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TPS92520-Q1 LaunchPad-Controlled, ECU


Evaluation Module User's Guide

User's Guide

Literature Number: SLUUC29B


August 2019 – Revised October 2019
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Contents

1 Trademarks ......................................................................................................................... 8
2 Description .......................................................................................................................... 9
2.1 Typical Applications ...................................................................................................... 9
2.2 Warnings .................................................................................................................. 9
2.3 Connector Description ................................................................................................. 10
3 REACH Compliance ............................................................................................................ 12
4 Performance Specifications ................................................................................................. 12
4.1 ECU Current Regulator ................................................................................................ 12
5 Performance Data and Typical Characteristic Curves ............................................................. 13
5.1 Start-up Waveforms .................................................................................................... 13
5.2 PWM Dimming .......................................................................................................... 14
6 Schematic, PCB Layout, and Bill of Materials ........................................................................ 14
6.1 Schematic................................................................................................................ 14
6.2 Layout .................................................................................................................... 17
6.3 Bill of Materials .......................................................................................................... 20
7 GUI Installation, Description, and Use ................................................................................... 23
7.1 TPS92520EVM-074 GUI Installer .................................................................................... 23
7.2 Programming the MSP-EXP432E401Y LaunchPad Board ....................................................... 28
8 TPS92520EVM-074 Power UP and Operation.......................................................................... 33
8.1 Launch the GUI (Graphical User Interface) ......................................................................... 34
9 Appendix ........................................................................................................................... 39
Revision History .......................................................................................................................... 40

2 Table of Contents SLUUC29B – August 2019 – Revised October 2019


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List of Figures
1 TPS92520EVM-074 Block Diagram ....................................................................................... 9
2 Component Connections .................................................................................................. 10
3 Jumper Placement for Launch Pad Use ................................................................................ 11
4 Boost Output Voltage Limit Adjustment ................................................................................. 12
5 ECU Metrics, VIN = 12 V, TPS92682 Boost Channel and 2 Channels from 1 x TPS92520 IC .................. 13
6 Start-up Waveforms ........................................................................................................ 13
7 PWM Dimming with IADJ Level Adjustment ............................................................................ 14
8 TPS92520EVM-074 Schematic .......................................................................................... 15
9 TPS92520EVM-074 Schematic - Page 2 ............................................................................... 16
10 TPS92520EVM-074 Assembly .......................................................................................... 17
11 TPS92520EVM-074 Inner Layer (Ground Plane) ...................................................................... 18
12 TPS92520EVM-074 Inner-Layer 1 ....................................................................................... 18
13 TPS92520EVM-074 Bottom Layer (Bottom View) ..................................................................... 19
14 Setup Screen 1 ............................................................................................................. 23
15 Setup Screen 2 ............................................................................................................. 24
16 Setup Screen 4 ............................................................................................................. 24
17 Setup Screen 5 ............................................................................................................. 25
18 Setup Screen 6 ............................................................................................................. 25
19 Setup Screen 7 ............................................................................................................. 26
20 Setup Screen 8 ............................................................................................................. 26
21 Setup Screen 9 ............................................................................................................. 27
22 Setup Screen 10............................................................................................................ 27
23 Setup Screen 11............................................................................................................ 27
24 Setup Screen 12............................................................................................................ 28
25 Setup Screen 13............................................................................................................ 28
26 LaunchPad Connection for Programming ............................................................................... 29
27 UniFlash Programming, Step 1 ........................................................................................... 29
28 UniFlash Programming, Step 2 ........................................................................................... 30
29 UniFlash Programming, Step 4 ........................................................................................... 30
30 UniFlash Programming, Step 5 ........................................................................................... 31
31 Debug Probe Update Required on First Flash of Launch Pad ....................................................... 31
32 LaunchPad Connection for GUI Operation ............................................................................. 32
33 LaunchPad Connection to the TPS92520EVM-074 ................................................................... 33
34 LaunchPad Connection to the TPS92520EVM-074 and PWR901 Matrix Manager EVM ........................ 34
35 GUI Splash Screen with Configuration Information .................................................................... 35
36 GUI, Main Window (Numbered areas are for explanation purposes only) ......................................... 35
37 SPI Command Window .................................................................................................... 38
38 TPS92663EVM6-901 Addressing Outline ............................................................................... 39

SLUUC29B – August 2019 – Revised October 2019 List of Figures 3


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List of Tables
1 Connector Descriptions .................................................................................................... 11
2 TPS92520EVM-074 ECU EVM Performance Specifications ......................................................... 12
3 TPS92520EVM-074 Bill of Materials..................................................................................... 20

4 List of Tables SLUUC29B – August 2019 – Revised October 2019


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General Texas Instruments High Voltage Evaluation (TI HV EMV) User Safety Guidelines

WARNING

Always follow TI's set-up and application instructions, including use of all interface components within their
recommended electrical rated voltage and power limits. Always use electrical safety precautions to help
ensure your personal safety and those working around you. Contact TI's Product Information Center
http://ti.com/customer support for further information.
Save all warnings and instructions for future reference.

WARNING
Failure to follow warnings and instructions may result in personal injury,
property damage or death due to electrical shock and burn hazards.

The term TI HV EVM refers to an electronic device typically provided as an open framed, unenclosed
printed circuit board assembly. It is intended strictly for use in development laboratory environments,
solely for qualified professional users having training, expertise and knowledge of electrical safety risks in
development and application of high voltage electrical circuits. Any other use and/or application are strictly
prohibited by Texas Instruments. If you are not suitable qualified, you should immediately stop from further
use of the HV EVM.

1. Work Area Safety:


a. Keep work area clean and orderly.
b. Qualified observer(s) must be present anytime circuits are energized.
c. Effective barriers and signage must be present in the area where the TI HV EVM and its interface
electronics are energized, indicating operation of accessible high voltages may be present, for the
purpose of protecting inadvertent access.
d. All interface circuits, power supplies, evaluation modules, instruments, meters, scopes, and other
related apparatus used in a development environment exceeding 50Vrms/75VDC must be
electrically located within a protected Emergency Power Off EPO protected power strip.
e. Use stable and non-conductive work surface.
f. Use adequately insulated clamps and wires to attach measurement probes and instruments. No
freehand testing whenever possible.
2. Electrical Safety:
As a precautionary measure, it is always good engineering practice to assume that the entire EVM
may have fully accessible and active high voltages.
a. De-energize the TI HV EVM and all its inputs, outputs and electrical loads before performing any
electrical or other diagnostic measurements. Revalidate that TI HV EVM power has been safely
de-energized.
b. With the EVM confirmed de-energized, proceed with required electrical circuit configurations,
wiring, measurement equipment hook-ups and other application needs, while still assuming the
EVM circuit and measuring instruments are electrically live.
c. Once EVM readiness is complete, energize the EVM as intended.

SLUUC29B – August 2019 – Revised October 2019 List of Tables 5


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WARNING
While the EVM is energized, never touch the EVM or its electrical
circuits, as they could be at high voltages capable of causing
electrical shock hazard.

3. Personal Safety
a. Wear personal protective equipment e.g. latex gloves or safety glasses with side shields or protect
EVM in an adequate lucent plastic box with interlocks from accidental touch.
Limitation for safe use:
EVMs are not to be used as all or part of a production unit.

6 List of Tables SLUUC29B – August 2019 – Revised October 2019


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User's Guide
SLUUC29B – August 2019 – Revised October 2019

TPS92520EVM-074 LaunchPad-Controlled, ECU Evaluation


Module

This user's guide describes the specifications, board connection description, operation, and use of the
TPS92520EVM-074. The EVM consists of a CV boost stage, creating a regulated voltage rail that is used
by two TPS92520 ICs. The two TPS92520 ICs then create four current regulated channels for driving
strings of LEDs. The EVM is a representative of a lighting module suitable for automotive applications
creating advanced lighting features.
The TPS92520-Q1 buck current regulator device implements an adjustable constant on-time, valley
detect, current-mode control technique with programmable pseudo-fixed-frequency operation. Additional
features include the following:
• Wide input voltage range (4.5 V to 65 V)
• Analog adjustable output current setting
• Fault reporting
• Internal and external PWM dimming
The TPS92682-Q1 boost controller device implements a fixed-frequency peak-current mode control
technique with programmable switching frequency, slope compensation, and soft-start. Additional features
include the following:
• Wide input voltage range (4.5 V to 65 V)
• Programmable spread spectrum frequency modulation
• Programmable fault handling
• Adjustable output current setting
Optionally, to exercise advanced lighting control features, an accompanying EVM to the TPS92520 ECU
EVM, LMM EVM PWR901, can be used. The TPS92662-Q1 and TPS92663-Q1 (LMM, LED Matrix
Manager) devices include series-connected integrated switches for bypassing individual LEDs. The
individual sub-strings allow the device to accept either single or multiple current sources for bypassing
high current LEDs.
A complete schematic diagram, printed circuit board layouts, and bill of materials are included in this
document.

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1 Trademarks
SimpleLink, LaunchPad are trademarks of Texas Instruments.
All other trademarks are the property of their respective owners.

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2 Description
The TPS92520EVM-074 solution provides four current-regulated channels, providing up to 49.5 V, 1.6 A
for each channel (expandable voltage range with board modification), from a 12 V (nom) input. The four
TPS92520 channels and one dual-phase TPS92682 CV (constant voltage) channel are all configurable via
serial peripheral interface (SPI). The maximum output voltage of the TPS92682 CV boost can be
physically adjusted by modifying R34 (see Table 1). The EVM is designed to operate with an input voltage
in the range of 6 V to 40 V and provides a maximum total output power of 100 W (maximum of 50 W per
channel). For example, if one channel is operated at 50 W, the total power of the other three channels
must not exceed 50 W. The TPS92520EVM-074 provides a unique high-efficiency, SPI-programmable
solution with fault handling and reporting. It also includes standard ECU features: CAN (physical layer)
interface and reverse battery protection.
The EVM is operated via a standard TI LaunchPad (MSP-EXP432E401Y) and does not function if the
launchpad and GUI are not installed. It is possible to use your own or a different SPI controller after
reviewing the documentation for all parts in detail.
Figure 1 shows the block diagram of the system.

Figure 1. TPS92520EVM-074 Block Diagram

2.1 Typical Applications


This document outlines the operation and implementation of the TPS92520-Q1 as a four-channel LED
current regulator. Table 2 lists the specifications. For applications with a different input voltage range or
different ILED range, refer to the TPS92520-Q1 1.5-A Dual Synchronous Buck LED Driver Data Sheet. The
MSP-EXP432E401Y SimpleLink™ Ethernet MSP432E401Y MCU LaunchPad™ Development Kit controls
the TPS92520EVM-074 evaluation board. The MSP-EXP432E401Y is available on ti.com. Ensure that the
LaunchPad board from TI has been programmed using the UNIFLASH application before running the GUI.
Section 7 provides the programming instructions.

2.2 Warnings
Observe the following precaution when using the TPS92520EVM-074 evaluation module. Do not leave the
EVM powered when unattended.

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CAUTION
Do not touch. This is a hot surface and contact can cause burns.

CAUTION
Do not stare at the operation LED: (Risk Group 2 (RG2) at a distance <0.9m),
(Risk Group 1 (RG1) at a distance > 0.9m(, (Risk Group Exempt (RGE) at a
distance > 1.8 m). The LED may be hardmful to the eyes. See IEC62471:2008
("photo biological safety of lamps and lamp systems") for risk group definitions.

2.3 Connector Description


Table 1 describes the connectors on the EVM and how to properly connect, set up, and use the
TPS92520EVM-074.
Figure 2 shows the connection diagram and the jumper locations of the TPS92520EVM-074.

Figure 2. Component Connections


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Table 1. Connector Descriptions


CONNECTOR TOPIC DESCRIPTION
Auxiliary SPI port connection. Use this port to monitor SPI BUS communications to
J1
TPS92520 device U1 and U4.
Remote SPI
Auxiliary SPI port connection. Use this port to monitor SPI BUS communications to
J2
TPS92520 device U2 and U3.
J3 5 V Control J3 controls the 5 V enable line. Select position 1–2 for launchpad interface.
J4 Vin Input Voltage Connector
Spare LaunchPad Jumper – remove from EVM and transfer to the LaunchPad at JP1 as
shown in Figure 3.

Spare Jumper >>


J5 Transfer to Launch
Pad

Figure 3. Jumper Placement for Launch Pad Use

These ports can be ignored. This port provides a connection port for EVM use with the
J6, J7 Expansion Port PWR879 microcontroller board (interface board used with TPS92518). This port also
provides a port to connect an additional TPS92520 EVM.
Provides connection point for additional SSN (slave select n) signals when using additional
J8, J10, J12 Expansion Port TPS92520 EVM connections via the J7 port. Leave the port open for normal operation with
the launchpad.
Matrix Manager Connection. Port and GUI are compatible with the TPS92663EVM6-901.
J9 LMM Note that current sources are in parallel with 520-BxCx output pins. It is not recommended to
use both at the same time.
The TPS92663EVM6-901 has six inputs and the TPS92520-074 EVM provides four outputs.
J11 allows the user to power five of the six LED strings. Set J11 to route 520-B1C2 to either
J11 Channel Selector
the top string of LED controlled via Address 1 OR the bottom string of LEDs controlled by
Address 2.
J13, J14, J15, LaunchPad connection ports. Ensure the launchpad is aligned before applying power or it
Launch Pad Port
J16 can result in the launchpad getting damaged.
5VDC 5 V Monitor 5 V output of the U6 controlled LMR16006Y-Q1, fixed 5 V switching regulator
520-B1C1,
520-B1C2,
Output Pins Positive outputs of the four buck regulators
520-B2C1,
520-B2C2
TPS92682 Dual-Phase VC Boost Output. Adjust R34 to set the maximum boost output
VBOOST Boost Output
voltage.
GND Ground Ground test points

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Table 1. Connector Descriptions (continued)


CONNECTOR TOPIC DESCRIPTION
The maximum boost output voltage can be adjusted to match your LED string requirements.
For safety requirements, the voltage has been limited to <50 V (49.5 V) by setting R34 to 5.1
kΩ. The voltage can be adjusted to a maximum of 65 V by changing the value of R34: R34 =
(2.39 × 100 k) / (VBOOST_Max - 2.39).

WARNING
Once R34 is changed, the maximum
slider position corresponds to the new
programmed value. A voltage greater
than 50 V can require special handing
precautions at your location. Consult
your local lab manager and safety
R34 VBOOST_Max
codes before making any changes to
the EVM.

Figure 4. Boost Output Voltage Limit Adjustment

3 REACH Compliance
In compliance with the Article 33 provision of the EU REACH regulation, TI is notifying you that this EVM
includes component or components that contain at least one substance of very high concern (SVHC)
above 0.1%. These uses from Texas Instruments do not exceed one ton per year. The SVHC
specifications are:

COMPONENT COMPONENT PART SVHC CAS (WHEN


SVHC SUBSTANCE
MANUFACTURER NUMBER AVAILABLE)
PHOENIX CONTACT GmbH &
1715721 and 1715747 Lead (Pb) 7439-92-1
Co. KG

4 Performance Specifications
This section provides the performance specifications and requirements for the dual-phase CV TPS926682
boost and TPS92520 buck current regulators.

4.1 ECU Current Regulator


Table 2 provides the EVM electrical performance specifications for the lighting ECU.

Table 2. TPS92520EVM-074 ECU EVM Performance Specifications


PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
INPUT CHARACTERISTICS
Voltage, VIN 6 12 40 V

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Table 2. TPS92520EVM-074 ECU EVM Performance Specifications (continued)


PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
Maximum Output Power, POUT 100 W
Note: derating of 100 W maximum is
Maximum Input Current, IIN 10 A
necessary below 10 V
OUTPUT CHARACTERISTICS
Total LED forward voltage, V(LED) 49.5 V
Output voltage VOUT Maximum voltage on 520-CxBx terminal 65 V
Maximum output current, ILED 1.6 A
Maximum Channel Output Power, POUT 50 W
SYSTEMS CHARACTERISTICS
TPS92520 Switching frequency FSW Target for this EVM design (On Time = 7) 400 kHz

5 Performance Data and Typical Characteristic Curves


Figure 5 shows the efficiency results for the system versus CHxIADJ. The results shown have used eight
LED in series. It is important to note that the efficiency results include the all EVM power losses, including
the input reverse battery protection circuitry.

TPS92682 Boost and 1 x TPS92520 IC (2 Buck Channels)


Total Efficiency
2 160
1.9 152
ILEDx (A)
1.8 System Efficiency 144
1.7 Output Power 136

System Efficiency OR Output Power (W)


1.6 128
1.5 120
1.4 112
1.3 104
Output Current (A)

1.2 96
1.1 88
1 80
0.9 72
0.8 64
0.7 56
0.6 48
0.5 40
0.4 32
0.3 24
0.2 16
0.1 8
0 0
0 150 300 450 600 750 900 1050
CHxIADJ effi
Figure 5. ECU Metrics, VIN = 12 V, TPS92682 Boost Channel and 2 Channels from 1 x TPS92520 IC

5.1 Start-up Waveforms


Figure 6 shows the start-up waveforms, VLED , COMP, and the switch-node voltage (SWN). In this setup, a
string of 7×LEDs are connected to the buck output and the boost is set to 47 V.

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Figure 6. Start-up Waveforms

5.2 PWM Dimming


Figure 7 shows PWM dimming of a buck channel of the TPS92520EVM-074 EVM. An additional feature of
the waveform is that the ILED is programmed to a different value during 300Hz PWM dimming.

VIN = 12 V
Figure 7. PWM Dimming with IADJ Level Adjustment

6 Schematic, PCB Layout, and Bill of Materials


This section contains TPS92520EVM-074 schematics, PCB layouts, and bill of materials (BOM).

6.1 Schematic
Figure 9 illustrates the TPS92520EVM-074 schematic.

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Figure 8. TPS92520EVM-074 Schematic


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Figure 9. TPS92520EVM-074 Schematic - Page 2

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6.2 Layout
The TPS92520EVM-074 is a four-layer board. Figure 10 through Figure 13 illustrate the following
TPS92520EVM-074 PCB layout layers:
• Assembly
• Top
• Inner layer 1
• Inner layer 2
• Bottom
One layer is a ground plane and there is no routing on this layer.

Figure 10. TPS92520EVM-074 Assembly

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Figure 11. TPS92520EVM-074 Inner Layer (Ground Plane)

Figure 12. TPS92520EVM-074 Inner-Layer 1

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Figure 13. TPS92520EVM-074 Bottom Layer (Bottom View)

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6.3 Bill of Materials


Table 3 lists the TPS92520EVM-074 bill of materials.

Table 3. TPS92520EVM-074 Bill of Materials


DESIGNATOR QUANTITY VALUE DESCRIPTION PACKAGE PART NUMBER MANUFACTURER
C1, C4, C33, C34, C67, C68, 7 0.1 µF CAP, CERM, 0.1 µF, 100 V, ±10%, X7S, AEC-Q200 Grade 1, 0603 0603 CGA3E3X7S2A104K080AB TDK
C71
C2, C3, C30, C32 4 2200 pF CAP, CERM, 2200 pF, 50 V, ±10%, X7R, AEC-Q200 Grade 1, 0402 0402 CGA2B2X7R1H222K050BA TDK
C5, C28 2 0.047 µF CAP, CERM, 0.047 µF, 100 V, ±10%, X7S, AEC-Q200 Grade 1, 0603 0603 CGA3E3X7S2A473K080AB TDK
C6, C10, C25, C29 4 0.47 µF CAP, CERM, 0.47 µF, 25 V, ±10%, X7R, AEC-Q200 Grade 1, 0603 0603 CGA3E3X7R1E474K080AB TDK
C7, C31 2 1000 pF CAP, CERM, 1000 pF, 16 V, ±10%, X7R, 0603 0603 885012206034 Wurth
C8, C9, C11, C12, C23, C24, 8 2.2 µF CAP, CERM, 2.2 µF, 100 V, ±20%, X7S, AEC-Q200 Grade 1, 1206_190 1206_190 CGA5L3X7S2A225M160AB TDK
C26, C27
C13, C16, C18, C21, C59, 6 4.7 µF CAP, CERM, 4.7 µF, 16 V,±10%, X7R, AEC-Q200 Grade 1, 0805 0805 CGA4J3X7R1C475K125AE TDK
C60
C14, C15, C17, C19, C20, 23 0.1 µF CAP, CERM, 0.1 µF, 50 V, ±20%, X7R, AEC-Q200 Grade 1, 0402 0402 CGA2B3X7R1H104M050BB TDK
C22, C54, C76, C79, C82,
C83, C86, C87, C91, C92,
C95, C96, C99, C100, C103,
C104, C107, C108
C35, C36, C37, C48, C49, 12 10 µF CAP, CERM, 10 µF, 50 V, ±10%, X7S, AEC-Q200 Grade 1, 1210 1210 CGA6P3X7S1H106K250AB TDK
C50, C55, C70, C72, C73,
C74, C75
C38 1 0.033 µF CAP, CERM, 0.033 µF, 50 V, ±5%, X7R, 0603 0603 06035C333JAT2A AVX
C39 1 33 µF CAP, AL, 33 µF, 80 V, ±20%, 1.3 Ω, AEC-Q200 Grade 2, SMD SMT Radial F EEE-FK1K330P Panasonic
C40, C41, C42, C51, C52, 6 4.7 µF CAP, CERM, 4.7 µF, 100 V, ±10%, X7S, 1210 1210 C3225X7S2A475K200AB TDK
C53
C43, C63 2 10 pF CAP, CERM, 10 pF, 50 V, ±5%, C0G/NP0, 0603 0603 CGA3E2NP01H100D080AA TDK
C44, C56, C80 3 1 µF CAP, CERM, 1 µF, 50 V, ±10%, X7R, AEC-Q200 Grade 1, 1206 1206 CGA5L3X7R1H105K160AB TDK
C45, C57 2 470 pF CAP, CERM, 470 pF, 100 V, ±10%, X7R, 0603 0603 06031C471KAT2A AVX
C46, C61 2 1000 pF CAP, CERM, 1000 pF, 50 V, ±10%, X7R, AEC-Q200 Grade 1, 0402 0402 CGA2B2X7R1H102K050 TDK
C47 1 100 pF CAP, CERM, 100 pF, 50 V, ±5%, C0G/NP0, AEC-Q200 Grade 0, 0603 0603 CGA3E2NP01H101J080 TDK
C58, C62 2 2.2 µF CAP, CERM, 2.2 µF, 16 V, ±20%, X7S, AEC-Q200 Grade 1, 0603 0603 CGA3E1X7S1C225M08 TDK
C64 1 100 µF CAP, AL, 100 µF, 35 V, ±20%, 0.34 Ω, AEC-Q200 Grade 2, SMD SMT Radial D8 EEE-FK1V101XP Panasonic
C65, C66, C69 3 4.7 µF CAP, CERM, 4.7 µF, 50 V, ±10%, X7R, 1206 1206 C3216X7R1H475K160A TDK
C77 1 4700 pF CAP, CERM, 4700 pF, 50 V, ±10%, X7R, 0805 0805 C0805C472K5RACTU Kemet
C78 1 0.22 µF CAP, CERM, 0.22 µF, 25 V, ±10%, X8R, AEC-Q200 Grade 0, 0603 0603 CGA3E3X8R1E224K080 TDK
C81, C84, C85, C88, C90, 14 1 µF CAP, CERM, 1 µF, 16 V, ±10%, X5R, 0603 0603 C0603C105K4PACTU Kemet
C93, C94, C97, C98, C101,
C102, C105, C106, C109
C89 1 0.01 µF CAP, CERM, 0.01 µF, 16 V, ±10%, X7R, 0603 0603 C0603C103K4RACTU Kemet
D1, D2 2 100 V Diode, Schottky, 100 V, 3 A, AEC-Q101, PowerDI5 PowerDI5 PDS3100Q-13 Diodes Inc.
D3, D5, D7, D8 4 60 V Diode, Schottky, 60 V, 1 A, AEC-Q101, SOD-123 SOD-123 PMEG6010CEGWJ Nexperia
D4 1 26 V Diode, TVS, Bi, 26 V, 42.1 Vc, AEC-Q101, SMA SMA SMAJ26CAHE3/61 Vishay-Semiconductor
D6 1 10 V Diode, Zener, 10 V, 500 mW, AEC-Q101, SOD-123 SOD-123 MMSZ4697-HE3-08 Vishay-Semiconductor
H5 1 HEAT SINK HEATSINK ATS-TI1OP-1304-C2-R0 Advanced Thermal
Solutions Inc

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Table 3. TPS92520EVM-074 Bill of Materials (continued)


DESIGNATOR QUANTITY VALUE DESCRIPTION PACKAGE PART NUMBER MANUFACTURER
J4 1 Terminal Block, 5.08 mm, 2x1, TH 2POS Terminal Block 1715721 Phoenix Contact
L1, L2, L3, L4 4 47 µH Inductor, Shielded, Metal Composite, 47 µH, 1.5 A, 0.318 Ω, SMD SMD SPM6545VT-470M-D TDK
L5, L6 2 15 µH Inductor, Shielded, 15 µH, 8.5 A, 0.02299 Ω, AEC-Q200 Grade 0, SMD 13x12.5mm SPM12565VT-150M-D TDK
L7 1 15 µH Inductor, Shielded Drum Core, Powdered Iron, 15 µH, 1.9 A, 0.265 Ω, SMD 5.18x3x5.5mm IHLP2020CZER150M01 Vishay-Dale
L8 1 680 nH Inductor, Shielded, 680 nH, 10.2 A, 0.00896 Ω, AEC-Q200 Grade 1, SMD 5.18x3x5.5mm IHLP2020CZERR68M01 Vishay-Dale
L9 1 Coupled inductor, 0.004 Ω, SMD 15x13mm ACM1513-551-2PL-TLHF TDK
L10 1 51 µH Coupled inductor, 51 µH, A, 0.14 Ω, SMD 7.1x6mm B82793S513N201 TDK
Q1, Q2 2 100 V MOSFET, N-CH, 100 V, 1.4 A, SOT-23 SOT-23 DMN10H220L-7 Diodes Inc.
Q3, Q4 2 100 V MOSFET, N-CH, 100 V, 20 A, AEC-Q101, 8-PowerVDFN 8-PowerVDFN STL8N10LF3 ST
Q5 1 40 V MOSFET, N-CH, 40 V, 100 A, AEC-Q101, PG-TDSON-8 PG-TDSON-8 IPC100N04S51R9ATMA1 Infineon
Q6 1 60 V Transistor, NPN, 60 V, 0.5 A, AEC-Q101, SOT-23 SOT-23 MMBTA05LT1G ON
R1, R2, R20, R63 4 0.1 RES, 0.1, 1%, .5 W, AEC-Q200 Grade 0, 0805 0805 KRL1220E-M-R100-F Susumu
R3, R21 2 5.90 k RES, 5.90 k, 1%, 0.1 W, 0603 0603 RC0603FR-075K9L Yageo
R4, R22 2 10.0 RES, 10.0, 1%, 0.25 W, AEC-Q200 Grade 0, 0603 0603 CRCW060310R0FKEAH Vishay-Dale
R5, R23 2 49.9 k RES, 49.9 k, 1%, 0.1 W, 0603 0603 RC0603FR-0749K9L Yageo
R6, R19 2 187 k RES, 187 k, 1%, 0.1 W, AEC-Q200 Grade 0, 0603 0603 CRCW0603187KFKEA Vishay-Dale
R7, R9, R35, R36, R47, R48 6 10.0 k RES, 10.0 k, 1%, 0.063 W, AEC-Q200 Grade 0, 0402 0402 CRCW040210K0FKED Vishay-Dale
R8, R12, R13, R16 4 0 RES, 0, 5%, 0.1 W, AEC-Q200 Grade 0, 0603 0603 ERJ-3GEY0R00V Panasonic
R10, R14, R38, R43, R44, 9 0 RES, 0, 5%, 0.063 W, 0402 0402 MCR01MZPJ000 Rohm
R57, R59, R60, R62
R11, R17, R27 3 100 k RES, 100 k, 1%, 0.1 W, AEC-Q200 Grade 0, 0603 0603 CRCW0603100KFKEA Vishay-Dale
R24, R25, R28, R32 4 0 RES, 0, 5%, 0.75 W, AEC-Q200 Grade 0, 2010 2010 CRCW20100000Z0EF Vishay-Dale
R26, R40 2 7.5 RES, 7.5, 5%, 0.75 W, AEC-Q200 Grade 0, 2010 2010 CRCW20107R50JNEF Vishay-Dale
R29 1 20.0 k RES, 20.0 k, 1%, 0.1 W, 0603 0603 RC0603FR-0720KL Yageo
R30 1 1.00 RES, 1.00, 1%, 0.125 W, AEC-Q200 Grade 0, 0805 0805 CRCW08051R00FKEA Vishay-Dale
R31, R41 2 10.0 RES, 10.0, 1%, 0.1 W, AEC-Q200 Grade 0, 0603 0603 CRCW060310R0FKEA Vishay-Dale
R33, R45 2 10.0 RES, 10.0, 1%, 0.063 W, AEC-Q200 Grade 0, 0402 0402 CRCW040210R0FKED Vishay-Dale
R34 1 5.10 k RES, 5.10 k, 1%, 0.1 W, 0603 0603 RC0603FR-075K1L Yageo
R37, R46 2 0.01 RES, 0.01, 1%, 1 W, 2010 2010 WSL2010R0100FEA18 Vishay-Dale
R39 1 2.49 k RES, 2.49 k, 1%, 0.063 W, AEC-Q200 Grade 0, 0402 0402 CRCW04022K49FKED Vishay-Dale
R42 1 200 k RES, 200 k, 1%, 0.1 W, AEC-Q200 Grade 0, 0603 0603 CRCW0603200KFKEA Vishay-Dale
R50, R51, R52, R53 4 100 k RES, 100 k, 1%, 0.063 W, AEC-Q200 Grade 0, 0402 0402 CRCW0402100KFKED Vishay-Dale
R54, R55, R56 3 0 RES, 0, 5%, 0.1 W, AEC-Q200 Grade 0, 0603 0603 CRCW06030000Z0EA Vishay-Dale
R58, R61 2 61.9 RES, 61.9, 1%, 0.1 W, AEC-Q200 Grade 0, 0603 0603 CRCW060361R9FKEA Vishay-Dale
R64 1 200 k RES, 200 k, 0.1%, 0.1 W, 0603 0603 RT0603BRD07200KL Yageo America
U1, U2 2 IC 4.5 to 65-V Input Dual 1.6-A Synchronous Buck LED Driver with SPI Control, DAD0032A DAD0032A TPS92520QDADQ1 Texas Instruments
(HTSSOP-32)
U3, U4 2 IC 4.5 to 65-V Input Dual 1.6-A Synchronous Buck LED Driver with SPI Control, DAP0032A DAP0032A TPS92520QDAPQ1 Texas Instruments
(HTSSOP-32)
U5 1 IC Dual Channel Constant Voltage and Constant Current Controller with SPI Interface, RHM0032C RHM0032C TPS92682QRHMQ1 Texas Instruments
(VQFNP-32)

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Table 3. TPS92520EVM-074 Bill of Materials (continued)


DESIGNATOR QUANTITY VALUE DESCRIPTION PACKAGE PART NUMBER MANUFACTURER
U6 1 IC Automotive Qualified SIMPLE SWITCHER® 40 V (65 V transient), 0.6A Buck Regulator with 28 DDC0006A LMR16006YQ5DDCTQ1 Texas Instruments
μA IQ, DDC0006A (SOT-23-THIN-6)
U7 1 IC Automotive Fault Protected CAN Transceiver With Flexible Data-Rate, DRB0008F (VSON-8) DRB0008F TCAN1042VDRBRQ1 Texas Instruments
U8, U11, U14 3 IC High-Speed, Low-Power, Robust EMC Quad-Channel Digital Isolator, DBQ0016A (SSOP-16) DBQ0016A ISO7740DBQ Texas Instruments
U9, U12, U15 3 IC High Speed, Robust EMC Quad-Channel Digital Isolators, DBQ0016A (SSOP-16) DBQ0016A ISO7741DBQR Texas Instruments
U10 1 IC Single Output High PSRR LDO, 100 mA, Fixed 3.3 V Output, 2.7 to 5.5 V Input, 5-pin SOT-23 DBV0005A TPS79133DBVREP Texas Instruments
(DBV), -40 to 125°C, Green (RoHS and no Sb/Br)
U13 1 IC High Speed, Robust EMC Reinforced Quad-Channel Digital Isolator, DBQ0016A (SSOP-16) DBQ0016A ISO7742DBQR Texas Instruments
R15, R18 0 4.70 k RES, 4.70 k, 1%, 0.063 W, 0402 0402 CRG0402F4K7 TE Connectivity
R49 0 0 RES, 0, 5%, 0.75 W, AEC-Q200 Grade 0, 2010 2010 CRCW20100000Z0EF Vishay-Dale

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7 GUI Installation, Description, and Use


This section describes the installation process of the GUI software and the drivers needed to operate the
TPS92520EVM-074. The installation process takes approximately 15 minutes. The installation is broken in
to six steps:
1. Run the Installer (Section 7.1).
2. Flash the LaunchPad (Section 7.2).
3. Install Jumper on LaunchPad (Figure 26).
4. Install the LaunchPad on to the TPS92520EVM-074 (Section 8).
5. Connect LED Loads or Matrix Manager EVM and apply VIN (Section 8).
6. Launch the GUI (Section 8.1).

7.1 TPS92520EVM-074 GUI Installer


1. Right-click on LED_Controller_GUI_Mkt.exe.
2. Select Run As Administrator.
3. Windows Account Control asks to allow the program to make changes to the computer. Click Yes.
4. Select Agree to the installation license terms and install in the recommended location. Installation can
take a while, as it may need to install Microsoft .NET Framework.
5. If the installer asks to reboot after installing Microsoft .NET, click restart later to complete the driver
installation.
6. After running the TLED_Controller_GUI_Mkt.exe, the evaluation software window appears as shown in
Figure 14.

Figure 14. Setup Screen 1

7. Click Next > to install.

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Figure 15. Setup Screen 2

8. Click I accept the agreement > and Next > to accept the License Agreement.
9. Select Full Install from the drop-down menu.
10. Click Next > to install the evaluation software, the UniFlash, and the required XDS drivers. If .NET
Framework 4.5 or higher does not exist on the computer, the .NET Framework installation begins.
Installation of the .NET Framework takes several minutes. If .NET Framework 4.5 or higher exists on
the computer, the installation jumps to the XDS driver installation.

Figure 16. Setup Screen 4

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Figure 17. Setup Screen 5

11. A window appears indicating the completion of the .NET Framework installation.

Figure 18. Setup Screen 6

12. Click Next > to continue the installation.

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Figure 19. Setup Screen 7

13. Click Next > to install the XDS driver.

Figure 20. Setup Screen 8

14. Figure 20 shows the screen showing the completion of the XDS driver. The UniFlash installation starts
at this point. Click Next > to start the installation.

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Figure 21. Setup Screen 9

Figure 22. Setup Screen 10

Figure 23. Setup Screen 11

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Figure 24. Setup Screen 12

15. When UniFlash installation completes, click Finish to launch the UniFlash and program the
LaunchPad.

Figure 25. Setup Screen 13

16. Figure 25 shows the completion notification of the TPS92520-Q1 Evaluation Software. Click Finish.

7.2 Programming the MSP-EXP432E401Y LaunchPad Board

NOTE: The LaunchPad Board must be programmed using the UniFlash software before running the
GUI.

1. Connect the included Micro-USB cable to the USB port of the PC and the LaunchPad as shown in
Figure 26.
2. Connect a jumper between pins 3 and 4 of the JP1 as shown in Figure 26. This jumper has been
provided on the TPS92520EVM-074 at location J5 (also marked with ↑LP).
3. Simply remove the jumper and relocate it to the launchpad.

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Figure 26. LaunchPad Connection for Programming

4. Typically, the installed UniFlash program opens at the end of the software setup shown in Figure 24. If
the UniFlash program is not open, launch the program. The window shown in Figure 27 opens.

Figure 27. UniFlash Programming, Step 1

5. Click Session shown in Figure 27.


6. Select Load Session.

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Figure 28. UniFlash Programming, Step 2

7. As shown in Figure 28, navigate to the ":\Texas Instruments\TPS92520-682 LaunchPad Evaluation


Software MKT\uniflash" location.
8. Select the msp432e401y.uniflash file.
9. As shown in Figure 29, click on the 'Flash Image(s)' file field.
10. Click Browse (even though the field is populated, browse to the new location outlined here).
11. Navigate to the ":\Texas Instruments\TPS92520-682 LaunchPad Evaluation Software\uniflash"
location.
12. Select the AlgCSM_DRV.out file as shown in Figure 29.

Figure 29. UniFlash Programming, Step 4

13. Click Load Image under 'Available Action(s)'. After the program is loaded into the LaunchPad, a
message appears in the console that the program load completed successfully, as shown in Figure 30
at the bottom left of the image.

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Figure 30. UniFlash Programming, Step 5

NOTE: The first time the LaunchPad is flashed, updates to the 'Debug Probe' block can be required.

14. If Uniflash determines an update is required, the following notification is displayed, as shown in
Figure 31. Select 'Update' to allow the update to occur.

Figure 31. Debug Probe Update Required on First Flash of Launch Pad

15. Close the UniFlash program.


16. Disconnect the Micro-USB from the LaunchPad.
17. Connect it to the USB port U7 on the other end of the LaunchPad, as shown in Figure 32.

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Figure 32. LaunchPad Connection for GUI Operation

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8 TPS92520EVM-074 Power UP and Operation


1. The EVM and LaunchPad are now ready for operation. Connect an input DC power source (12 V
nominal) to the TPS92520EVM-074 EVM at the input terminal J4.
2. Connect one of the following:
a. Up to four independent LED loads. One load is connected as shown in Figure 33.
b. Figure 34 shows the Lighting Matrix Manager EVM containing the TPS92662 and TPS92663. The
EVM can be requested via the TPS92663 EVM page.

Figure 33. LaunchPad Connection to the TPS92520EVM-074

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Figure 34. LaunchPad Connection to the TPS92520EVM-074 and PWR901 Matrix Manager EVM

8.1 Launch the GUI (Graphical User Interface)


1. If not done already, connect the USB connection to the PC from the LaunchPad.
2. Decide which load type you will use and connect it now.
3. Enable the DC power source.
4. Launch the GUI.
5. Run the program LED_Controller_GUI_Mkt.exe located at C:\Texas Instruments\TPS92520-682
LaunchPad Evaluation Software MKT.
When the GUI application is launched, it senses if the TPS92662 EVM or TPS92663 EVM is present and
provides modified control options for each.
The window appears as one of Figure 35, then as Figure 36.

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Figure 35. GUI Splash Screen with Configuration Information

Figure 36. GUI, Main Window (Numbered areas are for explanation purposes only)

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8.1.1 Quick Start Guide


1. Start with the EVM in the ready state as described in Section 8.1. This includes opening the GUI while
having the input powered and the desired LED load type attached. By opening the GUI, the system
automatically enables the on-board 5 V supply and initiates communication with the TPS92520 and
TPS92682. The TPS92682 is automatically configured to provide approximately 47 V and is enabled
with programmed defaults. The TPS92682 dual-phase boost output voltage can be monitored at the
VBOOST test point on the EVM.
2. Enable the LED load. Directions depend the type of selected load: User Provided or LMM Load (see
below).

8.1.1.1 Quick Start With User Provided LED Load


1. Connect LED loads to the output terminals as shown in Figure 34. For example, choose 520-B1C1 in
the upper right corner of the EVM.
2. Connect the LED load anode (+) to 520-B1C1 and use any terminal marked GND for the cathode (-).
3. In the GUI Enable and Control area (boxed area 2), select the check box by 520-B1C1. You should
now see a light output.
4. From the Channel area with tabs (boxed area 1), select the tab matching the 520-B1C1 channel (also
identified as LMM-CH2).
5. Make adjustments to the current level using the slider labeled Analog Current.

8.1.1.2 Quick Start With LMM Load (TPS92663EVM6-901)


1. This assumes that the GUI was launched after the TPS92663EVM6-901 was connected and DC input
power enabled. The sensing of the load type is performed when the GUI is launched.
2. If the load was not present when the GUI was opened, close the GUI and re-open with the load
attached. See Figure 34.
3. Ensure the TPS92663EVM6-901 (LMM Load) cover is in place.
4. Select a channel to be tested in the Enable and Control area of the GUI (boxed area 2 shown in
Figure 36). For example, select LMM-CH2 by checking the box beside the text.
5. Select the matching tab in the Channel area with tabs. Select the tab matching this channel (LMM-
CH2, also identified as 520-B1C1). Make adjustments to the current level using the slider labeled
Analog Current. Set the slider to a higher value (for example, approximately 200).
6. Move the slider in the TPS92662 and TPS92663 area of the GUI. The slider adjusts the duty cycle of
the previously selected LMM channel. Move the slider to the mid-point. You should now see light
output.

8.1.2 GUI Operation


Figure 36 shows the main GUI window. This window includes five sub-windows:
• TPS92520 Channel Control Box (1): This window includes controls for selecting the internal or
external PWM. Setting Analog Current to full scale (1023) results in 1.6 A of output current. Ensure
your load can accept this current level and adjust your settings accordingly. The slider automatically
adjusts the respective CHxIADJL and CHxIADJH registers as the slider is moved. A checkmark in the
PWM Source Internal box sets the PWM dimming input to the internal PWM generator (which is
AND'd with the UDIMx input). The PWM slider adjusts the duty cycle where 1023 = 100%, 512
represents 50%, and so forth. The PWM dimming frequency is programmed to the default value (610
Hz) but can be adjusted using the terminal window and modifying the PWMDIV (0x0Ch) register. Refer
to the TPS92520-Q1 1.5-A Dual Synchronous Buck LED Driver Data Sheet for details. The STATUS
flags are also shown and report any faults occurring on the selected channel. Refer to TPS92520
registers STATUS1, STATUS2, and STATUS3 for a full description.
• Channel Control and Boost Configuration Box (2): This window is used to enable and disable each
of the four channels. A sixth channel is referenced as the TPS92663EVM6-901 EVM contains six
controllable channels, five of which are accessible. Figure 38 shows the physical channel
configuration. A different channel can be selected using the jumper (J11) located near the header (J9).
The boost voltage can also be adjusted using the slider control. The approximate output voltage is
noted above the slider.
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NOTE: The maximum boost voltage can be adjusted by modifying a resistor value - see Table 1.

• The TPS92682 fault status can be updated by selecting the Read 682 Faults button. A description of
the faults can be found in the TPS92682-Q1 Dual-Channel Constant-Voltage and Constant-Current
Controller with SPI Interface Data Sheet.
• TPS92662 and TPS92663 Control Box (3): This window is used to adjust the Phase and Duty Cycle
of the Matrix Manager channels. (not available if companion EVM TPS92663EVM6-901 is not present).
For a full explanation of the TPS92662 and TPS92663 operation, refer to the High-Brightness LED
Matrix Manager for Automotive Headlight Systems Data Sheet and TPS92663-Q1 6-Channel
Enhanced LED Matrix Manager-Automotive Headlight Systems Data Sheet. The basic operation is as
follows: Each LED on the selected matrix device is duty cycle-controlled to the duty cycle set by the
slider. The phase of the duty cycle between each LED segment is set with the Phase Shift field and
the "set to 85" check box. For example, if the phase is set to 0, and the duty cycle to 200, each LMM
LED segment is turned on at the same time for the same duty cycle. If the phase is set to 85 (for
example, via the check box), each LED is still on for a duty cycle length of 200, but the turn on time of
each LED segment is shifted by a count of 85.
• Demo Control Box (4): This window shows the four demo modes (DRL, AFLS, ADB and Sequential
Turn) are enabled when the TPS92663EVM6-901 is connected. These highlight headlight features that
can be implemented using the Lighting Matrix Manager devices: TPS92662 and TPS92663. Set the
corresponding Jumper setting and move the physical jumper (J11) to match the selected location.
Ensure the channels are off when moving the jumper. Next, select the desired demo mode: DRL,
AFLS, ADB, OR Sequential Turn. The following is a brief description of the four demo modes:
– DRL (Daytime running light): Performs a fade and fill up and down the DRL channel.
– AFLS (Adaptive Front Lighting System): Simulates an adjustment to the beam shape and direction.
Adjust the slider to adjust the beam.
– ADB (Adaptive Driving Beam): Adjust the slider to control the location of an area of the beam
having a reduced intensity.
– Sequential Turn: Implements a swiping turn signal.
• Jumper Configuration and Register Access (5): Set the jumper to match the EVM configuration.
Use the Register Access buttons to open a terminal window for direct command control of the
TPS92520 and Lighting Matrix Manager (TPS92662 and TPS92663) devices. Section 8.1.3 describes
the register direct access window.

8.1.3 Register Access and Terminal Window

8.1.3.1 520 and 682 Register Direct Access Window


1. Select the address of the device to be communicated with using the address pulldown selector. The
TPS92682 is at address '0'. The TPS92520 'B1xx' is at address '1'. The TPS92520 'B2xx' is at address
'2'. The physical location of the controller is marked on the EVM with the number in a circle.
2. Read the desired register address by entering the value in the Register Address box. For example,
write 0x00.
3. Click Send twice. Two transactions are required when using the SPI bus: one to load and execute the
read command, and another to receive the result back to the micro controller and GUI.
4. The SPI Status Window and Data Read field shows the content of the register address 0x00h (shown
in this example).
5. For a write, check the write box.
6. Enter the register address and write Data.
7. Click Send.
8. Make sure the intended operation was programmed, OR double check the write by reading the register
back by un-checking the box and selecting Send twice.
Figure 37 shows the terminal boxes. The terminal boxes allow direct access to the TPS92520 and
TPS92682 registers OR the TPS92662 and TPS92663 registers.

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Figure 37. SPI Command Window

8.1.3.2 662 and 663 Register Direct Access Window


This function can assist firmware developers in producing usable register configurations. The function
provides utilities for reading or writing a user-specified number of bytes to select TPS92662 and
TPS92663 registers. The GUI calculates the correct CRC and adds it to the packet being sent so the user
does not need to spend time generating CRCs. Enter register addresses and values in hexadecimal
format.
1. Select 'Initialize 662s' to confirm communication with LMM devices on the bus.
2. Select the address of the LMM device to communicate with. Refer to Figure 38 as a guide to find your
desired LED string.
3. Select the desired register to control. For example, MPHASE01L allows a read or write starting with
the MPHASE01L register. This register is the low byte of the control register setting the phase of LMM
channel 1.
4. Select the command field to set the number of bytes to be written using the command. For example,
WRITE1 - 0x87 writes one byte, starting at the address MPHASE01L.
5. Multiple bytes can be written by setting the starting point and number of bytes to write. For example,
set the command to WRITE1, enter the data 0x00, and select SEND. This writes 00 to the
MPHASE01L register. Multiple bits can be separated with commas. If a multiple bit write is selected
and not all data bytes are provided, the GUI automatically fills the remaining bytes with 0x00.

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9 Appendix
Overview of LED placement and addressing of TPS92663EVM6-901 EVM.

NOTE: This TPS92663EVM6-901 EVM can arrive with white or green soldermask.

Figure 38. TPS92663EVM6-901 Addressing Outline

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Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.

Changes from A Revision (September 2019) to B Revision .......................................................................................... Page

• First public release ........................................................................................................................ 7

Changes from Original (August 2019) to A Revision ..................................................................................................... Page

• Updated Figure 38 ....................................................................................................................... 39

40 Revision History SLUUC29B – August 2019 – Revised October 2019


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