
CYL......125 115, 117, 141
ASSY,RELAY SOCKET, AUTO.....37, 59, 90
BELLOWS,SLAVE CYLINDER.....125 BUMPER,RUBBER***.....123
ASSY,SIDE SWING GATE.....87
BELLOWS,STEERING CYLINDER.....125 BUMPER,RUBBER,.75 X .50H,STUD.....139
ASSY,TERMINAL RAIL,Z45DC/BE.....59
BELT,FAN,KUBOTA DF972/Z482-E.....11, 39 BUMPER,RUBBER,COVERS.....49, 61
ASSY,TRACK,FALL ARREST BAR,6FT
BLANKET,BATTERY.....121 BUSHING,SH 1-1/8.....41
FR.....139
BOLT,CARRIAGE,1/4-20X.75,5,ZAG.....73, 75, BUSHING,STRAIN RELIEF,.875/.30.....33, 51
ASSY,TRACK,FALL ARREST BAR,6FT
127 BUSHING,STRAIN RELIEF,.875/.40.....33
SYM.....139
BOLT,CARRIAGE,1/4-20X1.5,ZAG.....73, 83 BUTTON,PUSH,BLACK W/SEAL***.....90
ASSY,TRACK,FALL ARREST BAR,6FT
BOLT,CARRIAGE,1/4-20X1.75,5,ZA.....28–29 BUTTON,PUSH,RED MUSHROOM
WORD.....139
BOLT,CARRIAGE,1/4-20X2.75,5,ZAG.....83 HEAD.....55–56, 89–90
AUX RAIL, 6' PLAT, SIDE ENTRY.....147
BOLT,CARRIAGE,3/8-16X1,5,ZAG.....31
AUX TOP RAIL,6'(1.25")SERVICE.....113
BOOT(BELLOWS),E-STOP,BLACK.....89–90 C
AUX TOP RAIL,6',SWG GT, SRV.....113
BOOT,CABLE TERMINAL,LG,RED,2/0......31,
AUX TOP RAIL,8'(1.25")SERVICE.....113 CABLE ASSY #2 BLK ALT(-)/GND.....35
35
AUX TOP RAIL,8',SWG GT, SRV.....113 CABLE ASSY #2 BLK AP-A2/GND.....35
BOOT,CONTROLLER**.....93
AXLE COVER, NARROW.....27–29 CABLE ASSY #2 BLK AP-A2/LP-A1.....35
BOOT,PLUG 4 WAY.....87
CABLE ASSY #2 BLK AP1/AP2 BATT.....35
BOOT,THROTTLE SOLENOID.....41
B CABLE ASSY #2 BLK AP1/AP2 DRIV.....35
BOOT,TOGGLE SWITCH.....56
CABLE ASSY #2 BLK AP2/FU1 DRIV.....35
BACKING PLATE, HOSE BLOCK, JIB.....83 BOOT,TOGGLE SWITCH,SHORT*......55–56,
CABLE ASSY #2 BLK B(+)/A2.....35
BACKING PLATE, PULLTUBE.....75 89–90, 129, 133, 135

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 155


November 2018

Part Description Index (continued)

CABLE ASSY #2 BLK B(-)/GND.....35 CONN RECEPT,FLANGED.....90 COVER,DRIVE CHASSIS,REAR.....27–29


CABLE ASSY #2 BLK BE AP2 BATT.....35 CONN, 520120-6.....105, 107, 109 COVER,FLYWHEEL,2 CYL.KUBOTA.....43
CABLE ASSY #2 RED A1/A1.....35 CONN,520102-8-8.....105 COVER,GFCI,HORIZONTAL,WEATHER.....90
CABLE ASSY #2 RED ALT(+)/F2.....35 CONN,520120-12-10.....105 COVER,TANK SIDE,DC/BI.....63
CABLE ASSY #2 RED AP1/FU1 DRIV.....35 CONN,520120-4***.....109 COVER,TURNTABLE,LH,BI-ENERGY.....61
CABLE ASSY #2 RED AP2 BATT.....35 CONN,520120-4-6***.....99, 105, 107, 109, 131 COVER,TURNTABLE,LH,DC/BE.....61
CABLE ASSY #2 RED AP2/FU1.....35 CONN,520120-8-12.....105 CUP ASSY, FUEL FILTER, Z482.....41
CABLE ASSY #2 RED AP2/FU2 DRIV.....35 CONN,LONG,520122-6.....107, 109 CUP,PROP ROD,DC/BI.....53
CABLE ASSY #2 RED B(+)/PR1.....35 CONN,PLUG 120 AC/15A DOMESTIC.....51 CUSHION,RADIATOR,KUBOTA 1702**.....43
CABLE ASSY #2 RED BATT.....35 CONN,PLUG 24 WAY,DRC SERIES.....56 CYLINDER HEAD COVER, Z482.....39
CABLE ASSY #2 RED M(-)/A2.....35 CONN,PLUG 4 WAY,12-14GA.....56 CYLINDER,ELEVATE,Z45/25***.....67
CABLE ASSY #2 RED PR2/F2.....35 CONN,PLUG 40 WAY,DRC SERIES.....56 CYLINDER,EXTEND,Z45 NON JIB.....73
CABLE ASSY #2 RED PR2/LP-D1.....35 CONN,PLUG 8WAY,BLOCKED CYLINDER,EXTEND,Z45J***.....73
CABLE ASSY #2 RED PR3/AP-DI.....35 GROMMET.....59 CYLINDER,JIB,Z45,#4 PORTS***.....79
CABLE TIE,7 3/8".....129 CONN,RECEP 120AC/15A DOMESTIC.....51 CYLINDER,MASTER,Z45***.....71
CABLE TRACK, NP400, 23 LINK.....75 CONN,RECEP 24 WAY,W/FLANGE.....56 CYLINDER,PRIM LIFT JIB,Z45.....71
CABLE TRACK, NP400, 31 LINK.....75 CONN,RECEP 4 WAY,12-14GA FL***.....59, 90 CYLINDER,PRIM LIFT NON JIB,Z45.....71
CAP, TANK, FUEL SENSOR.....47 CONN,RECEP 40 WAY,W/FLANGE.....56, 59 CYLINDER,SLAVE,Z45***.....77, 79
CAP,DISENGAGE,4HP/4HB***.....27–29 CONN,RECEP 48 WAY,4 X 12.....56, 90 CYLINDER,STEER.....25
CAP,DISENGAGE,OMNI***.....28–29 CONN,RECEP 8 WAY 14-18GA,FL.....59
CAP,DUST (54840 HUB ASSY).....25 CONN,SQUEEZE,1/2NPT .38-.50,SM....51, 90 D
CAP,RADIATOR,AL,KUBOTA DF-752.....43 CONNECTING LINK (WELDMENT).....69
DECAL KIT,Z45 COMP,WORD,ANSI.....13–14,
CAPACITOR,TIME DELAY.....90 CONNECTING LINK,MACHINED ***.....69
19–20
CHAIN,NO.2 (11 LINKS).....133, 135 CONTACT ALARM WIRE ASSY, LARGE....143
DECAL KIT,Z45 COMP,WORD,AUS.....19–20
CHARGER 48V/30A AUTO AC X-LED.....33 CONTACT, N.C......55–56, 89–90
DECAL KIT,Z45 PLAT,SYM,ANSI.....17, 23
CHOCK,CYLINDER (SERVICE TOOL).....11 CONTACT,MOVING,19549RELAY*.....27–29
DECAL KIT,Z45 PLAT,SYM,CE.....17, 23
CIRCUIT BREAKER, 10A.....55–56 CONTACT,STATIONARY (56434)**.....29
DECAL KIT,Z45 PLAT,WORD,ANSI......13–14,
CLAMP, #4 HOSE, AIR AND LOOM.....77 CONTACT,STATIONARY,19549RELAY*.....27–
19–20
CLAMP, 1.25 INCH TUBE.....143 29
DECAL KIT,Z45 PLAT,WORD,AUS.......13–14,
CLAMP, CABLE.....28–29 CONTACT-MOVEABLE (56434)**.....29
19–20
CLAMP, JIB HOSE/CABLE, Z45/51.....75 CONTACTOR,AUX PUMP 24V,80A***........27–
DECAL KIT,Z45BE COMP,SYM,ANSI.....17
CLAMP, PRI, HOSE/CABLE, Z45/51.....73 29
DECAL KIT,Z45BE COMP,SYM,CE.....17
CLAMP,0.31,#5 X 1/4,RUB CUSH.....123 CONTACTOR,DRIVE,24V,180A***.....27–29
DECAL KIT,Z45BE COMP,WORD,AUS......13–
CLAMP,0.50,#8 X 1/4,RUB CUSH........33, 69, CONTACTOR,LIFT PUMP 24V 180A**......28–
14
133, 135 29
DECAL KIT,Z45DC COMP,SYM,ANSI.....23
CLAMP,0.63,#10 X 1/4,RUB CUSH.....119 CONTROL BOX COVER,LID,PTD.....113
DECAL KIT,Z45DC COMP,SYM,CE.....23
CLAMP,0.75,#12 X 1/4,RUB CUSH......27–29, C O N T R O L L R , S E P E X
DECAL PLATE ASSEMBLY.....87
49, 90, 119 MOTOR,Z45DC/BE.....27–29
DECAL PLATE,MESH.....117
CLAMP,1.13,#18 X 1/4,RUB CUSH.....77, 133, CONVERTER, DC-DC, 48-26 VOLT**.....28–29
DECAL, INSTR, OP INST,DC.....19–20
135 COOLANT RECOVERY BOTTLE1.5 QT*.....41
DECAL, INSTRUCTION, ACTUATOR SWITCH
CLAMP,1.13,#18 X 3/8,RUB CUSH*.....37, 51 CORD AC IEC320-C19 TO 110UK.....51
SOCKET.....143
CLAMP,1.25X.5 RUBBER-CUSHION.........87, CORD AC IEC320-C19 TO 110US.....33
DECAL, INSTRUCTION, CONTACT
115, 117, 147, 149 CORD AC IEC320-C19 TO 220EU.....33, 51
ALARM.....143
CLAMP,1.50,#24 X 1/4,RUB CUSH.....77 CORD EURO AC IEC320-C19PIGTAIL.....33
DECAL, INSTRUCTION, OPS...13–14, 17, 19–
CLAMP,1.63,#26 X 3/8,RUB CUSH.....79, 81 COUNTERWEIGHT,CAST,DC/BI,W/JIB.....63
20, 23
CLAMP,1.88,#30 X 3/8,RUB CUSH.....119 COUNTERWEIGHT,CAST,Z45 DC.....63
DECAL, POWER TO CHARGER, UNIV.....17,
CLAMP,HOSE,1 EAR, 15/32.....47 COUPLER, PUMP / MOTOR (36179).....51
23, 33
CLAMP,HOSE,1 EAR, 5/8.....47 COUPLING.....28–29
DECAL, POWER TO PLATFORM 230V**...13–
CLAMP,HOSE,1.75.....41 COVER ASSY W/SYM DECALS,LH.....61
14, 17, 19–20, 23
CLAMP,HOSE,KUBOTA WG750.....39, 43 COVER ASSY W/SYM DECLS,LH DC.....61
DECAL, SYMBOL - READ THE MANUAL...17,
CLAMP,RUB CUSH,0.75,#12 X 3/8*.....119 COVER ASSY W/SYM DECLS,RH BIDC.....63
23
CLAMP,TWO HOSE.....83 COVER ASSY W/WRD DECALS,LH BI.....61
DECAL,AC INVERTER POWER,115V.......19–
CLAMP-HOSE, .375, FUEL PUMP.....41 COVER ASSY W/WRD DECALS,LH DC.....61
20, 23
CLAMP-OVERFLOW PIPE(Z482-E).....41 COVER ASSY W/WRD DECALS,RH BI.....63
DECAL,ANNUAL INSP***.....13–14, 19–20
CLAMPING BLOCK, CABLE, Z45/51.....69, 83 COVER ASSY W/WRD DECALS,RH DC.....63
DECAL,ARROW BLUE....13–14, 17, 19–20, 23
CLAMPING BLOCK,HOSE***.....69 COVER PLATE, CONNECTOR.....56
DECAL,ARROW YELLOW LRG 9".......13–14,
CLIP,RADIATOR MOUNT, KUBOTA.....43 COVER PLATE,AIR INTAKE.....61
17, 19–20, 23
CLIP,RETAINING,IES CHARGER.....33 COVER, CABLETRACK TRAY, Z51.....75
DECAL,BATT CONN DIAGRAM.....13–14, 19–
COIL, 24V, DEUTSCH NO DIODE.....99 COVER, DRIVE, DRIVE LIGHT OPT......129
20
COIL,#8 20VDC,DEUTSCH W/DIOD....99, 101 COVER, FOOT SWITCH, LARGE.....87
DECAL,CAUTION,TOWING SPEED.....131
COIL,20VDC DEUTCSH W/DIODE.....99 COVER, JIB HOSES/CABLES**.....83
DECAL,CHEVRON RANDO HD.....13–14, 19–
COLD START PKG,120V BI-ENERGY.....121 COVER, UPPER PIVOT.....69
20
COMPR.LINK,MACHINED,GND CONTR*....79 COVER,BATTERY BOX**.....31
DECAL,COSMETIC,BI-ENERGY.....13–14, 17
CONN PLUG 12 WAY ENDCAP DT BK.....56 COVER,BLANK.....90
DECAL,COSMETIC,DC POWER.....19–20, 23
CONN PLUG 12 WAY ENDCAP DT BR.....56 COVER,CABLETRACK TRAY,Z40/45.....75
DECAL,COSMETIC,GENIE.....141
CONN PLUG 12 WAY ENDCAP DT GR.....56 COVER,CENTER SWING CHASSIS,PTD....51
D E C A L , C O S M E T I C , G E N I E
CONN PLUG 12 WAY ENDCAP DT GY.....56 COVER,CONTROL BOX LEFT SIDE***.....113
BOOM,HORZ.....13–14, 17, 19–20, 23
CONN PLUG 4 WAY ENDCAP DT.....87 COVER,CONTROL BOX RIGHT SIDE**.....113
DECAL,COSMETIC,GENIE Z-45/25.....13–14,
CONN PLUG 8 WAY ENDCAP DT.....59 COVER,DR CHASSIS FRONT,NON-OSC....25
17, 19–20, 23

156 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018

Part Description Index (continued)

DECAL,COSMETIC,GENIE Z-45/25J....13–14, DECAL,LABEL,TIPOVER,TIRES,SYMB.....17, DIODE,6 AMP 200 PIV,REEL.....65


17, 19–20, 23 23 DIODE,6 AMP,200 PIV,BULK.....37
DECAL,DANGER DO NOT ALTER DECAL,LABEL,TRANSPORT....13–14, 17, 19– DIODE,PCB DRIVE CONTACTOR**.....29
SWTC.....13–14, 19–20 20, 23 DIPSTICK, KUBOTA Z482-E.....41
DECAL,DANGER,BATTERY SAFETY***....13– DECAL,LABEL,WHEEL LOAD Z4525DC....13– DOUBLER,BENT,COVER,DC/BI,RH.....63
14, 19–20 14, 17, 19–20, 23
DECAL,DANGER,ELEC.HAZ.STAY CLR....17, DECAL,LANYARD ANCHORAGE POINT...13– E
23 14, 17, 19–20, 23, 139
EAR, ENGINE TRAY PIVOT.....37
DECAL,DANGER,ELECT HAZARD***.......13– DECAL,LOW/ULTRA LOW SULFR FUEL...13–
ELBOW,90D,520220-12-10.....105
14, 19–20 14
ELBOW,90D,520220-4-4.....45, 103, 107, 109
D E C A L , D A N G E R , E L E C T DECAL,NOTICE,BATTERY CABLES....13–14,
ELBOW,90D,520220-4-6***.....105
HAZARD,PLUG.....13–14, 19–20 19–20
ELBOW,90D,520220-8-12.....105
DECAL,DANGER,GENERAL SAFETY......13– DECAL,NOTICE,CHARGER INSTRUC......13–
ELBOW,90D,520220-8-6.....105, 107, 109
14, 19–20 14, 19–20
ELEMENT, FUEL FILTER, Z482.....11, 41
DECAL,DANGER,MAX CAP,200KG.....17, 23 DECAL,NOTICE,FOAM-FILLED TIRES.....13–
END STOP, DIN RAIL,SCREW CLAMP.....59
DECAL,DANGER,MAX SIDE FRC,667N.....17, 14, 19–20
END STOP,TRACK,FALL ARREST BAR.....139
23 DECAL,NOTICE,HAZARDOUS MAT'LS*....13–
ENGINE KIT, KUBOTA Z482, E4B.....39
DECAL,DANGER,NO SMOKING.....13–14 14
EVACUATOR VALVE-AIR CLEANER.....41
DECAL,DANGER,NO SMOKING ***.....13–14 DECAL,NOTICE,MAX CAP 440 LBS....13–14,
EXHAUST MANIFOLD, Z482-E.....39
DECAL,DANGER,SIDE FRC 400N.....17, 23 19–20
DECAL,DANGER,TILT ALARM......13–14, 19– DECAL,NOTICE,MAX LOAD 500 LBS.......13–
20 14, 19–20 F
DECAL,DANGER,TIP-OVER BATTERY.....13– DECAL,NOTICE,SPEC,Z482.....13–14 FAN, KUBOTA Z482-E.....39
14, 19–20 DECAL,OPER INST,DC BOOM GND AU....19– FEMALE BULKHEAD CONNECTOR-8.....119
DECAL,DANGER,TIP-OVER,TIRES***......13– 20 FILTER ASSY,SAE8,10 MIC,PAPR**.....11, 53
14 DECAL,OPER INST,Z45BE AUS.....14 FILTER ELEMENT,10MICRON,PAPER*.....11,
DECAL,DANGER,TIPOVER HAZARD***....13– DECAL,OPER INST,Z45DC PLAT AUS......19– 53
14, 19–20 20 FILTER,AIR***.....11, 41
DECAL,DIESEL.....13–14, 17 DECAL,OPERATING INSTR,GROUND.....19– Fits all 6' and 8' Booms.....145
DECAL,DRIVE ENABLE PATCH.....17, 23 20 FITTING,TEE,BRANCH,520429-4***.....103
DECAL,EXPLOSION HAZARD.....13–14 DECAL,OPTION GENERATOR***........13–14, FITTING,TEE,RUN,SWIVEL520432-4.....131
DECAL,FUNCTION OVERRIDE.....13–14, 17, 19–20 FIXED CONTACT (FOR 74267).....27–29
19–20, 23 DECAL,PLATFORM CONTROL PANEL.....13– FLASHTUBE,STRAIGHT,360DEG,BULB....111
DECAL,GROUND CONTROL PANEL........13– 14, 17, 19–20, 23 FLASHTUBE,U SHAPED,360DEG,BULB...111
14, 17, 19–20, 23 DECAL,POWER TO PLATFORM 115V......13– FLOORING, 6'FT PLATFORM.....87
DECAL,INSTR,MAX SIDE FRC,ANSI...13–14, 14, 17, 19–20, 23 FLOORING, 6FT PLAT,SIDE.....87
19–20 DECAL,SYM-ELEC HAZARD,PLUG.....17, 23 FLOORING,4 FT PLATFORM,PAINTED.....87
DECAL,INSTR,OP INST,BI.....14 DECAL,SYMBOL-BATTERY SAFETY.....17, 23 FOAM PAD, 3" OD X 1.25" ID X 14 IN.....149
DECAL,INSTR,SIDE FRC/WIND,AUS........13– DECAL,SYMBOL-COMP ACCESS.....17, 23 FOAM,AIRCRAFT PROTECTION.....133, 135
14, 19–20 DECAL,SYMBOL-READ THE MANUAL.....141 FOOT SWITCH,20A IP65.....87
D E C A L , I N S T R U C T, F O O T S W I T C H DECAL,TOWING INSTRUCTIONS.....131 FORMING PANEL CRADLE.....149
OPER.....13–14, 19–20 DECAL,TRACK,FALL ARREST FORMING WIPER MOUNT.....127
DECAL,LABEL, AIR LINE 110 PSI.......13–14, BAR,SYMBOL.....139 FORMING, HOSE CLAMP.....69
17, 19–20, 23 DECAL,TRACK,FALL ARREST FORMING, HOSE CLAMP RETAINER.....73
DECAL,LABEL,105 DB.....17 BAR,WORD.....139 FORMING, OPA CAGE.....141
DECAL,LABEL,CONTRLR STATUS LT......13– DECAL,TRACK,FALL ARREST BAR,WORD FORMING, OPA CAP.....141
14, 19–20 FR.....139 FORMING, OPA, BRACKET.....141
DECAL,LABEL,EMERGENCY DOWN....17, 23 DECAL,TRIANGLE,BLUE...13–14, 17, 19–20, FORMING, RELAY PANEL, Z45 BE.....37
DECAL,LABEL,FALL HAZARD***.....17, 23 23 FORMING, SENSOR HOLDER.....143
DECAL,LABEL,LIGHTS***.......13–14, 17, 19– DECAL,TRIANGLE,YELLOW....13–14, 17, 19– FORMING,BATTERY BOX LATCH LH.....31
20, 23, 129 20, 23 FORMING,BATTERY BOX LATCH RH.....31
DECAL,LABEL,LOWER MIDRAIL...13–14, 17, DECAL,WARN,CRUSH HAZARD HAND....13– FORMING,BATTERY CONN HANDLE,PT....35
19–20, 23 14, 19–20 FORMING,BELLY PAN.....45
DECAL,LABEL,MANUAL NOT HERE...13–14, DECAL,WARN,CRUSH HAZARD PLAT.....13– FORMING,CABLE GUIDE.....81
19–20 14, 17, 19–20, 23 FORMING,CHARGER PLATE.....33
DECAL,LABEL,MAX CAPACITY***.....17, 23 DECAL,WARN,FALL HAZARD.......13–14, 19– FORMING,CLEVIS PROP ROD,DC/BI.....63
DECAL,LABEL,NO SMOKING,SYMB.....17 20 FORMING,DRAW LATCH MOUNT.....49
DECAL,LABEL,OPEN,LATCH.....13–14, 19–20 DECAL,WARN,IMPROPER OPERATION...13– FORMING,ENGINE COVER SUPPORT.....61
DECAL,LABEL,PWR TO CHARGR 115V....13– 14, 19–20 FORMING,GAS STRUT MOUNT,PNTD**.....61
14, 19–20 DECAL,WARNING,CRUSHING.....13–14, 17 FORMING,INNER HANGER.....139
DECAL,LABEL,PWR TO CHARGR 230V....13– DECAL,WARNING,CRUSHING HAZARD...17, FORMING,LATCH,CTRL BOX LID PTD.....113
14, 19–20 23 FORMING,SECONDARY SUPPORT.....149
DECAL,LABEL,RELAYS,Z45DC,BE.....13–14, DECAL,WARNING,PANEL CRADLE.....149 FORMING,SWING CHASSIS TRAY PTD.....49
19–20 D E C A L , W A R N I N G , P I P E FORMING,SWING CHASSIS,RH.....53
DECAL,LABEL,TIP OVER LMT SWTCH.....17, CRADLE,BOOM.....137 FREEZE PLUG HEATER,Z45.....121
23 DECAL,WARNING-COMPART ACCESS....13– From January 2017, this option became a
DECAL,LABEL,TIPOVER,BATTERIES......17, 14, 19–20 standard installation on all models unless the
23 DIN RAIL, 5.63".....37 customer specifically request not to have it
DECAL,LABEL,TIPOVER,TILT AL SY.....17, 23 DIN RAIL,11.25".....59 installed.....143

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 157


November 2018

Part Description Index (continued)

FRONT AXLE,NARROW.....25 HARNESS, PBOX, Z45DC/BE.....65 INJECTOR, Z482 T4.....41


FUEL CAP,BI-ENERGY,Z45***%%.....47 HARNESS,12/3,12V TO PLAT.....56, 65 INPUT CARRIER, SUB-ASSEMBLY.....28–29
FUEL TANK 9 GAL......47 HARNESS,18/19 BOOM CABLE #1.....56, 65 INSTRN, TRC RETROFIT, STNDRD.....65
FUSE BLOCK, ANN & ANL FUSE.....27–29 HARNESS,18/19,BOOM CABLE #2.....56, 65 INSTRUCTIONS,INSTALL (LEVEL SENSOR
FUSE HOLDER,WATERPROOF.....27–29, 37 HARNESS,BASE BOX Z45BI-ENERGY.....65 ALARM).....65
FUSE,1 AMP.....37 HARNESS,BASE BOX Z45DC.....65 INSTRUCTIONS-PIPE CRADLE,BOOMS...137
FUSE,10 AMP.....27–29 HARNESS,ENGINE,Z45BE.....65 INSULATION,48V BATT.BOX LID.....31
FUSE,13 AMP,220V PLUG.....51 HARNESS,ENGINE,Z45BI.....56 INVERTER,48VDC,120VAC/60HZ.....49
FUSE,200 AMP.....27–29 HARNESS,FUNCTION,Z45 DC/BI.....45, 56
FUSE,50 AMP,VERY FAST ACTING.....28–29 HARNESS,JIB SELECT MANIFOLD.....65 J
FUSE,500 AMP,VERY FAST ACTING.....29 HARNESS,JUMPER,LOAD SENSE.....65
JIB BOOM ASSY W/WORD DECAL.....83
HARNESS,LS,D.E. Z45.....45
JOYSTICK,5K-0 OHM,W/RELAY.....93
G HARNESS,LS,PRIM/EXT.....65
JUMPER COMB, 2-WAY,WIELAND.....59
HARNESS,LS,PRIM/EXT/SEC.....65
GASKET (52532) OIL DRAIN, D905.....39
HARNESS,PLAT,Z45DC/BI,JIB.....56, 65
GASKET KIT, AUSCO 1200 IN/LB.....27–29 K
HARNESS,PLUG,NON-LOAD WEIGHING...65
GASKET, PUMP / MOTOR (36179).....51
HARNESS,PROX.KILL,24V.....65 KEEPER,LATCH (45363).....61, 63
GASKET, TANK, FUEL SENSOR.....47
HARNESS,RELAY,PBOX,Z45DC,CE.....65 KEY SINGLE***.....55–56
GASKET, UK POWER TO PLAT.....90
HARNESS,TILT 24V,CSA PROD.....65 KEY,1/4 X 1.25.....41
GASKET,ENCLOSURE.....141
HARNESS,Z45BE,TELEMATICS READY.....65 KEY,SINGLE***.....55–56
GASKET,GROUND CONTROL BOX***.....59
HARNESS,Z45DC,TELEMATICS READY.....65 KEY,WOODRUFF,5/32X3/4 KEY #506.....37
GASKET,JOYSTK.SHAFT36867/42032.....93
HINGE, SPRING, LONG LEG.....87, 115 KEYS,10 PACK***.....55–56
GASKET,KEYSWITCH,PLASTIC***.....55–56
HINGE,.375X.120THK.,SLOTTED.....61, 63 KEYSWITCH,3 POS W/KEYS,LOCKING....55–
GASKET,MUFFLER,KUBOTA D905/11.....39
HINGE,PLAT CONTROL BOX COVER.....113 56
GASKET,PLATFORM CONTROL BOX.......89–
HOLDER, SENSOR.....143 KEYSWITCH,3 POS. W/KEYS***.....55–56
90
HORN,24VDC,SPADE TERMINALS***.....51 KIT, 24V SEP-EX DRIVE MOTORS.....28–29
GASKET,WATER PUMPWG750B/Z482-E.....39
HOSE ASSY 1/4, STR FEM,STR FEM.....107, KIT, LIFT GUARD CONTACT ALARM,6'-8'
GASKET-EXHAUST MANIFOLD Z482.....39
109 PLATFORM,NON-ALC1000.....143
GASKET-INJECTION PUMP, Z482-E.....41
HOSE ASSY 1/4,STR FEM,PIPETHRE.....45 KIT, TRC RETROFIT, STNDRD.....65
GASKET-SPEED CONTROL ASSEMBLY.....41
HOSE ASSY 1/4,STR FEM,STR FEM.....109 KIT, WIPER, Z-45/25.....127
GASKET-VALVE COVER Z482-E.....39
HOSE ASSY 1/4,STR FEM,STR MALE....107, KIT, WIPER, Z-45/25J.....127
GATE LATCH CASTING--DRILLED.....117
109 KIT,ASSY,LED,IES CHARGER.....25, 33
GAUGE,FUEL,SIDE MOUNT Z45.....47
HOSE ASSY, 1/2, 20.75.....105 KIT,ESTOP SVC BB&SM BOOM.....89–90
GEAR, SLAVE, MS4,45048.....95
HOSE ASSY, 1/2, 39.25.....105 KIT,FIELD INSTALL,SWING GATE.....117
GLOW PLUG, KUBOTA Z482.....41
HOSE ASSY, 1/4", 21.24".....109 KIT,GASKET,UK POWER TO PLAT......90
GREASE,DIELECTRIC 4 OZ**.....11
HOSE ASSY, 1/4", 22.00.....109 KIT,HORN SVC BB&SM BOOM.....90
GRIP, CABLE.....143
HOSE ASSY, 3/4, 90 FEM, 45 FEM.....105 KIT,LATCH GUARD.....147
GROMMET,RUBBER .5 X .014 X .75.....129
HOSE ASSY, 3/4, 90D, STR FEM.....105 KIT,LOAD SENSE MECH,Z45 JIB.....123
GROMMET,RUBBER 3 X .19 X 3.5.....81
HOSE ASSY,1/2,90 FEM,STR FEM.....105 KIT,SEAL,3CC PUMP***.....97
GROUND STRAP,18"LG.....25
HOSE ASSY,1/2,90 FEM,STR FEMM*.....105 KIT,SWING GATE W/SPRING.....117
GUARD, SWING GATE.....147
HOSE ASSY,1/4,90 FEM,STR FEM....103, 109 KIT,TILT ALARM,DC AND BI-ENERGY
GUARD,FAN,2 CYL.KUBOTA.....39, 43
HOSE ASSY,1/4,STR FEM,STR FEM......105, MODELS.....65
GUIDE, CABLE.....143
107, 109 KIT,TORQUE HUB COVER(101584)**.......28–
HOSE ASSY,1/4,STR FEM,STR FEM*.....103 29
H HOSE ASSY,3/8 STR FEM STR FEM*.....119 KNOB, 45048 CONTROLLER.....95
HANDLE HALF (56274).....93 HOSE ASSY,MULTI USE***.....105 KUBOTA 15263-12370CUSHION.....43
HARN ASSY, POWER PACK AP2.....35 HOSE COVER,LOWER LEVEL,BOT,PAI.....69 KUBOTA GASKET,THERMOSTAT.....43
HARN ASSY,POWER DRIVE CHASS.....35 HOSE COVER,LOWER LEVEL,TOP,PAI.....69 KUBOTA OIL FILTER.....11, 39
HARN ASSY,POWER PACK AP1.....35 HOSE COVER,UPPER ARM,PAINTED.....69
HARN ASSY,POWER PACK AP2.....35 HOSE END,BARB,1/4 MNPTX3/16,90.....47
HARN FUNCTION MAN Z45DC/BE.....65 HOSE END,BARB,1/4 MNPTX5/16,90.....47
L
HOSE GUIDE, JIB.....83 LABEL,RELAY A.....43
HARN LIMIT SW DE Z45DC/BE.....65
LANYARD,LYNCH PIN ASSY.....37, 131
HARN, AC PROTECTION BYPASS....65, 133, HOSE,3/16,FUEL,SAE 30R7,103".....47
HOSE,3/8",FUEL,30R7.....69 LANYARD,PLATFORM CONTROL BOX.....90
135
HOSE,5/16 FUEL,SAE 30R7.....41 LATCH, SWING GATE.....87, 115
HARN,GBOX Z45DC/BE RELAY ASSY.....65
HOSE,5/16,FUEL,SAE 30R7,86".....47 LATCH,DRAW,ADJUSTABLE.....37
HARN,PBOX,OPA,HW,24V.....65
HOSE,AIR CLEANER INTAKE.....41 LATCH,FLEXIBLE DRAW W/O KEEPER....49,
HARN,PIGTAIL,TAPESWITCH,OPA.....141
HOSE,AIR CLEANER TO ENGINE.....41 61, 63
HARN,RELAY Z45DC/BE,PBOX.....65
HOSE,LWR RADIATOR,KUBOTA WG750.....43 LATCH,ROTARY, W/KNOB,LEFT.....31
HARN.CHARGER INTERLOCK Z45.....33
HOSE,PVC,CLEAR,36.00".....41 LATCH,ROTARY, W/KNOB,RIGHT.....31
HARNESS ASSY, RELAY, CE.....65
LATCH,SLIDE, FLUSH MOUNT STYLE.....113
HARNESS ASSY,PCON,PROX KILL........133, HOSE,WATER PUMP RETURN (Z482).....39
HOSE,WATER PUMP,KUBOTA**.....39 LEGEND,PLSTC,"CREEP TO 9"***.....95
135
HOSE-RADIATOR,UPPER Z482-E.....43 LENS,AMBER,STROBE,FIREBOLT.....111
HARNESS LVI/BCI ENGAGE II.....65
HOUR METER,10-80 VOLTS***.....55–56 LEVEL SENSOR,LS60,YL,2.5X4.5.....49, 61
HARNESS RETRO 24V RELAY.....27–29
HOUSING, FUEL FILTER, Z482.....41 LID ENCLOSURE,RED,OPA.....141
HARNESS, 48V DRIVE LIGHTS.....65
HUB ASSEMBLY,9 BOLT***.....25 LIGHT, 12 VOLT.....113
HARNESS, DRIVE CHASSIS, Z45BE.....65
LIGHT,LED IND. RED 24V NH.....56, 59, 89–90
HARNESS, DRIVE CHASSIS, Z45DC.....65
LINING KIT***.....27–29
HARNESS, JIB, BASE BOX.....65 I LINING KIT, BRAKE, 4HP***.....27–29
HARNESS, OPA2, Z45DC/BE.....143
IND,BAT CHARGE,48V LEAD-ACID.....90

158 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018

Part Description Index (continued)

LOAD PAD,ENGINE TRAY SUPPORT.......37, NUT,NYLOCK,M5X.80.....41 PAINT,AEROSOL,GENIE GRAY***.....11


45 NUT,RETAINER (96008).....55–56 PAINT,WET,GENIE BLUE (1 GL)**.....11
LOAD SUPPORT WITH BEARINGS.....123 NUT,SERRATED,10-32,ZAG.....27–29, 49, 59, PAINT,WET,GENIE GRAY (1 GL)**.....11
LOCK,PLUG 12 WAY,14-18GA,GRN.....56 61, 63, 73, 90, 123, 143 PAINT,WET,TRAFFIC BLACK (1 GL)**.....11
LOCK,PLUG 4 WAY,12-14GA.....56 NUT,SERRATED,3/8-16,8,ZAG.....51, 53 PANEL, HALF MESH.....115
LOCK,PLUG 8 WAY, 14-18GA.....59 NUT,SERRATED,5/16-18,8,ZAG.....27–29, 31 PANEL,ACCESS PAINTED.....123
LOCK,RECEP 12 WAY, 14-18GA.....56, 90 NUT,SLOTTED,2-4-1/2 UNC.....131 PARKER DIGITAL PRESSURE GAUGE.....11
LOCK,RECEP 4 WAY,12-14GA.....56, 59, 90 NUT,SPINDLE,1-14.....25 PCB,ROTATOR CONTROLLER 36557*.....95
LOCK,RECEP 4 WAY,14-18GA.....90 NUT,TL FLG,1/2-13,G,ZAG.....37, 45, 139 PETCOCK,DRAIN,KUBOTA WG750B.....41
LOCK,RECEP 8 WAY,14-18GA.....59 NUT,TL FLG,1/4-20,G,ZAG......28–29, 31, 33,PIN,0.75DIAX5.75LG,CHAMFER.....123
LOCKNUT,ELEC,1/2".....51, 90 37, 41, 43, 49, 53, 59, 61, 63, 69, 73, 75, 77,
PIN,0.75DIAX8.75LG,CHAMFER.....123
LS ROT.HEAD W/O LEVER (ZCE01).....45, 69 81, 83, 87, 113, 115, 117, 123, 127, 133, 135,
PIN,1.00DIAX15.56LG,CHAMFER.....37
LVI/BCI 36/48 VOLT ENGAGE II.....90 141, 147 PIN,1.25 DIA X 3.19 LG, PLATE.....71
NUT,TL FLG,10-32,F,ZAG.....37, 129 PIN,1.25DIAX14.45LG,2HOLE.....79
M NUT,TL FLG,3/4-10,G,ZAG.....77 PIN,1.25DIAX3.37LG,1HOLE.....71
NUT,TL FLG,3/8-16,G,ZAG......25, 27–29, 31,PIN,1.25DIAX5.25LG,1HOLE.....77, 79
MACHINING,TOW HITCH***.....131
33, 37, 39, 43, 45, 47, 49, 51, 53, 61, 67, 69,
PIN,1.25DIAX6.36LG,2RING.....73, 79
MAGNET, 1/4-20, 15 LB......143
71, 77, 79, 87, 90, 119, 129, 131, 133, 135,
PIN,1.25DIAX7.00LG,1HOLE.....77, 79
MALE PIPE THD,1/4" SER,3/8"X18.....119
141 PIN,1.25DIAX7.88LG,1HOLE.....79
MANIFOLD,FUNCTION DC/BI***.....99
NUT,TL FLG,5/16-18,G,ZAG.....28–29, 31, 39,PIN,1.25DIAX8.88LG,1HOLE.....77, 79
MANIFOLD,JIB SELECT,20V***.....101
41, 61, 81, 115, 129, 147 PIN,1.25DIAX9.38LG,THREADED.....73
MANIFOLD,ROTATOR,CB***.....77, 101
NUT,TL FLG,M6-1.0,DIN6927,10,ZAB.....43 PIN,1.50DIAX13.88LG,2HOLE.....67
MANUAL,AEM SAFETY.....11
NUT,TL,1/2-13,C,ZAG.....37, 131 PIN,1.50DIAX20.00LG,CHAMFER....25, 27–29
MANUAL,RESPON,A92.5 BOOM.....11
NUT,TL,1/4-20,C,ZAG.....27–29, 61, 63, 131 PIN,1.50DIAX4.25LG,GR/H.....25
MESH,HALF,LH 5' PLATFORM.....117
NUT,TL,10-32,A,ZAG.....45, 59, 90 PIN,1.50DIAX7.50LG,1HOLE***.....67
MESH,HALF,LH,6'PLATFORM.....117
NUT,TL,3/4-10,C,ZAG.....81 PIN,1.75DIAX11.88LG,CHAMFER.....71
MESH,HALF,RH 5' PLATFORM.....117
NUT,TL,3/8-16,C,ZAG.....51, 53, 123 PIN,1.75DIAX9.25LG,1HOLE.....71
MESH,HALF,RH,6'PLATFORM.....117
NUT,TL,6-32,A,ZAG.....59, 90 PIN,2.00DIAX10.88LG,CHAMFER.....67
MESH,HALF,SWING GATE***.....117
NUT-COIL SHORT.....101 PIN,2.00DIAX12.88LG,CHAMFER***.....67
MICROSWITCH SPACER,45049.....93
NUT-HEX,3M X 0.5MM.....93 PIN,2.00DIAX24.00LG,CHAMFER***.....67
MICROSWITCH,V3L-139-D8.....93
NUTSERT,1/4-20,STEEL CAD PLTD.....59 PIN,CLEVIS,1.0X2.41,SAE,ZAG.....25
MICROSWITCH-V319M***.....93
NYLON WASHER,(36179).....51 PIN,CLEVIS,1X3.5,ZAG.....131
MIDPIVOT ASSY Z45IC***.....69
PIN,COTTER,.219 X 1.75.....25
MODULE, PLUS+1, CONTACT ALARM.....143
O PIN,COTTER,.25 X 3.0.....131
MODULE,CONTROL UNIT,PCB,OPA.....141
PIN,LOCK,SHORT***.....117
MODULE,IGNITION/START,12/24V.....37 O-RING KIT (ORFS FITTINGS)..11, 103, 105,
PIN,TOW HITCH,1.5DIAX8.25"GRIP.....131
MODULE,LOAD SENSE 2007.....59, 123 107, 109
PINCH GUARD,6'(1.31")SERVICE**.....113
MOTOR, 24V (36179).....51 O-RING KIT, AUSCO 1200 IN/LB.....27–29
PIPE ASSY-OVERFLOW (Z482-E).....41
MOTOR,FUNCTION,48V DC.....97 O-RING KIT,FIELD SVC,ALL PROD*.........11,
PIPE CRADLE ASSY. SERV (ONE)**.....137
MOTOR,SEP-EX,24V***.....28–29 103, 105, 107, 109
PIPE PLUG KIT,OMNI***.....28–29
MOUNT,SWITCH.....123 O-RING, FUEL FILTER, Z482.....41
PIPE, INJECTOR 1 KUBOTA Z482-E.....41
MOUNTING PLATE, 45048.....95 O-RING, ROTATOR MANIFOLD.....101
PIPE, INJECTOR 2 KUBOTA Z482-E.....41
MOVING CONTACT (FOR PN 74267).....27–29 O-RING,2-010,VITON.....27–29
PIPE,WATER RETURN (Z482-E).....39
MPT,CPLR,1/4"SER,3/8"X18.....119 O-RING,END COVER,4HP/4HB***.....27–29
PLAT ASSY,6' W/SIDE GATE,Z45/51 ANSI
O-RING,END COVER,OMNI***.....28–29
SYM.....85
N O-RING,MOTOR TO BRAKE***.....28–29
PLAT ASSY,6' W/SIDE GATE,Z45/51 CE.....85
O-RING,OIL FILLER PLUG,KUBOTA*.....39
NECK/HEAD-LIMIT SWITCH (88356).....69 PLAT ASSY,6' W/SIDE GATE,Z45DC/BI ANSI
OPT, STD MUFFLER, Z45BE.....39
NICKEL PLATED JAM NUT.....55–56 WORD.....85
OPTION,EURO TOEBOARD.....113
NUT - PLASTIC,RING FOR ALARMS...51, 59, PLAT ASSY,6' W/SIDE GATE,Z45DC/BI
OPTION,PLAT.PINCH GUARD,4 FT......113
90 AUS.....85
OPTION,PLAT.PINCH GUARD,5 FT......113
NUT, CARTRIDGE VALVE.....99 PLAT. CONTROL BOX LID, DC/BE.....89–90
ORIFICE DISC,.037",BLACK *.....99
NUT, TL JAM, 3/8-16, A, ZAG.....149 PLAT. FLOOR, 5FT, PAINTED.....87
ORIFICE DISK,.030.....99
NUT,1/4-20,8,ZAG.....143, 145 PLATE, CABLE AND WIRE COVER.....143
ORIFICE PLATE,0.037".....99
NUT,1/4-28,8,ZAG.....41 PLATE, CONTACTOR MOUNT, Z45.....27–29
ORIFICE PLUG, 0.060.....99
NUT,3/8-16,8,ZAG.....145 PLATE,ALTERNATOR ADJUSTMENT.....37
ORIFICE PLUG,030,1/16-27 NPT.....99
NUT,HEX,M8,PLASTIC.....133, 135 PLATE,CLAMP,TOP.....28–29
ORING,568-908 N552-90 NBR,10PK.....28–29
NUT,HH JAM,1/4-20,A,ZAG.....25, 35 PLATE,DRAG LINK,NRRW AXLE,PNT.....131
OUTLET, 110V.....90
NUT,JS,36867/42032/44988/40612.....93 PLATE,DRAW LATCH MOUNT.....63
NUT,LOCK,5/8-18.....37 PLATE,ENGINE MOUNT PAINTED.....43
NUT,LUG,5/8-18 X 90 DEGREE,Z45....25, 28– P PLATE,FOOT SWITCH COVER.....117
29 PAD,REST,1"THICK,FLANGED.....149 PLATE,FRONT COVER***.....51
NUT,M4 NYLOCK.....141 PAD,REST,1"THICK,W/STUDS*.....51 PLATE,FUEL TANK.....47
NUT,NYLOCK FLG,1/4-20,F,ZAG.....137, 143, PADDING, FOAM, 46.5".....133, 135 PLATE,JIB,ROTATE MANIFOLD.....81
149 PADDING,FOAM 3.5"OD X 1.50"ID.....133, 135 PLATE,SWING LOCK***.....45
NUT,NYLOCK FLG,3/8-16,F,ZAG.......75, 137, PADDING,FOAM, 10.0".....133, 135 PLATE,WIPER BACKING.....127
139, 143, 149 PADDING,FOAM,3.0"X1.50ID 90DEG.....133, PLUG AND CAP KIT-SERVICE,37 **.........11,
NUT,NYLOCK,10-32.....69 135 103, 105, 107, 109
NUT,NYLOCK,6-32.....59, 143 PAINT, AEROSOL, TRAFFIC BLACK.....11 PLUG AND CAP KIT-SERVICE,ORFS*......11,
NUT,NYLOCK,8-32.....111 PAINT,AEROSOL,BRIGHT BLUE***.....11 103, 105, 107, 109

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 159


November 2018

Part Description Index (continued)

PLUG, NYLON .250 BLACK DOMED.....59, 90 RETAINING RING, FUEL FILTER.....41 SCREW,HHC,M8-1.25X20,DIN933,10....41, 43
PLUG, TYPE F, 230A, 50HZ, 16A, IP44.....33, RING GEAR, Z482 T4.....41 SCREW,HHF,1/2-13X.75,8,ZAG.....69
51 RIVET, STL, STL, DOME, 1/4 X .375, SCREW,HHF,1/2-13X1.25,8,ZAG.....37
PLUG,090109A-6.....107, 109 ZAG.....63, 117 SCREW,HHF,1/2-13X1.5,8,ZAG.....53, 67, 71
PLUG,3/4 MAGNETIC PIPE SQ.DRV.....53 RIVET,ALUM,ALUM,3/16BUTTONHEAD....113 SCREW,HHF,1/2-13X1.75,ZAG.....37
PLUG,BLANKING.....65 RIVET,STL,STL,P,.125 X .25.....59 SCREW,HHF,1/2-13X3.5,8,ZAG.....139
PLUG,ENGINE OIL DRAIN,D-905***.....39 ROCKER ASSY W/ROLLPIN***.....93 SCREW,HHF,1/4-20X.625,8,ZAG....31, 69, 87,
PLUG,FUSED,250V,13AMP,U.K.**.....33, 51 ROD END, .25 X 2.75, ZAG.....123 113, 115, 149
PLUG,NYLON .188 BLACK DOMED.....90 ROD END,.375 X 2.25,ZAG.....37, 71 SCREW,HHF,1/4-20X.75,8,ZAG.....29, 33, 43,
PLUG,NYLON .313 BLACK DOMED.....90 ROD END,.375X3.69,ZAG........25, 27–29, 71, 45, 49, 53, 59, 63, 69, 75, 81, 83, 87, 90, 113,
PLUG,NYLON .38 BLACK DOMED.....55–56 73, 77, 79 117, 123, 133, 135, 141, 143
PLUG,NYLON .875 BLACK DOMED.....59, 90 ROD END,.5 X 3.75,ZAG.....67, 71 SCREW,HHF,1/4-20X1,8,ZAG........28–29, 37,
PLUG,NYLON 1.12 BLACK DOMED.....59 ROD,CHOKE Z45 BI ENERGY.....41 41, 49, 59, 61, 75, 77, 87, 123, 133, 135, 147
PLUG,NYLON 2.00 BLACK DOMED.....90 ROD,DISCONNECT 4HP/4HB***.....27–29 SCREW,HHF,1/4-20X1.25,8,ZAG....28–29, 35,
PLUG,OIL FILLER Z482,Z34/22BE*.....39 ROD,DISCONNECT,OMNI***.....28–29 83, 141
PLUG,PWR,UK,16AMP,3PIN,BLK.....33, 51 ROD,ENGINE IDLE & STOP.....41 SCREW,HHF,1/4-20X1.5,8,ZAG.....25, 77, 79,
PLUG,SANTOPRENE .5 BLACK DOME.....55– ROLLER ARM,LIMIT SWITCH***.....45, 69, 73 113
56, 89–90 ROTATIONAL CONTROLLER,24V***....89–90, SCREW,HHF,1/4-20X1.75,8,ZAG.....37, 69, 73
PLUG,SEAL,12-18 GA.....59 95 SCREW,HHF,1/4-20X2,8,ZAG.....63, 123, 131
POTENTIOMETER (56773).....93 ROTATOR,PLAT,Z45.....77 SCREW,HHF,1/4-20X2.5,8,ZAG.....137
POTENTIOMETER,56886.....95 ROTATOR,PLAT,Z45J/Z51J.....81 SCREW,HHF,1/4-20X2.75,8,ZAG.....75, 77
POWER RELAY, 24V COIL.....37, 129 RUE RING,1.0,ZAG.....25, 131 SCREW,HHF,10-24X.5.....143
POWER UNIT,AUX PUMP 24VDC.....49, 51 SCREW,HHF,10-24X.75,ZAG.....28–29, 59
PROGRAMMER, PMC 1313K-4401.....27–29 S SCREW,HHF,3/8-16X.75,8,ZAG.....51, 83
PROTECTOR,SLEW BOLT.....45 SCREW,HHF,3/8-16X1,8,ZAG........33, 37, 49,
SCREW.....93
PROXIMITY SENSOR***.....65, 133, 135 87, 90, 129, 143
SCREW T-SWITCH PH/PH 6-32X1/4....55–56,
PULLEY,3.15 OD.....37 SCREW,HHF,3/8-16X1.25,8,ZAG....25, 39, 43,
89–90
PULLEY,FAN,WG750B***.....39 49, 51, 53, 77
SCREW, BHC, 1/4-20 X 1, ZAG.......113, 133,
PUMP ASSEMBLY (36179).....51 SCREW,HHF,3/8-16X1.5,8,ZAG.....49, 51, 53,
135
PUMP ASSY-FUEL, KUBOTA Z482-E.....41 61, 69, 71, 77, 79
SCREW, HHF, 1/4-20 X .5, 8, ZAG.....37
PUMP,LIFT,3CC,CCW***.....97 SCREW,HHF,3/8-16X1.75,8,ZAG.....131
SCREW, SHC, M4-0.7X8, DIN912,.....87
PUMP-INJECTION, KUBOTA Z482-E.....41 SCREW,HHF,3/8-16X2,8,ZAG.....33, 37, 79
SCREW,BLEEDER,M5X0.8.....81
SCREW,HHF,3/8-16X2.25,8,ZAG.....25, 27–29
SCREW,FHPM,10-32X.1,00,ZAG.....27–29
Q SCREW,HHF,3/8-16X2.5,8,ZAG.....139
SCREW,FHPM,10-32X.75,ZAG.....28–29
SCREW,HHF,3/8-16X2.75,8,ZAG.....28–29
QUICK DISCONNECT CASING,BATT**.....35 SCREW,FHS,3/8-16X1.75,F835,ZAG....37, 45,
SCREW,HHF,3/8-16X3,8,ZAG.....37
47
SCREW,HHF,3/8-16X3.5,8,ZAG.....37
R SCREW,HANDLE42032,40612,36867.....93
SCREW,HHF,5/16-18X.75,8,ZAG.........41, 49,
SCREW,HH TAPETITE THRD8-32X.50.....97
RADIATOR ASSY,KUBOTA Z482E AL.....43 113, 129
SCREW,HHC,1-8X3,8,ZAG.....63
RADIATOR STAY, KUBOTA 1702.....43 SCREW,HHF,5/16-18X1,8,ZAG......29, 31, 41,
SCREW,HHC,1/2-13X1.5,8,ZAG.....67, 69
RAILING CATCH CASTING--DRILLED.....117 147
SCREW,HHC,1/2-13X6,8,ZAG.....37
RAILING,PINCH GAURD,4 FT......147 SCREW,HHF,5/16-18X1.25,8,ZAG.....51, 81
SCREW,HHC,1/4-20X.75,8,ZAG.....31, 37, 56,
RAILING,PINCH GAURD,5 FT......147 SCREW,HHF,5/16-18X1.5,8,ZAG.....31
59, 75, 90
REAR END PLATE, Z482.....41 SCREW,HHF,M6-1.0X12,DIN6921,10.....141
SCREW,HHC,1/4-20X1,8,ZAG.......25, 27–29,
RECEPTACLE,UK,110V.....90 SCREW,HHF,M6-1.0X16,DIN6921,10.9,ZAB.43
37, 41, 53, 61, 63, 145
REF. HOSE GUIDE, JIB.....119 SCREW,HHTAPTITE THREAD8-32X.38.....97
SCREW,HHC,1/4-20X1.25,8,ZAG.....27–29
REF. HYDRAULIC POWER UNIT.....49 SCREW,M5X16 BHD.....141
SCREW,HHC,1/4-20X1.75,8,ZAG.....73
REF. PIN.....71 SCREW,M6X8.....141
SCREW,HHC,1/4-20X2.75,8,ZAG.....75, 81
REF. PLATE,ENGINE MOUNT PAINTED.....37 SCREW,PHIL,PHM,10-32 X .5,SSTL....41, 90,
SCREW,HHC,3/4-10X9,8,ZAG.....77
REF: Flashing Beacon.....65 129
SCREW,HHC,3/4-10X9.5,8,ZAG.....81
REF: Foot Switch.....65 SCREW,PHILLIPS,PHM,6-32 X .5.....90
SCREW,HHC,3/8-16X.75,8,ZAG.....45, 69, 71,
REF: Harness, Z45 Drive Lights.....113, 129 SCREW,PHILLIPS,PHM,8-32 X.25**.....55–56
73, 81
REF: Jib Platform rotator.....79 SCREW,PHM,M3 X .5 X 12MM.....93
SCREW,HHC,3/8-16X1,8,ZAG....37, 47, 53, 71
Ref: LATCH,DRAW,ADJUSTABLE.....61 SCREW,PHM,M3.5 X 12MM (57890).....93
SCREW,HHC,3/8-16X1.25,8,ZAG.....49, 61, 73
REF: Platform Weldment.....117 SCREW,PHPM,10-24X1,ZAG.....87
SCREW,HHC,3/8-16X1.5,8,ZAG.....27–29, 37,
REGULATOR,48 VOLTAGE,BI ENERGY.....37 SCREW,PHPM,10-32X.38,ZAG.....28–29
49, 51, 61
REGULATOR-VOLTAGE(Z482-E).....37, 39 SCREW,PHPM,10-32X.50,ZAG.....47, 59, 90
SCREW,HHC,3/8-16X1.75,8,ZAG...61, 73, 127
RELAY PANEL COVER.....37 SCREW,PHPM,10-32X.625,ZAG.....37, 90
SCREW,HHC,3/8-16X2,8,ZAG.....33, 127
RELAY,24VDC,40/30A,SEALED***.......37, 59, SCREW,PHPM,10-32X.75,ZAG.....49, 61, 63
SCREW,HHC,3/8-16X2.5,8,ZAG.....53, 145
90 SCREW,PHPM,10-32X1.25,ZAG.....143
SCREW,HHC,3/8-16X2.75,8,ZAG.....37
RELAY,24VDC,40/30A,SLD W/BRKT*........65, SCREW,PHPM,10-32X1.5,ZAG.....45, 123
SCREW,HHC,3/8-16X3,8,ZAG.....67
143 SCREW,PHPM,10-32X1.75,ZAG.....69
SCREW,HHC,3/8-16X3.25,8,ZAG.....123
RELAY,SPDT,12V(AUTO) PLUG IN**.....59 SCREW,PHPM,10-32X2,ZAG.....73
SCREW,HHC,5/16-18X1,8,ZAG.....115
REPAIR END BRKT SET,NP400-7***.....75 SCREW,PHPM,10-32X2.25,ZAG.....73
SCREW,HHC,5/8-11,4.5,8,ZAG.....45
REPAIR LINK,7 LINKS NP400-7***.....75 SCREW,PHPM,6-32X.5,ZAG.....59, 90
SCREW,HHC,5/8-11X1.75,8,ZAG.....37
REPAIR LINK,NP400-7***.....75 SCREW,PHPM,6-32X.875,ZAG.....143
SCREW,HHC,5/8-11X2.75,8,ZAG.....45
RETAINER,SPRING,1.21 X .375.....123 SCREW,PHPM,8-32X1,ZAG.....111
SCREW,HHC,5/8-11X4,8,ZAG.....45
RETAINING PIN, ASSY.....45 SCREW,PHPM-ST,8-32X.50,TYPE F,ZAG....90
SCREW,HHC,M10-1.5X30,DIN933,10....41, 43
RETAINING PIN,ASSY.....131 SCREW,PHPSH,#12-11X.75,ZAG.....59, 90
SCREW,HHC,M8 X 20MM.....39

160 Z-45/25, Z-45/25J DC & Bi-Energy Part No. 1263373GT


November 2018

Part Description Index (continued)

SCREW,PHS,4-40 X 1.5.....93 SPRING CLIP,1/4-20,.025-.15X.54,ZAG.....25, TERM,NI PIN,S&F,16-18GA,REEL.......56, 59,


SCREW,RADIATOR MOUNT, KUBOTA.....43 27–29, 37, 45, 83, 87, 123 90
SCREW,SHC,1/2-13X3,A574,ZAG.......28–29, SPRING CLIP,10-24,.025-.125X.468,ZAG...28– TERMINAL BLOCK END PLATE.....59
45 29, 87, 143 TERMINAL BLOCK END PLATE **.....59
SCREW,SHC,1/2-13X4.5,A574,ZAG.....45 SPRING CLIP,3/8-16,.05-.20X.73,ZAG.....31 TERMINAL BLOCK, WIELAND***.....59
SCREW,SHC,3/8-24X1.25,A574,ZAG.....97 SPRING RETURN,HEAVY DUTY,45049.....93 TERMINAL BLOCK,WIELAND.....59
SCREW,SHC,5/8-11X1.75,A574,ZAG.....27–29 SPRING, BRUSH RETAINER, 36182*....28–29 THERMOSTAT ASSY, WG750B.....43
SCREW,THUMB,A-REG,3/8-16X1,ZAG.....31 SPRING, RETURN (FOR 74267).....27–29 THERMOSTAT COVER,KUBOTA GAS.....43
SEAL AND BRG KIT,4.5K ROTATOR.....77, 81 SPRING, RETURN (FOR 74268).....27–29 TIE ROD WELDMENT NARROW.....25
SEAL DT SERIES-12W.....56 SPRING, SS, 1/2-EO500-49-4500.....133, 135 TIME DELAY RELAY,2 SEC,24VDC.....89–90
SEAL KIT (39345).....101 SPRING,COMP,1" OD,232 LB/IN.....123 TIRE/WH ASSY,9 LG,FOAM,NS REAR.....28–
SEAL KIT (54994).....79 SPRING,COMPRESSION .835 X 2.....41 29
SEAL KIT CYL Z45 (54570).....73 SPRING,EXTENSION,1.92LB/IN.....133, 135 TIRE/WH ASSY,9 LG,FOAM,S FRONT.....25
SEAL KIT CYL.Z45(54569).....73 SPRING,RETURN (74266).....29 TIRE/WH ASSY,9 LG,NM,FOAM,S FR.....25
SEAL KIT, 37185 PUMP.....51 SPRING,SHORT PLATFORM GATE.....117 TIRE/WH ASSY,9 LG,NM,REPNEU,NS.....28–
SEAL KIT, 88337.....25 SPRING-BRUSH,40844, SCISSORS.....97 29
SEAL KIT, BRAKE, 4HP.....27–29 STACK KIT, AUSCO 1200 IN/LB.....27–29 TIRE/WH ASSY,9 LG,NM,REPNEU,S.....25
SEAL KIT, OMNI.....28–29 STAND OFF,CONTROL UNIT.....141 TIRE/WH ASSY,9 LG,REPNEU,NS.....28–29
SEAL KIT, SWING DRIVE.....45 STANDOFF, 3/8" BLACK.....49 TIRE/WH ASSY,9 LG,REPNEU,S.....25
SEAL KIT, VALVE.....99, 101 STARTER MOTOR Z482, Z34/22BE.....39 TIRE/WH ASSY,9LG,NM,FOAM,NS RE.....28–
SEAL KIT,BRAKE***.....27–29 STAY,ALTERNATOR***.....39 29
SEAL KIT,CYL,Z45 (77187&77188).....71 STEP PLATFORM ENTRY PAINTED***.....87 TOEBOARD,ENTRY EUROPEAN
SEAL KIT,ELEVATE (88203).....67 STRAINER ASSEMBLY,1.25" NPT***....53, 105 PNTD**.....87, 113
SEAL KIT,MASTER & SLAVE CYL.......71, 77, STRAP ASSY, 44LG, W/RUBBER.....47 TOOL TRAY ACCESSORY***.....113
79 STRAP ASSY,29.25LG,W/RUBBER.....53 TOOL,TERMINAL CRIMPER,MOLEX***.....27–
SEAL K I T, W H E E L DRIVE STRAP, CONDUIT HOLDER 60"***.....137 29
(106148/106445/107712).....27–29 STROBE,FIREBOLT,12-80VDC,AMB**.....111 TOOL,TERMINAL EXTRACTOR,MOLEX...27–
SEAL KIT,WHEEL DRIVE W/BRAKE STRUT,GAS,200 LB***.....61 29
(101584/101585).....27–29 STUD,POWER 3/8" RED.....49 TRIMLOCK,BLACK,3/16 X 4 INCHES.....69
SEAL MARKER,CROSS SUPPORT, RAILING.....113, 133, 135, 147 TRIMLOCK,BLACK,5/32".....137
CHECK,BLUE,TUBE.....11 SWING DRIVE ASSEMBLY.....45 TROLLEY, TRACK, FALL ARREST BAR.....139
SEAL-GREASE,9-BOLT HUB 54840.....25 SWITCH TOGGLE ASSY DPDT 2P MOM..56, TUBE, CABLETRACK ARM, Z40/45.....75
SENSOR,LEVEL,4.5 DEG.....37, 49, 61 89–90 TUBE, CABLETRACK ARM, Z51.....75
SENSOR,RUBBER EDGE.....141 SWITCH TOGGLE ASSY DPDT 3P MNT...89– TUBE, RD, ALUM, 1.25 X .083 X 11.75.....149
SERV KIT,HARN ASSY,PWR BATT PK.....35 90 TUBE,PLASTIC .5 NPT X 18".....53
SERVICE KIT, 5FT JIB.....79 SWITCH TOGGLE ASSY DPDT 3P MOM..55– TUBE,PROP ROD,12.25"LG.....63
SERVICE KIT, INJECTOR, Z482.....41 56, 89–90 TUBE,PROP ROD,18.63",W/CAP.....63
SET SCREW***.....28–29 SWITCH TOGGLE ASSY SPDT 2P MNT....56, TUBE,RD,STL,DOM,.75X.38X.78.....127
SHIM,AXLE ROTATION STOP,12GA.....27–29 129 TUBE,RD,STL,DOM,.75X.438X1.25.....127
SHIM,AXLE ROTATION STOP,22GA.....27–29 SWITCH TOGGLE ASSY SPDT 2P TUBE,SQ,STL, 1.00 x 1.00 x .120.....147
SHIM,SIDE PAD 22GA.....73 MOM.....133, 135
SHIM,WEAR PAD,5X 1.5 16GA.....73 SWITCH TOGGLE ASSY SPDT 3P MOM...55– U
SHOCK MOUNT,SMALL.....37 56, 89–90
U-BOLT, FLATTENED, 1.5 X 3/8
SHRINK TUBE, BLACK 3/4,3:1.....35 SWITCH TOGGLE DPDT 2P MOM
UNC,ZAG.....39, 87, 119, 137, 141, 145, 149
SLEEVE,NYLON, 2" ID.....109 SHDR.....56, 89–90
U-BOLT, SQR, 3/8-16X2X5, PLTD.....133, 135
SLEEVE,NYLON,1.42 ID.....107, 109 SWITCH TOGGLE DPDT 3P MOM
U-BOLT,1/2-13 X 3 X 5.25***.....131
SLEEVE,NYLON,2"I.D.,BULK(100').....107 SHDR.....55–56, 89–90
U-BOLT,3/8-16X4X4.63X3.00.....133, 135
SLEEVE,NYLON,3.13 ID.....107 SWITCH TOGGLE SPDT 2P MNT SHDR.....56
UPPER PIVOT,MACHINING***.....71
SLIDING MIDRAIL KIT,PTD.....87 SWITCH TOGGLE SPDT 3P MOM
SNAP RING,EXTERNAL,1.25,ZAG.....73, 79 SHDR.....55–56, 89–90
SNAP RING,EXTERNAL,1.50,ZAG.....25 SWITCH,LIMIT,W/RLLR ARM NO/NC.....69, 73 V
SNAP RING,WHEEL DRIVE.....28–29 SWITCH,LIMIT,W/RLLR ARM,NO/NC*.....69 VALVE - COUNTERBALANCE**.....101
SOLENOID,2 SPEED TROMBETTA***.....41 SWITCH,LIMIT,W/RLR ARM,NO/NC**.....45 VALVE BLOCK, SWING DRIVE.....45
SOLENOID,STARTER,WG750B.....39 SWITCH,OIL,PRESSURE,KUBOTA.....39 VALVE RELIEF,2500PSI(88513)**.....99
SOUNDER LENS, OPA, AMBER.....141 SWITCH,PRESS,#6SAE,600 PSI.....99 VALVE, CNTRBAL 3500 PSI, ATM VEN.....67
SOUNDER LENS, OPA, BLUE.....141 SWITCH,WATER TEMP.....39 VALVE,3POSITION,4WAY*.....99
SOUNDER LENS, OPA, CLEAR.....141 VALVE,CB.CBBC-LHN@1000***.....73
SOUNDER LENS, OPA, RED.....141 T VALVE,CHECK (36179).....51
SOUNDER,MIDI,OPA.....141 VALVE,CHECK,DUAL PILOT***.....99
T-BOX,2.75 X 4.5 X 2.0.....90
SPACER TUBE,.50 LG.....127 VALVE,CHK,#8PORT-#8MALEORFS.....105
TANK BREATHER,NYLON **.....53
SPACER, HANGER BRACKET.....139 VALVE,COUNTERBALANCE,3500***.....77, 79
TANK,HYDRAULIC,8 GALLON,DC/BI.....53
SPACER,HEAT SINK.....141 VALVE,COUNTERBALANCE,3800 PSI.....71
TAPE, PROTECTIVE MASK.....17, 23
SPACER,HOSE CLAMP,RUBBER.....75 VALVE,COUNTERBALANCE,3800 PSI*.....79
TAPE,WARNING,BLK/YEL, 50'***...13–14, 17,
SPACER,NYLON,2.00 X 1.33 X.310.....73 VALVE,COUNTERBALNCE,1500 PSI**.....73
19–20, 23
SPACER,NYLON,2.01 X 1.28 X.135.....73 VALVE,DIRECTIONAL,2-WAY,3 POS.....99
TEE,BRANCH,520429-6.....107, 109
SPACER-DUAL COIL,#8***.....99 VALVE,FLOW CONTROL,.4 GPM.....99
TEE,BRANCH,520433-8.....105
SPACER-POT.PLATE,JOYSTICK56773.....93 VALVE,NEEDLE,BRAKE RELEASE.....131
TEE,RUN,520428-4.....103
SPEED CONTROL ASSEMBLY**.....41 VALVE,NEEDLE,FINE ADJUSTMENT**.....99
TERM,DEUTSCH, PIN #12-14.....59, 90
VALVE,PRESS COMP,PROP DIRECT.....99

Part No. 1263373GT Z-45/25, Z-45/25J DC & Bi-Energy 161


November 2018

Part Description Index (continued)

VALVE,RELIEF,2100 PSI***.....99 WEAR PAD,5 X 1.5 X .625 W/NUTS.....47, 73 Y


VALVE,RELIEF,3000PSI,GS68PUMP1.....99 WEAR PAD,5 X 1.5 X .75 W/NUTS.....73
YOKE MACHINING L.H.(2WD).....25
VALVE,SHUTTLE.....99 WEAR PAD,6 X 1.5 X.50,W/INSERT.....69
YOKE MACHINING R.H.(2WD).....25
VALVE,SOLENOID 3 POS.4 WAY***.....99 WEAR PAD,EXTENSION BOOM.....73
YOKE WELDMENT L.H.(2WD).....25
VALVE,SOLENOID, 2POS/3WAY***.....99, 101 WEAR PAD,EXTENSION CYLINDER.....73
YOKE WELDMENT R.H.(2WD).....25
VALVE-CHECK, #4 SAE, 5 PSI*.....99 WEAR PAD,MID PIVOT***.....69
VALVE-RELIEF,3200 PSI.....99 WEAR PAD,PRIMARY BOOM,JIB.....73
WEAR PAD,PRIMARY BOOM,NON JIB.....51 Z
W WEAR PAD,SECONDARY CYL,NON/JIB.....67 ZERK,GREASE,5/16-24,STRAIT.....123
WELDMENT, AIRCRAFT TOP BUMPER....133
W A S H E R , F L A T ,
WELDMENT, BATTERY BOX, LH.....31
M6X18X1.6,DIN9021,ZAB.....141
WELDMENT, BATTERY BOX, RH.....31

WASHER, LOCK, M4, SS.....87 — GENERAL SERVICE PARTS —.....11
WELDMENT, CABLETRACK TRAY.....75
WASHER,FLAT,#10,USS,ZAG.....56, 61, 90 — HYD FILTERS —.....11
WELDMENT, EXT. BOOM,Z45 NJ.....73
WASHER,FLAT,#8,SAE,ZAG.....90 — KUBOTA Z482 E4B-1 MODELS —.....11
WELDMENT, LEFT CONTACT ALARM,
WASHER,FLAT,.25X1.25X.062,ZAG.....61, 63 — MANUALS —.....11
LARGE.....143
WASHER,FLAT,.375X1.25X.062,ZAG.....123
WELDMENT, PIPE CRADLE.....137
WASHER,FLAT,.375X1.50X.125,ZAG........37,
WELDMENT, RIGHT CONTACT ALARM,
145
LARGE.....143
WASHER,FLAT,.75,SAE,HRD,ZAG......77, 81,
WELDMENT, SENSOR MOUNT.....133, 135
119
WELDMENT,4 FT PLATFORM.....85
WASHER,FLAT,1.0,USS,ZAG.....63
WELDMENT,5 FT PLATFORM.....85
WASHER,FLAT,1.5,F436,HRD,ZAG.....131
WELDMENT,BOOM REST****.....69
WASHER,FLAT,1/2,USS,ZAG.........37, 45, 53,
WELDMENT,ENGINE TRAY, Z45 BE.....37
69, 131
WELDMENT,EXT. BOOM,Z45 JIB.....73
WASHER,FLAT,3/8,SAE,HRD,ZAG.....81, 97
WELDMENT,GROUND CONTROL BOX***...59
WASHER,FLAT,3/8,USS,ZAG.........27–29, 33,
WELDMENT,HITCH TONGUE,Z45.....131
37, 49, 53, 61, 123, 127, 145
WELDMENT,LOAD SUPPORT.....123
WASHER,FLAT,5/16,USS,ZAG.......28–29, 51,
WELDMENT,LOWER LEVELING ARM.....69
53, 73, 115
WELDMENT,LOWER,SECONDARY***.....69
WASHER,FLAT,5/8,F436,HRD,ZAG.....27–29,
WELDMENT,MID PIVOT,MACHINED***.....69
37, 45
WELDMENT,NARROW REAR AXLE.....27–29
WASHER,FLAT,M8,DIN125,ZAB.....41
WELDMENT,PIPE CRADLE MOUNT.....137
WASHER,FLAT,USS,1/4,ZAG.........25, 27–29,
WELDMENT,PLAT SUPPORT,LS.....123
37, 53, 61, 63, 73, 117, 131, 141, 145
WELDMENT,PLATFORM CONTROL BOX....90
WASHER,HARDENED,5/8.....37
WELDMENT,PLATFORM SUPPORT....81, 87,
WASHER,LOCK,#10,ZAG.....28–29
123
WASHER,LOCK,1.0,ZAG.....63
WELDMENT,PRIMARY BOOM,Z45 JIB.....73
WASHER,LOCK,1/2,ZAG.....67, 69
WELDMENT,PRIMARY BOOM,Z45NJ.....73
WASHER,LOCK,1/4,ZAG.....37, 41, 90
WELDMENT,ROTATOR MOUNT.....123
WASHER,LOCK,3/8,ZAG....27–29, 47, 53, 69,
WELDMENT,STEER AXLE TOW
71, 73, 83, 97, 127
CRADLE.....131
WASHER,LOCK,5/8,ZAG.....37
WELDMENT,SWING GATE.....115
WASHER,LOCK,M10,ZAB.....41, 43
WELDMENT,SWING GATE PANEL.....115
WASHER,LOCK,M8.....39
WELDMENT,SWING GATE,ALUMINUM.....117
WASHER,LOCK,M8,ZAB.....41, 43
WELDMENT,TOW STORAGE BRKT,Z45....131
WASHER,M4 NYLON.....141
WELDMENT,UPPER LEVELING ARM***.....69
WASHER,M5 NYLON.....141
WELDMENT,UPPER PIVOT***.....71
WASHER,NYLON, JOYSTICK.....93
WELDMENT,UPPER SECONDARY***.....69
WASHER,RADIATOR CUSHION,KUBOTA...43
WELDMNT,6 FT PLATFORM.....85
WASHER,SHIM .0151 THK......123
WELDMNT,PLATFRM SUPPORT,NJIB**.....77
WASHER,SHIM,1.01X1.63X.062,ZAG.....131
WH DRV,NON-BRAKE,GENERIC, 48:1.....28–
WASHER,SHIM,1.270X2.130X.062,Z...73, 79,
29
131
WHEEL DRIVE, NON-BRAKE, 47.6:1.....28–29
WASHER,SHIM,1.56X2.5X.061,ZAG.....25
WHEEL DRIVE,4HB,48:1***.....27–29
WASHER,SPINDLE.....25
WHEEL STUD, 4HP, 5/8-18***.....27–29
WASHER,STAR,EXTERNAL,.375.....55–56
WHEEL STUD,5/8-18,OMNI***.....28–29
WASHER,THRUST,.75 X 1.38X.13.....31
WIPER,PRIMARY BOOM.....127
WASHER,THRUST,1.5 X 3.5 X .187.....25
WIRE ASSY #10 RED F1/F2.....35
WASHER,THRUST,2.0 X 3.0 X .188.....131
WIRE ASSY #10 RED F2/F1.....35
WASHER/BULKHEAD***.....53
WIRE CABLE,14/3 CON.TPE JKT*.....51
WATER PUMP, Z482 T4.....39
WIRE CABLE,16/4 CON.TPE JKT.....69
WDMT,AIRCRAFT SENSOR BUMPER.....133,
WIRE CABLE,16GA/4 CON.TPE JKT*.....87
135
WIRE LOOM,1.25"NYLON,HIGH TEMP.....73,
W D M T, F R A M E , A I R C R A F T
77, 79
PROTECTION.....135
WIRE,12/3 SJEOW,BK-WH-GR/YL.....65
WDMT,SKID PLATE.....133, 135
WORKLIGHT,110V,250WATT,HALOGEN....113
WEAR PAD,3 X 1.5 X.625 W/NUTS.....83
WORKLIGHT,48 VOLT.....113, 129
WEAR PAD,4.88 X 1.5 X .5.....53
WEAR PAD,4X2X.5 W/INSERT***.....31

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Part Description Index (continued)

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Parts Manual

1263373GT
Part No.

Rev B4
from SN Z452516N-56106 to Z452516N-57199
Z-45/25 from SN Z4525N-57200 to 58604
Z-45/25J DC & Bi-Energy

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