Lettobeds Manual Bedmotor Type II
Lettobeds Manual Bedmotor Type II
Lettobeds Manual Bedmotor Type II
OKIMAT 4 IPSe
OKIMAT 4 EPS
OKIMAT 4 EPSe
Installation Instructions
(Translation of the original installation instructions)
OKIMAT 4 Foreword
Foreword
Creation of a complete operating instruction manual for the entire end product
These instructions are only intended to be used by the end-product manufacturer. They should not
be given to the operator of the end product. The factual information contained within may be used
as a basis when creating the end-product manual.
The warning and danger notices are best suited for use in the end product's manual. However it is
not sufficient to simply follow these notices. You should also carry out an internal risk assessment
for your end product. This can then be used as the basis for the safety notices in your manual.
These installation instructions do not contain all information required to safely operate the end
product. They only describe the installation and operation of the drive as partially completed ma-
chinery.
The instructions are intended for the technicians responsible for manufacturing an end product and
not for the operators of the end product.
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OKIMAT 4 Table of Contents
Table of Contents
Foreword 3
Disclaimer and exclusion of liability 3
Creation of a complete operating instruction manual for the entire end product 3
Notice for customers in EU nations 3
Table of Contents 4
1. General Information 6
1.1 Safety notices within the installation instruction and the operating instructions for the entire
machine 6
1.2 Conventions used 7
2. Safety notices 8
2.1 Proper and intended usage 8
2.2 Selection and qualification of personnel 9
2.3 OKIMAT4 (IPS / IPSe) ratings plate 10
2.4 OKIMAT4 (EPS / EPSe) ratings plate 11
3. Possible combinations 12
4. Description 13
4.1 Components 13
5. Technical specifications 15
6. Installation 18
6.1 Safety notices to observe during installation 18
6.2 Installation procedure 19
8. Troubleshooting 35
9. Maintenance 36
9.1 Maintenance 36
9.2 Cleaning and care 36
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OKIMAT 4 Table of Contents
10. Disposal 37
10.1 Packaging material 37
10.2 Drive components 37
Declaration of incorporation/installation 38
EU Declaration of Conformity 39
EU Declaration of Conformity (for 2.4 GHz version) 40
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OKIMAT 4 General Information
1. General Information
The name "OKIMAT 4" shall be used to refer to the models OKIMAT 4 IPS, OKIMAT 4 IPSe and
OKIMAT 4 EPS and OKIMAT 4 EPSe, unless there is a reference to a specific model.
These installation instructions must be followed closely in order to install this drive successfully and
safely in the end product. These instructions are not an operating manual for the end product.
These instructions will help you to minimize danger, repair costs and down times. They will also
help you to maximize the reliability and lifespan of the end product.
CAUTION
The notices in these instructions must be followed! Following the guidelines during installation
and connection procedures will help to minimize:
the risk of accident and injury, and
damage to the drive system or the end product.
These installation instructions have been written with due care and attention. However, we cannot
guarantee that the data, images and drawings are complete and correct nor do we accept any lia-
bility for the information contained therein, unless required by law.
1.1 Safety notices within the installation instruction and the operating instruc-
tions for the entire machine
The manufacturer of the end product is only permitted to operate the OKIMAT 4 drive (by itself an
incomplete machine)
when the end product (for which the OKIMAT 4 drive is intended) is in compliance with all pro-
tective measures specified in the Machinery Directive 2006/42/EC, and
when the manufacturer expressly declares the compliance of the end product.
The manufacturer of the end product must create a manual for the users of that product. The safety
notices in the end-product manual must be written based on the end product's risk assessment.
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OKIMAT 4 General Information
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moder-
ate injury.
NOTICE
NOTICE is used to address practices which are not related to personal injury but may result in
damage to the product or surroundings.
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OKIMAT 4 Safety notices
2. Safety notices
CAUTION
Risk of accident
This drive should only be used for the applications described above. Any other use is forbidden.
Improper usage can lead to accidents or destruction of the unit. Such non-approved applications
will lead immediately to the expiration of all guarantee and warranty claims on the part of the
end-product manufacturer against the manufacturer.
Improper usage
Be sure to follow the notices below concerning improper usage. You should include them in your
product manual in order to inform the users of your end product.
The OKIMAT 4 drive can be used by children of 8 years and older, persons with reduced physical,
sensory or mental capabilities, or persons with lack of experience or knowledge when they are su-
pervised or instructed concerning the safe use of the device and when they understand the result-
ing risks. Do not allow children to play with this device. The cleaning and user maintenance must
not be carried out by children without supervision.
You should only use spare parts which have been manufactured or approved by DewertOkin.
Only these parts will guarantee a sufficient level of safety.
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OKIMAT 4 Safety notices
NOTICE
The battery-operated reset function is not a safety system and does not avert danger.
DewertOkin does not guarantee that the drive will function in the event of a power outage.
If the end-product manufacturer chooses to guarantee the functionality of the end product during a
power outage, then the end-product manufacturer is responsible for arranging a mechanism to en-
sure this functionality.
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OKIMAT 4 Safety notices
OKIMAT 4 IPS
Model name
OKIMAT 4 IPSe
xxxxx Article number
100-240V ~ Input voltage
230-240V ~
50/60Hz Frequency
max. 1.4 A
Current consumption
max. 1.1 A
Duty cycle: 2 min ON / 18 min OFF Intermittent duty / power-on time
Max. force/stroke (H) Pushing force and stroke (head end)
Max. force/stroke (F) Pushing force and stroke (foot end)
Prod.date Calendar week / year
Serial No. Serial number for your drive
IP20 Protection degree
Use in dry rooms only!
Protection class: II
Conformity mark
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OKIMAT 4 Safety notices
OKIMAT 4 EPS
Model name
OKIMAT 4 EPSe
xxxxx Article number
24 – 29V Input voltage
Max. 6.0A Current consumption
Duty cycle: 2 min ON / 18 min OFF Intermittent duty / power-on time
Max. force/stroke (H) Pushing force and stroke (head end)
Max. force/stroke (F) Pushing force and stroke (foot end)
Prod.date Calendar week / year
Serial No. Serial number for your drive
IP20 Protection degree
Use in dry rooms only!
Conformity mark
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OKIMAT 4 Possible combinations
3. Possible combinations
The OKIMAT 4 drive can be combined for use with other DewertOkin components. The following
basic combinations are possible:
OKIMAT 4 with cable-bound handset
OKIMAT 4 with built-in RF wireless receiver and RF hand-held remote control
OKIMAT 4 with external RF wireless receiver and RF hand-held remote control
Systems can be customized by combining drives and OKIN control units. The system components
must be connected in a specific order. The mains plug should only be plugged in after all other
components are connected.
DewertOkin has separate system instruction manuals containing all information and instructions
needed for these systems.
Only a DewertOkin device should be used to control the drive since they have already been ver-
ified to work together.
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OKIMAT 4 Description
4. Description
The drive is powered by electrical motors. The back and leg sections of a bed can be adjusted de-
pending on the drive options. The drive is controlled by means of an OKIN control unit.
The drives differ in their:
motor power,
optional reset function,
different stroke variants,
optional built-in RF radio receiver,
country-specific mains power cable and plug.
optional variant with an external switched-mode power supply (EPS / EPSe),
4.1 Components
The components have a compact design – with two linear adjusting units and a control unit located
within an enclosed housing. To facilitate the tool-free assembly process, the two sliders on the side
(the shutters) can be removed from the housing.
CAUTION
Risk of accident
Please follow these operating instructions carefully. You could be injured by fire or electrical
shock if you do not follow these assembly instructions.
The appropriate pluggable power supply cord is included, depending on the regional version (USA,
continental Europe EURO flat plug, the UK, Australia or Japan).
NOTICE
Only use the proper power cable that is permitted in your country. Be sure to use the correct
plug adapter, as shown in the following illustration. Follow the specifications on the ratings plate.
There is a delay after the supply voltage is applied before the device actually turns on. Wait at
least two seconds before beginning the commissioning.
CAUTION
Risk of accident
Electrical components should be connected or disconnected only when the power supply cord is
unplugged.
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OKIMAT 4 Description
4.1.1 Option: Built-in switched-mode power supply (IPS / IPSe) with pluggable
power supply cord
D
B C
81425 4.0 14
OKIMAT 4 Technical specifications
5. Technical specifications
Colours Black
Length x width x height (in mm) 720 x 136 (163) x 105 720 x 136 x 105
Axle gap distance 581 mm (+/- 1mm)
Gap to pivot lever Min. 480 mm (+ 2mm); refer to Figure 7
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OKIMAT 4 Technical specifications
Standby ≤ 0.5 W
Permitted push force Max. 6000 N Max. 4500 N
Adjustment speed Max. 3.3 mm / second Max. 4.0 mm / second
Mode of operation1 under max. rated load. Intermittent duty 2 min./18 min.
81425 4.0 16
OKIMAT 4 Technical specifications
Dimensions of housing
Ø 25 (Ø 34)
105
(110)
136
(150, 163)
708
720
581 ± 1 Ø 25 (Ø 34)
Max. 80.5
B
R 10
480 ± 2 A
34
Max. 36
Figure 7 Pivot lever position, in mm
A Pivot lever (OKIN) B Axle support
Make sure that you consider the amount of torque that is generated by the drive when you de-
sign the weld between the bracket and the end product.
Version 4500 N: Max. torque: 325 Nm.
Version 5000 N: Max. torque: 360 Nm.
Version 6000 N: Max. torque: 432 Nm.
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OKIMAT 4 Installation
6. Installation
Make sure that your operating instructions inform the user of these safety points.
81425 4.0 18
OKIMAT 4 Installation
CAUTION
Danger of pinching/crushing injuries!
Be sure to carry out work on the drive in a position so that no loads are bearing on it. Only in
this way can you be sure to avoid any risks of crushing or injury.
Disconnect the nine-volt battery if you are using the battery-operated reset function.
2 Pull the shutters firmly to the side (A). The slots (B) for the brackets (D) are now uncovered.
A A
B B
3 Align the OKIMAT 4 next to your product. The slots for the back and leg sides must be properly
aligned with the correct brackets on your end product (refer to the symbols on the OKIMAT 4 as
described in Figure 4).
D D
C
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OKIMAT 4 Installation
4 Push the drive in so that the brackets (D) fit into the slots (B). Press in until the tubes snap into
the brackets.
5 Close the shutters (A) on the drive by snapping them back in. The OKIMAT 4 is now securely
attached to the end product.
6 Disconnect all additional components (handset, etc.) from their sockets.
7 Now connect the drive to the power supply.
Please note, after the power supply has been connected:
There is a delay after the supply voltage is applied before the device actually turns on. Wait at
least two seconds before beginning the commissioning.
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OKIMAT 4 Installation
6.2.2 Mounting the adapter for the receiver and control unit (optional)
There are optional adapters available for the RF ECO BASIC and RF ECO BT receivers, as well as
the HE150 control unit. The receiver and the control unit can be placed in the adapter. The adapter
is attached to the OKIMAT 4.
D
A
B
B
E
C
B
B
1 Push the adapter's locking clip into the OKIMAT 4's mounting attachment until you hear the clip
snap in.
2 You can put the RF ECO BASIC into the adapter after you have mounted the adapter.
3 Connect the plug from the RF ECO BASIC to the handset socket on the OKIMAT 4.
81425 4.0 21
OKIMAT 4 Installation
D
A
C
E
B
1 Push the adapter's locking clip into the OKIMAT 4's mounting attachment until you hear the clip
snap in.
2 You can put the RF ECO BT into the adapter after you have mounted the adapter.
3 Connect the plug from the RF ECO BT to the handset socket on the OKIMAT 4.
81425 4.0 22
OKIMAT 4 Installation
C
G
A D
B H
E
E F
1 Push the adapter's locking clip into the OKIMAT 4's mounting attachment (A) until you hear the
clip snap in.
2 Connect the connecting cable plug to the connecting socket of the OKIMAT 4 (C).
3 Route the connecting cable (F) in the cable guide (E) of the adapter.
4 Put the HE150 control unit (from the top downwards) into the adapter's guide (B).
5 Connect the connecting cable plug to the connecting socket on the HE150 (H).
81425 4.0 23
OKIMAT 4 Installation
A B
1 Disconnect the plug of the receiver or HE150 control unit from the handset socket.
2 Take the receiver or control unit (RF ECO BASIC, RF ECO BT or HE150) out of its adapter.
3 To remove the adapter, use a screwdriver to carefully unlock the locking clip (as shown in Fig-
ure A). Then pull out the adapter (B).
81425 4.0 24
OKIMAT 4 Installation
Threading the handset cable, power cable and connecting cable into the strain relief mech-
anism
CAUTION
Risk of accident
Electrical components should be connected or disconnected only when the power supply cord is
unplugged.
1 To attach the handset cable: Connect the plug from the handset to the handset socket on the
OKIMAT 4.
2 Push the cable in a loop through the strain relief (as shown by A in Figure 15).
3 Run the right cable strand first under the left strand and then behind and through the loop (as
shown by B in Figure 15).
4 Place the loop over the peg on the drive and pull the loop back slightly (as shown by C in Figure
15).
5 In order to secure the power cable: Connect the power cable plug to the power socket on the
OKIMAT 4. Repeat steps 2 through 4 with the power cable using the second strain relief.
81425 4.0 25
OKIMAT 4 Installation
CAUTION
Risk of accident
Electrical components should be connected or disconnected only when the power supply cord is
unplugged.
There is a delay after the supply voltage is applied before the device actually turns on. Wait at
least two seconds before beginning the commissioning.
D
B C
81425 4.0 26
OKIMAT 4 Installation
81425 4.0 27
OKIMAT 4 Installation
A B A B
NOTICE
For the RF radio variants, the nine-volt battery may discharge whenever the mains voltage is not
connected.
81425 4.0 28
OKIMAT 4 Installation
6.2.4 Dismantling
CAUTION
Risk of accident
Electrical components should be connected or disconnected only when the power supply
cord is unplugged.
Disconnect the nine-volt battery if you are using the battery-operated reset function.
CAUTION
Danger of pinching/crushing injuries!
Be sure to carry out work on the drive in a position so that no loads are bearing on it. Only in this
way can you be sure to avoid any risks of crushing or injury.
D D
C
81425 4.0 29
OKIMAT 4 Installation
6 Pull out the OKIMAT 4 far enough so that the brackets (D) are out of the slots (B). The OKIMAT
4 is now unattached and can be removed.
A A
B B
7 Push the shutters (A) back onto the OKIMAT 4 so that they are not lost during transportation.
81425 4.0 30
OKIMAT 4 Information about creating your Operating Manual
Delayed start-up
After plugging the power plug into the power outlet:
There is a delay after the supply voltage is applied before the device actually turns on. Wait at
least two seconds before beginning the commissioning.
81425 4.0 31
OKIMAT 4 Information about creating your Operating Manual
D D
A B C
The adjustment motions are carried out by pressing on the corresponding symbol keys on the
handset/hand-held remote control.
81425 4.0 32
OKIMAT 4 Information about creating your Operating Manual
D E
1 Press the function key on the drive (A in Figure 23) twice (a quick double click). The drive will
now be in the teach-in (configuration) mode for approximately 10 seconds. The LED on the
function key lights up.
2 Press the (E) and (D) keys simultaneously on the RF ECO hand-held remote. Hold down both
keys until the function key's LED starts to blink. The RF ECO remote is now configured and
ready to use.
81425 4.0 33
OKIMAT 4 Information about creating your Operating Manual
NOTICE
The battery-operated reset function is not a safety system and does not avert danger.
When working with radio units (RF), first disconnect the drive system from the power supply! Con-
nect the nine-volt battery first when you would like to perform a battery-operated reset. The battery
may only be used to power the reset function one time. Take out the battery and dispose of it
properly after the reset function has been carried out.
If the end product is under a heavy load which prevents the reset function from operating, the
strain or load on the end product must first be removed before a reset can be carried out.
81425 4.0 34
OKIMAT 4 Troubleshooting
8. Troubleshooting
This chapter describes troubleshooting methods for fixing problems. If you experience an error that
is not listed in this table, please contact your supplier.
Only qualified specialists who have received electrician training should carry out troubleshooting
and repairs.
81425 4.0 35
OKIMAT 4 Maintenance
9. Maintenance
9.1 Maintenance
The OKIMAT 4 drive requires no maintenance.
NOTICE
Always disconnect the power supply before you start to clean the drive system!
Disconnect the nine-volt battery if you are using the battery-operated reset function.
Never clean the OKIMAT 4 in an automated washing system or with a high-pressure cleaner.
Do not allow fluids to penetrate the unit. Damage to the system could result.
Do not use a cleanser that contains benzene, alcohol or similar solvents.
Make sure that you do not damage the drive's connecting cable.
81425 4.0 36
OKIMAT 4 Disposal
10. Disposal
The OKIMAT 4 drive should not be disposed of with normal household waste!
The disposal of the nine-volt batteries is regulated in the EU by Battery Directive 2006/66/EC, in
Germany by the BattG battery law of 25.6.2009, and internationally by any applicable national laws
and regulations.
81425 4.0 37
Einbauerklärung Declaration of Incorporation
nach Anhang II der EU-Maschinenrichtlinie According to Appendix II of the EU Machinery
2006/42/EG Directive 2006/42/EC
DewertOkin GmbH
Weststraße 1
32278 Kirchlengern
Deutschland - Germany
erklärt hiermit, dass nachstehend beschriebene declares that the incomplete machines described
unvollständigen Maschinen below
OKIMAT 4 IPS
OKIMAT 4 IPSe
OKIMAT 4 EPS
OKIMAT 4 EPSe
die folgenden grundlegenden Anforderungen der complies with the following basic requirements of the
Richtlinie Maschinen (2006/42/EG) erfüllt: Machinery Directive (2006/42/EC):
Abschnitt: Sections:
1.1.3; 1.3.3; 1.3.4; 1.3.7; 1.5.1; 1.5.2; 1.5.5; 1.5.6; 1.5.7; 1.5.8; 1.5.9; 1.5.10; 1.5.13
Die unvollständige Maschine darf erst dann in Betrieb You may only operate this incomplete machine after
genommen werden, wenn festgestellt wurde, dass you have confirmed that the end product (into which
die Maschine, in die die unvollständige Maschine ein- this machine will be installed) complies with the
gebaut werden soll, den Bestimmungen der Richtlinie Machinery Directive 2006/42/EC.
Maschinen (2006/42/EG) entspricht.
Der Hersteller verpflichtet sich, die speziellen Unter- On request, the manufacturer is obliged to send the
lagen zur unvollständigen Maschine einzelstaatlichen special documentation accompanying the partially
Stellen auf Verlangen elektronisch zu übermitteln. Die completed machinery in electronic form to the
zur Maschine gehörenden speziellen technischen appropriate national institution. The special technical
Unterlagen nach Anhang VII Teil B wurden erstellt. documents corresponding to the machine have been
created according to Appendix VII, part B.
Verantwortlich für die technischen Unterlagen ist: The following person is responsible for the technical
Silvio Wauro, documentation: Silvio Wauro,
Adresse siehe oben Address cited above.
Tel.: 05223 979-0 Phone: 05223 979-0
erklärt hiermit, dass das Produkt declares that the following product
OKIMAT 4 IPS
OKIMAT 4 IPSe
OKIMAT 4 EPS
OKIMAT 4 EPSe
die Anforderungen folgender EG-Richtlinien erfüllt: meets the requirements of the following EU directives:
Richtlinie über elektromagnetische Verträglich- Electromagnetic Compatibility Directive
keit 2014/30/EU 2014/30/EU
Niederspannungsrichtlinie 2014/35/EU Low Voltage Directive 2014/35/EU
EN 60335-1:2012/A11:2014
EN 55014-1:2006/A1:2009/A2:2011
EN 55014-2:1997/A1:2001/A2:2008
EN 61000-3-2:2014
EN 61000-3-3:2013
EN 62233:2008
Konstruktive Änderungen, die Auswirkungen auf die This declaration of conformity is no longer valid if
in der Montageanleitung angegebenen technischen constructional changes are made which significantly
Daten und den bestimmungsgemäßen Gebrauch change the drive system (i.e., which influence the
haben, das Produkt also wesentlich verändern, technical specifications found in the instructions or
machen diese Konformitätserklärung ungültig! the intended use)!
OKIMAT 4 IPS
OKIMAT 4 IPSe
OKIMAT 4 EPS
OKIMAT 4 EPSe
die Anforderungen folgender EG-Richtlinien erfüllt: meets the requirements of the following EU directives:
Richtlinie 2014/53 über die Harmonisierung der RED Directive 2014/53/EU
Rechtsvorschriften der Mitgliedstaaten über die
Bereitstellung von Funkanlagen auf dem Markt
RoHS-Richtlinie 2011/65/EU des Europäischen RoHS Directive 2011/65/EU of the European
Parlaments und des Rates vom 8. Juni 2011 zur Parliament and of the Council of 8 June 2011 on
Beschränkung der Verwendung bestimmter ge- the restriction of the use of certain hazardous
fährlicher Stoffe in Elektro- und Elektronikgeräten. substances in electrical and electronic equipment.
Angewendete Normen Applied standards:
EN 60335-1:2012/A11:2014
EN 55014-1:2006/A1:2009/A2:2011
EN 55014-2:1997/A1:2001/A2:2008
EN 61000-3-2:2014
EN 61000-3-3:2013
EN 62233:2008
EN 62479: 2010
ETSI EN 300440 V2.1.1
ETSI EN 301489-1 V2.1.1
ETSI EN 301489-17 V3.1.1
Konstruktive Änderungen, die Auswirkungen auf die This declaration of conformity is no longer
valid if
in der Montageanleitung angegebenen technischen constructional changes are made which significantly
Daten und den bestimmungsgemäßen Gebrauch change the drive system (i.e., which influence the
haben, das Produkt also wesentlich verändern, technical specifications found in the instructions or
machen diese Konformitätserklärung ungültig! the intended use)!