ADF P100 P300 User Manual REV21 en
ADF P100 P300 User Manual REV21 en
ADF P100 P300 User Manual REV21 en
Safety notes
Read these instructions carefully and look at the equipment to become familiar with the product
before trying to install, operate, or maintain it. The following special messages may appear
throughout this manual to warn of potential hazards or to call attention to that which clarifies or
simplifies a procedure:
ATTENTION: Only qualified electrical personnel familiar with the construction and
operation of this equipment and the hazards involved should install, adjust, operate, or
service this equipment. Read and understand this manual and other applicable
manuals in their entirety before proceeding. Failure to observe this precaution could
result in severe bodily injury or loss of life.
⚠
observe this precaution could result in severe bodily injury or loss of life.
ATTENTION: Only qualified personnel or other trained personnel who understand the
potential hazards involved may make modifications to the product. Any modifications
may result in uncontrolled operation. Failure to observe this precaution could result in
damage to equipment and bodily injury. Although reasonable care has been taken to
provide accurate and authoritative information in this document, no responsibility is
assumed by Comsys for any consequences arising out of the use of this material.
Product identification
The product identification label is found inside the door of the cabinet. Remember to check that
your supply is compatible with the technical data stated on the label before installing and
commissioning the Active Filter.
Standards
These products are CE compliant, which means that the products are in conformity with the
European Community low voltage directives 72/23/EEC and 93/68/EEC and it bears the CE label.
The following standards apply:
Table 2: Standards
Standards
Electromagnetic compatibility EN 61000-6-2, EN 61000-6-4
Electrical design and safety EN 50178 / VDE0160
Protection class IP20 according to IEC 529 (ADF P100/P100N)
IP21 according to IEC 529 (ADF P100/P100N/P300)
IP43 according to IEC 529 (ADF P300)
IP54 according to IEC 529 (ADF P300W)
Approval marking 72/23/EEC, 93/68/EEC CE-mark
NMTR.E357863 and NMTR7.E357863 for UL508 and
CSA22.2
Document revision
Table 3: Document revision
Contents
Safety notes .................................................................................................................................. 2
Product identification ................................................................................................................... 3
Standards ...................................................................................................................................... 4
Document revision ....................................................................................................................... 4
Contents ........................................................................................................................................ 6
List of figures .............................................................................................................................. 10
List of tables ................................................................................................................................ 12
1 Overview ........................................................................................................ 13
1.1 Content .................................................................................................................................. 13
1.2 Organization of manuals ...................................................................................................... 13
1.3 Related documentation ........................................................................................................ 13
1.4 Manual structure ................................................................................................................... 13
2 Feature overview ........................................................................................... 15
2.1 General .................................................................................................................................. 15
2.2 Power Factor Compensation – PFC.................................................................................... 15
2.3 Flicker .................................................................................................................................... 15
2.4 Load balancing ..................................................................................................................... 15
2.5 Harmonics ............................................................................................................................. 15
2.6 Multi-master parallel system support ................................................................................. 16
2.7 Modbus TCP server .............................................................................................................. 16
3 ADF Dashboard (Web User Interface) ......................................................... 17
3.1 Introduction ........................................................................................................................... 17
3.1.1 ADF Dashboard versions ................................................................................................. 17
3.1.2 Web browser compatibility ............................................................................................... 17
3.1.3 Connecting to the ADF..................................................................................................... 18
3.1.4 Default network settings................................................................................................... 19
3.2 Overview of the ADF dashboard (WUI) .............................................................................. 19
3.2.1 Toolbar ............................................................................................................................. 19
3.2.2 Windows........................................................................................................................... 21
4 Commissioning procedure ........................................................................... 22
4.1 Power up the control computer .......................................................................................... 22
4.2 Connect PC to the ADF and enter the WUI ........................................................................ 22
4.3 Performing system setup .................................................................................................... 22
4.3.1 PP-module type ............................................................................................................... 23
4.3.2 PP-module configuration .................................................................................................. 24
4.3.3 PP-module configuration extender .................................................................................. 24
4.3.4 PP-module current limitation ............................................................................................ 24
4.3.5 Nominal system voltage ................................................................................................... 25
4.3.6 System frequency ............................................................................................................ 25
List of figures
Figure 1: Overview of the ADF Dashboard showing the About window .......................................... 17
Figure 2: RJ45 socket directly on SCC2 control computer in ADF P300 and in system integration 18
Figure 3: RJ45 socket (X21) on ADF P100 bottom plate ................................................................. 18
Figure 4: Login window .................................................................................................................... 18
Figure 5: The ADF Dashboard toolbar ............................................................................................. 19
Figure 6: Commissioning sequence ................................................................................................. 22
Figure 7: System setup window ....................................................................................................... 23
Figure 8: Diagnostics window – with override current threshold check ........................................... 27
Figure 9: Diagnostics window .......................................................................................................... 27
Figure 10: Configuration settings window ........................................................................................ 28
Figure 11: Displaying live value of Iload,fund in percent ....................................................................... 29
Figure 12: Compensation settings window ...................................................................................... 31
Figure 13: Compensation settings window locked ........................................................................... 32
Figure 14: Phase-angle calibration in compensation window .......................................................... 33
Figure 15: Amplitude calibration in compensation window .............................................................. 33
Figure 16: Network settings window ................................................................................................ 34
Figure 17: Multi-master Networking Settings ................................................................................... 36
Figure 18: Import and export settings buttons ................................................................................. 36
Figure 19: Exported settings file ....................................................................................................... 37
Figure 20: Importing settings file ...................................................................................................... 37
Figure 21: Settings file imported ...................................................................................................... 37
Figure 22: The Events window ......................................................................................................... 38
Figure 23: System states ................................................................................................................. 39
Figure 24: The Measurement window .............................................................................................. 40
Figure 25: Waveform view window showing CT current .................................................................. 41
Figure 26: Waveform view window showing Compensation current ............................................... 42
Figure 27: Waveform view window showing Phase voltage ............................................................ 42
Figure 28: Hover function in the spectrum view window .................................................................. 43
Figure 29: Spectrum view window showing CT current ................................................................... 43
Figure 30: Spectrum view window showing Output current ............................................................. 43
Figure 31: Spectrum view window showing Phase voltage ............................................................. 44
Figure 32: Update software .............................................................................................................. 44
Figure 33: Selecting a file for software update ................................................................................. 45
Figure 34: Confirm SCC2 software update ...................................................................................... 45
Figure 35: Flashing SCC2 ................................................................................................................ 46
Figure 36: SCC2 software update complete .................................................................................... 46
Figure 37: Confirm HMI3 software update ....................................................................................... 47
Figure 38: HMI3 software update complete ..................................................................................... 47
Figure 39: HMI overview .................................................................................................................. 48
List of tables
Table 1: Applicable ADF products ...................................................................................................... 3
Table 2: Standards ............................................................................................................................. 4
Table 3: Document revision ............................................................................................................... 4
Table 4: Default IP settings .............................................................................................................. 19
Table 5: Toolbar tools....................................................................................................................... 19
Table 6: Managing windows ............................................................................................................. 21
Table 7: Power module types ........................................................................................................... 23
Table 8: Overview of measurement window functionality ................................................................ 41
Table 9: HMI description .................................................................................................................. 48
Table 10: Setup menu ...................................................................................................................... 49
Table 11: Diagnostic codes .............................................................................................................. 50
Table 12: Compensation setup menu .............................................................................................. 52
Table 13: Config settings menu ....................................................................................................... 53
Table 14: Alarms settings menu ....................................................................................................... 54
Table 15: Config settings menu ....................................................................................................... 54
Table 16: Spectrum Ict menu ........................................................................................................... 55
Table 17: Spectrum Iout menu ......................................................................................................... 55
Table 18: Spectrum U menu ............................................................................................................ 55
Table 19: About menu ...................................................................................................................... 55
Table 20: Measurements views ....................................................................................................... 56
Table 21: Alarms, Warnings and States........................................................................................... 57
Table 22: Power Indicator Button modes ......................................................................................... 59
Table 23: HMI3 Measurement table ................................................................................................. 62
Table 24: HMI3 Setup menu table ................................................................................................... 64
Table 25: HMI3 Configuration menu table ....................................................................................... 65
Table 26: HMI3 Compensation menu table ..................................................................................... 66
Table 27: HMI3 System admin menu table ...................................................................................... 67
1 Overview
1.1 Content
This manual describes the user interface and operation modes of the Comsys ADF P100/P300
series of Active Filters. The user can choose to use either the Human Machine Interface
(HMI/HMI3) interface found at the cabinet door or the Web User Interface (WUI).
The manual assumes knowledge of the ADF P100/P300 products from reading the
ADF P100/P300 Hardware Manuals.
⚠
ATTENTION: The Hardware Manual must be studied carefully before following the
commissioning procedure. It describes the physical installation of the system and how
it should be inspected prior to the first start-up.
In case of system integration, a modified Hardware Manual by the integrator might exist. Otherwise
the ADF P100/P100N Hardware Manual (doc no 1 199 273) can be used in combination with this
ADF P100/P300 User Manual.
The Hardware Manual covers hardware related issues, such as installation, cable selection, CT
configuration, preventive maintenance, and troubleshooting.
The user manual covers issues which are governed by the installed software in the system such as
operation, initial configuration and commissioning. Hence, when the system is updated, a new User
Manual is supplied.
The next section covers operation; starting and stopping the system, monitoring of the system
alarms and events, displaying measurement data and updating the software.
Then follows a section covering the old Human Machine Interface (HMI2) and its features.
The section after that covers the Power Indicator Button (PIB) and how the most basic
maneuvering and monitoring of the system can be performed using it.
The final section describes the touchscreen Human Machine Interface 3 (HMI3).
2 Feature overview
This section gives an overview of the ADF P100/P300 compensation settings. The settings can be
changed both using the HMI and WUI interfaces described in later sections of this manual. For an
overview of the power principles of the ADF P100/P300 unit, please refer to the overview section in
the Hardware Manual.
2.1 General
The ADF P100/P300 has two sets of compensation settings. One primary set and one secondary
set. The system may be configured to switch between them using one of the digital inputs or
Modbus TCP.
If the compensation power of the system is not enough to fulfill the requested settings, the system
will scale down power factor correction, harmonics and load balancing in equal amounts.
By default, all compensation settings are disabled and should be configured as a part of system
commissioning.
2.3 Flicker
The ADF P100/P300 is capable of flicker compensation but must be commissioned by Comsys
using special software. Please contact Comsys AB for more information.
2.5 Harmonics
This function can dampen or eliminate harmonics up to the 49th harmonic of the fundamental
network frequency in a three-phase system.
The degree of compensation is configurable in percent for each harmonic with 0% being equal to
no compensation and 100% being complete elimination of the harmonic.
In cases where a harmonic is unevenly distributed across the phases, support for unbalanced
harmonics can be enabled.
In 4-wire systems, harmonics up to the 19th can be compensated on the neutral connection.
Sensorless Control of harmonics is supported with an option license key. In this mode,
compensation takes place without the need for external sensors, i.e. without CTs.
NOTE Sensorless Control support is a license key activated option. If you wish to use this
feature, please contact Comsys.
• Automatic selection and migration of the ‘Master’ system. When two or more systems are
started up in this mode, they will auto-negotiate which one will become the master. If one
of the systems trip or is shut down for maintenance, the remaining systems – automatically
and on the fly – will renegotiate the new master. When the shutdown system is again
restarted, renegotiation happens again on the fly.
• Load sharing between heterogeneous systems is automatic. For example, one ADF P300-
360/480 and one ADF P300-240/480 can share the load evenly between its total of five
modules.
• Robust operation of several ADF units in parallel even in closed loop configuration.
• When setting up several systems, settings are automatically migrated from the master to
the slaves with zero user intervention.
Please refer to the corresponding Hardware Manual for details on how to properly connect and
configure the multi-master bus.
NOTE Modbus TCP server support is a license key activated option. If you wish to use
this feature, please contact Comsys.
NOTE When contacting customer support, please note the SCC2 software revision.
For commissioning and maintenance work it is preferable to connect to the ADF directly from a
laptop via an RJ45 cable. For permanent supervision, the ADF should be permanently connected
to the local area network. To find the IP address of a system using the HMI, see Section 7.3.8 or
Section 9.11.
By default, the system is configured to use a Link-local IP address. This makes direct connection to
the ADF very simple as it requires no configuration on the client PC. The client PC must be set to
obtain an IP address automatically.
Connect the RJ45 cable to the ADF and power up the system using the switch in the door or PIB.
Now connect the other end of the RJ45 cable to the client PC and open a web browser. Note that
the process of address assignment may take up to two minutes. Point the web browser to
http://169.254.254.254/ and you will be presented with a login screen.
⚠ ATTENTION: Do not connect the Ethernet cable while the system is running or
energized. Refer to Hardware Manual on how to prepare the system for maintenance.
The default network settings are intended for direct connection between ADF and a
NOTE client PC. The IP address must be changed if the ADF is to be connected to a
network.
It is possible to reset network settings to their default values in the HMI; this can be
NOTE desirable if an erroneous setting disables network access. See Section 7.3.4 or
Section 9.10 for more information.
Start Start operation of the ADF. The system will start compensating the
load. See Section 6.2.
Status group
Status The system is in Setup mode.
About group
The about window shows the revision and build date of the software
currently running on the SCC2 control computer as well as the unique
system identifier of the SCC2. From here the software updater as well
as the import/export settings feature can be reached.
3.2.2 Windows
The windows in the ADF Dashboard can be moved around like windows on an ordinary desktop
operating system.
Table 6: Managing windows
Window drop down menu Drop down the menu to select the
desired view.
⚠
ATTENTION: If the ADF is connected to a network where it may be remotely started,
the RJ45 cable should be unplugged during local operation to prevent unintended
remote starts of the system.
4 Commissioning procedure
⚠
ATTENTION: The Hardware Manual must be studied carefully before following the
commissioning procedure. It describes the physical installation of the system and how
it should be inspected prior to the first start-up.
Before the system can be taken into operation the commissioning procedure described below will
have to be completed.
The first step is to verify the installation and make sure that everything is connected properly.
Then using a PC connected to the ADF, the System setup can be performed. This is where all the
system and installation specific settings are configured.
After the System setup has been completed, Diagnostics mode will be entered. Here, an extensive
suite of automated diagnostic tests will be run to verify the entered settings as well as the
installation. If errors are detected, it is required that they are corrected before the system can enter
Normal operation mode.
System
Diagnostics Normal operation
First start setup
mode mode
mode
When all the diagnostic tests have been successful, the system will enter Normal operation mode.
This is the default state for all subsequent starts after the commissioning has been completed.
While this guide assumes that a PC is used during commissioning, it is also possible to
commission the system using the HMI. Use Section 0 or Section 9 in conjunction with this guide to
do this.
Before proceeding, please make sure that:
• The Hardware Manual has been read through carefully, especially the sections covering
installation and final inspection.
• All fuses are inserted.
In cases when the system has been delivered with license key activated options, these should be
entered before configuring the other settings. Enter the license keys and click Save and activate
make them take effect.
When all settings are correct, click Run diagnostics to save the system setup and enter Diagnostics
mode.
NOTE Changing the System setup may automatically reset Configuration settings,
Compensation settings and Protection limits back to default values.
NOTE The system may automatically start and run at idle for up to 30 seconds as a part
of the diagnostics procedure.
The system is limited to 50 A of maximum output current per module unless a valid Model key is
specified. See the description of Model key below (Section 4.3.12) for more information.
4.3.7 CT connection
The current transducers of the system can be connected either as Closed-loop, Open-loop, or No
CT connected.
In closed-loop, the CTs measure the line current, i.e. the sum of the load current and the ADF
compensation current.
In open-loop, only the load current is measured by the CTs.
Refer to the Hardware Manual for more information about CT connection.
Selecting No CT connected is meant for systems that use the Sensorless Control feature without
having any CTs installed.
4.3.8 CT ratio
This setting defines the value of the primary side of the CTs. The secondary side is assumed to be
5 A.
The primary value can be set between 50 A and 50000 A.
Refer to the Hardware Manual for more information about CT selection.
When operating systems in parallel using the multi-master bus, this setting is
NOTE irrelevant. The total number of power modules on the bus is automatically
determined via the bus at every given moment.
⚠
ATTENTION: After running the unit, there is residual voltage in the DC capacitors
even after turning the unit completely off. Follow the instructions in the Hardware
Manual before commencing any work in the unit after a failed diagnostic attempt.
If all diagnostic tests succeed, PASSED is written in green at the top of the window. The system
will enter normal operation upon restart. Press the Restart system button to proceed.
5 Configuration
5.1 Configuration settings
The Configuration settings window allows configuration of the non-commissioning settings to be
performed.
The Reset defaults button will reset all settings except for time and date to default values.
5.1.2 Language
This sets the language of the ADF dashboard. Available languages are: English, Swedish,
German and Chinese. The system must be restarted for a new language setting to take effect.
In multi-master mode, the master node will decide when standby should be entered and exited.
Since any node on the bus can become master, the same standby settings should be used on all
nodes on the bus.
NOTE The standby settings are not automatically replicated across the nodes on the
multi-master bus, this must be done manually.
For example, a setting of 20% on a system with 5000/5 CTs will make the system start when the
fundamental component of the load current reaches 1000 A.
The setting is defined from 0% to 100%.
The alarm output relay is activated if any alarm condition is triggered and will remain active until it
has been acknowledged or the system has been restarted. This can be used for external
monitoring of the system. The current alarm relay status is shown with a (0) or (1) icon right next to
Alarm output. (1) means that the relay is closed, and (0) that it is open.
The alarm relay logic can be set to either Normally-Open (NO) or Normally-Closed (NC) and
minimum activation time can be configured from 1 to 255 seconds. The activation of the alarm relay
will stay on for a minimum of the configured time.
The user-programmable digital output relay OUT1 can be used for monitoring the system status
externally. The relay logic can be set to either Normally-Open (NO) or Normally-Closed (NC) and
the activation function can be programmed for this output relay. The current OUT1 relay status is
shown with a (0) or (1) icon next to the output. (1) means that the relay is closed, and (0) that it is
open.
The activation function for OUT1 can be set to one or more of the alarms, warnings or system
states listed in Table 21. Hold down the Ctrl key to select/unselect multiple items in the list. The
output will activate if one or more of the selected items are active.
The function of the configurable relay OUT1 has been redesigned in revision 2.0.0.
NOTE A software update to 2.0.0 or later will reset any previous OUT1 setting.
To avoid short pulses, the output will stay activated for at least one second.
All digital inputs are of optically-coupled 24 VDC types and the logic can be set to either Active-Low
or Active-High. Each input can be programmed to trigger one the following events:
⚠
ATTENTION: Do not mix digital input and Modbus TCP control commands to the same
function. Doing this will lead to unpredictable behavior.
For example, do not start and stop the system using both digital input and Modbus.
NOTE During multi-master parallel operation, the master will determine and override the
compensation set used in all online and running systems.
Switching between the two sets of compensation settings is done using the digital inputs or using
Modbus TCP. See Section 5.1.14 for more information.
In parallel operation, the compensation settings may only be changed on the current master node.
The slave nodes are automatically synchronized by the master node. Opening the compensation
settings window on a slave node will yield the following result:
NOTE Sensorless Control is a license key activated option. If you wish to use this feature,
please contact Comsys.
The degree of compensation is configurable in percent for each harmonic with 0% being no
compensation and 100% being complete elimination of the harmonic.
The harmonics are divided in to two categories, line to line harmonics and line to neutral**
harmonics.
Harmonics that can be compensated line to line are: 2nd, 3rd, 4th, 5th, 6th, 7th, 8th, 9th, 11th, 13th, 15th,
17th, 19th, 21st, 23rd, 25th, 29th, 31st, 35th, 37th, 41st, 43rd, 47th and 49th.
And line to neutral*: 3rd, 5th, 7th, 9th, 11th, 13th, 15th, 17th and 19th.
NOTE Even order harmonics support is a license key activated option. If you wish to use
this feature, please contact Comsys.
Figure 14: Phase-angle calibration in compensation window Figure 15: Amplitude calibration in compensation window
This setting defines how the IP settings should be acquired and can be set to either Static IP or
Dynamic IP.
In Static IP mode, the entered IP address, Subnet mask and Gateway address will be used by the
system.
In Dynamic IP mode, the IP settings will be acquired using DHCP. The IP settings that has been
acquired using DHCP is shown under the About menu of the HMI.
5.3.1.2 IP address
This setting defines the IP address that the system should use when configured as Static IP.
The default value is 169.254.254.254 and is a link-local IP address.
The link-local IP address greatly reduces the need to reconfigure the client PC when connecting
directly to the ADF. When a client PC is set to obtain an IP address automatically, it will assign
itself a link-local address without any configuration necessary.
Please see Section 3.1.3 for more information on how to connect to the ADF.
If the ADF is to be connected to a network, the link-local address range must not be used.
Care should be taken not to assign the system an address that is already in use on
the network as this will cause trouble accessing both the ADF and the other host.
NOTE In case an invalid address has been entered, it is possible to reset the network
configuration to default values under the System admin menu of the HMI. See
Section 7.3.4 or Section 9.10 for more information.
This setting defines the subnet mask that the system should use when configured as Static IP.
The default value is 255.255.0.0.
This setting defines the gateway address that the system should use when configured as Static IP.
Unless the system should be accessible through a gateway, this field can safely be left blank.
The default value is 0.0.0.0.
These addresses are currently not used and can be left blank.
5.3.1.7 Hostname
This setting defines the hostname of the system and can be up to 20 characters long and may only
contain characters a-z, A-Z, 0-9, underscore (_) and hyphen (-).
This is used for identifying the system internally, such as in log files.
The default value is adf-default.
This setting allows the user to change the administrator password used when logging in to the ADF
Dashboard. The same password must be written identical twice in both boxes for the system to
accept the change.
When the administrator password is set, changing settings in the HMI will be locked. It is however
still possible to start and stop the system using the HMI.
The HMI can be unlocked with the Unlock setting, see Section 7.3.4 for more information.
NOTE Do not forget the changed password. If the changed password is forgotten,
Comsys must be contacted to restore the system.
NOTE Modbus TCP server support is a license key activated option. If you wish to use
this feature, please contact Comsys.
All systems on the same multi-master bus must have the same software revision.
NOTE Mixing software revisions may lead to unpredictable behavior and should be
avoided.
5.3.3.1 Configuration
This setting enables the multi-master feature and sets the number of nodes to expect on the bus.
Up to 15 nodes can be operated in parallel.
Available choices are: Multi-master disabled, 2 nodes on bus, 3 nodes on bus, …, 15 nodes
on bus.
The default setting is Multi-master disabled.
The node identifier is the node’s address when communicating on the bus.
This must be unique for each system that will participate in parallel operation.
Available choices are: Node 0, Node 1, Node 2, …, Node 14.
The default setting is Node 0.
The idea behind this function is to avoid conditions where the bus is split in to two independent
sides. Each side would act independently and potentially start competing against each other.
When enabled, the system will require at least half of the total number of nodes configured to be
online at every given moment. Should half or less than half of the total number of nodes be online,
the compensation will be disabled, and the warning MMerr / MM error will be visible in the HMI
display.
In some situations, this function should be disabled, for example when systems are taken out of
operation on the bus so that the function is preventing operation.
therefore may need to be changed after importing settings from another system.
1. User comments may be added after the header (i.e. after the last line starting with a %-
sign). Each user comment line must begin with a %-sign as the very first character.
2. Key/value lines may be deleted to customize which settings the file should contain.
Settings that does not exist in the file will not be changed when importing.
When manually triggering the log, especially when the ADF is in operation, ensure
NOTE that it is reset immediately after the log file has been downloaded. If the log is
already triggered and the ADF trips on an alarm, the alarm event will not be
recorded.
Do not manually reset the log function if an alarm is active. The log will be
NOTE immediately triggered again and will no longer contain the moment when the ADF
tripped on the alarm. The old log file can however still be downloaded from the SD-
card using the chronological list.
Autostart
Standby
Trip
• State: Pre-charging
In this state, the DC-bus is charged to allow the system to be started. When it is fully charged, the
system will go to the Stopped state.
• State: Stopped
In this state, the system can be started and will continue to the Ready state when such a command
is received. The contactor(s) are commanded to be open in this state.
• State: Autostart
In this state, the system is about to autostart according to the setting found in the Configuration
settings window.
• State: Standby
In this state, the system is waiting for the load current start threshold to be reached before the
system is automatically started.
• State: Ready
In this state, the contactor(s) will close and the system will go to the Starting state.
• State: Starting
In this state, the system is being started up and the compensation is ramped up to its final value.
The Operating state is then entered.
• State: Operating
In this state, the system is in full operation and performing the desired compensation. Upon
receiving a stop command, the system will go to the Stopped state.
• State: Tripped
In this state, the system has stopped on an alarm which is preventing the system from being able
to be started. When all alarms have been acknowledged, the system will go to the Pre-charge
state.
• Manually – Buttons in the toolbar can be used to start and stop the system.
• By automatic start – A start command can be automatically generated following power up
and after a programmable delay without user intervention.
• By automatic restart – When enabled, the system will automatically attempt to restart after
alarms.
• By digital input – The digital inputs can be used to generate start and stop commands.
• By Modbus TCP – Modbus can be used to generate start and stop commands.
6.3 Measurement
The Measurement window shows power quality data which can be of interest when evaluating the
performance of the system. The following parameters are shown:
Parameter Description
U1, U2, U3 and UN Phase voltages (RMS values in V, phase angles and THD)
I1, I2, I3 and IN CT currents (RMS values in A, phase angles and THD) *
P Active power in kW *
Q Reactive power in kVAR (+ = inductive, - = capacitive) *
S Apparent power in kVA *
PF Power factor *
IADF Output current in ARMS
Utilization System utilization shown in percent
Freq Fundamental frequency in Hz
Tamb Ambient air temperature in C° / F°
Tppm Power module temperature in C° / F°
cos φ Cos phi, displacement power factor *
Crest Crest factor of voltage
Udc Power module DC-link voltage in V
* Only available when CTs are connected
• CT current (A)
• Compensation current (A)
• Phase voltage (V)
6.4.1 CT current
This view shows the CT current which can be either the line or the load current depending on if the
CTs are connected as closed-loop or open-loop.
• CT current (Arms)
• Compensation current (Arms)
• Phase voltage (Vrms)
6.5.1 CT current
This view shows the CT current which can be either the line or the load current depending on if the
CTs are connected as closed-loop or open-loop.
2. Navigate to the SCC2 or HMI3 software image file supplied by Comsys and click Open.
The progress bar will indicate upload progress.
3. If the uploaded software image was a SCC2 image, please continue to Section 6.6.1. If it
was a HMI3 software image, continue to Section 6.6.2.
2. The flashing process is now running, do not turn off the system! The progress bar will
display the status of the flashing.
Should contact with the WUI be lost during the flash update procedure, but the
NOTE ADF still has power, wait 5 minutes and then restart the ADF using the switch in
the door or PIB.
3. The flashing procedure has been successful when the progress bar reaches 100%.
Click Reset computer to load the new software.
NOTE If the ADF is powered off during the flash update procedure, the factory default
software image will be booted on the next start.
⚠ Using any other software image may cause malfunction and risk for the equipment as
well as for personnel.
Warranty is void if non-official software images are used.
1 No Description
045% Iout 135A 1 LCD display
menu stop
2 Left soft key – triggers the action shown in the
lower left part of the display
3 Up arrow key – used for navigating
measurement views, menus and entering values
(increase of value)
2 3 4 5 4 Down arrow key used for navigating
measurement views, menus and entering values
(decrease of value)
Figure 39: HMI overview 5 Right soft key – triggers the action shown in the
lower right part of the display
Diag: Running…
menu
When operating systems in parallel using the multi-master bus, the compensation
NOTE settings must be changed on the master node. The settings made here are
automatically synchronized with the slave nodes.
To change settings via the HMI when an administrator password has been set (see
NOTE Section 5.3.1.8), it is required to enter an Unlock code. Please see Section 7.3.4
for more information.
menu
Digital IO setup Alarm time [10] Meas.view [01] Load bal. [OFF]
exit select exit select exit select exit select
System admin Reset config Alarm logic [NC] Autostart [OFF] Harm.comp [OFF]
exit select exit perform exit select exit select exit select
Spectrum Ict h1 [0.0] Reset network OUT1 logic [NO] Autorestart[OFF] Harm.unbal [OFF]
exit select exit exit perform exit select exit select exit select
IP address
exit show
IP netmask
exit show
NOTE The OUT1 digital output function can no longer be configured using HMI2. Please
use the WUI or upgrade to HMI3.
7.3.7 Spectrum U
Spectrum U shows the voltage in each frequency from fundamental frequency up to the 49 th
harmonic. The result is the mean value of the three phases and the unit is VRMS.
Table 18: Spectrum U menu
Multi-master node identifier MM id Shows the multi-master node identifier of this system.
Multi-master nodes online MM online Shows the number of nodes currently online on the bus.
Multi-master nodes running MM run Shows the number of nodes currently running on the bus.
Multi-master master node MM mstr Shows the current master node of the multi-master bus.
054% Tamb=26.5
Menu stop
When the system is in the Stopped or Operating state, measurement data is shown in the top row
of the HMI. The seven measurement views can be navigated between using the HMI up and down
buttons.
Table 20: Measurements views
The right-most button becomes ACK which is used to acknowledge all active alarm.
Non-critical issues are displayed as warnings. Warnings are shown in the HMI by toggling between
the measurement data and the warning every other second. There is no immediate cause for
concern when a warning is active but determining the root cause is recommended.
Alarm:05(ICT>hi)
Menu ACK
69 PPM temperature difference Temperature difference of 20°C between PPMs. Check cooling
and fuses.
70 PPM overtemperature Overtemperature in PPM. Check cooling.
71 External alarm External alarm has been activated from Digital in or Modbus TCP.
72 Startup error System failed to start. Check fuses and contactor.
73 Limitation error System failed to limit its output current. Possible reasons include
resonance.
74 AC phase loss An AC phase has been lost. Check fuses.
Code Warning Cause/Action
101 PPM temperature high PPM is at its temperature limit and is limiting its output current to
stay below it.
102 Ambient temperature high Ambient temperature is above 40°C (air-cooled system)
103 No master on multi-master bus No master node found on multi-master bus, compensation has
been disabled. Check the number of online nodes and if
necessary disable the Node check setting in the Network settings.
104 Abnormal PP operation Indicates a possible Power Module problem. Check fuses and
IGBT.
105 Missing SD-card No SD-card has been detected in the system, log file data will not
be recorded. Check SD-card.
Code State
201 Stopped System stopped (not running) and contactor open.
202 Pre-charging System stopped (not running), contactor opened and pre-
charging.
203 Operating Normal operation (running).
204 Standby System in standby mode (not running) and waiting for start
condition.
205 Tripped System has tripped on an alarm. (not running)
To power the system on from a turned off state, press the PIB once (short press).
To power the system off, press and hold the PIB button for around 3 seconds, then release when
the button has gone blank. The system is now powered off.
If turning the system off and on in quick succession, please allow 7 seconds to pass in between.
Table 22: Power Indicator Button modes
Current view
9.1 HMI3 Overview shown Current system
state
Title bar
The top portion of the HMI3 screen consists of a title bar that always show the name of the current
view and the current system state.
The menu structure is as follows:
Alert
Root window
Main menu
Comp /
Setup Configuration System admin About
Comp (alt)
In System setup mode nothing except configuration can be performed. No control is running at this
stage. Go in to Menu, then Setup and configure the system to continue. After changing the Setup,
restart the system to enter Diagnostics.
9.2.2 Diagnostics
The Diagnostics view shows the outcome of the system diagnostics. If the CT current is low, the
diagnostic checks involving CT current can be overridden by selecting Override CT check. To run
the diagnostics again after mitigating the problem or choosing to override the CT check, select
Restart. Please refer to Table 11 for more information on what the diagnostic codes mean.
9.2.3 Measurement
The Measurement view shows power quality data which can be of interest when evaluating the
performance of the system. This is the default view of the system.
The following parameters are shown:
Parameter Description
U1, U2, U3 and UN Phase voltages (RMS values in V, phase angles and THD)
I1, I2, I3 and IN CT currents (RMS values in A, phase angles and THD)
P Active power in kW
Q Reactive power in kVAR
S Apparent power in kVA
PF Power factor
Iout Output current
Util System utilization shown in percent
Freq Fundamental frequency in Hz
Tamb Ambient air temperature in C° / F°
Tppm Power module temperature in C° / F°
cosphi Cos phi, displacement power factor
Crest Crest factor of voltage
Udc Power module DC-link voltage
9.3 Alert
The Alert view shows the currently active Warnings and Alarms. Please refer to Table 21 for more
information about alarms and warnings. Alarms can be acknowledged by pressing the PIB button
when it is solid red.
From the Main menu the following submenus can be reached: System Setup, Configuration,
Compensation, System administration and About.
The Parameter Edit view allows a parameter to be edited using an on-screen keypad.
When the entered value fall between the minimum and maximum values and is of correct format,
the Store icon will appear. Selecting Store will save and apply the setting as well as return to the
previous view.
To clear the entered input, press the clr button.
Some views allow input of decimal point (.), minus sign (-) and inductive / capacitive. These are
always visible but only work in the views that require them.
If an administrator password has been set in the Network window in the WUI, the parameter is
locked and cannot be changed. See Section 9.10 for information on how it can be unlocked.
The Parameter Select view allows a parameter to be edited by selecting one of several choices.
Selecting a valid choice will save and apply the setting as well as return to the previous view.
If an administrator password has been set in the Network window in the WUI, the parameter is
locked and cannot be changed. See Section 9.10 for information on how it can be unlocked.
9.7 Setup
Table 24: HMI3 Setup menu table
Invert CT pol Do not invert Specifies if the polarity of the CT connection is inverted:
Do not invert = Do nothing
Invert = Invert the CT polarity
Grounding system TN/TT Specifies the grounding system according to IEC 60364:
TN/TT = System has a direct connection to earth
IT = System has no direct connection to earth
Run diagnostics - Save, restart the system and enter diagnostics
**) Available as an option
9.8 Configuration
Table 25: HMI3 Configuration menu table
*) The kVA rating of the system is stated in the technical specification. **) Available in 4-wire systems only. ***) Even
harmonics available as an option. ****) Sensorless Control is available as an option, contact Comsys.
Parameter Description
Reset config Resets all configuration settings and compensation settings to default values.
Reset network Resets all network settings to default values. A system restart is necessary for the changes
to take effect.
Force setup Will force the system to enter System setup mode after restart.
Unlock Unlocks the HMI when an administrator password is set. The unlock code is 61874.
Trigger log Triggers the creation of a log file. Only do this when instructed to do so by Comsys.
Reboot SCC2 Restarts the SCC2 control computer.
9.11 About
The About view shows useful information about the system, such as software build revision and
build date/time, SCC2 hardware revision and unique identifier, IP settings and multi-master
configuration/status.
NOTE Modbus TCP server support is a license key activated option. If you wish to use
this feature, please contact Comsys.
The Modbus TCP server can be reached via TCP as well as UDP on port 502 of the IP-address
configured in Section 0.
All registers described below are so called holding registers. The following two function codes (Fc)
are supported for manipulating and reading out the registers:
The registers are divided in to groups by their function. It’s recommended that operations are
performed on an entire group at once. For example, reading out the status registers can be done in
one operation of Fc 3: Read multiple registers, the same way that the control registers can be set in
one operation of Fc 16: Write multiple registers.
The register map starts at address 0 and each word is 16-bits long. For variables larger than 16-
bits, little-endian word order is used. This means that the word containing the most significant bit
comes before the word containing the least significant bit.
Some Modbus TCP implementations use address 1 as the very first address in the
NOTE address range. In those cases, address 1 is equivalent to address 0 in this
document, address 2 is equivalent to address 1 in this document and so forth.
ATTENTION: Do not mix digital input and Modbus TCP control commands to the
⚠
same function. Doing this will lead to unpredictable behavior.
For example, do not start and stop the system using both digital input and Modbus
TCP.
⚠ ATTENTION: The flash memory can handle a minimum of 400,000 write cycles.
Exceeding this number can destroy the flash memory.
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+46 10 209 68 00
info@comsys.se
adfpowertuning.com
Comsys AB does not assume any responsibility for use of any product or method described and also reserves the right to make changes at any time without prior
notice in order to improve design and supply the best possible products.