Forma 8600 Series ULT Chest Freezer Manual

User Manual
Thermo Scientific Forma 8600 Series

-40C and -86C ULT Chest Freezer
Operating and Maintenance Manual 7028700 Rev. 5
Visit us online to register your warranty

www.thermoscientific.com/labwarranty
Preface
Important installer and user information:

A redundant temperature sensing device has been included in this ULT freezer. This
device is a type “T” thermocouple. For convenient access, the thermocouple (Figure 1-
3) terminates in an interconnect jack (Figure 1-5) behind the base front cover. (May be
located differently in chests. See Section 1.) It is strongly recommended that this ther-
mocouple be attached to a redundant 24 hour 7 day monitoring system with alarm
capabilities. Connecting the sensor to a monitoring and alarm system separate from the
freezer provides the utmost in product safety, should the integral system fail. s
Packing List
Part No. Description Qty
213F Key 2
380520 Neoprene Cap 2
510016 1/4-20 x 5-1/2” Bolt 2
195763 Retaining Clip 1
370563 Remote Alarm Connector 1
-86C Models Covered -40C Models Covered

Voltage/ Voltage/
Number Model Cu. ft. Number Model Cu. ft.
Hz Hz
803CA 8700 3 120/60 703CA 8718 3 120/60
803CV 8701 3 230/50 703CV 8719 3 230/50
813CV 8702 12.7 230/50 713CV 8722 12.7 230/50
813CD 8703 12.7 230/60 713CD 8727 12.7 230/60
813CA 8704 12.7 120/60 713CA 8728 12.7 120/60
817CA 8705 17 120/60 717CA 8730 17 120/60
817CV 8706 17 230/50 717CV 8731 17 230/50
817CD 8707 17 230/60 717CD 8733 17 230/60
820CV 8708 20 230/50 720CV 8734 20 230/50
820CD 8709 20 230/60 720CD 8736 20 230/60
820CA 8710 20 120/60 720CA 8737 20 120/60
MANUAL NUMBER 7028700

5 40497/FR-2843 5/12/16 Updated refrigeration and electrical schematics - Schurter switch ccs
4 40544 12/9/15 BUS information (preventive maintenance and BUS control panel and operation) ccs
3 40286/FR-2805 6/30/15 New start relay - expl enclosure drawing and 8702 & 8722 elec schematics ccs
2 31013/FR-2673 6/18/14 RoHS compliant washer on oil separator (expl base dwg, refrig schematics) ccs
1 30775/30673/FR-2607 2/4/14 Intended use and battery check - pgs ii & 5-4 ccs
-- 30369/FR-2548 9/25/13 Pressure change on refrigeration schematics ccs
Thermo Scientific 8600 Series i

Preface
CAUTION
Contains Parts and Assemblies
Susceptible to Damage by
Electrostatic Discharge (ESD)
Important Read this operating manual. Failure to read, understand and follow the instructions in this manual
may result in damage to the unit, injury to operating personnel, and poor equipment performance. s
Caution All internal adjustments and maintenance must be performed by qualified service personnel. s
Material in this manual is for information purposes only. The contents and the product it describes are subject
to change without notice. Thermo Fisher Scientific makes no representations or warranties with respect to this
manual. In no event shall Thermo be held liable for any damages, direct or incidental, arising out of or related
to the use of this manual.
The -40C and -86C freezers (see page i for model numbers) described in this manual are high performance
units which can be used for research and in situations that directly support medical applications. When these
products are used to support a medical application, it is an accessory to a medical device and is therefor
considered as a medical device in its own right by the regulatory body ( e.g. FDA).
This product is intended for use:

• as cold storage in research use
• as a medical device for diagnostic use (storage of samples not intended to be re-introduced to the human
body).
Registration: This medical application is considered a Class I device by the FDA. This product is classified as
product code - JRM, regulation number 862.2050 and is considered a Class I device, 510(K) exempt.
© 2013 Thermo Fisher Scientific. All rights reserved.
ii 8600 Series Thermo Scientific

Preface
Important operating and/or maintenance instructions. Read the accompanying text carefully.
Potential electrical hazards. Only qualified persons should perform procedures associated with this
symbol.
Equipment being maintained or serviced must be turned off and locked off to prevent possible injury.
Extreme temperature hazards, hot or cold. Use special handling equipment or wear special, protective
clothing.
WEEE Compliance: Thermo Fisher Scientific has contracted with companies for recycling/disposal in
each EU Member State. For further information, send an email to weee.recycle@thermofisher.com.
4 Always use the proper protective equipment (clothing, gloves, goggles, etc.)
4 Always dissipate extreme cold or heat and wear protective clothing.
4 Always follow good hygiene practices.
4 Each individual is responsible for his or her own safety.
Thermo Scientific 8600 Series iii

Preface
Do You Need Information or Assistance on

Thermo Scientific Products?
If you do, please contact us 8:00 a.m. to 6:00 p.m. (Eastern Time) at:
1-740-373-4763 Direct
1-800-438-4851 Toll Free, U.S. and Canada
1-877-213-8051 FAX
http://www.thermoscientific.com Internet Worldwide Web Home Page
service.led.marietta@thermofisher.com Tech Support Email Address
www.unitylabservices.com Certified Service Web Page
Our Sales Support staff can provide information on pricing and give you quotations. We can
take your order and provide delivery information on major equipment items or make
arrangements to have your local sales representative contact you. Our products are listed on the
Internet and we can be contacted through our Internet home page.
Our Service Support staff can supply technical information about proper setup, operation or
troubleshooting of your equipment. We can fill your needs for spare or replacement parts or
provide you with on-site service. We can also provide you with a quotation on our Extended
Warranty for your Thermo Scientific products.
Whatever Thermo Scientific products you need or use, we will be happy to discuss your
applications. If you are experiencing technical problems, working together, we will help you
locate the problem and, chances are, correct it yourself...over the telephone without a service
call.
When more extensive service is necessary, we will assist you with direct factory trained
technicians or a qualified service organization for on-the-spot repair. If your service need is
covered by the warranty, we will arrange for the unit to be repaired at our expense and to your
satisfaction.
Regardless of your needs, our professional telephone technicians are available to assist you
Monday through Friday from 8:00 a.m. to 6:00 p.m. Eastern Time. Please contact us by
telephone or fax. If you wish to write, our mailing address is:
Thermo Fisher Scientific (Asheville) LLC

401 Millcreek Road, Box 649
Marietta, OH 45750
International customers, please contact your local Thermo Scientific distributor.
iv 8600 Series Thermo Scientific

Table of Contents
Section 1 Installation and Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Control Panel Keys, Display, Indicators . . . . . . . . . . . . . . . . . . . . . . .1-5
Install Freezer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
RS-232 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
Install Wall Bumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
Choose Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
Remote Alarm Contacts and Analog Output . . . . . . . . . . . . . . . . .1-9
Connect Unit to Electrical Power . . . . . . . . . . . . . . . . . . . . . . . . .1-10
Attach Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
Freezer Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
Set Operating Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
Set Low Temperature Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
Set High Temperature Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
Access Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13
Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13
Section 2 Calibrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Calibrate Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Calibrate Control Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Section 3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

Low Alarm Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
High Alarm Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
BUS Battery Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
System Battery Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Set Access Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Clear High Stage Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Display Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Back Up System Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
RS485 Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Reset Excursion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Warm Excursion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Cold Excursion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Thermo Scientific 8600 Series v

Table of Contents
Section 4 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Lost Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Micro Board Failure Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Multiple Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
High Stage System Failure Alarm . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Section 5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Clean Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Clean Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Defrost Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Clean Lid Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Replace Battery(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Check Battery(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Prepare Unit for Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Section 6 Factory Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

Back Up System (BUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Install Injection Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Install Temperature Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
BUS Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
Connect Probe/Solenoid Harness . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
Set Optional BUS Set Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
Configure Optional Back Up System (BUS) . . . . . . . . . . . . . . . . . .6-5
Test the BUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
Disconnect Fitting Assembly, Transfer Hose . . . . . . . . . . . . . . . . .6-6
Chart Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
Calibrate Chart Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
Change Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
Install Chart Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
Section 7 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

Section 8 Exploded Parts Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
Section 9 Refrigeration Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
Section 10 Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
Section 11 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
Appendix Handling Liquid Nitrogen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A -1

Handling Liquid CO2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A -4
First Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C - 1
vi 8600 Series Thermo Scientific

Section 1 Installation and Start-up
Figures 1-1 and 1-2 show the front view of the freezer and indicate the
following freezer components:
• Control Panel - keypad, displays and indicators.
• BUS (Optional Back Up System) panel.
• Optional temperature recorder (7 day, one pen) or datalogger.
• Keylock - keyed lid lock.

Key lock
Control Panel
Optional Back Up
System Controls
Optional
Datalogger
or Recorder
Figure 1-1. Front View 3 cu ft Models
EnviroScan Keylock
Control
Optional
BUS Control
Optional Recorder
or Datalogger
Figure 1-2. Front View Remaining Models
Thermo Scientific 8600 Series 1-1

Section 1
Installation and Start-up
Figures 1-3 and 1-4 display the rear view of the freezer and indicate the
following freezer components:
• Remote alarm contacts and selectable analog output connection: 0-

1V, 4-20mA (default), 0-5V.
• Power inlet for power cord connection.
• Optional BUS connections for probe and solenoid.
• RS-232 or RS-485 interface.
• Power Switch (mains disconnect).
Threaded holes for Optional

wall bumpers BUS Connections
Access Port
Remote Alarm Contacts RS-232 or RS-485
and Analog Output Interface
Power Switch
(mains disconnect)
Optional BUS battery
(just behind this panel) Power Inlet
Figure 1-3. Rear View 3 cu ft Models
Optional
BUS Connections
Remote Alarm Contacts
and Analog Output
RS-232 or RS-485
Interface
Power Switch
Threaded holes for (mains disconnect)
wall bumpers Power Inlet
Access Port
Figure 1-4. Rear View Remaining Models
1-2 8600 Series Thermo Scientific

Section 1
The probe cover houses the control, optional recorder, datalogger, 1535
alarm, or BUS probes.
Figure 1-5. Probe Cover
Figures 1-6, 1-7, and 1-8 indicate the following components:
• Freezer filter location

• Battery power switch (freezer and BUS)
• Thermocouple receptacle
• Battery mounting bracket
• Freezer and optional BUS battery
Thermocouple
interconnect jack
To remove
filter aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaa Condenser
O
a a a
Battery
Switch
Figure 1-6. All Models Except 3 cu ft

Section 1
probe
micro access
board port
battery
bracket
battery
switch
Figure 1-7. Freezer Left Side - Sidecar panel removed
Thermocouple To
interconnect jack remove filter
Battery aaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaa
O
O
switch aaaaaaaaaaaaaaaaaaaaaaaa
System aaaaaaaaaaaaaaaaaaaaaaaa
a a a a
battery
Figure 1-8. 3 cu ft Models

Section 1
Control Panel Keys, Mode Select Switch - Used to select Run, Settings, Calibrate and System
Configuration Modes.
Display, Indicators Mode Select Indicators -
Run: Run Menu
Settings: Set Points Menu
Calibrate: Calibrate Menu
Configuration: Configuration Menu
Temperature Display - Displays temperature in degrees Celsius.
Alarm Indicator - Light pulses on/off during an alarm condition.
Silence - Mutes the audible alarm.
Low Battery - indicates a low battery condition of the freezer battery.
Hot Condenser - indicates a hot condenser condition.
Message Center - displays system status and alarms.
Scroll for Parameters Arrows - moves through the choices of the selected
mode.
Up and Down Arrows - Increases or decreases values, toggles between
choices.
Enter - Stores the value into computer memory.
Silence
Temp Display Visual Alarm Low Battery
Mode Indicator Indicator
Hot Condenser
Indicator
SYSTEM OK
Scroll for Parameters Enter

Message Up and Down
Center Arrows
Arrows
Figure 1-9. Control Panel Keys, Display and Indicators

Section 1
Panel Keys, Display, 8600 Series freezers have four basic modes which allow freezer setup: Run,
Settings, Calibrate and Configuration.
Indicators (cont.)
Run is the default mode which the freezer will normally be in during
operation.
Settings is used to enter system set points for freezer operation.
Calibrate is used to calibrate various system parameters.
Configuration allows for custom setup of various options.
The chart below shows the selections under each of the modes.
Run Settings Calibrate Configuration

Default Mode
Control Set Point Control Probe High Alarm Test
System Ok
Optional Sample
Line Voltage High Alarm Set Point Low Alarm Test
Probe
Compensated Voltage Low Alarm Set Point System Battery Test
Optional Back Up
* HSHX Temperature BUS Battery Test
System Set Point
Display Temperature
* Clear High Stage

Alarm
Set Access Code
RS485 Address
BUS type CO2 or LN2
Cold Excursion
Warm Excursion
Reset Excursion
Table 1-1. Modes of Operation
* -86C units only

Section 1
Panel Keys, Display, Scroll for Parameters Arrows: Steps the operator through the parameters
of Settings, Calibrate and Configuration Modes. The right arrow goes
Indicators (cont.) to the next parameter, the left arrow returns to the previous parameter.
Up Arrow: Increases or toggles the parameter value that has been selected
in the Settings, Calibrate, and Configuration Modes.
Enter: Must press Enter key to save to memory all changed values.
Down Arrow: Decreases or toggles the parameter values that have been
selected in the Settings, Calibrate, and Configuration Modes.
Silence Key: Press to mute the audible alarm. See Section 4 for alarm
ringback times.
Message Center: Displays the system status (Mode) at all times. Displays
SYSTEM OK during normal operation, or alarm messages if the system
detects an alarm condition. See Section 4 - Alarms.
Displays There are two displays on the control panel. The temperature display
shows the temperature in degrees Celsius. The message center displays the
system status (Mode) at all times. The message SYSTEM OK displays
during normal operation. Alarm messages are displayed if the system
detects an alarm condition. See Section 4 - Alarms.
Install Freezer To remove the freezer from the pallet, use a 7/16" wrench to remove all
the bolts securing the shipping bracket to the pallet.
Note If tipped more than 45°, allow the unit to set upright for 24 hours
before start up. s
Remove the shipping bracket. Remove the ramp boards from the pallet
and place the slotted end over the ramp brackets on the pallet. The
support blocks on the ramps will be facing down. Before moving the
freezer, make sure the casters are unlocked and moving freely. Align the
caster with the ramp boards. Use adequate personnel to roll the freezer off
the pallet.
The freezer can be easily pushed to the desired approved location, as

described previously. When the freezer is in position, set the front caster
brakes.
Note Do not move the freezer with the product load inside. s

Section 1
Choose Location Locate the freezer on a firm, level surface in an area with an ambient
temperature between 18°C and 32°C. Provide ample room to reach the
mains disconnect switch (power switch) located on the rear of the freezer.
Note For proper ventilation and airflow, a minimum clearance of 5” at the

rear and front and a clearance of 8” on the side of the freezer is required.
Allow adequate space for lid opening. If ambient increases above 36°C,
clearance at the rear of the cabinet must be increased to 8”. s
Install Wall Bumpers The parts bag, located inside the cabinet, contains the following parts.
Quantity Stock # Description Purpose
2 510016 1/4-20 x 5-1/2” Bolt Wall Bumper
2 380520 Neoprene Cap Cap Protector
Install the bolts into the pre-tapped holes on the back of the compressor
section. Install a neoprene cap on each bolt. Refer to Figure 1-2 for the
locations of the pre-tapped holes.
RS-232 Communications 8600 Series freezers have a data communications interface. The factory
default setting is RS-232.
The wiring identification for the interface is

shown in Figure 1-10. One nine pin, sub
"D" style connector is located on the back
of the freezer. See Figure 1-2 for the
location of the connector on the freezer. Figure 1-10. RS-232 Interface
The freezer transmits temperature information every 60 minutes. A

standard DB9 serial extension cable can be used to connect the freezer to a
serial device. Some serial devices may require a null modem adapter.
Data format:
Baud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1200
Data bits . . . . . .8 (7 bit ASCII with leading zero)
Start bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Stop bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Parity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .none

Section 1
RS-232 Communications The data transfer sequence is transmitted in the following format. X refers
(continued) to numerical temperature data.
(NUL) (-) XXX (SP) C (SP) (Error Message) (SP) (LF) (CR) (EOT) (SP)
In the event of a CNTRLFAIL, Er07, or the control probe is out of range
error, the numerical temperature data (XXX) in the transmission would be
replaced by T_ERR.
If no alarm condition exists, spaces will be sent. A total of 20 characters
will be sent.
SP - Space LF - Line feed
CR - Carriage return EOT - End of text (4)
NUL - Null character (00)
If an alarm condition does exist, “Error Message” in the protocol will be
replaced by the following:
UNDERTEMP (temperature above the low alarm setpoint)
OVERTEMP (temperature below the high alarm setpoint)
PWRFAIL (AC power failure)
CNTRLFAIL (Control probe failure)
Er07 (micro failure)
* HSHX FAIL (Heat exchanger failure)
HOT COND (Hot condenser)
Note The RS-232 is not compatible with 1535 Monitor/Alarm System. s

* -86C units only
Remote Alarm Contacts 8600 Series freezers have remote

and Analog Output alarm contacts and analog output.
See Figures 1-3 and 1-4 for the
location of the remote alarm
contacts. The remote alarm
connector is located in the parts bag
provided with the manual. It must
be installed if connecting the freezer
to an alarm system. After installing Figure 1-11. Remote Alarm Contacts
the wiring from the alarm system to
the connector, install the connector to the freezer microboard and secure
with the two screws provided. The remote alarm provides a NO (normally
open) output, a NC (normally closed) output and COM (common). The
contacts will trip on a power outage, high temperature alarm or low
temperature alarm. They will also trip on high stage (-86C units only),
control probe and microboard failures. Figure 1-11 shows the remote
contacts in alarm state.

Section 1
Remote Alarm Contacts The analog output function allows the

freezer to output signals representing IMPORTANT USER INFORMATION
and Analog Output (cont.) CAUTION! Stored product should be protected
the temperature of the freezer cabinet.
by a redundant 24 hour/day monitoring system
The factory default setting is 4-20 mA. with alarm capability. An interconnect jack and
Refer to Table 1-2 for output thermocouple are installed for centralized
specifications. monitoring, should on-board system fail.
Table 1-2. Analog Output Specifications

4-20 mA 0-1V 0-5V
Temperature -100 to +50°C -100 to +50°C -100 to +50°C
Attach Power Cord Insert the power cord into the power inlet module. Place the retaining
bracket (P/N 195763) over the connector. Tighten retaining screws to
secure.
Figure 1-12. Power Cord Attachment
Connect Unit to Electrical Note See the serial tag on the side of the unit for electrical specifications or
Power refer to the electrical schematics in this manual. s
The freezer should be operated on a dedicated, grounded service. Check

the voltage rating on the serial tag of the unit and compare it with the
outlet voltage. Then, with the power switch turned off, plug the line cord
into the wall outlet.
First, turn on the freezer power switch. Then open the lower front door by
grasping the bottom left corner. Locate the battery switch (Figure 1-4) and
turn it to Standby mode ( ). During initial freezer start-up, the system
battery may require charging and the Low Battery message may appear in
the message center.
Note Ensure the battery switch is turned to Standby mode ( ). The
rechargeable batteries require 36 hours to charge at initial start-up. A “Low
Battery” alarm may occur until the batteries are fully charged. Should a
power failure occur during the initial start-up period, the electronics will
have limited operation. s

Section 1
Freezer Start-Up With the freezer properly installed and connected to power, system set
points can be entered. The following set points can be entered in Settings
mode: Control temperature, high temperature alarm set point, low
temperature alarm set point, and (optional) BUS set point. Default
settings are shown in the table below. See Chart 1-1 for more detail.
-86C Units -40C Units

Control Set Point -80°C Control Set Point -40°C
High Temperature Alarm -70°C High Temperature Alarm -30°C
Low temperature alarm -90°C Low temperature alarm -50°C
Optional BUS Set Point -60°C Optional BUS Set Point -30°C
Note If the set point is changed and the low temperature and high
temperature alarms are set 10° from the set point, the alarm set points will
be adjusted automatically to maintain a distance of at least 10° from set
point. s
Set Operating The freezer has an operating temperature range of -50°C to -86°C (-86C
Temperature units) or -10°C to -40°C (-40C units), depending on ambient
temperature. The freezer is shipped from the factory with a temperature
set point of -80°C (-86C units) or -40° (-40C units). To change the
operating temperature set point:
1. Press the Mode key until the Settings indicator lights.
2. Press the right arrow until “SET PT = -XX” is displayed in the message
center.
3. Press the up/down arrow key until the desired temperature set point is
displayed.
4. Press Enter to save the set point.
5. Press the Mode key until the Run indicator lights for Run mode or
press the right/left arrow keys to go to next/previous parameter.
If no control keys are pressed, the freezer will automatically return to RUN
mode after 5 minutes.

Section 1
Set High Temperature The high temperature alarm activates an audible/visual warning when the
Alarm freezer chamber temp reaches or exceeds the high temp alarm set point.
To set the high temperature alarm set point:
1. Press the Mode key until the Set indicator lights.
2. Press right arrow until “HI ALM = -XX” displays in message center.
3. Press the up or down arrow key until the desired high temperature
alarm set point is displayed.
4. Press Enter to save the setting.
5. Press the Mode key until the Run indicator lights or press the right or
left arrow to go to the next or previous parameter.
Note The high alarm set point must be set at least 5°C from the control
set point. s
Note At initial start-up, the high temperature alarm is disabled until the
cabinet reaches set point or 12 hours elapse. s
Set Low Temperature The low temperature alarm activates an audible/visual warning when the
Alarm freezer chamber temp reaches or decreases below low temp alarm set point.
To set the low temperature alarm set point:
2. Press right arrow until “LO ALM = -XX” displays in message center.
3. Press the up or down arrow key until the desired low temperature
alarm set point is displayed.
5. Press the Mode key until the Run indicator lights or press the right or
Note The low alarm set point must be set at least 5°C from the control set
point. s

Section 1
Access Code An access code can be set to prevent unauthorized change of settings in
Calibrate, Configuration and Settings mode. (An access code of 000 is
required to make changes.) If the access code is not at the default 000, you
can not leave RUN mode without entering a code. See Section 3,
Configuration for instructions on modifying the access code.
Run Mode Run mode is the default mode for the freezer. The run mode displays the
cabinet temperature on the temperature display and ‘SYSTEM OK’ on the
message center under normal operating conditions. In addition, the Run
mode allows display of the following information:
LINE VOLTAGE
COMPENSATED VOLTAGE
* HSHX TEMPERATURE (heat exchanger temperature); -86C units
only
This information is scrolled individually by pressing the right arrow key.

In each case, the message center returns to SYSTEM OK in 10 seconds if
no keys are pressed.

Section 1
Settings Mode
Press MODE
to light SETTINGS
indicator
SYSTEM OK
To Set:
Numbers increase
Press MODE to move
Control to CALIBRATE Mode Press Enter
mode SET PT = -XX
Set Point Scroll for Parameters to save setting
Press to return
to previous parameter Numbers decrease
Numbers increase
High Alarm Mode HI ALM = -XX Press Enter
Set Point Scroll for Parameters to save setting
Press to return
Numbers increase
Low Alarm Mode

LO ALM = -XX Press Enter
to save setting
Set Point Scroll for Parameters
Press to return
Numbers increase
Optional
Mode BACKUP = -XX Press Enter
Back Up System to save setting
Set Point Press to return

Section 2 Calibrate
Calibrate Mode Once the freezer has stabilized, the control probe may need to be
calibrated. Calibration frequency is dependent on use, ambient conditions
and accuracy required. A good laboratory practice would require at least an
annual calibration check. On new installations, all parameters should be
checked after the stabilization period.
Note Before making any calibration or adjustments to the unit, it is

imperative that all reference instruments be properly calibrated. s
Calibrate Control Probe Plug a type T thermocouple reader into the receptacle located inside the
lower door (see Figures 1-4 and 1-6). Compare the control temperature
set point to the temperature of the measuring device. See Chart 2-1 at the
end of this section for more detail.
1. Press the Mode key until the Calibrate indicator lights.
2. Press the right arrow until “CONT T = -XX.X” appears in the message
center.
3. Press up/down arrow to match the display to calibrated instrument.
4. Press Enter to store calibration.
5. Press the Mode key to return to Run or the right/left arrow to go to

next/previous parameter.
Temperature Stabilization Periods Startup - Allow 12 hours for the temperature in the cabinet to stabilize
before proceeding.
Already Operating - Allow at least 2 hours after the display reaches set
point for temperature to stabilize before proceeding.
Note During calibration, the temperature display will not be available.
If no keys are pressed for approximately five minutes while in calibration

mode, the system will reset to Run mode.

Section 2
Calibrate
Chart 2-1
Calibrate Mode
Press MODE
to light CALIBRATE
indicator
SYSTEM OK
To Calibrate:
Numbers increase
Press MODE to move
Control to CONFIGURATION
Mode Press Enter
mode CONT T = -XX.X
Probe Scroll for Parameters to save setting
Press to return
Numbers increase
Optional Mode SAMPT = -XX.X Press Enter
Sample Probe Scroll for Parameters to save setting
Press to return

Section 3 Configuration
Configuration Mode is used for testing and custom setup of the freezer.
The configuration functions listed and described below may not be
necessary in all applications, but are available if needed. See Chart 3-1 for
more detail.
High Alarm Test The high alarm test is used to verify that the high alarm will activate,
should the freezer temperature equal or exceed the high alarm set point.
1. Press the Mode key until the Configuration indicator lights.
2. Press the right arrow until HI ALRM TEST is displayed in the

message center.
3. Press Enter to initiate the test.
The temperature on the display will begin to increase until the high alarm
set point has been reached. The audible alarm will sound and the alarm
indicator will flash. Press the Silence key to mute the alarm.
Low Alarm Test The low alarm test is used to verify the that low alarm will activate, should
the freezer temperature equal or become less than the low alarm set point.
2. Press the right arrow until LO ALRM TEST is displayed in the

message center.
The temperature on the display will begin to decrease until the low alarm
set point has been reached. The audible alarm will sound and the alarm
indicator will flash. Press the Silence key to mute the alarm.

Section 3
Configuration
System Battery Test To test the charge of the freezer battery:
2. Press the right arrow until SYS BAT TEST is displayed in the message
center.
TESTING BATT will display during the testing period. Upon completion
of the test the message center will display BATT GOOD or BATT FAIL
When a test is failed, the audible alarm will sound, the alarm indicator and
the Low Battery indicator will light. Press the Silence key and the alarm
indicator will go off. The Low Battery light will stay on until a future
battery test is performed and passed.
BUS Battery Test To test the charge of the BUS battery:
2. Press the right arrow until BUS BAT TEST is displayed in the message
center.
TESTING BATT will display during the testing period. Upon completion
of the test the message center will display BBAT GOOD or BBAT FAIL If
this test fails, the audible alarm will sound, the alarm indicator and the
Low Battery indicator will light. Press the Silence key. The audible alarm
and alarm indicator will go off. The Low Battery light will stay on. If the
test fails, it is recommended to replace the BUS battery.

Section 3
Configuration
Display Temperature This function, only available on freezers with the optional sample probe,
allows the user to select which temperature is displayed in the temperature
display window. The options are CONTROL or SAMPLE.
2. Press the right arrow until DISP CONTROL or DISP SAMPLE is

displayed in the message center.
3. Press up/down arrow to toggle between the two display selections.
4. Press Enter to save.
If control probe is selected, the temperature display will be on

continuously. If sample probe is selected, the temperature display will be
preceded with a letter ‘S’.
Clear High Stage Alarm Should a high stage alarm have occurred, it may become necessary to clear
(-86C units only) the alarm condition after the condition has been corrected.
2. Press the right arrow until CLR HS ALARM is displayed in the

message center.
3. Press Enter to clear the alarm.
Set Access Code To set the Access Code:
2. Press the right arrow until “SET ACC CODE” is displayed in the
message center.
3. Press Enter.
4. The message center will display ACC CODE = 000. Press the up or
down arrow key until the desired access code is displayed (000 - 999).
Press the left or right arrow key to select digit 1, 2, 3.
Note The left and right arrow keys are used to move from the first through
the third digits within the access code. s
5. Press Enter to save the setting
6. Press the Mode key until the Run indicator lights.A 3-digit Access
Code can be entered to avoid unauthorized personnel from changing
the set points, calibration, or configuration. A setting of 000 will
bypass the access code. The factory setting is 000.

Section 3
Configuration
RS485 Address If the freezer is configured for RS-485 communications, it will need to
have a unique identification address. This address is set through the
Configuration mode.
2. Press the right arrow until RS485ADDR is displayed in the message

center.
3. Press Enter. The message center will display 485 ADDR XX.
4. Press up/down arrow to select the appropriate address for the freezer
(1 - 24).
Back Up System Type This function, which is only available on freezers with the optional back
up system (BUS), allows the user to select which type of gas is injected into
the freezer chamber. The options are CO2 and LN2.
2. Press the right arrow until BUS TYPE CO2 or BUS TYPE LN2 is
displayed in the message center.
3. Press up/down arrow to toggle between the two display selections.
Cold Excursion This function displays the coldest temperature recorded by the control
probe.
Warm Excursion This function displays the warmest temperature recorded by the control
probe.
Reset Excursion This function resets the cold and warm excursions.

Section 3
Configuration
Chart 3-1
Configuration Mode
Press MODE
to light
CONFIGURATION
indicator
SYSTEM OK
To Configure:
Press MODE to move
to RUN mode Press Enter
Mode HIALRM TEST
HighAlarm Scroll for Parameters to initiate
Press to return test
Test to previous parameter
LowAlarm Mode LOALRM TEST Press Enter

Test Scroll for Parameters
to initiate
Press to return test
to previous parameter
System Battery Press Enter

Test Mode SYS BAT TEST to initiate
Scroll for Parameters
test
Press to return
Optional Press Enter

Mode
BUS Battery BUS BAT TEST to initiate
Test Press to return test

Section 3
Configuration
Configuration Mode, Chart 3-1, Page 2 of 3

refer to previous page
To Configure:
CONTROLprobe
Mode
Press Enter to
Display DISPCONTROL save the setting
Temperature Scroll for Parameters
SAMPLE probe
Press to return
Press Enter to
Clear High Mode CLR HSALARM clear the alarm
StageAlarm Scroll for Parameters
condition
Press to return
Numbers increase
Mode
Press Enter to
SETACC CODE XXX
Access Scroll for Parameters
save the setting
Code Numbers decrease
Press Mode to exit.
Press right or left arrow
to move to next digit.
Scroll through the

Mode various options.
RS485ADDR
RS-485 Scroll for Parameters
Address Press Enter to

Press to return
to previous parameter save the setting
Type CO2
Mode BUS TYPE CO2
Optional Press Enter to
save the setting
Back Up Press to return
Type LN2
System Type to previous parameter

Section 3
Configuration
Configuration Mode, Chart 3-1, Page 3 of 3

refer to previous page
To Configure:
Mode
Cold COLD EX = -XX
Excursion Scroll for Parameters
Press to return
Warm Mode WARM EX = -XX

Excursion Scroll for Parameters
Press to return
Press Enter to
Mode RST EXCUR reset the cold
Reset Scroll for Parameters and warm
Excursions excursion values
Press to return

Section 4 Alarms
The 8600 Series freezer alarm system is shown below. When an alarm is
active, a message appears in the LED message center. Press the Silence key
to mute the audible alarm for the ringback period. The visual alarm
continues until the freezer returns to a normal condition. The alarms are
momentary alarms only. If an alarm condition occurs and then returns to
normal, the freezer automatically clears the alarm condition and the
message center.
Table 4-1. Alarms
Description Message Delay Ringback Relay

No alarm condition exists SYSTEM OK ---- ---- ----
Power Failure POWER FAIL 1 min. 15 min. Yes
High Temperature Alarm TEMP IS HIGH 1 min. 15 min. Yes
Low Temperature Alarm TEMP IS LOW 1 min. 15 min. Yes
Door Ajar DOOR IS OPEN 1 min. 15 min. No
Low Battery* LOW BATTERY 1 min. 8 hours No
Low BUS Battery (optional) LOW BUS BATT 1 min 15 min. No
Control Probe Failure CNT PRB FLT 1 min. 15 min. Yes
Heat Exchanger Probe Failure ** HSHX PRB FLT 1 min. 15 min. No
Condenser Probe COND PRB FLT 1 min. 15 min. No
Sample Probe Failure (optional) SMPL PRB FLT 1 min. 15 min. No
High Stage System Failure ** HS SYST FAIL 1 min. 15 min. YES
Condenser Hot Condition HOT CONDENSR 1 min. none No
Wrong Power WRONG POWER 0 min. none YES
Micro Board Failure MICRO FAIL 0 min. 15 min. YES
All alarm delays and ringback times are +30 seconds.

*The automatic battery test runs immediately on power-up, then every 8 hours thereafter.
** -86C units only

Section 4
Alarms
High Stage System Failure This condition is created when the high stage compressor and fans run for
Alarm (-86C units only) 30 minutes and are not capable of cooling the interstage heat exchanger to
the proper temperature. Under this condition, the high stage compressor
and fans will turn off after 30 minutes and an audible and visual alarm will
occur along with the "HS SYST FAIL" message in the LED message
center.
Multiple Alarms When multiple alarm conditions occur, active messages are displayed in the
message center one at a time, updating at 5 second intervals. Pressing
Silence during multiple alarms causes all active alarms to be silenced and to
ring back in 15 minutes.
Micro Board Failure An internal communication failure has occurred with the micro board.
Alarm During this alarm, the compressor(s) attempt to run continuously.
However, with this type of failure, freezer operation becomes
undependable.
Lost Communication Communication between the micro board and the display board has been
lost. Under this condition, the visual alarm flashes along with dashes in the
temperature display (----). Contact Technical Services.

Section 4
Alarms
Error High End Message Notes
Name: Improper model selected.

Description: Indicates that DIP SW3 has not selected a proper model or can’t be accessed properly.
Er00 “INV. MODEL”
Response: Display shows “Er00” and will not start-up until a proper model is selected. Contact Technical
Services.
ErA1 “ NO FREQUENCY”
This error condition will prevent peripherals (fans, compressors, etc.) from powering up with the incorrect
voltage.
Name: Voltage/Frequency failure
ErC1 “FREQ <50Hz”
Description: Indicates the measured RMS line voltage did not agree with the logic level sensed by the
micros provided by the installed high voltage PCB; or the measured RMS voltage is not within a tolerable
range (<180VAC < 270 for 230VAC unit / <85 VAC < 160 for 115VAC unit); or the frequency measured over 10
Erd1 “FREQ >60Hz” cycles was not within a tolerable range (55 Hz < Freq < 70 Hz for 60 Hz units / 40 Hz < Freq < 55 Hz for 50 Hz
units)
Response: This condition is checked at power on reset and if it is active the unit will NOT power up. The
ErE1 “VAC < 180V” unit will indefinitely display “Er_1” in the display and continue to monitor the frequency and voltage.
Furthermore, the audible alarm will sound. Other startup error messages may be displayed prior to this mes-
sage; however, the system will stop the startup sequence for this condition.
ErF1 “VAC > 260V” ErA1 .. No pulses (zero crossings) detected to determine frequency (50 / 60 Hz)
ErC1 .. Frequency detected is below 50 Hz
Erd1 .. Frequency detected is above 60 Hz (Possible noise spikes on supply voltage)
ErE1 .. Unit is 230V and the voltage detected is below the low limit (180VRMS)
Erg1 “VAC < 85V”
ErF1 .. Unit is 230V and the voltage detected is above the high limit (260VRMS)
Erg1 .. Unit is 115V and the voltage detected is below the low limit (85VRMS)
ErH1 “VAC > 160V” ErH1 .. Unit is 115V and the voltage detected is above the high limit (160VRMS)

Section 4
Alarms
Error
High End Message Notes
(cont.)
Name: Control (Cabinet) Sensor Failure

Description: This condition indicates that the control sensor has failed to produce a valid reading for >12
consecutive reads (~60 seconds).
Er02 “CNT PRB FLT” Response: The unit will stage both compressors on (if necessary) and the unit will attempt to head to bot-
tom out. If the sensor recovers, the system will begin to operate normally and respond to the temperature
feedback. The remote alarm contacts will become active regardless of the key position for this mode of fail-
ure. ‘Er02’ will be added to the main display queue and the last valid cabinet temperature value will not be
displayed
Name: Heat Exchange Sensor Failure

Description: This condition indicates that the heat exchange sensor has failed to produce a valid reading
“HSHX PRB FLT”
Er03 for >12 consecutive reads (~60 seconds).
-86C units only
Response: The display will show “Er03” only when the button sequence to read the heat exchange sensor
is depressed.
Name: Display Firmware Integrity Failure

Description: The display firmware has failed to pass its CRC CCITT checksum integrity test.
Er05 N/A
Response: The display performs this check at startup and the display board will fail to startup with out any
error indication if it does not pass this at power on.
Name: Micro Firmware Integrity Failure

Description: The micro firmware has failed to pass its CRC CCITT checksum integrity test.
Er06 N/A
Response: This is checked at power on reset and the “Er06” will be displayed for ~10 seconds at startup if
this condition exists.
Name: Micro Fail - CS5521 SPI Failure / UISR Failure

Description: This condition indicates a micro board failure due to either the SPI bus is unable to communi-
cate with the ADC device or a UISR event caused the microcontroller to be in an unstable state.
Response: The unit will try to recover from this fault three times by a hardware reset of the micro board. In
the event that the system couldn’t rectify the issue, the following sequence of events will occur:
Er07 “MICRO FAIL” 1. Remote alarm contacts will become active.
2. Buzzer will annunciate audibly and will have a ringback of 15 minutes.
3. “Seven segment” display will show “Er07”.
4. The -86C system will have 10 minute staging between the high stage compressor and the low stage
compressor activation (-40C units will activate the compressor).
5. The system will go to bottom out temperatures.

Section 4
Alarms
Error
High End Message Notes
(cont.)
Name: Stuck Button

Er09 N/A Description: This condition indicates that the display board has a stuck button.
Response: The Er09 will show on the display periodically.
Name: Condenser Probe Sensor Failure

Description: This condition indicates that the condenser probe sensor has failed to produce a valid reading
Er11 “COND PRB FLT”
for >12 consecutive reads (~60 seconds).
Response: The display shows “Er11”.
Name: Sample Probe Sensor Failure

Description: This condition indicates that the sample probe sensor has failed to produce a valid reading for
N/A “SMPL PRB FLT”
>12 consecutive reads (~60 seconds).
Response: The message center shows “SMPL PRB FLT”.
This is a general display error in which the value being displayed can not be represented within
dErr N/A
the characters provided.
(four
Name: Lost Communication
dashes)
N/A Description: Communication between the micro board and the display board has been lost. Under this con-
---- in
dition, the visual alarm flashes along with dashes in thetemperature display (----). Contact Technical Services.
display

Section 5 Maintenance
Wipe down the freezer exterior using soap and water and a general use
laboratory disinfectant. Rinse thoroughly with clean water and dry with a
soft cloth.
Caution Avoid the excessive use of water around the control area due to
the risk of electrical shock. Damage to the controls may also result. s
Clean Air Filter The air filter should be cleaned a minimum of four times per year.
1. Open the lower panel door by grasping the handle.
2. Locate the grille on the door. See Figures 1-6 and 1-8. Grasp the
middle of the grille material and gently pull out to remove.
3. Wash the filter material using water and a mild detergent.
4. Dry by pressing between two towels.
5. Install the filter back into the grille and close the door.
Depending upon environmental conditions, the filter may need to be

cleaned or replaced more frequently. If the filter becomes torn or
excessively dirty, a replacement can be purchased from Thermo. Order
part number 398216 for 3 cu. ft. units, or 398217 for 13, 17, and 20 cu.
ft. units.
Clean Condenser The condenser should be cleaned a minimum of once per year.
1. Open the lower panel door by grasping the handle. See Figures 1-6
and 1-8.
2. Using a vacuum cleaner, exercising care to not damage the condenser

fins, clean the condenser.
Depending upon environmental conditions, the condenser may need to be

cleaned more frequently.

Section 5
Maintenance
Defrost Chamber 1. Remove all product and place it in another freezer.
2. Turn the unit off and disconnect it from the power source.
3. Turn off the battery switch (O). See Figures 5-1 and 5-2.
4. Open the lid and remove sub-lids. Place towels on the chamber floor.
5. Allow the frost to melt and become loose. Remove with a soft cloth.
7. After defrosting is complete, clean the interior with a non-chloride

detergent. Rinse thoroughly with clean water and dry with a soft cloth.
8. Plug unit in and turn power switch on.
9. Turn the battery power switch to Standby mode ( ).
10. Allow the freezer to operate empty overnight before reloading the
product.
Clean Lid Gasket The lid gasket should be cleaned a minimum of once per month. Using a
soft cloth, remove any frost build-up from the gasket, sub-lids and lids.
The clean gasket alarm occurs every three months as a reminder to remove
frost build-up from the gasket and doors. Press the Silence key to mute the
audible alarm. The lid gasket may need to be cleaned more frequently if
dirt or excessive frost build-up prevents the door from closing properly.
Replace Battery(s) The following instructions describe the battery replacement procedure for
specific models.
All Models Except 3 cu ft 1. Open the lower panel door by grasping the handle and pulling.
2. Locate the battery power switch (Figure 5-1). Turn the battery power
switch to the Off position (O).
3. Remove the four screws holding the recorder bezel to gain access to the
battery.
4. Remove the three nuts securing the battery bracket. See Figure 5-1.
5. Remove the bracket and old battery. Discard properly. Install the new
battery and secure.

Section 5
Maintenance
All Models Except 3 cu ft 6. Reconnect the battery (red to

(continued) positive and black to probe
negative). micro access
board port
battery
7. Replace the recorder bezel. bracket
8. Turn the battery power

switch to Standby mode ( ).
9. Close lower panel door.

battery
switch
Figure 5-1. Battery and Switch location

3 cu ft Models 1. Open the lower panel door by
locating the handle on the
underside of the lower panel
door and pulling.
2. Locate the battery power switch

Thermocouple
(Figure 5-2). Turn the battery interconnect jack
power switch to the Off
position (O). Battery aaaaaaaaaaaaaaaaaaaa
O
O
switch aaaaaaaaaaaaaaaaaaaaaaaa
3. Remove the two nuts securing System aaaaaaaaaaaaaaaaaaaaaaaaaaaa
the battery bracket. See Figure battery
5-2.
Figure 5-2. Battery and Switch location
5. Remove the bracket and old
battery. Discard properly. Install the new battery and secure.
6. Reconnect the battery (red to positive and black to negative).
7. Replace the recorder bezel.
9. Close lower panel door.
Note For a consistent and dependable charge, replace the battery every 2
years. Replacement batteries must be rechargeable and are available from
Thermo. Refer to the parts list for stock number and description of the
replacement batteries (P/N 400159). Dispose of the used batteries in a safe
manner and in accordance with good environmental practices. s

Section 5
Maintenance
Check Battery(s) All Models except 3 cu ft (Figure 5-1):

1. Locate the power switch on the back of the unit. Turn the switch off.
(O).
2. Open the lower door on the front left corner of the sidecar. Turn off
the battery switch (O).
3. Remove all the screws from the side panel, except the lower ones. Just
loosen these and lift the panel off.
4. The battery is rectangular in shape, located above the compressor
compartment, to the right and behind the relay box. Remove the three
wingnuts that secure the cover on the battery. Remove the cover.
5. Remove the battery from the mounting bracket.
6. Disconnect the red and black wires from the battery.
7. Use a voltmeter set to DC volts. Matching the wire colors, connect the
meter to the battery.
8. If the voltage reads less than 10.8 volts, replace the battery. If above
10.8, re-install as previously.
9. Re-install side panel. Turn the battery power switch to Standby mode
( ), then close lower door. Turn power switch On.
3 cu ft Models (Figure 5-2):
1. To gain access to the battery, open the lower door by grasping the
bottom left corner. The battery is rectangular in shape, located on the
left sideof the filter compartment.
2. Directly above the battery(s) is the battery power switch. Turn the
battery power switch to the off position (O).
3. Remove the three wingnuts that secure the cover on the battery.
Remove the cover.
4. Remove the battery from the mounting bracket.
5. Disconnect the red and black wires from the battery.
6. Use a voltmeter set to DC volts. Matching the wire colors, connect the
meter to the battery.
7. If the voltage reads less than 10.8 volts, replace the battery. If above
10.8, re-install as previously.
9. Close lower door.

Section 5
Maintenance
Prepare Unit for Defrost the unit as previously described. This prepares the unit for storage.
Turn Off the battery power switch (O). Turn Off the freezer power
Storage switch.
Note If the unit has been in service, turn it off and disconnect the power
cord connector before proceeding with any maintenance. s

Section 5
Maintenance
PREVENTIVE MAINTENANCE
Freezers
Your equipment has been thoroughly tested and calibrated before shipment. Regular preventive maintenance is important to keep your
unit functioning properly. The operator should perform routine cleaning and maintenance on a regular basis. For maximum
performance and efficiency, it is recommended that the unit be checked and calibrated periodically by a qualified service technician.
The following is a condensed list of preventive maintenance requirements. See the specified section of the instruction manual for
further details.
We have qualified service technicians, using NIST traceable instruments, available in many areas. For more information on Preventive
Maintenance or Extended Warranties, please contact the Technical Services Department.
Cleaning and calibration adjustment intervals are dependent upon use, environmental conditions and accuracy required.
Tips:
• Fill an upright by starting at the bottom near the probe and add racks to one shelf at a time. Allow freezer to recover to set point
between shelves.
• Fill a chest by starting at the left side near the probe. Filling with room temperature racks will result in a long pull-down time.
• Fill unit with frozen product to help overall performance; frozen water jugs, for example.
• Always make certain the vacuum relief port is free of frost and ice, to allow for timely re-entry into the freezer after a door
opening.
Every
Action Monthly Yearly
2 Years
Verify ambient temperature, <90°F 4
4
Check and clean probe cover, gaskets, hinges and lid(s) of ice and snow. See More frequent cleaning may be
Figure 1-5 for probe location. See “Clean Lid Gasket”. required, depending on use and
environmental conditions.
Check air filter. Clean or replace as needed. See “Clean Air Filter”. 4 4X
Check alarm back-up battery. See “Connect Unit to Electrical Power” in 4

**Replace
Section 1 and “Replace Battery” in Section 5.
Check condenser fan motor for unusual motor noise or vibration. 4
* Verify and document calibration, at the minimum, annually. See Section 2

Calibration.
* Clean condenser compartment and vacuum off condenser. See “Clean

4
Condenser” in Section 5.
Recommended Maintenance *Back-up System - inject test & battery. See 4

Section 6.
4* Qualified service technicians only

** Dispose of properly, according to all state and federal regulations.
5-6 Model 8700 Series Thermo Scientific

Section 6 Factory Installed Options
Back Up System (BUS) Note Before installation of BUS components, make sure the power to the
freezer is disconnected, the battery switch is turned off (O) and the freezer
- P/N 1950445, 1950447 has warmed to ambient temperature. s
The built-in BUS (back up system) will keep the freezer chamber
temperature below the critical level in the event of a power or equipment
failure. If power to the freezer fails, or temperature increases to the back up
alarm set point, the BUS injects liquefied gas into the chamber to keep the
chamber temperature within the specified range.
Install Injection Assembly The BUS operates on an internal 12-volt, rechargeable battery which is
kept charged during normal operation by the integral battery charger.
Mounting hole for injection tee
Figure 6-1. Mounting location
1. Locate the mounting hole for installing the injection tee assembly. See
Figure 6-1.
Note Cover open end of injection assembly with tape to keep insulation
from entering the nipple. s
2. Slide 3/8” flatwasher over open end of nipple.
3. Insert the covered end of the injection assembly through exterior hole.

Section 6
Factory Installed Options
Install Injection Assembly 4. Remove the tape covering the end of the nipple and install the 1/8”
(continued) NPT brass tee on the open end of the nipple. Place Permagum sealant
between the brass tee and the interior top.
5. Go to the interior and seal around injection assembly with Permagum.
Figure 6-2. Injection Assembly
6. Install the transfer hose connecting one end to the injection assembly,
the other end to the solenoid valve. Install the solenoid valve to the
supply source. The solenoid mounting bracket is not required and may
be discarded.
Note When selecting a CO2 supply cylinder, it must be equipped with a

siphon tube. s
Install Temperature Probe 1. Plug the solenoid/probe connector into the BUS connection. Loop the
probe wire back into the base/side car. Secure the connector with a
screw on the ends of the connector. The connector is keyed.
2. Route the temperature probe through the probe port. The probe port
is located in the upper right corner (viewed from the side) of 12.7 and
20 cu. ft. models, and in the lower right corner (viewed from the back)
of 3.0 cu. ft. models.
probe
wires
Figure 6-3. Probe and Solenoid Connections

Section 6
Install Temperature Probe 3. Carefully remove the existing Permagum sealant from around the
(continued) probe port opening.
4. Open the freezer lid and locate the probe cover on the upper front left
wall. Remove the two Phillips head screws securing the probe cover
(see Figure 6-5).
probe
micro access
board port
battery
bracket
battery
switch
Figure 6-4. Probe Access Port
5. Route the BUS probe through the probe port, approximately 12”.
Secure the back-up probe to the temperature probe using a small tie
wrap (Figure 6-5).
Figure 6-5. Probe location

6. Seal around the interior and exterior opening of the probe port with
Permagum sealant.
7. Reinstall the probe cover (Figure 6-5).

Section 6
Connect Probe/Solenoid 1. Carefully coil the extra probe lead in the compressor compartment,
Harness and secure it to the compartment wall with a tie wrap and tie wrap
anchor provided. Additional tie wraps and anchors may be used to
secure the probe lead to the exterior back wall of the freezer.
2. Loosen the terminal screws on the solenoid. Slide the spade lug
connectors under the screws and tighten to secure.
3. Connect power to the freezer. Turn the freezer On, with battery switch
Off (O).
a. The Solenoid Engaged light on the BUS control panel illuminates

(no injection occurs). This light stays on until the unit is below
BUS setpoint.
b. The Low Battery indicator may also illuminate.
4. Turn the battery switch to Standby mode ( ) to charge both batteries.
BUS Control Panel The following section describes the configuration and operation of the
BUS.
Warning When activated, this unit injects liquid nitrogen or carbon

dioxide. Liquid nitrogen can cause serious freezing (frostbite) if it comes in
contact with unprotected skin or eyes. Nitrogen suppresses oxygen levels
and may cause suffocation if area is not well ventilated. Refer to Appendix
A for the proper handling of liquid LN2. s
Caution Make sure the pressure relief valve on any LN2 tank is adjusted to
30 PSI maximum blow-off. s
Warning Carbon dioxide gas suppresses oxygen levels and may cause
suffocation if area is not well ventilated. Refer to “Handling Liquid CO2 in
Appendix B of this manual. s
Backup System
Power Low Battery Solenoid Engaged Press to test
Figure 6-6. BUS Control Panel

Section 6
BUS Control Panel Power - indicates the unit has AC power.

(continued)
Low Battery - battery charge is low. The battery needs replaced or
recharged.
Solenoid Engaged - BUS has opened the solenoid so it can inject gas (CO2
or LN2).
Press-To-Test - Activates the solenoid and injects LN2 or CO2 into the
freezer chamber as long as the button is depressed. The solenoid engaged
indicator should light. If the Low Battery indicator lights during the test,
replace the BUS battery.
Note The solenoid will not engage if lid is open. s
Caution The back-up system is designed to inject CO2 or LN2. In the

unlikely event of back-up system failure, the back-up system will activate
and allow CO2 or LN2 to flow until stopped manually or is manually shut
off. s
Configure Optional Back Up The optional BUS can be configured for LN2 or CO2 supply. Section 3 -
System (BUS) Configuration contains instructions for setting the BUS type.
Set Optional BUS Set The optional back up system is designed to inject CO2 or LN2 into the
Point freezer compartment if the temperature rises above back up system set
point. To set the BUS set point:
2. Press right arrow until “BACKUP = -XX” displays in message center.
3. Press up or down arrow key until desired BUS set point is displayed.
5. Press the Mode key until the Run indicator lights, or press the right or
If no control keys are pressed, the freezer will automatically return to

RUN mode after 5 minutes.

Section 6
Set Optional BUS Set Warning Changing operating temp set point can affect BUS set point.
Point (continued) BUS set point self adjusts to maintain a temp of at least 10°C above the
operating temp set point. s
Note The BUS set point cannot be set any colder than the high
temperature alarm set point. (See Section 1 - Setting the High
Temperature Alarm). If the back-up system is installed with CO2, then -
65°C is the coldest BUS set point that can be used (if the cabinet set point
is -75°C or colder). s
Test the BUS After the freezer has stabilized and both batteries are fully charged, the
Operation BUS can be tested to verify proper operation.
1. Disconnect the AC power to the freezer by turning power switch off.

2. As the freezer warms up, verify the BUS injects at the desired
temperature. Displayed temperature may vary by a few degrees from
inject temperature due to the differences in probe locations.
3. Recommended Maintenance - Monthly maintenance action to check
CO2 or LN2 back-up system operation, alarms and battery voltage.
Disconnect Fitting To disconnect the freezer back-up from the gas supply:
Assembly, Transfer Hose 1. Close the supply valve.
2. Depress the test button on the Back-Up System control box to remove
the gas from the line.
3. Slowly disconnect the fitting assembly from the supply (in the event
that any gas remains in the line).
Chart Recorder Program selection and

9-volt battery
calibration buttons 3
3
1 2
1 2
Green LED
Figure 6-7. Recorder Details

Section 6
Install Chart Paper The following section describes the set up and operation of the optional
chart recorder.
1. Open the plastic door of the recorder and press button #3 until the
pen begins to move outward.
2. Unscrew the knob at the center of the chart and remove the paper.
3. Install the new chart paper, position the paper to the correct time line
and replace the knob.
4. Remove the cap from the felt pen and press button #3.
Change Program The chart recorder contains eight temperature ranges and is factory-
programmed for the freezer. To change the recorder range:
1. Press and hold button #3 for one second, then let the pen move off the
chart paper.
2. Press and hold for five seconds either button #1 or button #2.
3. Release the button and the green LED will Program From To
begin to flash. Count the number of flashes 1 -40 30°C
to determine the present program setting.
2 0 60°C
4. To change the program setting, press the 3 -100 38°C
left or right arrows to increase or decrease 4 -5 50°C
the count.
5 0 100°C
5. When the desired program number is 6 -100 200°C
flashing, press button #3 to bring the pen 7 -115 50°C
arm back onto the chart. Recording will
8 -10 70°C
begin in the new program.
Calibrate Chart Recorder The recorder must be in service for 24 hours before performing the
following calibration procedure.
1. Place an accurate thermometer in the chamber next to the recorder

probe.
2. Temperature probes for the recorder are located in the left front corner
of the freezer chamber (Figure 1-4).
3. After about three minutes, compare the thermometer reading with the
chart recorder reading.

Section 6
Calibrate Chart Recorder 4. If an adjustment is necessary, press the #1 button to move the pen to
(continued) the left or the #2 to move the pen to the right. The button must be
held about five seconds before the pen begins to move. Release the
button when the pen position matches the thermometer.
Note The felt-tip pen on the recorder requires periodic replacement.

Usually the ink will appear to fade before replacement becomes necessary.
Additional pen tips may be purchased from Thermo. s

Section 7 Specifications
Number (Model) 803CA (8700) 803CV (8701)
Temperature Range -50°C(-58°F) to -86°C(-123°F) in an 18C to 32C * (64.4F to 89.6F) ambient
28.5”W x 43.8” H x 29.9” F-B
Exterior Dimensions (72.4cm x 111.3cm x 75.9cm)
Add 7.9” (20.1cm) to F-B for wall spacer/handle.
18.5”W x 16.5”H x 18.5” F-B
Interior Dimensions
(47.0cm x 41.9cm x 47.0cm)
Capacity 3.0 cu. ft. (84.9 liters)
Refrigeration Cascade system, (2) hermetically-sealed compressors
Non CFC, foamed-in-place urethane: 5.0" (12.7cm) cabinet; 2.0" (5.0cm) lid;
Insulation
1.0" (12.5cm) sub-lids
Electrical - nominal 120VAC, 1 PH, 60 Hz, 10.5 FLA 230VAC, 1 PH, 50 Hz, 5.4 FLA
voltage ±10% Operating Range: 108VAC-130VAC Operating Range: 208VAC-240VAC
15 Amp Dedicated Circuit, 15 Amp Dedicated Circuit,
Breaker Requirements
15 Amp Time Delay Breaker 15 Amp Time Delay Breaker
Shipping Weight 432 lbs. (196 kg)
Number (Model) 813CV (8702) 813CD (8703) 813CA (8704)

72.0”W x 40.5” H x 33.4” F-B

42.5”W x 28.0”H x 18.5” F-B
Interior Dimensions
(108.0cm x 71.1cm x 47.0cm)
Capacity 12.7 cu. ft. (360 liters)
Insulation Non CFC, foamed-in-place urethane: 5.0" (12.7cm) cabinet; 2.0" (5.0cm) lid; 1.0" (12.5cm) sub-lids
Electrical - nominal 230VAC, 1 PH, 50 Hz, 12.0 FLA 230VAC, 1 PH, 60 Hz, 12.0 FLA 120VAC, 1 PH, 60 Hz, 16.0 FLA
voltage ±10% Operating Range: 208VAC-240VAC Operating Range: 208VAC-240VAC Operating Range: 108VAC-130VAC
15 Amp Dedicated Circuit, 15 Amp Dedicated Circuit, 20 Amp Dedicated Circuit,
15 Amp Time Delay Breaker 15 Amp Time Delay Breaker 20 Amp Time Delay Breaker

Section 7
Specifications
Number (Model) 817CA (8705) 817CV (8706) 817CD (8707)

87.6”W x 40.5” H x 33.8” F-B
58.8”W x 28.0”H x 18.5” F-B
Interior Dimensions
(149.4cm x 71.1cm x 47.0cm)

96.0”W x 40.5” H x 33.4” F-B
66.5”W x 28.0”H x 18.5” F-B

Interior Dimensions
(168.9cm x 71.1cm x 47.0cm)


Section 7
Specifications
Number (Model) 703CA (8718) 703CV (8719)

Temperature Range -10°C (-14°F) to -40°C (-40°F) in an 18C to 32C * (64.4F to 89.6F) ambient
28.5”W x 43.8” H x 29.9” F-B
18.5”W x 16.5”H x 18.5” F-B
Interior Dimensions
(47.0cm x 41.9cm x 47.0cm)
Refrigeration Hermetically-sealed compressor
Non CFC, foamed-in-place urethane: 5.0" (12.7cm) cabinet; 2.0" (5.0cm) lid;
Insulation
1.0" (12.5cm) sub-lids
Electrical - nominal 115VAC, 1 PH, 60 Hz, 6.0 FLA 230VAC, 1 PH, 50 Hz, 3.0 FLA
voltage ±10% Operating Range: 108VAC-130VAC Operating Range: 208VAC-240VAC
15 Amp Dedicated Circuit, 15 Amp Dedicated Circuit,
15 Amp Time Delay Breaker 15 Amp Time Delay Breaker
72.0”W x 40.5” H x 33.4” F-B

42.5”W x 28.0”H x 18.5” F-B
Interior Dimensions
(108.0cm x 71.1cm x 47.0cm)
Capacity 12.7 cu. ft. (360 liters)


Section 7
Specifications

87.6.0”W x 40.5” H x 33.8” F-B
58.8”W x 28.0”H x 18.5” F-B

Interior Dimensions
(149.4cm x 71.1cm x 47.0cm)

96.0”W x 40.5” H x 33.4” F-B
66.5”W x 28.0”H x 18.5” F-B
Interior Dimensions
(168.9cm x 71.1cm x 47.0cm)


Section 7
Specifications
Certifications
Declaration of Conformity is available from the factory
Safety Specifications
Indoor Use Only
Altitude - up to 2,000 meters
Temperature - 5°C to 43°C
Humidity - Maximum RH 80% for temperatures up to 31°C, decreasing linearly to 50% RH at 40°C
Mains Supply Fluctuations - Mains supply voltage fluctuations not to exceed ±10% of the nominal voltage
Installation Category II 1
Pollution Degree 2 2
Class of Equipment I
Intended Use
This product is intended for use as a General Purpose Laboratory Freezer for storing samples or inventory
between -40 and -86C.
This unit is not intended for use in an explosive environment, nor to be used for the storage of flammable
inventory. This unit is not intended for use in a Class II medical application as defined by Title 21 of the
Federal Code of Regulations.
______________________________________________________________________
1 Installation category (overvoltage category) defines the level of transient overvoltage which the instrument is
designed to withstand safely. It depends on the nature of the electricity supply and its overvoltage protection
means. For example, in CAT II which is the category used for instruments in installations supplied from a supply
comparable to public mains such as hospital and research laboratories and most industrial laboratories, the
expected transient overvoltage is 2500V for a 230V supply and 1500V for a 120V supply.
2 Pollution degree describes the amount of conductive pollution present in the operating environment.
Pollution degree 2 assumes that normally only non-conductive pollution such as dust occurs with the exception of
occasional conductivity caused by condensation.

Section 8
Spare Parts

Section 8
Spare Parts
Exploded Drawing
3 cu ft Chest Freezer
Heat Exchanger
8700-201-1-B Rev. 0
Page 1 of 1

Section 8
Spare Parts
Exploded Drawing
Model:
3 cu ft Chest
Freezer Lid (F -TS)
8700-200-1-B Rev. 1
Page 1 of 2

Section 8
Spare Parts
Exploded Drawing
Model:
3 cu ft Chest
Freezer Lid (F -TS)
8700-200-1-B Rev. 1
Page 2 of 2

Section 8
Spare Parts
Exploded Drawing
3/6.7 cu ft Chest
Freezer Cabinet Assy
(F - TS)
8700-200-2-B Rev. 0
Page 1 of 2

Section 8
Spare Parts
Exploded Drawing
3/6.7 cu ft Chest
Freezer Cabinet Assy
(F - TS)
8700-200-2-B Rev. 0
Page 2 of 2

Thermo Scientific
3.0 cu ft Chest Freezer Base (F - TS) 8700-200-3-B Rev. 2
8600 Series
Page 1 of 2
8-7
Spare Parts
Section 8
8-8
Section 8
Spare Parts
8600 Series
3.0 cu ft Chest Freezer Base (F - TS) 8700-200-3-B Rev. 2
Page 2 of 2
Thermo Scientific
Section 8
Spare Parts
Exploded Drawing
Model:
12.7, 17 and 20 cu ft
Chest Freezer Lid
8704-200-1-B Rev. 1
Page 1 of 2

Section 8
Spare Parts
Exploded Drawing
Model:
12.7, 17 and 20 cu ft
Chest Freezer Lid
8704-200-1-B Rev. 1
Page 2 of 2

Section 8
Spare Parts
Exploded Drawing
12.7 cu ft Chest
Freezer Cabinet
(F - TS)
8704-200-2-B Rev. 0
Page 1 of 2

Section 8
Spare Parts
Exploded Drawing
12.7 cu ft Chest
Freezer Cabinet
(F - TS)
8704-200-2-B Rev. 0
Page 2 of 2

Section 8
Spare Parts
12.7 cu ft Chest Freezer Side Car (F - TS) 8704-200-3 Rev. 4

Page 1 of 2

Section 8
Spare Parts
12.7 cu ft Chest Freezer Side Car (F - TS)
8704-200-3 Rev. 4
Page 2 of 2

Section 8
Spare Parts
230V RELAY ENCLOSURE ASSEMBLY 902-204-1-B Rev. 2

Page 1 of 2

Section 8
Spare Parts
230V RELAY ENCLOSURE ASSEMBLY 902-204-1-B Rev. 2

Page 2 of 2

Section 8
Spare Parts
Exploded Drawing
120V Relay
Enclosure -
Freezers
902-204-2-B Rev. 1
Page 1 of 2

Section 8
Spare Parts
Exploded Drawing
120V Relay
Enclosure -
Freezers
902-204-2-B Rev. 1
Page 2 of 2

Section 8
Spare Parts
CHEST FREEZER START

COMPONENT
ENCLOSURE ASSEMBLY
120230-01-1-D Rev. 6
Page 1 of 2

Section 8
Spare Parts
CHEST FREEZER START COMPONENT 120230-01-1-D Rev. 6

ENCLOSURE ASSEMBLY Page 2 of 2

Section 9
Refrigeration Schematics

Section 9

Section 9

Section 9

Section 9

Section 9

Section 10
Electrical Schematics

Section 10

Section 10

Section 10

Section 10

Section 10

Section 10

Section 10

Section 10

Section 10

Section 10

Section 10

Section 10

Section 10

Section 10

Section 10

Section 10

Section 10

Section 10

Section 10

Section 10

Section 10

Section 10

Section 10

Thermo Scientific
THERMO FISHER SCIENTIFIC FREEZER WARRANTY
The Warranty Period starts two weeks from the date your equipment is shipped from our facility. This allows for shipping time so the
warranty will go into effect at approximately the same time your equipment is delivered. The warranty protection extends to any subse-
quent owner during the warranty period.
During the first two years of the warranty period, component parts proven to be non-conforming in materials or workmanship will be
repaired or replaced at Thermo's expense, labor included. The ULT Freezers include an additional two year warranty on the compressors,
parts only, F.O.B. factory. Installation and calibration is not covered by this warranty agreement. The Technical Services Department must
be contacted for warranty determination and direction prior to any work being performed. Expendable items, i.e., glass, filters, pilot
lights, light bulbs and door gaskets are excluded from this warranty.
Replacement or repair of component parts or equipment under this warranty shall not extend the warranty to either the equipment or to
the component part beyond the original two year warranty period. The Technical Services Department must give prior approval for the
return of any components or equipment.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL, OR IMPLIED. NO WAR-
RANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY. Thermo shall not be liable for any indirect or
consequential damages including, without limitation, damages relating to lost profits or loss of products.
Your local Thermo Sales Office is ready to help with comprehensive site preparation information before your equipment arrives. Printed
instruction manuals carefully detail equipment installation with operation, preventive maintenance and maintenance information on an
included CD.
If equipment service is required, please call your Technical Services Department at 1-800-438-4851 (USA and Canada) or 1-740-373-
4763. We're ready to answer your questions on equipment warranty, operation, maintenance, service, and special applications.
Outside the USA, contact your local Thermo Scientific office or distributor for warranty information.
ISO
9001
REGISTERED
8600 Series
11-1
Warranty Information
Section 11
11-2
Section 11
Warranty Information
8600 Series
THERMO FISHER SCIENTIFIC FREEZER INTERNATIONAL DEALER WARRANTY
The Warranty Period starts two months from the date your equipment is shipped from our facility. This allows for shipping time so the
warranty will go into effect at approximately the same time your equipment is delivered. The warranty protection extends to any subse-
quent owner during the warranty period. Dealers who stock our equipment are allowed an additional four months for delivery and instal-
lation, providing the warranty is registered online.
During the first two years of the warranty period, component parts proven to be non-conforming in materials or workmanship will be
repaired or replaced at Thermo's expense, labor excluded. The ULT Freezers include an additional two year warranty on the compressors,
parts only, F.O.B. factory. Installation and calibration is not covered by this warranty agreement. The Technical Services Department must
be contacted for warranty determination and direction prior to any work being performed. Expendable items, i.e., glass, filters, pilot
lights, light bulbs and door gaskets are excluded from this warranty.
Replacement or repair of component parts or equipment under this warranty shall not extend the warranty to either the equipment or to
the component part beyond the original two year warranty period. The Technical Services Department must give prior approval for the
return of any components or equipment.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL, OR IMPLIED. NO WAR-
RANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY. Thermo shall not be liable for any indirect or
consequential damages including, without limitation, damages relating to lost profits or loss of products.
Your local Thermo Sales Office is ready to help with comprehensive site preparation information before your equipment arrives. Printed
instruction manuals carefully detail equipment installation with operation, preventive maintenance and maintenance information on an
included CD.
If equipment service is required, please call your local distributor or theTechnical Services Department at 1-800-438-4851 (USA and
Canada) or 1-740-373-4763. We're ready to answer your questions on equipment warranty, operation, maintenance, service, and special
applications. Outside the USA, contact your local Thermo Scientific office or distributor for warranty information.
ISO
9001
Rev. 10/14 REGISTERED
Thermo Scientific
Appendix A Handling Liquid Nitrogen
Warning Contact of liquid nitrogen or cold gas with the skin or eyes may
cause serious freezing (frostbite) injury. s
Handle liquid nitrogen carefully.
The extremely low temperature can freeze human flesh very rapidly.
When spilled on a surface the liquid tends to cover it completely and
intimately, cooling a large area. The gas issuing from the liquid is also
extremely cold. Delicate tissue, such as that of the eyes, can be damaged
by an exposure to the cold gas which would be too brief to affect the skin
of the hands or face.
Never allow any unprotected part of your body to touch objects cooled
by liquid nitrogen.
Such objects may stick fast to the skin and tear the flesh when you attempt
to free yourself. Use tongs to withdraw objects immersed in the liquid,
and handle the object carefully.
Wear protective clothing.
Protect your eyes with a face shield or safety goggles (safety glasses without
side shields do not give adequate protection). Always wear gloves when
handling anything that is, or may have been, in immediate contact with
liquid nitrogen. Insulated gloves are recommended, but heavy leather
gloves may also be used. The gloves should fit loosely, so that they can be
thrown off quickly if liquid should splash into them. When handling
liquid in open containers, it is advisable to wear high-top shoes. Trousers
(which should be cuffless if possible) should be worn outside the shoes.
Thermo Scientific 8600 Series A -1

Appendix A
Handling Liquid Nitrogen
Introduction The safe handling and use of liquid nitrogen in cryogenic refrigerators and
dewar flasks is largely a matter of knowing the potential hazards and using
common-sense procedures based on that knowledge. There are two
important properties of liquid nitrogen that present potential hazards:
1. It is extremely cold. At atmospheric pressure, liquid nitrogen boils at

-320°F (-196°C).
2. Very small amounts of liquid vaporize into large amounts of gas. One
liter of liquid nitrogen becomes 24.6 cu. ft. (700l) of gas.
The safety precautions in this booklet must be followed to avoid potential

injury or damage which could result from these two characteristics. Do
not attempt to handle liquid nitrogen until you read and fully understand
the potential hazards, their consequences, and the related safety
precautions. Keep this booklet handy for ready reference and review.
Note Because argon is an inert gas whose physical properties are very
similar to those of nitrogen, precautions and safe practices for the handling
and use of liquid argon are the same as those for liquid nitrogen. s
Use only containers designed for low temperature liquids.
Cryogenic containers are specifically designed and made of materials that

can withstand the rapid changes and extreme temperature differences
encountered in working with liquid nitrogen. Even these special
containers should be filled SLOWLY to minimize the internal stresses that
occur when any material is cooled. Excessive internal stresses can damage
the container.
Do not cover or plug the entrance opening of any liquid nitrogen

refrigerator or dewar. Do not use any stopper or other device that would
interfere with venting of gas.
These cryogenic liquid containers are generally designed to operate with

little or no internal pressure. Inadequate venting can result in excessive gas
pressure which could damage or burst the container. Use only the loose-
fitting necktube core supplied or one of the approved accessories for
closing the necktube. Check the unit periodically to be sure that venting
is not restricted by accumulated ice or frost.
A -2 8600 Series Thermo Scientific

Appendix A
Handling Liquid Nitrogen
Use proper transfer equipment.
Use a phase separator or special filling funnel to prevent splashing and

spilling when transferring liquid nitrogen into or from a dewar or
refrigerator. The top of the funnel should be partly covered to reduce
splashing. Use only small, easily-handled dewars for pouring liquid. For
the larger, heavier containers, use a cryogenic liquid withdrawal device to
transfer liquid from one container to another. Be sure to follow
instructions supplied with the withdrawal device. When liquid cylinders
or other large storage containers are used for filling, follow the instructions
supplied with those units and their accessories.
Do not overfill containers.
Filling above the bottom of the necktube (or specified maximum level) can
result in overflow and spillage of liquid when the necktube core or cover is
placed in the opening.
Never use hollow rods or tubes as dipsticks.
When a warm tube is inserted into liquid nitrogen, liquid will spout from
the top of the tube due to gasification and rapid expansion of liquid inside
the tube.
Warning Nitrogen gas can cause suffocation without warning! s
Store and use liquid nitrogen only in a well-ventilated place.
As the liquid evaporates, the resulting gas tends to displace the normal air
from the area. In closed areas, excessive amounts of nitrogen gas reduce
the concentration of oxygen and can result in asphyxiation. Because
nitrogen gas is colorless, odorless and tasteless, it cannot be detected by the
human senses and will be breathed as if it were air. Breathing an
atmosphere that contains less than 18% oxygen can cause dizziness and
quickly result in unconsciousness and death.
Note The cloudy vapor that appears when liquid nitrogen is exposed to
the air is condensed moisture; not the gas itself. The issuing gas is
invisible. s
Never dispose of liquid nitrogen in confined areas or places where others

may enter.
Disposal of liquid nitrogen should be performed outdoors in a safe place.

Pour the liquid slowly on gravel or bare earth where it can evaporate

Appendix A
Handling Liquid Carbon Dioxide
Appendix B Handling Liquid CO2
Warning High concentrations of CO2 gas can cause asphyxiation! OSHA

Standards specify that employee exposure to carbon dioxide in any eight-
hour shift of a 40-hour work week shall not exceed the eight-hour time
weighted average of 5000 PPM (0.5% CO2). The short term exposure
limit for 15 minutes or less is 30,000 PPM (3% CO2). Carbon dioxide
monitors are recommended for confined areas where concentrations of
carbon dioxide gas can accumulate. s
Store and use liquid CO2 only in a well-ventilated place.
As the liquid evaporates, the resulting gas tends to displace the normal air
from the area. In closed areas, excessive amounts of CO2 gas reduce the
concentration of oxygen and can result in asphyxiation. Because CO2 gas
is colorless, odorless and tasteless, it cannot be detected by the human
senses and will be breathed as if it were air. Breathing an atmosphere that
contains less than 18% oxygen can cause dizziness and quickly result in
unconsciousness and death.
Note The cloudy vapor that appears when liquid CO2 is exposed to the air
is condensed moisture; not the gas itself. The issuing gas is invisible. s
Never dispose of liquid CO2 in confined areas or places where others

may enter.
Disposal of liquid CO2 should be done outdoors in a safe place. Pour the
liquid slowly on gravel or bare earth where it can evaporate without
causing damage. Do not pour the liquid on pavement.
A -4 8600 Series Thermo Scientific

Appendix C First Aid
If a person seems to become dizzy or loses consciousness while working
with liquid nitrogen or carbon dioxide, move to a well-ventilated area
immediately. If breathing has stopped, apply artificial respiration. If
breathing is difficult, give oxygen. Call a physician. Keep warm and at
rest.
If exposed to liquid or cold gas, restore tissue to normal body temperature

(98.6°F) as rapidly as possible, followed by protection of the injured tissue
from further damage and infection. Remove or loosen clothing that may
constrict blood circulation to the frozen area. Call a physician. Rapid
warming of the affected part is best achieved by using water at 108°F.
Under no circumstance should the water be over 112°F, nor should the
frozen part be rubbed either before or after rewarming. The patient
should neither smoke nor drink alcohol.

thermoscientific.com
© 2014 Thermo Fisher Scientific Inc. All rights reserved. All trademarks are the property of Thermo Fisher Scientific and its
subsidiaries. Specifications, terms
and pricing are subject to change. Not all products are available in all countries. Please consult your local sales representative
for details.
Thermo Fisher Scientific (Asheville) LLC

401 Millcreek Road
Marietta, Ohio 45750
United States
A Thermo Fisher Scientific Brand

Forma 8600 Series ULT Chest Freezer Manual

Uploaded by

Copyright:

Available Formats

Forma 8600 Series ULT Chest Freezer Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Forma 8600 Series ULT Chest Freezer Manual

Uploaded by

Copyright:

Available Formats

User Manual

Thermo Scientific Forma 8600 Series

Visit us online to register your warranty

Important installer and user information:

-86C Models Covered -40C Models Covered

803CV 8701 3 230/50 703CV 8719 3 230/50

813CV 8702 12.7 230/50 713CV 8722 12.7 230/50

813CD 8703 12.7 230/60 713CD 8727 12.7 230/60

813CA 8704 12.7 120/60 713CA 8728 12.7 120/60

817CA 8705 17 120/60 717CA 8730 17 120/60

817CV 8706 17 230/50 717CV 8731 17 230/50

817CD 8707 17 230/60 717CD 8733 17 230/60

820CV 8708 20 230/50 720CV 8734 20 230/50

820CD 8709 20 230/60 720CD 8736 20 230/60

820CA 8710 20 120/60 720CA 8737 20 120/60

MANUAL NUMBER 7028700

Thermo Scientific 8600 Series i

This product is intended for use:

© 2013 Thermo Fisher Scientific. All rights reserved.

ii 8600 Series Thermo Scientific

4 Always dissipate extreme cold or heat and wear protective clothing.

4 Always follow good hygiene practices.

4 Each individual is responsible for his or her own safety.

Thermo Scientific 8600 Series iii

Do You Need Information or Assistance on

Thermo Fisher Scientific (Asheville) LLC

International customers, please contact your local Thermo Scientific distributor.

iv 8600 Series Thermo Scientific

Section 2 Calibrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Section 3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

Thermo Scientific 8600 Series v

Section 4 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Section 5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Section 6 Factory Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

Section 7 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

Section 11 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

Appendix Handling Liquid Nitrogen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A -1

vi 8600 Series Thermo Scientific

• Control Panel - keypad, displays and indicators.

• BUS (Optional Back Up System) panel.

• Optional temperature recorder (7 day, one pen) or datalogger.

• Keylock - keyed lid lock.

Figure 1-1. Front View 3 cu ft Models

Figure 1-2. Front View Remaining Models

Thermo Scientific 8600 Series 1-1

• Remote alarm contacts and selectable analog output connection: 0-

Threaded holes for Optional

Figure 1-3. Rear View 3 cu ft Models

Figure 1-4. Rear View Remaining Models

1-2 8600 Series Thermo Scientific

Figure 1-5. Probe Cover

Figures 1-6, 1-7, and 1-8 indicate the following components:

• Freezer filter location

Thermo Scientific 8600 Series 1-3

Figure 1-7. Freezer Left Side - Sidecar panel removed

Figure 1-8. 3 cu ft Models

1-4 8600 Series Thermo Scientific

Scroll for Parameters Enter

Figure 1-9. Control Panel Keys, Display and Indicators