AAV2011IFA01
AAV2011IFA01
AAV2011IFA01
Level 2
AAV2011IFA01_
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Ingeteam Power Technology S.A. 06/2014
TABLE OF CONTENTS
Page
1. List of alarms 3
2. Available Media 4
3. Initial requirements 5
ALARMS
0001/0002/0003 Alarms 6
0004 Alarm 7
0008 Alarm 8
0010 Alarm 8
0020 Alarm 9
0040 Alarm 10
0080 Alarm 11
0100 Alarm 12
0200 Alarm 13
0400 Alarm 14
0800 Alarm 14
1000 Alarm 15
2000 Alarm 16
4000 Alarm 16
8000 Alarm 17
7FFF Alarm 18
Com error 19
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1. LIST OF ALARMS
Code Alarm Reason for shutdown Description
0001H Grid frequency Grid frequency out of The measured grid frequency is outside the specified limits
out of range range
0002H Grid voltage out Grid voltage out of range The measured grid voltage is outside the specified limits
of range
0004H Control current Control current saturation Unit control current saturation
saturation
0008H Reset Reset Indicates that the inverter has reset, inverter firmware fault
0010H Effective grid Effective grid current RMS current exceeds maximum allowed
current
0020H Temperature Power electronics The temperature of power electronics exceeds 80 ºC.
temperature
Auxiliary temperature The auxiliary temperature sensor has triggered an alarm
sensor
0040H Hardware fault Error reading ADC A higher than normal reading of the top ADC has been
detected on an unexpected input. Synchronism or auxiliary
power supply has been lost.
ADC latency Internal error of the analogue to digital converter
Master-slave Error on master-slave system or optical fiber
DC contactor The status of the DC contactor is not correct for the current
inverter status
Fault in LVRT kit Error in the optional hardware necessary to comply with the
regulations on withstanding grid voltage drop outs
Synchronization
0080H Instantaneous Instantaneous grid current Instantaneous current value out of range
grid current
0100H AC protection Varistors Error in AC varistors
Contactor The state of the contactor is not correct for the current
inverter status.
AC protection Error in some of the AC protectors, arresters, fuses, etc.
0200H DC protection DC protection Blown DC input fuses or DC arresters
0400H DC insulation DC insulation Insulation fault in the PV array on inside the inverter
0800H Branch fault Fault in branch no. 1 Fault in branch no. 1 of the power electronics
alarm Fault in branch no. 2 Fault in branch no. 2 of the power electronics
Fault in branch no. 3 Fault in branch no. 3 of the power electronics
1000H Manual shutdown Manual shutdown Manual shutdown due to the emergency push-button, the
display or communications or a badly closed door on the
unit.
2000H Configuration Configuration Shutdown due to a change in firmware
Firmware Shutdown due to firmware load
4000H High input High input voltage High DC input voltage
voltage
8000H Panel voltage Low input voltage Shutdown due to low input voltage
Hardware fault Reason for internal shutdown, hardware fault
Low power Shutdown due to low power, (typical at nightfall)
7FFFH Fatal error Fatal error Due to five consecutive branch fault errors, consecutive
contactor shutdowns, an error in any of the fans or high
temperature fault
Com Error Communications error
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2. AVAILABLE MEDIA:
Trin Title
TrinPM01 Service general concepts
TrinPM02 Access to the inverter
TrinPM03 Electronic block replacement (Hardware)
TrinPM04 Electronic block replacement (Software)
TrinPM05 Auxiliary power verification
TrinPM06 Insulation failure checklist
TrinPM07 Display card verification and replacement
TrinPM08 Synchronization between inverters
TrinPM09 IGBT/Bus capacitor torque verification
TrinPM10 AC & DC surge arrestor replacement
TrinPM11 DC fuse replacement
TrinPM12 AC fuse replacement
TrinPM13 Ventilation test and fan replacement
TrinPM14 NTC and SW verification
TrinPM15 Measuring board relays replacement
TrinPM16 Varistor replacement
TrinPM17 Communication with inverters through RS485
TrinPM18 Scope
TrinPM19 Firmware upgrade
TrinPM20 Inverter calibration
TrinPM21 Inverter reconnection
TrinPM23 Wiring continuity regarding 0040 alarm
TrinPM24 Voltage measurement regarding 0040 alarm
TrinPM25 Wiring continuity regarding 0100 alarm
TrinPM26 Voltage measurement regarding 100 alarm
TrinPM27 Impedance measurement of inverter DC side
TrinPM28 Impedance measurement of inverter auxiliaries
TrinPM29 Impedance measurement of inverter AC side
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3. INITIAL REQUIREMENTS
START
No
Access the inverter following the specifications
given in TrinPM02 All previous requirements are checked
successfully?
Yes
Is the neutral properly wired?
Yes
Measure the AC voltages at the inverter AC Check the state of any other components in your
output terminal bars. If these values coincide PV plant apart from the inverters and share with
with the readings in the display, confirm that the utility the incident detected if needed.
they are within the limits of the inverter
configuration using INGECON SUN Manager.
No Grid conditions are not satisfactory for the
inverter
Are the measured AC voltages within the AC
range of the inverter?
Yes
Focus your attention on each node displaying
the alarm
NOT OK
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0004 Alarm Control current saturation
Debug Desc 40? Debug Desc 92? Debug Desc 107,108, 109?
Check that the J4, J5, J21 Calibrate the reactive power
Check Vdc values in the display
connectors are well connected following the indications given
to the measuring board. in TrinPM20.
Go to alarm 8000
If the alarm still remains,
replace the electronic block
Any other Debug Desc?
following the indications given
in TrinPM03 and TrinPM04.
INVERTER OK or
Contact INGETEAM Technical Support
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0008 Alarm Reset
INVERTER OK
Is the inverter displaying any of the 0090, 0880 Yes Replace the electronic block following the
or 0890 alarms? indications given in TrinPM03 and TrinPM04.
No
NOT OK
Open the SCOPE tool in INGECON SUN Manager
following the indications given in TrinPM18. Plot
Iac1 Iac2 Iac3 and contact INGETEAM SAT if they
do not present an adequate waveform.
Read TempINT and TempCI values in the display TempINT < 80°C and TempCI < 78°C?
No
Yes
No
TempINT = 105°C? No
Is the ambient temperature above 45°C?
Yes Yes
Access the electronic blocks showing the alarm
and check the status of the NTC sensors and The ambient temperature is too high to cool
thermal switches following the indication given down the inverters. Additional cooling measures
in TrinPM14. If a NTC sensor or thermal switch is must be implemented.
NOT OK
No TempCI = -14°C?
Yes
Replace the electronic block following the INVERTER OK
indications given in TrinPM03 and TrinPM04.
OK
Can you measure +15Vdc between U(n)X3.8 and Yes
U(n)X3.10? Upgrade the inverter firmware following the
indications given in TrinPM19.
No
Check the status of the auxiliaries following the NOT OK
indications given in TrinPM05.
Replace the electronic block following the OK
Verify the status of the 15Vdc power supply unit indications given in TrinPM03 and TrinPM04.
by checking: NOT OK
• 220 Vac at the power supply input coming
from auxiliaries NOT
Contact INGETEAM Technical Support
• 15 Vdc at the power supply output OK
• Wiring
Replace the 15Vdc power supply unit when
damaged.
OK
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0040Alarm Hardware fault
Yes If Vdc < 400 V, the 0040 alarm will appear. Wait
Does the inverter have a LVRT kit?
for Vdc to reach higher voltage levels.
No
Extract the fiber optic cables from the affected
Access the inverter following the specifications
electronic block and reconnect the auxiliaries.
given in TrinPM02
Check the state of the fiber optic cables and the
synchronism card following the indications given
in TrinPM08.
Yes Can you see the red light at the end of the fiber
optic cables?
No
Can you measure 220V AC between J1.1 and J1.2 Yes Contact INGETEAM to get a replacement of the
terminals at the synchronism card? synchronism card / figer optic cables.
No
Check the wiring by confirming:
• 220Vac between X8.4 and X8.8.
• Continuity between X8.4 and the J1.1 INVERTER OK or
connector at the synchronism card Contact INGETEAM Technical Support
• Continuity between X8.8 and the J1.2
connector at the synchronism card
INVERTER OK
No No
Debug Desc 119? Debug Desc 55 or 56?
Yes Yes
Check the status of the DC contactor or the DC In Master-Slave configurations, when the master
switch. Check the status of the LVRT kit. stops, the rest of slaves do also stop. Reconnect
the inverter to solve the problem.
INVERTER OK or
Contact INGETEAM Technical Support
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0080Alarm Instantaneous grid current
Is the inverter displaying any of the 0090, 0880 Yes Replace the electronic block following the
or 0890 alarms? indications given in TrinPM03 and TrinPM04.
No
NOT OK
Open the SCOPE tool in INGECON SUN Manager
following the indications given in TrinPM18. Plot
Iac1 Iac2 Iac3 and contact INGETEAM SAT if they
do not present an adequate waveform.
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0100Alarm AC protection
Yes
Is the inverter displaying the 0102 alarm?
No
INVERTER OK
OK
NOT OK
OK
Reconnect the auxiliaries and check +15Vdc
following the indications given in TrinPM26.
NOT OK
No
When K2 relay is pressed, can you measure
Yes
+15Vdc should be measured between J19.3 and Check the wiring by confirming:
J19.10 connectors? • 220Vac between X8.4 and X8.8.
• Continuity between X8.4 and the K1(n).A1
No OK
connector at the synchronism card
Check and solve any incident with the wiring
• Continuity between X8.8 and the K1(n).A2
connector at the synchronism card
INVERTER OK Replace the AC contactor when needed.
NOT OK
Upgrade the inverter firmware following the NOT Replace the electronic block following the
indications given in TrinPM19. OK indications given in TrinPM03 and TrinPM04.
OK
NOT OK
Do you get a large resistance when you
measure the impedance between the following Can continuity be measured between the
Yes points? Yes following points?
• IRVDC.n.11 – IRVDC.n.12
• IRVDC.n.11 – Ground • XMDC(n+2) – U(n).J19.1
• IRVDC.n.12 – Ground
No
No Review wiring.
INVERTER OK or OK
Contact INGETEAM Technical Support OK
Yes Review and replace any damaged fused if you do
Does the inverter have a “blown fuse sensor at not get continuity between XFDC.1 – XFDC.2
the DC input” kit? NOT OK
No Yes
Reconnect the auxiliaries and confirm 15Vdc Turn on (or replace) the thermal magnetic
between the following points (solve any wiring breaker included in the grounding kit if you do
incident if you not detect 15 Vd): not get continuity between XFDC.2 – XFDC.3
• XFDC.1 – X7DC.4.
• XMDC.1 - X7DC.4.
• XMON(n).n – XDIS(n).0. Verify the status of the 15Vdc power supply unit
by checking:
• U(n)X3.1 - U(n)X3.10.
• 220 Vac at the power supply input coming
• U(n)J19.1 - U(n)J19.10.
from auxiliaries
• 15 Vdc at the power supply output
Do you measure 15 Vdc between all those
• Wiring
points? No
Replace the 15Vdc power supply unit when
Yes damaged.
Upgrade the inverter firmware following the NOT Replace the electronic block following the
indications given in TrinPM19. OK indications given in TrinPM03 and TrinPM04.
OK
INVERTER OK or
Contact INGETEAM Technical Support
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0400Alarm DC Insulation
NOT OK
Check impedance following the indications given
OK
in TrinPM28. If the measured value is below 2 Ω,
review and restore the wiring.
NOT OK
Check impedance following the indications given
OK in TrinPM29. If the measured value is below 2 Ω,
review and restore the wiring.
Contact INGETEAM Technical Support
NOT OK
Stop the inverter and download all the available Export the downloaded data to an excel
data from the last 15 days using INGECON SUN spreadsheet and arrange it using a tab for each
Manager. of the individual days you have downloaded.
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1000Alarm Manual shutdown
NOT OK
Yes display
• Every inverter door is properly closed
Access the inverter following the specifications
OK
given in TrinPM02 and reconnect auxiliaries.
INVERTER OK
No
Is the inverter displaying the 1320 alarm? Access the inverter following the specifications
Yes given in TrinPM02
NOT OK No
OK Review wiring
Check the state of the auxiliaries.
Yes
Reconnect auxiliaries. Do you get +15Vdc
Is the inverter displaying any of the 1360 or 1363 Yes between the following points?
alarms? • U(n)J19.8 - U(n)J19.10
No No
Review the list of alarms individually Manually disable every limit switch and release
the emergency push button. Check continuity:
No
Was the inverter stopped by communications?
Yes
OK INVERTER OK or
NOT OK Contact INGETEAM Technical Support
INVERTER OK or
Contact INGETEAM Technical Support
NOT OK Yes
Replace the electronic block following the Calibrate the inverter following the indications
indications given in TrinPM03 and TrinPM04. given in TrinPM20.
NOT OK OK
INVERTER OK or
Contact INGETEAM Technical Support
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8000Alarm Low Panel voltage
Are Vdc values out of range? (Compare with No Check with a multimeter any variations between
those values at the name plate or in the
the displayed Vdc readings and the actual ones.
installation manual)
Yes
NOT OK Yes
Replace the electronic block following the Calibrate the inverter following the indications
indications given in TrinPM03 and TrinPM04. given in TrinPM20.
NOT OK OK
INVERTER OK or
Contact INGETEAM Technical Support
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7FFFH Alarm Fatal error NOTE: When a FATAL ERROR occurs,
the inverter is unblocked by entering
a code through the display.
Access the inverter following the specifications
given in TrinPM02
INVERTER OK or
Contact INGETEAM Technical Support OK
The malfunctioning fan or damaged XDFV Substitute in sequence every XDFV terminal
terminal is the one on top of that electronic associated to the third electronic block with one
block. that works properly and if the alarm remains,
substitute the malfunctioning fan after
conducting a ventilation test following the
No
Do you get DebugDesc 21? indications given in TrinPM13.
Yes
Review the affected electronic block thermal
switches by measuring continuity between INVERTER OK or
U(n)X3.8 and U(n)J19.2. Improve wiring if Contact INGETEAM Technical Support
needed.
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COM ERROR
OK NOT OK
Check that the power supply unit works No Do the 4 LEDs from every electronic block glow
properly. Its LED must glow when auxiliaries are
when the auxiliaries are connected?
ON and its 250mA fuse should not be blown.
Replace any damaged component. Yes
Check that the CAN numbers and the NODE
NOT OK
numbers from the inverter do not get repeated.
Modify any of these parameters if needed
NOT OK
NOT OK
block is well connected.
OK
NOT OK
INVERTER OK or
Check the following conditions: Contact INGETEAM Technical Support
• 230 Vac between J1.1 and J1.2
• 230 Vac between X8.1 and X8.5
Upgrade the inverter firmware following the
• Continuity between FN.J4.+OUT and indications given in TrinPM19.
U(n).XFN.1
NOT OK
• Continuity between FN.J5.-OUT and
U(n).XFN.2 Replace the electronic block following the
If any of the previous conditions is not found, indications given in TrinPM03 and TrinPM04.
check the wiring and/or make sure that auxiliary OK
power is available in the PV plant.
INVERTER OK
OK
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