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    Pump Safety - Training

    Uploaded by

    Ragil Pamungkas

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    Pump Safety - Training

    Uploaded by

    Ragil Pamungkas
    3 views2 pages

    Original Title

    PUMP SAFETY - TRAINING

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    © © All Rights Reserved

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    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    3 views2 pages

    Pump Safety - Training

    Uploaded by

    Ragil Pamungkas

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    You are on page 1of 2

    PUMP SAFETY

    HATI-HATI !!!
    1. PRE START CHECKLIST
    Before performing any works or adjustments to a pump set ensure that
    the following tasks are done
    a) Correct PPE is being used
    b) Energy source is tagged out and isolated as per site
    requirements
    c) Notify your superintendent of works to be done

    2. GUARDING
    Ensure all guards covering rotating components are securely fixed before
    operating equipment

    3. STORED ENERGY
    Ensure that all pressure is released out of system before performing any
    works on the unit. Each pumpset should have a valve on the discharge
    that can be opened to dump stored water from discharge pipework. This
    is especially important when high wall units are to be worked on as the
    discharge hose can be up to 100 metres higher than the pump unit which
    provides a stored pressure of 145 psi.

    4. BLOCKED SUCTION LINES


    Pit dewatering pumps often get suction lines blocked with mud and silt.
    More often than not, the shutdown system does not activate as the pump
    is still showing a vacuum on the suction and the pump continues to
    operate. If a pump operates for extended periods without fluid passing
    through it, the pump casing and volute will reach very high temperatures.
    Do not keep pump running and clear the suction blockage as the cold
    water entering the pump casing will cause the metal casting to shatter and
    may cause severe personal injury from flying debris.
    If the suction line is blocked, stop the pump and allow all components to
    cool down before fixing the problem.
    5. LIFTING PUMP COMPONENTS
    The majority of mining pumps are of a robust construction and contain
    heavy components. When working on pumps, ensure that the correct
    lifting equipment is available and in use.
    Also be aware of pinch points when reassembling pump components as
    realignments and final adjustments require close tolerances which are a
    lot smaller than human fingers.

    6. LOOK, LISTEN, FEEL


    When pumps are in operation do a visual check first for leakages,
    excessive vibrations and general conditions surrounding the pump.
    Remove any trip hazards and clean up fuel/oil spills in the work vicinity
    before conducting any work or adjustments to the unit.
    Listen for noises that are uncharacteristic to normal operation such as
    bearing rattles and chatter as well as cavitation.
    Feel bearing elements cautiously as these can be extremely hot without
    displaying any signs of high temperatures.

    IF IT IS NOT SAFE – MAKE IT SAFE

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